Material
Carbon Steel/Stainless/Cast all affect the choice of cutters and pilots.
Size
The pipe size and wall thickness have an affect on the choice of pilot and cutter for swarf clearance.
Fittings
The size of the fittings and valve affect the overall reach requirements of the hot tap drilling machine, and therefore the choice of machine.
Pressure
This decides what adapter is to be used and subsequently the Maximum Allowable Operating Pressure.
Temperature
This effects the machines seals and therefore the Maximum Allowable Operating Temperature. Cooling spools can be used to reduce the temperature at the machine.
Product
The nature of the product and its chemical constituency can effect the pressure and temperature rating. If it is corrosive then it may also affect the safe operation of the equipment.
Tap size
The size of the tap has a direct bearing on the choice of tapping machine and will determine, together with the header size, the overall reach required to carry out the hot tap.
Pipeline Content
Flammable
Is the product flammable? If so, the installation should be purged with inert gas.
Toxic
Specialist procedures required. Provide adequate precautions for the protection of personnel during operation and disposing of product in Tapping Machine Adapter.
Corrosive
Specialist procedures required (Refer to Hot Tap specialist)
Inert
Take precautions in accordance with Chemical requirements of product.
Angle Tap
As the angle of tap rotates around there becomes more chance of the swarf from the tap coming back towards the valve and the tapping machine adapter resulting in problems closing the valve and with drawing the cutter fully.
As the angle of tap rotates around there becomes more chance of the swarf from the tap coming back towards the valve and the tapping machine adapter resulting in problems closing the valve and with drawing the cutter fully.
The measuring rod will tend to fall out. It is also considerably harder to install the drilling machine into position.
Not just X and Y but how to get the machine into position
Y X
Temperature
Maximum Temp 700 deg F @ 700 P.S.I. (371 deg C @ 48 bar ) Normal maximum operating pressure 1440 P.S.I.
Flow Rates
Gas Liquid
Gas and Liquid unlimited. Fastest to date - 60 m/s - 180 fps - 120 mph
Up to 3 2 to 6 3 to 12 4 to 16 12 to 24 18 to 48
+Z
-Z
Y
Position A
= X+Y-Z
Tapping Distance
W CER
pir
PER
Distance for cutter to complete tap
=W
2 2
W= PER-
(pir - CER )
W CER
pir
W= 200 PER
Distance for cutter to complete tap
2
W= 200 -
=W
2
W= PER-
(pir - CER )
Once cutter through by calculated measurement, machine should be stopped and cutter advanced to confirm tap completed.