Excavation

1 15m Dia Caisson

D
A
V
V

(15+0.5+0.5+0.05+0.05)
16.1
H
203.5831 m2
2035.831 m3
(one)
4071.661 m3
(two)

2 20m Dia Caisson

D
A
V

(20+0.5+0.5+0.05+0.05)
21.1
H
349.6671 m2
5245.007 m3

Formwork
1 15m Dia Caisson
P=2PiR
P Int
P ext
A
A

D1
D2
47.12389
50.26548
97.38937 m2
194.7787 m2

2 20m Dia Caisson

P=2PiR
P Int
P ext
A
Concrete
1 15m Dia Caisson
D1
D2
Vol 1
Vol 2
Vol

10 m

15 m

15 m
16 m

1m

20 m
21 m

1m

(one)
(two)

D1
D2
62.83185
65.97345
128.8053 m2

H
15 m
16 m

A1
A2

9.5 m
(exclude cutting edge)
176.7146
201.0619

1678.789
1910.088
231.2998 m3

Cutting edge
A1
A2
Vol 1
Vol 2

D
m2
m2
m3
m3

203.5831
201.0619
1.260564
6.086836

Total Vol
Total Vol

238.6472 m3
477.2943 m3

16.1 m

(one)
(two)

0.5 m

2 20m Dia Caisson

D1
D2

H
20 m
21 m

Vol 1
Vol 2
Vol

4555.309
5022.229
466.9192 m3

Cutting edge
A1
A2
Vol 1
Vol 2

349.6671
346.3606
1.653263
8.050331

Total Vol

476.6228 m3

Crush rock
1 15m Dia Caisson
A1
V1

A1
A2

D
m2
m2
m3
m3

21.1 m

Height
176.7146 m2
176.7146 m3
24.34734 m2
6.086836 m3

Total Vol
Total Vol

182.8014 m3
365.6028 m3

(one)
(two)

Height
314.1593 m2
314.1593 m3

A2 Tri
V2 Tri

32.20132 m2
8.050331 m3

Total Vol

322.2096 m3

Reinforcement
1 15m Dia Caisson
Horizontal
Dia
Wal thick
D
P
Max 12m rebar
12-0.85-0.85=

15
0.5
15.5
48.69469

0.5 m

1m

A2 Tri
V2 Tri

2 20m Dia Caisson

A1
V1

14.5 m
(exclude cutting edge)
314.1593
346.3606

0.5 m

1m

m
m
m
m

0.5 m

Weight

12 m
10.3 m

3.64 kg/m

No of 12m length steel

No of circle

4.727639 =

10m/0.5m =

Total length
Total weight

20 +1 =

1260 m
4586.4 kg

Vertical
Height
Circumference

10 m
48.69469 m

No of circle

97.38937 =

21

4.5864 t

98

this we only need 1 @12m steel rebar because total length only 10m
Total length
Total weight

1176 m
4280.64 kg

4.28064 t

Total Weight for both hori and vert rebars for one caisson
Total Weight for both hori and vert rebars for two caisson
2 20m Dia Caisson
Horizontal
Dia
Wal thick
D
P

20
0.5
20.5
64.40265

Max 12m rebar

12-0.85-0.85=
No of 12m length steel
No of circle

m
m
m
m

Weight

3.64 kg/m

12 m
10.3 m
6.252684 =
15m/0.5m =

6 @ 12m rebars
1 @ 2.6m (1/3 @ 12m) = 4m
Total length
Total weight

8.86704 t
17.73408 t

6 @12m
30 +1 =

12 m
4m
2356 m
8575.84 kg

Vertical
Height
Circumference

15 m
64.40265 m

No of circle

128.8053 =

8.57584 t

129

31

12m - 0.85m = 11.15m

1 @ 12m (11.15m)
1 @ 4m (3.85m) (1/3)
3.85 - 0.85 =
11.15m/3m =
Total length
Total weight

12 m
4m
3m
3.7

2064 m
7512.96 kg

7.51296 t

Total Weight for both hori and vert rebars for one caisson
Install cutting edge
1 15m Dia Caisson
P = 2Pi R
P = 2Pi R
No. Of 4m steel

2 20m Dia Caisson

P = 2Pi R
P = 2Pi R
No. Of 4m steel

R = 16/2
50.26548 m
12.56637

8.00

=
=

R = 21/2
65.97345 m
16.49336

16.0888 t

13 (one)
26 (two)

10.50

17

Description
1
2
3
4
5
6

Excavation (common material)

Reinforcing steel
Formwork (walls)
Concrete (supply & place)
Graded crushed rock (base of caisson)
Install Cutting Edges (Principal supply)

Unit
m3
t
m2
m3
m3
joints

Caisson A
Caisson B
(for 2 off)
4071.7
5245.0
17.7
16.1
194.8
128.8
477.3
476.6
365.6
322.2
26
17

Description
1
2
3
4
5
6
7
8

Minimum number of pours required

Excavation (time per lift)
Rebar (time per lift)
Formwork (time per lift)
Concrete (time per lift)
Minimum (time per lift)
Total manhours
Total crane hours

Caisson A
(for 2 Off)
20.00
21.72
17.73
3.90
47.73
91.07
11988.53
1249.92

Sum of
Caisson B Production Rates
(2A +B)
15.00
35.00
37.30
59.01
21.45
39.19
3.43
7.33
63.55
111.28
125.73
216.81
11986.78
23975.31
1342.49
2592.41

HES 5175 Cost Engineering

Assignment 5 - Caisson Example

12/30/2013

PART 1 - Quantity Takeoff

1. Bill of Quantities:

Description

Caisson A
(for 2 off)

Caisson B

4072
18

5245
16

193

129

456

459

m
joints

825
26

1571
17

Caisson A
(for 2 off)
24
22
18
4
48
83
12323
1284

Caisson B
32
37
21
3
64
112
12209
1352

Unit

1 Excavation (common material)

2 Reinforcing steel

m
t

3 Formwork (walls)

4 Concrete (supply & place)

5 Graded crushed rock (base of caisson)
6 Install Cutting Edges (Principal supply)

PART 2 - Production Rates

1
2
3
4
5
6
7
8

Description
Minimum number of pours required
Excavation (time per lift)
Rebar (time per lift)
Formwork (time per lift)
Concrete (time per lift)
Minimum (time per lift)
Total manhours
Total crane hours

Suman SAHA (6726143)

Page 2/2

Sum of Production
Rates (2A +B)
56
37
39
7
111
195
24531
2636

Summary

HES5175 Cost Engineering

3. Production Rate Take-off Sheet

12/30/2013

Caisson A
Description
Excavation (Common material)
FEL for handling/spreading
spoil
Hand trimming floor
Formwork
Concrete placing
Rebar
Assembling & welding
Crushed rock
TOTAL

Qty
Unit Rate Hours
Foreman
4071.7 m3
15 271.4 81.4 30%
4071.7 m3
25 162.9 16.3 10%
201.06
193.21
455.53
17.734
26
824.69

m2
m2
m3
t
join
m3

5
2.5
2
20
20
50

40.2
77.3
911.1
354.7
520.0
16.5

20.1 50%
30.9 40%
911.1 100%
177.3 50%
1.6

10%

Crane
Operator
Labourers
271.4 100%
2 542.9

FEL
Operator

Spotter Welders

162.9 100%

15.5 20%
911.1 100%
35.5 10%

5
6
6
6

201.1
463.7
5466.4
2128.1

16.5 100%
1249.9

16.5

Totals
m/hrs Duration
895.77
271.44
179.15
162.87

221.17
510.07
7288.48
2340.90
520
520.00
32.99
11988.53

40.21
77.28
911.06
354.68
520.00
16.49
2354.04

Caisson B
Description
Excavation (Common material)
FEL for handling/spreading
spoil
Hand trimming floor
Formwork
Concrete placing
Rebar
Assembling & welding
Crushed rock
TOTAL

Suman SAHA (6726143)

Qty
Unit Rate Hours
Foreman
5245 m3
15 349.7 104.9 30%
5245 m3
25 209.8 21.0 10%
346.36
128.81
459.46
16.089
17
1570.82

m2
m2
m3
t
join
m3

5
2.5
2
20
20
50

69.3
51.5
918.9
321.8
340.0
31.4

34.6 50%
20.6 40%
918.9 100%
160.9 50%
3.1

10%

Crane
Operator
Labourers
349.7 100%
2 699.3

FEL
Operator

Spotter Welders

209.8 100%

10.3 20%
918.9 100%
32.2 10%
31.4 100%
1342.5

Page 1/1

5
6
6
6

346.4
309.1
5513.5
1930.7
31.4

Totals
m/hrs Duration
1153.90
349.67
230.78
209.80

381.00
340.05
7351.36
2123.72
340
340.00
65.97
11986.78

69.27
51.52
918.92
321.78
340.00
31.42
2292.37

Production Rate Take-off Sheet