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New TIGER REVOLUTION

CRUISER

TST 08 PC 005 PT Astra Honda Motor


DAFTAR ISI

PETUNJUK PEMAKAIAN
1

KELOMPOK MESIN 2

KELOMPOK RANGKA 3

INDEKS PART NUMBER 4

INDEKS DESCRIPTION 5
PETUNJUK PEMAKAIAN PARTS CATALOG

Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA

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TIGER

I. CARA MEMESAN PARTS

1. Informasi yang diperlukan


Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi
pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.

Nomor-nomor yang dibutuhkan :


(a) Parts mesin : Part Number dan Nomor seri mesin
(b) Parts rangka : Part Number dan Nomor seri rangka
(c) Parts karburator : Part Number dan Nomor identifkasi karburator

2. Perubahan-perubahan
Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan
cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.
Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.

II. CARA MEMBACA PARTS CATALOG

1. Susunan nomor part


(contoh) Parts umum (General parts)

Nomor fungsi Nomor Kode warna


dan komponen kode Kode subkontraktor
model Kode modifikasi

(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi Ukuran Pengerjaan permukaan


dan tipe secara kimiawi
SO

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2. Kode warna 5. Parts yang digantikan oleh part lain
Kode warna pada bagian belakang nomor part menunjukkan warna part Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjuk-
tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung kan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.
menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa
pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan. pemberitahuan apapun.

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Kode Warna 6. Part yang dipersatukan (Assemblies)
Jenis Warna
Kode HONDA Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai
parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat
G142M Tasmania green metallic
juga diperoleh secara terpisah.
NH1 Black
NH167MU Iron nail silver metallic-U 7. Jumlah yang diperlukan
NH255M Shimmer silver metallic Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam
bagian yang bersangkutan.
NH303M Mat axis gray metallic
R202CU Candy Iac red 8. Illustrasi
RP140M Vortex purple metallic Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk
mempermudah pengenalan part dan mungkin berbeda daripada bentuk part
sebenarnya.
3. Singkatan-singkatan
9. Nama part
Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap mengguna-
catalog, sebagai berikut : kan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional
ASSY................ Assembly L.E.D .............. Light emitting diode yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.
COMP .............. Complete. MPH ............... Miles per hour
R....................... Right L (100L) .......... Link(100 Links)
10. Model dan nomor seri yang berlaku
L. ...................... Left A.C ................. Alternating current
Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam
STD .................. Standard D.C ................. Direct current
parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini.
MM ................... Milimeter IN ................... Inlet
G ...................... Gram EX. ................. Exhaust
T(22)................. Tooth (22Teeth) FR .................. Front Kode No. Seri No. Seri No. Identifikasi
A ....................... Ampere RR .................. Rear Model daerah Tipe Mesin yang Rangka yang Karburator yang
V ....................... Volt Hex ................. Hexagonal pemasaran
berlaku mulai berlaku mulai berlaku
W ...................... Watt A.M ................. Attaching mark
WL .................... With labelling T.M ................. Transcript mark
SA000
WOL. ................ Without labelling C.D.I ............... Capacitive GL200 2IN Indonesia PPK*E******1 MH1PPK***K*****1 PD9BB A
KPH .................. Kilometers per hour Discharge Ignition

4. Dimensi-dimensi
* Dari nomor identifikasi karburator, hanya dipakai bagian yang digaris bawahi di-
Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
dalam contoh dibawah
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes). PD9BB A KC

Part Contoh Pengertian

Bolt (Screw) 6x12 diameter 6mm, panjang 12mm


Pin 8x14 diameter 8mm, panjang 14mm
O-Ring 9.5x1.6 diameter 9,5mm, tebal 1,6mm
Oil seal 14x24x5 diameter dalam 14 mm, diameter luar
24 mm, tebal 5mm
Tube 5x130 diameter dalam 5mm, panjang 130mm

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III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)
11. Lokasi nomor seri pada sepeda motor
F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk
menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.
NOMOR SERI

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F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis
RANGKA
pekerjaan yang erat hubungannya dengan penggantian parts tersebut.

1. F.R.T. didasarkan atas kondisi servis sebagai berikut :


a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.
b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat
servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah
siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan
normal.
c Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah
diservis, dimasukkan juga kedalam F.R.T.

2. Metode perhitungan
NOMOR SERI MESIN Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.
(contoh) 0.3 = 18 menit
5.6 = 5 jam dan 36 menit

DAFTAR KONVERSI
Jam Menit Jam Menit
0.1 6 0.6 36
NOMOR IDENTIFIKASI 0.2 12 0.7 42
KARBURATOR
0.3 18 0.8 48
0.4 24 0.9 54
0.5 30 1.0 60

3. Menghitung F.R.T.
Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :

a. Pekerjaan yang tidak berhubungan


F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap
part yang diganti
(contoh) Penggantian cylinder dan clutch spring

Service item/Bagian yang diservis F.R.T.


Cylinder 1.4
Clutch spring 0.7
F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1

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b. Pekerjaan yang terulang
Ambillah F.R.T. untuk part terakhir yang akan diganti. No. Service item/Bagian yang diservis F.R.T.

(contoh) Penggantian piston dan cylinder head gasket. 1. Pemeriksaan waktu pengapian 0.2

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Service item/Bagian yang diservis F.R.T. 2. Penyetelan dan pembersihan busi 0.1

Cylinder head gasket 1.0 3. Penyetelan tappet 0.3


Piston 1.5 4. Penyetelan stasioner karburator 0.1
F.R.T. untuk pekerjaan ini adalah : 1.5
5. Pemeriksaan oli mesin (tidak termasuk 0.1
penggantian oli mesin)
c. Pekerjaan yang sebagian berhubungan
6. Penyetelan kopling 0.1
Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T
untuk pekerjaan yang terulang. 7. Pembersihan elemen saringan udara 0.3
(contoh) Penggantian gear shift drum dan crankshaft assembly.
8. Pengukuran tekanan kompressi 0.1
Service item/Bagian yang diservis F.R.T.
9. Pemeriksaan cairan baterai dan berat jenisnya 0.2
Gearshift drum * 3.9
10. Pengukuran tinggi pelampung karburator 0.6
Crankshaft * 4.1
Pembongkaran crankcase * 3.7 11. Pembersihan saringan oli mesin 0.6

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3 12. Penyetelan gas tangan 0.1
Pekerjaan yang terulang adalah pembongkaran crankcase.

* F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin. Rangka

No. Service item/Bagian yang diservis F.R.T.


4. Pengerjaan lain disamping penggantian parts
1. Penyetelan rem depan 0.1
a. Penurunan dan pemasangan
2. Penyetelan rem belakang 0.1
No. Service item/Bagian yang diservis F.R.T.
3. Pemeriksaan cara kerja rem 0.1
1. Mesin 1.5
4. Penyetelan arah lampu depan 0.1
2. Kepala silinder 1.1
5. Rantai roda (termasuk penyetelan tegangan rantai 0.1
3. Karburator 0.4
tetapi tidak termasuk penggantian sprocket)

b. Pembongkaran

No. Service item/Bagian yang diservis F.R.T.

1. Karburator 0.7

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ENGINE GROUP
E-1 CYLINDER HEAD E-2 CAMSHAFT/VALVE E-3 CAM CHAIN/TENSIONER

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E-4 CYLINDER E-5 RIGHT CRANKCASE COVER E-6 CLUTCH

E-7 OIL PUMP E-8 LEFT CRANKCASE COVER E-9 GENERATOR

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TST 08 PC 005 25 . 10 . 2008
ENGINE GROUP
E-10 STARTING GEAR E-11 STARTING MOTOR E-12 CRANKCASE

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E-13 CRANKSHAFT/PISTON E-14 TRANSMISSION E-15 GEARSHIFT DRUM

E-16 KICK STARTER SPINDLE E-17 CARBURETOR

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TST 08 PC 005 25 . 10 . 2008
FRAME GROUP
F-1 HEADLIGHT F-1-1 HEADLIGHT F-2 METER
(Tiger Revo) (New Tiger Revo) (Tiger Revo)

F-2-1 METER F-3 HANDLE LEVER/CABLE/MIRROR F-4 FR. BRAKE MASTER CYLINDER
(New Tiger Revo)

F-5 HANDLE PIPE/ TOP BRIDGE F-5-1 HANDLE PIPE/ TOP BRIDGE F-6 STEERING STEM
(Tiger Revo) (New Tiger Revo)

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TST 08 PC 005 25 . 10 . 2008
FRAME GROUP
F-7 FRONT FENDER F-8 FRONT FORK F-9 FRONT BRAKE CALIPER

F-10 FRONT WHEEL F-10-1 FRONT WHEEL F-11 REAR BRAKE PANEL
(Spoke Wheel) (Cast Wheel)

F12 RR. BRAKE MASTER CYLINDER F-13 REAR BRAKE CALIPER F-14 REAR WHEEL
(Spoke Wheel)

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TST 08 PC 005 25 . 10 . 2008
FRAME GROUP
F-14-1 REAR WHEEL F-15 FUEL TANK F-15-1 FUEL TANK
(Cast Wheel) (Tiger Revo) (New Tiger Revo)

F-16 SEAT / BODY COVER F-16-1 SEAT / BODY COVER F-17 SIDE COVER
(Tiger Revo) (New Tiger Revo)

F-18 AIR CLEANER F-19 AIR SUCTION VALVE F-20 EXHAUST MUFFLER

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TST 08 PC 005 25 . 10 . 2008
FRAME GROUP
F-21 PEDAL / KICK STARTER ARM F-22 STEP F-23 STAND

F-24 SWINGARM / CHAIN CASE F-25 REAR CUSHION F-26 REAR FENDER

F-27 WINKER F-28 TAILLIGHT F-28-1 TAILLIGHT


(Tiger Revo) (New Tiger Revo)

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TST 08 PC 005 25 . 10 . 2008
FRAME GROUP
F-29 BATTERY F30 WIRE HARNESS F-31 FRAME BODY

F-32 TOOLS F-33 CAUTION LABEL F-33-1 CAUTION LABEL


(Tiger Revo) (New Tiger Revo)

F-34 MARK/ STRIPE F-34-1 MARK/ STRIPE F-35 UPPER COWL


(Tiger Revo) (New Tiger Revo) (New Tiger Revo)

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TST 08 PC 005 25 . 10 . 2008
E-1
Cylinder Head

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No. Service item F.R.T. No. Part Number Description QTY Notes

1 PIPE, SECONDARY AIR..................... 0.3 1 11105-KCJ-660 PIPE COMP., AIR SUCTION 1


2 HEAD, CYLINDER .............................. 3.5 2 12000-KFB-750 HEAD ASSY., CYLINDER 1
3 GUIDE, INTAKE VALVE(ONE) ............ 3.5 3 12204-439-305 GUIDE, IN. VALVE (OS) 1
GUIDE, VALVE :FOR 1 VEHICLE ....... 3.8 4 12206-KCN-305 GUIDE, EX. VALVE (OS) 1
4 GUIDE, EXHAUST VALVE(ONE) ........ 3.5 5 12251-KPK-941 GASKET, CYLINDER HEAD 1
GUIDE, VALVE :FOR 1 VEHICLE ....... 3.8
5 GASKET, CYLINDER HEAD ............... 2.7 6 12271-383-000 RUBBER, OIL SEAL 1
7 12331-KCJ-710 COVER, L. CYLINDER HEAD 1
7 COVER, CYLINDER HEAD SIDE 8 12339-KT0-710 GASKET, PULSE GENERATOR BASE 1
:LEFT................................................... 0.2 9 12361-383-000 CAP, TAPPET ADJUSTING HOLE 2
10 iNSULATOR, THROTTLE BODY/ 10 16210-KCJ-660 INSULATOR, CARBURETOR 1
CARBURETOR ................................... 0.4
11 16214-KCJ-660 GASKET, CARBURETOR INSULATOR 1
14 PLUG, SPARK..................................... 0.1 12 16222-MV4-300 NUT, SQUARE, 5MM 1
13 16223-KS5-000 BAND, INSULATOR 1
14 31918-KCS-920 PLUG, SPARK 1
98069-58911 PLUG, SPARK (DP8EA-9) 1
98069-58921 PLUG, SPARK (X24EP-U9) 1
15 90004-GHB-700 BOLT, FLANGE, 6X35 4

16 90023-MM5-000 BOLT, RECESSED, 5X28 1


17 90041-KW1-900 BOLT, STUD, 7X35 2
18 90081-KBB-900 BOLT, SOCKET, 6X117 1
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TST 08 PC 005 25 . 10 . 2008
E-1
Cylinder Head

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No. Service item F.R.T. No. Part Number Description QTY Notes

19 90091-MM5-640 BOLT, SOCKET, 6X22 2


20 90442-028-000 WASHER, SEALING, 8MM 4

21 90443-107-000 NUT, CAP, 8MM 4


22 91301-KFN-900 O-RING, 75X2.5 1
23 91301-200-000 O-RING, 10X1.6 2
24 91303-KK3-830 O-RING, 35X3 2
25 91304-HB3-003 O-RING, 33.5X3.0 1

26 91305-PE2-003 O-RING, 9.8X1.9 2


27 94101-06000 WASHER, PLAIN, 6MM 1
28 94301-08140 DOWEL PIN, 8X14 2
29 94301-10120 DOWEL PIN, 10X12 1
30 96001-06016-00 BOLT, FLANGE, 6X16 2

31 96001-06022-00 BOLT, FLANGE, 6X22 2

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TST 08 PC 005 25 . 10 . 2008
E-2
Camshaft / Valve

2
No. Service item F.R.T. No. Part Number Description QTY Notes

2 CAMSHAFT ............................................ 2.6 1 12208-413-003 SEAL, VALVE STEM 2


3 ARM, INTAKE VALVE ROCKER(ONE)... 2.5 2 14100-KCJ-710 CAMSHAFT COMP. 1
ARM, EXHAUST VALVE ROCKER(ONE) 2.5 3 14431-KEH-900 ARM, VALVE ROCKER 2
ARM, VALVE ROCKER .......................... 2.5 4 14451-437-000 SHAFT, VALVE ROCKER ARM 2
5 14456-KG2-950 PLATE, VALVE ROCKER ARM SHAFT SETTING 1
6 VALVE, INTAKE(ONE) ............................ 3.0
7 VALVE, EXHAUST(ONE) ........................ 3.0 6 14711-KBB-900 VALVE, IN. 1
8 SPRING AND/OR STEM SEAL, 7 14721-KBB-900 VALVE, EX. 1
INTAKE VALVE(ONE) ............................. 2.8 8 14751-383-005 SPRING, VALVE OUTER 2
9 SPRING AND/OR STEM SEAL, 9 14761-383-005 SPRING, VALVE INNER 2
EXHAUST VALVE(ONE) ......................... 2.8 10 14771-107-020 RETAINER, VALVE SPRING 2
SPRING AND/OR STEM SEAL,
11 14775-107-000 SEAT, VALVE SPRING OUTER 2
VALVE :FOR 1 VEHICLE ........................ 2.9
12 14776-107-010 SEAT, VALVE SPRING INNER 2
13 14781-HA0-770 COTTER, VALVE 4
14 90012-KN6-930 SCREW, TAPPET ADJUSTING 2
15 90206-250-000 NUT, TAPPET ADJUSTING 2

16 93600-06016-0A SCREW, FLAT, 6X16 1

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TST 08 PC 005 25 . 10 . 2008
E-3
Cam Chain /
Tensioner

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No. Service item F.R.T. No. Part Number Description QTY Notes

1 SPROCKET, CAM................................. 0.7 1 14321-KEH-900 SPROCKET, CAM (34T) 1


2 CHAIN, CAM ......................................... 1.5 2 14401-KCJ-711 CHAIN, CAM (102L) 1
3 TENSIONER, CAM CHAIN ................... 1.6 3 14500-KBB-900 TENSIONER, CAM CHAIN 1
4 LIFTER, TENSIONER........................... 0.4 4 14520-KCJ-661 LIFTER ASSY., TENSIONER 1
5 14523-KEH-910 GASKET, TENSIONER LIFTER 1
7 GUIDE, CAM CHAIN ............................ 2.7
6 14535-437-000 BOLT, CAM CHAIN TENSIONER PIVOT 1
7 14550-KCJ-710 GUIDE, CAM CHAIN 1
8 90002-KW1-900 BOLT, FLANGE, 6X10 2
9 90005-KY7-000 SCREW, PAN, 6X6 1
10 90071-MG8-000 BOLT, FLANGE SOCKET, 6X16 2

11 90475-703-000 WASHER C, 8MM 1


12 90488-425-000 WASHER, SEALING, 6MM 2
13 91306-MG3-000 O-RING, 9.5X1.5 1

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TST 08 PC 005 25 . 10 . 2008
E-4
Cylinder

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No. Service item F.R.T. No. Part Number Description QTY Notes

1 CYLINDER ........................................... 3.0 1 12100-KCN-000 CYLINDER COMP. 1


2 GASKET, CYLINDER ........................... 2.9 2 12191-KCN-000 GASKET, CYLINDER 1
3 94301-10200 DOWEL PIN, 10X20 2

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TST 08 PC 005 25 . 10 . 2008
E-5
Right Crankcase
Cover

2
No. Service item F.R.T. No. Part Number Description QTY Notes

1 COVER, CRANKCASE :RIGHT .......... 0.8 1 11330-KCJ-670 COVER COMP., R. CRANKCASE 1 BLACK
2 GASKET, CRANKCASE COVER : 11330-KCJ-950 COVER COMP., R. CRANKCASE 1 SILVER
RIGHT.................................................. 0.7 2 11393-KT0-710 GASKET, R. COVER 1
4 LEVER, CLUTCH ................................ 0.8 3 15650-KCN-000 GAUGE, OIL LEVEL 1 SILVER
15650-KPM-850 GAUGE, OIL LEVEL 1 BLACK
4 22810-437-000 LEVER COMP., CLUTCH 1
5 22815-428-000 SPRING, CLUTCH LEVER 1

6 91201-KEH-900 OIL SEAL, 12X22X5 1


91201-KEH-910 OIL SEAL, 12X22X5 1
7 91307-035-000 O-RING, 18X3 1
8 94301-08140 DOWEL PIN, 8X14 2
9 94305-30102 PIN, SPRING, 3X10 1
10 96001-06040-00 BOLT, FLANGE, 6X40 11

11 96001-06050-00 BOLT, FLANGE, 6X50 1

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TST 08 PC 005 25 . 10 . 2008
E-6
Clutch

2
No. Service item F.R.T. No. Part Number Description QTY Notes

2 OUTER, CLUTCH .............................. 1.1 1 15451-107-000 WASHER, OIL FILTER ROTOR LOCKING 1
3 CENTER, CLUTCH............................ 1.1 2 22100-KCN-000 OUTER COMP., CLUTCH 1
3 22121-KCS-650 CENTER COMP., CLUTCH 1
6 DISC, CLUTCH FRICTION ................ 1.1 4 22125-KW7-900 SEAT, JUDDER SPRING 1
9 PLATE, CLUTCH PRESSURE .......... 1.1 5 22131-KCN-000 GUIDE, CLUTCH OUTER 1
10 PLATE, CLUTCH LIFTER .................. 0.8 22131-KPM-850 GUIDE, CLUTCH OUTER (1)
11 ROD, CLUTCH LIFTER ..................... 0.7 6 22201-MJ8-000 DISK, CLUTCH FRICTION 1
12 SPRING, CLUTCH............................. 0.8 7 22201-166-000 DISK, CLUTCH FRICTION 4
17 BEARING, CLUTCH LIFTER ............. 0.7 8 22311-KN4-680 PLATE, CLUTCH 4
9 22350-107-010 PLATE, CLUTCH PRESSURE 1
10 22361-437-000 PLATE, CLUTCH LIFTER 1

11 22366-KFB-000 ROD, CLUTCH LIFTER 1


12 22401-KCJ-710 SPRING, CLUTCH 4
13 22402-KW7-900 SPRING, JUDDER 1
14 90050-357-000 BOLT, SPECIAL FLANGE, 6X22 4
15 90232-KPK-940 NUT, LOCK, 16MM 1
90231-KB5-720 NUT, LOCK, 16MM (1)

16 90461-107-000 WASHER B, SPLINE, 20MM 1


17 91008-KK6-000 BEARING, RADIAL BALL, 16003 1

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TST 08 PC 005 25 . 10 . 2008
E-7
Oil Pump

2
No. Service item F.R.T. No. Part Number Description QTY Notes

1 PUMP ASSY., OIL ................................. 0.9 1 15100-KFB-000 OIL PUMP ASSY. 1


2 GEAR, OIL PUMP DRIVE ..................... 0.8 2 15131-KCN-000 GEAR, OIL PUMP DRIVE (34T) 1
3 ROTOR, OIL PUMP .............................. 1.0 3 15331-399-000 ROTOR, OIL PUMP INNER 1
5 ROTOR, OIL FILTER ............................. 0.9 4 15332-399-000 ROTOR, OIL PUMP OUTER 1
5 15430-440-030 ROTOR COMP., OIL FILTER 1
6 CAP, OIL FILTER ROTOR ..................... 0.8
10 GEAR, PRIMARY DRIVE ...................... 1.1 6 15436-107-000 CAP, OIL FILTER ROTOR 1
7 15441-KCS-650 THROUGH, OIL 1
8 15446-107-000 SPRING, OIL THROUGH 1
9 15459-KT0-710 GASKET, OIL FILTER CAP 1
10 23121-KCN-000 GEAR, PRIMARY DRIVE (22T) 1

11 90101-440-000 SCREW, FLAT, 6X30 2


12 90231-KPK-940 NUT, LOCK, 16MM 1
90231-KCS-920 NUT, LOCK, 16MM (1)
13 90434-KN6-930 WASHER, 16MM 1
14 91304-KK3-830 O-RING, 9.4X2.4 2
15 92101-05020-0A BOLT, HEX., 5X20 2

16 93600-04012-1A SCREW, FLAT, 4X12 2


17 93700-05012-0A SCREW, OVAL, 5X12 3
18 94251-08000 PIN, LOCK, 8MM 1

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TST 08 PC 005 25 . 10 . 2008
E-8
Left Crankcase
Cover

2
No. Service item F.R.T. No. Part Number Description QTY Notes

1 COVER, CRANKCASE :LEFT ............. 0.7 1 11341-KCJ-670 COVER, L. CRANKCASE 1 BLACK


2 COVER, REDUCTION GEAR ............. 0.1 11341-KCJ-950 COVER, L. CRANKCASE 1 SILVER
3 COVER, CRANKCASE :LEFT REAR .. 0.1 2 11355-KCJ-670 COVER, REDUCTION GEAR 1 BLACK
4 GASKET, CRANKCASE COVER : 11355-KCN-000 COVER, REDUCTION GEAR 1 SILVER
LEFT .................................................... 0.5 3 11360-KCJ-660 COVER COMP., L. RR. CRANKCASE 1 SILVER
11360-KCJ-670 COVER COMP., L. RR. CRANKCASE 1 BLACK
4 11395-KCN-000 GASKET, L. COVER 1
5 90084-KCJ-670 CAP, A.C. GENERATOR 1 BLACK
90084-KCJ-710 CAP, A.C. GENERATOR 1 SILVER

6 90087-KCJ-670 CAP, 30MM 1 BLACK


90087-KCJ-710 CAP, 30MM 1 SILVER
7 90703-HC4-000 DOWEL PIN, 10X14 2
8 91303-377-000 O-RING, 13.8X2.5 1
9 91304-MN5-003 O-RING, 63X3 1
10 91356-KEH-910 O-RING, 30MM 1

11 96001-06020-00 BOLT, FLANGE, 6X20 1


12 96001-06025-00 BOLT, FLANGE, 6X25 2
13 96001-06040-00 BOLT, FLANGE, 6X40 4
14 96001-06050-00 BOLT, FLANGE, 6X50 1
15 96001-06060-00 BOLT, FLANGE, 6X60 1

16 96001-06070-00 BOLT, FLANGE, 6X70 2


20
TST 08 PC 005 25 . 10 . 2008
E-9
Generator

2
No. Service item F.R.T. No. Part Number Description QTY Notes

1 CLUTCH, STARTING ONE WAY ........ 0.8 1 28125-KFC-791 OUTER COMP., STARTING CLUTCH 1
2 GENERATOR, IGNITION PULSE....... 0.6 2 30300-HA0-033 IGNITION PULSE GENERATOR ASSY. 1
3 ROTOR OR FLYWHEEL .................... 0.8 3 31110-KCJ-660 FLYWHEEL COMP. 1
4 STATOR .............................................. 0.7 4 31120-KCJ-660 STATOR COMP. 1
5 32975-KCN-000 GUIDE, A.C. GENERATOR CORD 1

6 90085-413-781 BOLT, SOCKET, 6MM 6


7 90089-KAS-900 BOLT, FLANGE SOCKET, 5X14 2
8 90163-KCN-000 BOLT, UBS, 10X48 1
9 90403-KN6-930 WASHER, 10X24 1
10 96001-06032-00 BOLT, FLANGE, 6X32 3

21
TST 08 PC 005 25 . 10 . 2008
E - 10
Starting Gear

2
No. Service item F.R.T. No. Part Number Description QTY Notes

1 GEAR, STARTER DRIVEN.................. 0.7 1 28110-KCN-000 GEAR COMP., STARTING DRIVEN (56T) 1
3 GEAR, STARTER REDUCTION .......... 0.2 2 28114-KN6-930 COLLAR, STARTING DRIVEN GEAR 1
5 GEAR, STARTER IDLE ....................... 0.5 3 28130-KEH-600 GEAR COMP., STARTER REDUCTION 1
4 28132-KN6-930 SHAFT, REDUCTION GEAR 1
5 28140-KCN-000 GEAR, IDLE (15T/16T) 1

6 28142-KW1-900 SHAFT, IDLE GEAR 1

22
TST 08 PC 005 25 . 10 . 2008
E - 11
Starting Motor

2
No. Service item F.R.T. No. Part Number Description QTY Notes

1 MOTOR, STARTING ........................... 0.3 1 31200-KPK-901 MOTOR ASSY., STARTING 1


2 HOLDER, BRUSH(STARTER) ............ 0.5 2 31201-KFK-003 HOLDER SET, BRUSH 1
3 TERMINAL, BRUSH(STARTER)......... 0.5 3 31201-MBE-008 TERMINAL SET, BRUSH 1
4 31204-KS5-901 SPRING, CARBON BRUSH 2
5 31205-KFK-003 BOLT, SETTING 2

6 31207-MBE-008 RING 2
7 90071-MB0-000 NUT-WASHER, 6MM 2
8 91309-425-003 O-RING, 24.4X3.1 1
9 91320-MBE-008 O-RING 2
10 91320-MB0-000 O-RING 1

11 95801-06028-00 BOLT, FLANGE, 6X28 2

23
TST 08 PC 005 25 . 10 . 2008
E - 12
Crankcase

2
No. Service item F.R.T. No. Part Number Description QTY Notes

1 CRANKCASE :RIGHT ......................... 4.8 1 11100-KCJ-711 CRANKCASE COMP., R. 1


2 GASKET, CRANKCASE ...................... 4.3 2 11191-KCN-000 GASKET, CRANKCASE 1
3 CRANKCASE :LEFT ........................... 4.9 3 11200-KCJ-711 CRANKCASE COMP., L. 1
CRANKCASE :BOTH .......................... 5.4 4 12361-383-000 CAP, TAPPET ADJUSTING HOLE 1
5 14513-KBB-900 PLATE, CAM CHAIN SETTING 1
6 SCREEN, OIL FILTER......................... 0.1
10 SWITCH, NEUTRAL ........................... 0.2 6 15421-107-000 SCREEN, OIL FILTER 1
15 BEARING, GEARSHIFT DRUM : 7 15426-107-000 SPRING, OIL FILTER SCREEN 1
RIGHT ................................................. 4.5 8 22838-437-000 HOLDER, CLUTCH WIRE 1
22838-437-010 HOLDER, CLUTCH WIRE (1)
16 BEARING, COUNTERSHAFT : 9 32976-KCT-690 CLAMPER, WIRE HARNESS 1
RIGHT ................................................. 4.5 10 35750-GS3-003 CONTACT, NEUTRAL SWITCH 1
BEARING, COUNTERSHAFT :
BOTH .................................................. 4.7 11 35752-KCT-690 SPACER, NEUTRAL SWITCH 1
BEARING, MAINSHAFT AND 12 90031-KN6-930 BOLT A, CYLINDER STUD 2
COUNTERSHAFT :ALL....................... 4.9 13 90032-KN6-930 BOLT B, CYLINDER STUD 2
14 90703-HC4-000 DOWEL PIN, 10X14 4
15 91008-KCN-003 BEARING, NEEDLE, 21MM 1

16 91106-KB4-003 BEARING, NEEDLE, 15MM 1


17 91206-KCS-920 OIL SEAL, 14X28X7 1
18 91303-KK3-830 O-RING, 35X3 1
19 91312-107-000 O-RING, 7X1.7 1
20 95701-06012-08 BOLT, FLANGE, 6X12 1
24
TST 08 PC 005 25 . 10 . 2008
E - 12
Crankcase

2
No. Service item F.R.T. No. Part Number Description QTY Notes

21 96001-06014-00 BOLT, FLANGE, 6X14 1


22 96001-06050-00 BOLT, FLANGE, 6X50 10
23 96001-06060-00 BOLT, FLANGE, 6X60 1

25
TST 08 PC 005 25 . 10 . 2008
E - 13
Crankshaft / Piston

2
No. Service item F.R.T. No. Part Number Description QTY Notes

1 CRANKSHAFT ................................... 4.6 1 13000-KCN-D10 CRANKSHAFT COMP. 1


2 RING, PISTON AND/OR PISTON 2 13011-KEH-305 RING SET, PISTON (STD.) 1
(ONE).................................................. 3.1 13021-KEH-305 RING SET, PISTON (0.25) (1)
5 SPROCKET, TIMING .......................... 4.6 13031-KEH-305 RING SET, PISTON (0.50) (1)
7 BEARING, CRANKSHAFT :LEFT....... 4.9 3 13101-KPK-900 PISTON (STD.) 1
BEARING, CRANKSHAFT :RIGHT .... 4.5 13102-KPK-900 PISTON (0.25) (1)
BEARING, CRANKSHAFT :BOTH ..... 5.1 13103-KPK-900 PISTON (0.50) (1)
4 13111-440-000 PIN, PISTON 1
5 14311-KN6-931 SPROCKET, TIMING (17T) 1

6 90701-HB6-010 KEY, WOODRUFF, 25X14X4 1


7 91001-KCN-003 BEARING, RADIAL BALL, 28X72X18 2
8 94601-15000 CLIP, PISTON PIN, 15MM 2

26
TST 08 PC 005 25 . 10 . 2008
E - 14
Transmission

2
No. Service item F.R.T. No. Part Number Description QTY Notes

2 MAINSHAFT, TRANSMISSION .......... 4.5 1 11108-KCJ-710 PLATE, BEARING SETTING 1


.Replace countershaft add ................. 0.2 2 23211-KPK-900 MAINSHAFT, TRANSMISSION 1
3 COUNTERSHAFT, TRANSMISSION . 4.5 3 23221-KPK-940 COUNTERSHAFT, TRANSMISSION 1
.Replace mainshaft add...................... 0.2 4 23421-KCJ-711 GEAR, COUNTERSHAFT LOW 1
5 23427-439-000 COLLAR, COUNTERSHAFT LOW GEAR 1
18 SPROCKET, DRIVE ........................... 0.2
6 23431-KFB-000 BUSH, 20MM 1
31 BEARING, MAINSHAFT :RIGHT ....... 4.5 7 23431-437-000 BUSH, 20MM 1
BEARING, MAINSHAFT :BOTH ........ 4.7 8 23441-KCJ-710 GEAR, MAINSHAFT SECOND (16T) 1
BEARING, MAINSHAFT AND 9 23451-KCJ-710 GEAR, COUNTERSHAFT SECOND (27T) 1
COUNTERSHAFT :ALL...................... 4.9 10 23452-KW1-900 BUSH, 20X23X9 1
34 BEARING, MAINSHAFT :LEFT .......... 4.5
BEARING, COUNTERSHAFT :LEFT . 4.7 11 23461-KCJ-710 GEAR, MAINSHAFT THIRD & FOURTH (25T/24T) 1
12 23471-KCJ-710 GEAR, COUNTERSHAFT THIRD (32T) 1
13 23491-KCJ-710 GEAR, COUNTERSHAFT FOURTH (25T) 1
14 23501-KCJ-710 GEAR, MAINSHAFT FIFTH (31T) 1
15 23511-KCJ-710 GEAR, COUNTERSHAFT FIFTH (28T) 1

16 23512-KCJ-710 GEAR, MAINSHAFT TOP (27T) 1


17 23513-KCJ-710 GEAR, COUNTERSHAFT TOP (22T) 1
18 23801-KK1-010 SPROCKET, DRIVE (13T) 1
19 23811-KR3-600 PLATE A2, FIXING 1
20 90451-107-000 WASHER, THRUST, 15MM 1
27
TST 08 PC 005 25 . 10 . 2008
E - 14
Transmission

2
No. Service item F.R.T. No. Part Number Description QTY Notes

21 90451-365-000 WASHER, THRUST, 15MM 1


22 90452-437-000 WASHER, THRUST, 16.5MM 1
23 90454-107-000 WASHER, THRUST, 20MM 2
24 90455-107-000 WASHER A, SPLINE, 20MM 2
25 90463-437-000 WASHER, SPLINE, 22MM 2

26 90464-360-000 WASHER, COUNTERSHAFT THIRD SPLINE 1


27 90465-360-000 WASHER, LOCK 1
28 90601-437-000 CIRCLIP, EXTERNAL, 22MM 2
29 90605-200-000 SET RING, 20MM 2
30 91005-KCN-003 BEARING, RADIAL BALL, 20X55X11 1

31 91015-KK6-003 BEARING, RADIAL BALL, 6202U 1


32 91201-KCS-920 OIL SEAL, 20X34X7 1
33 92101-06010-0A BOLT, HEX., 6X10 2
34 96100-62040-00 BEARING, RADIAL BALL, 6204 1
35 96600-06016-08 BOLT, SOCKET, 6X16 1

28
TST 08 PC 005 25 . 10 . 2008
E - 15
Gearshift Drum

2
No. Service item F.R.T. No. Part Number Description QTY Notes

1 FORK, GEARSHIFT ............................ 4.4 1 24211-KW1-900 FORK, R. GEARSHIFT 1


5 DRUM, GEARSHIFT ........................... 4.4 2 24221-427-010 FORK, L. GEARSHIFT 1
3 24231-107-010 FORK, CENTER GEARSHIFT 1
6 CAM, SHIFT DRUM............................. 1.2 4 24241-KCS-650 SHAFT, GEARSHIFT FORK GUIDE 1
7 STOPPER OR SPRING, 5 24301-KCJ-710 DRUM, GEARSHIFT 1
SHIFT DRUM....................................... 1.2
9 SPINDLE, GEARSHIFT ....................... 1.2 6 24411-446-650 CAM, GEARSHIFT 1
7 24430-KCJ-710 STOPPER COMP., GEARSHIFT DRUM 1
8 24435-KPK-900 SPRING, SHIFT DRUM STOPPER 1
9 24610-446-650 SPINDLE COMP., GEARSHIFT 1
10 24621-446-650 PLATE, GEARSHIFT 1

11 24631-107-000 SPRING, GEARSHIFT PLATE 1


12 24651-437-000 SPRING, GEARSHIFT RETURN 1
13 35753-KG2-951 ROTOR, NEUTRAL SWITCH 1
14 90023-KW1-900 BOLT, GEARSHIFT DRUM STOPPER ARM PIVOT 1
15 90408-KW1-900 WASHER, 6MM 1

16 90451-001-000 WASHER, THRUST, 14MM 2


17 93101-06025-0A BOLT, HEX., 6X25 1
18 94251-10000 PIN, LOCK, 10MM 1
19 94510-12000 CIRCLIP, EXTERNAL, 12MM 1
20 94510-14000 CIRCLIP, EXTERNAL, 14MM 1
21 96220-40100 ROLLER, 4X10 1
29
TST 08 PC 005 25 . 10 . 2008
E - 16
Kick Starter Spindle

2
No. Service item F.R.T. No. Part Number Description QTY Notes

1 28211-KCJ-710 PINION, KICK STARTER 1


3 SPINDLE, KICK STARTER.................. 4.5
2 28221-KCJ-710 RATCHET, KICK STARTER 1
13 OIL SEAL, KICK STARTER 3 28251-KC6-000 SPINDLE, KICK STARTER 1
SPINDLE ............................................. 0.8 4 28253-KCJ-710 SPRING, KICK STARTER RATCHET 1
5 28254-437-000 SEAT, RATCHET SPRING 1

6 28261-KCJ-710 SPRING, KICK STARTER 1


7 28262-437-000 COLLAR, KICK SPINDLE 1
8 28263-KCJ-710 RETAINER, STARTER SPRING 1
9 90004-437-000 BOLT, KICK RATCHET 1
10 90401-KCJ-710 WASHER, 12MM 1

11 90453-107-000 WASHER A, THRUST, 20MM 1


12 90459-107-000 WASHER, THRUST, 12MM 1
13 91204-KCS-920 OIL SEAL, 16X28X7 1
14 94510-16000 CIRCLIP, EXTERNAL, 16MM 1
15 94510-20000 CIRCLIP, EXTERNAL, 20MM 1

30
TST 08 PC 005 25 . 10 . 2008
E - 17
Carburetor

2
No. Service item F.R.T. No. Part Number Description QTY Notes

2 NEEDLE, JET..................................... 0.9 1 16010-428-671 GASKET SET 1


3 FLOAT OR FLOAT VALVE ................. 0.6 2 16012-KCJ-661 NEEDLE SET, JET 1
4 TOP SET, CARBURETOR ................. 0.4 3 16013-439-921 FLOAT SET 1
5 CHAMBER, FLOAT ............................ 0.5 4 16014-KPS-851 TOP SET 1
5 16015-KCJ-710 CHAMBER SET, FLOAT 1
7 ARM SET, THROTTLE VALVE LINK .. 0.7
8 PUMP SET, ACCELERATOR ............. 0.5 6 16016-KRE-901 SCREW SET A 1
7 16018-KCJ-661 ARM SET, LINK 1
11 LINK SET, THROTTLE ....................... 0.6 8 16021-KCJ-661 DIAPHRAGM SET, PUMP 1
14 VALVE, AIR CUT ................................ 0.4 16021-KCJ-710 DIAPHRAGM SET, PUMP (1)
15 CARBURETOR ASSEMBLY .............. 0.6 9 16028-KBW-901 SCREW SET B 1
16 VALVE, THROTTLE ........................... 0.7 10 16029-426-003 SCREW SET C 1

31 JET, MAIN .......................................... 0.6 11 16033-KCJ-931 LINK SET 1


12 16037-KCJ-710 STAY SET 1
13 16038-KCJ-661 STAY SET, CHOKE 1
14 16048-KCJ-661 VALVE SET, AIR CUT 1
15 16100-KCJ-661 CARBURETOR ASSY. (PD9BF A) 1

16 16111-KCJ-661 VALVE, THROTTLE 1


17 16155-397-971 VALVE COMP., FLOAT 1
18 16165-KCJ-951 HOLDER, NEEDLE JET 1
19 16168-382-014 HOLDER, JET 1
20 16176-HM8-B01 SCREEN, FUEL STRAINER 1
31
TST 08 PC 005 25 . 10 . 2008
E - 17
Carburetor

2
No. Service item F.R.T. No. Part Number Description QTY Notes

21 16198-KCJ-661 TUBE COMP. 1


22 16199-KCJ-710 TUBE 1
23 93600-05010-1H SCREW, FLAT, 5X10 1
24 93892-03008-18 SCREW-WASHER, 3X8 2
25 93892-04008-18 SCREW-WASHER, 4X8 1

26 93892-04012-18 SCREW-WASHER, 4X12 5


27 93892-04014-18 SCREW-WASHER, 4X14 2
28 93892-04016-18 SCREW-WASHER, 4X16 3
29 93892-05010-18 SCREW-WASHER, 5X10 1
30 95002-02659 CLIP, TUBE (B6.5) 2

31 99101-GHB-1220 JET, MAIN, #122 1


32 99103-KBA-0380 JET, SLOW, #38 1

32
TST 08 PC 005 25 . 10 . 2008
F-1
Headlight
(Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 HEADLIGHT UNIT .............................. 0.1 1 33120-KCJ-661 HEADLIGHT UNIT 1


2 SOCKET, HEADLIGHT ....................... 0.2 2 33130-KCJ-661 SOCKET COMP., HEADLIGHT 1
3 BULB, HEADLIGHT ............................ 0.1 3 34901-KC5-003 BULB, HEADLIGHT (12V 35/36.5W) 1
4 BULB, POSITION LIGHT .................... 0.1 4 34908-GAC-003 BULB, WEDGE BASE (12V 3.4W) 1
5 CASE, HEADLIGHT............................ 0.3 5 61300-KCJ-660 CASE, HEADLIGHT 1

10 STAY, HEADLIGHT ............................. 0.8 6 61302-KCK-900 COLLAR, HEADLIGHT CASE 2


13 PLATE, HEADLIGHT :RIGHT ............. 0.2 7 61303-KCJ-660 NUT, R. HEADLIGHT CASE 1
14 PLATE, HEADLIGHT :LEFT ............... 0.2 8 61303-198-D00 NUT, R. HEADLIGHT CASE 1
PLATE, HEADLIGHT :BOTH .............. 0.3 9 61304-KCJ-660 COLLAR, HEADLIGHT SETTING 2
10 61311-KCJ-660 STAY, HEADLIGHT 1
15 STAY, METER VISOR ......................... 0.4
17 VISOR, METER .................................. 0.2 11 61312-KBP-900 BOOT, HEADLIGHT BRACKET 2
12 61312-358-300 GROMMET, HEADLIGHT CASE 2
13 61313-KCJ-660ZA BRACKET, R. HEADLIGHT CASE
*NH1* ............. BLACK 1 CW
61313-KCJ-660ZB *NH255M*....... SHIMMER SILVER METALLIC 1 SW
14 61314-KCJ-660ZA BRACKET, L. HEADLIGHT CASE
*NH1*.............. BLACK 1 CW
61314-KCJ-660ZB *NH255M*........ SHIMMER SILVER METALLIC 1 SW
15 61315-KCJ-660 STAY, VISOR 1

33
TST 08 PC 005 25 . 10 . 2008
F-1
Headlight
(Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

16 61316-KCJ-660 GUARD, NUMBER PLATE 1


17 61320-KCJ-660 STAY, RUBBER 1
18 61330-KCJ-660 RUBBER, VISOR 1
19 64100-KCJ-660ZA VISOR SET, FR. *TYPE1* 1
20 64386-MS2-000 RUBBER, PIVOT UNDER COVER 4

21 90103-MB0-000 BOLT, SPECIAL FLANGE, 8X28 2


22 90142-KCJ-660 SCREW, VISOR SETTING 4
23 90504-KCJ-660 WASHER, THRUST, 5MM 4
24 93892-05016-07 SCREW-WASHER, 5X16 2
25 94021-05070-0S NUT, CAP, 5MM 4

26 94103-05700 WASHER, PLAIN, 5MM 2


27 96001-06020-00 BOLT, FLANGE, 6X20 4

34
TST 08 PC 005 25 . 10 . 2008
F - 1- 1
Headlight
(New Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 HEADLIGHT UNIT................................. 0.3 1 33110-KCJ-651 HEADLIGHT UNIT 1


2 SOCKET, HEADLIGHT.......................... 0.2 2 33130-KCJ-651 SOCKET COMP., HEADLIGHT 1
3 BULB, HEADLIGHT............................... 0.2 3 34901-KC5-003 BULB, HEADLIGHT (12V 35/36.5W) 2
4 34908-GA7-701 BULB, WEDGE BASE (T10) 1
5 37224-KVL-N01 CAP, WEDGE BASE BULB 1

6 53209-GAH-000 CLIP, HEADLIGHT 2


7 90101-GJ6-000 BOLT, ADJUSTING 1
8 33010-KCJ-651 HEADLIGHT, ASSY 1

35
TST 08 PC 005 25 . 10 . 2008
F-2
Meter
(Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 BULB, METER .................................... 0.4 1 34908-KM1-671 BULB, WEDGE BASE (T6.5) (12V 3W) 2
. 3 METER ASSY., COMBINATION ......... 0.4 2 34908-MB9-871 BULB, WEDGE BASE (12V 1.7W) 5
4 COVER, METER ................................ 0.3 3 37100-KCJ-661 METER ASSY., COMBINATION 1
5 BRACKET, METER............................. 0.5 4 37110-KCJ-661 COVER 1
5 37120-KCJ-661 BRACKET 1
6 CASE, METER :LOWER .................... 0.6
7 SPEEDOMETER ASSEMBLY ............ 0.6 6 37130-KCJ-661 CASE ASSY., UNDER 1
7 37200-KCJ-661 SPEEDOMETER ASSY. 1
11 SOCKET ASSY., METER BULB ......... 0.6 8 37213-KY6-008 KNOB 1
12 TACHOMETER ASSEMBLY ............... 0.6 9 37215-MB6-831 CLAMP 1
15 CASE, METER :UPPER ..................... 0.5 10 37215-ML0-008 RUBBER, METER SETTING 3
16 CABLE, SPEEDOMETER .................. 0.2 11 37223-KCJ-661 SOCKET COMP. 1
17 CABLE, SPEEDOMETER INNER ...... 0.1 12 37250-KCJ-661 METER ASSY., TACHOMETER & FUEL 1
13 37304-198-901 RUBBER, CUSHION 5
14 37305-KE5-008 SCREW-WASHER, 3X22 3
15 37610-KCJ-661 CASE ASSY., UPPER 1

16 44830-KCJ-660 CABLE ASSY., SPEEDOMETER 1


17 44831-KCJ-880 CABLE, INNER 1
18 86150-KPG-901 EMBLEM, PRODUCT 1
19 90010-KCJ-690 BOLT, SOCKET, 8MM 2
20 90032-KW3-008 SCREW, TAPPING, 4X14 1

36
TST 08 PC 005 25 . 10 . 2008
F-2
Meter
(Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

21 90035-166-008 SCREW-WASHER, SPECIAL, 4X10 2


22 90101-KY6-008 SCREW, TAPPING, 3X14 7
23 90133-SL9-003 SCREW-WASHER, 3X18 3
24 90158-KM7-911 SCREW, PAN, 2X6 1
25 90525-030-000 WASHER B, HANDLE HOLDER SETTING 3

26 91352-671-003 O-RING, 8.5X1.5 1


91352-671-004 O-RING, 8.5X1.5 1
27 93903-22380 SCREW, TAPPING, 3X12 4
28 94001-06000-0S NUT, HEX., 6MM 3

37
TST 08 PC 005 25 . 10 . 2008
F-2-1
Meter
(New Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 BULB, METER...................................... 0.4 1 34908-MB9-871 BULB, WEDGE BASE (T10) 7


2 METER ASSY., COMBINATION........... 0.5 2 37100-KCJ-651 METER ASSY., COMBINATION 1
3 COVER, METER ................................. 0.3 3 37110-KCJ-651 COVER 1
5 CASE, METER :LOWER...................... 0.6 4 37120-KCJ-651 BRACKET ASSY. 1
6 SPEEDOMETER ASSEMBLY............... 0.6 5 37130-KCJ-651 CASE ASSY., UNDER 1
10 SOCKET ASSY., METER BULB........... 0.5
6 37200-KCJ-651 SPEEDOMETER ASSY. 1
11 TACHOMETER ASSEMBLY................. 0.6 7 37213-KY6-008 KNOB 1
13 CASE, METER :UPPER....................... 0.5 8 37215-MB6-831 CLAMP 1
14 CABLE, SPEEDOMETER.................... 0.2 9 37215-ML0-008 RUBBER, METER SETTING 3
10 37223-KCJ-651 SOCKET COMP. 1

11 37250-KCJ-651 METER ASSY., TACHOMETER & FUEL 1


12 37305-KE5-008 SCREW-WASHER, 3X22 3
13 37610-KCJ-651 CASE ASSY., UPPER 1
14 44830-KCJ-650 CABLE ASSY., SPEEDOMETER 1
15 86150-KPG-901 EMBLEM, PRODUCT 1

16 90010-KCJ-690 BOLT, SOCKET, 8MM 2


17 90035-166-008 SCREW-WASHER, SPECIAL, 4X10 2
18 90101-KY6-008 SCREW, TAPPING, 3X14 7

38
TST 08 PC 005 25 . 10 . 2008
F-2-1
Meter
(New Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

19 90109-MZ5-008 SCREW, TAPPING, 4X14 1


20 90133-SL9-003 SCREW-WASHER, 3X18 3

21 90158-KM7-911 SCREW, PAN, 2X6 1


22 90525-030-000 WASHER B, HANDLE HOLDER 3
23 91256-KK3-840 O-RING, 10X1.5 1
24 93903-22380 SCREW, TAPPING, 3X12 4
25 94001-06000-0S NUT, HEX., 6MM 3

39
TST 08 PC 005 25 . 10 . 2008
F-3
Handle Lever /
Cable / Mirror

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 CABLE, THROTTLE ........................... 0.6 1 17910-KCJ-660 CABLE COMP. A, THROTTLE 1


. 3 CABLE, CHOKE ................................. 0.3 17910-KCJ-650 CABLE COMP. A, THROTTLE (1)
5 CABLE, CLUTCH ............................... 0.2 2 17920-KCJ-660 CABLE COMP. B, THROTTLE 1
17920-KCJ-650 CABLE COMP. B, THROTTLE (1)
7 SWITCH, STARTER KILL ................... 0.6 3 17950-KCJ-660 CABLE COMP., CHOKE 1
8 SWITCH, WINKER ............................. 0.6 17950-KCJ-650 CABLE COMP., CHOKE (1)
9 SWITCH, CLUTCH ............................. 0.2 4 17962-KCJ-690 LEVER, CHOKE 1
11 GRIP, THROTTLE............................... 0.2 5 22870-KCJ-660 CABLE COMP., CLUTCH 1
12 GRIP, HANDLE :RIGHT ...................... 0.2 22870-KCJ-650 CABLE COMP., CLUTCH (1)
13 GRIP, HANDLE :LEFT ........................ 0.1 6 32161-404-000 BAND B1, WIRE 2
14 BRACKET, HANDLE LEVER :LEFT ... 0.2 7 35150-KCJ-661 SWITCH ASSY., LIGHTING KILL 1
15 LEVER, HANDLE :LEFT..................... 0.1 35150-KCJ-651 SWITCH ASSY., LIGHTING KILL 1
8 35200-KCJ-661 SWITCH ASSY., WINKER 1
16 LEVER, HANDLE :BOTH ................... 0.2
9 35330-413-003 SWITCH COMP., FR. LEVER 1
10 45517-166-006 HOLDER, MASTER CYLINDER 1

11 53140-KCJ-660 GRIP COMP., R. 1


12 53165-MR4-900 GRIP, R. HANDLE 1
13 53166-MR4-900 GRIP, L. HANDLE 1
14 53172-KT7-751 BRACKET, HANDLE LEVER 1
15 53178-KEH-600 LEVER COMP., L. HANDLE 1

40
TST 08 PC 005 25 . 10 . 2008
F-3
Handle Lever /
Cable / Mirror

3
No. Service item F.R.T. No. Part Number Description QTY Notes

16 53180-425-010 BOOT, HANDLE LEVER 1


17 53192-349-690 BOLT, CLUTCH WIRE ADJUSTING 1
18 88113-KCJ-660 CAP, LOCK NUT 2
19 88110-KCJ-660 MIRROR ASSY, R BACK 1
20 88220-KCJ-660 MIRROR ASSY, L BACK 1
21 90113-438-000 BOLT, L. STEERING HANDLE LEVER PIVOT 1
22 90321-MR8-000 NUT, FIXING 1
23 93892-05020-07 SCREW-WASHER, 5X20 1
24 93892-05025-07 SCREW-WASHER, 5X25 1
25 93892-05035-07 SCREW-WASHER, 5X35 1

26 93892-05045-07 SCREW-WASHER, 5X45 1


27 94002-10000-0S NUT, HEX., 10MM 2
28 94050-06000 NUT, FLANGE, 6MM 1
29 96001-06022-07 BOLT, FLANGE, 6X22 2

41
TST 08 PC 005 25 . 10 . 2008
F-4
Fr. Brake Master
Cylinder

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 SWITCH, FRONT STOP..................... 0.1 1 35340-MA5-671 SWITCH ASSY., FR. STOP 1


2 HOSE, FRONT BRAKE ...................... 0.4 2 45126-KCJ-661 HOSE COMP., FR. BRAKE 1
. 5 CYLINDER, FRONT BRAKE 3 45504-410-003 BOOT COMP. 1
MASTER ............................................. 0.4 4 45506-KA3-731 SPRING 1
5 45510-KEH-601 CYLINDER SUB ASSY., FR. BRAKE MASTER 1
9 DIAPHRAGM, FRONT BRAKE
6 45512-MA6-006 PROTECTOR 1
11 MASTER CYLINDER.......................... 0.1 7 45513-HA2-006 CAP, MASTER CYLINDER 1
PISTON SET, FRONT BRAKE 8 45517-166-006 HOLDER, MASTER CYLINDER 1
MASTER ............................................. 0.4 9 45520-MG7-006 DIAPHRAGM 1
12 LEVER, HANDLE :RIGHT .................. 0.1 10 45521-HA2-006 PLATE, DIAPHRAGM 1
13 LEVER, HANDLE :BOTH ................... 0.2
11 45530-MN9-305 CYLINDER SET, MASTER 1
12 53175-KEH-600 LEVER, R. STEERING HANDLE 1
13 90114-166-006 BOLT, HANDLE LEVER PIVOT 1
14 90145-MS9-612 BOLT, OIL, 10X22 2
15 90545-300-000 WASHER, OIL BOLT 4

16 90651-MA5-671 CIRCLIP 1
17 93600-04012-1G SCREW, FLAT, 4X12 2
18 93893-04012-17 SCREW-WASHER, 4X12 1
19 94050-06000 NUT, FLANGE, 6MM 1
20 96001-06022-07 BOLT, FLANGE, 6X22 2

42
TST 08 PC 005 25 . 10 . 2008
F-5
Handle Pipe /
Top Bridge
(Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 KEY SET ............................................. 0.9 1 35010-KCJ-660 KEY SET 1


2 KEY, SHUTTER .................................. 0.5 2 35011-KEH-600 SHUTTER SET, KEY (60KEYTOP1REPORDER) 1
. 3 SWITCH, COMBINATION & LOCK .... 0.5 3 35100-KCJ-661 SWITCH ASSY., COMBINATION & LOCK 1
4 BASE, CONTACT ............................... 0.4 4 35102-KCJ-661 BASE COMP., CONTACT 1
5 35106-KTC-900 COVER, COMBINATION SWITCH 1
7 PIPE, STEERING HANDLE ................ 0.5
9 WEIGHT B, HANDLE :LEFT ............... 0.2 6 35121-KEH-600 KEY, BLANK (60KEYTOP2REPORDER) 1
WEIGHT B, HANDLE :RIGHT ............ 0.2 7 53100-KCJ-660 PIPE, STEERING HANDLE 1
WEIGHT B, HANDLE :BOTH.............. 0.4 8 53104-KCJ-770 WEIGHT A, STEERING HANDLE 2
9 53104-KR3-000 WEIGHT B, HANDLE 2
12 BRIDGE, FORK TOP .......................... 0.6 10 53107-MB6-630 RUBBER B, HANDLE WEIGHT 4

11 53108-MB6-630 RING, HANDLE WEIGHT SNAP 2


12 53230-KEH-600 BRIDGE, FORK TOP 1
13 90104-KEH-600 BOLT, FLANGE, 8X22 2
14 90105-KEB-620 BOLT, ONE WAY, 6X12 2
15 90117-KW1-900 BOLT, FLANGE, 6X28 4

16 90191-MJ0-940 SCREW, OVAL, 6X40 2


17 90304-159-000 NUT, STEERING STEM 1
18 90503-051-870 WASHER, STEERING STEM 1
19 91059-KY2-711 SCREW, TAPPING, 3X16 3
20 95014-21201 HOLDER A2, HANDLE PIPE UPPER 2

21 95701-08035-07 BOLT, FLANGE, 8X35 2


43
TST 08 PC 005 25 . 10 . 2008
F-5-1
Handle Pipe /
Top Bridge
(New Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 KEY SET.............................................. 0.9 1 35010-KCJ-650 KEY SET 1


2 KEY, SHUTTER................................... 0.5 2 35011-KEH-600 SHUTTER SET, KEY (6KEYTOP1REPORDER) 1
3 SWITCH, COMBINATION & LOCK..... 0.5 3 35100-KCJ-651 SWITCH ASSY., COMBINATION & 1
4 BASE, CONTACT................................ 0.4 4 35101-KCJ-651 BASE COMP., CONTACT 1
5 35106-KTC-900 COVER, COMBINATION SWITCH 1
7 PIPE, STEERING HANDLE................ 0.5
9 WEIGHT B, HANDLE :LEFT............... 0.2 6 35121-KEH-600 KEY, BLANK (60KEYTOP2REPORDER) 1
WEIGHT B, HANDLE :RIGHT............. 0.2 7 53100-KCJ-660 PIPE, STEERING HANDLE 1
WEIGHT B, HANDLE :BOTH.............. 0.4 8 53104-KCJ-770 WEIGHT A, STEERING HANDLE 2
9 53104-KR3-000 WEIGHT B, HANDLE 2
12 BRIDGE, FORK TOP........................... 0.6 10 53107-MB6-630 RUBBER B, HANDLE WEIGHT 4

11 53108-MB6-630 RING, HANDLE WEIGHT SNAP 2


12 53230-KEH-600 BRIDGE, FORK TOP 1
13 90104-KEH-600 BOLT, FLANGE, 8X22 2
14 90105-KEB-620 BOLT, ONE WAY, 6X12 2
15 90117-KW1-900 BOLT, FLANGE, 6X28 4

16 90191-MJ0-940 SCREW, OVAL, 6X40 2


17 90304-159-000 NUT, STEERING STEM 1
18 90503-051-870 WASHER, STEERING STEM 1
19 91059-KY2-711 SCREW, TAPPING, 3X16 3
20 95014-21201 HOLDER A2, HANDLE PIPE UPPER 2

21 95701-08035-07 BOLT, FLANGE, 8X35 2


44
TST 08 PC 005 25 . 10 . 2008
F-6
Steering Stem

3
No. Service item F.R.T. No. Part Number Description QTY Notes

3 RACE, STEERING BALL :UPPER ...... 1.0 1 06531-KAN-630 BALL ASSY., STEEL, #6X21 2
RACE, STEERING BALL :LOWER ..... 1.0 2 45155-KCJ-660 CLAMPER A, FR. BRAKE 1
RACE, STEERING BALL :BOTH ........ 1.0 3 50301-041-010 RACE, STEERING TOP BALL 2
4 RACE, STEERING TOP CONE .......... 0.5 4 53211-028-010 RACE, STEERING TOP CONE 1
5 RACE, STEERING BOTTOM CONE .. 1.2 5 53212-030-010 RACE, STEERING BOTTOM CONE 1

7 STEM OR SHAFT ASSY., STEERING 1.0 6 53214-001-010 DUST SEAL, STEERING HEAD 1
8 THREAD, STEERING HEAD TOP ...... 0.5 7 53219-KCJ-660 STEM SUB ASSY., STEERING 1
8 53220-074-000 THREAD COMP., STEERING HEAD TOP 1
9 90102-KGH-900 BOLT, FLANGE, 6X10 1
10 95801-08040-07 BOLT, FLANGE, 8X40 2

45
TST 08 PC 005 25 . 10 . 2008
F-7
Front Fender

3
No. Service item F.R.T. No. Part Number Description QTY Notes

3 FENDER, FRONT .............................. 0.2 1 45156-KCJ-660 CLAMPER B, FR. BRAKE 1


5 STAY, FRONT FENDER ..................... 0.2 2 45451-473-000 GUIDE, FR. FENDER CABLE 1
3 61100-KCJ-660FMB FENDER, FR.
*2TN266* ......... BLACK 1
61100-KCJ-660FMT *2TN662* ......... PEARL TWISTER BLUE (1)
61100-KCJ-660AZC *2TN535* ......... CANDY GLORY RED-U (1) CW
61100-KCJ-660DZD *2TN680* ......... STARLIGHT SILVER METALLIC (1) CW
61100-KCJ-660AGM *2TN747* ......... ANCHOR GRAY METALLIC (1)
61100-KCJ-660DRM *2TN748* ......... DOMINATE RED METALLIC (1)

4 61101-KCJ-690 COLLAR, FR. FENDER SETTING 4


5 61102-KCJ-660 STAY, FR. FENDER 1

6 90105-MCE-750 BOLT, FLANGE, 6X14 1


7 96001-06025-00 BOLT, FLANGE, 6X25 4

46
TST 08 PC 005 25 . 10 . 2008
F-8
Front Fork

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 FORK ASSY., FRONT :RIGHT............. 0.5 1 51400-KCJ-661 FORK ASSY., R. FR. SILVER 1 SW
2 SPRING, FRONT FORK :LEFT ........... 0.2 51400-KCJ-671 FORK ASSY., R. FR. BLACK 1 CW
SPRING, FRONT FORK :RIGHT......... 0.2 2 51401-KCJ-691 SPRING, FR. FORK 2
SPRING, FRONT FORK :BOTH .......... 0.4 3 51410-KCJ-661 PIPE COMP., FR. FORK 2
4 51412-KK4-003 RING, BACK UP 2
3 PIPE, FRONT FORK :LEFT................. 0.8
5 51412-369-000 SPRING, FR. CUSHION REBOUND 2
PIPE, FRONT FORK :RIGHT .............. 0.8
PIPE, FRONT FORK :BOTH ............... 1.3 6 51420-KCJ-661 CASE COMP., R. FR. BOTTOM SILVER 1 SW
51420-KCJ-671 CASE COMP., R. FR. BOTTOM BLACK 1 CW
6 CASE, BOTTOM :RIGHT..................... 0.9 7 51432-447-731 PIECE, OIL LOCK 2
10 SEAL SET, FRONT FORK :LEFT ........ 0.8 8 51437-KW6-901 RING, PISTON 2
SEAL SET, FRONT FORK :RIGHT ...... 0.8 9 51440-KCJ-691 PIPE, SEAT 2
SEAL SET, FRONT FORK :BOTH ....... 1.3 10 51490-GAA-305 SEAL SET, FR. FORK 2

11 FORK ASSY., FRONT :LEFT ............... 0.5 11 51500-KCJ-661 FORK ASSY., L. FR. SILVER 1 SW
FORK ASSY., FRONT :BOTH .............. 0.7 51500-KCJ-671 FORK ASSY., L. FR. BLACK 1 CW
12 CASE, BOTTOM :LEFT ....................... 0.9 12 51520-KCJ-661 CASE COMP., L. FR. BOTTOM SILVER 1 SW
CASE, BOTTOM :BOTH ...................... 1.5 51520-KCJ-671 CASE COMP., L. FR. BOTTOM BLACK 1 CW
13 90116-383-721 BOLT, SOCKET, 8X27 2
14 90544-283-000 WASHER, SPECIAL, 8MM 2
15 90601-354-000 RING, OIL SEAL STOP 2

16 91254-GAA-003 DUST SEAL 2


17 94605-27101 BOLT D1, FORK 2
18 94608-50000 O-RING, 23X2.8 2
47
TST 08 PC 005 25 . 10 . 2008
F-9
Front Brake Caliper

3
No. Service item F.R.T. No. Part Number Description QTY Notes

2 SHOE(PAD) SET, BRAKE :FRONT .... 0.1 1 06451-GE2-405 SEAL SET, PISTON 2
5 PISTON, FRONT BRAKE CALIPER ... 0.5 2 06455-KPP-901 PAD SET, FR. 1
13 CALIPER, FRONT BRAKE ................. 0.4 3 43352-568-003 SCREW, BLEEDER 1
14 BRACKET, FRONT CALIPER ............. 0.2 4 43353-461-771 CAP, BLEEDER 1
5 45107-GE2-006 PISTON 2

6 45108-KPH-951 SPRING, PAD 1


7 45111-MAJ-G41 RING, STOPPER 1
8 45131-GZ0-006 BOLT, PIN 1
9 45132-166-016 BOOT, PIN BUSH 1
10 45133-MA3-006 BOOT B 1

11 45215-KPH-951 PIN, HANGER 1


12 45216-166-006 WASHER, WAVE 1
13 45250-KEH-601 CALIPER SUB ASSY., R. FR. 1
14 45290-KPP-901 BRACKET SUB ASSY., R. FR. 1
15 90131-KPH-880 BOLT, TORX, 8X25 2

48
TST 08 PC 005 25 . 10 . 2008
F - 10
Front Wheel
(Spoke)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 WEIGHT, BALANCE :FRONT ........... 0.5 1 42704-MEG-670 WEIGHT, BALANCE (15G) N SW


2 TUBE, FRONT TIRE(ONE) ............... 0.9 42705-MEG-670 WEIGHT, BALANCE (20G) N SW
3 AXLE, FRONT WHEEL ..................... 0.2 2 42712-KC6-005 TUBE, TIRE (3.00-18) 1 SW
6 HUB, FRONT WHEEL ....................... 2.3 3 44301-KW1-900 AXLE, FR. WHEEL 1 SW
7 FRONT WHEEL ................................ 1.0 4 44311-046-000 COLLAR, FR. WHEEL SIDE 1 SW
5 44620-400-000 COLLAR, FR. AXLE DISTANCE 1 SW
9 RIM, WHEEL :FRONT ....................... 2.2
10 FRONT TIRE(ONE) ........................... 0.9 6 44635-KCJ-660 HUB SUB ASSY., FR. 1 SW
13 GEARBOX ASSY., SPEEDOMETER 0.2 7 44650-KCJ-660 WHEEL SUB ASSY., FR. 1 SW
16 DISC, FRONT BRAKE ...................... 0.3 8 44680-410-000 RETAINER, GEAR BOX 1 SW
22 BEARING, FRONT WHEEL(ONE) .... 0.4 9 44701-KCJ-690 RIM, FR. WHEEL 1 SW
10 44711-KEH-931 TIRE, FR. (2.75-18 4PR/42P) 1 SW

11 44713-150-005 FLAP, TIRE (1.40-18) 1 SW


12 44800-KEH-881 BOX ASSY., SPEEDOMETER GEAR 1 SW
13 44806-KEH-881 GEAR, SPEEDOMETER 1 SW
14 44809-KFM-900 WASHER, SPEEDOMETER GEAR 1 SW
15 45122-KCJ-660 HUB, FR. BRAKE 1 SW

16 45251-KCJ-662 DISK, FR. BRAKE 1 SW


17 90105-KCJ-660 BOLT, BRAKE DISK, 8X22 6 SW
18 90105-KGH-900 BOLT, BRAKE DISK, 8X24 6 SW

49
TST 08 PC 005 25 . 10 . 2008
F - 10
Front Wheel
(Spoke)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

19 90306-KGH-901 NUT, U, 12MM 1 SW


20 91252-KGH-901 DUST SEAL, 23X37X7 1 SW
91252-KGH-902 DUST SEAL, 23X37X7 1 SW

21 91258-KGH-902 DUST SEAL, 40X50X5 1 SW


91258-410-013 DUST SEAL, 40X50X5 1 SW
22 96140-63010-10 BEARING, RADIAL BALL, 6301U 2 SW
23 97226-52230-P0 SPOKE SET (B9X195) (INSIDE) 18 SW
24 97550-52229-P0 SPOKE SET (B9X194.5) (OUTSIDE) 18 SW

50
TST 08 PC 005 25 . 10 . 2008
F - 10 - 1
Front Wheel
(Cast)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 WEIGHT, BALANCE :FRONT ............. 0.5 1 42704-MER-D60 WEIGHT, BALANCE (10G) N CW


2 TUBE, FRONT TIRE(ONE) ................. 0.9 42705-MER-D60 WEIGHT, BALANCE (20G) N CW
3 AXLE, FRONT WHEEL ....................... 0.2 42706-MER-D60 WEIGHT, BALANCE (30G) N CW
2 42712-KC6-005 TUBE, TIRE (3.00-18) 1 CW
6 FRONT WHEEL .................................. 1.0
3 44301-KW1-900 AXLE, FR. WHEEL 1 CW
8 FRONT TIRE(ONE)............................. 0.9
4 44311-046-000 COLLAR, FR. WHEEL SIDE 1 CW
10 GEARBOX ASSY., SPEEDOMETER .. 0.2
5 44620-400-000 COLLAR, FR. AXLE DISTANCE 1 CW
13 DISC, FRONT BRAKE ........................ 0.3
6 44601-KCJ-671 CASTING, FR WHL 1 CW
19 BEARING, FRONT WHEEL(ONE) ...... 0.4 7 44680-410-000 RETAINER, GEAR BOX 1 CW
8 44711-KEH-931 TIRE, FR. (2.75-18 4PR/42P) 1 CW
9 44800-KEH-881 BOX ASSY., SPEEDOMETER GEAR 1 CW
10 44806-KEH-881 GEAR, SPEEDOMETER 1 CW

11 44809-KFM-900 WASHER, SPEEDOMETER GEAR 1 CW


12 45122-KCJ-660 HUB, FR. BRAKE 1 CW
13 45251-KCJ-662 DISK, FR. BRAKE 1 CW
14 90105-KCJ-660 BOLT, BRAKE DISK, 8X22 6 CW
15 90105-KGH-900 BOLT, BRAKE DISK, 8X24 6 CW

16 90306-KGH-901 NUT, U, 12MM 1 CW


17 91252-KGH-901 DUST SEAL, 23X37X7 1 CW
91252-KGH-902 DUST SEAL, 23X37X7 1 CW

51
TST 08 PC 005 25 . 10 . 2008
F - 10 - 1
Front Wheel
(Cast)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

18 91258-KGH-902 DUST SEAL, 40X50X5 1 CW


91258-410-013 DUST SEAL, 40X50X5 1 CW
19 96150-63010-10 BEARING, RADIAL BALL, 6301UU 2 CW

52
TST 08 PC 005 25 . 10 . 2008
F - 11
Rear Brake Panel

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 SHOE(PAD) SET, BRAKE :REAR ........... 0.4 1 43125-KGA-902 SHOE SET, BRAKE 1 SW
2 PANEL, REAR BRAKE ............................ 0.5 2 43100-KCJ-880ZA PANEL COMP., RR. BRAKE
*NH255M* ..... SHIMMER SILVER METALLIC 1 SW
6 ARM, BRAKE :REAR ............................... 0.1 3 43141-KB4-000 CAM, FR. BRAKE 1 SW
4 43145-KEH-880 INDICATOR, RR. BRAKE 1 SW
5 43151-329-000 SPRING, BRAKE SHOE 2 SW

6 43410-KCJ-880 ARM, RR. BRAKE 1 SW


7 45134-250-000 DUST SEAL, BRAKE CAM 1 SW
8 90301-KGH-901 NUT, U, 6MM 1 SW
9 90306-KCJ-951 NUT, U, 16MM 1 SW
10 90559-KCJ-660 WASHER, RR. AXLE 1 SW

11 95701-06038-00 BOLT, FLANGE, 6X38 1 SW

53
TST 08 PC 005 25 . 10 . 2008
F - 12
Rr. Brake Master
Cylinder

3
No. Service item F.R.T. No. Part Number Description QTY Notes

2 HOSE, REAR BRAKE ............................ 0.7 1 43156-KCJ-670 CLAMPER, RR. BRAKE HOSE 2 CW
3 CYLINDER, REAR BRAKE 2 43310-KCJ-671 HOSE COMP., RR. BRAKE 1 CW
MASTER ................................................ 0.5 3 43503-MR8-006 CONNECTOR, MASTER CYLINDER 1 CW
4 43504-MB2-006 BOOT COMP. 1 CW
6 CUP, REAR MASTER CYLINDER 5 43500-KCJ-671 M/C ASSY., RR BRAKE 1 CW
OIL.......................................................... 0.2
7 HOSE, REAR MASTER CYLINDER OIL 6 43511-KW7-881 CUP COMP., OIL 1 CW
CUP ........................................................ 0.3 7 43512-KCJ-671 HOSE COMP., RR. MASTER CYLINDER 1 CW
10 PISTON SET, REAR BRAKEMASTER . 0.5 8 43513-KBP-881 CAP, MASTER CYLINDER 1 CW
9 43514-KS6-701 CLAMP, MASTER CYLINDER OIL HOSE 2 CW
12 DIAPHRAGM, REAR BRAKE 10 43520-MJ6-305 PISTON SET, MASTER CYLINDER 1 CW
MASTER CYLINDER ............................. 0.1
11 43530-KBA-921 ROD COMP., PUSH 1 CW
12 45520-GW0-911 DIAPHRAGM 1 CW
13 45521-GW0-911 PLATE, DIAPHRAGM 1 CW
14 46182-500-013 CIRCLIP 1 CW
15 46504-KV6-702 JOINT, BRAKE ROD 1 CW

16 90102-KGH-900 BOLT, FLANGE, 6X10 1 CW


17 90102-KTM-750 BOLT, FLANGE, 6X14 1 CW
18 90145-MS9-612 BOLT, OIL, 10X22 2 CW
19 90315-KBA-921 NUT, SPECIAL, 8MM 1 CW
20 90545-300-000 WASHER, OIL BOLT 4 CW

54
TST 08 PC 005 25 . 10 . 2008
F - 12
Rr. Brake Master
Cylinder

3
No. Service item F.R.T. No. Part Number Description QTY Notes

21 91212-422-006 O-RING, 14.8X2.4 1 CW


22 93600-04045-1G SCREW, FLAT, 4X45 2 CW
23 93893-04012-17 SCREW-WASHER, 4X12 1 CW
24 94201-20150 PIN, SPLIT, 2.0X15 1 CW
25 94305-20102 PIN, SPRING, 2X10 1 CW

26 95015-54000 PIN D, JOINT 1 CW


27 95701-06012-08 BOLT, FLANGE, 6X12 1 CW
28 95701-06022-08 BOLT, FLANGE, 6X22 2 CW

55
TST 08 PC 005 25 . 10 . 2008
F - 13
Rear Brake Caliper

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 SHOE(PAD) SET, BRAKE :REAR ...... 0.1 1 06435-KPP-901 PAD SET, RR. 1 CW
4 PISTON, REAR BRAKE CALIPER .... 0.6 2 06451-MA7-405 SEAL SET, PISTON 1 CW
3 42313-KCJ-670 COLLAR, RR. BRAKE SIDE 1 CW
. 6 CALIPER, REAR BRAKE ................... 0.5 4 43107-MA7-006 PISTON 1 CW
. 7 BRACKET, REAR CALIPER .............. 0.4 5 43112-KTM-751 RETAINER 1 CW

6 43100-KCJ-671 CALIPER ASSY., R 1 CW


7 43111-KCJ-671 BRACKET, RR 1 CW
8 43215-KGH-901 PIN, HANGER 1 CW
9 43352-568-003 SCREW, BLEEDER 1 CW
10 43353-461-771 CAP, BLEEDER 1 CW

11 45108-ML7-922 SPRING, PAD 1 CW


12 45111-MAJ-G41 RING, STOPPER 1 CW
13 45132-166-016 BOOT, PIN BUSH 1 CW
14 45133-MA3-006 BOOT B 1 CW
15 45203-MCC-006 PLUG, PIN 1 CW

16 90306-KCJ-951 NUT, U, 16MM 1 CW


17 90559-KCJ-660 WASHER, RR. AXLE 1 CW

56
TST 08 PC 005 25 . 10 . 2008
F - 14
Rear Wheel
(Spoke)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 SPROCKET, FINAL DRIVEN .............. 0.4 1 41200-KCJ-690 SPROCKET COMP., FINAL DRIVEN (43T) 1 SW
3 AXLE, REAR WHEEL ......................... 0.3 2 41241-307-010 BUSH, RR. WHEEL DAMPER 4 SW
3 42301-KCJ-690 AXLE, RR. WHEEL 1 SW
6 HUB, REAR WHEEL ........................... 2.4 4 42312-KCJ-690 COLLAR, RR. WHEEL 1 SW
7 REAR WHEEL..................................... 1.1 5 42620-KCJ-880 COLLAR, RR. AXLE DISTANCE 1 SW
8 RIM, WHEEL :REAR ........................... 2.3
9 WEIGHT, BALANCE :REAR................ 0.6 6 42601-KCJ-880 HUB COMP. RR. WHEEL.
10 REAR TIRE(ONE) ............................... 1.0 *NH255M*........ SHIMMER SILVER METALLIC 1 SW
7 42650-KCJ-880ZA WHEEL SUB ASSY., RR.
11 TUBE, REAR TIRE(ONE) ................... 1.0 *NH255M*........ SHIMMER SILVER METALLIC 1 SW
18 BEARING, REAR WHEEL(ONE) ........ 0.5 8 42701-KCJ-690 RIM, RR. WHEEL 1 SW
9 42704-MEG-670 WEIGHT, BALANCE (15G) N SW
42705-MEG-670 WEIGHT, BALANCE (20G) N SW
10 42711-KCJ-692 TIRE, RR. 1 SW

11 42712-KCJ-691 TUBE, TIRE 1 SW


12 42713-KC6-005 FLAP, TIRE (IRC) (18) 1 SW
13 90128-KBB-900 BOLT, SPROCKET FIXING 4 SW
14 90304-KGH-901 NUT, U, 10MM 4 SW
15 90559-KCJ-660 WASHER, RR. AXLE 1 SW

16 90664-216-000 CIRCLIP, 58MM 1 SW


17 90753-GB4-681 OIL SEAL, 27X40X6 1 SW

57
TST 08 PC 005 25 . 10 . 2008
F - 14
Rear Wheel
(Spoke)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

18 91053-MAY-003 BEARING, RADIAL BALL, 6203UU 2 SW


19 97284-51162-V0 SPOKE SET (A9X161) (INSIDE) 18 SW
20 97605-51165-V0 SPOKE SET (A9X162.5) (OUTSIDE) 18 SW

58
TST 08 PC 005 25 . 10 . 2008
F - 14 - 1
Rear Wheel
(Cast)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 SPROCKET, FINAL DRIVEN .............. 0.4 1 41200-KCJ-690 SPROCKET COMP., FINAL DRIVEN (43T) 1 CW
4 AXLE, REAR WHEEL ......................... 0.3 2 41202-KEJ-900 WASHER, 53MM 1 CW
3 41241-KB4-003 BUSH, RR. WHEEL DAMPER 4 CW
7 REAR WHEEL .................................... 1.1 4 42301-KCJ-690 AXLE, RR. WHEEL 1 CW
8 WEIGHT, BALANCE :REAR ............... 0.6 5 42312-KCJ-690 COLLAR, RR. WHEEL 1 CW
9 REAR TIRE(ONE)............................... 1.0
10 TUBE, REAR TIRE(ONE) ................... 1.0 6 42620-KCJ-670 COLLAR, RR. AXLE DISTANCE 1 CW
7 42601-KCJ-671 CASTING, RR WHL 1 CW
11 DISC, REAR BRAKE .......................... 0.4 8 42704-MER-D60 WEIGHT, BALANCE (10G) N CW
19 BEARING, REAR WHEEL(ONE) ........ 0.5 42705-MER-D60 WEIGHT, BALANCE (20G) N CW
. 42706-MER-D60 WEIGHT, BALANCE (30G) N CW
9 42711-KCJ-692 TIRE, RR. 1 CW
10 42712-KCJ-691 TUBE, TIRE (3.25, 3.50 -18, 100/90-18) 1 CW

11 43251-KCJ-671 DISK, RR. BRAKE 1 CW


43251-KCJ-672 DISK, RR. BRAKE 1 CW
12 90105-KGH-900 BOLT, BRAKE DISK, 8X24 4 CW
13 90128-KBB-900 BOLT, SPROCKET FIXING 4 CW
14 90304-KGH-901 NUT, U, 10MM 4 CW
15 90559-KCJ-660 WASHER, RR. AXLE 1 CW

16 90664-KEJ-900 CIRCLIP, EXTERNAL, 53MM 1 CW


17 90753-GB4-681 OIL SEAL, 27X40X6 1 CW

59
TST 08 PC 005 25 . 10 . 2008
F - 14 - 1
Rear Wheel
(Cast)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

18 91253-KSP-901 DUST SEAL, 30X47X8 1 CW


19 HB-6203-RS BEARING, RADIAL BALL, 6203UU 1 CW
20 96150-63030-10 BEARING, RADIAL BALL, 6303UU 1 CW

60
TST 08 PC 005 25 . 10 . 2008
F - 15
Fuel Tank
(Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

2 COCK ASSY., FUEL ............................ 0.3 1 16173-001-004 PACKING, FUEL STRAINER CUP 1
3 SCREEN, FUEL STRAINER ............... 0.3 2 16950-KCJ-661 COCK ASSY., FUEL 1
4 CUP, FUEL STRAINER ....................... 0.1 3 16952-461-771 SCREEN SET, FUEL STRAINER 1
4 16953-GG2-731 CUP SET, FUEL STRAINER 1
8 TANK, FUEL ........................................ 0.5 5 16955-KCJ-660 LEVER, FUEL COCK 1
13 FUEL TANK SENDING UNIT .............. 0.4 6 16958-MA1-731 O-RING 1
14 SHROUD, RADIATOR :RIGHT ........... 0.2 7 16959-471-831 FILTER, CUP 1
17 SHROUD, RADIATOR :LEFT .............. 0.2 8 17510-KCJ-660FMB TANK SET, FUEL (WL)
SHROUD, RADIATOR :BOTH............. 0.3 NH1.............. BLACK 1
17510-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1)
17510-KCJ-660CGR R101C-U....... CANDY GLORY RED (1)
17510-KCJ-660SLS NH-131M ...... STAR LIGHT SILVER (1)
9 17611-286-000 CUSHION, FUEL TANK FR. 2
10 17613-MV4-000 CUSHION, FUEL TANK RR. 1

11 17620-KEH-601 CAP COMP., FUEL FILLER 1


12 17681-KCJ-660 TUBE, FUEL (7.5X190) 1
13 37800-KCJ-660 FUEL UNIT ASSY 1
14 50260-KCJ-660FMB SHROUD, R 1
NH1.............. BLACK 1
50260-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1)
50260-KCJ-660CGR R101C-U....... CANDY GLORY RED (1)
61
TST 08 PC 005 25 . 10 . 2008
F - 15
Fuel Tank
(Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

14 50260-KCJ-660SLS SHROUD, R
NH-131M ...... STAR LIGHT SILVER (1)
15 50280-KCJ-660 SHROUD, R. INNER 1
16 50290-KCJ-660 SHROUD, L. INNER 1
17 50270-KCJ-660FMB SHROUD, L
NH1.............. BLACK 1
50260-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1)
50260-KCJ-660CGR R101C-U....... CANDY GLORY RED (1)
50260-KCJ-660SLS NH-131M ...... STAR LIGHT SILVER (1)
18 64355-KCJ-660ZA LOUVER, R. *NH303M* MAT AXIS GRAY METALLIC 1
19 64365-KCJ-660ZA LOUVER, L. *NH303M* MAT AXIS GRAY METALLIC 1
20 90101-KCJ-660 SCREW, SHROUD SETTING 4

21 90324-KCJ-660 COLLAR, FUEL TANK MOUNTING 1


22 90380-KCJ-660 SCREW, SPECIAL, 5X8 2
23 91305-KEH-600 O-RING, 39.5X5 1
24 93500-05030-0G SCREW, PAN, 5X30 1
25 93903-24380 SCREW, TAPPING, 4X12 12

26 94050-06080 NUT, FLANGE, 6MM 4


27 95002-02120 CLIP, TUBE (B12) 2
28 95701-08025-08 BOLT, FLANGE, 8X25 1

62
TST 08 PC 005 25 . 10 . 2008
F - 15 - 1
Fuel Tank
(New Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

2 COCK ASSY., FUEL ............................ 0.3 1 16173-001-004 PACKING, FUEL STRAINER CUP 1
3 SCREEN, FUEL STRAINER ............... 0.3 2 16950-KCJ-661 COCK ASSY., FUEL 1
4 CUP, FUEL STRAINER ....................... 0.1 3 16952-461-771 SCREEN SET, FUEL STRAINER 1
4 16953-GG2-731 CUP SET, FUEL STRAINER 1
8 TANK, FUEL ........................................ 0.5 5 16955-KCJ-660 LEVER, FUEL COCK 1
FUEL TANK SENDING UNIT .............. 0.4
6 16958-MA1-731 O-RING 1
14 SHROUD, RADIATOR :RIGHT ........... 0.2 7 16959-471-831 FILTER, CUP 1
17 SHROUD, RADIATOR :LEFT .............. 0.2 8 17520-KCJ-650DRM TANK SET, FUEL (WL)
SHROUD, RADIATOR :BOTH............. 0.3 ..... DOMINATED RED METALLIC 1
17520-KCJ-650PTB ..... PEARL TWISTER BLUE (1)
17520-KCJ-650FMB ..... BLACK (1)
17520-KCJ-650AGM ..... ANCHOR GREY METALLIC (1)
9 17611-286-000 CUSHION, FUEL TANK FR. 2
10 17613-MV4-000 CUSHION, FUEL TANK RR. 1

11 17620-KEH-601 CAP COMP., FUEL FILLER 1


12 17681-KCJ-660 TUBE, FUEL, 7.5X190 1
13 37080-KCJ-660 FUEL UNIT SET 1
14 50260-KCJ-650DSM SHROUD SET, R. (WL)
*NHA30M* ........ DIGITAL SILVER METALLIC 1
15 50275-KCJ-650DSM PANEL, R. SHROUD

63
TST 08 PC 005 25 . 10 . 2008
F - 15 - 1
Fuel Tank
(New Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

*NHA30M* ........ DIGITAL SILVER METALLIC 1

16 50280-KCJ-650 SHROUD, R. INNER 1


17 50285-KCJ-650DSM PANEL, L. SHROUD
*NHA30M* ......... DIGITAL SILVER METALLIC 1
18 50290-KCJ-650 SHROUD, L. INNER 1
19 50300-KCJ-650DSM SHROUD SET, L. (WL)
*NHA30M* ......... DIGITAL SILVER METALLIC 1
20 64421-KWC-900 MAT, RR. COMBINATION LIGHT 2

21 90101-KCJ-660 SCREW, SHROUD SETTING 4


22 90302-GW3-980 NUT, SPRING, 4MM 2
23 90324-KCJ-660 COLLAR, FUEL TANK MOUNTING 1
24 90380-KCJ-660 SCREW, SPECIAL, 5X8 2
25 91305-KEH-600 O-RING, 39.5X5 1

26 93500-05030-0G SCREW, PAN, 5X30 1


27 93903-24380 SCREW, TAPPING, 4X12 10
28 94050-06080 NUT, FLANGE, 6MM 4
29 95002-02120 CLIP, TUBE (B12) 2
30 95701-08025-08 BOLT, FLANGE, 8X25 1

64
TST 08 PC 005 25 . 10 . 2008
F - 16
Seat / Body Cover
(Tiger Revo)

KCJ8F16

3
No. Service item F.R.T. No. Part Number Description QTY Notes

3 LOCK, SEAT ....................................... 0.5 1 33603-053-650 COLLAR 1


5 CABLE, SEAT LOCK .......................... 0.3 2 50328-KCJ-690 RUBBER, SEAT MOUNTING 2
HOOK, SEAT CATCH ......................... 0.3 3 77110-KCJ-660 LOCK ASSY., SEAT 1
8 SEAT :DOUBLE .................................. 0.1 4 77151-MB1-870 SPRING, SEAT LOCK 1
13 COWL, SEAT :RIGHT ......................... 0.4 5 77156-KCJ-690 CABLE, SEAT LOCK 1
COWL, SEAT :BOTH .......................... 0.4
6 77160-KCJ-690 BRACKET COMP., SEAT LOCK 1
14 COWL, SEAT :LEFT ........................... 0.4
7 77161-KCJ-950 COVER, SEAT LOCK 1
COWL, SEAT :BOTH .......................... 0.4
8 77200-KCJ-660 SEAT COMP., DOUBLE 1
15 COWL, SEAT :CENTER ..................... 0.4
9 77204-292-000 RUBBER, SEAT SETTING 2
BRACKET, TAILLIGHT ....................... 0.4
10 77205-292-010 RUBBER B, SEAT SETTING 2

11 77206-426-000 RUBBER, SEAT SETTING 4


12 77209-KAG-900 RUBBER, SEAT STAY MOUNTING 4
13 77210-KCJ-660FMB COWL, R. RR. SIDE (WL)
NH1.............. BLACK 1
77210-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1)
77210-KCJ-660CGR R101C-U....... CANDY GLORY RED (1)
77210-KCJ-660SLS NH-131M ...... STAR LIGHT SILVER (1)

65
TST 08 PC 005 25 . 10 . 2008
F - 16
Seat / Body Cover
(Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

14 77220-KCJ-660FMB COWL, L. RR. SIDE


NH1.............. BLACK 1
77220-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1)
77220-KCJ-660CGR R101C-U....... CANDY GLORY RED (1)
77220-KCJ-660SLS NH-131M ...... STAR LIGHT SILVER (1)
15 77230-KCJ-660FMB COWL, RR. CENTER 1
NH1.............. BLACK 1
77230-KCJ-660TPB PB314P......... TWISTER PEARL BLUE (1)
77230-KCJ-660CGR R101C-U....... CANDY GLORY RED (1)
77230-KCJ-660SLS NH-131M ...... STAR LIGHT SILVER (1)

16 77245-KCJ-660 STAY, TAILLIGHT 1


17 83551-300-000 GROMMET, AIR CLEANER CASE 2
18 90107-KBW-900 BOLT, BREAK OFF 2
19 90109-MT3-000 SCREW, TRUSS, 5X20 2
20 90563-355-000 WASHER, WHEEL, 6MM 1

21 90677-KAN-T00 NUT, CLIP, 5MM 1


22 91509-GE2-760 SCREW, PAN, 5X11.5 4
23 93903-25210 SCREW, TAPPING, 5X12 4
24 95701-06012-08 BOLT, FLANGE, 6X12 2
25 95701-06020-08 BOLT, FLANGE, 6X20 1
66
TST 08 PC 005 25 . 10 . 2008
F - 16
Seat / Body Cover
(Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

26 77212-KCJ-660 COLLAR, RR. COWL SETTING 2


27 77213-KCJ-660 RUBBER, COWL SETTING 2
28 77214-KCJ-660 RUBBER, RR. COWL 2
29 93500-05016-0G SCREW, PAN, 5X16 2
30 94101-05700 WASHER, PLAIN, 5MM 2

31 93500-05012-0G SCREW, PAN, 5X12 1


32 77211-KCJ-660 COLLAR, RR. UNDER COWL 1
33 77241-KCJ-660 STOPPER, TAILLIGHT 1
34 94101-05000 WASHER, PLAIN, 5MM 1

67
TST 08 PC 005 25 . 10 . 2008
F - 16 - 1
Seat / Body Cover
(New Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

3 LOCK, SEAT ....................................... 0.4 1 17622-GB7-900 RUBBER, CUSHION 3


5 CABLE, SEAT LOCK .......................... 0.3 2 50328-KCJ-690 RUBBER, SEAT MOUNTING 2
HOOK, SEAT CATCH ......................... 0.3 3 77110-KCJ-660 LOCK ASSY., SEAT 1
8 SEAT :DOUBLE .................................. 0.1 4 77151-MB1-870 SPRING, SEAT LOCK 1
13 COWL, SEAT :RIGHT ......................... 0.4 5 77156-KCJ-690 CABLE, SEAT LOCK 1
COWL, SEAT :BOTH .......................... 0.4 6 77160-KCJ-690 BRACKET COMP., SEAT LOCK 1
14 COWL, SEAT :LEFT ........................... 0.4 7 77161-KCJ-950 COVER, SEAT LOCK 1
COWL, SEAT :BOTH .......................... 0.4 8 77200-KCJ-660 SEAT COMP., DOUBLE 1
15 COWL, SEAT :CENTER ..................... 0.4 9 77204-292-000 RUBBER, SEAT SETTING 2
BRACKET, TAILLIGHT ....................... 0.4 10 77205-292-010 RUBBER B, SEAT SETTING 2

11 77206-426-000 RUBBER, SEAT SETTING 4


12 77209-KAG-900 RUBBER, SEAT STAY MOUNTING 3
13 77210-KCJ-650DRM COWL, R. SIDE (WL)
..... DOMINATED RED METALLIC 1
77210-KCJ-650PTB ..... PEARL TWISTER BLUE (1)
77210-KCJ-650FMB ..... BLACK (1)
77210-KCJ-650AGM ..... ANCHOR GREY METALLIC (1)
14 77220-KCJ-650DRM COWL, L. SIDE (WL)
..... DOMINATED RED METALLIC 1
77220-KCJ-650PTB ..... PEARL TWISTER BLUE (1)
77220-KCJ-650FMB ..... BLACK (1)
77220-KCJ-650AGM ..... ANCHOR GREY METALLIC (1)
68
TST 08 PC 005 25 . 10 . 2008
F - 16 - 1
Seat / Body Cover
(New Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

15 77230-KCJ-650DRM COWL, RR. CENTER


..... DOMINATED RED METALLIC 1
77230-KCJ-650PTB ..... PEARL TWISTER BLUE (1)
77230-KCJ-650FMB ..... BLACK (1)
77230-KCJ-650AGM ..... ANCHOR GREY METALLIC (1)

16 77245-KCJ-650 STAY, TAILLIGHT 1


17 77246-KCJ-650 BRACKET, TAILLIGHT 1
18 83545-KCJ-690 RUBBER, SIDE COVER 6
19 83551-300-000 GROMMET, AIR CLEANER CASE 2
20 83601-KCJ-650 COLLAR, SIDE COWL SETTING 6

21 90107-KBW-900 BOLT, BREAK OFF 2


22 90109-MT3-000 SCREW, TRUSS, 5X20 4
23 90501-KC2-750 WASHER, REGULATOR SETTING 3
24 90677-KAN-T00 NUT, CLIP, 5MM 4
25 91509-GE2-760 SCREW, PAN, 5X11.5 4

26 93903-25210 SCREW, TAPPING, 5X12 2


27 94050-06000 NUT, FLANGE, 6MM 2
28 95701-06012-08 BOLT, FLANGE, 6X12 4
29 95701-06020-08 BOLT, FLANGE, 6X20 3

69
TST 08 PC 005 25 . 10 . 2008
F - 17
Side Cover

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 COVER, SIDE :RIGHT........................ 0.1 1 83540-KCJ-660ZA COVER, R. SIDE SHIMMER SILVER METALLIC 1 SW
7 COVER, SIDE :LEFT .......................... 0.1 83540-KCJ-660ZB COVER, R. SIDE HEAVY GRAY METALLIC-U 1 CW
COVER, SIDE :BOTH ......................... 0.2 2 83545-KCJ-690 RUBBER, SIDE COVER 2
3 83551-KGA-900 GROMMET, SIDE COVER 2
4 83551-300-000 GROMMET, AIR CLEANER CASE 2
5 83601-357-000 COLLAR, COVER SETTING 2

6 83611-KCJ-660 COVER, R. CARBURETOR 1


7 83640-KCJ-660ZA COVER, L. SIDE SHIMMER SILVER METALLIC 1 SW
83640-KCJ-660ZB COVER, L. SIDE HEAVY GRAY METALLIC-U 1 CW
8 83711-KCJ-660 COVER, L. CARBURETOR 1
9 90104-KR1-860 BOLT, SPECIAL, 6X22 2
10 93903-24210 SCREW, TAPPING, 4X10 6

11 94101-05000 WASHER, PLAIN, 5MM 2


12 77212-KCJ-660 COLLAR, RR. COWL SETTING 2
13 77213-KCJ-660 RUBBER, COWL SETTING 2
14 93500-05016-0G SCREW, PAN, 5X16 2
15 94101-05700 WASHER, PLAIN, 5MM 2

70
TST 08 PC 005 25 . 10 . 2008
F - 18
Air Cleaner

3
No. Service item F.R.T. No. Part Number Description QTY Notes

2 CASE, AIR CLEANER ........................ 0.6 1 15772-MN1-670 CLIP B, BREATHER TUBE 2


3 ELEMENT, AIR CLEANER ................. 0.1 2 17210-KCJ-950 CASE, AIR CLEANER 1
5 COVER, AIR CLEANER CASE .......... 0.1 3 17213-KCJ-690 ELEMENT, AIR CLEANER 1
4 17214-KW1-900 DUCT, AIR CLEANER 1
8 TUBE, AIR CLEANER CONNECTING 0.5 5 17220-KCJ-690 COVER, AIR CLEANER CASE 1

6 17222-KBW-900 GUARD, AIR CLEANER ELEMENT 1


7 17226-KW1-900 SEAL, AIR CLEANER 1
8 17253-KBW-900 TUBE, AIR CLEANER CONNECTING 1
9 17370-382-870 PLUG, BREATHER TUBE 1
10 17554-KCJ-660 TUBE, BREATHER 1

11 90111-162-000 BOLT, FLANGE, 6MM 3


12 90652-KBB-900 BAND, AIR CLEANER CONNECTING TUBE (52) 1
13 91406-KFN-850 CLAMP, TUBE (D14.5) 2
14 93500-05025-0G SCREW, PAN, 5X25 1
15 93903-25480 SCREW, TAPPING, 5X20 5

16 93903-34320 SCREW, TAPPING, 4X12 1


17 95003-37044-31 TUBE, VINYL, 11X15X440 (95003-37001-60M) 1

71
TST 08 PC 005 25 . 10 . 2008
F - 19
Air Suction Valve

3
No. Service item F.R.T. No. Part Number Description QTY Notes

VALVE, SECONDARY 1 15771-KV6-000 CLIP, OIL DRAIN TUBE 1


AIR CONTROL ..................................... 0.3 2 17260-KRS-T00 FILTER COMP., AIR 1
3 17622-GB7-900 RUBBER, CUSHION 2
4 18600-KCJ-901 VALVE ASSY., AIR SUCTION 1
5 18603-KCJ-660 TUBE, INLET 1

6 1860-KCJ-660 TUBE ASSY., AIR SUCTION VALVE CONTROL 1


7 18620-KCJ-660 COVER, AIR SUCTION VALVE 1
8 18651-KCJ-660 TUBE A, AIR SUCTION VALVE 1
9 18652-KCJ-660 TUBE B, AIR SUCTION VALVE 1
10 90101-KCC-940 BOLT, WASHER, 6X25 2

11 90501-KC2-750 WASHER, REGULATOR SETTING 2


12 90602-KJ9-670 CLIP, TUBE 2
13 90678-MR1-690 CLIP, HOSE 1
14 91405-KT0-680 CLAMP D17, TUBE 1
15 94021-06000-0S NUT, CAP, 6MM 2

16 95002-02070 CLIP, TUBE (B7) 2

72
TST 08 PC 005 25 . 10 . 2008
F - 20
Exhaust Muffler

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 GASKET, EXHAUST PIPE ................. 0.2 1 18291-MN5-650 GASKET, EX. PIPE 1


3 MUFFLER ........................................... 0.3 2 18293-KPK-900 RUBBER, PROTECTOR PACKING 4
3 18300-KCJ-661 MUFFLER COMP., EX. 1
6 CAP, MUFFLER END ......................... 0.1 4 18312-KCJ-660 GUARD, MUFFLER 1
8 PROTECTOR, MUFFLER .................. 0.1 5 18313-KCJ-660 COVER, JOINT EXHAUST 1

6 18340-KCJ-660 COVER, TAIL CAP 1


7 18345-MBT-610 RUBBER, PROTECTOR MOUNTING 3
8 18355-KCJ-660 COVER, MUFFLER 1 TIGER REVO
18355-KCJ-650 COVER, MUFFLER (1) NEW TIGER REVO
9 33619-459-840 COLLAR, WINKER STAY 3
10 50125-KCJ-660 GUIDE, DRAIN HOSE 1

11 90101-KRY-900 BOLT, SPECIAL, 5X8 3


12 90108-KCJ-660 BOLT, BODY COVER SETTING 3
13 90304-MJ0-920 NUT, CAP, 7MM 2
14 94050-06000 NUT, FLANGE, 6MM 1
15 94050-10000 NUT, FLANGE, 10MM 1

16 94103-10000 WASHER, PLAIN, 10MM 1


17 95801-10055-00 BOLT, FLANGE, 10X55 1
18 96001-06008-02 BOLT, FLANGE, 6X8 2

73
TST 08 PC 005 25 . 10 . 2008
F - 21
Pedal /
Kick Starter Arm

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 PEDAL, GEAR CHANGE ................... 0.1 1 24701-KCJ-690 PEDAL, GEAR CHANGE 1


2 ARM, GEAR CHANGE ....................... 0.1 2 24711-KCJ-690 ARM, GEAR CHANGE 1
3 24720-KBW-900 ROD, TIE 1
8 ARM, KICK STARTER ........................ 0.1 4 24721-KW1-900 COVER, CHANGE PEDAL 2
12 SWITCH, REAR STOP :PEDAL SIDE 0.2 5 24781-KR3-770 RUBBER, GEAR CHANGE PEDAL 1
14 ROD, REAR BRAKE........................... 0.4 6 28241-KCJ-690 JOINT, KICK ARM 1
15 PEDAL, REAR BRAKE ....................... 0.1 7 28293-333-000 CLIP, KICK STARTER ARM 1
25 ARM, BRAKE MIDDLE :REAR ........... 0.4 8 28300-KCJ-690 ARM ASSY., KICK STARTER 1
9 28307-KCJ-690 STOPPER, KICK ARM 1
10 28311-KC5-000 RUBBER, KICK STARTER 1

11 28333-KK0-000 SPRING, KICK STARTER 1


12 35350-KCJ-661 SWITCH ASSY., RR. STOP 1
13 35357-KCJ-690 SPRING, STOP SWITCH 1
14 43451-KCJ-880 ROD COMP., RR. BRAKE 1 SW
15 46500-KCJ-660 PEDAL, BRAKE 1

16 46510-KCJ-690 SPRING ASSY., RR. BRAKE PEDAL 1 SW


17 46514-KN5-670 SPRING, BRAKE PEDAL 1 CW
18 46515-KBW-900 ARM COMP., MIDDLE 1 SW
19 46515-KCJ-670 ARM COMP., MIDDLE 1 CW
20 90502-155-000 WASHER, PLAIN, 7MM 2

74
TST 08 PC 005 25 . 10 . 2008
F - 21
Pedal /
Kick Starter Arm

3
No. Service item F.R.T. No. Part Number Description QTY Notes

21 90505-116-670 WASHER, 13X20 1


22 94103-06700 WASHER, PLAIN, 6MM 1
23 94201-20150 PIN, SPLIT, 2.0X15 2 CW
3 SW
24 95014-73100 SPRING A, BRAKE ROD 1 SW
25 95015-32001 JOINT B, BRAKE ARM 1 SW
26 95015-42000 NUT B, BRAKE ROD ADJUSTING 1 SW
27 95015-53000 PIN C, JOINT 1 SW
28 95701-06012-07 BOLT, FLANGE, 6X12 1
29 95701-06020-07 BOLT, FLANGE, 6X20 1
30 95701-08020-00 BOLT, FLANGE, 8X20 3
31 95701-08050-00 BOLT, FLANGE, 8X50 1
32 95801-08028-07 BOLT, FLANGE, 8X28 1
33 96211-08000 BALL, STEEL, #8 (1/4) 1

75
TST 08 PC 005 25 . 10 . 2008
F - 22
Step

3
No. Service item F.R.T. No. Part Number Description QTY Notes

3 HOLDER, STEP :RIGHT .................... 0.3 1 18421-438-670 RUBBER, MUFFLER MOUNTING 1


HOLDER, STEP :BOTH ..................... 0.9 2 18442-KEH-600 COLLAR, MUFFLER MOUNTING 1
3 50600-KCJ-660ZA HOLDER, R. STEP
6 BAR, MAIN STEP :RIGHT ................. 0.1
*NH255M*....... SHIMMER SILVER METALLIC 1 TIGER REVO SW
BAR, MAIN STEP :BOTH................... 0.2
50600-KCJ-670ZA *NH194MU*..... HEAVY GRAY METALLIC-U (1) TIGER REVO CW
7 BAR, PILLION STEP :RIGHT............. 0.1
50600-KCJ-670ZB *NHA30M*....... DIGITAL SILVER METALLIC (1) NEW TIGER REVO
BAR, PILLION STEP :BOTH .............. 0.2
4 50618-KE8-000 COLLAR, 6.5X11X3 4
6 BAR, MAIN STEP :LEFT .................... 0.1 5 50632-MJ0-000 RUBBER, STEP 4
BAR, MAIN STEP :BOTH................... 0.2
6 50635-MJ0-000 BAR COMP., R. STEP 2
7 BAR, PILLION STEP :LEFT ............... 0.1
7 50636-KCJ-710 PLATE, PILLION STEP 4
BAR, PILLION STEP :BOTH .............. 0.2
8 50639-KCJ-690 PIN, STEP BAR JOINT 4
11 HOLDER, STEP :LEFT ...................... 0.6 9 50643-KN6-910 PIVOT, CHANGE PEDAL 1
HOLDER, STEP :BOTH ..................... 0.9 10 50645-MJ0-000 BAR COMP., L. STEP 2

11 50700-KCJ-660ZA HOLDER, L. STEP


*NH255M* ........SHIMMER SILVER METALLIC 1 TIGER REVO SW
50700-KCJ-670ZA *NH194MU* ..... HEAVY GRAY METALLIC-U (1) TIGER REVO CW
50700-KCJ-670ZB *NHA30M*....... DIGITAL SILVER METALLIC (1) NEW TIGER REVO
12 50713-KCJ-710 WASHER, STEP 4
13 92101-06012-0A BOLT, HEX., 6X12 4
14 92101-06014-0A BOLT, HEX., 6X14 1 SW
15 94001-06000-0S NUT, HEX., 6MM 1 SW
76
TST 08 PC 005 25 . 10 . 2008
F - 22
Step

3
No. Service item F.R.T. No. Part Number Description QTY Notes

16 94050-08080 NUT, FLANGE, 8MM 1


17 94102-08000 WASHER, PLAIN, 8MM 4
18 94201-20150 PIN, SPLIT, 2.0X15 4
19 95701-10030-00 BOLT, FLANGE, 10X30 2

77
TST 08 PC 005 25 . 10 . 2008
F - 23
Stand

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 STAND, MAIN .................................... 0.5 1 50500-KCJ-690 STAND COMP., MAIN 1


3 BAR, SIDE STAND ............................ 0.2 2 50526-KBW-900 SHAFT, MAIN STAND PIVOT 1
4 SPRING, SIDE STAND ...................... 0.1 3 50530-KCJ-690 BAR COMP., SIDE STAND 1
4 50543-KCJ-880 SPRING A, SIDE STAND 1
9 SPRING, MAIN STAND ..................... 0.2 5 90107-GN1-010 SCREW, SIDE STAND PIVOT 1

6 90304-KGH-901 NUT, U, 10MM 1


7 90521-028-000 WASHER, 17X22 1
8 94201-30250 PIN, SPLIT, 3.0X25 1
9 95014-71702 SPRING G, MAIN STAND 1

78
TST 08 PC 005 25 . 10 . 2008
F - 24
Swingarm /
Chain Case

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 CHAIN KIT, DRIVE .............................. 0.8 2 40510-KCJ-660 CASE, DRIVE CHAIN 1


2 CASE, DRIVE CHAIN ......................... 0.1 3 40530-KS3-901 CHAIN, DRIVE (520V-C.5-106LE) 1
3 CHAIN, DRIVE(ENDLESS) ................. 0.6 4 40543-KCJ-690 ADJUSTER, CHAIN 2
5 40546-KW8-900 CAP, RR. FORK END 2
6 BUSH, SWINGARM PIVOT ................ 1.0
7 COLLAR, SWINGARM PIVOT :LEFT . 0.6 6 52108-356-006 BUSH, SWINGARM 4
COLLAR, SWINGARM PIVOT :RIGHT 0.6 7 52141-KW1-900 COLLAR, RR. FORK PIVOT 2
COLLAR, SWINGARM PIVOT :BOTH 0.6 8 52144-GC4-003 DUST SEAL, 31X40.5X7.1 4
9 SLIDER, CHAIN .................................. 0.3 52144-GC4-005 DUST SEAL, 31X40.5X7.1 4
10 SWINGARM ASSEMBLY .................... 0.8 9 52171-KCJ-691 SLIDER, CHAIN 1
10 52200-KCJ-660 SWINGARM SET 1 TIGER REVO
52200-KCJ-670 SWINGARM SET (1) NEW TIGER REVO

11 90121-KBW-900 BOLT, SWINGARM PIVOT 1


12 90305-KCJ-951 NUT, U, 14MM 1
13 90513-405-000 WASHER, 6X9 1
14 90556-044-000 WASHER, FR. FENDER SETTING 2
15 90563-KC5-000 WASHER, CHAIN CASE SETTING 1

16 93901-25220 SCREW, TAPPING, 5X12 2


17 94001-08000-0S NUT, HEX., 8MM 2
18 94030-08000 NUT, HEX., 8MM 2
19 95701-06014-07 BOLT, FLANGE, 6X14 2

79
TST 08 PC 005 25 . 10 . 2008
F - 25
Rear Cushion

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 CUSHION ASSY., REAR :LEFT........... 0.4 1 52400-KCJ-661 CUSHION ASSY., RR. 2 TIGER REVO
CUSHION ASSY., REAR :RIGHT ........ 0.6 2 52400-KCJ-671 CUSHION ASSY., RR. 2 NEW TIGER REVO
CUSHION ASSY., REAR :BOTH ......... 0.7 3 52486-056-000 COLLAR, RR. CUSHION RUBBER BUSH 2
4 52489-399-601 BUSH, UPPER RUBBER 2
5 52489-473-003 BUSH, DAMPER 2

6 94050-10000 NUT, FLANGE, 10MM 2


7 94103-10000 WASHER, PLAIN, 10MM 2
8 95801-10035-00 BOLT, FLANGE, 10X35 2

80
TST 08 PC 005 25 . 10 . 2008
F - 26
Rear Fender

3
No. Service item F.R.T. No. Part Number Description QTY Notes

2 FENDER, REAR................................. 0.7 1 33741-KG2-910 REFLECTOR, RR. REFLEX 1


2 80110-KCJ-660 FENDER, RR. 1
3 84701-KCJ-660 BRACKET, NUMBER PLATE 1
4 90111-187-000 BOLT, FLANGE, 6MM 4
5 90677-KAN-T00 NUT, CLIP, 5MM 2

6 91509-GE2-760 SCREW, PAN, 5X11.5 2


7 94050-06000 NUT, FLANGE, 6MM 1
8 95012-11001 BAND A, BATTERY 1
9 95701-06016-07 BOLT, FLANGE, 6X16 2
10 80103-KCJ-660 RUBBER, RR. FENDER 2

11 90501-KC2-750 WASHER, REGULATOR SETTING 2


12 95701-06020-08 BOLT, FLANGE, 6X20 2
13 77309-KK6-000 GROMMET, TOOL TRAY 2

81
TST 08 PC 005 25 . 10 . 2008
F - 27
Winker
(Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 WINKER :RIGHT FRONT .................. 0.2 1 33400-KCJ-661 WINKER ASSY., R. FR. 1


2 BASE, WINKER :RIGHT FRONT ...... 0.3 2 33401-KCJ-661 BASE, R. WINKER (R. FR./L. RR.) 2
BASE, WINKER :LEFT REAR ........... 0.5 3 33402-KCJ-661 LENS, R. WINKER (R. FR./L. RR.) 2
4 33403-KCJ-661 SOCKET SET, R. WINKER 1
7 WINKER :LEFT FRONT .................... 0.2 5 33406-KCJ-661 PACKING, LENS 4
WINKER :BOTH FRONT ................... 0.3
8 BASE, WINKER :LEFT FRONT ......... 0.3 6 33407-KCJ-661 PACKING, SOCKET 4
BASE, WINKER :BOTH FRONT ....... 0.4 7 33450-KCJ-661 WINKER ASSY., L. FR. 1
BASE, WINKER :RIGHT REAR ......... 0.5 8 33451-KCJ-661 BASE, L. WINKER (L. FR./R. RR.) 2
BASE, WINKER :BOTH REAR .......... 0.5 9 33452-KCJ-661 LENS, L. WINKER (L. FR./R. RR.) 2
10 33453-KCJ-661 SOCKET SET, L. WINKER 1
12 WINKER :RIGHT REAR .................... 0.4
14 WINKER :LEFT REAR ....................... 0.4 11 33491-KCJ-661 STAY, WINKER 4
WINKER :BOTH REAR ..................... 0.4 12 33600-KCJ-661 WINKER ASSY., R. RR. 1
13 33603-KCJ-661 SOCKET SET, R. WINKER 1
16 BULB, WINKER :FRONT................... 0.1 14 33650-KCJ-661 WINKER ASSY., L. RR. 1
BULB, WINKER :REAR ..................... 0.1 15 33653-KCJ-661 SOCKET SET, L. WINKER 1
BULB, WINKER :FOR 1 VEHICLE .... 0.2
16 34908-KCJ-661 BULB,(12V21W) 4
17 50186-KCJ-660 STAY, RR. WINKER 1
18 93903-22120 SCREW, TAPPING, 3X8 8
19 93911-24380 SCREW, TAPPING, 4X14 8
20 94050-06070 NUT, FLANGE, 6MM 4

82
TST 08 PC 005 25 . 10 . 2008
F - 27 - 1
Winker
(New Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 WINKER :RIGHT FRONT .................. 0.2 1 33400-KCJ-651 WINKER ASSY., R. FR. 1


2 33402-KCJ-661 LENS, R. WINKER (R. FR./L. RR.) 2
7 WINKER :LEFT FRONT .................... 0.2 3 33406-KCJ-661 PACKING, LENS 4
WINKER :BOTH FRONT ................... 0.3 4 33450-KCJ-651 WINKER ASSY., L. FR. 1
12 WINKER :RIGHT REAR .................... 0.4 5 33452-KCJ-661 LENS, L. WINKER (L. FR./R. RR.) 2
14 WINKER :LEFT REAR ....................... 0.4 6 33600-KCJ-651 WINKER ASSY., R. RR. 1
WINKER :BOTH REAR ..................... 0.4 7 33650-KCJ-661 WINKER ASSY., L. RR. 1

16 BULB, WINKER :FRONT................... 0.1 8 34908-KCJ-661 BULB,(12V21W) 4


BULB, WINKER :REAR ..................... 0.1 9 50186-KCJ-660 STAY, RR. WINKER 1
BULB, WINKER :FOR 1 VEHICLE .... 0.2 10 93911-24380 SCREW, TAPPING, 4X14 4
11 94050-06070 NUT, FLANGE, 6MM 4
12 33611-KCJ-650 RUBBER, R. WINKER 1
22 33612-KCJ-650 RUBBER, L. WINKER 1

83
TST 08 PC 005 25 . 10 . 2008
F - 28
Taillight
(Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

2 BULB, LICENSE LIGHT ..................... 0.1 1 33301-SA0-741 BULB (12V 5W) 1


3 BASE, TAILLIGHT .............................. 0.4 2 33702-KCJ-661 LENS COMP., TAILLIGHT 1
4 BULB, TAILLIGHT .............................. 0.1 3 33703-KCJ-661 BASE COMP., TAILLIGHT 1
4 34906-GB6-921 BULB, TAILLIGHT (12V 18/5W) 1
5 90563-355-000 WASHER, WHEEL, 6MM 2

6 90563-355-000 WASHER, WHEEL, 6MM 2


7 93901-24320 SCREW, TAPPING, 4X12 1
8 93901-24580 SCREW, TAPPING, 4X20 2
9 94050-06000 NUT, FLANGE, 6MM 2

84
TST 08 PC 005 25 . 10 . 2008
F - 28 - 1
Taillight
(New Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

2 BULB, LICENSE LIGHT ..................... 0.1 1 32920-MN5-003 CLAMP, CORD 1


3 BASE, TAILLIGHT .............................. 0.2 2 33301-SA0-741 BULB (12V 5W) 1
4 BULB, TAILLIGHT .............................. 0.1 3 33700-KCJ-650 TAILLIGHT UNIT, ASSY 1
9 BASE, TAILLIGHT .............................. 0.3 4 33702-KCJ-651 LENS, TAILLIGHT 1
5 33703-KCJ-651 BASE COMP., TAILLIGHT 1

6 33704-KCJ-651 LENS, TAILLIGHT INNER 1


7 33706-KCJ-651 PACKING (1) 1
8 33707-KCJ-651 PACKING (2) 1
9 33720-KCJ-651 SOCKET COMP. 1
10 90563-355-000 WASHER, WHEEL, 6MM 2

11 93901-24580 SCREW, TAPPING, 4X20 2


12 93911-24320 SCREW, TAPPING, 4X14 5
13 94050-06000 NUT, FLANGE, 6MM 2

85
TST 08 PC 005 25 . 10 . 2008
F - 29
Battery

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 BOX, BATTERY.................................. 0.2 1 17232-KCJ-660 TRAY COMP., BATTERY 1 SW


3 BATTERY ........................................... 0.2 17232-KCJ-670 TRAY COMP., BATTERY 1 CW
5 CABLE, STARTER MOTOR ............... 0.3 2 17234-KCJ-660 COVER, BATTERY 1
3 31500-KW1-902 BATTERY 1
6 CABLE, NEGATIVE BATTERY .......... 0.2 4 31502-KCJ-690 TUBE, BATTERY BREATHER 1
7 SWITCH, STARTER MAGNETIC ....... 0.3 5 32410-KCJ-660 CABLE, STARTER MOTOR 1

6 32601-KCJ-690 CABLE, BATTERY EARTH 1


7 35850-KCJ-661 SWITCH ASSY., STARTER MAGNETIC 1
8 35856-KCJ-660 RUBBER, MAGNETIC SHOCK 1
9 94050-06000 NUT, FLANGE, 6MM 1
10 95701-06010-08 BOLT, FLANGE, 6X10 1

11 95701-06012-07 BOLT, FLANGE, 6X12 3


12 32406-KEH-660 COVER B, STARTER MAGNETIC 1
13 32411-253-000 COVER, STARTER MOTOR TERMINAL 1

86
TST 08 PC 005 25 . 10 . 2008
F - 30
Wire Harness

3
No. Service item F.R.T. No. Part Number Description QTY Notes

2 IGNITION CONTROL MODULE ......... 0.5 1 30401-KCJ-690 CUSHION, C.D.I. UNIT 1


3 COIL, IGNITION ................................. 0.4 2 30410-KCJ-660 C.D.I. UNIT 1
5 RECTIFIER, REGULATE .................... 0.5 3 30500-KCJ-661 COIL ASSY., IGNITION 1
4 30700-GN5-961 CAP ASSY., NOISE SUPPRESSOR 1
7 HARNESS, WIRE ............................... 1.0 5 31600-KG1-920 RECTIFIER ASSY., REGULATOR 1
8 HORN(S) ............................................ 0.1
10 RELAY, WINKER ................................ 0.2 6 31700-124-008 RECTIFIER ASSY., SILICON 1
7 32100-KCJ-660 HARNESS, WIRE 1
17 RESISTOR (FRAME OR ENGINE)..... 0.3 8 38110-KCJ-661 HORN COMP. (HIGH) 1
9 38120-KCJ-661 HORN COMP. (LOW) 1
10 38301-KCJ-661 RELAY COMP., WINKER 1

11 38306-KJ6-740 SUSPENSION, WINKER RELAY 1


12 94050-06000 NUT, FLANGE, 6MM 1
13 95701-06012-00 BOLT, FLANGE, 6X12 2
14 95701-06016-00 BOLT, FLANGE, 6X16 2
15 95701-06020-00 BOLT, FLANGE, 6X20 2

16 98200-21500 FUSE B (15A) 2


17 35400-GT3-620 RESISTOR ASSY. (20W) 1
18 95701-06010-00 BOLT, FLANGE, 6X10 1

87
TST 08 PC 005 25 . 10 . 2008
F - 31
Frame Body

3
No. Service item F.R.T. No. Part Number Description QTY Notes

3 BODY, FRAME.................................... 5.3 1 19902-865-780 GROMMET A, SIDE COVER 2


5 PLATE, FRONT ENGINE HANGER ... 0.2 2 22880-KCJ-660 COVER, CLUTCH CABLE 1
3 50100-KCJ-660 BODY COMP., FRAME 1 TIGER REVO
8 RAIL, GRAB :RIGHT........................... 0.1 50100-KCJ-650 BODY COMP., FRAME (1) NEW TIGER REVO
9 RAIL, GRAB :LEFT ............................. 0.1 4 50328-KCJ-690 RUBBER, SEAT MOUNTING 2
RAIL, GRAB :BOTH ............................ 0.1 5 50351-KCJ-660 PLATE, FR. ENGINE HANGER 1

6 50353-KCJ-760 PLATE, R. ENGINE UPPER HANGER 1


7 50354-KCJ-660 PLATE, L. ENGINE UPPER HANGER 1
8 50400-KCJ-660 GRIP, R. RR.
*NH255M* ....SHIMMER SILVER METALLIC 1 TIGER REVO SW
50400-KCJ-660ZC *NH303M*......MAT AXIS GRAY METALLIC (1) TIGER REVO CW
9 50450-KCJ-660 GRIP, L. RR.
*NH255M* .....SHIMMER SILVER METALLIC 1 TIGER REVO SW
50450-KCJ-660ZC *NH303M*......MAT AXIS GRAY METALLIC (1) TIGER REVO CW
10 50524-KBW-900 RUBBER, STAND STOPPER 1

11 90019-399-010 BOLT, FLANGE, 10X110 2


12 90443-107-000 NUT, CAP, 8MM 3
13 94050-08000 NUT, FLANGE, 8MM 4
14 94050-10000 NUT, FLANGE, 10MM 2
15 95701-06012-00 BOLT, FLANGE, 6X12 1

88
TST 08 PC 005 25 . 10 . 2008
F - 31
Frame Body

3
No. Service item F.R.T. No. Part Number Description QTY Notes

16 95701-08025-08 BOLT, FLANGE, 8X25 4


17 95801-08055-00 BOLT, FLANGE, 8X55 2
18 95801-08085-00 BOLT, FLANGE, 8X85 2
19 96400-08065-00 BOLT, FLANGE, 8X65 3

89
TST 08 PC 005 25 . 10 . 2008
F - 32
Tools

3
No. Service item F.R.T. No. Part Number Description QTY Notes

NO INFORMATION 1 89103-538-000 GRIP 1


2 89217-KGH-600 DRIVER, SCREW 1
3 99001-10120 SPANNER, 10X12 1
4 99001-14170 SPANNER, 14X17 1
5 99002-13500 PLIERS, 135 1

6 99004-18190 WRENCH, BOX (P18X19) 1


7 99006-12000 HANDLE, EYE WRENCH, 12MM 1
8 99006-24000 WRENCH, EYE, 24MM 1
9 99007-45000 SPANNER, PIN 1
10 99008-01600 BAG, TOOL, 160MM 1

90
TST 08 PC 005 25 . 10 . 2008
F - 33
Caution Label
(Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

NO INFORMATION 1 87505-KCJ-691 LABEL, TIRE 1


2 87506-KEH-660 LABEL, BATTERY CAUTION 1
3 87507-KCJ-690 LABEL, DRIVE CHAIN 1
4 87508-KCJ-690 LABEL, CHAIN ADJUSTER 1
5 87522-KCJ-660 LABEL, VISOR CAUTION 1

6 87560-KC5-920ZB MARK, DRIVE CAUTION *TYPE B* 1 TIGER REVO SW


87560-KC5-920ZD MARK, DRIVE CAUTION *TYPE A* 1 TIGER REVO CW

91
TST 08 PC 005 25 . 10 . 2008
F - 33 - 1
Caution Label
(New Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

NO INFORMATION 1 87505-KCJ-691 LABEL, TIRE 1


2 87506-KEH-660 LABEL, BATTERY CAUTION 1
3 87507-KCJ-690 LABEL, DRIVE CHAIN 1
4 87508-KCJ-690 LABEL, CHAIN ADJUSTER 1
5 87522-KCJ-660 LABEL, VISOR CAUTION 1

6 87560-KC5-920ZB MARK, DRIVE CAUTION 1

92
TST 08 PC 005 25 . 10 . 2008
F - 34
Stripe
(Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

NO INFORMATION 1 871X0-KCJ-660ZA STRIPE SET ...... BLACK RED 1 SPOKE WHEEL


871X0-KCJ-660ZB STRIPE SET ...... BLACK BLUE (1) SPOKE WHEEL
871X0-KCJ-660ZC STRIPE SET ...... BLUE SILVER (1) SPOKE WHEEL

871X0-KCJ-670ZA STRIPE SET ...... BLACK (1) CAST WHEEL


871X0-KCJ-670ZB STRIPE SET ...... RED (1) CAST WHEEL
871X0-KCJ-670ZC STRIPE SET ...... BLUE (1) CAST WHEEL
871X0-KCJ-670ZD STRIPE SET ...... SILVER (1) CAST WHEEL

93
TST 08 PC 005 25 . 10 . 2008
F - 34 - 1
Stripe
(New Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

NO INFORMATION 1 871X0-KCJ-680ZAL STRIPE MAGMA RED L 1


871X0-KCJ-680ZAR STRIPE MAGMA RED R 1

871X0-KCJ-680ZBL STRIPE MAGNIFICENT BLACK L (1)


871X0-KCJ-680ZBR STRIPE MAGNIFICENT BLACK R (1)

871X0-KCJ-680ZCL STRIPE EVULVE BLACK L (1)


871X0-KCJ-680ZCR STRIPE EVULVE BLACK R (1)

871X0-KCJ-680ZDL STRIPE REIGN BLUE L (1)


871X0-KCJ-680ZDR STRIPE REIGN BLUE R (1)

871X0-KCJ-680ZEL STRIPE DOMINATE GREY L (1)


871X0-KCJ-680ZER STRIPE DOMINATE GREY R (1)

94
TST 08 PC 005 25 . 10 . 2008
F - 35
Upper Cowl
(New Tiger Revo)

3
No. Service item F.R.T. No. Part Number Description QTY Notes

1 STAY, METER VISOR ......................... 0.3 1 61310-KCJ-650 STAY COMP., VISOR 1


2 STAY, HEADLIGHT ............................. 0.7 2 61311-KCJ-650 STAY, FR. COWL 1
5 VISOR, METER .................................. 0.1 3 61312-KBP-900 BOOT, HEADLIGHT BRACKET 2
4 61312-358-300 GROMMET, HEADLIGHT CASE 2
6 COWL, FRONT CENTER ................... 0.2 5 64140-KCJ-650 VISOR, FR. (WL) *TYPE1* 1

6 64250-KCJ-650DRM COWL, FR.


..... DOMINATED RED METALLIC 1
64250-KCJ-650PTB ..... PEARL TWISTER BLUE (1)
64250-KCJ-650FMB ..... BLACK (1)
64250-KCJ-650AGM ..... ANCHOR GREY METALLIC (1)
7 64251-KCJ-650 MAT, L. FR. COWL 1
8 64252-KCJ-650 MAT, R. FR. COWL 1
9 64386-MS2-000 RUBBER, PIVOT UNDER COVER 4
10 90108-KTL-740 BOLT, BODY COVER SETTING 4

11 90142-KCJ-660 SCREW, VISOR SETTING 4


12 90504-KCJ-660 WASHER, THRUST, 5MM 4
13 95701-06012-07 BOLT, FLANGE, 6X12 2

95
TST 08 PC 005 25 . 10 . 2008
I N D E K S PART NUMBER

Part Number Block No.


(00000) 13101-KPK-900 E13 16015-KCJ-710 E17 17234-KCJ-660 F29 18651-KCJ-660 F19
06435-KPP-901 F13 13102-KPK-900 E13 16016-KRE-901 E17 17253-KBW-900 F18 18652-KCJ-660 F19
06451-GE2-405 F9 13103-KPK-900 E13 16018-KCJ-661 E17 17260-KRS-T00 F19 19902-865-780 F31
06451-MA7-405 F13 13111-440-000 E13 16021-KCJ-661 E17 17370-382-870 F18
(20000)
06455-KPP-901 F9 14100-KCJ-710 E2 16021-KCJ-710 E17 17510-KCJ-660CGR F15
22100-KCN-000 E6
06531-KAN-630 F6 14311-KN6-931 E13 16028-KBW-901 E17 17510-KCJ-660FMB F15
22121-KCS-650 E6
091305-PE2-003 E1 14321-KEH-900 E3 16029-426-003 E17 17510-KCJ-660SLS F15
22125-KW7-900 E6
094101-06000 E1 14401-KCJ-711 E3 16033-KCJ-931 E17 17510-KCJ-660TPB F15
22131-KCN-000 E6
094301-08140 E1 14431-KEH-900 E2 16037-KCJ-710 E17 17520-KCJ-650AGM F15-1
22131-KPM-850 E6
094301-10120 E1 14451-437-000 E2 16038-KCJ-661 E17 17520-KCJ-650DRM F15-1
22201-166-000 E6
096001-06016-00 E1 14456-KG2-950 E2 16048-KCJ-661 E17 17520-KCJ-650FMB F15-1
22201-MJ8-000 E6
096001-06022-00 E1 14500-KBB-900 E3 16100-KCJ-661 E17 17520-KCJ-650PTB F15-1
22311-KN4-680 E6
14513-KBB-900 E12 16111-KCJ-661 E17 17554-KCJ-660 F18
(10000) 14520-KCJ-661 E3 16155-397-971 E17 17611-286-000 F15
22350-107-010 E6
11100-KCJ-711 E12 22361-437-000 E6
14523-KEH-910 E3 16165-KCJ-951 E17 17611-286-000 F15-1
11105-KCJ-660 E1 22366-KFB-000 E6
14535-437-000 E3 16168-382-014 E17 17613-MV4-000 F15
11108-KCJ-710 E14 22401-KCJ-710 E6
14550-KCJ-710 E3 16173-001-004 F15 17613-MV4-000 F15-1
11191-KCN-000 E12 22402-KW7-900 E6
14711-KBB-900 E2 16173-001-004 F15-1 17620-KEH-601 F15
11200-KCJ-711 E12 22810-437-000 E5
14721-KBB-900 E2 16176-HM8-B01 E17 17620-KEH-601 F15-1
11330-KCJ-670 E5 22815-428-000 E5
14751-383-005 E2 16198-KCJ-661 E17 17622-GB7-900 F16-1
11330-KCJ-950 E5 22838-437-000 E12
14761-383-005 E2 16199-KCJ-710 E17 17622-GB7-900 F19
11341-KCJ-670 E8 22838-437-010 E12
14771-107-020 E2 16210-KCJ-660 E1 17681-KCJ-660 F15
11341-KCJ-950 E8 22870-KCJ-650 F3
14775-107-000 E2 16214-KCJ-660 E1 17681-KCJ-660 F15-1
11355-KCJ-670 E8 22870-KCJ-660 F3
14776-107-010 E2 16222-MV4-300 E1 17910-KCJ-650 F3
11355-KCN-000 E8 22880-KCJ-660 F31
14781-HA0-770 E2 16223-KS5-000 E1 17910-KCJ-660 F3
11360-KCJ-660 E8 23121-KCN-000 E7
15100-KFB-000 E7 16950-KCJ-661 F15 17920-KCJ-650 F3

4
11360-KCJ-670 E8 23211-KPK-900 E14
15131-KCN-000 E7 16950-KCJ-661 F15-1 17920-KCJ-660 F3
11393-KT0-710 E5 23221-KPK-940 E14
15331-399-000 E7 16952-461-771 F15 17950-KCJ-650 F3
11395-KCN-000 E8 23421-KCJ-711 E14
15332-399-000 E7 16952-461-771 F15-1 17950-KCJ-660 F3
12000-KFB-750 E1 23427-439-000 E14
15421-107-000 E12 16953-GG2-731 F15 17962-KCJ-690 F3
12100-KCN-000 E4 23431-437-000 E14
15426-107-000 E12 16953-GG2-731 F15-1 18291-MN5-650 F20
12191-KCN-000 E4 23431-KFB-000 E14
15430-440-030 E7 16955-KCJ-660 F15 18293-KPK-900 F20
12204-439-305 E1 23441-KCJ-710 E14
15436-107-000 E7 16955-KCJ-660 F15-1 18300-KCJ-661 F20
12206-KCN-305 E1 23451-KCJ-710 E14
15441-KCS-650 E7 16958-MA1-731 F15 18312-KCJ-660 F20
12208-413-003 E2 23452-KW1-900 E14
15446-107-000 E7 16958-MA1-731 F15-1 18313-KCJ-660 F20
12251-KPK-941 E1 23461-KCJ-710 E14
15451-107-000 E6 16959-471-831 F15 18340-KCJ-660 F20
12271-383-000 E1 23471-KCJ-710 E14
15459-KT0-710 E7 16959-471-831 F15-1 18345-MBT-610 F20
12331-KCJ-710 E1 23491-KCJ-710 E14
15650-KCN-000 E5 17210-KCJ-950 F18 18355-KCJ-650 F20
12339-KT0-710 E1 23501-KCJ-710 E14
15650-KPM-850 E5 17213-KCJ-690 F18 18355-KCJ-660 F20
12361-383-000 E1 23511-KCJ-710 E14
15771-KV6-000 F19 17214-KW1-900 F18 18421-438-670 F22
12361-383-000 E12 23512-KCJ-710 E14
15772-MN1-670 F18 17220-KCJ-690 F18 18442-KEH-600 F22
13000-KCN-D10 E13 23513-KCJ-710 E14
16010-428-671 E17 17222-KBW-900 F18 18600-KCJ-901 F19
13011-KEH-305 E13 23801-KK1-010 E14
16012-KCJ-661 E17 17226-KW1-900 F18 18603-KCJ-660 F19
13021-KEH-305 E13 23811-KR3-600 E14
16013-439-921 E17 17232-KCJ-660 F29 1860-KCJ-660 F19
13031-KEH-305 E13 24211-KW1-900 E15
16014-KPS-851 E17 17232-KCJ-670 F29 18620-KCJ-660 F19
96
I N D E K S PART NUMBER

Part Number Block No.


24221-427-010 E15 31120-KCJ-660 E9 33700-KCJ-650 F28-1 37100-KCJ-651 F2-1 42312-KCJ-690 F14-1
24231-107-010 E15 31200-KPK-901 E11 33702-KCJ-651 F28-1 37100-KCJ-661 F2 42313-KCJ-670 F13
24241-KCS-650 E15 31201-KFK-003 E11 33702-KCJ-661 F28 37110-KCJ-651 F2-1 42601-KCJ-671 F14-1
24301-KCJ-710 E15 31201-MBE-008 E11 33703-KCJ-651 F28-1 37110-KCJ-661 F2 42601-KCJ-880 F14
24411-446-650 E15 31204-KS5-901 E11 33703-KCJ-661 F28 37120-KCJ-651 F2-1 42620-KCJ-670 F14-1
24430-KCJ-710 E15 31205-KFK-003 E11 33704-KCJ-651 F28-1 37120-KCJ-661 F2 42620-KCJ-880 F14
24435-KPK-900 E15 31207-MBE-008 E11 33706-KCJ-651 F28-1 37130-KCJ-651 F2-1 42650-KCJ-880ZA F14
24610-446-650 E15 31500-KW1-902 F29 33707-KCJ-651 F28-1 37130-KCJ-661 F2 42701-KCJ-690 F14
24621-446-650 E15 31502-KCJ-690 F29 33720-KCJ-651 F28-1 37200-KCJ-651 F2-1 42704-MEG-670 F10
24631-107-000 E15 31600-KG1-920 F30 33741-KG2-910 F26 37200-KCJ-661 F2 42704-MEG-670 F14
24651-437-000 E15 31700-124-008 F30 34901-KC5-003 F1 37213-KY6-008 F2 42704-MER-D60 F10-1
24701-KCJ-690 F21 31918-KCS-920 E1 34901-KC5-003 F1-1 37213-KY6-008 F2-1 42704-MER-D60 F14-1
24711-KCJ-690 F21 32100-KCJ-660 F30 34906-GB6-921 F28 37215-MB6-831 F2 42705-MEG-670 F10
24720-KBW-900 F21 32161-404-000 F3 34908-GA7-701 F1-1 37215-MB6-831 F2-1 42705-MEG-670 F14
24721-KW1-900 F21 32406-KEH-660 F29 34908-GAC-003 F1 37215-ML0-008 F2 42705-MER-D60 F10-1
24781-KR3-770 F21 32410-KCJ-660 F29 34908-KCJ-661 F27 37215-ML0-008 F2-1 42705-MER-D60 F14-1
28110-KCN-000 E10 32411-253-000 F29 34908-KM1-671 F2 37223-KCJ-651 F2-1 42706-MER-D60 F10-1
28114-KN6-930 E10 32601-KCJ-690 F29 34908-MB9-871 F2 37223-KCJ-661 F2 42706-MER-D60 F14-1
28125-KFC-791 E9 32920-MN5-003 F28-1 34908-MB9-871 F2-1 37224-KVL-N01 F1-1 42711-KCJ-692 F14
28130-KEH-600 E10 32975-KCN-000 E9 35010-KCJ-650 F5-1 37250-KCJ-651 F2-1 42711-KCJ-692 F14-1
28132-KN6-930 E10 32976-KCT-690 E12 35010-KCJ-660 F5 37250-KCJ-661 F2 42712-KC6-005 F10
28140-KCN-000 E10 33010-KCJ-651 F1-1 35011-KEH-600 F5 37304-198-901 F2 42712-KC6-005 F10-1
28142-KW1-900 E10 33110-KCJ-651 F1-1 35011-KEH-600 F5-1 37305-KE5-008 F2 42712-KCJ-691 F14
28211-KCJ-710 E16 33120-KCJ-661 F1 35100-KCJ-651 F5-1 37305-KE5-008 F2-1 42712-KCJ-691 F14-1
28221-KCJ-710 E16 33130-KCJ-651 F1-1 35100-KCJ-661 F5 37610-KCJ-651 F2-1 42713-KC6-005 F14
28241-KCJ-690 F21 33130-KCJ-661 F1 35101-KCJ-651 F5-1 37610-KCJ-661 F2 43100-KCJ-671 F13

4
28251-KC6-000 E16 33301-SA0-741 F28 35102-KCJ-661 F5 37800-KCJ-660 F15 43100-KCJ-880 F11
28253-KCJ-710 E16 33301-SA0-741 F28-1 35106-KTC-900 F5 38110-KCJ-661 F30 43107-MA7-006 F13
28254-437-000 E16 33400-KCJ-661 F27 35106-KTC-900 F5-1 38120-KCJ-661 F30 43111-KCJ-671 F13
28261-KCJ-710 E16 33401-KCJ-661 F27 35121-KEH-600 F5 38301-KCJ-661 F30 43112-KTM-751 F13
28262-437-000 E16 33402-KCJ-661 F27 35121-KEH-600 F5-1 38306-KJ6-740 F30 43125-KGA-902 F11
28263-KCJ-710 E16 33403-KCJ-661 F27 35150-KCJ-651 F3 43141-KB4-000 F11
(40000)
28293-333-000 F21 33406-KCJ-661 F27 35150-KCJ-661 F3 43145-KEH-880 F11
40510-KCJ-660 F24
28300-KCJ-690 F21 33407-KCJ-661 F27 35200-KCJ-661 F3 43151-329-000 F11
40530-KS3-901 F24
28307-KCJ-690 F21 33450-KCJ-661 F27 35330-413-003 F3 43156-KCJ-670 F12
40543-KCJ-690 F24
28311-KC5-000 F21 33451-KCJ-661 F27 35340-MA5-671 F4 43215-KGH-901 F13
40546-KW8-900 F24
28333-KK0-000 F21 33452-KCJ-661 F27 35350-KCJ-661 F21 43251-KCJ-671 F14-1
41200-KCJ-690 F14
33453-KCJ-661 F27 35357-KCJ-690 F21 43251-KCJ-672 F14-1
(30000) 33491-KCJ-661 F27 35400-GT3-620 F30
41200-KCJ-690 F14-1
43310-KCJ-671 F12
30300-HA0-033 E9 41202-KEJ-900 F14-1
33600-KCJ-661 F27 35750-GS3-003 E12 43352-568-003 F9
30401-KCJ-690 F30 41241-307-010 F14
33603-053-650 F16 35752-KCT-690 E12 43352-568-003 F13
30410-KCJ-660 F30 41241-KB4-003 F14-1
33603-KCJ-661 F27 35753-KG2-951 E15 43353-461-771 F9
30500-KCJ-661 F30 42301-KCJ-690 F14
33619-459-840 F20 35850-KCJ-661 F29 43353-461-771 F13
30700-GN5-961 F30 42301-KCJ-690 F14-1
33650-KCJ-661 F27 35856-KCJ-660 F29 43410-KCJ-880 F11
31110-KCJ-660 E9 42312-KCJ-690 F14
33653-KCJ-661 F27 37080-KCJ-660 F15-1 43451-KCJ-880 F21
97
I N D E K S PART NUMBER

Part Number Block No.


43500-KCJ-671 F12 45133-MA3-006 F9 50260-KCJ-660TPB F15 51490-GAA-305 F8 (60000)
43503-MR8-006 F12 45133-MA3-006 F13 50270-KCJ-660FMB F15 51500-KCJ-661 F8 61100-KCJ-660 F7
43504-MB2-006 F12 45134-250-000 F11 50275-KCJ-650DSM F15-1 51500-KCJ-671 F8 61101-KCJ-690 F7
43511-KW7-881 F12 45155-KCJ-660 F6 50280-KCJ-650 F15-1 51520-KCJ-661 F8 61102-KCJ-660 F7
43512-KCJ-671 F12 45156-KCJ-660 F7 50280-KCJ-660 F15 51520-KCJ-671 F8 61300-KCJ-660 F1
43513-KBP-881 F12 45203-MCC-006 F13 50285-KCJ-650DSM F15-1 52108-356-006 F24 61302-KCK-900 F1
43514-KS6-701 F12 45215-KPH-951 F9 50290-KCJ-650 F15-1 52141-KW1-900 F24 61303-198-D00 F1
43520-MJ6-305 F12 45216-166-006 F9 50290-KCJ-660 F15 52144-GC4-003 F24 61303-KCJ-660 F1
43530-KBA-921 F12 45250-KEH-601 F9 50300-KCJ-650DSM F15-1 52144-GC4-005 F24 61304-KCJ-660 F1
44301-KW1-900 F10 45251-KCJ-662 F10 50301-041-010 F6 52171-KCJ-691 F24 61310-KCJ-650 F35
44301-KW1-900 F10-1 45251-KCJ-662 F10-1 50328-KCJ-690 F16 52200-KCJ-660 F24 61311-KCJ-650 F35
44311-046-000 F10 45290-KPP-901 F9 50328-KCJ-690 F16-1 52200-KCJ-670 F24 61311-KCJ-660 F1
44311-046-000 F10-1 45451-473-000 F7 50328-KCJ-690 F31 52400-KCJ-661 F25 61312-358-300 F1
44601-KCJ-671 F10-1 45504-410-003 F4 50351-KCJ-660 F31 52400-KCJ-671 F25 61312-358-300 F35
44620-400-000 F10 45506-KA3-731 F4 50353-KCJ-760 F31 52486-056-000 F25 61312-KBP-900 F1
44620-400-000 F10-1 45510-KEH-601 F4 50354-KCJ-660 F31 52489-399-601 F25 61312-KBP-900 F35
44635-KCJ-660 F10 45512-MA6-006 F4 50400-KCJ-660 F31 52489-473-003 F25 61313-KCJ-660ZA F1
44650-KCJ-660 F10 45513-HA2-006 F4 50450-KCJ-660 F31 53100-KCJ-660 F5 61314-KCJ-660ZA F1
44680-410-000 F10 45517-166-006 F3 50500-KCJ-690 F23 53100-KCJ-660 F5-1 61315-KCJ-660 F1
44680-410-000 F10-1 45517-166-006 F4 50524-KBW-900 F31 53104-KCJ-770 F5 61316-KCJ-660 F1
44701-KCJ-690 F10 45520-GW0-911 F12 50526-KBW-900 F23 53104-KCJ-770 F5-1 61320-KCJ-660 F1
44711-KEH-931 F10 45520-MG7-006 F4 50530-KCJ-690 F23 53104-KR3-000 F5 61330-KCJ-660 F1
44711-KEH-931 F10-1 45521-GW0-911 F12 50543-KCJ-880 F23 53104-KR3-000 F5-1 64100-KCJ-660ZA F1
44713-150-005 F10 45521-HA2-006 F4 50600-KCJ-660 F22 53107-MB6-630 F5 64140-KCJ-650 F35
44800-KEH-881 F10 45530-MN9-305 F4 50618-KE8-000 F22 53107-MB6-630 F5-1 64250-KCJ-650DRM F35
44800-KEH-881 F10-1 46182-500-013 F12 50632-MJ0-000 F22 53108-MB6-630 F5 64251-KCJ-650 F35

4
44806-KEH-881 F10 46500-KCJ-660 F21 50635-MJ0-000 F22 53108-MB6-630 F5-1 64252-KCJ-650 F35
44806-KEH-881 F10-1 46504-KV6-702 F12 50636-KCJ-710 F22 53140-KCJ-660 F3 64355-KCJ-660ZA F15
44809-KFM-900 F10 46510-KCJ-690 F21 50639-KCJ-690 F22 53165-MR4-900 F3 64365-KCJ-660ZA F15
44809-KFM-900 F10-1 46514-KN5-670 F21 50643-KN6-910 F22 53166-MR4-900 F3 64386-MS2-000 F1
44830-KCJ-650 F2-1 46515-KBW-900 F21 50645-MJ0-000 F22 53172-KT7-751 F3 64386-MS2-000 F35
44830-KCJ-660 F2 46515-KCJ-670 F21 50700-KCJ-660 F22 53175-KEH-600 F4 64421-KWC-900 F15-1
44831-KCJ-880 F2 50713-KCJ-710 F22 53178-KEH-600 F3
(50000) (70000)
45107-GE2-006 F9 51400-KCJ-661 F8 53180-425-010 F3
50100-KCJ-650 F31 77110-KCJ-660 F16
45108-KPH-951 F9 51400-KCJ-671 F8 53192-349-690 F3
50100-KCJ-660 F31 77110-KCJ-660 F16-1
45108-ML7-922 F13 51401-KCJ-691 F8 53209-GAH-000 F1-1
50125-KCJ-660 F20 77151-MB1-870 F16
45111-MAJ-G41 F9 51410-KCJ-661 F8 53211-028-010 F6
50186-KCJ-660 F27 77151-MB1-870 F16-1
45111-MAJ-G41 F13 51412-369-000 F8 53212-030-010 F6
50260-KCJ-650DSM F15-1 77156-KCJ-690 F16
45122-KCJ-660 F10 51412-KK4-003 F8 53214-001-010 F6
50260-KCJ-660CGR F15 77156-KCJ-690 F16-1
45122-KCJ-660 F10-1 51420-KCJ-661 F8 53219-KCJ-660 F6
50260-KCJ-660CGR F15 77160-KCJ-690 F16
45126-KCJ-661 F4 51420-KCJ-671 F8 53220-074-000 F6
50260-KCJ-660FMB F15 77160-KCJ-690 F16-1
45131-GZ0-006 F9 51432-447-731 F8 53230-KEH-600 F5
50260-KCJ-660SLS F15 77161-KCJ-950 F16
45132-166-016 F9 51437-KW6-901 F8 53230-KEH-600 F5-1
50260-KCJ-660SLS F15 77161-KCJ-950 F16-1
45132-166-016 F13 51440-KCJ-691 F8
50260-KCJ-660TPB F15
98
I N D E K S PART NUMBER

Part Number Block No.


77200-KCJ-660 F16 83551-300-000 F16-1 89103-538-000 F32 90105-KCJ-660 F10 90304-159-000 F5
77200-KCJ-660 F16-1 83551-300-000 F17 89217-KGH-600 F32 90105-KCJ-660 F10-1 90304-159-000 F5-1
77204-292-000 F16 83551-KGA-900 F17 90105-KEB-620 F5 90304-KGH-901 F14
(90000)
77204-292-000 F16-1 83601-357-000 F17 90105-KEB-620 F5-1 90304-KGH-901 F14-1
90002-KW1-900 E3
77205-292-010 F16 83601-KCJ-650 F16-1 90105-KGH-900 F10 90304-KGH-901 F23
90004-437-000 E16
77205-292-010 F16-1 83611-KCJ-660 F17 90105-KGH-900 F10-1 90304-MJ0-920 F20
90004-GHB-700 E1
77206-426-000 F16 83640-KCJ-660ZA F17 90105-KGH-900 F14-1 90305-KCJ-951 F24
90005-KY7-000 E3
77206-426-000 F16-1 83640-KCJ-660ZB F17 90105-MCE-750 F7 90306-KCJ-951 F11
90010-KCJ-690 F2
77209-KAG-900 F16 83711-KCJ-660 F17 90107-GN1-010 F23 90306-KCJ-951 F13
90010-KCJ-690 F2-1
77209-KAG-900 F16-1 84701-KCJ-660 F26 90107-KBW-900 F16 90306-KGH-901 F10
90012-KN6-930 E2
77210-KCJ-650 F16-1 86150-KPG-901 F2 90107-KBW-900 F16-1 90306-KGH-901 F10-1
90019-399-010 F31
77210-KCJ-660CGR F16 86150-KPG-901 F2-1 90108-KCJ-660 F20 90315-KBA-921 F12
90023-KW1-900 E15
77210-KCJ-660FMB F16 871X0-KCJ-660ZA F34 90108-KTL-740 F35 90321-MR8-000 F3
90023-MM5-000 E1
77210-KCJ-660SLS F16 871X0-KCJ-660ZB F34 90109-MT3-000 F16 90324-KCJ-660 F15
90031-KN6-930 E12
77210-KCJ-660TPB F16 871X0-KCJ-660ZC F34 90109-MT3-000 F16-1 90324-KCJ-660 F15-1
90032-KN6-930 E12
77211-KCJ-660 F16 871X0-KCJ-670ZA F34 90109-MZ5-008 F2-1 90380-KCJ-660 F15
90032-KW3-008 F2
77212-KCJ-660 F16 871X0-KCJ-670ZB F34 90111-162-000 F18 90380-KCJ-660 F15-1
90035-166-008 F2
77212-KCJ-660 F17 871X0-KCJ-670ZC F34 90111-187-000 F26 90401-KCJ-710 E16
90035-166-008 F2-1
77213-KCJ-660 F16 871X0-KCJ-670ZD F34 90113-438-000 F3 90403-KN6-930 E9
90041-KW1-900 E1
77213-KCJ-660 F17 871X0-KCJ-680ZAL F34-1 90114-166-006 F4 90408-KW1-900 E15
90050-357-000 E6
77214-KCJ-660 F16 871X0-KCJ-680ZAR F34-1 90116-383-721 F8 90434-KN6-930 E7
90071-MB0-000 E11
77220-KCJ-650 F16-1 871X0-KCJ-680ZBL F34-1 90117-KW1-900 F5 90442-028-000 E1
90071-MG8-000 E3
77220-KCJ-660CGR F16 871X0-KCJ-680ZBR F34-1 90117-KW1-900 F5-1 90443-107-000 E1
90081-KBB-900 E1
77220-KCJ-660FMB F16 871X0-KCJ-680ZCL F34-1 90121-KBW-900 F24 90443-107-000 F31
90084-KCJ-670 E8
77220-KCJ-660SLS F16 871X0-KCJ-680ZCR F34-1 90128-KBB-900 F14 90451-001-000 E15
90084-KCJ-710 E8
77220-KCJ-660TPB F16 871X0-KCJ-680ZDL F34-1 90128-KBB-900 F14-1 90451-107-000 E14

4
90085-413-781 E9
77230-KCJ-650 F16-1 871X0-KCJ-680ZDR F34-1 90131-KPH-880 F9 90451-365-000 E14
90087-KCJ-670 E8
77230-KCJ-660CGR F16 871X0-KCJ-680ZEL F34-1 90133-SL9-003 F2 90452-437-000 E14
90087-KCJ-710 E8
77230-KCJ-660FMB F16 871X0-KCJ-680ZER F34-1 90133-SL9-003 F2-1 90453-107-000 E16
90089-KAS-900 E9
77230-KCJ-660SLS F16 87505-KCJ-691 F33 90142-KCJ-660 F1 90454-107-000 E14
90091-MM5-640 E1
77230-KCJ-660TPB F16 87505-KCJ-691 F33-1 90142-KCJ-660 F35 90455-107-000 E14
90101-440-000 E7
77241-KCJ-660 F16 87506-KEH-660 F33 90145-MS9-612 F4 90459-107-000 E16
90101-GJ6-000 F1-1
77245-KCJ-650 F16-1 87506-KEH-660 F33-1 90145-MS9-612 F12 90461-107-000 E6
90101-KCC-940 F19
77245-KCJ-660 F16 87507-KCJ-690 F33 90158-KM7-911 F2 90463-437-000 E14
90101-KCJ-660 F15
77246-KCJ-650 F16-1 87507-KCJ-690 F33-1 90158-KM7-911 F2-1 90464-360-000 E14
90101-KCJ-660 F15-1
77309-KK6-000 F26 87508-KCJ-690 F33 90163-KCN-000 E9 90465-360-000 E14
90101-KRY-900 F20
87508-KCJ-690 F33-1 90191-MJ0-940 F5 90475-703-000 E3
(80000) 90101-KY6-008 F2
87522-KCJ-660 F33 90191-MJ0-940 F5-1 90488-425-000 E3
80103-KCJ-660 F26 90101-KY6-008 F2-1
87522-KCJ-660 F33-1 90206-250-000 E2 90501-KC2-750 F16-1
80110-KCJ-660 F26 90102-KGH-900 F6
87560-KC5-920ZB F33 90231-KB5-720 E6 90501-KC2-750 F19
83540-KCJ-660ZA F17 90102-KGH-900 F12
87560-KC5-920ZB F33-1 90231-KCS-920 E7 90501-KC2-750 F26
83540-KCJ-660ZB F17 90102-KTM-750 F12
87560-KC5-920ZD F33 90231-KPK-940 E7 90502-155-000 F21
83545-KCJ-690 F16-1 90103-MB0-000 F1
88110-KCJ-660 F3 90232-KPK-940 E6 90503-051-870 F5
83545-KCJ-690 F17 90104-KEH-600 F5
88113-KCJ-660 F3 90301-KGH-901 F11 90503-051-870 F5-1
83551-300-000 F16 90104-KEH-600 F5-1
88220-KCJ-660 F3 90302-GW3-980 F15-1 90504-KCJ-660 F1
90104-KR1-860 F17 99
I N D E K S PART NUMBER

Part Number Block No.


90504-KCJ-660 F35 91201-KCS-920 E14 93101-06025-0A E15 94001-08000-0S F24 94601-15000 E13
90505-116-670 F21 91201-KEH-900 E5 93500-05012-0G F16 94002-10000-0S F3 94605-27101 F8
90513-405-000 F24 91201-KEH-910 E5 93500-05016-0G F16 94021-05070-0S F1 94608-50000 F8
90521-028-000 F23 91204-KCS-920 E16 93500-05016-0G F17 94021-06000-0S F19 95002-02070 F19
90525-030-000 F2 91206-KCS-920 E12 93500-05025-0G F18 94030-08000 F24 95002-02120 F15
90525-030-000 F2-1 91212-422-006 F12 93500-05030-0G F15 94050-06000 F3 95002-02120 F15-1
90544-283-000 F8 91252-KGH-901 F10 93500-05030-0G F15-1 94050-06000 F4 95002-02659 E17
90545-300-000 F4 91252-KGH-901 F10-1 93600-04012-1A E7 94050-06000 F16-1 95003-37044-31 F18
90545-300-000 F12 91252-KGH-902 F10 93600-04012-1G F4 94050-06000 F20 95012-11001 F26
90556-044-000 F24 91252-KGH-902 F10-1 93600-04045-1G F12 94050-06000 F26 95014-21201 F5
90559-KCJ-660 F11 91253-KSP-901 F14-1 93600-05010-1H E17 94050-06000 F28 95014-21201 F5-1
90559-KCJ-660 F13 91254-GAA-003 F8 93600-06016-0A E2 94050-06000 F28-1 95014-71702 F23
90559-KCJ-660 F14 91256-KK3-840 F2-1 93700-05012-0A E7 94050-06000 F29 95014-73100 F21
90559-KCJ-660 F14-1 91258-410-013 F10 93892-03008-18 E17 94050-06000 F30 95015-32001 F21
90563-355-000 F28 91258-410-013 F10-1 93892-04008-18 E17 94050-06070 F27 95015-42000 F21
90563-355-000 F16 91258-KGH-902 F10 93892-04012-18 E17 94050-06080 F15 95015-53000 F21
90563-355-000 F28 91258-KGH-902 F10-1 93892-04014-18 E17 94050-06080 F15-1 95015-54000 F12
90563-355-000 F28-1 91301-200-000 E1 93892-04016-18 E17 94050-08000 F31 95701-06010-00 F30
90563-KC5-000 F24 91301-KFN-900 E1 93892-05010-18 E17 94050-08080 F22 95701-06010-08 F29
90601-354-000 F8 91303-377-000 E8 93892-05016-07 F1 94050-10000 F20 95701-06012-00 F30
90601-437-000 E14 91303-KK3-830 E1 93892-05020-07 F3 94050-10000 F25 95701-06012-00 F31
90602-KJ9-670 F19 91303-KK3-830 E12 93892-05025-07 F3 94050-10000 F31 95701-06012-07 F21
90605-200-000 E14 91304-HB3-003 E1 93892-05035-07 F3 94101-05000 F16 95701-06012-07 F29
90651-MA5-671 F4 91304-KK3-830 E7 93892-05045-07 F3 94101-05000 F17 95701-06012-07 F35
90652-KBB-900 F18 91304-MN5-003 E8 93893-04012-17 F4 94101-05700 F16 95701-06012-08 E12
90664-216-000 F14 91305-KEH-600 F15 93893-04012-17 F12 94101-05700 F17 95701-06012-08 F12

4
90664-KEJ-900 F14-1 91305-KEH-600 F15-1 93901-24320 F28 94102-08000 F22 95701-06012-08 F16
90677-KAN-T00 F16 91306-MG3-000 E3 93901-24580 F28 94103-05700 F1 95701-06012-08 F16-1
90677-KAN-T00 F16-1 91307-035-000 E5 93901-24580 F28-1 94103-06700 F21 95701-06014-07 F24
90677-KAN-T00 F26 91309-425-003 E11 93901-25220 F24 94103-10000 F20 95701-06016-00 F30
90678-MR1-690 F19 91312-107-000 E12 93903-22120 F27 94103-10000 F25 95701-06016-07 F26
90701-HB6-010 E13 91320-MB0-000 E11 93903-22380 F2 94201-20150 F12 95701-06020-00 F30
90703-HC4-000 E8 91320-MBE-008 E11 93903-22380 F2-1 94201-20150 F21 95701-06020-07 F21
90703-HC4-000 E12 91352-671-003 F2 93903-24210 F17 94201-20150 F22 95701-06020-08 F16
90753-GB4-681 F14 91352-671-004 F2 93903-24380 F15 94201-30250 F23 95701-06020-08 F16-1
90753-GB4-681 F14-1 91356-KEH-910 E8 93903-24380 F15-1 94251-08000 E7 95701-06020-08 F26
91001-KCN-003 E13 91405-KT0-680 F19 93903-25210 F16 94251-10000 E15 95701-06022-08 F12
91005-KCN-003 E14 91406-KFN-850 F18 93903-25210 F16-1 94301-08140 E5 95701-06038-00 F11
91008-KCN-003 E12 91509-GE2-760 F16 93903-25480 F18 94301-10200 E4 95701-08020-00 F21
91008-KK6-000 E6 91509-GE2-760 F16-1 93903-34320 F18 94305-20102 F12 95701-08025-08 F15
91015-KK6-003 E14 91509-GE2-760 F26 93911-24320 F28-1 94305-30102 E5 95701-08025-08 F15-1
91053-MAY-003 F14 92101-05020-0A E7 93911-24380 F27 94510-12000 E15 95701-08025-08 F31
91059-KY2-711 F5 92101-06010-0A E14 94001-06000-0S F2 94510-14000 E15 95701-08035-07 F5
91059-KY2-711 F5-1 92101-06012-0A F22 94001-06000-0S F2-1 94510-16000 E16 95701-08035-07 F5-1
91106-KB4-003 E12 92101-06014-0A F22 94001-06000-0S F22 94510-20000 E16 95701-08050-00 F21
100
I N D E K S PART NUMBER

Part Number Block No.


95701-10030-00 F22 99006-24000 F32
95801-06028-00 E11 99007-45000 F32
95801-08028-07 F21 99008-01600 F32
95801-08040-07 F6 99101-GHB-1220 E17
95801-08055-00 F31 99103-KBA-0380 E17
95801-08085-00 F31 HB-6203-RS F14-1
95801-10035-00 F25
95801-10055-00 F20
96001-06008-02 F20
96001-06014-00 E12
96001-06020-00 E8
96001-06020-00 F1
96001-06022-07 F3
96001-06022-07 F4
96001-06025-00 E8
96001-06025-00 F7
96001-06032-00 E9
96001-06040-00 E5
96001-06040-00 E8
96001-06050-00 E5
96001-06050-00 E8
96001-06050-00 E12
96001-06060-00 E8
96001-06060-00 E12
96001-06070-00 E8
96100-62040-00 E14

4
96140-63010-10 F10
96150-63010-10 F10-1
96150-63030-10 F14-1
96211-08000 F21
96220-40100 E15
96400-08065-00 F31
96600-06016-08 E14
97226-52230-P0 F10
97284-51162-V0 F14
97550-52229-P0 F10
97605-51165-V0 F14
98069-58911 E1
98069-58921 E1
98200-21500 F30
99001-10120 F32
99001-14170 F32
99002-13500 F32
99004-18190 F32
99006-12000 F32
101
I N D E K S DESCRIPTION

Description Block No. Description Block No. Description Block No.


(A) BODY COMP., FRAME F31 BOLT, FLANGE, 6X16 F30
ADJUSTER, CHAIN F24 BOLT A, CYLINDER STUD E12 BOLT, FLANGE, 6X20 F21
ARM ASSY., KICK STARTER F21 BOLT B, CYLINDER STUD E12 BOLT, FLANGE, 6X20 F26
ARM COMP., MIDDLE F21 BOLT D1, FORK F8 BOLT, FLANGE, 6X20 F30
ARM COMP., MIDDLE F21 BOLT, ADJUSTING F1-1 BOLT, FLANGE, 6X20 E8
ARM SET, LINK E17 BOLT, BODY COVER SETTING F20 BOLT, FLANGE, 6X20 F1
ARM, GEAR CHANGE F21 BOLT, BODY COVER SETTING F35 BOLT, FLANGE, 6X20 F16
ARM, RR. BRAKE F11 BOLT, BRAKE DISK, 8X22 F10 BOLT, FLANGE, 6X20 F16-1
ARM, VALVE ROCKER E2 BOLT, BRAKE DISK, 8X22 F10-1 BOLT, FLANGE, 6X22 E1
AXLE, FR. WHEEL F10 BOLT, BRAKE DISK, 8X24 F10 BOLT, FLANGE, 6X22 F3
AXLE, FR. WHEEL F10-1 BOLT, BRAKE DISK, 8X24 F10-1 BOLT, FLANGE, 6X22 F4
AXLE, RR. WHEEL F14 BOLT, BRAKE DISK, 8X24 F14-1 BOLT, FLANGE, 6X22 F12
AXLE, RR. WHEEL F14-1 BOLT, BREAK OFF F16-1 BOLT, FLANGE, 6X25 E8
(B) BOLT, BREAK OFF F16 BOLT, FLANGE, 6X25 F7
BAG, TOOL, 160MM F32 BOLT, CAM CHAIN TENSIONER PIVOT E3 BOLT, FLANGE, 6X28 F5-1
BALL ASSY., STEEL, #6X21 F6 BOLT, CLUTCH WIRE ADJUSTING F3 BOLT, FLANGE, 6X28 E11
BALL, STEEL, #8 (1/4) F21 BOLT, FLANGE SOCKET, 5X14 E9 BOLT, FLANGE, 6X28 F5
BAND A, BATTERY F26 BOLT, FLANGE SOCKET, 6X16 E3 BOLT, FLANGE, 6X32 E9
BAND B1, WIRE F3 BOLT, FLANGE, 10X110 F31 BOLT, FLANGE, 6X35 E1
BAND, AIR CLEANER CONNECTING TUBE (52) F18 BOLT, FLANGE, 10X30 F22 BOLT, FLANGE, 6X38 F11
BAND, INSULATOR E1 BOLT, FLANGE, 10X35 F25 BOLT, FLANGE, 6X40 E5
BAR COMP., L. STEP F22 BOLT, FLANGE, 10X55 F20 BOLT, FLANGE, 6X40 E8
BAR COMP., R. STEP F22 BOLT, FLANGE, 6MM F26 BOLT, FLANGE, 6X50 E5
BAR COMP., SIDE STAND F23 BOLT, FLANGE, 6MM F18 BOLT, FLANGE, 6X50 E8
BASE COMP., CONTACT F5-1 BOLT, FLANGE, 6X10 E3 BOLT, FLANGE, 6X50 E12
BASE COMP., CONTACT F5 BOLT, FLANGE, 6X10 F29 BOLT, FLANGE, 6X60 E8
BASE COMP., TAILLIGHT F28 BOLT, FLANGE, 6X10 F30 BOLT, FLANGE, 6X60 E12
BASE COMP., TAILLIGHT F28-1 BOLT, FLANGE, 6X10 F6 BOLT, FLANGE, 6X70 E8
BASE, L. WINKER (L. FR./R. RR.) F27 BOLT, FLANGE, 6X10 F12 BOLT, FLANGE, 6X8 F20
BASE, R. WINKER (R. FR./L. RR.) F27 BOLT, FLANGE, 6X12 F21 BOLT, FLANGE, 8X20 F21
BATTERY F29 BOLT, FLANGE, 6X12 F29 BOLT, FLANGE, 8X22 F5-1
BEARING, NEEDLE, 15MM E12 BOLT, FLANGE, 6X12 F30 BOLT, FLANGE, 8X22 F5
BEARING, NEEDLE, 21MM E12 BOLT, FLANGE, 6X12 F31 BOLT, FLANGE, 8X25 F15-1

5
BEARING, RADIAL BALL, 16003 E6 BOLT, FLANGE, 6X12 F35 BOLT, FLANGE, 8X25 F31
BEARING, RADIAL BALL, 20X55X11 E14 BOLT, FLANGE, 6X12 F16-1 BOLT, FLANGE, 8X25 F15
BEARING, RADIAL BALL, 28X72X18 E13 BOLT, FLANGE, 6X12 E12 BOLT, FLANGE, 8X28 F21
BEARING, RADIAL BALL, 6202U E14 BOLT, FLANGE, 6X12 F12 BOLT, FLANGE, 8X35 F5-1
BEARING, RADIAL BALL, 6203UU F14 BOLT, FLANGE, 6X12 F16 BOLT, FLANGE, 8X35 F5
BEARING, RADIAL BALL, 6203UU F14-1 BOLT, FLANGE, 6X14 F24 BOLT, FLANGE, 8X40 F6
BEARING, RADIAL BALL, 6204 E14 BOLT, FLANGE, 6X14 E12 BOLT, FLANGE, 8X50 F21
BEARING, RADIAL BALL, 6301U F10 BOLT, FLANGE, 6X14 F7 BOLT, FLANGE, 8X55 F31
BEARING, RADIAL BALL, 6301UU F10-1 BOLT, FLANGE, 6X14 F12 BOLT, FLANGE, 8X65 F31
BEARING, RADIAL BALL, 6303UU F14-1 BOLT, FLANGE, 6X16 E1 BOLT, FLANGE, 8X85 F31
BODY COMP., FRAME F31 BOLT, FLANGE, 6X16 F26 BOLT, GEARSHIFT DRUM STOPPER ARM PIVOT E15
102
I N D E K S DESCRIPTION

Description Block No. Description Block No. Description Block No.


BOLT, HANDLE LEVER PIVOT F4 BRACKET F2 CABLE, BATTERY EARTH F29
BOLT, HEX., 5X20 E7 BRACKET ASSY. F2-1 CABLE, INNER F2
BOLT, HEX., 6X10 E14 BRACKET COMP., SEAT LOCK F16 CABLE, SEAT LOCK F16-1
BOLT, HEX., 6X12 F22 BRACKET COMP., SEAT LOCK F16-1 CABLE, SEAT LOCK F16
BOLT, HEX., 6X14 F22 BRACKET SUB ASSY., R. FR. F9 CABLE, STARTER MOTOR F29
BOLT, HEX., 6X25 E15 BRACKET, HANDLE LEVER F3 CALIPER ASSY., R F13
BOLT, KICK RATCHET E16 BRACKET, L. HEADLIGHT CASE F1 CALIPER SUB ASSY., R. FR. F9
BOLT, L. STEERING HANDLE LEVER PIVOT F3 BRACKET, NUMBER PLATE F26 CAM, FR. BRAKE F11
BOLT, OIL, 10X22 F4 BRACKET, R. HEADLIGHT CASE F1 CAM, GEARSHIFT E15
BOLT, OIL, 10X22 F12 BRACKET, RR F13 CAMSHAFT COMP. E2
BOLT, ONE WAY, 6X12 F5-1 BRACKET, TAILLIGHT F16-1 CAP ASSY., NOISE SUPPRESSOR F30
BOLT, ONE WAY, 6X12 F5 BRIDGE, FORK TOP F5-1 CAP COMP., FUEL FILLER F15-1
BOLT, PIN F9 BRIDGE, FORK TOP F5 CAP COMP., FUEL FILLER F15
BOLT, RECESSED, 5X28 E1 BULB (12V 5W) F28-1 CAP, 30MM E8
BOLT, SETTING E11 BULB (12V 5W) F28 CAP, 30MM E8
BOLT, SOCKET, 6MM E9 BULB, HEADLIGHT (12V 35/36.5W) F1 CAP, A.C. GENERATOR E8
BOLT, SOCKET, 6X117 E1 BULB, HEADLIGHT (12V 35/36.5W) F1-1 CAP, A.C. GENERATOR E8
BOLT, SOCKET, 6X16 E14 BULB, TAILLIGHT (12V 18/5W) F28 CAP, BLEEDER F9
BOLT, SOCKET, 6X22 E1 BULB, WEDGE BASE (12V 1.7W) F2 CAP, BLEEDER F13
BOLT, SOCKET, 8MM F2-1 BULB, WEDGE BASE (12V 3.4W) F1 CAP, LOCK NUT F3
BOLT, SOCKET, 8MM F2 BULB, WEDGE BASE (T10) F1-1 CAP, MASTER CYLINDER F4
BOLT, SOCKET, 8X27 F8 BULB, WEDGE BASE (T10) F2-1 CAP, MASTER CYLINDER F12
BOLT, SPECIAL FLANGE, 6X22 E6 BULB, WEDGE BASE (T6.5) (12V 3W) F2 CAP, OIL FILTER ROTOR E7
BOLT, SPECIAL FLANGE, 8X28 F1 BULB,(12V21W) F27 CAP, RR. FORK END F24
BOLT, SPECIAL, 5X8 F20 BUSH, 20MM E14 CAP, TAPPET ADJUSTING HOLE E1
BOLT, SPECIAL, 6X22 F17 BUSH, 20MM E14 CAP, TAPPET ADJUSTING HOLE E12
BOLT, SPROCKET FIXING F14 BUSH, 20X23X9 E14 CAP, WEDGE BASE BULB F1-1
BOLT, SPROCKET FIXING F14-1 BUSH, DAMPER F25 CARBURETOR ASSY. (PD9BF A) E17
BOLT, STUD, 7X35 E1 BUSH, RR. WHEEL DAMPER F14 CASE ASSY., UNDER F2-1
BOLT, SWINGARM PIVOT F24 BUSH, RR. WHEEL DAMPER F14-1 CASE ASSY., UNDER F2
BOLT, TORX, 8X25 F9 BUSH, SWINGARM F24 CASE ASSY., UPPER F2-1
BOLT, UBS, 10X48 E9 BUSH, UPPER RUBBER F25 CASE ASSY., UPPER F2
BOLT, WASHER, 6X25 F19 (C) CASE COMP., L. FR. BOTTOM BLACK F8
BOOT B F9 CASE COMP., L. FR. BOTTOM SILVER F8

5
C.D.I. UNIT F30
BOOT B F13 CABLE ASSY., SPEEDOMETER F2 CASE COMP., R. FR. BOTTOM BLACK F8
BOOT COMP. F4 CABLE ASSY., SPEEDOMETER F2-1 CASE COMP., R. FR. BOTTOM SILVER F8
BOOT COMP. F12 CABLE COMP. A, THROTTLE F3 CASE, AIR CLEANER F18
BOOT, HANDLE LEVER F3 CABLE COMP. A, THROTTLE F3 CASE, DRIVE CHAIN F24
BOOT, HEADLIGHT BRACKET F1 CABLE COMP. B, THROTTLE F3 CASE, HEADLIGHT F1
BOOT, HEADLIGHT BRACKET F35 CABLE COMP. B, THROTTLE F3 CASTING, FR WHL F10-1
BOOT, PIN BUSH F13 CABLE COMP., CHOKE F3 CASTING, RR WHL F14-1
BOOT, PIN BUSH F9 CABLE COMP., CHOKE F3 CENTER COMP., CLUTCH E6
BOX ASSY., SPEEDOMETER GEAR F10 CABLE COMP., CLUTCH F3 CHAIN, CAM (102L) E3
BOX ASSY., SPEEDOMETER GEAR F10-1 CABLE COMP., CLUTCH F3 CHAIN, DRIVE (520V-C.5-106LE) F24

103
I N D E K S DESCRIPTION

Description Block No. Description Block No. Description Block No.


CHAMBER SET, FLOAT E17 COLLAR, FUEL TANK MOUNTING F15-1 COVER, MUFFLER F20
CIRCLIP F4 COLLAR, HEADLIGHT CASE F1 COVER, R. CARBURETOR F17
CIRCLIP F12 COLLAR, HEADLIGHT SETTING F1 COVER, R. SIDE HEAVY GRAY METALLIC-U
CIRCLIP, 58MM F14 COLLAR, KICK SPINDLE E16 F17
CIRCLIP, EXTERNAL, 12MM E15 COLLAR, MUFFLER MOUNTING F22 COVER, R. SIDE SHIMMER SILVER METALLIC F17
CIRCLIP, EXTERNAL, 14MM E15 COLLAR, RR. AXLE DISTANCE F14 COVER, REDUCTION GEAR E8
CIRCLIP, EXTERNAL, 16MM E16 COLLAR, RR. AXLE DISTANCE F14-1 COVER, REDUCTION GEAR E8
CIRCLIP, EXTERNAL, 20MM E16 COLLAR, RR. BRAKE SIDE F13 COVER, SEAT LOCK F16-1
CIRCLIP, EXTERNAL, 22MM E14 COLLAR, RR. COWL SETTING F17 COVER, SEAT LOCK F16
CIRCLIP, EXTERNAL, 53MM F14-1 COLLAR, RR. COWL SETTING F16 COVER, STARTER MOTOR TERMINAL F29
CLAMP F2-1 COLLAR, RR. CUSHION RUBBER BUSH F25 COVER, TAIL CAP F20
CLAMP F2 COLLAR, RR. FORK PIVOT F24 COWL, FR. F35
CLAMP D17, TUBE F19 COLLAR, RR. UNDER COWL F16 COWL, L. RR. SIDE F16
CLAMP, CORD F28-1 COLLAR, RR. WHEEL F14 COWL, L. SIDE (WL) F16-1
CLAMP, MASTER CYLINDER OIL HOSE F12 COLLAR, RR. WHEEL F14-1 COWL, R. RR. SIDE (WL) F16
CLAMP, TUBE (D14.5) F18 COLLAR, SIDE COWL SETTING F16-1 COWL, R. SIDE (WL) F16-1
CLAMPER A, FR. BRAKE F6 COLLAR, STARTING DRIVEN GEAR E10 COWL, RR. CENTER F16
CLAMPER B, FR. BRAKE F7 COLLAR, WINKER STAY F20 COWL, RR. CENTER F16-1
CLAMPER, RR. BRAKE HOSE F12 CONNECTOR, MASTER CYLINDER F12 CRANKCASE COMP., L. E12
CLAMPER, WIRE HARNESS E12 CONTACT, NEUTRAL SWITCH E12 CRANKCASE COMP., R. E12
CLIP B, BREATHER TUBE F18 COTTER, VALVE E2 CRANKSHAFT COMP. E13
CLIP, HEADLIGHT F1-1 COUNTERSHAFT, TRANSMISSION E14 CUP COMP., OIL F12
CLIP, HOSE F19 COVER F2-1 CUP SET, FUEL STRAINER F15-1
CLIP, KICK STARTER ARM F21 COVER F2 CUP SET, FUEL STRAINER F15
CLIP, OIL DRAIN TUBE F19 COVER B, STARTER MAGNETIC F29 CUSHION ASSY., RR. F25
CLIP, PISTON PIN, 15MM E13 COVER COMP., L. RR. CRANKCASE E8 CUSHION ASSY., RR. F25
CLIP, TUBE F19 COVER COMP., L. RR. CRANKCASE E8 CUSHION, C.D.I. UNIT F30
CLIP, TUBE (B12) F15-1 COVER COMP., R. CRANKCASE E5 CUSHION, FUEL TANK FR. F15-1
CLIP, TUBE (B12) F15 COVER COMP., R. CRANKCASE E5 CUSHION, FUEL TANK FR. F15
CLIP, TUBE (B6.5) E17 COVER, AIR CLEANER CASE F18 CUSHION, FUEL TANK RR. F15-1
CLIP, TUBE (B7) F19 COVER, AIR SUCTION VALVE F19 CUSHION, FUEL TANK RR. F15
COCK ASSY., FUEL F15-1 COVER, BATTERY F29 CYLINDER COMP. E4
COCK ASSY., FUEL F15 COVER, CHANGE PEDAL F21 CYLINDER SET, MASTER F4
COIL ASSY., IGNITION F30 COVER, CLUTCH CABLE F31 CYLINDER SUB ASSY., FR. BRAKE MASTER F4

5
COLLAR F16 COVER, COMBINATION SWITCH F5 (D)
COLLAR, 6.5X11X3 F22 COVER, COMBINATION SWITCH F5-1 DIAPHRAGM F4
COLLAR, COUNTERSHAFT LOW GEAR E14 COVER, JOINT EXHAUST F20 DIAPHRAGM F12
COLLAR, COVER SETTING F17 COVER, L. CARBURETOR F17 DIAPHRAGM SET, PUMP E17
COLLAR, FR. AXLE DISTANCE F10 COVER, L. CRANKCASE E8 DIAPHRAGM SET, PUMP E17
COLLAR, FR. AXLE DISTANCE F10-1 COVER, L. CRANKCASE E8 DISK, CLUTCH FRICTION E6
COLLAR, FR. FENDER SETTING F7 COVER, L. CYLINDER HEAD E1 DISK, CLUTCH FRICTION E6
COLLAR, FR. WHEEL SIDE F10 COVER, L. SIDE HEAVY GRAY METALLIC-U F17 DISK, FR. BRAKE F10
COLLAR, FR. WHEEL SIDE F10-1 COVER, L. SIDE SHIMMER SILVER METALLIC F17 DISK, FR. BRAKE F10-1
COLLAR, FUEL TANK MOUNTING F15 COVER, MUFFLER F20 DISK, RR. BRAKE F14-1
104
I N D E K S DESCRIPTION

Description Block No. Description Block No. Description Block No.


FORK, L. GEARSHIFT E15 GROMMET, AIR CLEANER CASE F17
DISK, RR. BRAKE F14-1
FORK, R. GEARSHIFT E15 GROMMET, AIR CLEANER CASE F16-1
DOWEL PIN, 10X12 E1
FUEL UNIT ASSY F15 GROMMET, HEADLIGHT CASE F1
DOWEL PIN, 10X14 E8
FUEL UNIT SET F15-1 GROMMET, HEADLIGHT CASE F35
DOWEL PIN, 10X14 E12
FUSE B (15A) F30 GROMMET, SIDE COVER F17
DOWEL PIN, 10X20 E4
DOWEL PIN, 8X14 E1 (G) GROMMET, TOOL TRAY F26
GUARD, AIR CLEANER ELEMENT F18
DOWEL PIN, 8X14 E5 GASKET SET E17
GUARD, MUFFLER F20
DRIVER, SCREW F32 GASKET, CARBURETOR INSULATOR E1
GUARD, NUMBER PLATE F1
DRUM, GEARSHIFT E15 GASKET, CRANKCASE E12
GUIDE, A.C. GENERATOR CORD E9
DUCT, AIR CLEANER F18 GASKET, CYLINDER E4
GUIDE, CAM CHAIN E3
DUST SEAL F8 GASKET, CYLINDER HEAD E1
GUIDE, CLUTCH OUTER E6
DUST SEAL, 23X37X7 F10 GASKET, EX. PIPE F20
GUIDE, CLUTCH OUTER E6
DUST SEAL, 23X37X7 F10 GASKET, L. COVER E8
GUIDE, DRAIN HOSE F20
DUST SEAL, 23X37X7 F10-1 GASKET, OIL FILTER CAP E7
GUIDE, EX. VALVE (OS) E1
DUST SEAL, 23X37X7 F10-1 GASKET, PULSE GENERATOR BASE E1
GUIDE, FR. FENDER CABLE F7
DUST SEAL, 30X47X8 F14-1 GASKET, R. COVER E5
GUIDE, IN. VALVE (OS) E1
DUST SEAL, 31X40.5X7.1 F24 GASKET, TENSIONER LIFTER E3
DUST SEAL, 31X40.5X7.1 F24 GAUGE, OIL LEVEL E5 (H)
DUST SEAL, 40X50X5 F10 GAUGE, OIL LEVEL E5 HANDLE, EYE WRENCH, 12MM F32
DUST SEAL, 40X50X5 F10-1 GEAR COMP., STARTER REDUCTION E10 HARNESS, WIRE F30
DUST SEAL, 40X50X5 F10 GEAR COMP., STARTING DRIVEN (56T) E10 HEAD ASSY., CYLINDER E1
DUST SEAL, 40X50X5 F10-1 GEAR, COUNTERSHAFT FIFTH (28T) E14 HEADLIGHT UNIT F1-1
DUST SEAL, BRAKE CAM F11 GEAR, COUNTERSHAFT FOURTH (25T) E14 HEADLIGHT UNIT F1
DUST SEAL, STEERING HEAD F6 GEAR, COUNTERSHAFT LOW E14 HEADLIGHT, ASSY F1-1
(E) GEAR, COUNTERSHAFT SECOND (27T) E14 HOLDER A2, HANDLE PIPE UPPER F5
ELEMENT, AIR CLEANER F18 GEAR, COUNTERSHAFT THIRD (32T) E14 HOLDER A2, HANDLE PIPE UPPER F5-1
EMBLEM, PRODUCT F2 GEAR, COUNTERSHAFT TOP (22T) E14 HOLDER SET, BRUSH E11
EMBLEM, PRODUCT F2-1 GEAR, IDLE (15T/16T) E10 HOLDER, CLUTCH WIRE E12
GEAR, MAINSHAFT FIFTH (31T) E14 HOLDER, CLUTCH WIRE E12
(F) GEAR, MAINSHAFT SECOND (16T) E14 HOLDER, JET E17
FENDER, FR. F7
GEAR, MAINSHAFT THIRD & FOURTH (25T/24T) E14 HOLDER, L. STEP F22
FENDER, RR. F26
GEAR, MAINSHAFT TOP (27T) E14 HOLDER, MASTER CYLINDER F3
FILTER COMP., AIR F19
GEAR, OIL PUMP DRIVE (34T) E7 HOLDER, MASTER CYLINDER F4
FILTER, CUP F15-1

5
GEAR, PRIMARY DRIVE (22T) E7 HOLDER, NEEDLE JET E17
FILTER, CUP F15
GEAR, SPEEDOMETER F10 HOLDER, R. STEP F22
FLAP, TIRE (1.40-18) F10
GEAR, SPEEDOMETER F10-1 HORN COMP. (HIGH) F30
FLAP, TIRE (IRC) (18) F14
GRIP F32 HORN COMP. (LOW) F30
FLOAT SET E17
GRIP COMP., R. F3 HOSE COMP., FR. BRAKE F4
FLYWHEEL COMP. E9
GRIP, L. HANDLE F3 HOSE COMP., RR. BRAKE F12
FORK ASSY., L. FR. BLACK F8
GRIP, L. RR. F31 HOSE COMP., RR. MASTER CYLINDER F12
FORK ASSY., L. FR. SILVER F8
GRIP, R. HANDLE F3 HUB COMP. RR. WHEEL. F14
FORK ASSY., R. FR. BLACK F8
GRIP, R. RR. F31 HUB SUB ASSY., FR. F10
FORK ASSY., R. FR. SILVER F8
GROMMET A, SIDE COVER F31 HUB, FR. BRAKE F10
FORK, CENTER GEARSHIFT E15
GROMMET, AIR CLEANER CASE F16 HUB, FR. BRAKE F10-1
105
I N D E K S DESCRIPTION

Description Block No. Description Block No. Description Block No.


(1) LOCK ASSY., SEAT F16 NUT, FLANGE, 6MM F4
IGNITION PULSE GENERATOR ASSY. E9 LOUVER, L. F15 NUT, FLANGE, 6MM F15
INDICATOR, RR. BRAKE F11 LOUVER, R. F15 NUT, FLANGE, 6MM F16-1
INSULATOR, CARBURETOR E1 (M) NUT, FLANGE, 8MM F22
NUT, FLANGE, 8MM F31
(J) M/C ASSY., RR BRAKE F12
NUT, HEX., 10MM F3
JET, MAIN, #122 E17 MAINSHAFT, TRANSMISSION E14
NUT, HEX., 6MM F22
JET, SLOW, #38 E17 MARK, DRIVE CAUTION F33-1
NUT, HEX., 6MM F2-1
JOINT B, BRAKE ARM F21 MARK, DRIVE CAUTION *TYPE A* F33
NUT, HEX., 6MM F2
JOINT, BRAKE ROD F12 MARK, DRIVE CAUTION *TYPE B* F33
NUT, HEX., 8MM F24
JOINT, KICK ARM F21 MAT, L. FR. COWL F35
NUT, HEX., 8MM F24
MAT, R. FR. COWL F35
(K) NUT, LOCK, 16MM E6
MAT, RR. COMBINATION LIGHT F15-1
KEY SET F5-1 NUT, LOCK, 16MM E6
METER ASSY., COMBINATION F2
KEY SET F5 NUT, LOCK, 16MM E7
METER ASSY., COMBINATION F2-1
KEY, BLANK (60KEYTOP2REPORDER) F5 NUT, LOCK, 16MM E7
METER ASSY., TACHOMETER & FUEL F2
KEY, BLANK (60KEYTOP2REPORDER) F5-1 NUT, R. HEADLIGHT CASE F1
METER ASSY., TACHOMETER & FUEL F2-1
KEY, WOODRUFF, 25X14X4 E13 NUT, R. HEADLIGHT CASE F1
MIRROR ASSY, L BACK F3
KNOB F2-1 NUT, SPECIAL, 8MM F12
MIRROR ASSY, R BACK F3
KNOB F2 NUT, SPRING, 4MM F15-1
MOTOR ASSY., STARTING E11
(L) MUFFLER COMP., EX. F20 NUT, SQUARE, 5MM E1
LABEL, BATTERY CAUTION F33 NUT, STEERING STEM F5-1
LABEL, BATTERY CAUTION F33-1
(N) NUT, STEERING STEM F5
NEEDLE SET, JET E17
LABEL, CHAIN ADJUSTER F33 NUT, TAPPET ADJUSTING E2
NUT B, BRAKE ROD ADJUSTING F21
LABEL, CHAIN ADJUSTER F33-1 NUT, U, 10MM F23
NUT, CAP, 5MM F1
LABEL, DRIVE CHAIN F33 NUT, U, 10MM F14
NUT, CAP, 6MM F19
LABEL, DRIVE CHAIN F33-1 NUT, U, 10MM F14-1
NUT, CAP, 7MM F20
LABEL, TIRE F33 NUT, U, 12MM F10
NUT, CAP, 8MM F31
LABEL, TIRE F33-1 NUT, U, 12MM F10-1
NUT, CAP, 8MM E1
LABEL, VISOR CAUTION F33 NUT, U, 14MM F24
NUT, CLIP, 5MM F26
LABEL, VISOR CAUTION F33-1 NUT, U, 16MM F11
NUT, CLIP, 5MM F16-1
LENS COMP., TAILLIGHT F28 NUT, U, 16MM F13
NUT, CLIP, 5MM F16
LENS, L. WINKER (L. FR./R. RR.) F27 NUT, U, 6MM F11
NUT, FIXING F3
LENS, R. WINKER (R. FR./L. RR.) F27 NUT-WASHER, 6MM E11
NUT, FLANGE, 10MM F20
LENS, TAILLIGHT F28-1 (O)

5
NUT, FLANGE, 10MM F25
LENS, TAILLIGHT INNER F28-1 OIL PUMP ASSY. E7
NUT, FLANGE, 10MM F31
LEVER COMP., CLUTCH E5 OIL SEAL, 12X22X5 E5
NUT, FLANGE, 6MM F20
LEVER COMP., L. HANDLE F3 OIL SEAL, 12X22X5 E5
NUT, FLANGE, 6MM F15-1
LEVER, CHOKE F3 OIL SEAL, 14X28X7 E12
NUT, FLANGE, 6MM F26
LEVER, FUEL COCK F15-1 OIL SEAL, 16X28X7 E16
NUT, FLANGE, 6MM F27
LEVER, FUEL COCK F15 OIL SEAL, 20X34X7 E14
NUT, FLANGE, 6MM F28
LEVER, R. STEERING HANDLE F4 OIL SEAL, 27X40X6 F14
NUT, FLANGE, 6MM F28-1
LIFTER ASSY., TENSIONER E3 OIL SEAL, 27X40X6 F14-1
NUT, FLANGE, 6MM F29
LINK SET E17 O-RING F15-1
NUT, FLANGE, 6MM F30
LOCK ASSY., SEAT F16-1 O-RING E11
NUT, FLANGE, 6MM F3
106
I N D E K S DESCRIPTION

Description Block No. Description Block No. Description Block No.


O-RING E11 PIN, LOCK, 10MM E15 (R)
O-RING F15 PIN, LOCK, 8MM E7 RACE, STEERING BOTTOM CONE F6
O-RING, 10X1.5 F2-1 PIN, PISTON E13 RACE, STEERING TOP BALL F6
O-RING, 10X1.6 E1 PIN, SPLIT, 2.0X15 F21 RACE, STEERING TOP CONE F6
O-RING, 13.8X2.5 E8 PIN, SPLIT, 2.0X15 F22 RATCHET, KICK STARTER E16
O-RING, 14.8X2.4 F12 PIN, SPLIT, 2.0X15 F12 RECTIFIER ASSY., REGULATOR F30
O-RING, 18X3 E5 PIN, SPLIT, 3.0X25 F23 RECTIFIER ASSY., SILICON F30
O-RING, 23X2.8 F8 PIN, SPRING, 2X10 F12 REFLECTOR, RR. REFLEX F26
O-RING, 24.4X3.1 E11 PIN, SPRING, 3X10 E5 RELAY COMP., WINKER F30
O-RING, 30MM E8 PIN, STEP BAR JOINT F22 RESISTOR ASSY. (20W) F30
O-RING, 33.5X3.0 E1 PINION, KICK STARTER E16 RETAINER F13
O-RING, 35X3 E1 PIPE COMP., AIR SUCTION E1 RETAINER, GEAR BOX F10
O-RING, 35X3 E12 PIPE COMP., FR. FORK F8 RETAINER, GEAR BOX F10-1
O-RING, 39.5X5 F15-1 PIPE, SEAT F8 RETAINER, STARTER SPRING E16
O-RING, 39.5X5 F15 PIPE, STEERING HANDLE F5-1 RETAINER, VALVE SPRING E2
O-RING, 63X3 E8 PIPE, STEERING HANDLE F5 RIM, FR. WHEEL F10
O-RING, 75X2.5 E1 PISTON F9 RIM, RR. WHEEL F14
O-RING, 7X1.7 E12 PISTON F13 RING E11
O-RING, 8.5X1.5 F2 PISTON (0.25) E13 RING SET, PISTON (0.25) E13
O-RING, 8.5X1.5 F2 PISTON (0.50) E13 RING SET, PISTON (0.50) E13
O-RING, 9.4X2.4 E7 PISTON (STD.) E13 RING SET, PISTON (STD.) E13
O-RING, 9.5X1.5 E3 PISTON SET, MASTER CYLINDER F12 RING, BACK UP F8
O-RING, 9.8X1.9 E1 PIVOT, CHANGE PEDAL F22 RING, HANDLE WEIGHT SNAP F5
OUTER COMP., CLUTCH E6 PLATE A2, FIXING E14 RING, HANDLE WEIGHT SNAP F5-1
OUTER COMP., STARTING CLUTCH E9 PLATE, BEARING SETTING E14 RING, OIL SEAL STOP F8
(P) PLATE, CAM CHAIN SETTING E12 RING, PISTON F8
PACKING (1) F28-1 PLATE, CLUTCH E6 RING, STOPPER F9
PACKING (2) F28-1 PLATE, CLUTCH LIFTER E6 RING, STOPPER F13
PACKING, FUEL STRAINER CUP F15 PLATE, CLUTCH PRESSURE E6 ROD COMP., PUSH F12
PACKING, FUEL STRAINER CUP F15-1 PLATE, DIAPHRAGM F4 ROD COMP., RR. BRAKE F21
PACKING, LENS F27 PLATE, DIAPHRAGM F12 ROD, CLUTCH LIFTER E6
PACKING, SOCKET F27 PLATE, FR. ENGINE HANGER F31 ROD, TIE F21
PAD SET, FR. F9 PLATE, GEARSHIFT E15 ROLLER, 4X10 E15
PLATE, L. ENGINE UPPER HANGER F31

5
PAD SET, RR. F13 ROTOR COMP., OIL FILTER E7
PANEL COMP., RR. BRAKE F11 PLATE, PILLION STEP F22 ROTOR, NEUTRAL SWITCH E15
PANEL, L. SHROUD F15-1 PLATE, R. ENGINE UPPER HANGER F31 ROTOR, OIL PUMP INNER E7
PANEL, R. SHROUD F15-1 PLATE, VALVE ROCKER ARM SHAFT SETTING E2 ROTOR, OIL PUMP OUTER E7
PEDAL, BRAKE F21 PLIERS, 135 F32 RUBBER B, HANDLE WEIGHT F5
PEDAL, GEAR CHANGE F21 PLUG, BREATHER TUBE F18 RUBBER B, HANDLE WEIGHT F5-1
PIECE, OIL LOCK F8 PLUG, PIN F13 RUBBER B, SEAT SETTING F16
PIN C, JOINT F21 PLUG, SPARK E1 RUBBER B, SEAT SETTING F16-1
PIN D, JOINT F12 PLUG, SPARK (DP8EA-9) E1 RUBBER, COWL SETTING F17
PIN, HANGER F9 PLUG, SPARK (X24EP-U9) E1 RUBBER, COWL SETTING F16
PIN, HANGER F13 PROTECTOR F4 RUBBER, CUSHION F16-1
107
I N D E K S DESCRIPTION

Description Block No. Description Block No. Description Block No.


RUBBER, CUSHION F2 SCREW, FLAT, 6X30 E7 SCREW, TRUSS, 5X20 F16-1
RUBBER, CUSHION F19 SCREW, OVAL, 5X12 E7 SCREW, TRUSS, 5X20 F16
RUBBER, GEAR CHANGE PEDAL F21 SCREW, OVAL, 6X40 F5-1 SCREW, VISOR SETTING F35
RUBBER, KICK STARTER F21 SCREW, OVAL, 6X40 F5 SCREW, VISOR SETTING F1
RUBBER, MAGNETIC SHOCK F29 SCREW, PAN, 2X6 F2-1 SCREW-WASHER, 3X18 F2-1
RUBBER, METER SETTING F2 SCREW, PAN, 2X6 F2 SCREW-WASHER, 3X18 F2
RUBBER, METER SETTING F2-1 SCREW, PAN, 5X11.5 F26 SCREW-WASHER, 3X22 F2-1
RUBBER, MUFFLER MOUNTING F22 SCREW, PAN, 5X11.5 F16-1 SCREW-WASHER, 3X22 F2
RUBBER, OIL SEAL E1 SCREW, PAN, 5X11.5 F16 SCREW-WASHER, 3X8 E17
RUBBER, PIVOT UNDER COVER F1 SCREW, PAN, 5X12 F16 SCREW-WASHER, 4X12 F12
RUBBER, PIVOT UNDER COVER F35 SCREW, PAN, 5X16 F17 SCREW-WASHER, 4X12 E17
RUBBER, PROTECTOR MOUNTING F20 SCREW, PAN, 5X16 F16 SCREW-WASHER, 4X12 F4
RUBBER, PROTECTOR PACKING F20 SCREW, PAN, 5X25 F18 SCREW-WASHER, 4X14 E17
RUBBER, RR. COWL F16 SCREW, PAN, 5X30 F15-1 SCREW-WASHER, 4X16 E17
RUBBER, RR. FENDER F26 SCREW, PAN, 5X30 F15 SCREW-WASHER, 4X8 E17
RUBBER, SEAT MOUNTING F16 SCREW, PAN, 6X6 E3 SCREW-WASHER, 5X10 E17
RUBBER, SEAT MOUNTING F16-1 SCREW, SHROUD SETTING F15 SCREW-WASHER, 5X16 F1
RUBBER, SEAT MOUNTING F31 SCREW, SHROUD SETTING F15-1 SCREW-WASHER, 5X20 F3
RUBBER, SEAT SETTING F16-1 SCREW, SIDE STAND PIVOT F23 SCREW-WASHER, 5X25 F3
RUBBER, SEAT SETTING F16-1 SCREW, SPECIAL, 5X8 F15-1 SCREW-WASHER, 5X35 F3
RUBBER, SEAT SETTING F16 SCREW, SPECIAL, 5X8 F15 SCREW-WASHER, 5X45 F3
RUBBER, SEAT SETTING F16 SCREW, TAPPET ADJUSTING E2 SCREW-WASHER, SPECIAL, 4X10 F2
RUBBER, SEAT STAY MOUNTING F16 SCREW, TAPPING, 3X12 F2-1 SCREW-WASHER, SPECIAL, 4X10 F2-1
RUBBER, SEAT STAY MOUNTING F16-1 SCREW, TAPPING, 3X12 F2 SEAL SET, FR. FORK F8
RUBBER, SIDE COVER F16-1 SCREW, TAPPING, 3X14 F2-1 SEAL SET, PISTON F9
RUBBER, SIDE COVER F17 SCREW, TAPPING, 3X14 F2 SEAL SET, PISTON F13
RUBBER, STAND STOPPER F31 SCREW, TAPPING, 3X16 F5-1 SEAL, AIR CLEANER F18
RUBBER, STEP F22 SCREW, TAPPING, 3X16 F5 SEAL, VALVE STEM E2
RUBBER, VISOR F1 SCREW, TAPPING, 3X8 F27 SEAT COMP., DOUBLE F16-1
(S) SCREW, TAPPING, 4X10 F17 SEAT COMP., DOUBLE F16
SCREEN SET, FUEL STRAINER F15 SCREW, TAPPING, 4X12 F15-1 SEAT, JUDDER SPRING E6
SCREEN SET, FUEL STRAINER F15-1 SCREW, TAPPING, 4X12 F28 SEAT, RATCHET SPRING E16
SCREEN, FUEL STRAINER E17 SCREW, TAPPING, 4X12 F15 SEAT, VALVE SPRING INNER E2
SCREW, TAPPING, 4X12 F18 SEAT, VALVE SPRING OUTER E2

5
SCREEN, OIL FILTER E12
SCREW SET A E17 SCREW, TAPPING, 4X14 F28-1 SET RING, 20MM E14
SCREW SET B E17 SCREW, TAPPING, 4X14 F2-1 SHAFT, GEARSHIFT FORK GUIDE E15
SCREW SET C E17 SCREW, TAPPING, 4X14 F27 SHAFT, IDLE GEAR E10
SCREW, BLEEDER F13 SCREW, TAPPING, 4X14 F2 SHAFT, MAIN STAND PIVOT F23
SCREW, BLEEDER F9 SCREW, TAPPING, 4X20 F28 SHAFT, REDUCTION GEAR E10
SCREW, FLAT, 4X12 E7 SCREW, TAPPING, 4X20 F28-1 SHAFT, VALVE ROCKER ARM E2
SCREW, FLAT, 4X12 F4 SCREW, TAPPING, 5X12 F24 SHOE SET, BRAKE F11
SCREW, FLAT, 4X45 F12 SCREW, TAPPING, 5X12 F16-1 SHROUD SET, L. (WL) F15-1
SCREW, FLAT, 5X10 E17 SCREW, TAPPING, 5X12 F16 SHROUD SET, R. (WL) F15-1
SCREW, FLAT, 6X16 E2 SCREW, TAPPING, 5X20 F18 SHROUD, L F15

108
I N D E K S DESCRIPTION

Description Block No. Description Block No. Description Block No.


SHROUD, L. INNER F15-1 SPRING, KICK STARTER F21 STRIPE REIGN BLUE L F34-1
SHROUD, L. INNER F15 SPRING, KICK STARTER E16 STRIPE REIGN BLUE R F34-1
SHROUD, R F15 SPRING, KICK STARTER RATCHET E16 STRIPE SET ...... BLACK F34
SHROUD, R. INNER F15-1 SPRING, OIL FILTER SCREEN E12 STRIPE SET ...... BLACK BLUE F34
SHROUD, R. INNER F15 SPRING, OIL THROUGH E7 STRIPE SET ...... BLACK RED F34
SHUTTER SET, KEY (60KEYTOP1REPORDER) F5 SPRING, PAD F13 STRIPE SET ...... BLUE F34
SHUTTER SET, KEY (6KEYTOP1REPORDER) F5-1 SPRING, PAD F9 STRIPE SET ...... BLUE SILVER F34
SLIDER, CHAIN F24 SPRING, SEAT LOCK F16-1 STRIPE SET ...... RED F34
SOCKET COMP. F2-1 SPRING, SEAT LOCK F16 STRIPE SET ...... SILVER F34
SOCKET COMP. F28-1 SPRING, SHIFT DRUM STOPPER E15 SUSPENSION, WINKER RELAY F30
SOCKET COMP. F2 SPRING, STOP SWITCH F21 SWINGARM SET F24
SOCKET COMP., HEADLIGHT F1 SPRING, VALVE INNER E2 SWINGARM SET F24
SOCKET COMP., HEADLIGHT F1-1 SPRING, VALVE OUTER E2 SWITCH ASSY., COMBINATION & F5-1
SOCKET SET, L. WINKER F27 SPROCKET COMP., FINAL DRIVEN (43T) F14 SWITCH ASSY., COMBINATION & LOCK F5
SOCKET SET, L. WINKER F27 SPROCKET COMP., FINAL DRIVEN (43T) F14-1 SWITCH ASSY., FR. STOP F4
SOCKET SET, R. WINKER F27 SPROCKET, CAM (34T) E3 SWITCH ASSY., LIGHTING KILL F3
SOCKET SET, R. WINKER F27 SPROCKET, DRIVE (13T) E14 SWITCH ASSY., LIGHTING KILL F3
SPACER, NEUTRAL SWITCH E12 SPROCKET, TIMING (17T) E13 SWITCH ASSY., RR. STOP F21
SPANNER, 10X12 F32 STAND COMP., MAIN F23 SWITCH ASSY., STARTER MAGNETIC F29
SPANNER, 14X17 F32 STATOR COMP. E9 SWITCH ASSY., WINKER F3
SPANNER, PIN F32 STAY COMP., VISOR F35 SWITCH COMP., FR. LEVER F3
SPEEDOMETER ASSY. F2-1 STAY SET E17 (T)
SPEEDOMETER ASSY. F2 STAY SET, CHOKE E17 TAILLIGHT UNIT, ASSY F28-1
SPINDLE COMP., GEARSHIFT E15 STAY, FR. COWL F35 TANK SET, FUEL (WL) F15
SPINDLE, KICK STARTER E16 STAY, FR. FENDER F7 TANK SET, FUEL (WL) F15-1
SPOKE SET (A9X161) (INSIDE) F14 STAY, HEADLIGHT F1 TENSIONER, CAM CHAIN E3
SPOKE SET (A9X162.5) (OUTSIDE) F14 STAY, RR. WINKER F27 TERMINAL SET, BRUSH E11
SPOKE SET (B9X194.5) (OUTSIDE) F10 STAY, RUBBER F1 THREAD COMP., STEERING HEAD TOP F6
SPOKE SET (B9X195) (INSIDE) F10 STAY, TAILLIGHT F16-1 THROUGH, OIL E7
SPRING F4 STAY, TAILLIGHT F16 TIRE, FR. (2.75-18 4PR/42P) F10-1
SPRING A, BRAKE ROD F21 STAY, VISOR F1 TIRE, FR. (2.75-18 4PR/42P) F10
SPRING A, SIDE STAND F23 STAY, WINKER F27 TIRE, RR. F14
SPRING ASSY., RR. BRAKE PEDAL F21 STEM SUB ASSY., STEERING F6 TIRE, RR. F14-1
SPRING G, MAIN STAND F23 STOPPER COMP., GEARSHIFT DRUM E15

5
TOP SET E17
SPRING, BRAKE PEDAL F21 STOPPER, KICK ARM F21 TRAY COMP., BATTERY F29
SPRING, BRAKE SHOE F11 STOPPER, TAILLIGHT F16 TRAY COMP., BATTERY F29
SPRING, CARBON BRUSH E11 STRIPE DOMINATE GREY L F34-1 TUBE E17
SPRING, CLUTCH E6 STRIPE DOMINATE GREY R F34-1 TUBE A, AIR SUCTION VALVE F19
SPRING, CLUTCH LEVER E5 STRIPE EVULVE BLACK L F34-1 TUBE ASSY., AIR SUCTION VALVE CONTROL F19
SPRING, FR. CUSHION REBOUND F8 STRIPE EVULVE BLACK R F34-1 TUBE B, AIR SUCTION VALVE F19
SPRING, FR. FORK F8 STRIPE MAGMA RED L F34-1 TUBE COMP. E17
SPRING, GEARSHIFT PLATE E15 STRIPE MAGMA RED R F34-1 TUBE, AIR CLEANER CONNECTING F18
SPRING, GEARSHIFT RETURN E15 STRIPE MAGNIFICENT BLACK L F34-1 TUBE, BATTERY BREATHER F29
SPRING, JUDDER E6 STRIPE MAGNIFICENT BLACK R F34-1 TUBE, BREATHER F18
109
I N D E K S DESCRIPTION

Description Block No. Description Block No. Description Block No.


TUBE, FUEL (7.5X190) F15 WASHER, PLAIN, 5MM F1 WEIGHT, BALANCE (20G) F10-1
TUBE, FUEL, 7.5X190 F15-1 WASHER, PLAIN, 5MM F16 WEIGHT, BALANCE (20G) F14
TUBE, INLET F19 WASHER, PLAIN, 6MM F21 WEIGHT, BALANCE (20G) F14-1
TUBE, TIRE F14 WASHER, PLAIN, 6MM E1 WEIGHT, BALANCE (30G) F10-1
TUBE, TIRE (3.00-18) F10-1 WASHER, PLAIN, 7MM F21 WEIGHT, BALANCE (30G) F14-1
TUBE, TIRE (3.00-18) F10 WASHER, PLAIN, 8MM F22 WHEEL SUB ASSY., FR. F10
TUBE, TIRE (3.25, 3.50 -18, 100/90-18) F14-1 WASHER, REGULATOR SETTING F19 WHEEL SUB ASSY., RR. F14
TUBE, VINYL, 11X15X440 (95003-37001-60M) F18 WASHER, REGULATOR SETTING F26 WINKER ASSY., L. FR. F27
(V) WASHER, REGULATOR SETTING F16-1 WINKER ASSY., L. RR. F27
VALVE ASSY., AIR SUCTION F19 WASHER, RR. AXLE F11 WINKER ASSY., R. FR. F27
VALVE COMP., FLOAT E17 WASHER, RR. AXLE F13 WINKER ASSY., R. RR. F27
VALVE SET, AIR CUT E17 WASHER, RR. AXLE F14 WRENCH, BOX (P18X19) F32
VALVE, EX. E2 WASHER, RR. AXLE F14-1 WRENCH, EYE, 24MM F32
VALVE, IN. E2 WASHER, SEALING, 6MM E3
VALVE, THROTTLE E17 WASHER, SEALING, 8MM E1
VISOR SET, FR. *TYPE1* F1 WASHER, SPECIAL, 8MM F8
VISOR, FR. (WL) *TYPE1* F35 WASHER, SPEEDOMETER GEAR F10
(W) WASHER, SPEEDOMETER GEAR F10-1
WASHER, SPLINE, 22MM E14
WASHER A, SPLINE, 20MM E14
WASHER, STEERING STEM F5
WASHER A, THRUST, 20MM E16
WASHER, STEERING STEM F5-1
WASHER B, HANDLE HOLDER F2-1
WASHER, STEP F22
WASHER B, HANDLE HOLDER SETTING F2
WASHER, THRUST, 12MM E16
WASHER B, SPLINE, 20MM E6
WASHER, THRUST, 14MM E15
WASHER C, 8MM E3
WASHER, THRUST, 15MM E14
WASHER, 10X24 E9
WASHER, THRUST, 15MM E14
WASHER, 12MM E16
WASHER, THRUST, 16.5MM E14
WASHER, 13X20 F21
WASHER, THRUST, 20MM E14
WASHER, 16MM E7
WASHER, THRUST, 5MM F35
WASHER, 17X22 F23
WASHER, THRUST, 5MM F1
WASHER, 53MM F14-1
WASHER, WAVE F9
WASHER, 6MM E15
WASHER, WHEEL, 6MM F28
WASHER, 6X9 F24
WASHER, WHEEL, 6MM F28
WASHER, CHAIN CASE SETTING F24

5
WASHER, WHEEL, 6MM F28-1
WASHER, COUNTERSHAFT THIRD SPLINE E14
WASHER, WHEEL, 6MM F16
WASHER, FR. FENDER SETTING F24
WEIGHT A, STEERING HANDLE F5
WASHER, LOCK E14
WEIGHT A, STEERING HANDLE F5-1
WASHER, OIL BOLT F4
WEIGHT B, HANDLE F5-1
WASHER, OIL BOLT F12
WEIGHT B, HANDLE F5
WASHER, OIL FILTER ROTOR LOCKING E6
WEIGHT, BALANCE (10G) F10-1
WASHER, PLAIN, 10MM F20
WEIGHT, BALANCE (10G) F14-1
WASHER, PLAIN, 10MM F25
WEIGHT, BALANCE (15G) F10
WASHER, PLAIN, 5MM F16
WEIGHT, BALANCE (15G) F14
WASHER, PLAIN, 5MM F17
WEIGHT, BALANCE (20G) F10
WASHER, PLAIN, 5MM F17
110
PT Astra Honda Motor
TECHNICAL SERVICE DIVISION

1 8 KCJ 9 I 1
Printed by GOP-2008