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'iii/ttl No.

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FIFTH SEMESTEU
!Io1! No.-- ------- .-------------
BE (MPAE)
END SEMESTI. H EXAMINATION, November-200S
III A-301 : Machine Tools, ewc atu! AIlfO/l/((/iO/1
Time: 3 Hrs , 'vlax. Marks: 711
Note: Q5 is compu lsory. From the remaining, attempt any fo ur questions.
.vssume missing da:a, if any wi th justification. Marks arc indicated
within b'ackets II i ) against each qucstinn.
\. (a) With neat skctcics and sui able examples, explain : Primary CUlling motion and
iced motion for machine :.iols. I 7 J '.
(b) Sketch and describe a me hanism used for intermittent moti on :11' the operative
clement in a machine too . Name two machine tools where usc of th is
mechanism is must. [ 5 I
( c) Dcline: Coupling and cluch. [ 2 J
20 (a) Discuss the pr incipal rcq iircmcnts for machi ne tool spindles . [ (, )
(b) A 150mm long 12.7mlll lia. Stainless steel rod is being
turned to 12.9mm dia, 0 : a centre lathe . If the spindle speed > 400 rcv/min.,
axial speed = 203.20mlL min. , cal culate the cutti ng speed and MRR. [5 I
(e ) What are the disadvanta-cs of plain, rol ling, and hydrostatic bcari n; s? I 3 J
3. (a) Make neat sketches ofthcc different forms ofslidc ways.
Briefl y explain them. 16 j
(b) How power requirement- are chosen for a proposed machine tool? I 5 I
( c) How the machine bodies arc stiffened? I 3 I
4. (a) Assume that a gear box t ansmitting lOl l!' , has the output steps: lOe'AOO,SOO,
and 1600 rpm. Draw the .i ossible ray diagrams. From these dingram, sel ect the
optimum one ifthe pcnnssible shear strength of the shaflm.ucri al to be used in
the gcur box j :; equal to 120 kg/sq.cm. [ 11 J
(b) Define: Spindle speed n:ilge ratio , Velocity range ratio , and Diameter range
ratio. I 3 I
p.t.o.
5. (a) Prove that in a gear lx { having s liding cluster , t ~ minimum difference
between the number c -teeth of adj acent gears must be 4. I 3 I
(b) In a six speed gear be only 2x3 type ray diagr:m is to be drawn.
If <p = 2, then this dial ' am is not feasible. Determine t hat '.II' to what value of
<p the given ray diagr. Il1 is feasible? I 3 1
(e) For manufacturing spindles, costly alloyed steels arc generally nOI
recommended. Why? I 3 I
(d) The various parts of a naehine tool must possess: Strength '0witJ.st and--------,
StilTncst against------- . and Ri gidity against---- - -- --. Fill tncsc b.anks with
Suitable terminol ogic . I 3 J
(c) Two paralic shafts arc located at a considerabl e distance, wluu type of
transmission mcchanisi i would be used in order to keep th" dimcn..ion o f the
dri ve wit hin reasonable- limits and also to ensure transmissi on without sl ip?
Write the 1'01 mula for c lculating rpm of the driven shaft lor thai
Mechanism. I 2 1
6. (a) Discuss various types Jf aut omation. [ 5 [
(b) Sketch a sii tablc part 0 be manufactured on a lathe machine. Det ermine the
process pl r nning prot xlure lor that part. 151
(e) Describe the Iollowii -j cycles in ~ turning : Longitudinal tun ing cycle
and Facing cycl e. i .j I
7. Write short notes on the hi ' rwi ng :
(a) Diffe rence bet ween : pr dueti on and productivity, l oh shop, n HlSS, and hatch
type production systc.ns, Generating and forming with refe rence to metal
cutting machine tool>. I 5 1
(b) Step-cone pulley drive. : 3 1
(c) Importance o f machi nin ~ in the modern industry. ! 31
(d) Circular poc keting cyck in CNC milling. 131
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v
Roll No: . .. . . . . . . . .. . . . Total no of pages - 02 Date .
RE. (MPAI:)-V SEMeSTER END-TERM EX1\MINATlON, 1.'[ov'08
COURSE CODE: MA302 rrria. TRANSDUCERS AND ME ASUREMENTS
TIME ALLOWED: 3.00Hrs M.M: 70
- --
Note: Atteml)t any five questions. Assume missing data suitably, if any.
. -
I. a. Suppose the thermal r inge of 20 - 200C is linearly represented by the standard
current levels of 4 - 20nA. What current will result for 60'C? Whilt temperature
does 7mA represent? [2 1
b. Explain lead wire compensation in RTD based temperature measurement. [5]
c. A sensor has a transfer function of 5mVllC. Find the required voltage
resolution of the signa! conditioning if the temperature resolut ion of 0.2C is
required. [2]
d. What are the materia's for J and K type thermocouples') Explain in detail the
concept and implernenteion of Cold Junction Compensation. [5]
2. a. Explain the working, f Strain gauge and derive the expression for gauge factor
in terms ofPoisson' s rat 0 and resistivity ofthe material. [7J
b. Discuss in detail the working principle of LVDT with the l .elp of a neat
diagram. Give various configurations of the L\/DT arrangements. Draw the
typical characteristic plot ofLVDT. [7] ,
3. a. Explain with the help of a neat block diagram the principle of working ofDSO.
What are the various par.imeters DSO can measure? [7]
b. Explain the working principle of oscilloscope probes by giving its equivalent
circuit diagram. How probes can be tested by using a square wave input. [4]
c. A 2V
p
_
p
signal is give I to DSO with usual setting of the instrument. If only the
setting of the probe har.iware is changes to lOX what will be the reading of the
DSO? [3]
4. a. Explain 'Hall Effect' .md suggest its applicabili ty for measurement of physical
quantities. [4J
b. What is R-2R ladder? Give its application. Derive expression lor the output
voltage for 6 bit input. [7]
c. What is the: output voltage of a 10-bit DAC with a 10V reference if the input is
0010110101'1 [3]
5. a. Explain with the help of a neat block diagram the principle of working of the
DMM. Mention all the p.uameters DMM can measure/check. [6]
b. How many counts a digit DMM can read. [3]
'"
c. Explain range setting implementation in DMM. [5]
6. a. A transducer gives al l output of 1mV per 100kPa.. This output is connected to a
voltage follower followed by an ideal amplifier system with a gain of 25. Output
of this combination is gi ven to an oscilloscope having 100 rum x lOll mm
Page I of2
Date . Roll No: . Total no of pages ,. 02
._-_._-------
viewing area and I, 5,20 and 40 mY/mm vertical sensitivities, The transducer is
used to measure a pressure of 700kPa at 50Hz. Assume the 1race on the
oscilloscope is stationary .md the peak to peak ampl itude may be estimated within
I mm, what is a) optirm.m setting of the vertical sensitivity, and b) maximum
reading error in measurement of peak to peak amplitude of pressure. [7J
b. What is meant by spectrum analysis? With the help of a neat sketch
explain the working of a soectrum analyzer. Sketch the spectrum of a symmetrical
square wave of 1kHz. [7J
7. a. A force measureing dev ice, using resistance strain guage, is shown in Fig., R
1
is
an active guage and R2 a dummy guage for thermal compensation.
120Q. Gi-age factor = 2.5, maximum guage current is limited to
30mA. Find the required battary voltage. If a calibrating resistance R, = 1.2MQ is
used and connected parallel to RJ, trace shift on oscilloscope reads Scm. Find the
corresponding trace shift due to the applied force. j f thermal compe nsation were
not used what would have been the output voltage if temperature is increased by
10C? Temperature coefficient of guage material = JO.5rc. Take oscilloscope UP
impedance as infitity. Due to force P, strain in the guage is = io". [10]
b. What are all the parameters need to be considered in selecting an Electronic
instrument system? [4]
E-:;:-
. Yore. P

8. Write short no:es on any :'HREE. [l4J
a. PZT
b. Hot Wire Anemometer
c. Bellows and Bour Ion tubes
d. DPO
e. Load Cell
. . . .. . . .. . .. . . .. ....
Page 2 of1
'.L" 'I
Total No. oj Pagers): 2 v---- Roll No .
FIFTH SEMESTER B.E. (MPAE)
B.E. END SEM. EXAMINATION, Nov-Dec. 2008
MA-303 : TOOL DESIGN
Time: 3:00 Hrs. Max. Marks: 70
INote: Attempt any FIVE questions. I
questions carry equ:.:a::.l.:.;m.:.;a",r.:.;ks;:;;.;..' 1
l.
raj Design a single point cu t ting tool , back a ngle is. I 5' it is
to be used on a lathe machine at a cutting speed of
85m/minute. The diameter of work piece is 130mm.
Assume the rectangular shank with height to width
ratio IS and tool over hang is 2.0. The cu t tin g force
under these condition is 300 Kg, stress for material is
9.5Kg/mm
2
assume the suitable value of youngs
modulus. [8J
[b] Draw the diagram of a plain milling cutting, and show
the various angles with other specifications. [6J
2.
[a] A cup is shown in the Fig.-l, it is to be made from cold
rolled steel 0 .9mm thick. Make the necessary
calculations for designing the drawing die for this part.
I< $8 !\ [lOJ
12-
Fig.-l
[b] Explain the spring back action, with sketch. [4J
3.
[a] Explain the method of reduction in cutting forces in
Press tool design. [6]
[b] Explain the importance of following parts in press tool
design.
i) Backup plate
ii) Stripper
iii) Stock stop
iv) Knockouts. [8J
4.
[a] Explain the working of V-location in fix tu r es which is
mostly used with sketches. [7]
[b] Explain the work ing of at least three cl amping device
that is used for quick action [7]
5.
[a] Explain what are the benefits of fixture in mass
. . . . . . . - -
p rouucuon, give ocsign pnncipies or nxrure. I (J
[b] Draw a nd explain t he following fixture , with sket ches .
il Boxing fixture
ii) Grinding iixt ure. [7J
6. Write a short notes on a ny four of the following:
[a] Loca ters
....J i . i l o es
i.'" _ &1:> ...... .... .. .....
[e] Lat he ma chine mandrels
[d] Fool proofing
eel Swinging clamp. [1 4]
7.
[a] What is the importance of following cutting tool
material give reasons?
i) Cast alloys
iiI Cemented Carbide. [5]
[b] Explain the use of following tool for tool maker:
. \ . "
. OJ " tes t ' 1 -, .
.J - i..U. '-' o ..1.lJ. L. .;.t :.. v ...
ii) Magnetic cylinder square
iii) Sine pla te.
[9J
- "\.- ' w'
v
t2
{1
B.E. END SEM. EXAMINATION, Nov-Dec. 2008
MA-305 : Microprocessors and Applications
Time: 3:00 Hrs. Max. Marks: 70
I Note: Attempt any FIVE questions. I
l.
[a] Interface the microprocessor 8085 with 8Kx8 EPROM
starting from memory location 0000 and 4 RAM chips
each of size IKx8 from address 2000H. [7]
[b] Draw the timing diagram of OUT instruction. . [7]
,
2.
[a] Distinguish between memory mapped I/O and simple
I/O mapped I/O. [7J
[b] 10 data bytes are stored in memory location starting
from 2 100H. Write a program to find the maximum
and minimum among them . [7J
3.
[a] What do the following instructions do ie explain there
effect
(i) XRA A, (ii) DAO H, (iii) DAD SP, (iv) XCHG, (v) RNZ,
(vi) CMA, (vii) LHLD. [7]
[h] Design a clock to display minutes and seconds using
RST 7.5. [7]
4.
[a] Instruction CALL 2070 is stored at memory address
2040H. Stack Pointer has 2400H. Illustrate the
contents ",f' QP address bus Prczrarn Counter ..... ........... ...., V.l. ...... , ............. .. ..... .... ,.l... &............. ... .. "', ................
Bus and W, Z resisters in each machine cycle during
the execution of CALL instruction in tabular form. [7J
[h] Write initialization instructions to configure Port A as
input, Port B as output in handshaking mode. Design
your circuit so that Port A has address 80H. . [7]
5.
[a] Write initialization instructions to configure 8259 with
following parameters:
Cascade, with slaves on IR
2
and IR,; , edge triggered, call
address interval of 4 bytes with IRQ having address
2060H. [8J

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