_________________________________________________________________________0B.702.

TEC JAN/07

OMEL ROTARY BLOWERS SRE-II and SRTE-II SERIES

INSTRUCTION MANUAL

OMEL BOMBAS E COMPRESSORES LTDA.

FBRICA E ESCRITRIOS / PLANT AND OFFICES RUA SILVIO MANFREDI, 201. CEP 07241-000 -GUARULHOS SO PAULO-BRASIL TELEFONE / TELEPHONE + 55 11 6412.3200 FAX + 55 11 6412.5056 E-MAIL omel@omel.com.br SITE: www.omel.com.br

TABLE OF CONTENTS

1. 1.1 1.2 1.3 1.4 2. 2.1 2.2 2.3 3. 3.1 3.2 4. 4.1 4.2 4.3 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.4 4.5 4.6 4.7 4.8 5. 5.1. 5.2. 5.2.1 5.2.2 5.2.3 5.3 6. 6.1 6.1.1 6.1.2 6.1.3 7. 7.1 7.2 7.3 7.4 7.5 7.6 7.7 8. 9. 9.1 9.2 9.3

DESCRIPTION _________________________________________________________________ ______________________

GENERAL CONSIDERATIONS____________________________________________________________________________ WORKING PRINCIPLE_____________________________________________________________________ CONSTRUCTION CHARACTERISTICS___________________________________________________________________ SEALING_________________________________________________________________________________________ INTENDED USE____________________________________________________________________________ PUMPED GAS___________________________________________________________________________________ MAXIMUM ALLOWABLE OPERATING CONDITIONS____________________________________________________ CAPACITY CALIBRATION_______________________________________________________________________ STORAGE AND CONSERVATION_______________________________________________________________ CONSERVATION____________________________________________________________________________________ STORAGE_________________________________________________________________________________ INSTALLATION______________________________________________________________________________________ GENERAL____________________________________________________________________________________________ NOZZLES POSITION_______________________________________________________________________________ COUPLING____________________________________________________________________________________ COUPLING FOR ELASTIC SLEEVES_____________________________________________________________ PERMISSIBLE TOLERANCES OF THE COUPLINGS____________________________________________________ PULLEYS AND BELTS COUPLING_____________________________________________________________ BELT TENSION_____________________________________________________________________________ COUPLING AND PULLEYS___________________________________________________________________________ DIRECTION OF ROTATION______________________________________________________________________________ PIPING______________________________________________________________________________________ CHECK VALVE____________________________________________________________________________ SAFETY VALVE__________________________________________________________________________ SUPPLY____________________________________________________________________________________ STARTUP _________________________________________________________________________________________ NORMAL__________________________________________________________________________________________ CONTROLS_______________________________________________________________________________________ DAILY___________________________________________________________________________________________ AFTER THE FIRST 48:00 HOURS____________________________________________________________________ EVERY 500 HOURS_________________________________________________________________________________ BLOWER SHUTDOWN_____________________________________________________________________________ MAINTENANCE____________________________________________________________________________________ PREVENTIVE MAINTENANCE_________________________________________________________________________ OIL CHANGE____________________________________________________________________________________ RECOMMENDED OIL TYPES____________________________________________________________________ OIL QUANTITY IN THE CRANKCASE_________________________________________________________________ TROUBLESHOOTING_______________________________________________________________________ EXCESSIVE PLAY IN THE BEARINGS_________________________________________________________________ LOBES TOUCHING THE INTERNAL WALLS OF THE BODY AND EACH OTHER________________________________ OVERHEATING_______________________________________________________________________________ CRANKCASE OIL LEAKAGE___________________________________________________________________ EXCESSIVE POWER CONSUMPTION ____________________________________________________________________ PUMPED VOLUME REDUCTION_________________________________________________________________ VIBRATIONS________________________________________________________________________________________ DISASSEMBLY AND ASSEMBLY_____________________________________________________________________ GENERAL SAFETY STANDARDS___________________________________________________________________ OPERATING MACHINES___________________________________________________________________________ BEFORE MAINTENANCE____________________________________________________________________________ DURING MAINTENANCE__________________________________________________________________________ TABLE OF PLAY _________________________________________________________________________________ TABLE OF PLAY FOR BLOWERS SREII-07 TO 08 AND SRTEII-10 TO 13 _______________________ DRAWING OF PLAYS FOR SREII BLOWER ________________________________________________________ DRAWING OF PLAYS FOR SRTEII BLOWER _______________________________________________________ INSTALLATION SCHEMES OPERATING AS ASPIRATOR____________________________________________ INSTALLATION SCHEMES OPERATING AS BLOWER_____________________________________________ COMPONENTS LIST FOR SREII AND SRTEII BLOWERS ____________________________________________ COMPONENTS DRAWING OF SREII AND SRTEII___________________________________________________________

PAGE 01 01 01 01 01 01 02 02 03 03 03 03 03 04 04 04 04 04 05 05 05 05 06 06 06 06 06 06 06 06 07 07 07 07 07 07 08 08 08 09 09 09 09 10 10 10 13 13 13 13

14 15 16 17 18 19 20

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 01 Date : JAN/07

1.1 - GENERAL CONSIDERATIONS:. The SREII AND SRTEII series low-pressure rotary blower can be supplied in the SREHII AND SRTEHII versions with horizontal connections or in the SREVII AND SRTEVII versions with vertical connections. Both series feature standardized connections

1.2 - WORKING PRINCIPLE: Two rotors, mounted in a suitably sized chamber, turn in opposite directions and capture, when passing by the blower intake, a certain quantity of gas, which is exactly one fourth (SREII) or one sixth (SRTE) of their total displacement. This cycle occurs four (SREII) or six (SRTE) times per revolution, and the volume of gas contained between the wall of the chamber and the lobe is transported inside the chamber until it reaches the outlet of the machine, located at the opposite side of the inlet. The volume of gas conducted, practically constant as a function of the variation in pressure, is proportional to the speed of rotation, and the pressure is that generated by the resistances found in the installation at the machine outlet. A pair of synchronized gears generates the rotation movement of the lobes. Since the rotors turn in opposite directions and against the walls of the blower chamber without friction, there is no need for lubrication, for which reason the transportation of the gas occurs entirely free of oil dragging. The necessary construction clearances are kept very small, in order to reduce losses (slip), but are compatible with the inevitable expansion caused by the heat generated in the process of compression that occurs downstream from the machine.

1.3 - CONSTRUCTION CHARACTERISTICS: The lobes in the body are supported on 2 sides in which the bearings and sealing elements are mounted. A pair of gears synchronizes the movement of the lobes and piston ring type labyrinths provide sealing; gas leaks are collected in a common chamber and are discharged to the atmosphere. Two crankcases mounted on the sides assure lubrication of the bearings and gears.

1.4 SEALING: Shaft sealing is made: Using piston ring type labyrinth manufactured in special quality cast iron, two being on the oil side and two on the air (or gas) side for each shaft-end. The oil sealing between the crankcase and the coupling shaft: is made by high quality retainer.

2 - INTENDED USE

WARNING

2.1 - PUMPED GAS: The blower is suitable for pumping inert gases, such as air and nitrogen, which are compatible with the blower material and with the lubricant oil. For gases with different characteristics, please check with our technical department.

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 02 Date : JAN/07

2.2 - MAXIMUM ALLOWABLE OPERATING CONDITIONS

WARNING
SPEED (RPM) MACHINE SPEED (RPM) PRESSURE (mbar) 800 700 500 900 700 500 TEMPERATURE (t) (C) 110 110 100 110 100 70

MACHINE

SREIIV-0710 SREIIV-0713 SREIIV-0720 SREIIV-0816 SREIIV-0821 SREIIV-0831

4800 4800 4800 3800 3800 3800

SREIIH-0710 SREIIH-0713 SREIIH-0720 SREIIH-0816 SREIIH-0821 SREIIH-0831

4800 4800 4800 3800 3800 3800

SRTEIIV-1027 SRTEIIV-1039 SRTEIIV-1334 SRTEIIV-1348

4800 4800 3800 3800

SRTEIIH-1027 SRTEIIH-1039 SRTEIIH-1334 SRTEIIH-1348

3800 3800 3800 3800

700 500 700 600

100 60 90 70

NOTE: The maximum speeds indicated in the table are the catalog standards, however they may be increased significantly by consulting our Technical Department.

2.3 - CAPACITY CALIBRATION: There are two conventional ways of doing so.

WARNING

By means of pulleys and belts (fixed) or by motors fitted with frequency inverter (variable). Relieving part of the pumped air to the atmosphere by means of a valve placed in a discharge bypass; this air cannot be re-circulated to the aspiration, since it will cause an excessive increase in temperature. Do not use the safety valve for this purpose. In case of extreme need, consult our CUSTOMER SERVICE DEPARTMENT SAC.

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 03 Date : JAN/07

3 - STORAGE AND CONSERVATION

3.1 - CONSERVATION:

WARNING

Keep the blower in a dry and protected place.

3.2 STORAGE:

WARNING

In the eventuality of a long storage period, the internal parts (internal chamber of the body, lobes, flange faces and shaft-ends) should be sprayed with protective oils to avoid corrosion effects (Twice a month is a good rule).

INDICATED PROTECTIVE OILS: MOBILARMA 524 (MOBIL)

NOTE: Excess protective oil can be drained by the plug located at the bottom of the body (Horizontal Nozzles). The flange protections should only be removed to spray the internal part of the blower, and they should then be replaced, in order to avoid entry of foreign material to its interior. This measure is indispensable for the safety of the equipment, since due to the small clearances between the spinning parts (lobes), any carelessness will be a reason towards the JAMMING of the equipment. Spray the bearings and gears with preventive oil by removing the vents. Manually turn the shaft from time to time leaving it always in a different position (weekly is a good rule). Check the state of conservation every six months in the case of long storage.

4. INSTALLATION (SCHEMES SEPARATE)

4.1 - GENERAL: Blower should be supported on a flat surface and be fastened by its respective anchors or nuts and bolts. After operation, check their tightening from time to time.

WARNING

Do not load the blower nozzles with weights, loads, or strains from piping and accessories.

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 04 Date : JAN/07

4.2 - NOZZLES POSITION: These blowers do not follow the universal assembly, therefore the installation flow should be considered jointly with the blower flow, vertical or horizontal. 4.3 - COUPLING

WARNING

4.3.1 - COUPLINGS BY ELASTIC SLEEVES: The blower shall be taken as a fixed point for any coupling adjustment. The driving motor assembled at a slightly lower level shall be adjusted to the correct height by the use of wedges. The wedge must fully support the weight of each foot.
The space required between the two couplings halves must be carefully maintained. The couplings, in order to provide perfect functioning, must be tested by the use of micrometric thickness gauges, as shown in figure 1. The gauges are fastened by the use of convenient devices to one half of the sleeve. The ends of the micrometric thickness gauges press against the flange of the other half of the coupling sleeve. Both shafts must turn simultaneously, and the maximum deflection of the gauge needles should be noted.

4.3.2 - PERMISSIBLE TOLERANCES DURING COUPLING ALIGNMENT:

WARNING

Maximum Radial: 0.05 mm of shaft misalignment (0.1 mm over a complete revolution). If possible keep it under 0.03 mm. Maximum Axial: 0.05 mm of shaft misalignment over a complete revolution. If possible keep it within 0.03 mm.

4.3.3 - PULLEYS AND BELTS COUPLING: Pulley couplings must be previously aligned by the use of a line or an iron ruler. The parallelism between the shafts is assured, if the line, tightly stretched between the pulleys, touches them at points A, B, C and D, forming a straight line (see figure 2).

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 05 Date : JAN/07

4.3.4 - BELT TENSION: The pre-tension to be applied will depend on the flex allowed by the belt. The sag of the belt must be approximately 1 mm for each 100 mm of belt length not directly supported on pulleys. 4.3.5 - COUPLING AND PULLEYS: !

WARNING

Before assembling the couplings and pulleys, wipe off any traces of antirust protection from the shaft-end. Removal and/or installation should only be done with suitable devices, which should be applied against the shaft center marking hole. Lubrication of the shaft with oil or molybdenum disulfide (molykote) will ease the assembly, as well as any disassembly that may eventually be required. NOTE: Follow the reverse sequence of assembly to disassemble the equipment, taking care to remove the components without hitting or jerking them, in order to avoid damage to the parts.
4.4 - DIRECTION OF ROTATION:

WARNING

Looking at the machine from the motor side, the direction of rotation shall be counter-clockwise and the flow from left to right for H blowers and from up to down for V blowers
4.5 - PIPING:

WARNING

The diameter of the main pipes should be chosen in order to achieve gas speeds between 15 and 25 m/s. The piping diameters should never be smaller than the diameter of the blower nozzles. Different diameters should always be connected by means of conical reductions. The weight of the discharge/aspiration piping and the thermal expansions should not create stresses on the blower nozzles. Always fit the assembly with expansion joints. Pipes should always be clean and their fittings should not penetrate them. Whenever possible, always install a temporary filter in the aspiration piping, at least during the first 100 hours of operation. The installation of a vacuum gauge at the inlet line should be planned to control the saturation of the filters.

WARNING

When the vacuum reaches 20 mbar (or approximately 200 mm of water column) the element of the suction filter should be cleaned or replaced. The mufflers should be mounted directly on the blower nozzles. Next, mount the expansion joint and support on the piping, at the point closest to the expansion joint. The mufflers should be supported so as not to force the blower nozzles.

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 06 Date : JAN/07

4.6 - The check valve is used to prevent rotation in the wrong direction in case machine is stopped under pressure. Install it at the outlet when the blower operates under pressure and at the suction when it operates under vacuum. 4.7 - The safety valve limits the operating pressure of the machine. Install it at the discharge or at the aspiration for operation, respectively, under pressure or vacuum. Warning: Safety valves should be installed close to the blower nozzles, and with no closing valves before the safety valve.

WARNING

4.8 - The electrical installation should be done only by specialized technicians. Control the voltage, frequency, number of phases and current absorbed on the motor plate. Follow the indications of the motor plate to make the connections. Size the cables in function of the motors rated current. Protect the motor properly by means of circuit breakers calibrated at the value of the rated current. Do not forget that the entire installation must be grounded to protect the operators. Warning: any blower operation should be done with the previous shutdown of the supply circuit voltage. 5 - STARTUP 5.1 - NORMAL
1 Open the water valve if the blower has crankcase cooling. 2 Startup: With direct startup the motor will start even at maximum counter pressure. With star-triangle startup the pressure should be null. 3 Avoid starting up the machine with the installation pressurized.

5.2 PERIODIC CONTROLS

WARNING

5.2.1 - DAILY: CONTROL Discharge temperature Discharge pressure or aspiration vacuum Power absorbed. Flow of coolant liquid Condition of the aspiration filter Functioning of the safety valve 5.2.2 - AFTER THE FIRST 48 HOURS: With the blower stopped, control: Oil level Eventual oil leaks Belt tension Eventual leaks in the auxiliary lines Tightening of the bolts that fasten the blower to the base and the base to the foundations. Functioning of the safety valve.

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 07 Date : JAN/07

5.2.3 - EVERY 500 HOURS: With the blower stopped, control: Oil level Viscosity and state of the oil Wear of the belts Coupling sleeve element Auxiliary circuits Tightening of the bolts that fasten the blower to the base and the base to the foundations State of the alignment State of the aspiration filter Functioning of the safety valve. 5.3 - BLOWER SHUTDOWN

WARNING

Depressurize the machine whenever possible. Cut off the power supply. The machine may be shutdown even with its line pressurized, but due to the high current absorbed, the electric circuit might experience problems. Warning: Control the shutdown of the blower, as it should be uniform and vibration free. Close the eventual auxiliary cooling circuits. 6 MAINTENANCE: Before starting any maintenance operation, stop the blower according to the paragraph SAFETY STANDARDS. 6.1 - PREVENTIVE MAINTENANCE 6.1.1 - OIL CHANGE:

WARNING

Remove the oil after 500 hours of operation from the first startup. The successive changes are made at every 4000 hours of operation. Reduce this period for environments with lots of dust. Warning: The oil level should be at the middle of the visor with the machine shut down. 6.1.2 - RECOMMENDED OIL TYPES::

WARNING

Mineral oils of good quality, chemically neutral, stable and with a high degree of resistance to aging should be used. We recommend the use of oils with viscosity below that of the SAE 90 standard for operating temperatures up to 110C.

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 08 Date : JAN/07

LUBRICATION RECOMMENDATIONS 1 Normal Conditions: Use Oil ISO-VG-150 for: 1.1 Oil temperatures up to 80C 1.2 Compression ratio up to 1.7 1.3 Gas temperature at the machine outlet up to 110C 1.4 Room temperature up to 35C
SOME SUGGESTED OILS

2 Specific conditions: Use Oil ISO-VG-220 for: 2.1 Oil temperatures up to 110C 2.2 Compression ratio over 1.7 2.3 Gas temperature at the machine output over 110C 2.4 Room temperature over 35C 2.5 Machines installed inside acoustic cabins. VG 220 PETROBRS TEXACO ESSO MOBILOIL *SHELL MARBRAX - TR REGAL R&O TURBINE - OIL DTE - BB MORLINA 220 220 220 220

PETROBRS TEXACO ESSO MOBILOIL *SHELL

VG 150 MARBRAX - TR REGAL R&O TURBINE - OIL DTE - EH MORLINA

150 150 150 150

IMPORTANT NOTES:

WARNING

a) An oil with an additive that has a propensity to attack silicon or nitrile rubber should in no case be used. b) The blowers are supplied with crankcases without oil. They should be filled according to item 4.2.2 before starting operation. c) The maximum oil level in the crankcase is at the center of the visor with the blower stopped.. 6.1.3 - QUANTITY OF OIL IN THE CRANKCASE: MODEL SREIIV-07 SREIIH-07 SREIIV-08 SREIIH-08 SRTEIIH-10 SRTEIIV-10 SRTEIIH-13 SRTEIIV-13 7 - TROUBLESHOOTING QTY AT THE DRIVE SIDE (liters) 0.37 0.26 0.62 0.38 0.42 0.74 0.85 1.35 QTY AT THE SIDE OPPOSITE THE DRIVE (liters) 0.95 0.38 1.10 0.80 1.30 1.55 1.65 2.35

WARNING

7.1 - EXCESSIVE PLAY IN THE BEARINGS: The only way to check the play in the bearings is to remove them from the blower. Remove from the shaft and measure the movement. When in good condition, the tolerance is equal to the C2 for SREII-07 and 08 models and C3 for SREII AND SRTEII-10 and 13 models. Excessive play can cause the lobes to touch the inside of the body of the blower or each other.

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 09 Date : JAN/07

7.2 - LOBES TOUCHING THE INTERNAL WALLS OF THE BODY AND EACH OTHER: Can occur in two ways: 7.2.1 Due to an overload caused by excess pressure that creates a deflection of the shaft. Check the current operating pressure and temperature conditions and compare with the conditions initially specified. 7.2.2 Due to imbalance of the lobes caused by irregular accumulation of dirt or residues on the surface (dust or solid material). Examine the internal parts to check if the eventual contact has caused splits or cracks. Clean the lobes with a suitable solvent. Next, check their concentricity and possible deflection of the shaft. 7.3 - OVERHEATING: 7.3.1 Excessively high compression temperature due to excess differential pressure. Each 0.1 kgf/cm2 (1.0 m w.c. or 1.42 lbf/In2) corresponds to an increment of approximately 10C in temperature. Also check the aspiration temperature. 7.3.2 Clogging of the inlet filter increases the aspiration resistances, reducing volumetric efficiency and causing increase in temperature (maximum load loss allowed = 200 mm w.c.). The filtering element should be cleaned or replaced if this load loss limit is exceeded. 7.3.3 Excess oil in the crankcase or high oil viscosity creates additional friction resistances, resulting in crankcase overheating. 7.3.4 Insufficient room ventilation causes an increase in temperature, due to heat dissipation of the blower itself. 7.3.5 Excessive play between the lobes reduces volumetric efficiency, causing increase in temperature (natural wear and corrosion cause these excessive plays). In these cases, send the blower to our plant for checking.

7.4 - OIL LEAKAGE IN THE CRANKCASES: 7.4.1 Too high an oil level can cause internal leaks when the blower starts operating. These possible leaks may be worsened with the increase in temperature. 7.4.2 Wear or rupture of the retainers, which in this case should be replaced. 7.5 - REDUCTION IN THE PUMPED VOLUME: 7.5.1 Incorrect speed. Check the installation and plate and motor data. Measure the speed of rotation. 7.5.2 Excess play between the lobes, in which case they should be replaced. 7.5.3 There could be a reduction of volumetric efficiency due to clogging of the filters installed at the inlet of the blowers. Therefore clean or replace the filters whenever required.

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 10 Date : JAN/07

7.6 - EXCESSIVE POWER CONSUMPTION: 7.6.1 Lobes touching the internal walls of the body or each other. 7.6.2 Differences in the operating conditions of the blower and the electrical characteristics of the motor with respect to their specification, principally if related to rotation. Thus, immediately tell us of the occurrence of any change, principally to rotation and pressure.

7.7 - VIBRATIONS: 7.7.1 Misalignment of the couplings. 7.7.2 Friction between the lobes and the internal parts of the body or between each other. 7.7.3 Bearings or gears with problems or wear. In this case replace them. 7.7.4 Imbalance of the lobes. They should be rebalanced or cleaned. 7.7.5 Loose fixing bolts or studs retighten them. 7.7.6 Critical resonance in the piping. Check the design of the lines. 7.7.7 Pulleys with excess play. Stretch

8 - DISASSEMBLY AND ASSEMBLY The user should not disassemble equipment in warranty because it will void the warranty. If required, employ only qualified personnel and with suitable tools. This manual supplies only instructions for regular maintenance. See the drawings and attached lists for references of the components. The warranty will not cover damages caused by improper assemblies/disassemblies of the blower or by non-qualified personnel. 8.1 The disassembly follows a logical sequence that qualified personnel are able to follow. 8.2 Since the assembly sequence is more complex, it is described below. 8.2.1. Check that every item is clean, free of burrs and dents made by light hits, principally on the bearing supports (pos. 2 and 40) and the sealing faces of the crankcases (pos. 7 and 95). 8.2.2. Place the bearing support, drive side (pos. 2) horizontally on a trestle.

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 11 Date : JAN/07

8.2.3. Assemble the lobes taking due care to not invert the position. The drive lobe should always be on the of the blower foot, in the H mounting version, that is, horizontal flow. And in the V vertical version (vertical flow) of the left side looking towards by the driving shaft. 8.2.4. Assemble the bearing support on the side opposite the drive (pos. 40). Fix the support with at least 4 duly spaced tie rods. 8.2.5. Insert already pre-assembled labyrinths (pos. 197 + labyrinth rings pos. 200). 8.2.6. Measure the clearance existing between the labyrinth seating (pos. 197) and the bearing seating (pos 13) in the bearing support (pos. 40). 8.2.6.1. The dimension found there should be the F6 gap, otherwise compensate the dimension of the labyrinth (pos. 197). It is always recommendable to add the maximum gap in order to compensate the stresses when the set is blocked. 8.2.6.2. Insert the retainers (pos. 48). 8.2.7. Assemble the bearings (pos. 13) with the help of a hydraulic cylinder that should be fixed with a bolt or tie rod, threaded on the thread existing on the shaft-end. 8.2.7.1 Note that the blocking is correct, seating at the bottom with the bearing support (pos. 40) and labyrinths (pos. 197). 8.2.8. Invert the assembly and remove the bearing support (pos. 2). 8.2.9. Couple the blower body (pos. 1) applying a layer of Loctite 574 between the body and the bearing support. 8.2.10. Assemble the bearing support on the drive side (pos. 2), fixing it to the body with bolts (pos. 173) and nuts (pos. 153). 8.2.11. Insert the labyrinths (pos. 197) + labyrinth rings (pos. 200) of the driven side. 8.2.12. Assemble the bearings (pos. 97) with the help of a hydraulic cylinder. 8.2.13. Fix the washer (pos. 171) with a pressure washer (pos. 227) and bolt (pos. 175). 8.2.14. Put and assemble the gland disc (pos. 199). Fixing it between the nuts (pos. 15). 8.2.15. Apply a layer of Loctite 574on the sealing face between the crankcase and the bearing support. Couple the crankcases on the drive side (pos. 95) + retainer (pos. 103), guide by the guide-pins (pos. 110) already pre-assembled. 8.2.16. Fix the crankcase with the bolts (pos. 173) and nuts (pos. 153).

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 12 Date : JAN/07

8.2.17. Place the machine in the horizontal position. 8.2.18. Assemble the gear spacing rings (pos. 124). 8.2.19. Assemble the left gear (pos. 8) of the drive lobe (pos. 51), until it touches the spacing ring (pos. 124). 8.2.20. Assemble the right gear (pos. 20) of the driven lobe (pos. 50). Manually synchronize the gear with the (pos. 8). 8.2.21. Assemble the set of lock rings (pos. 230), noting its assembly position on the driven shaft. 8.2.22. Fix the tightening flange (pos. 226) on the driven shaft with bolts (pos. 228 and 152) and their washers (pos. 227). With the help of wooden wedges placed between the gears, tighten each bolt to lock the gear on the shaft according to the table below. Blower SREII-07 SREII-08 SRTEII-10 SRTEII-13* Pos 228 (N.m) 170 300 300 550

*In equipments with old serial number, that bolts 228 are 5/8, applied torque must be 300 N.m.

8.2.23. Assemble the set of lock rings (pos. 230), noting its assembly position on the drive shaft. 8.2.24. Assemble the tightening flange (pos. 226) fixing (without tightening) with the bolts (pos. 227), and their washers (pos. 227). 8.2.25. With a thickness gauge, check the gaps: F1, F4, F5, F6, F7 and F8, which are fixed and consequently automatically generated after the closing of the set. The F2 and F3 gaps may experience slight adjustments. If required, turn drive shaft, where gear (pos. 8) is loosen. Check the synchronism and tighten drive side bolts (pos 228) to guarantee a tightening torque according to the table of item 8.2.23. 8.2.26. Assemble the crankcase on the side opposite the drive side (pos. 7), noting that the sealing face should be very clean and with a layer of Loctite 574. 8.2.27. Fix the crankcase with the bolts (pos. 173) and nuts (pos. 153). 8.2.28. Assemble the shaft protection sleeve (pos. 125), fixing it with bolts (pos. 128), distributing the tightening stresses uniformly. Couple the retainer (pos. 48). 8.2.29. Assemble the plugs (pos. 304) and the oil visor (pos. 27). 8.2.30. Assemble the key (pos. 32).

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 13 Date : JAN/07

9 - GENERAL SAFETY STANDARDS

WARNING

9.1 - OPERATING MACHINES: Do not touch the external surface of the machine since it can reach temperatures that can cause burns. Never put your hands inside the nozzles since the lobes can cause severe physical injuries. Do not get close to coupling elements for the same reason explained above. Provide suitable protection for the couplings. If the blower operates with open nozzles, do not get close to the aspiration and do not stand in front of the air flow at the discharge. Do not open the oil plugs. Do not damage or deactivate the safety devices. Do not get close to the discharge of the safety valve. Avoid long exposure to blower noise without suitable ear protection, since the level of sound pressure close to the machine can exceed 85 dB(A).

9.2 - BEFORE MAINTENANCE: Stop the machine by shutting off the power supply. Disconnect power supply cables and/or activate the safety device. Take the internal pressure to the atmospheric pressure.

9.3 - DURING MAINTENANCE: Make sure the tasks indicated in item 9.2 were performed. Use suitable tools to disconnect and move piping, disassemble the accessories and move the machine, remembering the weight of its main parts is not insignificant.

PLAYS OF OMEL BLOWER MODELS SREII-07 TO 08 AND SRTEII-10 TO 13

N. : 0B.702.TEC PG. : 14 Date : JAN/07

MODEL

F1

F2

F3

F4

F5

F6

F7

F8

SREII-0710

0.13/0.15

0.12/0.15

0.15/0.18

0.08/0.12

0.08/0.12

0.08/0.10

0.15/0.26

0.08/0.12

SREII-0713

SREII-0720

SREII-0816

0.18/0.21

0.15/0.18

0.18/0.20

0.09/0.16

0.09/0.11

0.15/0.26

0.15/0.26

0.09/0.16

SREIII-0821

SREII-0831

SRTEII-1027

0.20/0.25

0.14/0.20

0.23/0.35

0.17/0.22

0.05/0.18

0.08/0.13

0.20/0.24

0.11/0.17

SRTEII-1039

0.20/0.24

SRTEII-1334

0.24/0.32

0.16/0.22

0.32/0.42

0.22/0.29

0.08/0.12

0.12/0.16

0.26/0.30

0.18/0.24

SRTEII-1348

0.35/0.41

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 17 Date : JAN/07

Installation Scheme: Operating as an Aspirator

WARNING

ACCESSORIES MUST BE SUITABLE AND SUPPORTED

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 18 Date : JAN/07

Operating As a Blower:

POS. 1 2 3 4 5 6 7 8 9 10 11 12

DENOMINATION SREII AND SRTEIIII BLOWER SALN MUFFLER SALL MUFFLER SRLN MUFFLER EXPANSION JOINT TEE SAFETY VALVE VACUUM METER CHECK VALVE PRESSURE VACUUM METER REEL FILTER

WARNING

ACCESSORIES MUST BE SUITABLE AND SUPPORTED

INSTRUCTION MANUAL FOR ROTARY BLOWERS - OMEL SREII AND SRTEII SERIES

N. : 0B.702.TEC PG. : 19 Date : JAN/07

COMPONENTS LIST MOD. SREII AND SRTEII BLOWER

1 2 7 8 13 15 20 27 32 39 40 48 50 51 90 95 97 124 125 128 152 153 170 171 173 175 197 199 200 220 226 227 228 230 298 301 302 303 304

BLOWER BODY BEARING SUPPORT DRIVE SIDE CRANKCASE SIDE OPPOSITE DRIVE SIDE HELICOIDAL DRIVE GEAR BEARING LOCK NUT HELICOIDAL DRIVEN GEAR OIL VISOR COUPLING KEY GUIDE PIN BEARING SUPPORT OPPOSITE SIDE RETAINER DRIVEN LOBE DRIVE LOBE HEXAGONAL HEAD BOLT CRANKCASE DRIVE SIDE CYLINDRICAL ROLLER BEARING GEAR SPACING RING SHAFT PROTECTION SLEEVE HEADLESS ALLEN BOLT HEXAGONAL HEAD BOLT HEXAGONAL NUT PLAIN WASHER HEAVY SERIES 5/16 (ASA B272) LOCK WASHER HEXAGONAL HEAD BOLT ALLEN BOLT WITH CYLINDRICAL HEAD LABYRINTH SUB SET OIL DEFLECTOR LABYRINTH RING PLUG LOCK RINGS TIGHTENING FLANGE PRESSURE WASHER ALLEN BOLT WITH CYLINDRICAL HEAD LOCK RINGS OIL VENT BEARING SUPPORT PLUG BODY PLUG BODY FLANGE PLUG CRANKCASE PLUG