UTS
All calculations were taken to 4 decimal places to prevent error when rounding off. For all figures and tables mentioned, please refer to the appendix
Given:
Material: Cold-Drawn, AISI 1040 steel Type of stress: Bending stress Forces:
, as reliability was not mentioned For size factor Using the property for circular section in rotating bending: For size range where D is in mm, , where D = 40mm as its the smallest diameter of the shaft For temperature factor :
B 0
-2
-6
0.504
A
0
B
0
The critical location occurs at point D, (the shoulder fillet) as this is where the bending moment is large, the diameter is small and the stress concentration exists. Determine the nominal bending stress at plane D.
Using figure 6-20 notch sensitivity chart for steel: For , an estimated value : under bending:
Using figure A-15-9 stress concentration factor At Therefore the fatigue factor of safety: , Fatigue factor of safety as From this and
, It is estimated that
For the equivalent fatigue stress corresponding to the applied loading Using Goodmans equation: Rearranging the equation: As
All calculations were taken to 4 decimal places to prevent error when rounding off. For all figures and tables mentioned, please refer to the appendix
Given:
Material: Cold-Drawn, AISI 1040 steel Type of stress: Axial loading Forces:
, as reliability was not mentioned For size factor , as the material is under axial loading For temperature factor :
10
Step 3: Fatigue factor of safety and check whether the infinite life is predicted
Using the formula where : and
Using figure 6-20 notch sensitivity chart for steel: For , an estimated value : for bar in tension or simple compression with a
Using figure A-15-1 stress concentration factor transverse hole: At Therefore the fatigue factor of safety: , Fatigue factor of safety as From this It is estimated that
11
For the equivalent fatigue stress corresponding to the applied loading Using Goodmans equation: Rearranging the equation: As
Rearranging Shigleys equation to get number of cycles (N): , therefore it takes 34041 cycles to fail. :
12
Appendix
Material property:
13
14
15