ZEN
Features Expandable Mini-Controller 4 different CPU units, up to 3 expansion units 5 different expansion units Real time clock and calendar function Backlit LCD Screen menus displayed in 6 languages Inputs: 24 VDC or 230 VAC Outputs: Relays, 8 A, 250 VAC, Transistor 24 VDC, 500 mA Programming software optional Basic data Design conforms to Contact spacing 4 x 17.5 mm Operating temperature: 25C..50C 2 analog inputs with VDC CPU unit Ladder programming
Progr. Relays Supply Inputs 100..240 VAC Product Label ZEN-10C1AR-A ZEN-10C2AR-A 24 VDC, 2 inputs for ZEN-10C1DR-D analog use ZEN-10C2DR-D 24 VDC, 2 inputs for ZEN-10C1DT-D analog use ZEN-10C2DT-D Product Label ZEN-8EAR ZEN-8EDR ZEN-8EDT ZEN-8EA ZEN-8ED ZEN-8ER ZEN-ME01 ZEN-BAT01 ZEN-CIF01 ZEN-SOFT01
Order information
Basic Unit Type 6 inputs and 4 outputs DE LUXE STINO DE LUXE STINO DE LUXE STINO Expansion Units Inputs Display/ Keypad yes no yes no yes no Clock/ Calendar yes no yes no yes no Outputs 4 x relays, 8 A, 250 VAC 4 x relays, 8 A, 250 VAC Transistor 500 mA, 24 VDC 4 x relays, 8 A, 250 VAC Output Type Relay Relay Relay Relay Transistor Transistor
4 inputs and 4 outputs 4 x 100..240 VAC 4 inputs and 4 outputs 4 x 24 VDC 4 inputs and 4 outputs 4 x 24 VDC 4 inputs 4 x 100..240 VAC 4 inputs 4 x 24 VDC 4 inputs Accessories and Options
EEPROM (for data security and copying) Battery (keeps time, date and bit values for 10 years at 25 C) for the programming software, RS-232C cable, 9-way D connector for PC Support Software for WINDOWS (95/98/2000), ME and NT 4.0
Mini-Controller
ZEN
D-3
System Setting
Battery Module
Specifications
Units with AC Inputs
100..240 VAC, 50/60 Hz
L1 L2/N NC I0 I1 I2 I3 I4 I5
Basic Unit
Expansion Unit
Basic Unit Rated voltage Input impedance Max. switching current ON voltage level OFF voltage level ON delay OFF delay Isolation 100..240 VAC 680 k 0.15 mA, 100 VAC 0.35 mA, 240 VAC min. 80 VAC max. 25 VAC
Expansion Unit 100..240 VAC 83 k 1.2 mA, 100 VAC 2.9 mA, 240 VAC min. 80 VAC max. 25 VAC
100 VAC max. 50 ms or 70 ms (selected by input filter setting) 240 VAC max. 100 ms or 120 ms (selected by input filter setting) 100 VAC max. 50 ms or 70 ms (selected by input filter setting) 240 VAC max. 100 ms or 120 ms (selected by input filter setting) Opto coupler between input terminals and internal signal transfer
D-4
Mini-Controller
ZEN
24V 0V
NC I0 I1 I2 I3 I4 I5
Basic Unit
Expansion Unit
24 VDC, +10%..-15% Basic unit VDC input: 4.8 k Basic unit when using analog signals: 5.0 k Expansion unit: 4.7 k 5 mA, typical min. 16.0 VDC max. 5.0 VDC 5 or 50 ms (selected by input filter setting) max. 15 or 50 ms (selected by input filter setting) Progr. Relays
Input current ON voltage level OFF voltage level ON delay OFF delay DC inputs used as analog inputs Input range Input impedance Resolution Accuracy (at -25..+55C) A/D converter display
0..10 V 150 k 0.1 V, 1/100 of scale range 10% of full-scale value 0..10.5 V
Q1
Q2
Q3
Q3
Max. switching capacitance Min. switching capacitance Max. life ON delay OFF delay Units with Transistor Outputs Output Circuit Wiring
8 A 240 VAC and 5 A 24 VDC resistive load 10 mA, 5 VDC electrical: mechanical: max. 15 ms max. 5 ms 50,000 operations 10,000,000 operations
0
Load
1
Load
2
Load
3
Load Load
Transistor Output Type Item Leakage current Residual voltage ON response time OFF response time Specifications 0.1 mA max. 1.5V max. 1 ms max. 1 ms max.
COM
Internal circuit
OUT or
Mini-Controller
ZEN
D-5
General Data ZEN-10C_AR-A Rated voltage Operational voltage Power consumption Starting current Insulation resistance Dielectric test voltage EMC Vibration resistance Shock resistance Ambient temperature Storage temperature Environmental conditions Ambient humidity Control system I/O processing Programming type Program size Max. I/O configuration LCD display (DE LUXE type only) Command and programming keys (DE LUXE type only) Memory protection 100..240 VAC 85..264 VAC max. 30 VA max. 40 A ZEN-10C_DR-D 24 VDC 20.4..26.3 VDC max. 6.5 W max. 20 A
between external AC supply and input terminals and relay output terminals: min. 20 M (at 500 VDC) between external AC supply and input terminals and relay output terminals: 2,300 VAC, 50/60Hz for one minute with a leakage current of 1 mA max. conforms to IEC 61000-4-4, 2 kV (power supply units) conforms to JIS C0040, 10..57 Hz, 0.075 mm amplitude; 57..1,500 Hz Acceleration: 9.8 m/s2; 80 minutes on X, Y and Z axis (vibration time: 8 min x10 = 80 min) Conforms to JIS C0041, 147 m/s 3x each on X, Y and Z axis DE LUXE type: 0..55C STINO type: -25..55C DE LUXE type: -20..75C STINO type: -40..75C no corrosive fumes 10..90% (with no hoar frost) programmable cyclical processing ladder 96 lines with 3 input and one output condition each 34 inputs/outputs (basic unit with 6 inputs/outputs and 3 expansion units with 8 inputs/outputs each) 12 alpha/numerical characters in 4 lines, backlit 8 (4 direction and 4 command keys) - internal EEPROM (or optional EEPROM module), program, parameter settings - internal RAM capacitor-buffered (or optional battery module), holding flag, holding timer and counter positions internal capacitor (or optional battery module), calendar and clock Real time clock, accuracy: 1..2 min/month (at +25C) Elevator terminals (for fine or solid wire)
Holding time after power supply failure ZEN-10C_AR-A: min. 10 ms ZEN-10C_DR-D: min. 2 ms Weight max. 300 g
Dimensions (mm)
70 56
90
D-6
Mini-Controller
ZEN
Bit Functions
Symbol Basic inputs Expansion inputs Basic outputs Expansion outputs Flags Holding flags timers I X Q Y M H T Bit Address I0..I5 X0..Xb Q0..Q3 Y1..YB M0..Mf H0..Hf T0..T7 Number 6 12 4 12 16 16 8 Function Transfer the external input signals present at the basic units. Transfer the external input signals present at the expansion units. Transfer the logical circuit states to the output terminals of the basic unit. Transfer the logical circuit states to the output terminals of the expansion unit. For internal program-logic bit processing only. For internal program-logic bit processing only, but the status (on/off) is stored in the event of a power supply failure X: pickup delay I: release delay : passing make contact F: clock generator Progr. Relays Functions selected in the display that allows parameter setting
Holding timers
#0..#3
Holds the last intermediate time before the power supply failure or the release of the start signal. The time continues to run towards the setpoint when the power supply or start signal returns. Up/down counter Switches on certain days and at certain times. Switches independently of the date. Displays any desired character strings with time and counter actual values or AD-converted data. The analog value is evaluated with these bits in the comparator (ZEN-10C_DR-D only). Compares the actual values of timers (T), holding timers (#) and counters (C) with each other or with a constant. In RUN mode the integral command keys generate an "ON" signal in the program (DE LUXE type only).
Counters Weekly timer Calendar Display function Analog comparator Timer/counter comparator Command keys
C @ * D A P B
8 8 8 8 4 16 8
Description of Functions
[: normal
I0 Q0 I0 [ Q0
S: set
I1 Q1
SQ1
R: reset
I2 Q1
RQ1
A: alternative
I3 Q2
I3 AQ2
Mini-Controller
ZEN
D-7
X: Pickup delay only Switches ON when the trigger signal is applied and the setting is reached. If the trigger signal is interrupted the present value is saved, then timing out resumes when the signal returns. Application: For time delays (e.g.: mixing and metering operations)
Timers (T0..T7)
Trigger input Reset input Setting Present value 0 Timer bit
X: Pickup delay Switches ON when the trigger signal is applied and the setting is reached. The timer is reset when the trigger signal is interrupted. Application: For time delays (e.g.: automatic doors or locks)
Timers (T0..T7)
Trigger input Reset input Setting Present value 0 Timer bit
Release delay (RV) Switches ON at the leading edge of the trigger signal and OFF when the setting is reached. Application: For OFF delays (e.g.: lights, fans)
Timers (T0..T7)
Trigger input Reset input Setting Present value 0 Timer bit
: Passing make contact (EW) The leading edge of the trigger signal switches the timer bit ON; it switches OFF again when the preset time has timed out whether or not the trigger signal is present. Application: For starting and stopping operations (e.g.: motors, lights)
Timers (T0..T7)
Trigger input Reset input Setting Present value 0 Timer bit
F: Clock generator, starts on space (TP) When the trigger signal is applied the timer is switched ON and OFF according to the preset time (mark-to-space ratio 1:1) Application: For visual or audible signalling (f. e.: emergencies, faults)
D-8
Mini-Controller
ZEN
Counter functions
I0, Up/Down Input I1, Count input I2, Reset input Setting Present value 0000 C0, Counter timer bit
The counter's timer bit switches ON (C0) when the counter has reached the setting. Applying the reset signal suppresses counting pulses and the present value is set to "ZERO". The count is saved if the supply fails or is isolated.
Weekly timer
Weekday selection 24:00 MO OFF time 17:30 ON time 08:15 00:00 @0,Weekly timer timer bit
TU
WE
TH
FR
SA
SU
Timer bit @0 switches ON between 08:15 and 17:30, every week Th to Fr.
Calendar
a) When input 1 5.2 V (I4, converted display) b) When input 1 input 2 Input 1 (I4, converted display) Input 2 (I5, converted display)
Timer/counter comparator
a) Setting 99.99 12.20 0000 00.00 A0 bit 12 min 20 s Process value P1 bit 0,0 b) Setting 9999
Mini-Controller
ZEN
D-9
Progr. Relays
Display Symbology
Setting of the backlighting L0: L1: L2: L3: Backlighting stays OFF / automatic display OFF Backlighting switches ON / automatic display OFF Backlight stays OFF / automatic display ON Backlighting switches ON / automatic display ON 00..11 0..3 Character (up to 12 alpha/numerical characters and symbols) Month/day (5 digits [transfer characters from original]) Hour/minute (5 digits [transfer characters from original]) A/D-converted values (4 digits [transfer characters from original]) Timer actual value (5 digits [transfer characters from original]) Holding timer actual value (5 digits [transfer characters from original]) Counter actual value (4 digits [transfer characters from original])
Monitoring
Q, command button 5 (B5) T, command button 4 (B4) S, command button 3 (B3) R, command button 2 (B2)
D-10
Mini-Controller
ZEN
Applications
Switching On and Off of lighting and lighting groups Use of bit logic
I0 All lights ON 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 SQ0 SQ1 SQ2 SQ3 SQ0 RQ1 SQ2 RQ3 SQ0 SQ1 RQ2 RQ3 RQ0 RQ1 RQ2 RQ3 Grp. 1 lights up Grp. 2 lights up Grp. 3 lights up Grp. 4 lights up Grp. 1 lights up
Grp. 2 does not light up
I1 Pattern 1
Grp. 3 lights up
Grp. 4 does not light up
Adapts lighting to prevailing lighting conditions; light adaption saves energy. Switch 1 (I0) is ON, - All lights light up Switch 2 (I1) is ON, - Lighting groups 1 and 3 are on Switch 3 (I2) is ON, - Lighting groups 1 and 2 are on Switch 4 (I3) is ON, - All lights go out
Progr. Relays
I2 Pattern 2
I3 All lights ON
ZEN being used to circulate carbon dioxide or warm air. Two fans operate at preset intervals. The starting current for the fans can be reduced by staggered starting. When START is operated, Fan 1 starts first followed 30 seconds later by Fan 2. A repeat cycle of 1 hour air circulation and 1 hour pause starts.
30.00
1 hrs set
Mini-Controller
ZEN
D-11
The running time can be varied according to the number of coins. When the holding timers (#) are used with the holding flags (H), the residual spray time is not reset if the supply is unexpectedly interrupted. - The spray function operates for 3 minutes per coin
D-12
Mini-Controller
ZEN
Escalator
An escalator can be operated at certain times and on certain days. To save energy, the escalator can be set in motion by a sensor detecting a passenger. 2 weekly timers can run an escalator on working days between 07:00-10:00 h and 17:00-22:00 h. Outside these times the escalator is run for three minutes when a passenger is detected.
Parameter Settings
Weekly timer @0 (Mo-Fr: 07:00 - 10:00 h) #0 MO-FR ON RES Weekly timer @1 (Mo-Fr: 17:00 - 22:00 h) OFF 07 : 00 10 : 00 A
#1
MO-FR ON 17 : 00 22 : 00
OFF
T0 TRG RES
M:S
03.00
Other applications
Automatic door and gate opening For automatic opening and closing at certain times/on certain days. Illumination for dispensers Continuous illumination of the dispensers at certain times or according to use. Monitoring and control of levels in water tanks ZEN monitors the water level depending on a capacitive measuring system. Automatic pre-heating of soldering machines Soldering can commence as soon as the shift starts, so no working time is wasted.
Mini-Controller
ZEN
D-13
Progr. Relays
D-14
Mini-Controller
ZEN
Quick Guide
ZEN
THIS MANUAL CONTAINS: 1 FEATURES 2 FUNCTIONALITY 3 HANDLING THE EQUIPMENT 4 CONNECTIONS 5 I/O ADDRESSING 6 CREATING A PROGRAM 7 PROGRAMMING FUNCTIONS 8 TROUBLESHOOTING 9 ACCESSORIES
Progr. Relays
Features
The ZEN programmable logic module provides a total of 10 I/O points (6 inputs and 4 outputs). It has two types of controllers: LCD type: with display screen and keypad. LED type: without display screen and without operating keypad.
D-15
Expansion connector
Function keypad
Output relays
Power supply
Inputs
Output relays
D-16
Functionality
DEL button ALT button
The display screen for the LCD type CPU and the different ZEN operation buttons are as follows:
LCD OK button Progr. Relays Associated bit B6 to ON B7 to ON B5 to ON B2 to ON B3 to ON B4 to ON Returns to previous screen Enters the menu selected Cancels operations carried out and returns to the previous operation Confirms the settings Cancels operations carried out and returns to the previous operation Confirms the settings B0 to ON B1 to ON
ESC button
A series of icons giving information about the controller can be activated in the display. The meaning of these icons is given in the following table:
Meaning Displayed on screen when in RUN mode Shows an error Displayed on screen when there is a higher level on the menu or in the ladder program Displayed on screen when there is a lower level on the menu or in the ladder program Displayed on screen when the password has been activated
Function keypad
Key Menu DEL ALT Up Down Left Right ESC OK Moves the cursor up and down Overwriting the program
Function Parameter Settings Deletes inputs, outputs, connection lines and blank lines Switchs to normally open and normally closed conditions. Moves the cursor up and down. Selects bit types and functions. Moves the cursor to the right and left Moves the cursor up and down. Changes numerals and parameters Moves the cursor to the right and left
D-17
This section describes the handling of the display menu and its different options, such as protecting ladder programs, installing filters on inputs, adjusting the display contrast, setting the clock to summer time, etc.
SU: Sunday MO: Monday TU: Tuesday WE: Wednesday TH: Thursday FR: Friday SA: Saturday
In the case of any expansion module being connected, pressing the ESC key will monitor the status of the expansion bits.
Operating mode Day Time (min:s) Expansion I/O Unit input bit (X) status (: OFF/G: ON)
The main menu is displayed by pressing the OK key on the initial screen, as shown below:
PROGRAM RUN PARAMETER SET CLOCK M PARAMETER SET CLOCK LANGUAGE OTHER L
The Up/Down keys switch from the menu window to other options.
PASSWORD CONTRAST BACKLIGHT INPUT FILTER M INPUT FILTER MODEM INI NODE NO SYSTEM INF L
D-18
Select LANGUAGE and press OK. By doing this, the language selection screen is displayed and by pressing the OK key again, the language flashes, making it possible to select another language using the cursors.
Once the language has been selected, press OK and this confirmation window will appear.
The Password screen is displayed immediately any of the different options is selected from the menu. If the password is correct, access to the screen requested will be given. If not, access will be denied.
D-19
Progr. Relays
Select Password
Press the OK key so that the cursor flashes and the password can then be entered
OOOO PASSWORD Set the Password. Use the Left and Right keys to select the digits that need to be changed. 1234 Use the Up/Down keys to enter numbers from 0 to 9.
The key symbol will be displayed in the bottom left-hand corner of the screen when the password has been recorded.
OOOO PASSWORD
Use the Left and Right keys to change the numbers of the new password 1234 PASSWORD CANCEL? OK/ESC 1234 PASSWORD CONTRAST BACKLIGHT INPUT FILTER Use the Up/Down keys to enter numbers between 0 to 9. Press the OK key to display the message on screen confirming deletion of the password. If the input password does not match to the original, the display will return to the previous screen. If the password is correct, press the OK key to delete.
They key icon will disappear when the password has been deleted.
If the input password does not match to the recorded password, a 'CHECK ERR' message will appear on screen. The password must be reentered.
D-20
CPU Unit input Expansion I/O Unit input (Displayed only when Expansion Units are connected. INPUT FILTER INNER OFF OFF Use the Up/Down keys to switch between ON/OFF. INPUT FILTER INNER ON Press ON to confirm the settings. Press ON again to complete the settings.
Press the OK key twice to make the cursor flash, activating the input filter.
Input specifications AC Input DC Input The input filter settings are read when ZEN starts the operation. 100 Vac 240 Vac
D-21
Progr. Relays
Use the Up/Down keys to select from the Menu the unit for which the input filters will be set.
3.8 Backlight
The LCD backlight is automatically activated when the operation keys are used. Depending on the setting (see below for more details), this light will switch itself off 2, 10 or 30 minutes after the function keys have stopped being used. The backlight can also be left activated (setting always in ON mode). Select Other/ Backlight PASSWORD CONTRAST BACKLIGHT INPUT FILTER
Press the OK key to display the current backlight time. Press the OK key again to a flashing cursor to change this time.
BACKLIGHT Use the Up/Down keys to select activation time. 2min 2min BACKLIGHT ON (Continuously ON) 30 min 10 min 2 min 10min Press the OK key to confirm the settings. Press again to complete the settings.
Press the OK key to view the current contrast setting. This will be displayed in the form of a bar graph (5 levels). A blank level shows that this setting has not been reached.
CONTRAST Press the OK key again to a flashing cursor to vary the contrast. The contrast setting can be changed using the Up/Down or Right/Left keys.
nnn@@
Pressing the OK key once again requests confirmation of the new setting. If pressed, it will be confirmed. Pressing the ESC key will exit the Contrast Menu with no changes being made.
D-22
SET CLOCK SUMMER TIME Press the OK key to enter the Summertime Menu. If pressed again, the cursor flashes, allowing the setting to be changed.
SUMMER TIME Select one of the options in the table using the Up/Down keys. Progr. Relays
If OK is pressed, the selection is confirmed and if the key is pressed again, confirmation is given. CANCEL
Summertime settings not made. The clock is put forward one hour Period : From 2:00 am the last Sunday in March until 2:00 am the last Sunday in August Period : From 2:00 am the first Sunday in April until 2:00 am the last Sunday in August Once the start time (2:00 am) has been reached, the clock is put forward one hour 3:00 am). When the stop time (2:00 am),the clock is put back one hour (1:00 am).
US Type
Note: On entering the clock display screen, Summertime is activated and an "S" is displayed in the top right-hand corner to show that this function has been set.
U01.00 010401 INT: I06O04 EX1:I04O04 EX2:I04O04 EX3:I00O04 RMT:I00000 LCD:YES RTC:YES ADC:NO
Software version (e.g.: 1.00) Date software created No. of CPU I/O points No. of I/O points in the exp. unit 1 No. of I/O points in the exp. unit 2 No. of I/O points in the exp. unit 3 (for function expansion) LCD screen selection Clock-calendar selection Analog input selection
D-23
Connections
Input devices
CPU
Input devices
ON 16V OFF 5V
CPU
Note: Inputs 14 and 15 can also be used as analog inputs with an input range of 0 to 10 V.
24 VDC, 500 mA Note: The 4 outputs are completely independent and have no restrictions on polarity.
D-24
I/O Addressing
The following tables show the I/O addressing, work areas, internal holding bits, Timers, Counters and ZEN intelligent control screen bits. I/O, Work and Internal Holding Bits
Symbol I X B
Function Displays the ON/OFF status of the input device connected to the CPU input terminal Displays the ON/OFF status of the input device connected to the I/O expansion unit input terminal Displays the ON/OFF status of the CPU operating switches (LCD-type CPU)
Compares the present value of timers (T), holding timers (#) and counters (C) and outputs the comparison result. Displays the ON/OFF status of the output deivces connected to the CPU unit Displays the ON/OFF status of the output deivces connected to the I/O expansion unit Can only be used with the ladder program. Cannot output to an external device. The same as previous area but also maintains its status even without power supply on. N.O. / N.C outputs (see note 1.2)
Q0 to Q3 Y0 to Yf M0 to Mf H0 to Hf
4 16 16 16
N.O. : Normally open N.C. : Normally closed The following functions can be selected for output bits
[ S R A
Turns to ON or OFF according to the ON/OFF status of execution condition When the condition is ON, the output turns to ON When the condition is OFF, the output turns to OFF Alternates the output ON/OFFwhen the execution condition is in ON
Timers and Counters Area name Timer Holding timer Symbol T # Bit N bits addresses T0 to T7 #0 to #3 8 4 Function Ladder Program
Can be activated between ON-delay, OFF-delay, one- N.O. / N.C condition (see note 1) shot and flashing pulse operation. Maintains the timer value when the trigger input is in OFF mode. The timer will continue even if turned to ON mode again. Can be put into ON or OFF mode on a specified day or period. Can be put into ON or OFF mode on a specified date. Reversible counter
@0 to @7 *0 to *7 C0 to C7
8 8 8
Note: Timers can have the following functions. X n O F ON delay OFF delay One-shot Flashing pulse Time elapsed from the moment the input is triggered until the set timer bit turns to ON mode. The timer bit turns to ON mode from the moment the input is triggered until the set time has elapsed on the timer. The set timer bit turns the selected time to ON mode when the trigger input switches from OFF to ON mode. The set timer bit constantly switches from OFF to ON mode while the trigger input remains in ON mode
D-25
Progr. Relays
Analog A comparator
Outputs the comparison result for analog inputs. Only available for models with a 24 Vcc power supply.
Display Bits Area name Display Symbol D Bit N bits addresses D0 to D7 8 Function Ladder Program
Displays predefined messages relating to timers, Output counters and their present values or converted analog values.
CPU Unit
Note: When the I/O expansion unit does not have I/O points, such as a 4-point input or output unit as shown above, the unused bit addresses are not allocated in the unit and can be used for the following expansion unit.
D-26
This section gives a step-by-step explanation of how to implement a simple contact diagram or circuit on ZEN, and the programming from the display. The circuit to be used is the following:
OK (1) + (2)
OK (1)
D-27
Progr. Relays
OK (1)
OK (1) Shows the ladder program line number at the cursor position. 00
Two circuit lines, up to a total of 96 program lines, can be displayed on the screen at the same time and a maximum of 3 contacts and one output per program line can be entered. An example of a ladder diagram:
Bit type Address Connection line Output Function Program line number at cursor position
Bit type Bit address Indicates the presence of program lines underneath the current line Indicates the presence of program lines above the current line N.C. input N.A. input
D-28
Use the "p(4)" key to move the cursor and press " (5)" to change the bit address to 1.
Press "OK (1)" to enter another new N.A. contact in series with the previous contacts. This creates the automatic connection between the first two contacts entered.
Once the line has been inserted, the cursor is situated on the right of the program line and the output relay is entered:
Press "OK (1)" to enter an initial Q0 output. The output type can be selected using the " (5)" and " (2)" keys.
Press "OK (1)" twice to confirm writing Q0 output. The cursor will automatically go to the next line of the program.
D-29
Progr. Relays
The vertical and horizontal connection lines are inserted using the " (5)" key. The (+) symbol indicates the intersection.
D-30
Programming Functions
Operation Output is activated when the set time elapses on the input being triggered.
Timer at disconnection
Output is activated from when input switches to ON mode until the set time elapses.
The set timer bit switches the selected time to ON mode when input changes from OFF mode to ON mode.
Useful for repetitive operations when the operation to be carried out requires the same time period
The set timer bit switches repeatedly from ON mode to OFF mode, while input is in ON mode
Note: The 'n' code means 'null' (blank code on the console)
D-31
Progr. Relays
Holding Timer Operation (#0 to #3) Timer Type X Delay timer at connection Operation Output is activated when the set time elapses as input is triggered.
Trigger input Reset input Setting Present value 0 Timer bit
Applications In systems where timing must continue even in cases where power suply is null.
Timer trigger output Timer reset output Reset specifications Time up output Timer bit
Timer: T0 to T7 Holding Timer : #0 to #3 T (TRG) R (RES) Controls the timer trigger output. Triggers the time when the trigger input switches to ON mode. Controls the timer reset output. When the reset input switches to ON mode, the present value is reset and the timer bit switches to OFF mode. The trigger inputs are not active while the reset input is in ON mode.
Timer address
Time units and settings S M:S H:M 00.01 to 99.99 s (in 0.01 s units) 00 min 01 s to 99 min 59 s 00 h 01 m to 99 h 59 m (in hours and minutes) Error: 0 to 10 ms Error: 0 to 1 s Error: 0 to 1 min
Monitoring enabled/disabled A D Parameters can be monitored and settings changed Parameters cannot be monitored nor can settings be changed
D-32
Timer parameters
Counter input Counter direction input specification Reset input Counter address
Output to counter input Counter direction output specification Counter direction specification Counter reset output Reset specification Counter bit output
Counter bit
C0 to C7 (8 points) C (CNT) Increases (or decreases) each time the counter input is activated. Count mode selection OFF: Incremental ON: Decremental When the reset input is in ON mode, the present value resets and the corresponding bit switches to OFF mode. The counter input will not be effective while the reset input is in ON mode.
Counter input
D-33
Progr. Relays
0001 to 9999 (4 decimal digits ) times A D The parameters can be modified and monitored The parameters cannot be modified or monitored
Instruction (set value) Counter No. input status specification (m:OFF/l:ON) Reset input status (m:OFF/l:ON) Note: 1. To reset the present value and the counter bit status (ON/OFF mode) due to a power supply fault or a change in operating mode, a reset circuit must be created which should be activated first. This circuit may be something like the following:
2. If the counter input and the counter direction are input simultaneously, place the counter direction output in the program before the counter input. Counter direction output specification Output to counter input
D-34
Output to activate
@0 to @7
Note: When the flashing cursor is on the start day, press the left key followed by the Up/Down keys to set the stop day. If the start day is not correctly set, the timer will operate only according to the time set.
Sun/Mon/Tues/Wed/Thurs/Fri/Sat/ Sun/Mon/Tues/Wed/Thurs/Fri/Sat/None 00:00 to 23:59 00:00 to 23:59 The parameters can be modified or monitored The parameters cannot be modified or monitored
Setup and operation Start and stop days When the start day is before the stop day When the start day is after the stop day
Example MO - FR FR - MO
Operation Operates Monday to Friday every week Operates every Friday through to the following Monday Operates regardless of the day of the week Operates only every Sunday Operates from 8:00 to 17:00 every day Operates from 21:00 to 6:00 the following day Operates regardless of the time
When the start day is the same as the stop day SU - SU When the stop day is not set Start and stop times When the start time is before the stop time When the start time is after the stop time When the start time is the same as the stop time SU ON: 08:00 OFF: 17:00 ON: 21:00 OFF: 06:00 ON: 13:00 OFF: 13:00
D-35
Progr. Relays
@0 to @7
D-36
Stop date
Progr. Relays
Jan 1 to Dec 31 Jan 1 to Dec 31 The parameters can be modified and monitored The parameters cannot be modified or monitored
Setup and operation Start and stop days When the start day is before the stop day When the start day is after the stop day
Operation Operates between 1 April and 31 August (see note) Operates between 26 December and 6 January of the following year Operates regardless of the set date
When the start day is the same as the stop day ON: 07/26 OFF: 07/26 Note:
To stop operation on 31 August, the following day's date (1 September) should be set as the stop date.
D-37
A0 to A3
Comparison data 2
Comparison data 2
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A0 to A3 I4: Analog input 1 I5: Analog input 2 I5: Analog input 2 Constant: 00.0 to 10.5 : The corresponding bit switches to ON mode when comparative data 1 comparative data 2 : The corresponding bit switches to ON mode when comparative data 1 comparative data 2 A D Parameters can be modified or monitored Parameters cannot be modified or monitored * Comparison possible between I4 and I5, I4 and constant and I5 and constant
Analog input and constant comparison (When I4 constant) Analog input 1 (I4) present value
Analog inputs comparisons (When I4 I5) Analog input 1 (I4) present value
C1 present value
No. of comparators
P0 to P5
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Progr. Relays
Comparison type
Comparison data 2
Comparison data 2
Comparison type
T: Timer #: Holding timer C: Counter 1 T: T0 toT7 #: #0 to #3 C: C0 to C7 T: T0 to T7 #: #0 to #3 C: C0 to C7 Constant: 00.00 to 99.99 when the comparison type is T / #. 0000 to 9999 when the comparison type is C Comparison possible between T and T or T and the constant Comparison possible between # and # or # and the constant Comparison possible between C and C or C and the constant
Comparison data
: The corresponding timer/counter bit switches to ON mode when data 1 data 2 : The corresponding timer/counter bit switches to ON mode when data 1 data 2 The parameters can be modified or monitored The parameters cannot be modified or monitored
Analog input 2 (I5) present value Note: 1. 2. Press the ALT key to switch comparative data 2 between the Timer/Counter and the constant. The specification of the time unit can be determined with the type of Timer/Holding Timer comparison: a) When a constant has been set as data2, the time unit adjusts automatically to the set unit in data1. b) When the time unit is different for both data, it adjusts automatically.
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Heater OFF
Shows the date and time when the error occurred Settings details Progr. Relays Display function Display No. Display selector Monitoring enabled/disabled Display start position Display object Display the character string (set when the character string is selected as the display object) Character selection for alphanumeric strings Character string cursor position
Display No.
D0 to D7
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No backlight. No switching to show Display function (see note 1) Backlight. No switching to show Display function (see note 1) No backlight. Switching to show Display function (see note 2) Backlight. Switching to show Display function (see note 2))
Display object
Characters (12 max.: Alphanumeric and symbols) Month/Day (5 digits: @@ / @@) Hours/Minutes (5 digits: @@ / @@) Analog conversion (4 digits: @@ . @) Timer present value (5 digits: @@ . @@) Holding timer present value (5 digits: @@ . @@) Counter present value (4 digits: @@ @@) The parameters can be modified and monitored The parameters cannot be modified nor monitored
1. When either L0 or L1 are selected to disable the display function, this funcion will not automatically be displayed on screen. Use the operating keys to see the display screen. 2. When either L2 or L3 are selected (toggle to show the display function), ZEN is able to show the display screen if this function has been enabled. If everything is correct, the required data will be displayed. Alphanumeric Character String (CHR) Settings
Alphanumeric character string Character selection for alphanumeric strings Character string cursor position
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Characters to be selected Character selection order Use the Up/Down keys to scroll through the alphanumeric characters. The selected character can be positioned to the left of the message using the left cursor key while the same character can be positioned to the right of the message using the right cursor key. Progr. Relays
Using cursor keys By holding down the DEL+ALT keys, the counter C2 and H5 holding bit present values can be reset.
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Troubleshooting
If there is an error of any kind during the operation, the error message will be displayed on screen (if the CPU is LCD type) or the ERROR indicator will be enabled (if the CPU is LED type).
Error message MEMORY ERR I/O BUS ERR UNIT OVER I/O VRFY ERR Note: I/O Verify Error
Cause Program error Connection error in the I/O expansion unit More than 3 I/O expansion units connected
Possible solution The ladder program and the parameter settings have been cleared. Write new program in ZEN. Switch off power supply and check that the expansion units are connected correctly. Switch off power supply and reduce the number of I/O expansion units (3 or less).
The type of bit set in the program cannot Change the wrong bit type in the program. be used by the system
I/O (X/Y) bits in I/O expansion units: non addressable bits have been used. Analog comparators (A): used with AC power supply. Weekly (@) / Calendar (*) Timers: used in ZEN without clock/calendar function. Display function (D): The converted analog values (14/15) for AC CPUs are specified as in the list. The date (DAT) and the time (CLK) for CPUs without calendar/clock function are specified as in the list. Error at power ON or during execution
Cause Connection error in the I/O expansion unit Program error Communication error between Memory and RTC
Possible solution Switch off the power supply and check that the expansion unti is connected correctly. Execute the 'All Clear' operation and rewrite the program. Press any key and clear the error.
Note: Use ZEN Support Software to read the error messages for LED-type CPUs.
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Accessories
9.1 Battery
The ladder program and all settings are saved on the CPU EEPROM unit, but the calendar, clock, holding timer bits and the timer/counter present values are held by the unit capacitor. In the case of power supply failure, the data can be stored in the CPU for approximately 2 days (at 25 C) until they are reset. Installation method: 1. Lean the ZEN-BAT01 battery unit over to one side and insert the clip into the space provided on the left-hand side of the CPU. 2. Connect the battery cable to the CPU connector. Progr. Relays 3. And drag the battery clip towards the CPU. Note: Disconnect the power supply before assembling the battery unit.
PROGRAM RUN PARAMETER SET CLOCK EDIT PROG DELETE PROG CASSETE
Select 'Cassette'.
The Memory Cassette Menu options will appear and by using the Up/Down keys, select the following options.
Operation Transfers the CPU program to the Memory Cassette. Any program already in the cassette will be overwritten. Transfers the Memory Cassette program to the CPU. Any program already in the CPU will be overwritten. Clears the program from the Memory Cassette.
1. Program transfer includes the ladder program, parameters and all data settings. Normal and holding timers, counters and holding bits present values cannot be transferred. 2. Only error-free programs can be transferred. The program will not be transferred if it contains any type of error. 3. The memory cassette allows 100,000 writes.
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LCD type
LCD type
Windows computer
Conditions Operating System CPU Memory Hard disc CD-ROM drive Communications Keyboard and mouse Monitor Node number setting When ZEN has to be connected to the Software, the node number displayed both in the Software and the CPU must be identical. Follow the steps below to set the ZEN node number. Enter the OTHER option and select NODE No. Press the OK key to display the Menu. By pressing the OK key again, the node number setting is enabled. NODE NO The node number is selected by using the Up/Down and Left/Right keys. o o Press the OK key to confirm. Press the OK key again to complete the setting. Windows 95, 98, ME, 2000, NT 4.0 Service Pack 3 Pentium 133 MHz or higher 64 Mbytes min. 40 Mbytes free disc space min. Required Serial port Required 800x600 dots (SVGA) min. 256 colors min.
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