Optimized Title for PGR Installation Document

INSTALLATION OF PURGE GAS RECOVERY UNIT
NFL VIJAIPUR CONTENTS OF TECHNICAL DOCUMENTS
PC65/E-1/P-II DOCUMENT NO.
P REV
Page 1 of 2
PART-II
CONTENTS OF TECHNICAL DOCUMENTS
FOR
INSTALLATION OF PURGE GAS RECOVERY UNIT NFL, VIJAIPUR
NFL VIJAIPUR PGR-JULY 2013

NFL VIJAIPUR CONTENTS OF TECHNICAL DOCUMENTS
PC65/E-1/P-II DOCUMENT NO.
P REV
Page 2 of 2
LIST OF CONTENTS
PART-II TECHNICAL DOCUMENTS FOR INSTALLATION OF PURGE GAS RECOVERY UNIT SECTION DESCRIPTION 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 ANNEXURE 1 ANNEXURE 2 ANNEXURE 3 ANNEXURE 4 ANNEXURE 4.2 ANNEXURE 5 ANNEXURE 6 ANNEXURE 7 ANNEXURE 8 INTRODUCTION GENERAL DESCRIPTION DESIGN BASIS SCOPE OF WORK GUARANTEES TIME SCHEDULE QUALITY ASSURANCE & CONTROL PROGRESS REPORTING CLARIFICATION OF CONFLICTS DRAWINGS & DOCUMENTS VENDORS LIST SPARES (COMMISSIONING & 2 YEARS OPERATION) ANNEXURE PROCESS BLOCK DIAGRAM P&I DIAGRAMS TIE-IN LIST STATIC EQUIPMENT ROTATING EQUIPMENT PIPING ELECTRICAL INSTRUMENTATION CIVIL
NFL VIJAIPUR PGR-JULY 2013
INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II
PC 65/E-01/P-II
DOCUMENT NO REV SHEET 1 of 13
AMMONIA-II PLANT
NATIONAL FERTILIZERS LTD (NFL), VIJAIPUR
0 P REV
12.07.13 28.06.13 REV DATE
12.07.13 28.06.13 EFF DATE
COMMENT INCORPORATED ISSUED FOR REVIEW PURPOSE
DSC DSC PREPD
AV AV REVWD
RKV RKV APPD
PC65/E-01/P-II
CONTENTS
Section. 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 Annexure 1 Annexure 2 Annexure 3 Annexure 4 Annexure 5 Annexure 6 Annexure 7 Annexure 8
DESCRIPTION Introduction General Design Basis Scope of work Guarantees Time Schedule Quality Assurance & Control Progress Reporting Clarification of Conflicts
Drawings & Documents
PAGE NO. 3 3 4-9 10 10 11 12 12 13
Vendors List Spares(Commissioning & 2 years Operation) Annexure Process Block Diagram P&I Diagrams Tie-In List Static & Rotating Equipment Piping Electrical Instrumentation Civil
FORM NO: 02-0000-0021F2 REV1
All rights reserved
PC65/E-01/P-II
1.0
INTRODUCTION: M/s National Fertilizers Ltd (NFL), Vijaipur is operating two Ammonia Plants each of capacity of 1520 MTPD. AMMONIA-I & II Plants were commissioned in 1987 and 1997 respectively. Both the Plants are based on steam reforming process of M/S HTAS Technology. Ammonia-I and Ammonia-II Plants have been revamped in 2012-13 to 1750MTPD and 1864 MTPD ammonia production capacity respectively. In order to maintain loop pressure in synthesis section, a p art of gas circulating in the synthesis loop has to be pur ged out to the plant fuel system to maintain inerts at an acceptable level. However, this results in loss of Ammonia Production and increases specific energy consumption. In order to recover H 2 from Purge Gas and increase ammonia production, One Purge gas Recovery Unit is installed In Ammonia-I plant. The capacity of this PGRU is 15000 NM3/hr and is in operation since 1993. NFL intends to install a Purge Gas Recovery (PGR) Unit at Ammonia-II Plant for recovery of Hydrogen gas from Synthesis loop purge gas. Installation of PGR unit of 18,000 Nm/h capacities will help in saving in energy consumption with associated increase in Ammonia production.
2.0
GENERALDESCRIPTION: This specification covers design engineering and supply of complete Purge gas recovery unit consisting of Gas Pre-treatment. Hydrogen Recovery Unit. Recovered ammonia purification.
The complete Hydrogen recovery unit shall be pr eferred as skid mounted for ease of installation. The purge gas from Ammonia-II plant synthesis loop shall be available at a pressure of about 190 kg/cm2g. The purge gas shall be tapped by bidder from the synthesis loop and shall be treated to remove ammonia and other impurities to make it suitable for feeding to purge gas recovery unit for recovery of hydrogen gas. Bidder can offer PGR unit based on any proven technology, which is in satisfactory operation as per Bid Evaluation
FORM NO: 02-0000-0021F2 REV1 All rights reserved
PC65/E-01/P-II
Criteria. The recovered hydrogen shall be fed to ammonia synthesis compressor inlet stage depending upon the pressure of the recovered Hydrogen. The operating pressure of different stages of Synthesis compressor is 25, 52 and 97 Kg/cm2. The recovered ammonia shall be concentrated to 99.5% purity in distillation column and sent to Ammonia plant. All process and ut ilities connections with the existing Ammonia-II plant shall be installed by bidder by providing required isolation valves and piping. Bidders can submit their bid based on any proven technology, which is in satisfactory operation as per Bid Evaluation Criteria. The evaluation of the offer shall be based on capital cost, operating cost of the unit and other loading criteria defined in the ITB. 3.0 3.1 DESIGN BASIS : The design shall incorporate conventional, reliable & proven features with an ai m to minimize the capital cost. Consideration shall also be g iven for stability of operation even at reduced loads. The vendor should base his design on the OWNERs requirement to operate the entire Unit continuously for 24 months without shut down. 3.2 Process Specification The Process Specification for PGR is given below in Table 1. TABLE-1
COMPONENT UNIT PURGE GAS RECOVERED H 2 TAIL GAS RECOVERED NH 3
H2 N2 Ar CH 4 NH 3 H2O Flow Normal Flow Rated Pressure Temperature
Mole % Mole % Mole % Mole % Mole % Mole % Nm3/hr Nm3/hr Kg/cm2 (g)
0
60 - 68 18 - 25 3-6 6 - 12 0.4 - 2.5 0 15000 18000 190 15 30 (Min.) 40 5 (Min.) 45 21 40

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FORM NO: 02-0000-0021F2 REV1
PC65/E-01/P-II

H 2 Recovery (Minimum) Purity of Recovered streams (Min.) % 90 % 90
99.5
3.3
Utilities
3.3.1 Steam Low Pressure Steam: Header Conditions: Pressure, Kg/cm2g Temperature, 0C Medium Pressure Steam: Header Conditions: Pressure, Kg/cm2g Temperature, 0C High Pressure Steam: Header Conditions: Pressure, Kg/cm2g Temperature, 0C 3.3.2 Demineralised water Battery Limit Conditions: Pressure, Kg/cm2g Temperature, 0C Normal 2 40 Design 5 60 Normal 3.5 250 Design 6 350
Normal 38 380 Normal 107 525
Design 46 425 Design 130 540
Quality in accordance with VGB norms for high Pressure Boilers 3.3.3 Cooling Water Cooling Water System Battery Limit Conditions: Pressure, Kg/cm2g Temperature, 0C Supply 3.5 33 Return 2 43 10 0.7 Design 6 70
Temperature rise for Design of new coolers, 0C Pressure drop for design of new coolers, Kg/cm2g
FORM NO: 02-0000-0021F2 REV1
All rights reserved
PC65/E-01/P-II
INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II 3.3.4 Instrument air Header Conditions: Pressure, Kg/cm2g Temperature, 0C Dew Point at atm pressure, 0C Quality New Instrument lines to be made in SS 304 3.3.5 Plant Air Header Conditions: Pressure, Kg/cm2g Temperature, 0C Quality 3.3.6 Nitrogen Header Conditions: Pressure, Kg/cm2g Temperature, 0C Quality Nitrogen, mole%, min Oxygen, mole%, max 3.3.7 Electric Power Power is distributed at the followings levels: 99.9 0.01 Normal 6 40 Normal 4 40 Normal 6.5 Ambient
Design 10 70
-40 Free from dust water drops, oil
Design 10 70
Free from dust water drops, oil
Design 10 70
Free from dust water drops, oil
1. 11 kV 3phase with resistance earthed neutral 2. 3.3 kV 3 phase with resistance earthed neutral 3. 0.415 kV 3 phase with solidly earthed neutral 4. 0.24 kV single phase with solidly earthed neutral The above voltages have a tolerance of 10% and a 50 Hz frequency with a tolerance of 3%. Instrument power will be distributed at 115 V AC with solidly earthed neutral (3 wire system) Consumer Voltages: Power lighting: 1. Motors above 1000 k 2. Motors from 150kV to 1000 k
FORM NO: 02-0000-0021F2 REV1
3 x 11 kV 3 x 3.3 kV
All rights reserved
PC65/E-01/P-II
INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II 3. 4. 5. 6. 7. 8. 9.
Motors up to 150 k 3 x 0.415 kV Electric Heaters acc. To manufactures requirement Lighting normal, emergency 240 V AC Level gauge lighting 240 V AC Panic Lighting 10 V AC Hand Tools 110 V AC Lighting for vessels and furnace 24 V AC
Controls and instruments for switch gear: 1. 2. 3. 4. 5. 11 kV switch gear (trip circuit) 11 kV switch gear (other circuit) 3.3 kV switch gear (trip circuit) 3.3 kV switch gear (other circuit) 0.415 kV switch gear 110 V DC 240 V DC 110 V DC 110 V DC 240 V AC & 110 V DC
Instrumentation: 1. 2. 3. 4. 5. Motorised control valves (4 wire system) Solenid Valves \instruments and data logger (through UPS) Alarm circuits with lamps and relays Illumination of level gauges 3 x 415 V AC 110 V DC 115 V AC 24 V DC 240 V AC
3.4
Climatic Conditions
3.4.1 Atmospheric Pressure Maximum recorded, mbar Minimum recorded, mbar Design, mbar 3.4.2 Air Temperature Highest Temperature recorded, 0C Monthly mean daily max. temp., 0C Monthly mean temp.at 17:30 , 0C Monthly mean temp.at 10:30 , 0C Monthly mean daily min. temp., 0C Lowest Temperature recorded, 0C Maximum Temperature recorded, 0C Lowest Temperature recorded, 0C Annual mean temperature recorded, 0C Jan 31.7 24.0 22.7 11.9 8.2 -2.2 July 41.7 31.1 26.1 25.7 24.0 20.6 967.9 936.9 939.0
46.1 (May) -2.2 (January) 22.3
FORM NO: 02-0000-0021F2 REV1
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PC65/E-01/P-II
INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II 3.4.3 Design Air / humidity Temperature Relative Humidity 3.4.4 Rainfall Mean annual Rainfall, mm Heaviest in a day, mm Design (1 hour), mm 3.4.5 Humidity Monthly mean relative humidity at 10:30, % Monthly mean relative humidity at 17:30, % 3.4.6 Wind The recorded mean wind speeds are as follows: January February March April May June July August September October November December
35 0C 100
1219.8 290.5 120.0
Jan 61 37
July 84 71
1.4 Km/hr 5.1 Km/hr 5.9 Km/hr 7.4 Km/hr 10.4 Km/hr 13.0 Km/hr 12.0 Km/hr 10.0 Km/hr 7.4 Km/hr 5.9 Km/hr 2.9 Km/hr 3.3 Km/hr
Prevailing direction is W to E from February to June, SW to NE from June to October and NE to SW from October to Fabruary. Design Wind Speed. Km/hr 160
Design Wind load for design against wind forces and wind load shall be increased by 30 % to cater for the effect on piping systems, platform, ladders etc. 3.4.7 Ambience Due to the location within an industrial complex, the air may contain particles of send & Urea. The air may accidentally contain Ammonia vapour, and for this reason no part in direct contact with the atmosphere may be constructed from copper or copper alloys.
FORM NO: 02-0000-0021F2 REV1
All rights reserved
PC65/E-01/P-II
INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II 3.4.8 Load bearing capacity Nature of terrain Land characteristics
Flat and Graded Clay, Sand & Fractured rock
All major foundations may be placed at a depth of 1.5 - 2.0 meters below ground level with net sage bearing capacity of 300 450 KN/m2. Ordinary foundations may be placed at depth of 1.0 1.5 meters below ground level with a net safe bearing capacity of 150 200 KN/m2. 3.4.9 Seismic conditions The design must be executed as per code IS 1893 (1975). The actual site at Vijaipur is defined as being situated in zone one (I). 3.5 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 General Requirements Required minimum hydrogen purity is 90.00%. High methane and argon rejection rates are required. Vendor to confirm/ furnish improved rejection rates. Required minimum recovered Liquid NH 3 purity is 99.50 %. Hydrogen recovery to be guaranteed as 90%. Vendor to provide/ confirm steam and other utilities requirement. Max. Ammonia concentration is 200 ppmv for reject gas. Adequate provisions shall be m ade for isolation of equipment without causing a shutdown, so that maintenance or repair work can be carried out on such items (e.g. block valves on rotating equipment standby units, block valves and bypass on control valves, etc.). All control valves on hazardous fluid shall be provided with double block & bleed system. All isolation valves for various sections of the plants, process/steam vents, drains, etc. as may be r equired during start-up/shut-down and d uring PLANT upsets shall be provided 3.5.7 3.5.8 No deviations from the project specification and this specification are permitted unless approved in writing by Owner/consultant. Approval of owner for P&I diagrams, process flow sheets, specifications of equipments and rotating machineries is required. P&I and all other drawings are to be c omputer based. 3.5.9 Vendor other than given in vendor list for all equipments, machineries, package plants, packing etc. are to be approved by owner.
PC65/E-01/P-II
INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II 3.5.10
Sizes of various Piping indicated in the Tie-in list & P&IDs of PGR(PC65-1000-0021) is tentative and final sizes shall be as per designing & recommendation of vendor. However, Sizes of existing lines where Tie-in is to be taken are actual.
4.0
SCOPE OF WORK: Bidders scope of work shall include design, HAZOP study, engineering of equipment & accessories, procurement and s upply of complete material & bought-out items for mechanical, electrical and I nstruments of Hydrogen purge gas recovery unit including fabrication at shop, Testing and Inspection, Packing, Loading &Transportation, Unloading at site, Erection, Construction, Testing & Commissioning &Guaranteed test run for complete PGR unit as per specification given in NIT.
4.1
Scope of Supply: Scope of supply shall include but not limited to following items: 4.1.1 Purge gas pre-treatment unit. 4.1.2 Purge Gas Recovery unit. 4.1.3 Ammonia concentration unit 4.1.4 Interconnecting Piping valves as per Annexure 3. 4.1.5 Instrumentation and controls 4.1.6 Complete electrical system 4.1.7 Any other item required as per vendor 4.1.8 Demolition / obstruction, if any, of the equipments/structures related to changes in the sections to be retained, shall be in the scope of the vendor.
5.0
GUARANTEES: Vendor shall furnish following guarantees for the PGR system.
5.1
Performance Guarantees:
5.1.1 Vendor to guarantee plant operation at Rated, Normal and 50% of normal purge gas flow rate. 5.1.2 Vendor to guarantee minimum Hydrogen recovery of 90.0 mol% at all above condition as per 5.1.1. 5.1.2 Vendor to guarantee minimum Ammonia purity of 99.5 mol%.
PC65/E-01/P-II
INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II 5.1.3
Vendor shall guarantee purity of Hydrogen as minimum 90.00 %.
5.1.4 Vendor to guarantee max ammonia concentration 200 ppmv for the reject gas. 5.2 Guarantee for utility consumption: Vendor to guarantee specific consumption of following utilities per NM3 of Hydrogen recovered at normal operating capacity. a) b) c) d) f) 5.3 5.4 MP Steam (MT) LP Steam (MT) Cooling water (M3) DM water (M3) Power (KWH) Guaranteed life of Membrane/packings/any other adsorbent media Guaranteed start-up time for PGR unit
6.0
TIME SCHEDULE The preferred completion period of PGR Unit shall be 8 months. In case of higher completion period, necessary loading as per loading criteria shall be done.
6.1
Bidder shall furnish activity schedule in form of master network in PrimaVera identifying major activities in various areas like design, engineering, procurement of materials and bought out items, manufacture of equipment, delivery activities. The schedule should confirm to the time period mentioned.
6.2 6.3
Master network shall be discussed and agreed upon. Engineering drawings and data submission schedule shall also be discussed and finalized before issue of letter of intent. After award of contract, the bidder shall plan sequence of work of manufacture and erection to meet the commissioning dates given above and shall ensure that all work/manufacture, shop testing and shipment of equipment is in accordance with construction/execution sequence.
6.4
Within fifteen days after award of letter of intent bidder shall submit for review and approval of detailed network schedules based on master network as mutually agreed upon, showing logic and duration of activities in following major areas: Detailed engineering, procurement, manufacture, shop, inspection, testing despatch/shipment and receipt at site.
FORM NO: 02-0000-0021F2 REV1
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PC65/E-01/P-II
INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II 6.5
Bidder shall, within fifteen days of award of letter of intent, submit the scheme for calculation of percentage progress for schedule and actual, for review and a pproval of the client.
7.0 7.1
QUALITY ASSURANCE AND CONTROL: Quality Assurance (QA) shall mean the organisational set up, procedures as well as test methods and facilities developed by bidder in order to assure that all equipments leaving bidders shop are of the highest possible quality that is either equal to or better than the requirement specified.
7.2
Quality control(QC), shall mean all the tests, measurement , checks and calibration which are to be carried out in bidders shop in order to compare the actual characteristics of the equipment/ unit /system with the specified ones, along with furnishing of the relevant documentation (certificates/records) containing the data or result of these activities.
7.3
Bidder shall submit a c omprehensive description (manual) of QA/QC measures contemplated by him for implementation with regard to this specification. It is contractual obligation of the bidder to develop and implement adequate QA/QC systems.
7.4
QA/QC system shall cover all products and services of the contract i.e. documentation material, shop and site fabrication, transportation and site works, including job sub contracted by the bidder.
8.0
PROGRESS REPORTING: Bidder shall prepare monthly progress report under the following broad heads, indicating schedule and actual status of individual items. i. ii. iii. iv. v. vi. i. ii. Basic Engineering Detailed Engineering Procurement (Ordering) Manufacture Delivery Erection & Commissioning Executive summary SCurve indicating schedule & actual percentage progress.
It should contain
FORM NO: 02-0000-0021F2 REV1
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PC65/E-01/P-II
9.0
CLARIFICATION OF CONFLICTS: If there is any conflict between the related specifications, codes and s tandards, the Contractor shall immediately consult with the Purchaser in writing for clarification. Failure of Contractor to seek, in writing, clarification of conflicting requirements prior to acceptance of the Purchase Order shall constitute obligation of Contractor to comply with all of the conflicting requirements at no additional cost, even to the extent that rework and/or retesting may be required.
FORM NO: 02-0000-0021F2 REV1
All rights reserved
INSTALLATION OF PURGE GAS RECOVERY UNIT PACKAGE IN AMMONIA-II AT NFL, VIJAIPUR
PC65/E-1/ P-II/10.0
DOCUMENT REV NO 1 of 17 Page
TECHNICAL SECTION 10.0 DRAWINGS & DOCUMENT
_______________________________________________________________________________________________________________ __ FORM NO: 02-0000-0021 F2REV2 All rights reserved
PC65/E-1/ P-II/10.0
TABLE OF CONTENTS
SL. NO. 1.0 2.0 3.0 4.0
DESCRIPTION DRAWINGS & DOCUMENTS CATEGORY OF DOCUMENTS PROCEDURE LIST OF DRAWINGS & DOCUMENTS
SHEET NUMBER 3 5 7 8

1.0 DRAWINGS & DOCUMENTS
PC65/E-1/ P-II/10.0
This chapter details out various drawings and documents to be generated at various stages during the course of execution of the Project by the LSTK Bidder for different project activities. Categorization of the documents/ drawings for review/ information/ records of PMC and the review/ approval requirements of the Owner/ PMC along with routing of the documents/ drawings will be conveyed separately as a philosophy.
The efficient handling of drawings and documents to be prepared by the LSTK Bidder under the contract is the key to the timely completion of the plants. The LSTK Bidder undertakes to ensure that all drawings and documents to be submitted by him to the Owner/ PMC shall be of professional quality and conforming to the contractual requirements. The LSTK Bidder also undertakes to institute a formal drawing control system which will be documented and submitted to the Owner/PMC for review or approval.
Compliance of this chapter on drawings and documents is mandatory and is non-negotiable. The drawings / documents are to be generated by the LSTK Bidder at various stages of the project covering different activities. The drawings / documents generated will be in the category of Approval/ Review/ Information. The list of drawings and documents required is enclosed; however, the categorisation for the drawings/ documents will be informed separately. However, this will in no way relieve the LSTK Bidder of responsibility to conform to drawings, standards, specification, codes and contractual requirements / obligations.
The LSTK Bidder shall prepare the drawing numbering procedure and submit to Owner/ PMC for approval. Each Drawing submitted by the LSTK Bidder shall be clearly marked with the name of the Owner, PMC with revision number & date. It should contain the minimum following details: a.Size of Drawing. b.Discipline of Engineering for which the drawing is issued. c.Discipline wise segregation of numbering sequence for example: LSTK Bidder to note that the number corresponds to Ammonia- I & II plants and shall be prefixed to all related documents/deliverables which shall be indicated to successful bidder.
PC65/E-1/ P-II/10.0
For drafting of Drawings, Computer aided design and drafting, AutoCAD 2010/latest shall be used. Further, standard, approved and well established P.C. based computer programmes/software packages, available in market shall only be used by the LSTK Bidder/his sub Bidders/vendors etc. The LSTK Bidder shall bring out the list of all such packages in the offer for each discipline for evaluation of bid. Every time a computer aided design is submitted for review/ approval to Owner/PMC, it shall accompany with input/output data on Compact disc (CD) along with the name of the software package and operable on any system along with the requisite No. of Hard Copies (specified elsewhere in the Bidding document). For drawing, data sheet and all graphic works AutoCAD 2010/latest and for all texts, MS Word Package 2003/2007 shall be used. Soft Copies of all calculations & Drawings shall be made available by the Bidder for PMC review/records. Line List, Data Sheet & spread sheets shall be provided in MS Excel & all text items shall be in MS Word. All other documents like presentations etc. and other data shall be in MS Office; the required operating system for Data Exchange shall be at least Windows. All documents before forwarding to Owner/PMC will have to be vetted in detail by the LSTK Bidder/duly approved engineering sub Bidder appointed by the LSTK Bidder. Document received without vetting will be returned. The review by the PMC/Owner shall not be construed by the LSTK Bidder, as limiting any of his responsibilities and liabilities for mistakes and deviations from the requirements, specified under these specifications and drawings. Each drawing submitted by the LSTK Bidder shall be clearly marked with the name of the Owner, Unit Designation, Specifications, Title, Specification number and the name of the Project with Revision number and date. If standards, catalogue pages are to be submitted, the applicable items shall be indicated therein. All titles, noting, markings and writings on the drawings shall be in English. All the dimensions should be in metric units. Upon receiving comments on Drawings & Documents by the LSTK Bidder, the subsequent submission should give compliance report, separately on each of the comments, document wise. Comments given by PMC/Owner to be discussed and finalised within agreed schedule. The schedule of submission of the Drawings & Documents shall be in accordance with project plans only. The detailed list under different category, document wise, shall be prepared by the LSTK Bidder for approval of Owner/PMC. This activity is to be completed within one month of Fax of Intent.
PC65/E-1/ P-II/10.0
Sequence of submission of drawing is essential for proper review of documents and timely completion of the project is to be adhered. In case sequence is not maintained, the documents submitted will not be reviewed by Owner/ PMC and responsibility of timely execution of plant shall be to the LSTK Bidder's account. 2.0 CATEGORY OF DOCUMENTS Category Description Action by Owner/ PMC LSTK Bidder can continue to progress with the work. This drawings or documents will be retained with Owner/PMC for information only. Owner/ PMC reserves the right to 1 Records/ Information advise the LSTK Bidder of any comments (deviations from the contract) at any time and the LSTK Bidder is liable to respond to satisfy that the work being done is in accordance with the contract; deviations, if any will be bidder's risk and cost. Owner/PMC will review and advise the LSTK Bidder of any Comments on Bidders Drawings / documents within specified schedule (ie 2 weeks), from date of receipt in PMC office of LSTK Bidder's drawings/documents. The review period is defined as date of receipt of documents by PMC, to date of issue of comments by PMC. This 2 Review review period shall be valid only if submission of drawings is done by LSTK Bidder in accordance with approved drawings / documents schedule as indicated in ITB. In case of any non-conformity to the above by LSTK Bidder due to which the period of review extends beyond 2 weeks by the PMC, schedule delay, if any will have to be absorbed by the Bidder.
The documents falling under Review category will be returned with comments within specified time schedules subject to fulfilling other conditions enumerated. The information category document will be retained for information only but however Owner/PMC reserves the right to comment at any stage of the Project, but not later than two weeks of receipt.
PC65/E-1/ P-II/10.0
Where clearance of Owner/ PMC is required for ordering of equipment materials, enquiry documents and one technically selected offer is to be submitted for review. The unpriced copies of purchase orders detailing both technical and commercial aspects for all items shall be submitted to PMC/ Owner within 15 days of issue of the same. Each purchase order forwarded should contain complete technical documents. It is obligatory for the LSTK Bidder to obtain acceptance on all the technical documents and accepted copy only to be forwarded to Owner / PMC. Any inaccuracies /omissions/inconsistencies noticed and brought to the notice of the LSTK Bidder at any stage of the project will be rectified/ replaced by LSTK Bidder without any cost & time implication to the Owner/ PMC. Detailed manufacturing schedules of fabricated/ manufactured items shall be submitted within one month of ordering, Status report for all the items in detail, will be submitted once in a month. Documents to Boiler Regulation authorities shall be submitted and getting the documents reviewed by PMC/Owner. To any other agencies, documents shall be submitted under intimation to PMC/Owner. As built drawings and documents will be generated within one month of completion of activities on respective items of work. As Built Drawings: LSTK Bidder will furnish reproducible and electronic files of all the drawings under their scope to Owner / PMC, certified as As-Built Issue by Third Party Inspection Agency (TPIA) for Vendor Items coming under Third Party Inspection / LSTK Bidder for all other drawings. Upon completion of identifiable units or components of the fabrication, construction and installation phase of the project the Bidder will complete all the related plans to the "as built' stage including all Vendor drawings and furnish Owner/PMC with the following: a. b. c. d. One complete set of all original tracings copies. One complete set of reduced size (A3-297x420 mm) copies of all drawings. One set of CD for all documents/drawings/data All the as built drawings duly certified should be scanned and converted into electronic files made on magnetic/discs/optical long storage.

e.
PC65/E-1/ P-II/10.0
All other project documents such as operating and maintenance manuals, manufacturers' Catalogues etc. shall also be scanned on magnetic/optical discs for safe storage and retrievals by the Owner when needed.
f. g. h.
8 complete sets of full size prints of the drawings and 4 sets of reduced size prints. 8 complete bound sets of Manufacturer's specifications including design calculations. 8 complete sets in hard binders of the Manufacturers data book including certified prints and data for all items including test reports. Data Books shall be complete with index as tag numbers associated with Manufacturer's data shown. Equipment data shall include as a minimum requirement the principal and description of operation, drawings and dimensions, spare parts lists and unpriced purchase orders and bill of material.
i.
8 bound copies each of the Spare Parts data books and the Lubricants inventory Schedule.
j.
8 complete sets of field records shall be signed by both the Bidder's and Owner's Representative at the site.
k. l.
Original approvals and related drawings and documents from the statutory authority. Copies of correspondence with the statutory authorities.
3.0
PROCEDURE The procedure for compilation of final as-built documents / drawings shall be informed later. However the Procedure for routing the final / as built documents/ drawings to PMC / Owner shall be informed during the execution stage.
PC65/E-1/ P-II/10.0
4.0 4.1 Sl.No 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
LIST OF DRAWINGS & DOCUMENTS PROCESS Description Design Basis Process Description Process Flow Diagrams P&I Diagrams Tie-in Point Diagram Data sheet of all equipment and machinery Guaranteed Consumption of utilities Life of Membrane / other media Start up requirement of PGR unit With Bid (Y/N) Y Y Y Y Y Y Y Y Y For Review/ Approval Y Y Y Y Y Y Y Y Y For Information Final/ Approved / As-built Y Y Y Y Y Y Y Y Y
4.2
STATIC EQUIPMENTS
With Bid Y/N
Y
Sr. No
1.0
Name of Document
Filled in Data Sheets of pressure equipment along with outline sketches showing thickness of main parts, weight (erection & operating) and anchorage details General arrangement for package items showing plan, elevation & end view Recommended spares for commissioning & 2 years operation Details of internals including demister, i.e. make and model No., free volume, wire dia, surface area, and density of material and separation efficiency.
For Review/ Approv al

-
For infor matio n

-
Final / approved / As-built

-
2.0 3.0 4.0
Y Y Y
Y Y -
Y -

5.0 6.0 7.0 Civil load data including details of foundation/anchor bolts Drawing list Thermal, Mechanical & Structural Design calculations, Hydrodynamic calculation for Internals including fabrication drgs. Of main equipment & Internals complying with the specifications and codes. Skin temperature vs. Metal tube length curve for super heaters, economizer & Air Preheater etc. Specifications for Acid/Alkali cleaning Welding procedure and performance records approved by inspecting authority ( ** ) Operating/Maintenance manual for mechanical items wherever required Transportation drawing showing overall dimension, C.G. weight and handling instructions duly approved by appropriate authority Procedure for hydraulic test and heat treatment (** ) Procedure for tube to tubesheet joint (**) Procedure for repair of damaged tubes (**) Procedure for site jobs like assembly, heat treatment, testing ,application of painting & insulation etc. ( ** ) Records of NDT tests e.g. Radiography, Ultrasonic Testing(UT), Magnetic Particle / Penetrant Testing (MP/PT), hardness etc. ( ** ) Records of vacuum box test plumbness, roundness, peaking, banding etc. (**) Materials test certificates duly stamped by inspecting authority ( ** ) PWHT Charts (**) Mock-up test for Tube To Tube sheet joint (**) Test on production test coupons ( ** ) Corrosion test reports including C, Cr, Ni, Mo and ferrite contents report of raw materials, weldments, HAZ etc. ( ** ) Hydraulic/pneumatic/Hydro-Pneumatic test reports ( ** ) Strain gauge measurement ( ** ) Foundation settlement check record(**) Calibration report (**) N N N
PC65/E-1/ P-II/10.0
Y Y
Y -
Y Y Y
8.0 9.0 10.0 11.0 12.0
N N N N N
Y -
Y Y Y Y Y
13.0 14.0 15.0 16.0 17.0
N N N N N
Y Y Y Y -
Y Y Y Y Y
18.0 19.0 20.0 21.0 22.0 23.0
N N N N N N
Y Y Y Y Y Y
24.0 25.0 26.0 27.0
N N N N
Y Y Y Y

28.0 29.0 30.0 31.0 32.0 All final As- built shop drgs. & design calculations duly certified by Third Party inspecting authority ( ** ) Records/ drawings, charts duly approved, signed and stamped by Statutory Authorities ( ** ) All Radiography films ( ** ) Mechanical Guarantee Certificate ( ** ) Inspectors final certificate ( ** ) N N N N N
PC65/E-1/ P-II/10.0
Y Y Y Y Y
4.3 Rotating Equipment PUMPS

Sl.No Description With Bid (Y/N) For Review/ Approv al For Infor matio n Final/ Approved / As-built
1.0 2.0 3.0 4.0 5.0
List of drawings / documents including drawing number, revision number, description and approval status Detailed manufacturing programme (Time bar chart ) Certified dimensional outline drawing Cross sectional drawing and bill of material Shaft seal drawing and bill of material Shaft coupling assembly drawing and bill of materials including allowable misalignment clearances, shaft bores & key ways dimensions with tolerances and the style of coupling guard Primary & auxiliary sealing schematic and bill of materials including seal fluid, fluid flows, pressure pipe and valve sizes, instrumentation, orifice sizes, and piping arrangement drawings Cooling or heating schematic and bill of materials including cooling & heating media, fluid flows, pressure, pipe and valve sizes, instrumentation, orifice sizes and piping arrangement drawings Lube oil schematic and bill of materials Lube oil system arrangement drawing including sizes, rating and location of all customer connections
N Y Y Y N
Y Y Y Y Y
Y Y Y Y Y
6.0
7.0
8.0
9.0 10.0
Y N
Y Y
Y Y
PC65/E-1/ P-II/10.0
11.0 12.0 13.0 14.0
Lube oil component drawings data Electrical and instrumentation schematics, wiring diagrams and bill of materials Electrical and instrumentation arrangement drawing and list of components Performance curves Pump specification sheet with complete details in proforma enclosed with enquiry / order Certified foundation assembly drawing of pump with driver & all accessories mounted on base plate with load diagram for foundation design (In case of motor being procured by purchaser, motor frame details will be supplied to vendor within 4 weeks.) Engineering flow diagram showing: - Lubrication & sealing lines - Flushing / washing lines - Cooling / steam lines Reference list for pumps supplied in past for similar duty conditions. Reference list shall contain complete address of user, users purchase order number, brief specifications and date of commissioning Lube oil schedule
N N N Y
Y Y Y Y
Y Y Y Y
15.0
16.0
17.0
18.0
19.0 20.0 21.0
Y Y
Y Y -
Automatic recirculation valve assembly drawing, Y sectional drawing with bill of material Quality Assurance Plan. Material test certificates and Inspection & performance test report along with dispatch clearance certificates from inspector Instruction manuals describing installation, operation and maintenance procedures Spare parts recommendations and price list Parts catalogue complete with reference drawing nos. and sketches etc. Y
22.0
23.0 24.0 25.0
N Y Y
Y Y Y
INSTALLATION OF PURGE GAS RECOVERY UNIT PACKAGE IN AMMONIA-II AT NFL, VIJAIPUR 4.4 PIPING
With Bid Y/N Y
PC65/E-1/ P-II/10.0
Sl. no 1.0 2.0 3.0 4.0 5.0 5.1 5.2 6.0 6.1 6.2 6.3 7.0 8.0 9.0 9.1 9.2 10.0 10.1 10.2 11.0 11.1 11.2 11.3
Description Equipment layout drawing. Piping Layout drawing. Quality control procedure & plan for piping system. Filled in Valve Data Sheet. Design data and layout. Design basis Piping material specification Issued for construction (IFC) Drawing. Piping GA DRGS. Isometrics Piping supports, operating platforms drg. Material Take-offs Material and Purchase Requisitions Design calculation / Documents. Flexibility Analysis of Piping Support and load data Vendor Drawings Valves Loading Arms As Built drawings Piping GADs Isometrics All inspection, testing & NDT Records.
For For Final/ Review/ Informat Approved Approval ion / As-built Y Y
Y (Conceptual) Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
Y Y
Y Y Y Y
Y Y Y
Y Y
INSTALLATION OF PURGE GAS RECOVERY UNIT PACKAGE IN AMMONIA-II AT NFL, VIJAIPUR 4.5 CIVIL & STRUCTURALS
With Bid (Y/N) Y Y
PC65/E-1/ P-II/10.0
Sl. No.
Description
Final/ Approved Information / As-built Approval Review/ For
For
1.0 2.0 3.0 4.0 5.0 6.0 7.0
Engineering specifications Design basis Overall foundation layout drawings Drawings & design calculations Equipment foundations Drawings & design calculations for Steel/RCC structures foundations Drawings & design calculations for Steel/RCC structures Drawings & design calculations for major Steel/RCC structures/foundations viz. compressors & machine foundations etc. Structural layout drawings: Showing key plan wise Structural Sectional drawings, platforms, Ladders, Walkways & Staircases Fabrication & construction drawings for structures
Y Y Y Y Y
Y Y Y Y Y
8.0
9.0
Y Y Y Y
10.0 Standards for steel structures 11.0 Standards for concrete construction 12.0 Standards for general civil
INSTALLATION OF PURGE GAS RECOVERY UNIT PACKAGE IN AMMONIA-II AT NFL, VIJAIPUR 4.6 ELECTRICAL
PC65/E-1/ P-II/10.0
Sr.No.
Name of Document
1.
Load List indicating rated and absorbed power of loads and duty type (Continuous / Standby / Intermittent) at different voltages including emergency loads Construction power requirement:1.0 Peak load in KVA 2.0 Estimated KWH in KWH 3.0 Duration:- in days Single line distribution diagram (LV, lighting,) including protection and metering details Specification of all Electrical Equipment Filled in Specification Sheets and Technical Particulars of all equipment General arrangement and foundation drawings of all equipment Equipment layout in Sub Station, MCC room, and plant area showing location of all electrical equipment
Documents Required (Y / N) With For For Bid Approval Informatio / Review n To be submitte Y d as and Y when revisedY Y
Final / Approve d/ AsBuilt
2.
3.
Y N
Y Y Y Y( Before releasing for civil construct ion) -
Y Y Y Y
4. 5. 6. 7.
8. 9. 10. 11.
Cable schedule Cable rack / trench / pipe layout Power Layout Schematic diagram for all control panel & switch boards
N N N
12. 13. 14.
Feeder Details of all LV switch boards / Panels Interconnection & Terminal connection diagram List of controls, interlocks, indication & metering at various locations for all drives.
N N N
Y -
Y Y Y Y (Before order placement to sub vendor) Same as aboveY Y
Y Y Y
Y Y Y
PC65/E-1/ P-II/10.0
Sr.No.
Name of Document
15. 17.
Characteristic curves for motor Earthing Layout
18.
Lighting layout
19.
Catalogues for all bought out items
20.
Bill of Materials covering all electrical equipment and installation materials
Documents Required (Y / N) With For For Bid Approval Informatio / Review n N Y Y (1 month before N commence ment of work) Y( 2months before commence N ment of actual work) Y( Before erection of Y equipment ) As and when PO is released to sub vendors N Y N N N N ** ** ** Y Y Y Y Y
Final / Approve d/ AsBuilt Y
21. 23. 24. 25. 26. 28. 29.
Installation operation and maintenance (Manual) Spare Parts list Test Certificates Guarantee Certificates Quality Assurance Plan & Formats Erection Drawings & Details Construction & Commissioning specification and procedure for all equipment
Y Y Y Y Y Y
INSTALLATION OF PURGE GAS RECOVERY UNIT PACKAGE IN AMMONIA-II AT NFL, VIJAIPUR 4.7
Sl.No
PC65/E-1/ P-II/10.0
Instrumentation
Description With Bid (Y/N) For Review/ Approval For Information Final/ Approv ed/ Asbuilt
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Drawing & document schedule Instrument Index Instrument sizing calculations (control valves, safety valves & flow elements) Utility requirements Level sketches Material Requisition Purchase Requisition Vendor Drawings Functional Schematic Logic Diagrams as per ISA 75.2 Instrument loop drawings Control room layout Layout of equipment inside control room Power supply distribution Wiring diagram for panels Configuration diagram I/O assignment DCS graphics, report/log formats & other DCS docs. Instrument duct / tray layout Instrument cable schedule
Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
Y Y Y
Y Y Y

With Bid (Y/N)
PC65/E-1/ P-II/10.0
DOCUMENT REV NO 17 of 17 Page Final/ Approv ed/ Asbuilt
Sl.No
Description
For Review/ Approval
For Information
21 22 23 24
Instrument location plans Instrument installation drawings Bill of material for installation items Spare part list for : a. Mandatory Spares b. Start up & commissioning
Y Y Y
Y Y Y Y Y Y
25 26 27 28 Notes:
Inspection & test procedures Complete catalogues with part list for all vendor supplied instruments, control etc. Installation, operation & maintenance manuals As Built Drawings
1.Final documentations including approved documentation from statutory design verifying

authority shall be supplied in hard copies (6 sets) as well as soft copies in CD formats. Applicable software is MS Office 2000, Word, Access, Excel and PDF.
2.Document marked as (**) are to be approved by authorized Inspection Agency and

Statutory Authorities as applicable. 3.Bidder shall submit document in required number of sets as stated elsewhere in commercial part.
4.This list indicates the minimum drawings and documents requirements. However vendor
shall submit complete list of document & drawing schedule listing all drawings and documents to be submitted by them during the course of execution of the job. The schedule shall list all drawings and documents along with their number and expected date of submission. LEGEND: Y - Yes, N - No
PC65/E-1/ P-II/11.0
0 REV
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Page 1 of 26
TECHNICAL SECTION - 11.0 VENDOR LIST
FORM NO: 02-0000-0021 F2REV2
All rights reserved
PC65/E-1/ P-II/11.0
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TABLE OF CONTENTS
SL. NO. 1.0 2.0 2.1 2.2 3.0 4.0 5.0
DESCRIPTION Package Vendor - PGR Mechanical Static Equipments Rotating Equipments Piping Electrical Instrumentation
SHEET NUMBER 3 3 3 3 4 13 15
FORM NO: 02-0000-0021 F2REV2
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Sl.No 1.0 1 2 3 4 5 6 7 8 2.0 2.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 2.2 1 2 3 4 5 6
Vendors Name PURGE GAS RECOVERY UNIT Liquid Air Engineering BHPV Air Product Air Liquide Linde Engineering Chart Energy UOP Membrane Technology & Research, Inc. Newark, CA Mechanical - Static Equipments COLUMNS ARTSON ENGINEERING LIMITED BHPV Godrej & Boyce Mfg. Co. Ltd GR Engineering Private Ltd Grasim Industries India Tube Mills & Metal Industries LTD. Kaveri Engg. Industries Ltd. Larsen & Toubro Ltd Lloyds Steel Industries Limited Novatech Projects India (P) Ltd. (CS &SS only) Patel Air Temp india limited (CS & SS only) Precision Equipments (Chennai) PVt. Ltd. Tata Chemicals Ltd. The Anup Engineering Limited The Indian Sugar & General Engg. Corpn. , Dahej ( CS/SS/AS) The Indian Sugar & General Engg. Corpn. (ISGEC). Yamuna Nagar Hyosung Corporation Apparatebau Schweisstechnik Gmbh Schoeller-Bleckmann Nitec GMBH ATB Acciaieria E Tubificio Di Brescia SP Belleli S.P.A. GE Power (Nuovo Pignone SPA) Rolle S.P.A Hitachi Zosen Kawasaki Heavy Industries Ltd. Mitsui & Company Ltd. Doosan Mecatec Co. Ltd. Hanjan DCM Co. Ltd. Hundai Heavy Industries Ltd. Korea heavy industries & constn . Co. Ltd Sembawang Engg. (PTE) ltd Mechanical DE LA Pena S.A Mechanical - Rotating Equipments Pumps (Centrifugal) A.R Wilfley India Pvt. Ltd Beacon Weir Ltd Bharat pumps and Compressors Ltd ITT Corporation India Ltd. (Formerly Gould Pumps Inc.) Kirloskar Brothers Ltd. Kirloskar Ebara pumps Ltd
Country India India Belgium France Germany USA USA USA
India India India India India India India India India India India India India India India India Korea Austria Austria Italy Italy Italy Italy Japan Japan Japan Korea Korea Korea Korea Singapore Spain
India India India India India India

All rights reserved
FORM NO: 02-0000-0021 F2REV2
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India India India Austria Belgium Italy Italy Japan Japan U.K U.K India India India India Germany Germany Italy Italy Japan Japan U.K
Kishore pumps Pvt. Ltd KSB Pumps Ltd Sulzer pumps India Ltd. (single stage only) Pumpen Fabrik Ernst Vogel Ensival S.A GE Power (Nuovo Pignone Spa) Weir Gabbioneta SRL Arai pump Mfg. Co. Ltd Sanwa Hydrotech Corporation Flowserve (IDP) Labour pump Co. Ltd Pumps (Reciprocating) Bharat pumps and compressors Ltd V.K Pumps Industries Pvt. Ltd UT Pumps & system Pvt. Ltd Swelore Engineering Pvt. Ltd Lewa Herbertott Gmbh & Co Uraca Pumpenfabrik Gmbh & Co Dosapro Millton Roy Peroni Pompe Spa Nigata Worthington pumps Nikkiso Co. Ltd. Bran & Luebbe Ltd. PIPING CS Welded Pipes To API 5L Spiral Long. Welded (SAW/EFSW) HEAVY METAL PIPE CENTRE (Upto 24" (Upto SCHXXS) Jindal Pipes Ltd. JOTINDRA STEEL & TUBES LTD. (" to 14") KALPESH TUBE(INDIA), (TRADER) Lalit Profiles & Steel Inds. Ltd. Mann Industries Mukat Pipes Tarapur PRATIBHA INDUSTRIES NB LTD.,(16" to 24" NB, Wall Thickness:6 mm to 20 mm) P.K.Forge & Fitting Industries Ratnamani Metals & Tubes Ltd. SAIL SAGAR STEEL CORPORATION (TRADER Saw Pipes Surinder Engg. Co. Pvt. Ltd Surya Roshini Ltd THE BENGAL MILL STORES SUPPLY CO.(TRADER) Welspun Gujarat Stahl Rohren Limited (For Anjar and Dahej Plants) Phoceenne ETS Trouvay & Cauvin Mannesmann Handel AG Thyssen-Krupp Stahlunion GmbH Dalmine SPA Raccortubi SRL
India India India India India India India India India India India India India India India India India France France Germany Germany Italy Italy
All rights reserved
FORM NO: 02-0000-0021 F2REV2
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Japan Japan Japan Japan Japan Japan Japan Japan Japan Japan Korea U.K. U.K. U.S.A India India India India India India India France France Germany Germany Italy Italy Italy Italy Japan Japan Japan Japan Japan Japan Japan Japan Korea Sweden U.K. U.K. U.K. India India India
All rights reserved
Kosei Sangyo Ltd Marubeni Itochu Steel Mitsubishi Corporation Nippon Kokan Nippon Steel Corporation Nishitani & Co. Ltd. Nissho Iwai Corporation Okura & Co. Ltd. Sojitz Corporation Sumitomo Metal Industries Ltd. Hyundai Corporation British Steel Corporation Corus Tubes Limited SAW pipes USA, Inc CS/AS LT Seamless Pipes BHEL Indian Tube Co. ISMT Limited Jay Lakshmi steel & engineering co. Jindal Saw Ltd. Maharashtra Seamless Ltd. P.K.Forge & Fitting Industries Phoceenne ETS Trouvay & Cauvin Mannesmann Handel AG Horst Kurvers GmbH Dalmine SPA Gam Raccordi S.P.A IBF Seamless Pipes SPA Raccortubi SRL Marubeni Itochu Steel Mitsubishi Corporation Nippon Steel Corporation Nishitani & Co. LTD. Nissho Iwai Corporation Okura & Co. Ltd. Sojitz Corporation Sumitomo Metal Industries Ltd. Hyundai Corporation AB Sandvik Steel Vomal International Limited Corus Tubes Limited British Steel Corporation SS Seamless/ Welded Pipes Anil Metal Corporation Apex Tubes BHANDARI FOILS & TUBES LIMITED(Seamless Upto 4"(Sch. 80)&Welded Upto 20"
(Thk. <= 8
FORM NO: 02-0000-0021 F2REV2
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India India India India India India India India India India India India India India India India India India India India France France Germany Germany Germany Germany Italy Italy Italy Italy Japan Japan Japan Japan Japan Japan Japan Japan Sweden Spain Netherland U.K. U.K. U.K. Korea
All rights reserved
Choksi Tube Company Ltd. HEAVY METAL & TUBES (Upto 8" (thickness upto 18.26 mm)) HEAVY METAL PIPE CENTRE (Upto 8" ( Upto SCH80S) (PDIL approved Manufacturer's Make only)) Jaylakshmi Steel & Engg. Co Jindal Saw Ltd. KRYSTAL STEEL MANUFACTURING PVT. LTD. (Upto 2" (Material upto Grade SS 321)) Mardale Pipes Plus Ltd MODERN TUBE INDUSTRIES LIMITED (Upto 2" (Upto SS Grade 321)) Nuclear Fuel Complex P.K.Forge & Fitting Industries Prakash Steelage Limited(0.5 to 20 welded & 0.25 to 8 smls (upto sch 40s)) QUALITY STAINLESS PVT. LTD. ( Seamless: Upto 6" (SCH40S ), Welded: Upto 20" (SCH40S) Rajendra Mechanical Industries Ltd. Ratnamani Metals & Tubes Ltd. SANDVIK ASIA PVT. LTD. (" to 2" (Thk: upto 8.74 mm)) SANGHVI METALS (TRADER) SCORODITE STAINLESS (INDIA) PVT. LTD. (Upto 2" (Upto SS Grade 321)) Shubhlaxmi Metals & Tubes Pvt. Ltd Suraj Stainless Limited THE BENGAL MILL STORES SUPPLY CO.(TRADER) ETS Trouvay & Cauvin Phoceenne H. BUTTING GmbH & CO. (Seamless : Upto 30" (upto 16mm thk) & Welded: Upto 72" (upto 64mm ) Horst Kurvers GmbH Mannesmann Handel AG Thyssen-Krupp Stahlunion GmbH Dalmine SPA Gam Raccordi S.P.A IBF Seamless Pipes SPA Raccortubi SRL Marubeni Itochu Steel Mitsubishi Corporation Nippon Steel Corporation Nishitani & CO. LTD. Nissho Iwai Corporation Okura & Co. LTD. Sojitz Corporation Sumitomo Metal Industries LTD. Ab Sandvik Steel T.T.I. Tubacex Tubos Inoxidables, S.A. SOSTA BV (Upto 72" ( thickness upto 25.4 mm)) Vomal International Limited Corus Tubes Limited British Steel Corporation Hyundai Corporation
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1. 2 3 4 5 6. 7. 8 9. 10. 11 12 13
SS Seamless Tubes Anil Metal Corporation APEX TUBES PVT. LIMITED (Upto 50.8 mm OD (Thickness Upto 4.00 mm)) BHANDARI FOILS & TUBES LIMITED (Upto 50 mm OD) HEAVY METAL & TUBES (Upto 8" (thickness upto 18.26 mm)) KRYSTAL STEEL MANUFACTURING PVT. LTD. (Upto 50.8 OD (Material upto Grade SS 321)) MODERN TUBE INDUSTRIES LIMITED (Upto 50.80 OD (Upto SS Grade 321)) Prakash Steelage Limited (0.25" to 4" (upto 5mm thickness)) Ratnamani Metals & Tubes Ltd. SANDVIK ASIA PVT. LTD. (OD upto 60.33 (Thk: upto 8.74 mm)) SCORODITE STAINLESS (INDIA) PVT.LTD. (Upto 50.80 OD (Upto SS Grade 321)) Suraj Stainless Limited T.T.I.-Tubacex Tubos Inoxidables, S.A.(OD 15.8 mm to 250.0 mm, wall thk.1.0 mm) Fittings: CS/AS/SS Seamless & Forged Amforge Industries Anil Metal Corporation COMMERCIAL SUPPLYING AGENCY CSA FITTINGS (Forged: " to 2" (Upto 9000#) & Seamless: 2" to 8" (Upto SCH XXS)) EBY Fasteners EBY Industries FIT-TECH INDUSTRIES (CS (Forged) Elbow and Tee " NB to 1 " NB, Rating 3000#, 6000#, 9000# Flash Forge(P) Ltd. Gujarat Infrapipes Pvt. Ltd. IISCO Ltd. Jay Lakshmi Steel & Engineering Co. KALPESH TUBE(INDIA),(TRADER) (upto a max order value Rs.25.0 lakh) M.S Fittings Manufacturing Co. Pvt Ltd. Mardale Pipes Plus Ltd National Org Chemical India Ltd Navkar Forgings & Fittings Pvt. Ltd NL HAZRA P.K Forge & Fitting industries Parmar Techno Forge Perfect Marketing (P) Ltd, PETROCHEM INDUSTRIES (Seamless: upto 16" (all Fittings) & upto 36" (Only Caps) Sch : XXS / RAJENDRA FORGE INDUSTRIES (CS: Upto 12" Sch 40 & SS: 6" Sch 40S) SAGAR STEEL CORPORATION (TRADER) SANGHVI METALS (TRADER) Sawan Engineers Shivananda Pipe Fittings Ltd., Surya Roshni Ltd S & G Engineers (P) Ltd. STEWARTS AND LLOYDS OF INDIA LIMITED
India India India India India India India India India India India India Spain
1. 2 3 4 5 6. 7. 8 9. 10. 11 12 13 14 15. 16 17 18 19 20 21 22 23 24 25 26 27 28 29
India India
India India India India India India India India India India India India India India India India India India India India India India India India India
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India India India India India India India Austria Austria France France France Germany Germany Germany Germany Italy Italy Italy Italy Italy Italy Italy Japan Japan Japan Japan Japan Japan Japan Sweden Sweden Sweden U.K. U.K. U.K. U.K. U.S.A. India India India India India India India India India
All rights reserved
Teekay Tubes Private Limited THE BENGAL MILL STORES SUPPLY CO.(TRADER) Topaz Piping Industries Tube Bend Tube Products Incorporate(CS fitting Only) Visvesaraya iron & steel Ltd. Zoloto Industries BHDT GMBH BHDT GMBH Phoceenne ETS Trouvay & Cauvin Vallourec Seikmann Anlagen-Technik GMBH. TPS-Technitube Rohrenwerke GMBH Mannesmann Handel AG Horst Kurvers GmbH Dalmine SPA Gam Raccordi S.P.A IBF Seamless Pipes SPA IND Meccanica Bassi Luigi & C. SPA Mantovani SpA Raccortubi Srl Techno Forge SPA Marubeni Itochu Steel Nippon Kokan Nishitani & co. Ltd. Nissho Iwai Corporation Okura & co. Ltd. Sojitz Corporation Sumitomo Metal Industries Ltd. Avesta Candvite Tube AD Helens Energy Haitima Corporation Corus Tubes Limited British Steel Corporation Eurotube Limited Vomal International Limited Bonney Forge Forged Flanges Ajay Forging Pvt. Ltd Amforge Industries Anandmayee Forgings PVT. LTD. C D Engineering Chaudhary Hammer Works (P) LTD. Echjay Industries Ltd Ferrous Alloys Forging Pvt. Ltd Golden Iron & Steel Works GOOD LUCK ENGINEERING CO. ("-12" (Upto 2500#), 14"-16" (Upto 900#),
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10. 11 12 13 14 15. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
18"-32" (Upto 600#), J.K Forgings Kunj Forgings Pvt. Ltd.(Material CS/SS/AS) MAHESH INDUSTRIES (Upto 8" (150#, Material: ASTM A105 only)) Perfect Marketing (P) Ltd Punjab Steel RAJENDRA FORGE INDUSTRIES (CS & SS : Upto 12", 300#) R D Forge (A Unit Of R D Chemicals Pvt Ltd) Sanghvi Forgings & Engineering Ltd Sawan Engineers S & G ENGINEERS (P) LTD. TECHNO FORGE LTD. (Upto 42" (upto 300#), upto 24" (600#), upto 20" (900#), upto 16" (1500#), Tube Bend (Calcutta) Pvt Ltd Viraj, Tarapur Phoceenne ETS Trouvay & Cauvin Horst Kurvers GmbH I.S. International Mantovani spa Officine Nicola Galperti & Figlio S.P.A Raccortubi Srl Nichinan Sangyo CO. Ltd., Nishitani & CO. Ltd. Sojitz Corporation Vomal International Limited Gate/ Globe/ Check Valves CS/SS/AS > =900 Lbs Audco India Limited (L&T Valves Divn.) BHEL (Valves Division) BDK Engineering Industries Ltd. (upto 2500#) FLOVEL VALVES PVT. LTD. (Dual Plate Check Valves only: Upto 24" (900#)) KSB Pumps Limited (Valves Divn) Larsen & Toubro Limited (1/2" to 2") Leader Valves Limited (1500 & 2500# upto 12",forging upto 2" 2500#) NSSL Limited Oswal Industries Ltd. (1500 & 2500, 1/2" to 2" size) Sempell Valves Pvt Limited Tyco valves & Controls India Pvt Ltd, Hoerbiger Ventilwerke,(For Plate Type Check Valves only) Babcock Borsig Espana, S.A. Velan Inc. FRIULCO SPA (Upto 32" (900#); 24" (1500#); 14" (2500#)) Valvitalia SPA BFE Bonney Forge Valve Licensee Cesare Bonetti Fasani S.P.A. GTC Italia, S.R.L. OMB S.P.A.
India India India India India India India India India India India India India France France Germany Italy Italy Italy Italy Japan Japan Japan U.K. India India India India India India India India India India India India Berlin Canada Italy Italy Italy Italy Italy Italy Italy
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Italy Japan Japan Spain U.A.E. U.K. India India India India India canada Italy Italy Italy Italy Italy Italy Germany Netherland Italy Spain Singapore Singapore India India India India India India India India India India India India India India India India India Austria Canada
All rights reserved
Petrol Valves S.R.L Matsura H. P Machine Works Co.Ltd. NishitanI & Co. Ltd. POYAM VALVES, (AMPO S. COOP.) (Size upto 30" (Rating upto 2500#)) Sufa Limited BEL Valves Ball valves (Metal Seated) Larsen & Toubro Limited NSSL Limited (2" NB to 12" NB, Ratings:150# & 300# (Material: Cast CS/AS/SS)) OSWAL INDUSTRIES LTD. (Upto 24" (150#, 300#, & 600#)) VIRGO ENGINEERS LTD. (Upto16" (Upto 600#)) WEIR BDK VALVES (A UNIT OF WEIR INDIA PVT. LTD.) (Cast: Upto 30" (150# & 300#);
20" NB
VELAN INC. (Size upto 16" (Rating upto 600#)) Alfa Valvole SRL CESARE BONETTI SPA (Upto 24" (150#) & 4" (Upto 1500#) Trunnion Mounted only) GE power (Nuovo Pignone SPA) GTC Italia, S.R.L. Petrol Valves S.R.L Valvitalia Spa PERRIN GmbH (Size upto 24" (Rating upto 2500#)) Red point alloys Bv FRIULCO SPA (Upto 48" (150# & 300#); 20" (Upto 1500#); 12" (2500#)) POYAM VALVES, (AMPO S. COOP.) (Size upto 42" (Rating Upto 2500#)) Metso Automation Orbit Valves PLC Butterfly Valves Advance Valves (rubber lined and metal seated) Audco India Limited (L&T Valves Divn.) BDK Process Control Pvt Ltd. (upto 1600mm) Crawley & Ray (F&E) Pvt. Ltd. (40mm - 1000mm) Delval Flow Controls Private Limited (2" NB to 24" NB; for Classes: 150#, 300#,) Fisher-Xomox Sanmar Ltd. Flocon systems pvt. Ltd. (CS upto 12" 150#) Fouress Engineering (I) Ltd. Hawa valves india pvt. Ltd. Hawa Engineers, Ahmedabad Hi-tech butterfly valves India Pvt. Ltd (<300#,<30"(Teflon/Rubber) ,<72"(Metal) Intervalve India Ltd. Instrumentation Ltd. (palakkad) L&T Ltd (1/2" to 24") Mather & Platt (India) Ltd. A Subsidiary of WILO SE German (upto DN 1600,PN10) Venus Pumps & Engineering Works (upto 600NB,150#) VIRGO ENGINEERS LTD.((Triple Offset only): 3" to 24", Upto 600# (CS/SS)) XOMOX SANMAR LIMITED (FISHER XOMOX) BHDT GMBH Velan INC.
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Griss Sapag Industrail Valves Adams Armaturen GTC Italia, S.R.L. Haitima Corporation Weir valves & controls division. Leeds Valve Ltd Curtis Wright Flow Control Corpoaration (COPES-VULCAN LTD) Lear siegler meas. Ctrls. Corp Tyco International INC.,U.S.A. Emerson Process Mgt Spx Valves & Controls XOMOS (Crane Co) Plug Valves (Non Lubricated) A V VALVES LIMITED (Upto 20" (150#) (CS & SS) Audco India Ltd (L&T Valves Divn.) AZ ARMATUREN GMBH (" NB to 20" NB, 150#, 300#, 600# (Matl. CS, SS & AS)) BDK Process Control Pvt Ltd. Crawley & Ray (Founders & Engineers) Pvt. Ltd (DN 200) L&T Ltd ( 1/2" to 24") WEIR BDK VALVES (A UNIT OF WEIR INDIA PVT. LTD.) (Upto 16"(150#), 12" (300#), 3" (600#)) Xomox Sanmar Limited (Fisher Xomox) O.M.S. Saleri Di Saleri P & Figli S.M.C. POYAM VALVES, (AMPO S. COOP.) (Upto 30" (Upto 900#) for Lift Plug valves only.) Spirally Wound Gaskets Gaskets (India) Pvt. Ltd Goodrich gasket Pvt. Ltd. IGP Engineers Limited Madras Industrial Products Packings & Jointings Pvt. Ltd Perfect marketing (P) Ltd, Prashant Engg Stores Spiraseal gaskets pvt. Ltd. Starflex sealing india pvt. Ltd. Uniklinger Gaskets, Pune Garlock Sealing systems Ltd., Pune TEADIT gaskets, Mumbai THE BENGAL MILL STORES SUPPLY CO.(TRADER) UNIQUE INDUSTRIAL PACKINGS PVT.LTD. (Upto 42"(600#) & Upto 24" (2500#)) Expansion Joints & Bellows Cori Engineers PVT. Ltd. D.Wren & Co. Flexatherm Expanllow Pvt. Ltd Flexican Bellows & Hoses Pvt. Ltd Fluidyne Engg. (I) Pvt. Ltd Keld Ellentoft India Pvt. Ltd Lonestar Industries Metallic Bellows (India) Pvt. Ltd
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Prashant Engg Stores Standard Precision Bellows Tuboflex FLEXIDER S.P.A. Ke-Burgmann India Pvt. Ltd., India STRAINERS (PERMANENT INCLUDING Y-TYPE) FLAIR STRAINERS & FILTERS (Size upto 42" (Rating upto 1500#)) GRAND PRIX ENGINEERING PVT. LTD. (upto 60" pipeline, upto ANSI 1500#) GREAVES LIMITED GUJARAT OTOFILT KWIKFLO FILTERS PVT. LTD. LEADER VALVES LIMITED (upto 300# & upto 12"size) MOD FABRICATORS MULTITEX FILTERATION ENGINEERS LTD ZOLOTO INDUSTRIES (15mm to 100mm) BOTELI VALVE GROUP CO. LTD. (Y - Type only: 14" (150#) & 3" (300# & 600#)) STEAM TRAPS Spirax Marshall Ltd., Pune YARWAY CORPORATION GESTRA AG ARMSTRONG INTERNATIONAL INC. OGONTZ CORPORATION TYCO INTERNATIONAL INC.,U.S.A. TLV Co. Ltd., Japan, SPRING SUPPORTS MYRICS PIPING SYSTEM PVT.LTD. PIPE SUPPORTS INDIA PVT. LTD. PIPING & ENERGY PRODUCTS (P) LTD. SARATHI ENGG. ENTERPRISES PVT. LTD. SPRING SUPPORTS MFG. CO. FLEXIDER S.P.A. FASTENERS AEP COMPANY CAPITAL INDUSTRIES CONSOLE ENGG. & FASTNERS INDUSTRIES EBY FASTNERS FIT TIGHT NUTS & BOLTS LTD. FIX FIT FASTENERS MFG. PVT. LTD. INDUSTRIAL ENGINEERING CORPORATION (Size upto 4" (M100)) MEGA ENGINEERING PRIVATE LIMITED (" to 3" Material: CS/AS/SS) METRO MECHANICAL PVT.LTD. NAGBHUSHANAM INDUSTRIES NIREKA ENGG. CO. PVT. LTD. PACIFIC FORGING & FASTENERS PVT. LTD. (M 10 to M125) PERFECT MARKETING (P) LTD, PIONEER NUTS & BOLTS PVT. LTD. PRECISION AUTO ENGINEERS
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16 17 18 19 20 4.0 PRECISION ENGINEERING INDUSTRIES PTD FASTNERS PVT. LTD. SANGHVI METALS (TRADER) SUNDARAM FASTENERS LIMITED UDHERA FASTENERS ELECTRICAL
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Induction Motors LV (415 V) (Safe Area) 1 Ansaldo Robicon 2 Siemens AG 3 BHEL (Electrical Machines Divn.) 4 Asea Brown Boveri Ltd. 5 Siemens Ltd. 6 Toshiba Corporation 7 Fuji Electric Systems Co. Ltd. 8 Crompton Greaves Ltd. 9 Kirloskar Electric Company Ltd. 10 Bharat Bijlee Ltd. Induction Motors LV (415 V) (For Hazardous Area) 1. Asea Brown Boveri Ltd. 2. Crompton Greaves Ltd. 3. Bharat Bijlee Ltd. 4. Siemens AG 5. Kirloskar Electric Company Ltd. 6. Mitsubishi Corporation 7. Toshiba Corporation 8. General Electric Co. 9. Fuji Electric Systems Co. Ltd. LT (1.1 KV) Power Cables 1 Cable Corporation of India Ltd. 2 Ravin Cables Limited 3 RPG Cables Limited 4 Finolex Cables Ltd. 5 KEI Industries Ltd. 6 Torrent Cables Limited 7 Industrial Cables (I) Limited 8 NICCO Corporation Limited 9 Universal Cables Ltd. 10 KEC International ltd.(Formerly RPG Cables Limited) 11 Gemscab industries Limited 12 Special Cable Pvt. Limited 13 Friends Cables Industries 14 Polycab Wires Pvt. Limited LT (1.1 KV) Control Cables 1 Cable Corporation of India Ltd. 2 RPG Cables Limited 3 Finolex Cables Ltd.
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4 5 6 7 8 9 10 11 12 1. 2. 3. 1. 2. 3. 4. 5. 6. 7. KEI Industries Ltd. Cords Cable Industries Ltd. NICCO Corporation Limited Universal Cables Ltd. KEC International ltd.(Formerly RPG Cables Limited) Gemscab industries Limited Special Cable Pvt. Limited Friends Cables Industries Polycab Wires Pvt. Limited Larsen & Toubro Ltd. GE Power Controls India Pvt. Ltd. Siemens Ltd. AREVA Asea Brown Boveri Ltd. Controls & Switchgear Co. Ltd. Elecmech Corporation Larsen & Toubro Ltd. (El. Products Divn) Siemens Ltd. Lotus Powergear Pvt. Ltd.
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Switchboards LV (415 V) (MCC/PCC/PMCC)
Control & Relay Panel
Flameproof Local Control Station, Junction Box, Lighting Fitting, Plug, Socket, Hand Lamp, Accessories Lighting, Distribution Board & Control Panel 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 1 2 3 4 5 6 7. FCG Flameproof Control Gears Pvt. Ltd. Baliga Lighting Equipments Ltd. Sudhir Switchgears Pvt. Ltd. Flameproof Equipments Pvt. Ltd. Flexpro Electricals Pvt. Ltd. R. Stahl Siemens A.G. Legrand S.A. FCG Power Industries Pvt. Ltd. SCG Ex D Tech Pvt. Ltd. Globe Electrical Industries India Metalite Industries India Stealite Engineering Co. India Indiana Cable trays corporation India Sadhana Engineering Corporation India ATP Engineering Works MEK Engineer & construction India India India India India India/Germany Germany France India India India India India India India India India India India India
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Cable Trays
8 Slotco steel products Pvt. Ltd. Earthing & Lightning Protection Material (Al/GI) Wire/Strip .Anand Electric Trading Co. 1 2 Bharti Exports India
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3 4 5 6 7 8 1 2 5.0 Controls & Switchgear Co. Ltd. Jayant Metal Mfg. Co. Metalite Industries India Premier Power Products (Calcutta) Pvt. Ltd. Control & switchgear Ltd. Jamna Metal Co. India AREVA (HV & MV switchboard) ABB Limited
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Protective Relays (other than BMR)
INSTRUMENTATION Gas Analysers (IR, Thermal Conductivity, Paramagnetic) 1 ChemtrolsEnginnering Limited (Maihak Make) 2 Emerson Process Management (I) Pvt. Ltd 3 Siemens AG 4 Emerson Process Management Singapore Ltd 5 M.S.A International pH, conductivity & ORP Analyser 1 Emerson Process Management (I) Pvt. Ltd 2 Forbes PolymetronPvt. Ltd 3 Zellweger SA 4 Yokogawa Electric Corporation 5 Emerson Process Management Singapore Ltd 6 Foxbaro Far East Pte Ltd 7 Hach company Trace Analyser/ Ion Selective 1 Forbes PolymetronPvt. Ltd 2 Zellweger SA 3 Bran &Luebbe Ltd 4 Hach company SO X / NO X Analyser 1 Emerson Process Management (I) Pvt. Ltd 2 Sick AG 3 Siemens AG 4 Horiba Ltd. 5 Yokogawa Electric Corporation 6 Emerson Process Management Singapore Ltd 7 Lear Siegler Meas. Controls Corp. 8 M.S.A International 9 Thermo Environment Instruments Inc Mass Spectrometer 1 VG Gas Analysis Systems 2 Orbital Science Corporation 3 Thermofisher Gas Chromatograph 1 Applied Automation Inc 2 Foxbaro Far East Pte Ltd Flue Gas Analyser (ZrO 2 type) 1 Emerson Process Management (I) Pvt. Ltd 2 AmetekInc 3 GE Panametrics H 2 S/ Total Sulphur Analysers 1 Barton Instrument Systems Limited 2 Thermofisher
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3 Teledyne System House Analysers 1 ChemtrolsEnginnering Limited 2 Emerson Process Management (I) Pvt. Ltd 3 Intech Density Analysers 1 Emerson Process Management (I) Pvt. Ltd (coriolis type) 2 Bopp & Reuther MesstechnikGmbh (coriolis type) 3 SolartronMobrey 4 Chemtrolls for Sarasota (thermo electron corporation) 5 Sarasota (thermo electron corporation) Moisture Analysers 1 GE Panametrics 2 AmetekInc Gas & Fire Detection System 1 Andrew Yule & Company Ltd. (Fire) 2 Honeywell Automation India Limited (Gas) 3 J B Boda And Brothers Pvt. Ltd. (Gas Make-International Sensor Technology) 4 Pollution Protection System Mumbai Pvt Ltd (Gas) 5 Teledyne Fluid Systems (Gas) 6 General Monitors (Gas) Flow Element: Orifice/ Venturi/ Flow Nozzle 1 Baliga Lighting Equipments Limited (Only Orifice) 2 General Instruments Consortium (Only Orifice) 3 Instrumentation Ltd, Palakkad 4 Micro Precision Products Private Ltd. 5 Eureca Industrial Eqipments Pvt Ltd. 6 Bopp & Reuther MesstechnikGmbh 7 Technomatic Spa 8 ISA Controls Limited 9 Daniel Measurement & Control Pitot Tube/ Annubar 1 Control Engineers 2 Emerson Process Management (I) Pvt. Ltd. 3 Micro Precision Products Private Ltd. 4 Technomatic Spa 5 ISA Controls Limited 6 Daniel Measurement & Control Rotameters 1 Instrumentation Engineers Pvt. Ltd. 2 Krohne Marshall Pvt. Ltd. 3 Placka Instruments & Controls Pvt. Ltd. (Purge Rotameter Only) 4 Rota Instrumentation 5 Eureca Industrial Eqipments Pvt Ltd. 6 Krohne 7 Rota Yokogawa Gmbh& Co. Kg 8 Tokyo Keiso Co. Ltd. 9 Yamatake Corporation 10 Emerson Process Mgt Mass Flow Meter (Coriolis Type) 1 Emerson Process Management (I) Pvt. Ltd. 2 Bopp & Reuther MesstechnikGmbh 3 Endress + Hauser Gmbh& Co. 4 Krohne 5 Schlumberger Resource Management Ltd. 6 Yokogawa Electric Corporation, Japan (M/s Yokogawa India Limited) 7 FmcSanmar Ltd.
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8 Bopp & Reuther MesstechnikGmbh 9 Instromet International N.V 10 Itochu Corporation (Rep.KubotaCorpn.) 11 Yamatake Corporation 12 Oval Asea Pacific Pte Ltd 13 Barton Instrument Systems Limited 14 Emerson Process Mgt 15 Emerson Process Mgt 16 Rockwell International Corpn. Vortex meter 1 Krohne Marshall Pvt. Ltd. 2 Yokogawa Limited 3 Bopp & Reuther MesstechnikGmbh 4 Endress + Hauser Gmbh& Co., 5 Krohne 6 Itochu Corporation (Rep.KubotaCorpn.) 7 Schlumberger Resource Management Ltd. PD Meter 1 Rockwin Flow Meters (I) Pvt. Ltd. 2 Bopp & Reuther MesstechnikGmbh 3 Oval Asea Pacific Pte Ltd 4 Emerson Process Mgt 5 Schlumberger Resource Management Ltd. Magnetic Flow meter 1 Emerson Process Management (I) Pvt. Ltd. 2 Krohne Marshall Pvt. Ltd. 3 Bopp & Reuther MesstechnikGmbh 4 Krohne 5 Yamatake Corporation 6 Yokogawa Electric Corporation, Japan (M/s Yokogawa India Limited) Pressure Gauges 1 A N Instruments Pvt. Ltd. 2 General Instruments Consortium, 3 H.Guru Industries 4 Manometer (India) Pvt. Ltd 5 PeejeeEngg. Works 6 Precision Industries Ltd. (standard normal type) 7 Premium Inst. & Controls Ltd. 8 Waaree Instruments Ltd. 9 Walchandnagar Industries Ltd. 10 Ashcroft India(P) Ltd. (standard normal type) 11 Dresser Europe S.A 12 WikaAlexenderWiegardGmbh& Co. 13 Spriano Spa 14 Nagano Keiki Seisakusho 15 Rueger SA 16 Budenberg Gauge Co. Ltd Vol. Seal Pr. Gauges 1 A N Instruments Pvt. Ltd. (=<600# Except Urea Service) 2 Dresser Europe S.A. 3 WikaAlexenderWiegandGmbh& Co. 4 Spriano Spa 5 Nagano Keiki Seisakusho 6 Rueger Sa 7 Budenberg Gauge Co. Ltd. Local D/P Indicators 1 Switzer Instrument Co.
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2 Barton Instrument Systems Limited 3 Delta Controls Ltd. Pressure & D/P Transmitters 1 Emerson Process Management (I) Pvt. Ltd. 2 Honeywell Automation India Limited 3 Yokogawa Limited 4 Siemens Ag, Germany 5 Yamatake Corporation 6 Yokogawa Electric Corporation 7 Emerson Process Mgt Singapore Ltd 8 SmarSingaporePte. Ltd. 9 Honeywell Inc. 10 Moore Products Company 11 M/s Fuji Electric Co Temperature Transmitters 1 Emerson Process Management (I) Pvt. Ltd. 2 Honeywell Automation India Limited 3 Yokogawa Limited 4 Siemens Ag, Germany 5 Fuji Electric 6 M-System Vol. Seal Pr./Dp Transmitter 1 Honeywell Automation India Limited 2 Yokogawa Limited 3 Fuji Electric Systems Co., Ltd. (Except Urea Service) 4 Yamatake Corporation 5 Yokogawa Electric Corporation 6 Emerson Process Mgt Singapore Ltd 7 Moore Products Company Pressure & D/P Switches Including Vol. Seal 1 Indfos Industries Ltd. (Except Vol.Seal) 2 Switzer Instrument Co., (Except Vol.Seal) 3 Nagano Keiki Seisakusho 4 Yamatake Corporation 5 Delta Controls Ltd. 6 Sor Inc. 7 United Electric Controls Co. Vol. Seal Pressure.&Dp Switches (Urea Service) 1 Spriano Spa 2 Delta Controls Ltd. 3 Sor Inc. Transparent/ Reflex / Bicolor Mag.Level Gauges 1 Chemtrols Samil(India) Pvt Ltd. 2 Pune TechtrolPvt.Ltd. (<=300# Rating Only) 3 Tecnomatic (India) Pvt. Ltd. 4 V-Automat & Inst. (P) Ltd., (Upto 300#) 5 Nisan Scientific Process Equipments Pvt. Ltd. 6 Richard Klinger Ag 7 CesareBonetti 8 Technomatic Spa 9 Nihon Klingage Co. Ltd. 10 Clark-Reliance Corp. 11 Jerguson Gauge & Valve Co. 12 Tyco International Inc. Level Switches (Float & Displacer Type) 1 V-Automat & Inst. (P) Ltd., (Upto 300# , Non-Critical Service) 2 Magnetrol International N.V.
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3 Isa Controls Limited 4 KdgMobrey Ltd. 5 Sor Inc. Displacer Type Level Transmitters 1 Chemtrols Engineering Limited (Eckdart Make Electronics) 2 Dresser Valve India Pvt Ltd (Rating <= 600#) 3 Magnetrol International N.V. (Lvdt) 4 Dresser Masoneilan 5 Foxboro EckardtGmbh 6 Parcol Spa (Pneumatic Transmission Only) Nucleonic Level Transmitter 1 Berthold Technologies Gmbh&Co.Kg 2 Endress + Hauser Gmbh& Co. 3 Kay Ray Capacitance Type Level Transmitter 1 Magnetrol International N.V 2 Endress + Hauser Gmbh& Co. 3 Krohne 4 KdgMobrey Ltd Tank Level Instruments 1 Endress + Hauser Gmbh& Co., (Non-Contact & Servo) 2 Krohne (Non-Contact Type) 3 Tokyo Keiso Co. Ltd. 4 EnrafSingaporePte. Ltd. 5 L & J Technologies Resitive Electrode Type Level Instrument 1 Clark-Reliance Corp 2 Schlumberger Resource Management Ltd. Special Level Switches (Vibration Fork/Rf Admittance) 1 Endress + Hauser Gmbh& Co. 2 Sor Inc. Temperature Elements (Thermocouple, Rtd) 1 Altop Industries Ltd. (Only Normal Type (Mi)) 2 Detriv Instrumentation & Electronics Ltd (Only Normal Type) 3 Electrical & Electronics Ltd. (Only Normal Type) 4 Eliend Engineering Pvt. Ltd. (Only Normal Type) 5 General Instruments Consortium 6 Industrial Instrumentation, (Only Normal Type) 7 Sensycon ( M/S Degussa Ag ) 8 W.C. HeraeusGmbh 9 Thermo Electric Co. Ltd. 10 Okazaki Manufacturing Co. 11 Yamatake Corporation 12 M/s Tecnomatic SpA Bimetallic Thermometer 1 A N Instruments Pvt. Ltd. 2 General Instruments Consortium 3 H.Guru Industries 4 Krohne Marshall Pvt. Ltd. 5 Precision Industries Ltd. 6 Waaree Instruments Ltd 7 Ashcroft India(P) Ltd. 8 Technomatic Spa 9 Nagano Keiki Seisakusho 10 Rueger Sa 11 Trend Instrument Inc. Dial Thermometer (Hg In Steel/Glass)
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1 A N Instruments Pvt. Ltd. 2 General Instruments Consortium, 3 H.Guru Industries 4 PeejeeEngg. Works 5 Precision Industries Ltd. 6 Waaree Instruments Ltd 7 Walchandnagar Industries Ltd. 8 Ashcroft India(P) Ltd. Radiation Pyrometer 1 Siemens Ag, Germany 2 C.C.R. Technico 3 ChinoCorpn. 4 Land Infrared 5 Wahl Instruments Gate/Plug Valves 1 Audco India Limited(L&T Valves Divn.) 2 BHEL(Valves Division) 3 Chemtrols Engineering Limited (Plug Valves) 4 Ksb Pumps Limited (Valves Divn) 5 Velan Inc. 6 MalbranqueS.A. 7 CesareBonetti 8 Fasani S.P.A. 9 Petrol Valves S.R.L 10 Matsura H. P Machine Works Co.Ltd. 11 Bel Valves Globe / Angle Valves 1 Dresser Valve India Pvt Ltd (Rating <= 600# , Size 3/4 To 6") 2 Fisher sanmar 3 Instrumentation Ltd. (Palakkad) (=<2500#,Except Slurry,Noise,Cavitatation) Mil Controls Limited (=<600#,Except Slurry,Noise,Cavitation) For Non-critical 4 applications only. R K Controls Instruments Pvt Ltd(=<600#,Except Slurry,Noise,Cavitation) For 5 Non-critical applications only. Samson Control Pvt Ltd(upto 6 &=<600#) For Non-critical applications only. 6 7 Dresser Masoneilan (=<2500#,Urea Service Also) 8 Arca-ReglerGmbh (=< 2500#) 9 Parcol Spa (=<2500#,Urea Service Also) 10 Nippon Fisher Co. Ltd. (=<2500#) 11 Yamatake Corporation (=<2500#) 12 Fisher Xomox (=< 2500#) 13 Flowserve (=<2500#) 14 KOSO/KENT Ball Valves 1 Tyco Valves & Controls (I) Ltd (=< 150 #) 2 Virgo Engineers Ltd. (=<600# With Maccair Actuators) 3 Metso Automation (=<2500#) 4 Petrol Valves S.R.L 5 Pibiviesse S.P.A. (Rating Upto 2500 #) 6 GTC Italia 7 Metso Automation (=<2500#) 8 Orbit Valves (=<2500#) Butterfly Valves 1 Instrumentation Ltd. (Palakkad) (=< 300#) 2 Tyco Valves & Controls (I) Ltd (=< 150 #) 3 Virgo Engineers Ltd. (=<300#) 4 Parcol Spa (=< 2500# Urea Service Also)
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5 Orton s.r.l (Upto 2500#) 6 Bray Controls(=< 300#) 7 Keystone (Upto 2500#) 8 Metso Automation (Upto 2500#) 9 Leeds Valve Ltd Saunders (Pinch) Valves 1 Bdk Engineering Industries Ltd. (Upto 150#) 2 R K Engineering Pvt Ltd (Upto 150#) Solenoid Valves 1 Asco (India) Limited 2 Rotex Automation Limited (for non-critical applications only) 3 IMI Norgren-HerionFluidtronicGmbh&Co. 4 Alexender Controls Ltd. 5 AscoJoucomatic Ltd. Prds& Spray Nozzle,Vent Valves Upto 2500# 1 Cci Valve Technology Ab 2 Control Components Inc. 3 Spx Valves & Controls (Copes-Vulcan Ltd) 4 ARCA(Forbes Marshal)(mech spray nozzle type desuperheater ) 5 Control Components Inc. Electric Actuator 1 Rotork Control (Deutschland) Gmbh 2 Biffi Italia S.R.L 3 Limitorque, U.S.A Air Filter Regulator 1 Divya Control Elements Pvt. Ltd. 2 Mil Controls Limited 3 Placka Instruments & Controls Pvt. Ltd. 4 Shavo Norgren(India) Pvt Ltd. 5 SMC Limit/Proximity Switches Osna Electronics Pvt. Ltd. (Intrinsically Safe Proximity Switches) (For non1 critical applications only) 2 Pepperl + Fuch 3 EL-O Matic India Pvt Ltd(for non critical apps) 4 Potex Manufacturers & Engineers Pvt Ltd(for non critical apps) 5 Pepperl + Fuch 6 Pepperl + Fuchs Pte Ltd. 7 Honeywell Inc. Safety Valves & Thermal Relief Valves Upto 2500# 1 FaingerLeser Valves (P) Ltd. (Upto 600#, 1/2" To 6") 2 Instrumentation Ltd. (Palakkad) 3 Sebim Valves India Pvt. Ltd. (Upto 600#, Safety - 4"X6",Th.Relief-3/4"X1") 4 Tyco Sanmar Ltd. 5 Dresser Valve & Controls 6 Parcol Spa (For Urea Service Also) 7 Tai Milano S.P.A (For Urea Service Also) 8 Itochu Corporation (Rep.KubotaCorpn.) 9 Crossby Valve &Engg. Company Ltd. 10 Farris 11 Dresser Industries Incorporated 12 Teledyne fluid System 13 Sapag GEC Alsthom 14 BOPP & Reuther Messtechnic GMBH 15 Sempell Valves Limited, Pune 16 BHEL, Triuchiraplli 17 M/s. Dresser Valve India Pvt. Ltd., New Delhi
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Vaccum Breakers 1 BraunschweigerFlammenfilterGmbh 2 Parcol Spa 3 Tai Milano S.P.A 4 Itochu Corporation 5 Safety Systems Uk Ltd. 6 WhessoeVarec Limited Rupture Discs 1 Bs&B Safety Systems (India) Limited 2 Fike Europe 3 SapagGecAlsthom 4 Teledyne Fluid Systems 5 Continental Controls Inc. Control Panel 1 Electronics Corporation Of India Ltd 2 Industrial Control Appliances (P) Ltd., 3 Jaisun&Hutchisun Controls Ltd., 4 Pyrotech Electronics Pvt.Ltd. 5 United Electric Co. (Delhi) Pvt. Ltd. (Upto 10 Mtrs.) 6 Yokogawa Limited 7 Instromet International N.V 8 Rittal Panel Access. ( Relay,Switch,Lamp,Terminal,Push Button) 1 Industrial controls and appliances(ICA) for OMRON relays 2 Larsen & Toubro Ltd.(Control& Automation (Lamp, Push Button) 3 Rockwell Automation India Ltd. (Relays) 4 DigitableThielenGmbh& Co 5 Phoenix Contact Gmbh& Co. 6 Siemens Ag, Germany (Lamp,Pushbutton,Contactors) 7 Stahl-Und Apparatebau Hans LefferGmbh (Lamp,Pushbutton) 8 WagoKontakltechnikGmbh 9 Weidmuller Ltd. 10 Omron Corporation (Relay) 11 Pepperl + Fuchs Pte Ltd. (Switch) Programable Logic Controller 1 Ge Fanuc Systems Prvitate Limited 2 Honeywell Automation India Limited (Safety System) 3 Larsen & Toubro Ltd.(Control& Automation (Non Failsafe) 4 Moore Controls Ltd. (Failsafe) 5 Rockwell Automation India Ltd. (Non Failsafe) 6 Siemens Ltd., (Non Failsafe) 7 Hima Paul Hildebrandt Gmbh + Co Kg (Failsafe) 8 Marconi Italiana (Non Failsafe) 9 Omron Corporation (Non Failsafe) 10 Triconex (Fault Tolerant Tmr) 11 Ge Fanuc Automation North America, Inc. (Fault Tolerant Tmr) Distributed Control System 1 Honeywell Automation India Limited 2 Yokogawa Limited 3 Siemens Ag, Germany 4 Invensys 5 Yokogawa Electric Corporation 6 Emerson Process Mgt Singapore Ltd 7 Honeywell Inc. Multiplexer / Remote I/O 1 Mtl Instrument Limited 2 Pepperl + Fuch
FORM NO: 02-0000-0021 F2REV2
Germany Italy Italy Japan U.K U.K India Belgium France Thailand U.S.A India India India India India India Holland India India India India Germany Germany Germany Germany Germany Germany Japan Singapore India India India India India India Germany Italy Japan Singapore U.S.A India India Germany Holland Japan Singapore U.S.A India India
All rights reserved
PC65/E-1/ P-II/11.0

3 Pepperl + Fuch 4 Stahl-Und Apparatebau Hans LefferGmbh 5 Pepperl + Fuchs Pte Ltd. 6 M.T.L., U.K. Receiver Instruments (Indicator,Controller,Recorder) 1 Chino-Laxsons (India) Limited (Only Recorder) 2 Eurotherm Del India Limited 3 Honeywell Automation India Limited 4 Moore Controls Ltd. 5 Yokogawa Limited 6 Siemens Ag, Germany 7 ChinoCorpn. 8 Yokogawa Electric Corporation 9 Heraeus Electro-Nite International N.V. 10 Honeywell Inc. Alarm Annunciator 1 Industrial Instruments & Controls 2 Shree Electronics 3 M.T.L., U.K. 4 Rochester Instrument Systems Ltd. 5 Riley Panalarm 6 Ronan Engg. Co. Barrier/Isolator/Trip Amplifier 1 MTL Instrument Limited 2 Pepperl + Fuch 3 DigitableThielenGmbh& Co 4 Foxboro EckardtGmbh 5 Pepperl + Fuch 6 Stahl-Und Apparatebau Hans LefferGmbh 7 Yokogawa Electric Corporation 8 Pepperl + Fuchs Pte Ltd. 9 Camille Bauer Ag 10 M.T.L., U.K. 11 Honeywell Inc. Temperature Scanner 1 Industrial Instrumentation 2 Nishko Cctv / Access System 1 Honeywell Automation India Limited 2 Yokogawa Limited Machine Monitoring System 1 Bruel&KjaerGmbh 2 Skf Condition Monitoring Inc. 3 Bentley NevedaLlc Speed Indicator 1 Pepperl + Fuch 2 Shinkawa Electric Co. 3 Pepperl + Fuchs Pte Ltd. 4 Jacquet 5 Bentley NevedaLlc Anti Surge Controller 1 Compressor Control Corporation 2 Invensys Triconex 3 Dresser - Rand Co. Burner Management System 1 DuragIndustrieElektronikGmbh& Co Kg 2 Siemens Ag, Germany
FORM NO: 02-0000-0021 F2REV2
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Germany Germany Singapore U.K India India India India India Germany Japan Japan Japan U.S.A India India U.K U.K U.S.A U.S.A India India Germany Germany Germany Germany Japan Singapore Switzerland U.K U.S.A India India India India Germany Singapore U.S.A Germany Japan Singapore Switzerland U.S.A Singapore Singapore Singapore India Germany
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PC65/E-1/ P-II/11.0
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Japan Japan Japan U.S.A India India India India India Japan U.S.A. India India India India India India India India India India India India India India India India India India India India India India India India India India Sweden Sweden U.K India India India Germany India India India France France
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3 Mitsubishi Heavy Industries Ltd. 4 Omron Corporation 5 Yamatake Corporation 6 Honeywell Inc. Terminal Automation System 1 Emerson Process Management (I) Pvt. Ltd. 2 Honeywell Automation India Limited I/P Converter 1 Emerson Process Management (I) Pvt. Ltd. 2 Invensys (Foxboro) 3 Yokogawa Limited 4 Yokogawa Electric Corporation 5 Emerson Process Management Ltd Instrument Power & Control Cables 1 Associated Cables Ltd. 2 Associated Flexibles & Wires Pvt. Ltd. 3 Cords Cable Industries Ltd. 4 Insucon Cables & Conductors (P) Ltd. (For Smaller Non-Critical Projects) 5 J K Cables Limited 6 Kei Industries Limited 7 Paramount Cable Corporation 8 T C Communications Pvt Ltd 9 Thermo Cables Limited 10 Toshniwal Cables 11 Udey Pyro Cables Pvt Ltd Extension & Compensating Cables 1 Associated Cables Ltd. 2 Associated Flexibles & Wires Pvt. Ltd. 3 Cords Cable Industries Ltd. 4 General Instruments Consortium, 5 J K Cables Limited 6 Kei Industries Limited 7 Paramount Cable Corporation 8 ThermopadsPvt. Ltd. 9 Toshniwal Cables Cable Trays & Accessories (Al./Gi) 1 Globe Electrical Industries 2 Indiana Engg Works Pvt Ltd 3 Metalite Industries, 4 Parekh Engineering Company 5 Sadhana Engineering Corporation 6 Steelite Engineering Limited Multi Transit Inlet System 1 MctBrattbergAktiebolag 2 RoxtecAb 3 Hawke International Junction Box & Cable Gland 1 Baliga Lighting Equipments Limited 2 Ceag Flameproof Control Gears Pvt.Ltd. 3 Flameproof EquipmentsPvt. Ltd. 4 Stahl-Und Apparatebau Hans LefferGmbh CS Seamless Pipes 1 Indian Tube Co(Tata Div. Of Tubes &Pipes) 2 Ismt Limited 3 Maharashtra Seamless Ltd. 4 EtsTrouvay&Cauvin 5 Phoceenne
FORM NO: 02-0000-0021 F2REV2
PC65/E-1/ P-II/11.0

6 Horst KurversGmbh 7 Mannesmann Handel Ag 8 Dalmine Spa 9 Ibf Seamless Pipes Spa 10 Marubeni Itochu Steel 11 Nippon Steel Corporation 12 Nissho Iwai Corporation 13 Okura & Co. Ltd. 14 Sojitz Corporation CS Seamless Pipes 15 Sumitomo Metal Industries Ltd. 16 Hyundai Corporation 17 Vomal International Limited SS Seamless Pipes 1 Choksi Tube Company Ltd. 2 Nuclear Fuel Complex 3 Rajendra Mechanical Industries Ltd. 4 Ratnamani Metals & Tubes Limited 5 Phoceenne 6 Tps-TechnitubeRohrenwerkeGmbh 7 Dalmine Spa 8 T.T.I- Tubacex Tubos Inoxidables,SA(1/2 NB SS pipe) SS Tubes 1 Choksi Tube Company Ltd. 2 Nuclear Fuel Complex 3 Ratnamani Metals & Tubes Limited 4 Itochu Corporation (Rep.KubotaCorpn.) 5 Nishitani& Co. Ltd. 6 Sumitomo Metal Industries Ltd. Pipe Fittings 1 Eby Industries 2 Excel Hydro-Pneumatics Pvt Ltd, 3 Micro Precision Products Private Ltd. 4 Precision Engineering Industries 5 Tecnomatic (India) Pvt. Ltd. 6 CellierS.A. 7 Siemens Ag Pgi 8 Thyssen-Krupp StahlunionGmbh 9 CesareBonetti 10 Technomatic Spa 11 Sumitomo Metal Industries Ltd. 12 Dewrance& Co. Ltd. 13 Hopkinsons Limited 14 Thompson Valves Ltd. 15 Velan Engineering Co. Limited 16 Anderson Greenwood & Co. 17 Crane Company Intl. Sales Compression Fittings 1 Aura Inc 2 Baldota Valve & Fitting Co.Pvt.Ltd. 3 Excel Hydro-Pneumatics Pvt Ltd, 4 Excelsior Engg Works 5 Panam Engineers 6 Precision Engineering Industries 7 Reliance Engg. & Electrical Corpn. 8 Vikas Industrial Products 9 Arya Crafts & Engineering Pvt Ltd. 10 Fluid Controls Pvt Ltd
FORM NO: 02-0000-0021 F2REV2
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Germany Germany Italy Italy Japan Japan Japan Japan Japan Japan Korea U.K India India India India France Germany Italy Spain India India India Japan Japan Japan India India India India India France Germany Germany Italy Italy Japan U.K U.K U.K U.K U.S.A U.S.A India India India India India India India India India India
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PC65/E-1/ P-II/11.0
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Singapore U.S.A India India India India India India India India India India India France Italy Italy Italy Japan Japan U.K U.K U.K U.S.A U.S.A U.S.A India India India India India India India India India France Germany Italy Japan Japan Singapore U.S.A India
11 Parker Hannifin SingaporePte. Ltd. 12 Swagelock Company/Creximco Instrument Miniature Valves 1. Audco India Limited(L&T Valves Divn.) 2. Aura Inc 3. BHEL (Valves Division) 4. Chemtrols Engineering Limited 5. Excel Hydro-Pneumatics Pvt Ltd, 6. Chemtrols Samil(India) Pvt Ltd 7. Hyd- Air Engineering works Lonavla 8. Excelsior Engg Works 9. Ksb Pumps Limited (Valves Divn) 10. Panam Engineers 11. Tecnomatic (India) Pvt. Ltd. 12. CellierS.A. 13. BfeBonney Forge Valve Licensee 14. Euromisure Cremona 15. Technomatic Spa 16. Kosei Sangyo Ltd 17. Sumitomo Metal Industries Ltd. 18. Dewrance& Co. Ltd. 19. Hopkinsons Limited 20. Velan Engineering Co. Limited 21. Anderson Greenwood & Co. 22. Crane Company Intl. Sales 23. Swagelock Company/Creximco Purge Rotameter 1. Instrumentation Engineers Pvt. Ltd. 2. Placka Instruments & Controls Pvt. Ltd. 3. Eureca Industrial Equipments Pvt Ltd Self Actuated Pressure Control Valves & Slam Shut Off Valve 1. Dresser Valve India Pvt Ltd (Rating <= 600# , Size 3/4 To 6") 2. Fisher sanmar 3. Instrumentation Ltd. (Palakkad) (=<2500#,Except Slurry,Noise,Cavitatation) Mil Controls Limited (=<600#,Except Slurry,Noise,Cavitation) For Non-critical 4. applications only. R K Controls Instruments Pvt Ltd(=<600#,Except Slurry,Noise,Cavitation) For 5. Non-critical applications only. Samson Control Pvt Ltd(upto 6 &=<600#) For Non-critical applications only. 6. 7. Dresser Masoneilan (=<2500#,Urea Service Also) 8. Arca-ReglerGmbh (=< 2500#) 9. Parcol Spa (=<2500#,Urea Service Also) 10. Nippon Fisher Co. Ltd. (=<2500#) 11. Yamatake Corporation (=<2500#) 12. Fisher Xomox (=< 2500#) 13. Flowserve (=<2500#) 14. KOSO/KENT
FORM NO: 02-0000-0021 F2REV2
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PC65/E-1/P-II/12.0
DOCUMENT NO SHEET 1 OF 14
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TECHNICAL SECTION 12.0 SPARE PARTS
_______________________________________________________________________________________________________________ FORM NO: 02-0000-0021F3 REV3 All rights reserved
0 P REV
18.07.2013 28.06.13 REV DATE
18.07.2013 28.06.13 EFF DATE
CLIENTS COMMENTS INCORPORATED ISSUED FOR REVIEW PURPOSE
DSC DSC PREPD
AV AV REVWD
RKV RKV APPD
PC65/E-1/P-II/12.0
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TABLE OF CONTENTS
SL.NO. 1.0 2.0 3.0 3.1 4.0 5.0 6.0
DESCRIPTION SPARE PARTS FOR COMMISSIONING SPARE PARTS FOR TWO YEARS OPERATION (MANDATORY) STATIC EQUIPMENT ROTATING EQUIPMENT PIPING ELECTRICAL INSTRUMENTATION
SHEET NUMBER 3 3 3 4 6 6 9
FORM NO: 02-0000-0021 F2 REV2
All rights reserved
PC65/E-1/P-II/12.0
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1.0
SPARES PARTS FOR COMMISSIONING: LSTK Bidder shall supply free of cost spare parts and Consumables (except raw materials and Utilities supplied by others) and required during Pre-commissioning & Commissioning of the plants until the plant is handed over to the Owner after Performance Test.
2.0
SPARE PARTS FOR TWO YEARS OPERATION (MANDATORY): LSTK Bidder shall supply spare parts as per list of spares for 2 years operation of the plant as detailed below. The spares indicated as per general philosophy, bidder to quote only for those spares which shall be applicable for their equipments.
3.0
Mechanical Static Equipments Sl.No 1.0 1.1 1.2 1.3 1.4 2.0 2.1 2.2 2.3 Spare Items Heat Exchangers Shell & Tube: (U-tube included) Tubes Bolts Gaskets Tube Plug Pressure Vessels Gaskets Bolts Spare for internals Clamps Washer Bubble Caps / valve Sight glass Plate type Exchanger Plate gasket Flow plate Nozzle gasket Glue (1 kg pot) Special spanner tool Quantities NIL 10 % (Special, alloy or size 2 diameter or greater). Minimum 2 numbers 200 % 5 % of tube holes 200 % 10 % (Special, alloy or size 2 diameter or greater). Minimum 2 numbers 2 % excess, min. 5 piece 20 % excess, min. 3 piece 10% 300% 100 % 10 % 200 % 1 1 for each size/ type
2.4 3.0 3.1 3.2 3.3 3.4 3.5
FORM NO: 02-0000-0021 F2 REV2
All rights reserved
PC65/E-1/P-II/12.0
INSTALLATION OF PURGE GAS RECOVERY UNIT PACKAGE IN AMMONIA-II AT NFL, VIJAIPUR 3.1 Mechanical Rotating Equipments Sl. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Impeller Impeller Locking Nut Wearing Rings for impeller * Wearing Rings for Casing * Shaft with keys Shaft Sleeve (Mech. Seal) * Interstage Sleeves Interstage Bushes Complete Mechanical Seal * O Rings / Springs for Mech. Seal Mechanical Seal Faces Constant Level Oiler Deflectors Complete Coupling Flexible elements, Bushes, Pins for Coupling Bearings (DE + NDE ) Gaskets & O Rings * Labyrinths / Bearing Protector Throat Bushing Throttle Bushing Oil Seals * Balancing drum & sleeves Leak-off valve-gaskets, O Rings and Springs DRIVER : 24 As per driver specification and Engineering Standard enclosed with enquiry / order specification. Description Centrifugal Pump
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Qty. Reqd. in sets based on total no. of pumps installed 2 1 1 1 1 1 2 2 2 1 2 2 2 1 1 1 2 2 1 1 1 2 1 2 3 1 1 2 2 1 2 2 2 2 2 2 2 1 1 1 2 2 2 2 2 2 2 2 4 1 2 2 2 1 2 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 2 2
FORM NO: 02-0000-0021 F2 REV2
All rights reserved
PC65/E-1/P-II/12.0
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INSTRUMENTATION : 25 As per Instrumentation specification enclosed with enquiry / order specification.
SPARE PARTS LIST (Reciprocating Pumps) Sl.No. PUMP : (A) 1 2 3 4 5 6 (B) 1 2 3 4 5 6 (C) 1 POWER END Main bearings Big end bearings Cross head shoes Cross head bushes Connecting rod bolts complete with nuts Special gaskets, oil seals, O rings , special bolts etc.* FLUID END Cylinders Plungers Stuffing box packings * Suction valves. Discharges valves Special gaskets , springs , O rings , ring nuts for stuffing box packing , cylinder bolts* DRIVER As per driver specification & engineering standard enclosed 1Nos 1 2 1 1 2 1Nos 1 2 2 2 2 2Nos 1 4 3 3 4 2Nos 1 4 4 4 4 1 1 1 1 4Nos 2 1 1 1 1 4Nos 2 1 1 1 1 6Nos 4 1 1 1 1 6Nos 4 Description Qty. Reqd. in sets based on total no. of pumps in installed 1 2 3 4
Spare parts to be considered for commissioning

All rights reserved
FORM NO: 02-0000-0021 F2 REV2
PC65/E-1/P-II/12.0
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3.2
PIPING Bidder shall quote for recommended spares for valves for two years of trouble free operation and commissioning of this package unit.
4.0
ELECTRICAL Sl. No. 1. (i) (ii) Item

LV SWITCHGEAR (PMCC, MCC & DB)
Quantity
UNIT RATE
TOT AL
Breakers Components (of each type 10% or minimum 1 No. Whichever is & rating)
higher
Trip Bar Spring and any other spring 10% or minimum 1 used in the circuit breaker No. Whichever is mechanism higher Shunt Trip Coil 10% or minimum 1 No. Whichever is higher 10% or minimum 1 No. Whichever is higher 10% or minimum 1 No. Whichever is higher 10% or minimum 1 No. Whichever is higher 10% or minimum 1 No. Whichever is higher 10% or minimum 1 No. Whichever is higher 10% or minimum 1 No. Whichever is higher 10% or minimum 1 No. Whichever is higher
All rights reserved
(iii) (iv)
Closing Coil
(v)
Secondary Isolating Contact Blocks
(vi)
Release Devices, if any
2.
CONTROL SWITCHES (of each type and rating) 20%
(i)
Trip-Neutral-Close Switch
(ii)
Local-Remote-Selector Switch
(iii)
Thermostat
FORM NO: 02-0000-0021 F2 REV2
PC65/E-1/P-II/12.0
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Sl. No. (iv)
Item Ammeter Selector Switch
Quantity 10% or minimum 1 No. Whichever is higher 10% or minimum 1 No. Whichever is higher 10% or minimum 1 No. Whichever is higher 10% or minimum 1 No. Whichever is higher 10% or minimum 1 No. Whichever is higher One 10% or minimum 1 No. 10% or minimum 1 No. 10% or minimum 1 No. 10% or minimum 1 No.
UNIT RATE
TOT AL
(v)
Voltmeter Selector Switch
(vi)
Push Button Element
(vii)
Push Button Actuator of each type
(viii)
MCB (of each rating)
(ix) 3. (i) (ii) (iii) (iv) 4. 5. (i) (ii) 6. (i)
Relays (of each type and rating)

METERS (for each type & rating)
Ammeter Voltmeter KWH Meter Multifunctional Digital Meter
CURRENT TRANSFORMER (of each 10% type) FUSES (of each rating)
Fuse Link Fuse Fittings

SWITCHES/MCCB/MCB rating) (of
30% 10%
each 10%
MCCB
10% or minimum 1 No. Whichever is higher 10% or minimum 1 No. Whichever is higher
All rights reserved
(ii)
7.
RCCB
MISCELLANEOUS
FORM NO: 02-0000-0021 F2 REV2
PC65/E-1/P-II/12.0
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Sl. No. (i) (ii) (iii) (iv) (v) (vi) (vii)

8.
Item Alarm Bell/Alarm Buzzer/Annunciator 10%
Quantity
UNIT RATE
TOT AL
Indication Lamp complete assembly 10% LED type lamp each type, colour & voltage Current Transducers of each type 10% and rating Voltage Transducers of each type 10% and rating Space Heater Terminal Block Maintenance Substation Bearings Cooling Fan Terminal Bloc Grease Nipple & Plug Spare LT Motor of each type/ capacity (kW)
LOCAL CONTROL STATIONS
10% 10% truck for each 1 Set
MOTORS (of each type of rating)
(i) (ii) (iii) (iv) (v)

9.
1 Set (DE & NDE) 1 No. One no of each type 1 Set (DE & NDE) One of each type/ capacity (kW) 10% or minimum 1 No. 10% or minimum 1 No. 10% or minimum 1
No.
(i) (ii) (iii) (iv) (v) (vi) (vii) (viii) (ix)

10.
Trip-Neutral-Close Switch Auto-Manual Switch Selector Switch Off-Auto-On Switch Ammeters of different ranges Push Button of different types Indication Lamps of different types Terminal Blocks Terminal Bushings
LV STARTER/MODULE SPARES
10% or minimum 1
No.
10% or minimum 1 no 10% or minimum 1 no 10% or minimum 1 no 10% or minimum 1 no 10% or minimum 1 no 10% or minimum 1 no 20% 10% or minimum 1no
All rights reserved
(i) (ii) (iii)
Power Contactors Each rating Auxiliary Contactors of each rating Coils for Contactors Each type/ rating
FORM NO: 02-0000-0021 F2 REV2
PC65/E-1/P-II/12.0
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Sl. No. (iv) (v) (vi) (vii) (viii) (ix) (x) (xi) (xii) (xiii) 11. (i) (ii) (iii) (iv) (v) (vi) 12. (i) (ii) (iii) (iv)
Item TPN Switch Fuse Units of each rating Thermal Overload Relay of each rating Push Button with 2NO + 2NC contacts Indication Lamps (LED Type) C.T. for Protection Each rating C.T. for Metering Each rating HRC Fuse Link of each type/ rating HRC Fuse Fittings of each type/ rating MCCB of each type/ rating MCB of each type/ rating LIGHTING MATERIALS (of each type) Switches Fuses of each type/ rating Lighting Fixtures Ballast Capacitor Lamps POWER SWITCH SOCKET Sockets 415V AC (63 A) FLP Type Plug 415V AC (63 A) FLP Type Sockets 415V AC (63 A) FLP Type Plug 415V AC (16 A) FLP Type
Quantity 10% or minimum 1 No. 10% or minimum 1 No 10% or minimum 1No 10% or minimum 1No 10% or minimum 1No 10% or minimum 1 No 10% 10% 10% or minimum 1No 10% or minimum 1No
UNIT RATE
TOT AL
10% or minimum 1 No. 10% or minimum 3 No. 10% or minimum 2 No. 10% or minimum 1 No. 10% or minimum 1 No. 10% or minimum 2 No. 10% or minimum 1 No. 10% or minimum 1 No. 10% or minimum 1 No. 10% or minimum 1 No.
FORM NO: 02-0000-0021 F2 REV2
All rights reserved
PC65/E-1/P-II/12.0
INSTALLATION OF PURGE GAS RECOVERY UNIT PACKAGE IN AMMONIA-II AT NFL, VIJAIPUR 5. 0 INSTRUMENTATION
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Sl.No. Part Description 1.0 Field Instruments 1.1 Pressure Gauges, Differential pressure gauges, Temperature Gauges, Differential Pressure Gauges, Draft Gauge, Field Indicators, Level Gauge- Magnetic Type Level Gauge
Quantity Requirement 10% subject to minimum 1 no. of each type.
Servo Type Level Gauges
RTD / Thermocouple Thermowell), Thermowells, Thermocouple Sets, Variable Area Flow meter Averaging Pitot Tube
1 set of Float, Magnet/ball follower-ring gaskets of each type. 20% subject to minimum 10 number of glass of each type, size along with pair of Gaskets (Cushion & Wet Gaskets), whichever is higher. For transparent gauges, 20% of illuminators with holder and reflector A) 10% or minimum one number of each type of -electronic card whichever is higher B) 10% or minimum two sets of float/displacer with rope and deadweight assembly whichever is higher C) 10% or minimum one number of local indicators (with 10% subject to minimum 1 no. of each Skin type. 10% or minimum one no. float & set of Packing for each type, size, rating and material, whichever is higher Set of Gasket, O-ring, Packing for Retract Mechanism and one no. Needle Valve with each Pitot Tube. 10% subject to minimum 1 no. of each type. 10% subject to minimum 1 no. of each type. 10% subject to minimum 1 no. of each type.
Pressure Switches, DP Switches, Purge Rotameters. Float and micro switch assembly for level switch, Transmitters (SMART) Pressure, Level & Flow (i.e.DP) including remote seals, Temperature transmitters . 5 Way manifold 10% (subject to minimum of 2) of each size and material of construction, whichever is higher. 3 Way manifold 10% (subject to minimum of 2) of each
FORM NO: 02-0000-0021 F2 REV2
All rights reserved
PC65/E-1/P-II/12.0
INSTALLATION OF PURGE GAS RECOVERY UNIT PACKAGE IN AMMONIA-II AT NFL, VIJAIPUR Sl.No. Part Description 2 Way manifold Displacer Type Level Transmitter
REV
Solenoid Valves ph & conductivity Transmitter
2.0 2.1 2.2 2.3 2.4 2.5 3.0
Installation Material Instrument valves and valve manifolds Tube fittings Tubes Cables Junction boxes and cable glands
Quantity Requirement size and material of construction, whichever is higher. 10% (subject to minimum of 2) of each size and material of construction, whichever is higher. 10% subject to minimum 1 no. of each type of complete Displacer transmitter head unit including torque tube assembly. 10% subject to minimum 1 no. of each type. A) Electrode 10% (subject to minimum of 2 no.) B) PCB Transmitter (10% Subject to minimum of 2) C) PCB Power 10% (Subject of minimum of 2) D) Ph preampiffier card 10% (Subject of minimum of 1) 10% subject to minimum 1 no. of each type. 10% subject to minimum 1 no. of each type. 10% of the total length 10% of the total length of each type 10% subject to minimum 10 no. of each type
4.0
Local Panel & Hardwired Console All items like Push buttons, Loose supply of 10% subject to indicators, hand switches lamps, minimum of each type. relays selector switches, IS type indicators / Annunciators, holders etc. mounted in the local panel. Control valves / Special control valves / Self actuated PCVs a. Packing and bonnet Gasket 20% spare min qty 2. b. Gasket set, Packing Set, / Orings etc c. Trim set consisting of Plug with stem, Seat ring, seal ring, cage (wherever applicable) and Diaphragm. 20% spare min qty 2 20% spare min qty 1
FORM NO: 02-0000-0021 F2 REV2
All rights reserved
PC65/E-1/P-II/12.0
INSTALLATION OF PURGE GAS RECOVERY UNIT PACKAGE IN AMMONIA-II AT NFL, VIJAIPUR Sl.No. Part Description d. Accessories like, Proximity type limit switches, air filter regulators, air lock relays, boosters, position transmitter, actuator diaphragm, Actuator Seal Ring Kit (wherever applicable) , Positioner & regulator output gauges, e. For PCV Repair kit consisting of (orifice, plug, spring, gasket, diaphragm, spring, Oring for each valve. I/P Convertor
REV
Quantity Requirement 10% or minimum 1 no. in each type. 10% or minimum 1 no. in each type
20% or minimum 1 no. in each type
5.0
6.0
7.0
10% subject to minimum 2 no. of each type. Smart Positioner 10% subject to minimum 2 no. of each type On- off valve/ shut down valve (Ball a) 20% (subject, to. minimum of 1) of valve, butterfly valve) Air filter regulators, whichever is higher. b)10 % (subject, to. minimum of 1) stem and Ball/plug for each size of valve. c) 100 % Seal kit consisting of O rings, gaskets, Seat ring, seat gasket etc. against each valve. d) 20% (subject to minimum of 2) of proximity switches, whichever is higher e) 20% (subject to minimum of 2) of solenoid valves of each type, whichever is higher. f) 20% (subject, to. minimum of 1) solenoid valves of each type. g) 10% (subject to minimum of 1 of accessories like quick exhaust valves and temperature dependent fuses whichever is higher. Other Accessories like, air filter 10% or minimum 1 no. in each type. regulators, air lock relays, boosters, quick exhaust valve, Positioner & regulator output gauges , Pressure Relief Valves Nozzle-1, Disc-1, Spring-1 for each type & size of Relief Valve Breather Valves 1 Set of seal kit for each valve Rupture Disc 3 Nos. of Gaskets & 2 Nos. of spare discs for each Tag PH / conductivity 10% subject to minimum 1 No. of each a) Transmitter
All rights reserved
FORM NO: 02-0000-0021 F2 REV2
PC65/E-1/P-II/12.0
INSTALLATION OF PURGE GAS RECOVERY UNIT PACKAGE IN AMMONIA-II AT NFL, VIJAIPUR Sl.No. Part Description b) Sensor probe
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Gas Detector system a) Transmitter assembly (including 10% subject to minimum 1 No. of each field display) type. b) Sensors 20% subject to minimum 2 No. of each type. Sample Conditioning System (applicable for all analyzers) a) Complete sample kit for sample pumps inclusive of 'O'rings, Seal ring, Diaphragm etc. b) Consumables like filters, membranes, reagents, cal. Gas, carriers c) Sample handling system fitting, valves, pressure gauges, regulators, solenoid valves, flow meters / flow switches and other components, etc. d) Vaporization system if required, which includes vaporizer, thermostat, electrical, tracing cable and heater etc. e) Cooling system if required, which includes one cooler, flow conditioning system etc System oriented items like contractor supplied DCS, PLC, AIMS, HART Maintenance system, OPC Server, Annunciation Systems, etc I/O cards, FTA Cards, CPU, Communication card, Fault Tolerant Switch, Operator Keyboard, Power supply unit / card, hard disk BPS, Diode o-ring module, barriers, signal multiplier, relays, MCBs, TA, Converters, PB, Switches, Lamps, fused terminals, Fan assembly and including all hardwired instruments Cables like FTA Cables, Communication Bus cables, etc. 1 set for each pump For 1 year of continuous operation 10% or minimum 1 no. of each type. - 1 set - 1 set.
Quantity Requirement type. 2 numbers with delayed delivery to ensure shelf life.
8.0
10% or minimum one of each type of module / card / unit.
10% or 1 cable assemblies, each type complete with connectors, Tees, Jacks etc.
FORM NO: 02-0000-0021 F2 REV2
All rights reserved
PC65/E-1/P-II/12.0
INSTALLATION OF PURGE GAS RECOVERY UNIT PACKAGE IN AMMONIA-II AT NFL, VIJAIPUR Sl.No. Part Description 9.0 MOVs Spares Torque limit switch Position limit switch GLAND PACKING SET BODY BONNET GASKET STEM (COMPLETE SET) STEM DRIVE BUSH Handheld setting tool DCS spares
REV
Quantity Requirement 10% or minimum 1 no. of each type 10% or minimum 1 no. of each type 1 Set for each type 10% or minimum 1 no. of each type 10% or minimum 1 no. of each type 10% or minimum 1 no. of each type 1 No. 10% or minimum 1 no. of each type of item mounted in the system/marshaling cabinet, like CPU module, power supply module, all type of communication modules, I/O modules, I/O power supply module, I/O rack communication module, FTEs, ELCO boards,etc. Also minimum 10% or minimum 1 no. for all types of Barriers, relays, TBs, Fuses, commissioning spares, etc.
10.0
Notes : 1. The Quantities indicated are only preliminary estimation. The firm quantities will be specified later in conjunction with recommendations of EQUIPMENT MANUFACTURERS/ BIDDER. 2. Electrical EQUIPMENT which has not been mentioned in this table and needs spare parts, BIDDER shall consider spare parts for those equipment as well. The quantities for such spare parts shall be APPROVED by OWNER.
FORM NO: 02-0000-0021 F2 REV2
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INSTALLATION OF PURGE GAS RECOVERY UNIT

NFL VIJAIPUR CONTENTS OF TECHNICAL DOCUMENTS

PC65/E-1/P-II DOCUMENT NO.

CONTENTS OF TECHNICAL DOCUMENTS

INSTALLATION OF PURGE GAS RECOVERY UNIT NFL, VIJAIPUR

NFL VIJAIPUR PGR-JULY 2013

INSTALLATION OF PURGE GAS RECOVERY UNIT

PC65/E-1/P-II DOCUMENT NO.

NFL VIJAIPUR PGR-JULY 2013

INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II

DOCUMENT NO REV SHEET 1 of 13

INSTALLATION OF PURGE GAS RECOVERY UNIT

NATIONAL FERTILIZERS LTD (NFL), VIJAIPUR

12.07.13 28.06.13 REV DATE

12.07.13 28.06.13 EFF DATE

COMMENT INCORPORATED ISSUED FOR REVIEW PURPOSE

DSC DSC PREPD

RKV RKV APPD

INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II

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PAGE NO. 3 3 4-9 10 10 11 12 12 13

FORM NO: 02-0000-0021F2 REV1

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INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II

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INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II

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H2 N2 Ar CH 4 NH 3 H2O Flow Normal Flow Rated Pressure Temperature

60 - 68 18 - 25 3-6 6 - 12 0.4 - 2.5 0 15000 18000 190 15 30 (Min.) 40 5 (Min.) 45 21 40

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INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II

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Normal 38 380 Normal 107 525

Design 46 425 Design 130 540

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-40 Free from dust water drops, oil

Free from dust water drops, oil

Free from dust water drops, oil

INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II 3. 4. 5. 6. 7. 8. 9.

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46.1 (May) -2.2 (January) 22.3

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1219.8 290.5 120.0

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Flat and Graded Clay, Sand & Fractured rock

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Vendor shall guarantee purity of Hydrogen as minimum 90.00 %.

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INSTALLATION OF PURGE GAS RECOVERY UNIT AT NFL VIJAIPUR PLANT: AMMONIA-II

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