Engine & Turbine Management

SOLENOIDS
For Electronic Fuel Injection
Solenoids for injectors
Solenoids for high pressure pumps
Solenoids for gas valves
Solenoids for hydraulic valves
Features
High force in a compact unit
Short opening and closing times
Precise force adjustment
Robustness and durability
Diagnostic capability (BIP
detection)
Easy system integration
Round and rectangular (E-core)
versions available
SOLENOIDS
Solenoids are used on modern fuel injec-
tion pumps to vary the start and stop of the
injection cycle.
Common Rail injection systems are increas-
ingly used on diesel engines due to their
reduced fuel consumption, exhaust emis-
sions and noise. Solenoid actuation is es-
pecially qualied for Common Rail systems.
Electrical solenoid injectors have the dis-
tinction of very fast reponse times. They are
required for accurate control of injection
timing and fuel dosing into the combustion
chamber. The use of HEINZMANN solenoid
actuated injectors also enables the control
of pre-injection, main-injection and post-
injection.
Solenoids can also be used for precise
cylinder specic dosing of gas charge on
gas engines.
The pressure of fuel pumps can also be
controlled using solenoid-actuated ow
valves of high pressure pumps.
HEINZMANN solenoids are available in
various sizes and power ratings in order to
meet any customer requirement.
Solenoids for:
Injectors for engine power ratings from
50 kW to 3000 kW
High pressure pumps
Gas valves for engine power
ratings from 200 kW to 3000 kW
Special applications (robotics,
linking systems)

TECHNICAL DATA
Nominal voltage 90; (60); (42) and 24 V DC
Voltage range 60... 110 V DC and 16...33 V DC
Hold current 2 ..10 A
Current at life start max. 25 A
Permitted hydraulic normal 0.5 bar
pressure max. 8.0 bar
Operating temperature
range - 40 ... 130 C
Storage temperature - 40 ... 150 C
Operating stroke 0.25 mm
(optional for Gas valve 1 mm)
Remaining air gap 0.05 mm
Protection type IP 66 K
Contamination Resistant to contaminants present
in engine environment
Insulation resistance 10 MOhm at 500 V DC
Electric strength 2500 AC (50/60 Hz)
(only plug-and socket connector)
1. Control components for PNU, PPN and CR
injection systems for diesel engines:
Injectors
Plug-in pumps
High pressure pumps
2. Control components for gas engine dosing
system
Gas injectors
Gas valves
Applications
E-core solenoids
These rectangular solenoids have a characteristic
E-shaped core made from separate laminate
plates. Features of these solenoids are a very high
density of the magnetic eld and minimum loss of
Foucault current. E-core solenoids are available in
a variety of sizes.
Round solenoids
These pot solenoids have a closed, circular shape
and ensure easy assembly. HEINZMANN round
solenoids are available in a variety of sizes with
solid or laminated cores.
3. Hydraulic valves
On-off valves
Proportional valves
4. Special applications (robotics, linking
systems)
Solenoid RM 01
Dimensions 18 mm x 16 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 20 A
Hold current 10 A
Current rise time
0.25 ms
Magnetic force at life
start 100 N
Applications
Diesel injectors
Solenoid RM 02
Dimensions 19 mm x 20 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 20 A
Hold current 10 A
Current rise time
0.25 ms
Magnetic force at life
start 115 N
Applications
Diesel injectors
Solenoid RM 03
Dimensions 25 mm x 45 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 8 A
Hold current 2 A
Current rise time
0.15 ms
Magnetic force at life
start 200 N
Applications
Diesel injectors
ROUND
SOLENOIDS
Solenoid
RM 04-S1
Dimensions 30 mm x 30 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 20 A
Hold current 5 A
Current rise time
0.25 ms
Magnetic force at life
start 250 N
Applications
Injectors for diesel and gas engines
Solenoid RM 05
Dimensions 38 mm x 45 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 5 A
Hold current 3 A
Current rise time
0.25 ms
Magnetic force at life
start 350 N
Applications
High pressure pumps
Solenoid RM 06
Dimensions 20 mm x 41 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 27 A
Hold current 10 A
Current rise time
0.25 ms
Magnetic force at life
start 100 N
Applications
Diesel injectors
Solenoid RM 07
Dimensions 71 mm x 40 mm
Control stroke 1.1 mm
Air gap 0.05 mm
Start current 15 A
Hold current 1 A
Current rise time
2.5 ms
Magnetic force at life
start 650 N
Applications
Gas valves
Solenoid RM 08
Dimensions 41 mm x 22 mm
Control stroke 0.40 mm
Air gap 0.05 mm
Start current 27 A
Hold current 10 A
Current rise time
0.25 ms
Magnetic force at life
start 450 N
Applications
Diesel injectors
High pressure pumps
Solenoid RM 09
Dimensions 13.5 mm x 18 mm
Control stroke 0.15 mm
Air gap 0.05 mm
Start current 27 A
Hold current 5 A
Current rise time
0.25 ms
Magnetic force at life
start 50 N
Applications
Diesel injectors
Solenoid RM 10
Dimensions 19 mm x 15 mm
Control stroke 0.35 mm
Air gap 0.05 mm
Start current 12 A
Hold current 3 A
Current rise time
0.20 ms
Magnetic force at life
start 100 N
Applications
Gas valves
Diesel injectors
Dosing valves
E-CORE
SOLENOIDS
Solenoid SM 03
Dimensions (l/w/h) 58 x 42 x 48 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 25 A
Hold current 10 A
Current rise time
0.20 ms
Magnetic force at life
start 300 N
Applications
Diesel injectors
Single cylinder high pressure pumps
Solenoid SM 04
Dimensions 38 x 46 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 25 A
Hold current 10 A
Current rise time
0.20 ms
Magnetic force at life
start 300 N
Applications
Diesel injectors
Single cylinder high pressure pumps
Solenoid
SM 04-S1
Dimensions 40.5 x 42 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 25 A
Hold current 10 A
Current rise time
0.4 ms
Magnetic force at life
start 300 N
Applications
Diesel injectors
Single cylinder high pressure pumps
Solenoid SM 05
Dimensions 38 x 59 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 25 A
Hold current 10 A
Current rise time
0.4 ms
Magnetic force at life
start 300 N
Applications
Robotics
Actuating systems
Hydraulic valves
Solenoid SM 06
Dimensions 46 x 51 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 25 A
Hold current 10 A
Current rise time
0.4 ms
Magnetic force at life
start 350 N
Applications
Diesel injectors
Single cylinder high pressure pumps
Solenoid SM 07
Dimensions (l/w/h) 44 x 48 x 56 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 25 A
Hold current 10 A
Current rise time
0.4 ms
Magnetic force at life
start 350 N
Applications
Diesel injectors
Single cylinder high pressure pumps
Solenoid SM 08
Dimensions 38 x 42 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 25 A
Hold current 10 A
Current rise time
0.4 ms
Magnetic force at life
start 300 N
Applications
Diesel injectors
Single cylinder high pressure pumps
Solenoid SM 09
Dimensions (l/w/h) 63 x 59 x 48 mm
Control stroke 0.40 mm
Air gap 0.05 mm
Start current 25 A
Hold current 10 A
Current rise time
0.4 ms
Magnetic force at life
start 800 N
Applications
Single cylinder high pressure pumps
Gas valves
Solenoid SM 10

Dimensions (l/w/h) 42 x 45 x 47 mm
Control stroke 0.20 mm
Air gap 0.05 mm
Start current 25 A
Hold current 10 A
Current rise time
0.4 ms
Magnetic force at life
start 300 N
Applications
Diesel injectors
Single cylinder high pressure pumps
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Quality & Precision since 1897
Head Ofce:
Heinzmann GmbH & Co. KG
Am Haselbach 1
D-79677 Schnau/Germany
Phone: +49 7673 8208 - 0
Fax: +49 7673 8208 188
Email: info@heinzmann.de
Selection of HEINZMANN products
Wide range of digital and analogue control units
Different sizes of electrical actuators for 1 Nm up to 500 Nm
Electronic fuel control system (EFI) - control units from 4 cyl. up to 20 cyl. engines
Range of analogue and digital generator management units
Gas engine management
Common rail systems
Sensors & solenoids
Digital control systems for gas turbines
Hydraulic governors & actuators
Electric components of hybrid drive systems