Personal and vehicle information .................. Free service record .......................................... Specifications .................................................. Safety Definitions ........................................... 4 5 6 9 Tools & First aid kit ........................................ 27 Periodical maintenance ................................... 28 Recommended lubricants ................................ 31 Do it yourself .................................................. 32 Washing proceedure ....................................... 48 Storage precautions ........................................ 49 Long trip precautions ..................................... 51 Complete Wiring diagram ............................... 52 Trouble shooting ............................................. 53 Warranty terms and conditions ..................... 61 Emission Warranty ......................................... 63 Regional & Area Offices ................................. 68 All India Road Signs ....................................... 69
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Safe and happy riding ..................................... 10 Vehicle identification numbers ...................... 11 Location of key parts ...................................... 12 Operation of controls ...................................... 15 Pre-Operational Checks .................................. 20 Running in ...................................................... 22 Starting ........................................................... 23 Starting & Gear Shifting ................................ 24 Riding, Stopping & Parking ........................... 25 Parking ........................................................... 26
NOTE : Please ensure that the free service details are recorded in this sheet immediately after the service is carried out.
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Specifications
ENGINE
Engine Type .................. ...................................... ...................................... Bore .............................. Stroke ........................... Swept volume ................ Compression ratio ........ Max Power @ rpm ......... Max Torque @ rpm ....... Idle rpm ........................ Starting ........................ Air filter element .......... Carburettor ................... Lubrication ................... ...................................... Engine oil capacity ....... Engine oil grade ........... ...................................... 4 Stroke, OHV, Dual Spark Ignition, air cooled, single Cylinder 70mm 90mm 346cc 8.5:1 19.8 BHP @ 5250 rpm 28 Nm @ 4000 rpm 1050200 rpm EStart / Kick Start Paper element Ucal - BS 29 Wet Sump Forced lubrication 2.75 lits Motul 3000 4T Plus 15W50, API SL JASO MA
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FD Sprocket .................. 16 Teeth Rear Wheel Sprocket .... 38 Teeth Cooling .......................... Natural air flow
TRANSMISSION
Clutch ........................... Primary drive ............... ...................................... Primary ratio ................ Gear box ........................ Gear ratio ..................... ...................................... ...................................... ...................................... ...................................... Secondary drive ............ Secondary ratio ............ Drive Chain links ......... Wet multiplate (6plates) 3/8 Duplex chain & sprocket 2.15 : 1 Constant mesh 5 Speed 1 st - 3.06 : 1 2nd - 2.01 : 1 3rd - 1.52 : 1 4 th - 1.21 : 1 5 th - 1 : 1 5/8 Chain & Sprocket 2.375 : 1 100 links
Specifications
CHASSIS
Frame ............................ Suspension : Front ....... ...................................... Rear .......... ...................................... Fr. Fork oil capacity ..... Front fork oil ............... Brakes : Front ........ ...................................... Rear ......... ...................................... ...................................... Brake Oil Capacity ........ Brake Oil Grade ............ Tyre size : Rear ......... Tubular Telescopic, hydraulic damping 130mm Swing arm with gas filled shockabsorbers 195 ml per leg 1F (Endurance Fork Oil) Hydraulic 280 mm ventilated disc Foot operated 153 mm single lead, internal expanding (drum) 60ml DOT 3 or DOT 4 110/90 X 18 - 61P
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TYRE PRESSURE
Solo : Front ...... Rear ........ With Pillion : Front ...... Rear ........ Fuel tank capacity ........ Reserve .......................... 20 psi/1.41kg/cm2 30 psi/2.11kg/cm2 22 psi/1.55kg/cm2 32 psi/2.20kg/cm2 13.5 litres 2 litres approx. Alternator/magneto 12V - DC Digital Dual Spark Ignition, TCI System 12V - 14AH, MF Mico /W5DC (M14) Super Bosch /UR5DC (M10) 0.7 to 0.8 mm 12V, 60 / 55W Halogen
ELECTRICALS
Generation .................... System ........................... Ignition ......................... ...................................... Battery .......................... Spark plug .................... ...................................... ...................................... Spark plug gap ............. Head lamp .....................
Specifications
Brake / Tail lamp .......... Speedometer lamp ......... Neutral lamp Tell tale .. Turn Signal Tell Tale ... Turn signal ................... Horn .............................. Starter Motor ................ 12V, 21 / 5 W 12V, 3.4W 12V, 2W 12V, 2W 12V, 10W - 4 nos 12V DC 12V, 0.7KW
DIMENSIONS
Length .......................... Width ............................ Height ........................... Wheel base .................... Ground clearance ......... Saddle height ................ Rear Chain Slackness ..... 2160 mm 800 mm 1050 mm 1370mm + 20mm 135 mm 800mm 25-30mm
WEIGHTS
Kerb weight .................. Max. pay load ............... 182 Kgs. 168 Kgs.