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368.

144 MW Lanco Kondapalli power plant


Following areas in GT are identified for comparing best practice in the industry for 9E mark-V controlled power plants. Areas identified:Sl. Item description No of Total MTBF Practice followed Inspection / replacement No trips(4 availability interval years) loss (In hrs) 1 Unit trips due to markV control 5 16.5 9.6 Cards cleaning, inspection, Inspection / CI, HGPI system failure months TMR functional check before any outage 2 Unit trip due to field instrument 21 166.9 2.28 Regular calibration and Inspection / CI, HGPI failure months functional check

Exhaust thermocouple

45.7

9.6 Loop checking. Cable from Inspection / CI, HGPI months element to J.B replaced by high replacement/ up on failure temp.cable

4 5 6

Wheel space thermocouple Nil Bearing thermocouple Nil Bypass valve and servo valve , 2 GCV & SRV

Nil Nil 28.3

2 years Moog valve internal filtre replacment and Line filter replacment at regular interval. Moog valve internal filtre replacment and Line filter replacment at regular interval.

IGV and servo valve

Failed during CI S.D Nil Nil

Inspection & filter replacement every CI, HGPI/ Servo vlv replacement up on failure Inspection & filter replacement every CI, HGPI/ Servo vlv replacement up on failure

8 9

Solenoid valves(Bleed valve Nil etc) Vibration measurement system Nil

Sl. Item description No 10 Naphtha leakage detection system

No of trips(4 years) 3

Total availability loss (In hrs) 54.98

MTBF Practice followed

Inspection / replacement interval Calibration -every CI, HGPI

16 real leak detected on all three months ocassion. Regular calibration

11 Ignition system(igniters, scanners etc) 12 CO2 fire protection system

2 3

6 24.5

2 years Regular replacement 16 Inspection during any outage months

6 months Inspection / CI, HGPI replacement/ up on failure

13 Speed measurement and protection 14 Flow divider pickup 15 3-way valve and GT actuators 16 Connectors and EPROM 17 Water injection system 18 Inlet air filter solenoids and APU 19 DCS 20 Steam Turbine-PLC 21 IP Drum Level fluctuation

Nil Nil Nil Nil Nil Nil 3 2 4

Nil Nil Nil Nil Nil Nil 21.88 15.95 21.86 Regular backup of software 16 months 2 years 1 year Manual action. Opening drain valves, closing feedwater valve 6 Running the HSD forwarding Months pump on recirculation on regular basis Every shutdown

22 Others

21

est practice in the industry for 9E mark-V controlled power plants. Failures in last 4 years

TMR failure, TCQA,TCDA card failure Level switch grounding, unit trips on loss of flame due to failure of HSD fuel during low gas pr, STG servo valve problem and CV EHC pipe vibration

All Moog servo valve of unit1,2,STG are failed atleast once. In GT lube oil quality affects the life of servo valve Moog servo valve of unit-1,2 are failed once

Failures in last 4 years

Repeated sensors failure due to high temperature area. However they did not cause any unwanted trip Cable fails due to high temp Failure of cable in load compartment causes the earth fault and some time fire alarm and unit tripping

Software problem. Non availability of interface devie

Problem due to HSD system.