STD CALCULATION FOR PSV SIZING

PRESSURE SAFETY VALVE SIZING CALCULATIONS VAPOUR OR GAS RELIEF

28-Nov-13

Client: Job No: Project: Tag No: Location: PROCESS DATA Vapour or Gas Relief Fluid Relieving Scenario Vessel Design Code Mass Flow , W kg/h Gas Molecular Weight, M kg/kmol Relief Temperature of Inlet Gas or Vapor, T C Compressibility, Z Cp/Cv , k RV Set pressure bar(g) Back Pressure bar(g) Back Pressure Correction Factor Kb (Default value = 1) Coefficient determined from an expression of the ratio of the specific heats (k = CP/Cv) , C Accumulation / Overpressure . CALCULATIONS / RESULTS Absolute Upstream Relieving Pressure. P1 Critical backpressure , Pcr Critical flow / Subcritical flow Type of SV Effective coefficient of Discharge, Kd Calculated Orifice Area, A Selected Orifice Selected Orifice Area Relieving Capacity of Selected PSV Preliminary PSV Size (Inlet x Outlet) Orifice Designation % psia psia 5400 28.00 50.00 1.00 1.40 13.00 10.00 1.00 356.06 21 242.79 128.26 Subcritical Flow Balanced Bellow 0.975 0.644 H 0.785 6583 2"x 3" H Refer Table 1 of API Std. 526 11905 lb/hr. 582 R

User Input for Kb (Optional).

Note, do not exceed defaults.

Default Value as per API-520.

inch2 inch2 kg/h

Self Chk:________ Date:________

Chkd:________ Date:_______

Apprvd:________ Date:_______

STD CALCULATION FOR PSV SIZING

PRESSURE SAFETY VALVE SIZING CALCULATIONS VAPOUR OR GAS RELIEF

28-Nov-13

Client: Job No: Project: Tag No: Location: PROCESS DATA Vapour or Gas Relief Fluid Relieving Scenario Vessel Design Code Mass Flow , W kg/h Gas Molecular Weight, M kg/kmol Relief Temperature of Inlet Gas or Vapor, T C Compressibility, Z Z Cp/Cv , k k RV Set pressure psi(g) Back Pressure, P2 psi(g) Back Pressure Correction Factor Kb (Default value = 1) Coefficient determined from an expression of the ratio of the specific heats (k = CP/Cv) , C Accumulation / Overpressure . CALCULATIONS / RESULTS Absolute Upstream Relieving Pressure. P1 Critical backpressure , Pcr Critical flow / Subcritical flow Type of SV Effective coefficient of Discharge, Kd Calculated Orifice Area, A Selected Orifice Selected Orifice Area Relieving Capacity of Selected PSV Preliminary PSV Size (Inlet x Outlet) Orifice Designation % psia psia

ONGC URAN Intal. Of Centrifugal

Vessel

Compressed Air

6570 29.96 75.73 1.00 1.40 128.01 0.00 1.00 356.06 21 169.59 89.59 Critical Flow Conventional 0.975 1.124 J 1.287 16546 2.5"X4" J

14454 lb/hr. 628.31 R

User Input for Kb (Optional).

Note, do not exceed defaults.

Default Value as per API-520. 7.253 Sq.Cm Refer Table 1 of API Std. 526 8.303 Sq.Cm 7520.9 kg/hr

inch2 inch2 lb/h

Self Chk:________ Date:________

Chkd:________ Date:_______

Apprvd:________ Date:_______

STD CALCULATION FOR PSV SIZING

PRESSURE SAFETY VALVE SIZING CALCULATIONS VAPOUR OR GAS RELIEF

B ASED ON VOLUMETRIC FLOW RATE (Nm /m in)
3

28-Nov-13

Client: Job No: Project: Tag No: Location: PROCESS DATA Vapour or Gas Relief Fluid Relieving Scenario Vessel Design Code Required Flow through the device , V Nm3/min Gas Molecular Weight, M kg/kmol Relief Temperature of Inlet Gas or Vapor, T C Compressibility, Z Cp/Cv , k RV Set pressure kPag Back Pressure, P2 kPag Back Pressure Correction Factor Kb (Default value = 1) Coefficient determined from an expression of the ratio of the specific heats (k = CP/Cv) , C Accumulation / Overpressure . CALCULATIONS / RESULTS Absolute Upstream Relieving Pressure. P1 Critical backpressure , Pcr Critical flow / Subcritical flow Type of SV Effective coefficient of Discharge, Kd Calculated Orifice Area, A Selected Orifice Selected Orifice Area Relieving Capacity of Selected PSV Preliminary PSV Size (Inlet x Outlet) Orifice Designation % kPaa kPaa 93.33333333 29.96 75.00 1.00 1.400 883.00 0.00 1.00 356.06 21 1169.76 617.96 Critical Flow Conventional 0.975 2.39565628892510 L 2.853 111 4"x 6" L
93.33333333 348.00

kg/hr. K
348

User Input for Kb (Optional).

Note, do not exceed defaults.

Default Value as per API-520.

0.003713275

inch2 inch2 Nm3/min

mm2

Refer Table 1 of API Std. 526 Nm3/hr. 6669.070

Self Chk:________ Date:________

Chkd:________ Date:_______

Apprvd:________ Date:_______

STD CALCULATION FOR PSV SIZING

PRESSURE SAFETY VALVE SIZING CALCULATIONS FIRE CONDITION (VAPOUR OR GAS RELIEF) (UNWETTED VESSEL)
Client: Job No: Project: Tag No: Location: PROCESS DATA Vapour or Gas Relief Fluid Relieving Scenario Vessel Design Code Exposed Surafce Area of Vessel, A' Normal Operating Pressure, Pn Normal Operating Temperature, Tn Max. Vessel wall Temperature Cp/Cv , k RV Set pressure Back Pressure, P2 Coefficient determined from an expression of the ratio of the specific heats (k = CP/Cv) , C F' Accumulation / Overpressure . CALCULATIONS / RESULTS Absolute Upstream Relieving Pressure. P1 Critical backpressure , Pcr Critical flow / Subcritical flow Type of SV Effective coefficient of Discharge, Kd Gas Temperature at Upstream Pressure, T1 Calculated Orifice Area, A Selected Orifice Selected Orifice Area Relieving Capacity of Selected PSV Preliminary PSV Size (Inlet x Outlet) Orifice Designation % psia psia Sq.ft PSIA C R bar(g) bar(g) 87.610 650.210 50.000 1760.000 1.284 53.000 3.400 345.464 0.026 21.000 944.59 518.23 Critical Flow Conventional 0.975 845.4937174 0.075 D 0.110 129 1"x 2" D Refer Table 1 of API Std. 526
.

28-Nov-13

193.15 lb/hr. 582 R (API Recommends)

User Input for Kb (Optional).

Note, do not exceed defaults.

R inch2 inch2 kg/h

Default Value as per API-520. 196.4 C

Self Chk:________ Date:________

Chkd:________ Date:_______

Apprvd:________ Date:_______

STD CALCULATION FOR PSV SIZING

PRESSURE SAFETY VALVE SIZING CALCULATIONS FIRE CONDITION (VAPOUR OR GAS RELIEF) (WETTED VESSEL)
Client: Job No: Project: Tag No: Location: PROCESS DATA Vapour or Gas Relief Fluid Relieving Scenario Vessel Design Code Mass Flow , W kg/h Gas Molecular Weight, M kg/kmol Relief Temperature of Inlet Gas or Vapor, T C Compressibility, Z Cp/Cv , k RV Set pressure bar(g) Back Pressure, P2 bar(g) Back Pressure Correction Factor Kb (Default value = 1) Coefficient determined from an expression of the ratio of the specific heats (k = CP/Cv) , C Accumulation / Overpressure . CALCULATIONS / RESULTS Absolute Upstream Relieving Pressure. P1 Critical backpressure , Pcr Critical flow / Subcritical flow Type of SV Effective coefficient of Discharge, Kd Calculated Orifice Area, A Selected Orifice Selected Orifice Area Relieving Capacity of Selected PSV Preliminary PSV Size (Inlet x Outlet) Orifice Designation % psia psia 1024 28.00 147.00 1.00 1.40 11.00 0.00 1.00 356.06 21 207.70 109.72 Critical Flow Conventional 0.975 0.163 E 0.196 1233 1"x 2" E Refer Table 1 of API Std. 526 2257.5 lb/hr. 756.6 R
28-Nov-13

User Input for Kb (Optional).

Note, do not exceed defaults.

Default Value as per API-520.

inch2 inch2 kg/h

Self Chk:________ Date:________

Chkd:________ Date:_______

Apprvd:________ Date:_______

Wetted Surface Area, Awet in square feet: Vessel diameter, Vessel end-to-end length D L 15 30 feet feet

Calculation fo Effective Liquid Level, E H 15 Vessel elevation F 12.25 Liquid depth in vessel Total Height of Liquid K1 27.25 surface Effective total height of K 25 Liquid surface E1 10 Initial Liquid Level E 10 Effective Liquid Level Effective Liquid Level B 109.47122 angle

feet feet feet feet feet feet degrees #NUM!

Vertical Cylinder with spherical ends: Awet 471.2389 sq.ft

Vertical Cylinder with flat ends: Awet

647.95348 sq.ft

Horizontal Cylinder with flat ends: Awet

1075.8957 sq.ft

Horizontal Cylinder with spherical ends: Awet 901.13138 sq.ft

6E-17 #NAME?

-0.333333333 1.907099902 0.985930887

PROJ No:_________ CALC No:_________

Self Chk:________ Date:________

Chkd:________ Apprvd:________ Date:_______ Date:_______

RELIEF VALVE SIZING CALCULATIONS LIQUID RELIEF

Client: Job No: Project: Tag No: Location PROCESS DATA Liquid relief Relieving Scenario Vessel Design Code Mass Flow kg/h Density at flowing conditions kg/m Absolute Viscosity at FC cP RV Set pressure Ps bar(g) Back Pressure Pb bar(g) Accumulation % CALCULATIONS / RESULTS Upstream Relieving Pressure psig % of guage backpressure (Pb/Ps)x100 Back Pressure Correction Factor Kw Based on API 520 Fig.35 Based on API 520 Fig.36 Viscosity Correction Factor Kv Effective coefficient of Discharge K d (API-520 default=0.65) Type of RV inch2 Calculated Orifice Area Selected Orifice inch2 Selected Orifice Area Relieving Capacity of Selected RV kg/h

Software validation PEL-BMS-CAL-P-0304 Liquid service 20-PSV-011 TEST SEPARATOR (V-2005)

Blocked outlet 515.00 1130.00 3.49 1812.50 4.60 10.00 28909.38 0.25 1.00 0.96 0.65 Conventional 0.001 D 0.110 107076

User Input for accumulation (Optional)

User Input for accumulation (Optional)

Preliminary RV Size (Inlet x Outlet) Orifice Designation

1"x 2" D

STD CALCULATION NO: PEL-BMS-CAL-P-0300

STD CALCULATION FOR PSV SIZING

PRESSURE SAFETY VALVE SIZING CALCULATIONS LIQUID RELIEF

28-Nov-13

Client: Job No: Project: Tag No: Location: PROCESS DATA Vapour or Gas Relief Fluid Relieving Scenario Vessel Design Code Flow Rate, Q m3/hr

Reliance Well head Manifold

Produced Water Blocked Outlet 13.24 45.00 1.00 0.50 493.00 70.00 1.00 0.88 % psia psia 10 543.29 407.46 220.67 Litres/min 573 R

Relief Temperature of Inlet Gas or Vapor, T C Specific Gravity of Liquid, G Viscosity , cP RV Set pressure kPa(g) Back Pressure, P2 kPa(g) Back Pressure Correction Factor Kw (Default value = 1) Coefficient factor due to viscosity from fig.36 (kv) , Accumulation / Overpressure . CALCULATIONS / RESULTS Absolute Upstream Relieving Pressure. P1 Critical backpressure , Pcr

User Input for Kb (Optional).

10.2

Note, do not exceed defaults.

Effective coefficient of Discharge, Kd Calculated Orifice Area, A Selected Orifice Selected Orifice Area Relieving Capacity of Selected PSV Preliminary PSV Size (Inlet x Outlet) Orifice Designation inch2 inch2 m3/hr

0.975 0.216 F 0.307 19 1.5"x 2" F

Default Value as per API-520. Refer Table 1 of API Std. 526

Self Chk:________ Date:________

Chkd:________ Date:_______

Apprvd:________ Date:_______