DT HSE Risk Register

Date: 8/3/2013
1 xxx 2

QFM-DT-042 Rev D01 dated 13-06-2013

Register Type:
3 4 5 6

DT / Dept:
7 8 9 10 11 (Base / Inherent Risk) / Impact Significance (without controls) 12 13

Project: FEED

FOR REPLACEMENT OF DIESEL ENGINE DRIVEN IAC PACKAGE

17 18 19 20 21 22 23 24 25 26 Residual Risk / Impact Significance (Post Additional Controls) Environment

14 15 16 Risk / Impact Significance (with Current Controls) Environment

Risk / Significance Zone

Risk / Significance Zone

Environment

Item No.

Unit / Area / Activity

Hazard / Aspect

Hazard / Aspect Description / Scenario

Consequence/ Impact (Result of failure)

Legal / QP Requirement

Current Controls (Physical / Admin)

Planned Additional Implementation Controls required Date

1. Construction HSE plan to include heat stress management plan as per QP procedures. 2. Construction HSE 8/22/2013 plan to include close monitoring of heat stress management by the EPIC contractor

Action Party

Review Date

32

Climate extremes

High temperature/ humidity

Possible heat stress to the construction workers leading to potential injury/ fatality during work at height

Blank

Construction HSE Plan/Restricted working hours during summer/Firstaid/ERP (Emergency Response Plan)

B4

Medium

EPE

B1

32

Climate extremes

High temperature/ humidity

Possible malfunction of equipment/ instrument due to hot and humid weather

Blank

Equipment / instruments are designed for the environmental conditions of the facility as per project specifications Shade provided for outside equipment / instruments Construction HSE Plan/PTW/First-aid/ERP (Emergency Response Plan) Pre-filters with alarms and trip for differential pressure are provided in design and are considered appropriate as the compressor is not on continuous duty. Equipment / instruments are designed for the environmental conditions of the facility as per project specifications. Equipment/ panels / instrument are designed as per IP 65 rating Lifting Plan/Construction HSE Plan/PTW/First-aid/ERP (Emergency Response Plan)

B2

Low

32

Climate extremes

Sand storm/ high winds

Possible injury/ fatality during work at height during high winds

Blank

B4

Medium

3. Construction HSE plan to include close monitoring of high 8/22/2013 wind hazards by the EPIC contractor

EPE

B1

32

Climate extremes

Sand storm/ high winds

Possible damage to the compressor due to dust ingress

Blank

B3

Medium

B1

32

Climate extremes

Sand storm/ high winds

32

Climate extremes

Sand storm/ high winds

Possible equipment / instrument malfunction due to dust ingress Possibility of dropped objects during lifting operations during high winds leading to possible personnel injury/ fatality or asset damage

Blank

B2

Low 4. Construction HSE plan to include close monitoring of lifting 8/22/2013 activities by the EPIC contractor. 5. Recommendations of geotechnical survey shall be 10/22/2013 considered in FEED design

Blank

B4

A0

B3

Medium

EPE

B1

32

Subsidence

Subsidence possibility

Possibility of damage to civil structures

Blank

Design is based on geotechnical survey

B3

Medium

EPE

B1

32

Geographical infrastructure

Possible escalation of Plant lay-out, pipeline routing, emergencies leading to area minimization possible injuries

Blank

Minimum safe distances as per QP fire and safety philosophy are considered in design Design is based on MoE requirements. Appropriate manual sampling provision is considered in design on stack.

B2

Low

32

Continuous plant discharges to air

Diesel engine driven compressor operation (not continuous operation)

Potential damage to environment

Blank

B1

Low

10

32

Waste disposal options

Improper handling of construction waste leading to environmental issues

Possible environmental issues

Blank

B2

Low

6. Ensure CEMP (Construction Environment Management Plan) is 8/22/2013 developed in-line with QP requirements

EPE

11

32

Waste disposal options

Waste generated during maintenance

Possible environmental issues

Blank

Existing QP waste management procedure/ facilities

B1

Low 7. Include the requirement to update the existing plant operating & 8/22/2013 control philosophy in view of this project in EPIC SOW.

12

32

Operations concept

Possible unavailability of Possible mal-operation updated operations philosophy leading to operational in context of additional supply disruption to NGL3 & 4

Blank

Project specific operational philosophy available.

B2

Low

EPE

Risk / Significance Zone

Low Blank Low Low Blank Low Low Blank Blank Blank Blank Blank

Reputation

Reputation

Reputation

People

People

People

Asset

Asset

Asset

Page 1 of 3

1 xxx

7 8 9 10 11 (Base / Inherent Risk) / Impact Significance (without controls)

12

13

14 15 16 Risk / Impact Significance (with Current Controls) Environment

17

18

19

20

21

22

23 24 25 26 Residual Risk / Impact Significance (Post Additional Controls) Environment

Risk / Significance Zone

Risk / Significance Zone

Environment

Item No.

Unit / Area / Activity

Hazard / Aspect

Hazard / Aspect Description / Scenario

Possible unavailability of updated maintenance philosophy in view of screw type compression and new lifting arrangements in this design

Consequence/ Impact (Result of failure)

Maintenance delays due to unavailability of updated maintenance philosophy

Legal / QP Requirement

Current Controls (Physical / Admin)

Planned Additional Implementation Controls required Date

8. Include the requirement to update the existing 8/22/2013 plant maintenance philosophy in view of this project in EPIC SOW. 9. Ensure that QP design specification ES-5-14-0121 for 10/22/2013 diesel engines are followed to address ignition sources in the FEED design.

Action Party

Review Date

13

32

Maintenance philosophy

Blank

B2

Low

EPE

14

32

Sources of ignition

Spark from diesel engine exhaust and static electricity.

Possible fire leading to personnel injuries and asset damage

Blank

Earthing/ bonding is considered for individual items in design.

B3

B3

Medium

EPE

B1

15

32

Equipment layout

Possible improper location of Compressor air intake

Possible flammable gas ingress in air intake system leading to operational disruption

Blank

Compressor air intake in located in safe area. Air intake flammable gas detection system will trip the compressor.

B2

Low

16

32

Tie-ins (shut down requirements)

Improper tie-in execution

Possible plant operational disruption and possible injury to personnel.

Blank

B3

B4

Medium

10. Ensure that tie-in philosophy / package 10/22/2013 is developed in consultation with QP.

EPE

B1

17

32

Interface shutdown/ blow down/ ESD

Interface requirement with F&G system

Possible wrong interfacing with the existing F&G system may lead to false activation of F&G system

Blank

B4

Medium

11. Ensure that QP approved interface method statement for F&G / ESD interface, is available 8/22/2013 prior to the interface activity. Include OEM involvement along with this requirement in EPIC SOW. 12. Ensure that QP approved method statements and JSAs are available prior to 8/22/2013 the excavation activity. Include this requirement in EPIC SOW.

EPE

B1

18

32

Possible presence of Excavation near underground services at existing cable trench proposed locations

Possible damage to the underground facilities

Blank

Design is based on underground facilities survey. PTW

B2

Low

EPE

19

32

Working hazards

Construction work in high noise Possible health impact on area construction workers Possible overlook on required HSE studies Possible injuries, asset damage due to unidentified hazards

Blank

Construction HSE Plan HAZID/ ENVID/ HAZOP/ SIL assessment are planned for FEED stage

B2

Low 13. Include the requirement of 8/22/2013 HAZID/ HAZOP studies in EPIC SOW 14. Ensure that H&ER is developed and updated during all phases of the project. 8/22/2013 Include this requirement in EPIC SOW. 15. Include in EPIC SOW to provide training to the operation and 8/22/2013 maintenance personnel in new compressor for this project. 7-4-13 (tentative date for EPIC Award)

20

32

Hazard studies

Blank

B3

B3

B3

Medium

EPE

B0

B0

B0

21

32

Hazards and effect register

Possible non-updated H&ER

Possible injuries, asset damage due to nonupdated H&ER

Blank

B3

B3

B3

Medium

EPE

B0

B0

B0

22

32

Training requirements

Possible mal-operation Possible lack of training in new leading to operational compressor to operation and disruption and possible maintenance staff injuries during maintenance

Blank

B2

B2

Low

EPE

23

32

Construction traffic

Generation of dust

Air pollution by dust, deposition of dust on the soil

QP Requirement (QP-STD-V-006, Section 7.6)

A0

High

Stop working activities during strong winds Cover waste loads on tracks Use adequate trucks for demolition waste transport

B2

Low

EPIC

Risk / Significance Zone

Blank Low Blank Low Low Blank Blank Low Low Blank Blank

Reputation

Reputation

Reputation

People

People

People

Asset

Asset

Asset

Page 2 of 3

1 xxx

7 8 9 10 11 (Base / Inherent Risk) / Impact Significance (without controls)

12

13

14 15 16 Risk / Impact Significance (with Current Controls) Environment

17

18

19

20

21

22

23 24 25 26 Residual Risk / Impact Significance (Post Additional Controls) Environment

Risk / Significance Zone

Risk / Significance Zone

Environment

Item No.

Unit / Area / Activity

Hazard / Aspect

Hazard / Aspect Description / Scenario

Consequence/ Impact (Result of failure)

Legal / QP Requirement

Current Controls (Physical / Admin)

Minimize duration of vehicles engine work during stay on the site Provide regular maintenance of the vehicles Use high-quality fuel Minimize duration of vehicles engine work during stay on the site Provide regular maintenance of the vehicles Use high-quality fuel Provide protective curtains around the existing compressor during dismantling Provide spraying of working site with water during foundation demolition

Planned Additional Implementation Controls required Date

Action Party

Review Date

24

32

Construction traffic

Combustion gases emission

Air pollution by combustion gases

Executive By-laws of Environment Protection Law Chapter TwoProtection of Air Environment from Pollution & Annex No. (3/first)

High

D1

Low

7-4-13 (tentative date for EPIC Award)

EPIC

25

32

Removal of existing mechanical Existing compressor and electrical equipment, Air pollution by dust dismantling demolition of existing foundations

QP-STD-V-006, Section 7.6

High

C2

Medium

7-4-13 (tentative date for EPIC Award)

EPIC

Risk / Significance Zone

Blank Blank

Reputation

Reputation

Reputation

People

People

People

Asset

Asset

Asset

Page 3 of 3