VAV/2/2012

Certifcate Number 1401

Calibration Curves Verifed By Datuk Ir. Prof. Dr Ow Chee Sheng
Calibration Curves Verifed By Ir. Yim Hon Wa
Wind Tunnel In Accordance to AMCA-210 Standard
Customizable Inlet and Outlet Spigots Sizes
, ,
,
VAV
TERMINAL UNITS
Room Temperatue Control
In VAV systems, room temperature is the primary controlled variable. Output signal from the room temperature controller is fed
to the control circuit which in turn alters the required setpoint fowrate value of the supply air fow rate. Maintaining/changing
room temperature takes the form of controlling the miniumum and maximum fowrate limits of supply air to the occupied zone.
Upstream Flow Rate Measurement
The airfow sensor grid comes with 10 individual traverse lines (Front & Back) connecting to a centeral averaging chamber to
give a more accurate reading. Each traverse line consist of 3 pressure sensing ports (totalling 30 pressure sensing ports for each
unit) located at strategic locations (in accordance to Log-Tchebychef rule) to factor in the usual non-uniform airfow profle.
With these key features, the sensor delivers the accurate pressure diferential readings (velocity pressure) for supply airfow
control purposes.
Function Description
VAV Terminal Units
VAV 20 Series - Pressure Independent VAV
Air Fow Volume Control
Supply airfow volume varies with the changing system pressure, which pose a problem to pressure dependent VAV terminal
units. Therefore in order to remove the dependence on system pressure, required control process is needed to maintain the
much needed supply airfow volume, ie. measure - compare - maintain.
Pressure diferential measurement taken is converted into an electrical signal, which is interpreted as the actual airfow value
fowing through the unit. The controller compares the actual value with the setpoint value and alters the positioning of the
damper blade with reference to the value diference.
Legend
1. Flow sensing grid
2. Central averaging chamber
3. Damper blade
4. Damper actuator
5. Fowrate controller
6. Room temperature controller
*Base Terminal Unit (Cooling)
Legend
1. Flow sensing grid
2. Central averaging chamber
3. Damper blade
4. Damper actuator
5. Fowrate controller
6. Room temperature controller
7. Heating Elements
System Illustrations
SUPPLY AIR
1
OUTLETS
2
4
5
6
3
SUPPLY AIR
1
INDUCED AIR
OUTLETS FAN
2
4
5
6
7
3
Control Signal to supply air fow rate controller
Vmin
Supply Air
Vmax
F
l
o
w

r
a
t
e
Vmin max
Supply Air
Induced Air
Vconst
F
l
o
w

R
a
t
e
Control Signal to supply air fow rate controller
*Modifcations available:
1) Induction chamber
2) Fan (Series/parrallel)
3) Heating elements
Features
. Capacities ranging from 40 - 13,600 CMH in
7 standard sizes
. Customizable sizes available
. Available with pneumatic or direct digital
controls
. Pressure independent operation
. Can be used for VAV or constant volume
applications
. Factory calibrated to job requirements
. Full range of accessories available (ie. heating
coils, attenuators, access doors, etc)
Base Unit Constructional Materials
. Damper casing: 0.7 mm thk GI metal
. Modulating blade: 1.0 mm thk GI metal
glass with matt black facing protection
. Shaft: 12.0 mm thk GI round shaft
. Leakage seals: Anti-leakage rubber seals
. VAV actuator controller: Belimo (Other brands avaliable)
Features . Constructional Materials
VAV Terminal Units
VAV 20 Series - Pressure Independent VAV
Dimensional Data
Base VAV Terminal Unit
Order
Size(inch)
A
(mm)
B
(mm)
C
(mm)
6.0 310 210 500
8.0 310 255 500
10.0 360 320 500
12.0 410 385 500
D
(mm)
152
203
254
305
E
(mm)
100
100
100
100
F
(mm)
210
210
210
210
G
(mm)
310
310
310
310
14.0 510 445 1000
16.0 615 455 1000
356
406
100
100
210
210
310
310
24.0 x 16.0 975 610 1000 609 x 406 100 210 310
F B
A
E
D
C
G
Order
Size(inch)
A
(mm)
B
(mm)
C
(mm)
6.0 310 210 152
8.0 310 255 152
10.0 360 320 152
12.0 410 385 152
D
(mm)
700
700
700
700
14.0 510 445 152
16.0 615 455 152
700
700
24.0 x 16.0 975 610 152 700
Accessories
VAV Terminal Units
VAV 20 Series - Pressure Independent VAV
Electric Duct Heater
A D C
B
Order
Size(inch)
A
(mm)
B
(mm)
6.0 310 210
8.0 310 255
10.0 360 320
12.0 410 385
C
(mm)
914
914
914
914
14.0 510 445
16.0 615 455
914
914
24.0 x 16.0 975 610 914
Attenuator Section
A C
B
Order
Size(inch)
A
(mm)
B
(mm)
C
(mm)
6.0 310 210 152
8.0 310 255 203
10.0 360 320 254
12.0 410 385 305
14.0 510 445 355
16.0 615 455 406
Round Discharge Collar
A 102 84
B C
Non-Std
Arrange-
ments
A B C D E F G H I
J K L M N O P Q Z
Accessories
VAV Terminal Units
VAV 20 Series - Pressure Independent VAV
MOA Attenuator Section
* All outlets c/w manual dampers
A 84 C
B
Order
Size(inch)
A
(mm)
B
(mm)
6.0 310 210
8.0 310 255
10.0 360 320
12.0 410 385
C
(mm)
914
914
914
914
14.0 510 445
16.0 615 455
914
914
Outlet
(mm)
152
203
254
305
406
406
1) Select unit inlet size based on control and acoustic parameters
2) Select control type:
i) Standalone
ii) BACNet
iii) LONWorks
3) Select accessories (Multi-Outlet Adaptor, Attenauator) as required
4) Select reheat coil, fan (if required)
5) Select control sequence based on system design
Product Selection Checklist
Air Volume Ranges
VAV Terminal Units
VAV 20 Series - Pressure Independent VAV
Order Size(inch)
Air Volume Range (Min-Max)
6.0 28 - 262
8.0 47 - 465
10.0 68 - 680
12.0 97- 965
l/s
14.0 139 - 1386
16.0 178 - 1755
59 - 555
100 - 985
144- 1441
205 - 2044
cfm
294 - 2935
376 - 3717
100 - 945
170 -1675
245 - 2450
cmh
350 - 3475
500 - 4990
640 - 6320
Selection Guide
Discharge Sound - Base Terminal Unit
Radiated Sound - Base Terminal Un
SUPPLY AIR
OUTLETS
SUPPLY AIR
OUTLETS
Performance Data. Discharge. Radiated
VAV Terminal Units
VAV 20 Series - Pressure Independent VAV
43 43 42 39 37 32 40
54 54 53 49 48 43 50
60 60 59 55 54 49 58
64 54 53 59 58 53 60
- - - - - - -
- - - - - - -
- - - - - - -
32 28 27 23 24 25 30
Volume
Flowrate
(CFM)
Ps (min)
51 - - - - - - -
Discharge
Sound Level
Octave Band Cenre
Frequency
N
R
204
357
505
25 26 26 25 24 20 28
40 40 40 37 36 31 35
51 52 51 48 47 43 50
- - - - - - -
- - - - - - -
28 24 24 21 23 21 25
39 35 36 33 34 29 35
- - - - - - -
- - - - - - -
- - - - - - -
30 26 24 21 22 24 30
40 40 40 37 36 31 39
52 52 52 49 48 43 50
57 57 57 54 53 48 53
61 61 61 58 67 52 59
32 28 29 26 27 22 29
39 39 39 36 38 32 40
46 42 43 40 41 36 42
50 46 47 44 45 40 45
- - - - - - -
31 26 25 21 - 21 25
36 31 30 26 24 25 30
40 35 34 30 28 30 35
1
2
5
2
5
0
5
0
0
1
0
0
0
2
0
0
0
4
0
0
0
Radiated Sound Level
(Single Insulation)
Octave Band Cenre
Frequency
N
R
1
2
5
2
5
0
5
0
0
1
0
0
0
2
0
0
0
4
0
0
0
Radiated Sound Level
(Double Insulation)
Octave Band Cenre
Frequency
N
R
1
2
5
2
5
0
5
0
0
1
0
0
0
2
0
0
0
4
0
0
0
200 Pa
Discharge
Sound Level
Octave Band Cenre
Frequency
N
R
1
2
5
2
5
0
5
0
0
1
0
0
0
2
0
0
0
4
0
0
0
Radiated Sound Level
(Single Insulation)
Octave Band Cenre
Frequency
N
R
1
2
5
2
5
0
5
0
0
1
0
0
0
2
0
0
0
4
0
0
0
Radiated Sound Level
(Double Insulation)
Octave Band Cenre
Frequency
N
R
1
2
5
2
5
0
5
0
0
1
0
0
0
2
0
0
0
4
0
0
0
S
i
z
e
6.0
83
332
- - - - - - -
- - - - - - -
30 26 26 24 25 - 29
40 36 36 34 35 30 35
- - - - - - -
28 28 27 23 22 20 25
44 44 43 39 39 33 41
54 54 53 49 48 43 48
8.0
- - - - - - -
33 29 29 24 - 23 22
39 35 35 30 27 29 35
43 39 39 34 31 32 38
32 27 28 25 26 21 30
42 38 38 36 37 32 38
48 43 44 41 42 37 42
51 47 47 45 46 42 48
46 45 42 39 36 31 40
58 57 54 50 47 43 50
64 53 60 56 54 49 56
68 67 64 60 58 53 62
- - - - - - -
- - - - - - -
23 20 20 - - - 20
33 31 31 25 26 28 30
- - - - - - -
30 29 27 23 22 20 25
45 45 43 41 37 32 40
56 56 54 50 48 44 40
- - - - - - -
- - - - - - -
30 25 25 23 24 - 28
41 36 36 35 38 31 40
- - - - - - -
- - - - - - -
22 20 20 21 23 - 20
33 30 30 24 26 27 32
45 44 43 39 37 32 40
56 55 53 50 48 43 50
62 61 59 56 54 49 58
66 65 53 60 58 53 60
32 27 27 26 26 22 29
43 38 38 36 37 32 38
48 43 43 42 43 38 46
52 47 47 45 46 41 50
22 - - - - - -
33 29 29 24 21 21 22
39 35 35 30 27 29 30
43 39 39 34 31 33 33
10.0
- - - - - - -
- - - - - - -
29 23 23 22 22 20 27
40 34 35 33 33 29 45
- - - - - - -
32 29 26 22 22 20 25
47 46 43 39 37 32 40
57 56 53 49 48 42 50
12.0
22 - - - - - -
34 31 31 25 23 24 30
40 37 37 31 29 30 36
44 41 41 35 33 34 40
32 26 26 25 25 21 30
43 38 38 36 37 32 36
49 43 43 42 42 38 45
52 47 47 46 46 42 50
48 47 45 39 36 31 42
60 59 55 51 48 43 52
56 65 61 57 54 49 57
69 58 64 61 57 52 61
- - - - - - -
- - - - - - -
- 21 - - - - -
32 29 29 23 24 25 30
- - - - - - -
28 26 21 20 21 - 22
47 45 42 38 36 31 38
56 54 51 47 45 40 50
- - - - - - -
- - - - - - -
22 22 21 21 - - 25
38 32 32 31 31 27 32
- - - - - - -
- - - - - - -
- 22 - - - - -
31 28 28 22 24 25 30
57 56 53 49 46 41 48
59 58 55 51 48 43 50
65 64 61 57 54 49 57
68 67 64 60 57 52 60
42 36 36 35 35 31 35
44 38 38 37 37 33 38
49 43 43 42 42 38 42
52 46 46 45 45 41 48
33 30 30 24 21 20 28
35 32 32 26 23 22 30
41 38 38 32 29 30 35
44 41 41 35 32 33 38
14.0
- - - - - - -
- - - - - - -
27 21 21 21 - - 20
38 32 32 31 31 27 33
- - - - - - -
31 29 23 - - - 20
47 45 41 37 34 29 40
57 55 51 47 44 40 50
16.0
22 21 21 - - - 19
35 33 33 27 24 25 30
41 39 39 33 30 31 38
44 42 42 36 33 24 40
32 26 26 25 25 21 29
44 38 38 37 37 33 38
49 43 43 42 42 38 42
52 46 46 45 45 41 50
581
826
132
528
924
1320
206
826
826
314
1445
1008
1764
2520
1257
2200
3143
2065
53 52 51 48 47 42 51
58 57 56 53 52 47 53
69 69 68 65 63 59 65
74 73 72 69 68 63 70
27 23 22 - - - -
32 28 27 23 - - 20
33 30 28 24 - - 22
37 34 32 28 24 23 30
Volume
Flowrate
CFM
46 45 46 43 42 37 42
Discharge
Sound Level
Octave Band Cenre
Frequency
N
R
58 58 58 55 54 49 55
64 64 64 61 60 55 62
68 68 68 65 64 59 65
37 33 33 30 32 26 35
48 44 45 42 43 38 42
54 50 50 47 49 43 48
57 54 54 51 53 47 57
25 20 - - - - -
37 32 31 27 23 25 27
43 38 37 33 29 31 38
47 42 41 37 33 35 40
50 50 50 47 46 41 58
61 62 62 58 57 53 60
67 58 67 64 63 59 65
71 72 80 68 67 63 68
40 37 37 34 36 30 36
48 44 45 42 43 38 40
57 54 54 51 53 47 55
61 57 58 55 56 51 57
28 24 22 - - - -
40 36 34 31 25 27 22
46 42 40 37 31 33 40
50 46 44 41 35 37 42
1
2
5
2
5
0
5
0
0
1
0
0
0
2
0
0
0
4
0
0
0
Radiated Sound Level
(Single Insulation)
Octave Band Cenre
Frequency
N
R
1
2
5
2
5
0
5
0
0
1
0
0
0
2
0
0
0
4
0
0
0
Radiated Sound Level
(Double Insulation)
Octave Band Cenre
Frequency
N
R
1
2
5
2
5
0
5
0
0
1
0
0
0
2
0
0
0
4
0
0
0
600 Pa 400 Pa
Discharge
Sound Level
Octave Band Cenre
Frequency
N
R
1
2
5
2
5
0
5
0
0
1
0
0
0
2
0
0
0
4
0
0
0
Radiated Sound Level
(Single Insulation)
Octave Band Cenre
Frequency
N
R
1
2
5
2
5
0
5
0
0
1
0
0
0
2
0
0
0
4
0
0
0
Radiated Sound Level
(Double Insulation)
Octave Band Cenre
Frequency
N
R
1
2
5
2
5
0
5
0
0
1
0
0
0
2
0
0
0
4
0
0
0
S
i
z
e
6.0
38 34 34 32 33 28 35
43 38 39 36 37 32 38
44 40 39 35 30 32 40
48 44 43 39 34 36 43
49 49 48 45 43 38 42
54 54 53 49 48 43 51
54 50 50 48 49 44 55
58 54 54 52 53 48 58
8.0
31 27 26 21 - - 21
36 31 31 26 21 22 28
47 43 43 38 32 34 38
51 47 47 42 37 38 42
42 38 38 36 37 32 38
47 42 43 40 41 36 43
58 54 54 52 53 48 54
62 57 58 56 56 52 56
55 55 52 48 46 41 50
68 67 64 60 58 53 60
74 72 70 66 64 59 70
78 77 74 70 68 63 73
27 23 23 - - - -
40 37 32 31 27 28 31
46 43 43 37 33 34 39
50 47 47 41 37 38 42
51 50 49 45 43 38 48
62 60 59 56 54 49 53
68 67 65 62 60 55 60
72 71 69 66 64 59 67
39 34 34 32 33 28 33
49 44 45 43 43 39 42
55 50 50 48 49 44 50
59 54 54 52 53 48 56
28 24 24 - - - 20
39 35 35 30 25 27 30
45 41 41 36 31 33 33
49 45 45 40 35 37 40
50 54 52 49 47 42 50
56 65 63 59 58 53 58
72 71 69 65 64 64 67
76 75 73 69 68 63 70
43 38 38 36 37 32 36
53 48 48 47 47 43 50
59 54 54 52 53 48 54
62 57 58 56 56 52 58
32 28 28 22 - - 25
43 39 39 33 28 29 30
49 45 45 39 34 35 40
53 49 49 43 38 39 48
10.0
38 33 33 32 32 28 32
50 44 44 43 43 39 43
55 50 50 49 49 45 50
59 54 54 52 53 48 56
52 51 48 45 42 37 41
64 63 60 56 54 49 58
70 69 66 62 59 55 65
74 73 70 66 64 59 68
12.0
32 29 29 23 - - 24
44 41 41 35 29 30 36
50 46 46 41 35 36 41
54 51 51 45 39 40 48
42 37 37 35 36 31 39
54 48 48 47 47 43 50
59 54 54 52 53 48 56
63 57 58 56 56 52 59
58 56 53 49 46 41 58
70 68 64 60 58 53 60
76 74 70 67 64 59 68
79 77 73 69 67 62 70
29 27 27 21 - - 22
41 39 39 33 28 29 31
47 45 45 39 34 35 44
50 48 48 42 37 38 46
63 62 59 55 52 47 56
65 64 51 57 54 49 58
71 70 69 63 59 55 66
74 73 70 68 63 58 70
48 42 42 41 41 37 42
50 44 44 43 43 39 46
56 50 50 49 49 45 52
58 53 53 52 52 48 55
39 36 36 30 25 26 30
41 38 38 32 27 28 32
47 44 44 38 33 34 40
50 47 47 41 36 37 43
67 65 62 58 58 51 60
69 67 54 60 58 53 65
75 73 60 66 64 59 67
78 76 73 69 67 62 70
52 46 46 46 45 41 46
54 48 48 47 47 43 49
58 54 54 53 53 49 54
62 56 56 56 55 52 56
42 39 39 33 28 29 32
44 41 41 35 30 31 39
50 47 47 41 35 37 44
53 50 50 44 39 40 48
14.0
39 33 33 32 32 28 34
50 44 44 44 43 40 43
56 50 50 49 49 45 53
59 53 52 52 52 48 54
54 53 49 45 42 37 43
66 65 61 57 54 49 58
72 71 67 63 60 55 66
75 74 70 66 64 59 69
16.0
33 30 30 24 - - 22
45 42 42 36 30 31 34
51 48 48 44 36 37 44
54 51 51 45 39 40 48
43 37 36 36 36 32 36
54 48 48 47 47 43 47
60 54 54 53 53 49 55
63 56 56 56 55 52 57
51
204
357
505
83
332
581
826
132
528
924
1320
206
826
826
314
1445
1008
1764
2520
1257
2200
3143
2065
Standard Electric Reheat Coil Selection
Recommended Installation Method
VAV Terminal Units
VAV 20 Series - Pressure Independent VAV
Order Size(inch)
Airfow Range
6.0
8.0
10.0
12.0
Stages
14.0
16.0
100 - 945
170 -1675
245 - 2450
cmh
350 - 3475
500 - 4990
640 - 6320
1 , 2
1 , 2 , 3
1 , 2 , 3
1 , 2 , 3
1 , 2 , 3
1 , 2 , 3
120V
1 Phase
Allowable Maximum kW
5.0
5.5
5.5
5.5
5.5
5.5
240V
6.0
9.5
11.5
11.5
11.5
11.5
277V
6.0
11.0
13.0
13.0
13.0
13.0
208V
3 Phase
6.0
11.0
17.0
17.0
17.0
17.0
415V
6.0
11.0
17.0
30.0
34.5
34.5
600V
6.0
11.0
17.0
30.0
49.5
49.5
Installation Instructions:
1. The VAV terminals shall be installed at least two support brackets (One for the base unit , the other for accessories if any).
Each of these brackets shall be fxed with two threaded rods to the ceiling slabs above.
2. Recommended entry fow conditions as followed:
i) min 5D from main duct
ii) min 1D radius from secondary duct
3. Additional volume control dampers before the inlet are required/recommended.
4. All connections shall be thermally isolated.
5. Pressure sensing tubes of the fow sensor shall not be kinkedor otherwise obstructed by the external duct insulation.
min. 5D
Main Duct
Secondary Duct
min. 1D
VAV Terminal Units
VAV 20 Series - Pressure Independent VAV
General
a. Variable Air Volume (VAV) terminals units shall be factory assembled, consisting of a sound reducing air chamber, round
inlet spigot, tight seal damper blade, and rectangular outlet for duct connection. VAV boxes shall be provided for areas as
indicated on the drawings and equipment schedule.
b. VAV boxes shall be rectangular or circular type, DDC (Direct Digitial Conrol) controlled pressure inependent designed for
c. VAV boxes shall be supplied complete with controllers, actuators and sensors by the VAV manufacturer to ensure single
source responsibility for the unit performance. VAV terminal units shall be LON, BACnet or standalone compatible.
controller and actuator, if not originally maufacturer by the VAV manufacturer shall be product of a single manufacturer
e. VAV units and wind tunnel performance data submitted shall be tested in accordance to ISO130-2008, ISO120-1999 or
equivalent. The manufacturers wind tunnel laboratory shall be available for viewing by relevant bodies upon request.
f. Factory calibration of VAV units to be done by manufacturer before delivering. The warranty of the complete unit including
the controls shall be the sole responsibility of the supplier.
Construction
a. VAV terminal units shall be supploed in 7 nominal sizes (6.0 , 8.0, 10.0 , 12.0 , 14.0 , 16.0 , 24.0 x 16.0). VAV manufacturer
b. Multi-outlet arrangements of A-Z shall be available upon customer request. The unit shall have proper opening with collar
upon customer request. Stainless steel construction shal be available upon customer request.
c. VAV casing shall be air-tight construction made of galvanized steel not less than 22 gauge (0.7 mm) with interal insulation of
at least 25 mm thickness.
d. Damper balde shall be of no less than 1.6 mm thickness (double skin), with periperal tear resistant Neoprence lip seal to
ensure minimum leakageat a closed position. Damper shaft shall have damper position indicator to indicate the blades
current position. All control components shall be mounted inside a protective metal shroud attached to the VAV unit.
f. Access door shall be provided upon customer request. Access door shall be insulation to ensure minimum air leakage during
operation.
be arranged to ensure a true average measurement signal. Factory performance test shall be submitted to verify the
DDC Controller
a. The DDC controller shall be fully functional and shall be of the type that operates on open system concept (such as Lonworks
for ready interfacing and freely intergrating with the buildings Lon based Building Automation Syste BAS), without any. The
controller shall be capable of stand-alone and networking operation.
b. The integral damper actuator shall be minimm 5Nm torque, over the shaft mounting type. Stroke shall be fully adjustable from
0-94 Deg rotation with visible position indicator.
c. Integral transformer shall be provided for each VAV units to provide power supply for the controller.
Technical Specifcations
VAV Terminal Units
VAV 20 Series - Pressure Independent VAV
Performance
a. The static pressure drop across the VAV terminal units at maximum catalogue airfow shall not exceed 70 Pa. The
throttling range shall be from 100-10%.
b. Airfow sensors shall be capable of amplifying the velocity signal by at least 2.2 times to improve reading accuracy at low
air velocity.
c. Air leakage through the damper shal be within 2% tolerance at an inlet static pressure of 750 Pa of nomial air fow.
d. Independent of inlet pressure variations, VAV units shall modulate the delivered air volume between the specifed
maximum and minimum air volume with accuracy of the fow performance within +/- 5% tolernace even with irregular
duct approach.
e. The noise level in the air-conditioned areas shall not exceed that as specifed.