KINGDOM OF SAUDI ARABIA

PROJECT:

SOUTH OF JEDDAH AL KHUMRA MAIN LIFT STATION PRELIMINARY DESIGN

DOCUMENT TITLE:

WASTE AIR DUCTS

27/05/2010 A REV. DATE

FIRST ISSUE DESCRIPTION

PELR PREP.

LLBZ CHECK.

RAAI APPR.

PREPARED: CHECKED:

P. LECARPENTIER DATE:

27/05/2010

DOCUMENT N:MLS-ESP-024 REVISION: A

L. BARDEZ

SCALE: PROJECT N:

S10 NMO 015

APPROVED: R. ARDESTANI

FILE:MLS-ESP-024A Waste air ducts

Parc de l'Ile - 15/27, rue du Port - B.P. 727 - 92007 Nanterre Cedex Tel.: (33-1) 0146.14.71.00 Fax : (33-1) 01.47.24.77.88

AL KHUMRA MAIN LIFT STATION PRELIMINARY DESIGN

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SUMMARY page 1 2 3 Location / Purpose / Quantity Environment Process data 3,1 - Field of application 3,2 - Sizing data 3,3 - Terms of service Ducts Balancing volume dampers Control volume dampers Louvres Inspection, maintenance and cleaning of duct network Drawings Operating philosophy Guarantees / Other specifications Guarantees Other specifications 3 4 5 5 5 5 5 6 6 6 6 7 8 8 8 8

4 5 6 7 8 9 10 11 -

11,1 11,2 -

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1 -

Location / Purpose / Quantity Main Lift Station

Localisation

Odour treatment building

Purpose

Transfert waste air from polluted chambers to odour treatment

Quantity of equipment

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2 -

Environment Outdoor Indoor, ventilated Outdoor, under cover Outdoor temperature Lower Higher Indoor temperature Relative humidity Lower Higher Corosive atmosphere: Dusty atmosphere: Explosive area: yes yes yes 5,18

9 47 25

C C C

50 % 100 % no no no m no no yes no no

Altitude: .. Sandstorm: Seaside: yes yes

Presence of hydrogen sulphide: Presence of chloride: yes

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3 -

Process data 3,1 Field of application

Waste air blowing

3,2 -

Sizing data Maximum 2 000 Pa

Static pressure

3,3 - Terms of service 24 hours/day 7 days/week Automatic control.

4 -

Ducts Ducts shall be HDPE or PVC

Duct air speed (in accordance with INRS recommandations)

Diameter mm DN 100 DN 125 DN 160 DN 200 DN 250 DN 315

Flow m/h 100 190 320 550 1 000 1 600

Flow m/s 3,8 4,2 4,5 5,0 5,5 6,0

Diameter mm DN 355 DN 400 DN 450 DN 500 DN 560 DN 630

Flow m/h 2 200 3 000 4 000 5 200 7 000 9 000

Flow m/s 6,3 6,5 7,0 7,2 7,8 8,2

Diameter mm DN 710 DN 800 DN 900 DN 1 000 DN 1 120 DN 1 250

Flow m/h 11 200 16 000 21 000 26 000 35 000 45 000

Flow m/s 8,4 9,0 9,4 9,8 10,2 10,6

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Construction

Ducts are primarily circular section, which ensures a better mechanical resistance to pressure or vacuum, and better aerodynamics profile. Ducts will be stiffened in order not to deform under pressure or vacuum. Deformation shall be less than 1% The materials will be adapted to the location and the possibilities of supporting from the concrete structure, ceilings, walls or floor. The distance between 2 stands must be such that the duct does not suffer any deformation regardless of the type of stands . All accessories (dampers, valves, taps, ...) will be supported at each end. The ducts should be supported every 2.50 m with collars and stainless steel threaded rods. Materials used will be stainless steel and plastics. Interpose flexible joints between the supports and duct.

Installation

5 -

Balancing volume dampers

Balancing volume dampers shall be provided where flow rates in ducts must be adjusted. Dampers shall be made of the same kind of material as that of the ducts, and where it is not applicable they shall be made of stainless steel. For every pump sump, a balancing volume damper shall be provided on all exhaust ducts. Balancing dampers shall be motorised so that they can be closed when not in use and open to their preset position when resuming operation.

6 -

Control volume dampers

Motorised volume dampers shall be provided on fresh air supply ducts and exhaust air ducts so as to extend control range of air flow rate or pressure. Like Variable Speed Drives the motorised volume dampers shall be controlled by the PLC Each motorised damper shall be bypassed by a manual volume damper of smaller size. 7 Louvres

Louvers shall be sized to meet the maximum air flow requirements. They shall be provided with volume dampers where required.

8 -

Inspection, maintenance and cleaning of duct network

Realization of hatches in sufficient quantity

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Traps will be placed judiciously: On straight ducts Near the elbows Upstream and downstream of a damper On plenums. They will be built with the same material as the ducts and the same thickness.

9 -

Drawings

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10

Operating philosophy

Fans are driven by frequency converters. Variable Frequency Drives They maintain a low pressure in the plenum: 500 Pa below atmospheric pressure

11 -

Guarantees / Other specifications

11,1 - Guarantees The equipment will be guaranteed two years against defects in design, manufacture or installation. Special guaranty against corrosion (5 years for coating)

11,2 -

Other specifications

The product shall comply with the general requirements. On-site installation. Ten years spare parts list. Manufacturer documentation: dimensional drawings with loads, electric schemes, Operating and Maintenance Manual. Test reports. Certificate of compliance.