Specification For Instrumentation & Control

Sakhalin Energy Investment Company, Ltd.
Controlled Document
Sakhalin II Phase II Project Facilities Design
Project Origin Module Discipline Doc Type Doc No. Sheet No. Rev No.
Document Number:
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itle:
SP%&IFI&'TION FOR INSTR(M%NT'TION and &ONTRO)S
Custodian SEIC Instrument echnical !uthority " !#$%& 'oore "SEIC%

Issue (urpose ( !*D !*C (reliminary ) *or Comment#In+ormation !pproved +or Design !pproved +or Construction E,C !pproval Document
,riginator: -ev
Issue (urpose
Name "Company% Name "Company% Name "Company%
Signature Signature Signature Date
Description
Checked by: !pproved by:
. (2 ( Issued +or Comments
- *airall
/ / / / / / / / / / / / / / /
"!'EC% "!'EC% "SEIC% "!'EC% "!'EC% "SEIC% "!'EC% "!'EC% "SEIC% "SEIC% "SEIC% "SEIC% " SEIC% "SEIC% " SEIC%
. -* &E E4 . -* &E E4 . -* &E E4 . *E4 &' &' &S &'
$0th &uly $112 $3th &uly $112 $3th &uly $112 52st !ug $112 52st !ug $112 26th September 1st March 2002 1st March 2002 4th March 2002 1st March 2003 4th March 2003 22nd April 2003 8/12/03 8/12/03 15/12/03
& E odman E 4oldstock . - *airall
12
!*D
Issued +or Design !nd E,C
& E odman E 4oldstock . - *airall & E odman E 4oldstock . - *airall E 4oldstock & 'oore & 'oore & S7a++er & 'oore
1$
!*D
-evised Issue +or Design
15 10
!*D !*D
-evised Issue +or Design -evised Issue +or Design
his document contains proprietary in+ormation and is intended +or use by Sakhalin Energy Investment Company, Ltd. "SEIC% authorised personnel or companies only. he copyright o+ this document is vested in SEIC. !ll rights reserved. he contents o+ this controlled document shall not be altered 7ithout +ormal approval o+ the document Custodian.
SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S
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R%*ISION &+'N,% D%T'I)S
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)ocation o- &hange
.rie- Description o- &hange
Re/issued as an S%I& Docu0ent
This docu0ent 1as originally issued as 'M%& docu0ent nu02er #$!!/T/"!/#!/S/$!!3/!!
*arious
Incorporates &lients 4 Parsons co00ents. No1 covers O--shore and Onshore -acilities.
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Pages 35 65 #5 75 #"5 $!5 $75 8 and 87
*arious re-erences to Rotating %9uip0ent Monitoring and Data 'c9uisition Syste0 added :&lauses .;5 .#5 $5 3 and 3. <. Re-erence to %nviro0ental and %=ternal )oads data sheets added :&lause ;.6<. )atest I%& standards -or %lectro0agnetic &o0pati2ility added :clause ;. #< Inst>%lec ca2le 0ini0u0 segregarion 8!! 00 :&lause #. <. )ist o- standard dra1ings added :'ppendi= '<.
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Pages 75 75 35;#5 7$ 78
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)N, scope clari-ication5 Intools delivera2les revision. I>S earth re-erence deleted5 covered in re-erenced spec. %nviron0ental Spec. nu02ers deleted. ,eneral re-erence . Re-erence to Metering Strategy inserted. S%I& Dra1ing Nu02ers 'llocated 'lign0ent 1ith .OD standards. Section ;. .; ? S1agelok inserted as standard supplier. Instru0ent tu2ing 0aterial aligned 1ith .OD 7.!
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T'.)% OF &ONT%NTS
. INTROD(&TION................................................................................................................. 7
2.2 9eneral........................................................................................................................ : 2.$ !bbreviations............................................................................................................... ; 2.5 Control (hilosophy.......................................................................................................8 2.0 De+initions.................................................................................................................... 8 2.0.2 Instrumented (rotective *unction "I(*%.................................................................8 2.0.$ Instrumented (rotective System "I(S%...................................................................8 2.0.5 Instrumented (rotective *unction Class................................................................8 2.0.0 E<ecutive !ction..................................................................................................22 2.0.3 *ailure to sa+ety...................................................................................................22 2.0.: Sa+ety Integrity Level "SIL%..................................................................................22 2.3 -e+erences............................................................................................................. 22
;. INSTR(M%NT'TION........................................................................................................ ;
$.2 9eneral...................................................................................................................... 2$ $.$ *ieldbus..................................................................................................................... 25 $.5 Supplies..................................................................................................................... 25 $.0 Electrical Connections...............................................................................................25 $.3 Earthing..................................................................................................................... 25 $.: =nits > Scales............................................................................................................ 20 $.:.2 =nits o+ 'easurement.........................................................................................20 $.:.$ Scales................................................................................................................. 20 $.6 4a?ardous !rea Certi+ication.....................................................................................23 $.; !mbient Conditions....................................................................................................23 $.8 Environmental (rotection...................................................................................23 $.21 'aterials and Certi+ication........................................................................................2: $.21.2 'aterials............................................................................................................ 2: $.21.$ (rocess 'edium Inter+ace.................................................................................2: $.21.5 'aterial Certi+ication..........................................................................................2: $.22 agging and Instrument Nameplates.......................................................................2: $.2$ Impulse Lines and !ir Lines / ube, *ittings > !ccessories...................................26 $.25 Electromagnetic Compatibility "E'C%.......................................................................2; $.25.2 Emissions.......................................................................................................... 2; $.25.$ Immunity............................................................................................................ 2;
#. R%@(IR%M%NTS FOR FI%)D INSTR(M%NTS............................................................... "
5.2 (rocess Connections.................................................................................................28 5.$*lo7 'easurement.....................................................................................................$1 5.$.2 ,ri+ice (lates.......................................................................................................$1 5.$.$ 'eter (roving *acilities.......................................................................................$2 5.5 (ressure 'easurement..............................................................................................$2 5.0 Level 'easurement...................................................................................................$$ 5.0.2 9eneral............................................................................................................... $$ 5.0.$ Level ransmitters...............................................................................................$5 5.0.5 Level S7itches....................................................................................................$0 5.0.0 Level 9auges......................................................................................................$0 5.0.3 ank 9auging Systems +or (roduct and Storage anks......................................$0 5.3 emperature 'easurement........................................................................................$3 5.3.2 hermo7ells........................................................................................................$3 5.3.$ Electronic emperature Elements.......................................................................$3 5.3.5 (neumatic emperature ransmitters.................................................................$:
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5.3.0 emperature S7itches.........................................................................................$: 5.3.3 emperature 9auges..........................................................................................$: 5.: (rocess Stream !nalysers.........................................................................................$: 5.:.2 !nalysers............................................................................................................ $: 5.:.$ !nalyser 4ouses.................................................................................................$:
$. '&T('T%D *')*%S....................................................................................................... ;3
0.2 Control @alves........................................................................................................... $6 0.2.2 9eneral............................................................................................................... $6 0.2.$ 9lobe @alves.......................................................................................................$; 0.2.5 Autter+ly @alves...................................................................................................51 0.2.0 Aall @alves........................................................................................................... 51 0.2.3 Sel+/!cting -egulators.........................................................................................51 0.2.: Control @alve Aodies...........................................................................................51 0.2.6 Control @alve (acking 'aterials..........................................................................52 0.2.; Control @alve rims.............................................................................................52 0.$ !ctuated Shut/,++ @alves "incl. ESD and Alo7/do7n @alves%....................................5$ 0.$.2 9eneral............................................................................................................... 5$ 0.5 @alve !ctuators.......................................................................................................... 55 0.5.2 !ctuator 'aterials...............................................................................................55 0.5.$ Control @alve !ctuator > (ositioner....................................................................55 0.5.5 Choke @alve !ctuator..........................................................................................50 0.5.0 ,n#,++ @alve !ctuator..........................................................................................50 0.5.3 !ctuator Si?ing....................................................................................................53 0.5.: !ctuator orBue -eBuirement.............................................................................53 0.5.6 Stroking imes....................................................................................................53 0.5.; !ctuator to @alve 'ounting................................................................................5: 0.0 !ctuated @alve !ccessories.......................................................................................5: 0.0.2 4and7heels........................................................................................................5: 0.0.$ Limit Stops........................................................................................................... 5: 0.0.5 !ir Supply *ilters > -egulators............................................................................5; 0.0.0 !ctuator Li+ting Eyes............................................................................................5; 0.0.3 (ressure 9auges................................................................................................5; 0.0.: Limit S7itches.....................................................................................................5; 0.0.6 Solenoid @alves...................................................................................................58 0.0.; Cuick E<haust @alves > @olume Aoosters..........................................................01 0.0.8 Lock/up @alves > Local Instrument !ir -eceivers...............................................01 0.0.21 Local Instrument !ir -eceivers > 4ydraulic !ccumulators................................01
8 PR%SS(R% R%)I%F *')*%S........................................................................................... $
3.2 9eneral...................................................................................................................... 02 3.$ Conventional and Aalanced Aello7s -elie+ @alves....................................................0$ 3.5 (ilot ,perated -elie+ @alves......................................................................................0$ 3.0 Small -elie+ @alves....................................................................................................0$ 3.3 -upture Discs............................................................................................................ 05 3.: 'aterials "!dditional reBuirements +or -elie+ @alves%.................................................05
7. S+(TDOAN P+I)OSOP+B 'ND +I%R'R&+B..............................................................$$ 3. &ONTRO) 'ND S'F%TB SBST%M 'R&+IT%&T(R%....................................................$$
6.2 (rocess Control System "(CS%..................................................................................03 6.$ 4@!C Controls........................................................................................................... 0: 6.$.2 4@!C Controls....................................................................................................0: 6.$.5 *ire > 9as ight Dampers...................................................................................0:
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6.5 Emergency Shutdo7n System "ESD%........................................................................0: 6.5.$ I#, Card Status Diodes........................................................................................0; 6.5.5 *inal Control Elements........................................................................................0; 6.0 4igh Integrity (ressure (rotection System "4I((S%...................................................31 6.3 !larm > !nnunciation Systems..................................................................................31 6.3.2 ,perating SeBuences..........................................................................................31 6.3.$ Lamp#Dindo7 Colours........................................................................................31 6.: *ire and 9as Control System "*>9%..........................................................................32 6.6-otating EBuipment 'onitoring and Data !cBuisition.................................................3$
6. T%)%&OMM(NI&'TIONS................................................................................................ 8; ". A%))+%'D &ONTRO) SBST%M....................................................................................8; !. P'&C',%D %@(IPM%NT &ONTRO) P'N%)S............................................................8;
21.2 =nit Control (anels..................................................................................................3$

. )O&') &ONTRO) P'N%)S.......................................................................................... 8# ;. P'N%) &ONSTR(&TION .............................................................................................. 8$
2$.2 9eneral.................................................................................................................... 30 2$.$ EBuipment -oom Layout..........................................................................................30 2$.5 'echanical............................................................................................................... 30 2$.0 Electrical.................................................................................................................. 33
#. INST'))'TION ............................................................................................................. 87
25.2 Instrument Installation..............................................................................................3: 25.$ 4eat racing > Insulation.........................................................................................3;

$. INSP%&TION 'ND T%STIN,......................................................................................... 86
20.2 Inspection................................................................................................................ 3; 20.$ Casting and Deld esting and Inspection................................................................:1 20.5 *unctional esting....................................................................................................:1 20.5.2 Instruments........................................................................................................:1 20.5.$ Local Control (anels.........................................................................................:1 20.5.5 (lant Installation................................................................................................:1 20.0 @alves and !ctuators...............................................................................................:2 20.0.2 !ctuator testing.................................................................................................:2 20.0.$ !ctuator#@alve !ssembly ests > Inspections...................................................:2 20.3 -elie+ @alves............................................................................................................ :2 20.: C! -eBuirements....................................................................................................:2
8. INSTR(M%NT SBST%MS TBPI&') .)O&C DI',R'M...............................................7; 'PP%NDID 'PP%NDID ' . ST'ND'RD DR'AIN,S ST'ND'RDS 'ND &OD%S OF PR'&TI&% 'PP)I&'.)% TO INSTR(M%NS
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INTROD(&TION 9ENE-!L his document describes the minimum reBuirements +or instrumentation > control systems to be installed on the Sakhalin (hase II (roEect. Comprising o+ t7o ne7 plat+orms (!/A, Lun/!, an e<isting plat+orm (!/!, sub/sea pipelines, ,nshore (roduction *acility ",(*%, main onshore oil and gas pipelines, t7o oil booster stations, t7o gas compressor stations, pipeline take/o++ connections and valves +or +uture domestic gas supply near Aoatasyn, ,il E<port erminal ",E %, LiBue+ied Natural 9as "LN9% plant and a marine anker Loading =nit " L=%. Note: LN9 have their o7n minimum reBuirements -e+. 6111/S/:2/56/S/111$ "9eneral Instrument -eBuirements% he (!/A plat+orm 7ill produce oil and associated gas +rom the (iltun reservoir and 7ill be eBuipped 7ith (rocess, =tilities, Living Cuarters and +ull drilling capability. he Lun/! plat+orm 7ill produce gas and condensate +rom the Lunskoye +ield and 7ill be eBuipped 7ith +irst stage separation +acilities, =tilities, Living Cuarters and drilling capability. Crude oil, gas and condensate 7ill be delivered +rom the o++shore plat+orms by pipelines to the ,(*. he gas +rom the ,(* 7ill be supplied to the LN9 plant via a gas pipeline and compressor stations. In the +uture gas 7ill be tapped o++ the pipeline near Aoatasyn +or domestic supplies. he oil +rom the ,(* 7ill be supplied to the ,E via an oil pipeline and oil booster stations 7here it 7ill be stored and then pumped to tankers via the L=. Engineering 7ill be in accordance 7ith applicable Statutory -egulations, National and International Codes and Standards. Instrumentation and control reBuirements are de+ined on the (rocess and =tilities Engineering *lo7 Sheets "(E*S > =E*S% speci+ically developed +or the proEect. he design shall ensure that all instruments and controls reBuired +or correct operation are provided and shall ensure sa+e, reliable and convenient start/up, automatic operation and controlled shutdo7n o+ the process and utility +acilities. Computer based design tools 7ill be used on the proEect to produce instrumentation documentation as +ollo7s: INtools "typical% Instrument Inde< Instrument Data sheets I#, Schedules (rocess 4ook/=ps Loop Diagrams ermination Diagrams Cable Schedules ' ,s -eliability o+ all o++shore instrumentation and control eBuipment to operate at all times is essential. ,nly eBuipment +or 7hich the Supplier can demonstrate satis+actory e<perience shall be supplied, prototype eBuipment 7ill not be considered. he design li+e o+ all instrumentation shall be 51 years minimum. !ll instruments shall be given a uniBue tag number. ag numbers 7ill be allocated in accordance 7ith the Speci+ication +or ag Numbering Instrument and *ire and 9as Devices, 2111/S/81/56/S/0110/11. !ll instruments shall be identi+ied and physically
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tagged by the Supplier, using the speci+ied labelling system in accordance 7ith the standard dra7ing in !ppendi< !.
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!AA-E@I! I,NS he +ollo7ing abbreviations are used in this document : ac / alternating current dc / direct current CC/ Central Control -oom DE( / Design Engineering (ractice dA! / Decibel !bsolute ESD / Emergency Shutdo7n *>9 / *ire and 9as *!/ *ield !u<iliary -oom 9-( / 9lass -ein+orced (lastic 4C / 4ydrocarbon 4I((S / 4igh Integrity (ressure (rotection System 4@!C / 4eating @entilation and !ir Conditioning I#, / Input # ,utput I#( / Current to (neumatic ICSS / Integrated Control > Sa+ety System I(* / Instrumented (rotective *unction I(S / Instrumented (rotective System L!N / Local !rea Net7ork LC / Lock Closed LC( / Local Control (anel LN9 / LiBue+ied Natural 9as L, / Lock ,pen L=N/! / Lunskoye ) ! (lat+orm 'E/ 'ain EBuipment -oom '(I / 'agnetic (article E<amination ' A* / 'ean ime Aet7een *ailure ' / 'ean ime o -epair ,E / ,il E<port erminal ,(* / ,nshore (rocessing *acility (!/! (iltun -eservoir / ! (lat+orm "'olipack% (!/A (iltun -eservoir / A (lat+orm (CS#(SD / (rocess Control System#(rocess Shutdo7n System (E*S / (rocess Engineering *lo7 Scheme (ES / (rogrammable Electronic System (*D / (robability o+ *ailure on Demand (LC / (rogrammable Logic Controller (SD / (rocess Shutdo7n (S@ / (ressure Sa+ety @alve (=C / (rocess, =tilities and Cuarters -D!S / -otating EBuipment 'onitoring and Data !cBuisition System - D / -esistance emperature Detector - = / -emote elemetry =nit SC!D! / Supervisory Control and Data !cBuisition SIL / Sa+ety Integrity Level C(#I( / ransmission Control (rotocol#Internet (rotocol =C( / =nit Control (anel @D= / @isual Display =nit =(S / =ninterruptible (o7er Supply =@ / =ltra @iolet
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C,N -,L (4IL,S,(4F he control and sa+ety system +or each +acility 7ill comprise an Integrated Control and Sa+ety System "ICSS%, comprising o+ the (rocess Control System "(CS#(SD%, the Emergency Shutdo7n "ESD% System and the *ire and 9as "*>9% System. !ll instrumentation and control eBuipment shall be suitable +or use in an onshore#o++shore environment and shall be manu+actured +rom materials compatible 7ith the process and ambient conditions speci+ied. !ll instrument electrical circuits and pneumatic loops shall be designed +or +ail/sa+e action on loss o+ supply, 7ith the e<ception o+ line monitored *ire and 9as related eBuipment 7hich should be clearly identi+ied. ransmitters, rather than s7itches, are pre+erred +or alarm and trip +unctions and shall be used 7herever +easible. rip +unctions shall be provided 7ith pre/alarms derived +rom separate initiating devices "i.e. t7o transmitters, one +or indication, control and pre/alarms, the other +or trip +unction%. *or SIL 2 and above Instrumented (rotective *unctions, process shutdo7n devices shall have a dedicated process impulse line connection. he normal operator inter+ace +or control o+ process and utility +acilities and packages 7ill be via the (CS. he control o+ package plant shall be per+ormed either by the (CS or by the package supplierGs control panel, as speci+ied on the (E*S. (ackage instruments and controls shall be inter+aced 7ith the (rocess Control System "(CS#(SD%, Emergency Shutdo7n "ESD% System, *ire > 9as "*>9% System and the -otating EBuipment 'onitoring and Data !cBuisition System as sho7n on the (E*S and#or de+ined in the package inBuiry and attachments. (ackage =nit Control (anels "=C(% shall be mounted either locally, in the *!- "onshore%, or in the 'E- "o++shore%, as speci+ied in the reBuisition. he package control system shall be inter+aced 7ith the (CS, ESD and *>9 systems so that package operation is pre/ empted by the ESD and *>9 systems via hard 7ired Hpackage shutdo7nI signals.
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DE*INI I,NS Instru0ented Protective Function :IPF< ! +unction composed o+ one or more initiators, an Instrumented (rotective System and one or more actuators +or the purpose o+ preventing ha?ard.
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Instru0ented Protective Syste0 :IPS< he "electrical and#or electronic and#or programmable electronic% logic solver component o+ the Instrumented (rotective *unction complete 7ith input and output eBuipment.
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Instru0ented Protective Function &lass Classi+ications +rom I to @I and J, detailing the reBuirements +or the Instrument (rotective *unction. he Shell I(* methodology 7ill be applied to determine SIL categories. I(* class I > II 7ill be implemented in the (SD and 7ill not have a SIL category. he +ollo7ing are possible implementations o+ I(* Classes related to un/revealed +ailures. " EBuivalent IEC :231; Sa+ety Integrity Levels SIL indicated in brackets 2 % Class I KSIL a2L (*D M21/2 Initiator No special eBuipment. I(S No special eBuipment. !ctuation !larm > manual action or s7itching +unction. Class II KSIL a$L Initiator I(S (*D M21/2 No special eBuipment. No special eBuipment.
SIL a1 and a2 terminology are Shell Group specific and are not referenced in IEC 61508
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!ctuation S7itching +unction.
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Class III KSIL 2L Initiator I(S !ctuation @alve: (ump stop circuit: Class I@ KSIL $L Initiator I(S !ctuation @alve: (*D M21/$ to N21/2 Separate +rom control. (LC or solid state, " O@ approved !.5%. Separate +rom control, unless demand on I(* cannot be caused by a +ailure o+ the control valve and tight shut o++ is not reBuired. No special eBuipment. (*D M21/5 to N21/$ Separate +rom control. (LC or solid state, " O@ approved !.0%. Separate +rom control, un/revealed +ailure robust "back/up may be a control valve tripped by a solenoid, i+ tight shut o++ is not reBuired%. (ump stop circuit: No special eBuipment. (*D M21/0 to N21/5 Separate +rom control, un/revealed +ailure robust. (LC or solid state, " O@ approved !.3%. Separate +rom control, un/revealed +ailure robust "back/up may be a control valve tripped by a solenoid, i+ tight shut o++ is not reBuired%. No special eBuipment, un/revealed +ailure robust. (*D M21/0 to N21/5 Separate +rom control, un/revealed +ailure robust. Solid state, " O@ approved !.:%. Separate +rom control, un/revealed +ailure robust, diverse "back/up may be a control valve tripped by a solenoid, i+ tight shut o++ is not reBuired%. No special eBuipment, un/revealed +ailure robust. his classi+ication should be avoided. Change to a sa+er design.
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Class @ KSIL 5L Initiator I(S !ctuation @alve: (ump stop circuit: Class @I KSIL 5L Initiator I(S !ctuation @alve: (ump stop circuit: Class J KSIL 0L .$.$ %=ecutive 'ction
!n e<ecutive action describes a physical control +unction per+ormed by the ESD#*>9 Systems e.g. de/pressurisation, plant shutdo7n, electrical isolation etc. .$.8 Failure to sa-ety *ailure to sa+ety is the automatic reversion to the least ha?ardous condition upon ESD System +ailure, signal +ailure or loss o+ actuator po7er. .$.7 Sa-ety Integrity )evel :SI)< Sa+ety Integrity Levels are as de+ined in IEC :231;. *or +urther details on SIL Levels re+er to: (lat+orms (!/A, Lun/!, anker Loading =nit L= 5011/ /:2/51/S/0155/11 / Sa+ety System (hilosophy "(SD#ESD#*>9#4I((S% ,(* and Aooster No. 2. :111/(/:2/10/S/6112/2 / Emergency Shutdo7n and Emergency Depressurisation (hilosophy. ,E , Aooster No. $ and 9as Distribution 3:11/F/81/51/S/0123/11 / Control and Sa+ety System (hilosophy .8 Re-erences !pplicable -egulations, Codes and Standards are listed in !ppendi< A.
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INSTR(M%NT'TION 9ENE-!L !ll +ield and in/line instruments throughout the onshore and o++shore +acilities shall be selected, according to service and process conditions, +rom the Suppliers on the Cuali+ied @endors List. he upper and lo7er pressure and temperature limits o+ the instrument pressure containing parts shall meet at least the reBuirements o+ the piping class or the vessel design limits to 7hich it is connected. In general all instruments 7ill be o+ the electronic type, +ully/+loating in the +ield, po7ered and earthed by the system to 7hich they are connected. !nalogue measurements are pre+erred and shall use 0 / $1 m! signals 7ith a nominal $0 @olts isolated dc po7er supply. *or process services the primary measurement shall be per+ormed using an electronic transmitter 7ith the s7itching being carried out by the (CS or ESD system. rip settings shall be bet7een 21P and 81P o+ the adEusted range. Direct connected t7o/7ire 0 to $1 m! dc signal +ormat 7ill be used +or all shutdo7n and critical control loops. ransmitters in ESD service should have the same instrument range, adEusted range and accuracy as the corresponding process transmitter in order to +acilitate measurement comparisons. ransmitters in ESD and 4I((S service shall be identi+ied 7ith red nameplates. Dhere speed o+ response is not critical, electronic transmitters shall be QS'!- G type 7ith *oundation *ieldbus capability, online diagnostics and a means o+ remote re/ranging. his may take the +orm o+ either a special communication tool or a set o+ re/calibration so+t7are and standard inter+ace leads to enable the instrument to be re/calibrated in the +ield via an IA' compatible (C, located in a sa+e area. ! HDindo7sI based so+t7are package shall be provided. Electronic transmitters may be +itted 7ith local output signal indicators 7here speci+ied on datasheets. *or pressure services, 7here they are meant to replace local pressure gauges, they should be con+igured to display in engineering units, to match the range o+ the transmitter. *or level services they should be con+igured to read +rom 1 / 211P linear and +or +lo7 services they should be con+igured to read +rom 1 / 21 sBuare root. I+ digital displays are not available then analogue indicators shall be provided. *ailure o+ the output meter shall not cause +ailure o+ the measurement signal output to the control system. !ll digital I#, signals shall be po7ered +rom the respective control system at $0 @olts dc. Digital input signals connected to the (CS or ESD systems shall be via volt +ree contacts po7ered by the (CS or ESD system. ESD digital inputs shall be hard7ired. Digital inputs used +or monitoring purposes shall be multiple<ed in the +ield on a system to be agreed 7ith the '!C Supplier. Contacts shall be o+ noble metal, suitable +or use in the lo7/po7er circuits typically +ound in modern electronic control systems. *or purely local control loops "i.e. not reBuiring operator intervention at the CC-% pneumatic devices may be considered.
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he ICSS systems shall per+orm an orderly and sa+e shutdo7n "=nit Shutdo7n% o+ the process and utility +acilities i+ the instrument air system supply pressure +alls belo7 the minimum pressure. $.$ *IELDA=S ransmitters and control valves used +or simple regulatory control and monitoring loops 7ill use the internationally recogni?ed *oundation *ieldbus +ormat. *or loops that reBuire +ast response times, "e.g. compressor anti/surge loops% or process critical loops "SIL 2 and above%, the traditional 0/$1 m! analogue signal transmission techniBue should be used. Intelligent instruments 7ill be used on condition that they provide the necessary speed o+ response. Dhere a loop is identi+ied as being process critical the use o+ redundant con+iguration o+ +ieldbus devices shall be evaluated. $.5 S=((LIES Instrument Electrical (o7er Supply: (CS / $51 @olts 31 4? =(S Dual =ninterruptible (o7er Supply Dual
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4old up time a+ter shutdo7n o+ all po7er generation / 2 hour. ESD and *>9 "including acting (CS 7indo7%/ $51 @olts 31 4? =(S =ninterruptible (o7er Supply 4old up time a+ter shutdo7n o+ all po7er generation / 5 hours. (anel Lights and 4eaters Solenoid @alves / / $51 @olts 31 4? $0 @olts dc Normal Supply
Derived +rom Instrument supplies 7ithin the system controlling the solenoid valve. 4ydraulic (o7er =nit
/ R
/
$51 @olts 31 4? $51 @olts 31 4? 2:1 ) $16 barg
Normal Supply Essential Services Supply
4ydraulic supply to valves "not 7ellhead% Instrument !ir Supply -anges :
,perating (ressure: Design (ressure: De7 (oint S ,perating (ressure: $.0 ELEC -IC!L C,NNEC I,NS
"!s Speci+ied on Data Sheets% 'inimum (ressure 6.1 barg to ;.3 barg 21.1 barg to25.1 barg ):1 TC
5.3 barg to 0.$ barg
!ll electrical cable entries shall be '$1 < 2.3 mm IS, "+emale% and connections shall be by scre7 terminals. *lying leads shall be avoided 7herever possible. EBuipment 7ith +lying leads shall be provided 7ith a separate Eunction bo< +or termination o+ the leads, i+ not armoured, the +lying leads shall be protected by a +le<ible conduit. $.3 E!- 4IN9 Earthing shall be in accordance 7ith Speci+ication +or Instrument Earthing, 2111/S/81/51/S/ 015:/11. Individual instruments housings and Eunction bo<es 7ill be earthed through the mechanical mounting#+i<ing to plant steel7ork. Cable glands shall +orm a good earth bond bet7een the cable armour, the instrument and#or Eunction bo<.
Document No. 2111/S/81/51/S/0152/11/105
(age 25 o+ 61

Screens 7ill be cut back and insulated at the +ield device and 7ill be connected to the Instrument Earth at the panel#marshalling rack end. (anels and marshalling cabinets shall be provided 7ith a Sa+ety Earth bar and an insulated Instrument Earth bar. Stainless steel cable tray 7ill be insulated +rom supports to prevent electrolytic action bet7een dissimilar metals and earthed at suitable locations. $.: ;.7. =NI S > SC!LES (nits o- Measure0ent !re de+ined in proEect Speci+ication 2111/S/81/12/S/1113/11. =nits o+ measurement shall be as +ollo7s: Density 'ass +lo7 rate @olumetric +lo7 rate +or liBuids @olumetric +lo7 rate +or gas @olumetric +lo7 rate +or air#N$ 'olecular 7eight (ressure, gauge absolute di++erential vacuum emperature Level @iscosity dynamic kinematic ;.7.; Scales Scales should have the +ollo7ing graduations: @ariable *lo7 "di++erential pressure% *lo7 "linear signal% Level (ressure emperature ,ther variables Combination o+ +lo7 "di++erential pressure and other variables.% Scales 1/21 sB.rt 1/211 uni+orm 1/211 uni+orm Direct reading Direct reading Direct reading Direct reading
Rev !$#
kg#m3 kg#h m3#h Sm3#h at 23TC and 2.125 bara Nm3#h at 1TC and 2.125 bara kg#kg mol barg, mbarg, mm 7g bara, mbara, mm 7g bar, mbar, mm 7g mbar TC P, m, mm c( U m(a.s cSt
Document No. 2111/S/81/51/S/0152/11/105
(age 20 o+ 61
Rev !$#
$.6
4!V!-D,=S !-E! CE- I*IC! I,N !ll +ield mounted Instrumentation should be certi+ied to CENELEC standards as being suitable +or use in a Vone 2, 9as 9roup II A, emperature Class 5 ha?ardous environment. he allo7able methods o+ ha?ardous area protection +or Vones 2 and $ are listed belo7: +lameproo+, type EE<"d% or e<plosion proo+ "(re+erred +or ,nshore% increased sa+ety, type EE<"e% or eBuivalent intrinsic sa+ety, types EE<"i%a and b, or eBuivalent "(re+erred +or ,++shore% special protection, type EE<"s% or eBuivalent Dhere the only means o+ protection +or the application is EE<"i%, galvanic isolator protection devices shall be used. Instrumentation eBuipment installed in areas classi+ied as ha?ardous shall be selected and installed in accordance 7ith IEC :1168.
$.;
!'AIEN C,NDI I,NS Instrumentation shall be able to 7ithstand shock accelerations generated during transport and the seismic generated accelerations and +orces o+ a Seismic event. ,++shore eBuipment 7ill additionally be subEected to moving ice induced vibration.. (rocess plant areas 7ill be partially enclosed and heated to reduce the 7orst e++ects o+ 7eather and 7ind chill. 4o7ever situations 7ill arise, +or e<ample at start/up, 7hen the outside ambient conditions 7ill apply. Instrumentation located in process plant areas shall be suitable +or installation in ambient conditions as speci+ied on the Environmental Data Sheet. !ll instrumentation shall be designed to survive a cold soak test at )01 oC. he Central Control -ooms and EBuipment -ooms 7ill be air/conditioned. *or +urther details re+er to proEect speci+ic environmental data sheets and e<ternal load data sheets
$.8
EN@I-,N'EN !L (-, EC I,N !ll plant located instrumentation including Eunction bo<es and local control panels shall be 7eatherproo+ to I( :3 rated in accordance 7ith IEC :13$8. Cables entries to +ield Eunction bo<es and local panels shall be bottom entry. Instruments impulse lines in e<ternal areas 7ill be thermally insulated and 7here appropriate electrically heat traced. Instruments located in e<ternal areas 7ill be +itted 7ithin heated enclosures. Instruments, actuators, instrument housings, Eunction bo<es, cable tray etc., shall be 52: stainless steel, Instrument enclosures shall be 9.-.(. !luminium materials are not acceptable.
Document No. 2111/S/81/51/S/0152/11/105
(age 23 o+ 61
Rev !$#
$.21 '! E-I!LS !ND CE- I*IC! I,N ;. !. Materials Aodies o+ in/line instruments "e.g. control valves% shall be manu+actured +rom materials suitable +or the service, as de+ined by the relevant piping speci+ications and piping material classes or better. Aodies o+ other instruments "e.g. pressure transmitters, thermo7ells etc.% and all 7etted components shall be manu+actured +rom 52: stainless steel or better i+ it is reBuired by the piping speci+ications, or the instrument 'anu+acturerWs standard material i+ this superior and has a higher corrosion resistance. e.g. 4astelloy, 'onel, etc Dhere piping or vessel speci+ications reBuire compliance 7ith N!CE '-/12/63 "latest edition% then the reBuirement shall be e<tended to instrumentation and components in contact 7ith the process +luid. ;. !.; Process Mediu0 Inter-ace Hin/lineI instruments that are mounted directly into process#utility lines or vessels#eBuipment. 'aterial certi+ication is reBuired. ypical e<amples o+ in/line instruments are control valves, shut/o++ valves, vent#de/pressurising valves, relie+ valves, vorte< meters, thermo7ells, ori+ice#restriction plates, turbine +lo7meters, level transmitters, level s7itches, analyser sample probes etc. Hon/lineI instruments that are in direct contact 7ith the process medium, but are not an integral part o+ the process#utility lines or vessels#eBuipment. 'aterial certi+ication is reBuired. Instruments are deemed to be not directly connected i+ they are connected via small "ma<. 2I NA% piping spec., block valves and instrument impulse tubing. ypical e<amples o+ o++/line instruments are pressure gauges, pressure transmitters, D.(. type +lo7 transmitters, analyser sample system instruments "but not the sample probe% etc. (ressure gauges that scre7 directly into small piping speci+ication. multiple valve assemblies, typically double block and bleed mani+olds, shall also be deemed as Hon/lineI instruments. Ho--/lineI instruments that are not in direct contact 7ith the process medium. 'aterial certi+ication is not reBuired. ypical e<amples o+ o++/line instruments are resistance temperature elements, bi/metal thermometers, signal converters and receiver instrumentation and instrument air service. ;. !.# Material &erti-ication *ull material traceability and certi+ication is reBuired +or Hin/lineI and Hon/lineI instrumentation to the same standard as that speci+ied +or the line or vessel to 7hich they are connected. 'aterial certi+ication shall be provided +or all pressure retaining parts to EN 21$10 5.2A. I+ the application is +or sour service then the materials shall additionally meet the reBuirements o+ N!CE '-/12/63 "latest edition%. his shall include non/7etted parts such as valve bonnet#body bolting, internal parts such as valve trims, relie+ valve springs, etc., "7hich are pressure retaining 7hen the valve is closed%, blo7/out proo+ stems etc. Instrument impulse pipe, tube and +ittings shall be subEect to the same material certi+ication reBuirements as Hin/lineI instrumentation. In addition +or sour service applications hardness values shall meet the reBuirements o+ N!CE '-/12/63 "latest edition%, be suitable +or use 7ith compression +ittings. $.22 !99IN9 !ND INS -='EN N!'E(L! ES !ll items o+ instrument eBuipment 7ill be identi+ied 7ith a tag number. his number 7ill be sho7n on the (E*S and listed in the instrument inde< and respective instrument reBuisition. he instrument tag number shall be sho7n on all relevant documents and dra7ings. !ll instruments, system cabinets, Eunction bo<es etc. shall be provided 7ith nameplates sho7ing either the +ull tag number and service description or Eust tag number. he type o+ nameplates shall be as de+ined on Standard Dra7ing "see !ppendi< !%.
Document No. 2111/S/81/51/S/0152/11/105
(age 2: o+ 61

Service descriptions shall be in dual language, English and -ussian Each individual +ield instrument shall have shall have a stainless steel tag engraved 7ith the +ull instrument tag number attached permanently either stainless steel rivets or 7ith 1.6 mm stainless steel 7ire.
Rev !$#
he location o+ all +ield instruments shall be identi+ied by tag number and service description on a laminated plastic nameplate +i<ed adEacent to the instrument. *or instruments on local panels, nameplates 7ith the tag number and service description shall be mounted on the panel +ace 7ith the tag number repeated behind the panel. Labels +or ESD instrumentation "second letter in the tag number +unction identi+ier is V% shall be Alack letters on a -ed background. !ll other labels shall be Alack letters on a Dhite background. *ield/mounted instruments, local panel/mounted instruments and Eunction bo<es should have a nameplate type !X (anel/mounted ancillary eBuipment, such as s7itches, running lights, etc. should have a nameplate type AX (anel/mounted instruments should have a nameplate type C mounted at the rear o+ the panel adEacent to the instruments. $.2$ I'(=LSE LINES !ND !I- LINES / =AE, *I IN9S > !CCESS,-IES
*or all general o++shore applications, tube shall be manu+actured +rom 52:L526 grade stainless steel. *ittings and accessories, Instrument @alve 'ani+olds, Cuick/E<haust @alves etc. shall be manu+actured +rom 52: grade stainless steel. Instrument tubing should be procured in straight lengths 7ith ends sealed and not coiled. hreads on all pipe connection +ittings shall still be N( . ubing si?es and minimum 7all thickness are as +ollo7s: Instrument Impulse Lines 2$.1 mm ,.D. < $.1 mm Dall hickness. > 4ydraulic Lines Instrument !ir Lines to users :.1 mm ,.D. < 2.1 mm Dall hickness. !ll tube +ittings shall be compression, t7in/+errule type to metric dimensions. ! single +itting supplier shall be used throughout the proEect. *or all SEIC proEects this supplier shall be SA',%)OC o prevent sei?ing o+ the pipe/threaded connections o+ male stud couplings, ( *E or other suitable liBuid or paste sealant, shall be applied prior to assembly. *or sea7ater applications, stainless steel is not suitable, materials should be as +ollo7s, or eBuivalent :/ ubing Copper !lloy !S ' A61:#=NS C:8211 "H ungum !lloyI or eBual% ubing +ittings 'onel 011 @alves Copper alloy to EN CC08$. 7ith 'onel trims !S '#=NS N10011. *or marine e<posed applications materials should be as +ollo7s, or eBuivalent :/ ubing, Copper !lloy !S ' A61:#=NS C:8211 "H ungum !lloyI or eBual% ubing +ittings 52: Stainless Steel @alves 52: Stainless Steel *or other corrosive "non/sea/7ater%, applications 7here Copper !lloys and#or stainless steel is not suitable, other materials, such as:/ 'onel !S '#=NS N10011, Duple< !S '#=NS S52;15, 4astelloy !S '#=NS N21$6: etc., should be selected using the relevant process piping standard as a guide to suitable materials.
Document No. 2111/S/81/51/S/0152/11/105
(age 26 o+ 61
Rev !$#
$.25 ELEC -,'!9NE IC C,'(! IAILI F "E'C% !ll eBuipment or systems containing electrical or electronic apparatus shall satis+y the +ollo7ing reBuirements o+ electromagnetic compatibility. ;. #. %0issions Emissions per+ormance shall be in accordance 7ith IEC :2111/:/$ / Electromagnetic compatibility "E'C% ) (art :: 9eneric standards ) Section $: Immunity +or industrial environments. ;. #.; I00unity Immunity per+ormance shall be in accordance 7ith IEC :2111/:/0 / Electromagnetic compatibility "E'C% ) (art :: 9eneric standards ) Section 0: Emission standard +or industrial environments. (er+ormance criterion ! as applied to immunity o+ measuring instruments to radiated inter+erence is hereby de+ined as allo7ing a degradation in per+ormance not e<ceeding R#/ 1.2P o+ the output span 7ith the instrument enclosures "covers% in place and not e<ceeding R#/ 1.3P o+ the output span 7ith the instrument enclosures "covers% removed.
Document No. 2111/S/81/51/S/0152/11/105
(age 2; o+ 61
Rev !$#
#. 5.2
R%@(IR%M%NTS FOR FI%)D INSTR(M%NTS (-,CESS C,NNEC I,NS
he process instrument connections sho7n in the table belo7 shall be used. able 2 Description (rimary Isolation Instrument Connection ,ri+ice taps Y inch branch, concentrically 'ating +lange 7ith machined reduced to Z inch 7ith Z inch Z inch N( +emale connection +lange to appropriate piping class isolation valve (ressure 2 inch branch concentrically 'ating +lange 7ith machined reduced to Z inch 7ith Z inch Z inch N( +emale connection. +lange to appropriate piping class isolation valve. $ inch double block > bleed 'ating +lange 7ith machined composite valve on 4.(. services. Z inch N( +emale connection. $ inch +lange +or transmitters 7ith +langed seals and capillaries Level gauges 2Z inch branches on bridles, 2Z inch +langed 'agnetic piping class isolation valves $ inch direct mounting on vessels, $ inch +langed. piping class isolation valves Level gauges 2Z inch branches, Y inch +langed 9lass concentrically reduced to Y inch 7ith Y inch +langes piping class isolation valves Level $ inch +langed valve to appropriate $ inch +langed "Side, Side% displacers piping class "Side, Aottom 7here sediment or sand "e<ternal% might be present% Level s7itches $ inch +langed valve to appropriate $ inch +langed "i+ approved% piping class See 5.0.5 D( cells +or 5 inch or 0 inch +langed valve to 5 inch or 0 inch +langed level, 7ith +langed appropriate piping class. Si?e as seals and reBuired by the seal +langes capillaries Stilling Dell 0 inch +langed to appropriate "+or internal piping class level displacers% hermo7ells *langed to appropriate piping Dith cover +lange to piping class and class Standard Dra7ing "see !ppendi< !% Close coupled instrument connections should be considered 7ith consent o+ the (rincipal. Individual connection"s% should be provided +or each instrument on process piping and eBuipment. Each process connection shall have an isolating valve e<cept +or instruments, 7hich are: installed in the piping, such as vorte<, positive displacement or turbine meters and control valvesX installed internally in vesselsX separated +rom the process +luid by means o+ a thermo7ell. Isolation#eBualisation#vent#calibration valve mani+olds shall be used on all instruments, close/coupled and remotely mounted. 'ulti/valve instrument mani+olds > single instrument valves shall be rated at $311lb. @ent ports shall be plugged i+ they are not piped to a sa+e location.
Document No. 2111/S/81/51/S/0152/11/105
(age 28 o+ 61

Instruments process connections on systems rated !NSI class :11 and above shall be +itted 7ith double block and bleed isolation valve assemblies in accordance 7ith respective piping speci+ication at the point o+ primary isolation, this shall be in addition to any remotely mounted calibration valve mani+old. Isolation valves shall have a straight through trim and con+orm to the piping speci+ication. (rimary isolation valves having a +langed connection on the process side and a Z inch threaded N( +emale connection at the [Instrument Connection[ side may be o++ered +or those cases in able 2, reBuiring a mating +lange 7ith 2#$ inch N( +emale connection providing that the valves comply 7ith all other reBuirements o+ the proEect piping speci+ications. $ valve mani+olds shall have Z in N( scre7ed inlet and outlet connections 7hilst 5 > 3 valve mani+olds shall have Z in N( scre7ed inlet connections and +langed outlet connections, suitable +or direct bolting to di++erential pressure transmitters. *lange rating and +inish +or process instrumentation connections shall be in accordance 7ith the reBuirements o+ the relevant piping speci+ication +or or pressure class associated vessel.
Rev !$#
Aoltholes o+ +langes shall straddle the normal hori?ontal and vertical centre lines o+ the pipe. 9asket types shall con+orm to the reBuirements o+ the proEect piping standard.
5.$
*L,D 'E!S=-E'EN
lo! measurement re"uirements are identified in SEIC document 1000#S#$0#%&#'# (001)

!lternative methods to be considered shall be vorte<, ultrasonic "Htime/o+/+lightI only, Doppler type shall not be used%, electromagnetic, turbine, di++erential pressure or coriolis. Selection shall be based on the suitability +or the speci+ic service application including process conditions, turndo7n, access, installation and total cost o+ o7nership. he use o+ variable/area +lo7meters shall be restricted to armoured metal tube types in simple local indication only loops e.g. purge lines, cooling +luid +lo7s and analyser sample loop +lo7meters. 9lass tube type variable area +lo7meters and positive displacement type +lo7meters are not to be used. Dhere in/line meters are not suitable di++erential pressure devices such as averaging pitot tubes or sBuare/edge ori+ice 7ith +langed taps as de+ined in IS, 32:6, may be o++ered. #.;. Ori-ice Plates he +ollo7ing criteria shall apply in the si?ing o+ ori+ice platesX ,ri+ice plates should be si?ed so that the normal design operating +lo7 +alls bet7een : and ; on a 1/21 sBuare root chart but as near 6 as practicable. he ori+ice#pipe diameter ratio, Aeta, should lie bet7een 1.$ and 1.63. he pre+erred di++erential pressure range +or liBuid +lo7 ori+ice meters is $31 mbar. 'a<imum di++erential pressure should not normally e<ceed 311 mbar. *or gas or vapour +lo7 ori+ice meters the ma<imum di++erential pressure range should be limited dependent on the static operating pressure as +ollo7s: Static (ressure Di++erential (ressure "barg% "mbar% 1.53 to $.3 1 / 31 $.3 to :.1 1 ) 2$3 above :.1 1 ) 311
Document No. 2111/S/81/51/S/0152/11/105
(age $1 o+ 61

he e<act ori+ice bore shall be calculated based on the above criteria 7ith the selected di++erential pressure and used +or transmitter range adEustment. (iping straight length reBuirements shall be in accordance 7ith IS, 32:6 recommendations.
Rev !$#
,ri+ice (lates and +langes shall be in accordance 7ith standard dra7ings listed in !ppendi< !. ,ri+ice plates installed in insulated lines shall have the handle e<tended su++iciently beyond the +lange insulation such that the in+ormation reBuired, stamped on the upstream side o+ the handle, can be read 7ithout removing the insulation. ,ri+ice +langes shall be located in hori?ontal lines and instrument connection primary process isolation valves shall be in accordance 7ith Section 5.2. he location o+ tappings +or +lo7 meters in vapour#gas service shall be above the hori?ontal 7ith the instrument impulse lines rising +rom the tapping point to the instrument. 4o7ever, 7hen a +lo7 meter is installed in liBuid service the tappings should be taken +rom belo7 the hori?ontal 7ith the impulse lines +alling to7ards the instrument. (ressure eBualising three/valve mani+old blocks shall be used on close/coupled instruments and pressure#eBualising +ive/valve blocks shall be used on remote mounted instruments. I+ one +lo7 measuring element is used +or t7o independent measurements, +our tappings shall be provided to obtain segregation. ie. I+ a control and ESD transmitter share the same measuring element. *or pipe si?es o+ DN 23 to DN 01 +abricated meter runs shall be used. ransmitters 7ith integral ori+ice assemblies in line si?es less than DN 23 shall not be used. #.;.; Meter Proving Facilities 'eter proving +acilities shall be provided +or all +lo7 meters used +or custody trans+er or +iscal measurements. Dhere valves are used to redirect the +lo7 through the meter prover, these should be tight shut/o++ "Class @ or Class @I as per IEC :1350/0%, arranged as Qdouble block and bleedG type and provided 7ith +acilities to check their tightness. Dhere master meters are used, calibration +acilities shall be available either at the (rincipalWs site or +rom an authorised third party. (iston type provers are not acceptable Dhere small volume provers or conventional provers cannot be used or are not allo7ed by the local authorities, meter prover tanks shall be provided.
5.5
(-ESS=-E 'E!S=-E'EN ,perating -anges -anges +or pressure instruments should be appro<imately double the normal operating range. Suppressed ?ero ranges may be used +or transmitters in control loops 7here necessary to ensure proper readability and control. (ressure ransmitters "Including Di++erential (ressure ransmitters +or *lo7 and Level%
Document No. 2111/S/81/51/S/0152/11/105
(age $2 o+ 61
Rev !$#
E<cept +or simple local control loops 7here pneumatic transmitters may be considered 7ith the consent o+ the (rincipal , transmitters shall be electronic and shall have an overall accuracy o+ better than R 1.3P o+ calibrated span. -epeatability should be 1.2P o+ calibrated span or less. S7itching shall be carried out by the system, 7hich is po7ering the transmitter. Dhere the process +luid in impulse lines could +ree?e in the event o+ po7er loss to heat tracing, diaphragm and capillary seals may be used "7ith (rincipals consent% to remove the reBuirement +or heat tracing. he seal +lange shall be to the pipe rating and o+ the instrument manu+acturerGs standard si?e, as per table 2. (ressure S7itches (ressure s7itches shall be avoided 7herever possible. (ressure 9auges Indicating pressure gauges shall be o+ the heavy/duty precision type and shall be readable +rom deck or plat+orm. 9auges shall have stainless steel movements. Dials shall be 211 mm diameter, 7hite 7ith black numerals. Standard ranges should be used +or all pressure gauges. !ll cases shall be constructed o+ stainless steel and shall be o+ the sa+ety pattern. !ll gauges shall be eBuipped 7ith blo7/out backs and shall be so installed that mounting arrangements do not prevent the +unctioning o+ the blo7/out device. !ll gauges shall have heavy/duty shatterproo+ glass. (ressure gauges +or severely pulsating services shall have a helical gearless type movement 7ith micro/range adEustment and dampener. (ressure gauges +or applications subEect to vibration shall be liBuid +illed and shall be eBuipped 7ith a top +illing plug. (articular care shall be taken in speci+ying liBuid +ill to prevent +ree?ing in 7orst case ambient conditions. (ressure gauges 7ith diaphragm seals should be used +or applications 7here general purpose gauges are not suitable due to corrosion plugging, etc. (ressure gauges shall have Z in N( male threaded bottom connections. -eceiver gauges shall have \ in N( male connections. 9auges should have an accuracy o+ better than R#/ 2.1P o+ span including hysteresis, linearity and repeatability. his accuracy should be maintained a+ter momentary over/ pressure and cycling up to 2.$3 times the ma<imum scale.
5.0 #.$.
LE@EL 'E!S=-E'EN ,eneral Depending on the process conditions level measurement by di++erential pressure, capacitance, admittance, radar, micro7ave, ultrasonic or displacer type instruments shall be used +or control or remote transmission services. E<ternal bridles "stand pipes% shall only be used 7here the number o+ connections to the vessel 7ould be signi+icantly reduced. Control instruments and ESD initiator instruments shall not be mounted on the same bridle. Dhere ESD initiator instruments are mounted on an e<ternal bridle, no isolation o+ the bridle +rom the vessel shall be possible. Level connections, +or both instruments or their bridles shall be made directly into the vessel. Connections into process pipe7ork, inlet or outlet no??les, cause errors in measurement and are not permitted.
Document No. 2111/S/81/51/S/0152/11/105
(age $$ o+ 61

#.$.; )evel Trans0itters Di++erential pressure transmitters shall be the pre+erred method +or level measurement. Diaphragm and capillary seals or +lange/connected transmitters shall be used to remove the reBuirements +or heat tracing o+ impulse lines. he seal +lange shall be !NSI A2:.3 to the vessel rating and o+ the instrument 'anu+acturerWs standard si?e, normally 5 in. or 0 in. *or pressurised vessels, a pressure correction#compensation connection, "in accordance 7ith Section 5.2%, is reBuired at a location on the vessel above the ma<imum operating liBuid level. Displacer chamber connections shall be as per table 2. he instrument head should be rotatable and 7here appropriate have insulation and#or a torBue tube e<tension to the 'anu+acturerWs recommendations dependent on operating temperature. Dhere there is a risk that sediment or sand might collect in the bottom o+ the displacer chamber connections shall be Hside and bottomI.
Rev !$#
Displacer ranges shall be 53: mm "20 in.% ;25 mm "5$ in.% or 2$28 mm "0; in.%. !ccuracy shall be R#/ 1.3P o+ calibrated span or better. -epeatability shall be 1.2P o+ calibrated span or less. he location o+ all displacement/type instruments relative to the surrounding eBuipment and structure should be arranged to give adeBuate space above the instrument to allo7 easy removal and reinsertion o+ the displacer and its hanger.
Document No. 2111/S/81/51/S/0152/11/105
(age $5 o+ 61

#.$.# #.$.$ )evel S1itches Level s7itches "+loat s7itches% shall be avoided 7herever possible. )evel ,auges 'agnetic level gauges are pre+erred and shall be provided in association 7ith control and measurement instruments and 7here local indication only is reBuired. Level gauge indication#visible length shall cover the complete operating range o+ levels, including the spans o+ level measurement and s7itching transmitters. !ll +ittings to level gauges shall normally be o+ stainless steel. 9lass level gauges shall only be used i+ magnetically coupled level gauges are unsuitable +or the application. 9lass level gauges i+ used should be o+ the transparent +lat/glass type. he ubular (yre< glasses and re+le< gauge glasses shall not be used. In corrosive services special devices such as .el/* coated glasses etc. should be applied. 9auge glasses 7ith +rost protectors shall be used +or process operating temperatures belo7 2TC.
Rev !$#
9auge glasses, 7hen reBuired shall be backlit 7ith 7edge/type gauge illuminators, giving an evenly di++used light over the entire length o+ the glass. hese shall be certi+ied +or use in the relevant ha?ardous area ?one. 9auge isolation valves should be o+ the o++set type 7ith union bonnet. hey shall be +urnished 7ith ball/type blo7/out check units. Each level gauge shall be provided 7ith a hal+/inch gate valve or a sleeve/packed plug cock +or drainage and glass cleaning. Isolation gate valve stems shall have hand/7heel and Buick/closing thread 7ith double seated plunger to permit re/packing in service. @alve bodies shall be o+ +orged steel 7ith the plungers, seats, plugs stems etc. in !ISI 52: stainless steel as a minimum. he ma<imum centre/to/centre dimensions o+ process connections +or glass level gauges shall be 2$51 mm, incorporating 5 glass sections. I+ a longer range is reBuired, a combination o+ multiple gauges should be made. 'ultiple/gauge installations may be mounted on a dedicated Hgauges/onlyI standpipe 7ith block valves at the vessel only, e<cept +or inter+ace gauges, 7hich shall be connected directly to the vessel 7ithout standpipes. #.$.8 Tank ,auging Syste0s -or Product and Storage Tanks he use o+ a stilling 7ell is recommended +or all tanks 7ith high accuracy level measurements reBuirements. ank gauges +or custody trans+er shall be o+ the radar type or the servo/motor operated "sur+ace seeking% type, 7ith remote checking +acilities. ank gauges +or custody trans+er shall have an approval certi+icate +rom an independent body, 7hich is recognised by the authorities involved. Servomotor operated type tank gauges +or custody trans+er shall be installed in the gauge pole. he gauge pole shall be installed in a per+ectly vertical position. Dhere the storage tanks reBuire an averaging temperature detector, this shall +orm part o+, and be connected to, the tank gauging system. he average temperature detectors shall be +i<ed multiple elements "resistance or thermocouple%. Dhere spot reading temperature detection is reBuired, this shall be provided in the lo7er part o+ the tank. he temperature measuring device shall be a thermocouple or resistance element.
Document No. 2111/S/81/51/S/0152/11/105
(age $0 o+ 61

5.3 #.8. E'(E-! =-E 'E!S=-E'EN Ther0o1ells !ll temperature detectors shall be installed in thermo7ells e<cept bearing metal temperature detectors. Dhen operating constraints prevent selection o+ a suitable thermo7ell, application o+ sur+ace mounted resistance thermometers or thermocouples shall be considered. hermo7ells used in copper/nickel piping in sea7ater service, shall be made o+ 'onel or other suitable material in accordance 7ith the proEect piping speci+ication. !ll process thermo7ells shall be the +langed type in accordance 7ith Standard Dra7ings in !ppendi< !. *or application in large ducting, e.g. heating and ventilating or +lue gas ducts, the thermo7ell may be an integral part o+ the thermocouple assembly in accordance 7ith Standard Dra7ing in !ppendi< !. Dake +reBuency calculations shall be provided +or all thermo7ells located in piping. he calculated vorte< shedding +reBuency shall not e<ceed ;1P o+ the natural +reBuency o+ the thermo7ell.
Rev !$#
*or high pressure service 7elded thermo7ells to Standard Dra7ings in !ppendi< ! shall be provided. emperature points shall never be installed directly do7nstream o+ +lashing or cavitating valves, due to the risk o+ breakage as a result o+ e<cessive vibration, nor directly upstream o+ +lo7 meters reBuiring a straight length. #.8.; %lectronic Te0perature %le0ents *or remote temperature indication, resistance temperature detectors "- D% should be used. -esistance temperature detector "- D% elements are pre+erred +or measurements bet7een )$11TC to R311TC and shall be o+ platinum. he characteristic shall be in accordance 7ith IEC 632, nominal resistance at 1 TC to be 211 ,hms 7ith a +undamental interval o+ 5;.3 ,hms. hermocouples should be o+ the mineral insulated, metal/sheathed type and be in accordance 7ith EN :13;0/2. *or temperatures bet7een R311TC and R2111TC, chromel/ alumel K ype .L thermocouples shall be used. *or temperatures above R2111TC, platinum/ rhodium K ype -L thermocouples shall be used. (urchaserGs 7ritten approval is reBuired +or the use o+ thermocouples outside o+ these temperature ranges. Dhere the temperature elements are measurement inputs to the supplierGs control system or I(S then local transmitters are not reBuired +or - Ds or thermocouples. 4o7ever +or all temperature elements that per+orm measurements +or the (urchaserGs (CS or ESD, HsmartI programmable head/mounted temperature transmitters shall be provided. Standard reBuirements +or transmitters shall apply "i.e. +ully/+loating 0/$1 m! output%. !ccuracy shall be 1.3P o+ temperature measurement span or better. ,utput signals shall be proportional to temperature, and not m@ or resistance input. 'easuring elements shall be spring loaded 7ithin the head o+ the transmitter#termination chamber to ensure physical contact bet7een the element and the thermo7ell tip.
Document No. 2111/S/81/51/S/0152/11/105
(age $3 o+ 61

#.8.# Pneu0atic Te0perature Trans0itters
Rev !$#
(neumatic temperature transmitters shall only be used in local control loops 7here the use o+ electronic transmitters is impracticable and reBuire the approval o+ the principal . #.8.$ Te0perature S1itches E<cept +or ancillary services such as the control o+ electric heat tracing, anti/condensation heaters etc., direct/acting temperature s7itches shall not be used. *or process control or protection services, primary measurements shall be per+ormed using an analogue transmitter 7ith the s7itching being carried out by the (CS or ESD or by a package control or protection system. #.8.8 Te0perature ,auges *or local indication o+ temperature up to 011 TC, bi/metallic dial thermometers shall be supplied. emperature gauges shall be, Qevery angleG type Dial 7ith black characters on a 7hite background, 52: stainless steel heavy/duty hermetically sealed, 7eatherproo+ to I( :: as de+ined in IEC :13$8. emperature gauges shall have an accuracy o+ R#/ 2P o+ measurement span or better. -anges shall be selected +rom the +ollo7ing so that the normal operating temperature is bet7een 31 to 63P o+ +ull scale: /51 to R:1 oC, 1 to :1 oC, 1 to $31 oC, 1 to 011 oC
5.: #.7.
(-,CESS S -E!' !N!LFSE-S 'nalysers (rocess Stream !nalysers 7ill be completely automatic and 7ill be purchased +rom suppliers as total systems. ,n/line process stream analysers 7ill include, but not be limited to, the +ollo7ing: moisture analysers +or the outlet o+ the instrument air dryers and +or the hydrocarbon gas outlet o+ the glycol contactors. chromatograph and density analyser"s% +or the pipeline +lo7 measurement packages. ,il/in/7ater analysers +or produced 7ater services. AS>D analyser on crude oil e<port service. @apour pressure analysers on crude oil and condensate service. (rocess stream analysers 7ill be eBuipped 7ith manual sample points, +or both laboratory testing and calibration sample inEection. (rocess stream analysers 7ill in general be eBuipped 7ith local indicators.
#.7.;
'nalyser +ouses he main purpose o+ an analyser house is to ensure continuity o+ operation o+ analyser systems at a speci+ied rate o+ reliability by providing a suitable operating environment +or analysers 7hich cannot other7ise operate properly, i.e. i+ e<posed to outdoor, ambient conditions. he operating environment may be a++ected by reBuirements concerning. area classi+ication. environmental conditions, mainly temperature and humidity. sample handling and conditioning.
Document No. 2111/S/81/51/S/0152/11/105
(age $: o+ 61

e++ective maintenance.
Rev !$#
!s analyser houses are comple< and there+ore e<pensive in both C!(EJ and ,(EJ, they contribute signi+icantly to the otal Cost ,+ ,7nership. hey should there+ore only be erected 7hen strictly reBuired and their si?e shall be optimised. In selecting the measurement methodology it shall there+ore be borne in mind 7hether the reBuired operating environment can only be provided by an analyser house. he suitability o+ cheaper alternatives, e.g. a 7alk/in shelter, shall be checked. he selection o+ either a 7alk/in shelter, a site/erected analyser house or a pre/+abricated analyser house "7ith all analyser systems installed% shall be evaluated in terms o+ otal Cost o+ ,7nership. !nalyser houses shall be located in a non/ha?ardous area or a Vone $ area. !nalyser houses shall not be located in a Vone 1 area or a Vone 2 area. !dditional to the reBuirements o+ IEC :2$;3, the location: shall be at least 23 m a7ay +rom +urnaces. shall be such that the vibration level does not e<ceed that speci+ied +or the eBuipment accommodated inside the analyser house. shall be +ree +rom spills o+ 7ater and process liBuids. N, E: Locations under pipe bridges or other structures should be avoided.
$. 0.2 $. .
'&T('T%D *')*%S C,N -,L @!L@ES ,eneral Control valves 7ith actuators and ancillary eBuipment, supplied as part o+ packaged units, shall be obtained +rom one o+ the control valve suppliers nominated +or the proEect. Control valve, process connections shall be in accordance 7ith the relevant piping speci+ication o+ the associated process pipe7ork, but shall have a minimum +lange rating o+ 511] +or process service. @alve body and trim materials shall, as a minimum, con+orm to the reBuirements o+ the respective piping materials speci+ication. @alve +ailure action shall be as de+ined on (E*S. =nless other7ise speci+ied or dictated by its application, the selection o+ a type o+ valve should be in the +ollo7ing order o+ pre+erence: 9lobe valve "linear motion% or -otary valve "eccentric plug or segmented ball%. Autter+ly valve. Aall valve. ,ther types. he reBuired control valve characteristic should be obtained through a characterised trim. Control valve characteristics should generally be eBual percentage, ho7ever in any o+ +ollo7ing cases, the control valve shall have a linear characteristic: Level control. Compressor anti/surge control. Split range control. Dhere, +or increasing the rangeability, t7o control valves are applied in parallel.
Document No. 2111/S/81/51/S/0152/11/105
(age $6 o+ 61

Control valves that are only operated via a manual control station. 'inimum +lo7 protection +or pumps.
Rev !$#
Dhen split range is programmed 7ithin the (CS or other remote electronic system, the control valve may also have an eBual percentage characteristic. Due to the unavailability o+ an eBual percentage characteristic +or the miniature type o+ control valve, these types o+ control valves may have a linear characteristic. ,n/o++ control valves should have a Buick closing characteristic. ,ther characteristics may be reBuired, such as modi+ied eBual percentage to avoid or reduce the conseBuences o+ pressure shock in the piping systems. =nless other7ise reBuired, on/o++ and control valves used as a back/up emergency shut/o++ valve should be speci+ied and installed as [+lo7/tending/to/close[. *or throttling control applications 7ith unbalanced valves, the direction should be [+lo7/tending/to/open[ in order to avoid a very large unstable +orce in the nearly closed position. *or angle valves, the direction should be [+lo7/tending/to/close[ in order to avoid high velocity and turbulence in the valve body. he calculated Cv value shall be in accordance 7ith IEC :1350/$/2, 7ith noise prediction calculation and testing in accordance 7ith IEC 350/;. he Supplier shall provide control valve si?ing and noise calculations +or revie7 by the (urchaser. !ll control valves shall be si?ed to provide adeBuate rangeability in accordance 7ith IEC 350/$/0. Control valves should generally be si?ed to operate 7ithin the limits o+ 23P "minimum +lo7rate% and ;3P "ma<imum +lo7rate% o+ ma<imum capacity. *or normal +lo7rate control valves shall operate bet7een 51P and 61P o+ ma<imum capacity. I+ the calculated noise level o+ a standard control valve e<ceeds the allo7able limits, a control valve 7ith special lo7 noise internals shall be selected. he ma<imum sound pressure level at 2 metre distance +rom continuously operating control valves shall not e<ceed ;3 dA!. *or intermittent emergency operations, e.g. eBuipment blo7do7n to +lare, the allo7able noise levels may be increased to 8: dA!. In such cases the valve eBuivalent noise level taken over an eight hour operating period shall not e<ceed the ma<imum continuous noise level. ,nly I+, +or technical or economic reasons, lo7 noise valves are not practical, acoustic containment techniBues may be applied. Lo7 noise restriction plate"s% do7nstream o+ the control valve shall be avoided. I+ cavitation is predicted the +irst solution should be the re/design o+ the process. I+ this solution is not possible then hardened trim materials shall be applied and special anti/ cavitation trims shall be provided. *or applications 7here anti/cavitation trims are not available, t7o valves in series may also be considered. $. .; ,lo2e *alves 9lobe valves "linear motion, rotary#eccentric plug or rotary#segmented ball% shall be used +or all services e<cept 7here the allo7able pressure drop is so lo7 that a globe valve 7ould not +unction. Cage guided globe valves shall not be used +or +luids that contain solid particles. hrottling globe valves should not be used i+ a Class @ or Class @I shut/o++ is reBuired "as per IEC 350/0%, as these shut/o++ classes cannot be maintained over a prolonged period. I+ a Class @ or Class @I shut/o++ is reBuired, a dedicated tight shut/o++ valve "i.e. ball valve% should be installed in series 7ith the control valve. !s this is an e<pensive solution, the reBuirement +or these shut/o++ classes should be e<amined 7ith care.
Document No. 2111/S/81/51/S/0152/11/105
(age $; o+ 61
Rev !$#
!n e<ception is made +or de/pressurising valves 7here, +or sa+ety reasons, t7o valves in series shall not be applied. Dhen selecting three/7ay globe valves, special attention shall be paid to the Cv si?ing o+ each +lo7 path o+ the valve.
Document No. 2111/S/81/51/S/0152/11/105
(age $8 o+ 61

$. .# .utter-ly *alves Autter+ly valves shall comply 7ith the piping class and shall be considered +or the +ollo7ing circumstances: i+ the reBuired si?e "usually due to high +lo7 rate 7ith a lo7 pressure drop% 7ould make it economically attractive or i+ it is impossible to apply globe valves. +or corrosive services, 7here body lining o+ globe valves becomes economically unattractive. Spring/opening butter+ly valves should not be o+ the 7a+er or lug type but should have a +langed valve body "in order to allo7 removal o+ the valve +rom the piping system%. I+ a 7a+er or lug type butter+ly valve is used, spool pieces "upstream and do7nstream% shall be +itted to permit removal o+ the valve. o prevent tampering, the rotary intermediate linkages bet7een a butter+ly valve and its actuator shall be o+ the integral type, enclosed in a protective metal housing. $. .$ .all *alves
Rev !$#
Aall valves shall be considered +or on/o++ service. =nless eBuipped 7ith a special trim, i.e. anti/cavitation or lo7/noise design, care should be taken 7ith the selection o+ ball valves +or high di++erential pressures. Aall valves supplied 7ith an actuator +or remote on/o++ operation, shall comply 7ith the piping class reBuirements +or manual valves. he type o+ actuator shall be as speci+ied +or Shut/o++ valves in section 0.$. Aall valves +or use in erosive service etc. should be eBuipped 7ith a scraper type o+ seat construction. Aall valves should not be used in throttling service. $. .8 Sel-/'cting Regulators Sel+/acting regulators shall only be considered +or clean +luids in simple utility applications, such as pressure reducing, back pressure and temperature regulation "e.g. +or reducing instrument air supply pressure or +or gas blanketing o+ storage tanks%. -egulators in gas blanketing service shall be installed on the blanketing inlet connection o+ the relevant tank. Special attention shall be given to the application o+ sel+/acting regulators, 7ith internal, sel+/relieving capability. *or details o+ tank blanketing, re+er to !(I $111. $. .7 &ontrol *alve .odies Non/standard si?es o+ control valve bodies shall not be used on process duties, "e.g. 2\I, $ZI, 3I > 6I NA% select +rom the range o+ pipe si?es listed in the piping speci+ication. Aody si?e less than 2I shall not be used. Control valve bodies shall not be +itted 7ith bottom drain plugs. ! bottom +lange shall be provided +or valves that reBuire bottom access +or trim removal. @alve bonnets shall be o+ bolted construction 7ith +ully retained gaskets. he +ace/to/+ace dimensions o+ +langed globe/body control valves shall be in accordance 7ith IEC 350.
Document No. 2111/S/81/51/S/0152/11/105
(age 51 o+ 61

$. .3 &ontrol *alve Packing Materials (acking materials should be:/ ( *E/based +or non/hydrocarbon services 7ith packing temperatures belo7 $11 oCX 9raphite/based, metal/rein+orced, +ire/sa+e type +or all hydrocarbon services and non/hydrocarbon services 7ith packing temperatures bet7een $11oC and :11TC. (acking shall not contain asbestos and e<ternal lubricators or grease nipples shall not be applied. E<tended bonnets shall be provided, i+ reBuired, to keep the temperature at the stu++ing bo< at an acceptable value +or the applied packing. !n e<tended bonnet shall also be provided i+ the operating di++erential pressure across the valve could other7ise cause +ree?ing o+ the stu++ing bo<#packing and#or ice +ormation on the trim. *or e<ample, this may be the case +or compressor recycle "anti/surge% valves or de/pressurisation valves. he stu++ing bo< shall be on top o+ the e<tended bonnet and shall be provided 7ith an adEustable, bolted gland +lange and gland +ollo7er.
Rev !$#
Aello7s/sealed bonnets shall be applied 7here control valves are used in to<ic gas services. he bello7s shall be o+ !ISI 52: type stainless steel, unless other7ise speci+ied in the reBuisition. Aello7s/sealed bonnets shall not be applied above !NSI rating class 511. *or bello7s/sealed control valves an additional stu++ing bo< 7ith the appropriate packing material shall be included. *or leak detection and venting purposes, the seal e<tension shall be provided 7ith a scre7ed connection bet7een the bello7s seal and the packed gland. $. .6 &ontrol *alve Tri0s he trim and particularly the seat ring"s% shall be o+ the replaceable type. !ll internal clearances shall be designed such that sticking cannot occur at minimum and ma<imum operating and ambient temperatures. *or trims, 7hich are not o+ the one/piece type, the plug and stem construction shall be provided 7ith a locking device to prevent accidental separation. he locking device may be either a special +luted pin, driven through a hole, 7hich is simultaneously drilled in the plug guide section and stem, or it may be o+ a 7elded construction. he seat/ring"s% should be clamped or backed/up via a seat ring retainer. Special attention shall be paid to +i<ing o+ the seat ring in order to prevent loosening due to vibration. !dhesive compounds shall not be used +or the locking o+ seat rings. Dhere so+t "resilient% inserts are reBuired +or meeting the speci+ied leakage rate, the inserts should be o+ glass/+ibre/+illed or graphite/+illed ( *EX the selection shall be based on the suitability +or the speci+ied process conditions. he resilient insert shall be properly clamped bet7een metal parts and#or locked in position to prevent blo7/out in the closed position. *or globe valves, so+t seats can deteriorate Buickly and should be avoided as +ar as possible. 4ardened "e.g. Stellite/coated% or solid Stellite closure member and seat rings shall be selected +or the +ollo7ing applications: Erosive services. Det gas or steam service 7ith a pressure drop greater than 3 bar. ,ther services in 7hich the pressure drop is greater than 21 bar at design conditions. *or economic reasons, i+ suitable +or the speci+ied process conditions, hardened !ISI 001C type stainless steel "Arinell hardness appro<imately 331% may be considered as an alternative trim material. !ngle valves +or erosive services should be eBuipped 7ith a chrome plated venturi seat ring, unless other materials are reBuired +or the process conditions.
Document No. 2111/S/81/51/S/0152/11/105
(age 52 o+ 61

0.$ $.;. !C =! ED S4= /,** @!L@ES "INCL. ESD !ND AL,D/D,DN @!L@ES% ,eneral Shut/o++ valves shall be in accordance 7ith the proEect piping class speci+ication and tight shut/o++ "bubble tight at rated pressure% 7here speci+ied to be tight shut/o++ " S,%
Rev !$#
@alve actuators shall be either hydraulic or pneumatic spring return or double acting. In onshore locations 7here no instrument air supply is available electric or hydraulic actuators shall be used. he reBuirements o+ clauses 0.5 and 0.0 shall apply. ,n the o++shore +acilities shuto++ valves 21I and above shall be +itted 7ith hydraulic actuators, shuto++ valves belo7 21I shall be +itted 7ith pneumatic actuators. *or onshore locations 7here an instrument air supply is not available electric, hydraulic or electro/hydraulic actuators 7ill be used. Dhere hydraulic actuators are used a hydraulic accumulator 7ill be provided 7ith each actuator, an electro/hydraulic po7erpack 7ill be provided 7ith each valve or group o+ valves. Electro/hydraulic actuators 7ill be sel+/ contained units comprising actuator, electric driven hydraulic pump, reservoir, accumulator and controls integrated into one unit o+ modular design. Solenoid valves may only be considered +or applications in instrument air signal lines or on/ o++ control in hydraulic utility services, such as the hydraulic control systems +or 7ell/head control panel logic units. @alve *ailure action shall be as de+ined on the (E*S. ESD and Alo7/do7n @alves shall use hydraulic or pneumatic actuators 7ith spring return +ailure action. ESD and Alo7/do7n @alves shall be +ire/sa+e. I+ the valve is located 7ithin a high +ire risk area the actuator shall be either +ire/sa+e or enclosed 7ithin a +ire/sa+e enclosure. Dhere shut/o++ valves are used as the +inal control elements +or I(*s, the reBuirements o+ section 6.1 shall also apply. *or Shutdo7n applications the actuator shall be +ail/sa+e and arranged such that in event o+ removal or loss o+ the control signal, the valve 7ill be driven to the least ha?ardous "usually closed% position. his should be by spring return action. Dhere spring return actuators are not possible or practical, double acting actuators may be used to drive the valve to the sa+e position using lock/up valves and local hydraulic accumulators. See !ctuated @alve !ccessories section 0.0 +or the reBuirements regarding local hydraulic accumulators. *or 9eneral duty applications the actuator may stay/put in the event o+ removal or loss o+ the control signal.
Document No. 2111/S/81/51/S/0152/11/105
(age 5$ o+ 61
Rev !$#
0.5 $.#.
@!L@E !C =! ,-S 'ctuator Materials he materials o+ the actuator assembly including case, yoke, spring housing and gearbo< shall be steel. !luminium materials shall not be used in actuators. Arass or copper alloys may be used in non/e<posed areas. he actuators may be used in e<posed locations in the o++shore environment and 7ill be subEect to sea7ater deluge and hosing do7n. It is there+ore essential that the actuators are designed such that the level o+ ingress protection is su++icient to prevent corrosion 7ithin the actuator, particularly on the spring, bearings, guides and cylinder sur+aces. !ctuators, including all +ield mounted ancillaries and Eunction bo<es, shall be rated I( :3 to IEC :13$8 "including prevention o+ entry to the actuator and ancillaries o+ +ingers, hands, etc.%. he actuator spring shall be +ully enclosed and permanently treated to resist atmospheric corrosion. he diaphragm material shall be nylon/rein+orced neoprene or Auna N rubber. (iston or cylinder actuators shall have ,/ring sealing and shall be designed to minimise sha+t and piston +riction. (rotective compounds and durable coatings shall be used to prevent corrosion in the event o+ 7ater condensing inside the various housings in addition to protection o+ e<ternal parts. *or shutdo7n applications, the spring housing shall be hermetically sealed to prevent ingress o+ air or moisture and should contain preservative. Carbon steel parts should be painted in accordance 7ith the (roEect (ainting Speci+ication. Dhere alternative eBuivalent painting systems are proposed, details o+ these shall be submitted +or approval. Nickel plating should be used +or sealing sur+aces and the inside sur+ace o+ cylinders to provide resistance to 7ear and corrosion. he underlying sur+ace material must be treated to provide corrosion resistance. Carbonising#Nitrating sur+ace treatment processes may be used on internal parts such as piston rods, tie bars etc. *or 9eneral duty applications "i.e. non/shutdo7n applications% only, ( *E type coatings may also be used +or the inside sur+ace o+ air cylinders. he underlying sur+ace material must be treated to provide corrosion resistance. Local valve position shall be sho7n by a moving pointer attached to the valve stem#sha+t and indicating on a +i<ed scale.
$.#.;
&ontrol *alve 'ctuator 4 Positioner Control valve actuators should be pneumatic spring/opposed diaphragm or pneumatic spring/opposed short/stroke piston type. he yoke shall be o+ the open type to allo7 access +or adEustment o+ the packing gland +ollo7er. (iston type actuators shall be provided 7ith adEustable end/limit travel stops in both directions. Aolt adEustment type limit stops shall be applied 7ith a locking +acility, e.g. a locking nut, to prevent tampering. he construction shall be leak/tight, 7ith seal gaskets. *or large high pressure control valves that reBuire +orces that are too great +or diaphragm actuators, double/acting, spring less, piston actuators should be provided complete 7ith lock/up valves and local instrument air receiver, to achieve the reBuired action in the event o+ instrument air +ailure.
Document No. 2111/S/81/51/S/0152/11/105
(age 55 o+ 61

'odulating control valves shall be +itted 7ith electro/pneumatic S'!- valve positioners "input signal 0 / $1 m!%, unless other7ise reBuested in the reBuisition +or a speci+ic application. (ositioners on valves used +or simple regulatory control 7ill be *oundation *ieldbus +ormat. he positioner output action shall be direct, and shall not be provided 7ith a bypass valve. he positioner shall have a 7eatherproo+ enclosure 7ith a degree o+ protection o+ at least I( :3 in accordance 7ith IEC :13$8. he valve positioner shall have su++icient capacity in both directions +or pressuring and venting the actuator to prevent response time limitations. Dhere the combination o+ a separate electro/pneumatic converter and a pneumatic valve positioner is unavoidable, the output capability o+ the converter and the input reBuired on the pneumatic valve positioner shall be checked in order to prevent possible instability. Input, output and supply pressure gauges, graduated in Aarg, shall be provided on the valve positioner and#or I#( converters. @alve positioners and I#(s shall be provided 7ith an identi+ication plate, marked 7ith air supply pressure and input signal. he connection o+ the valve stem to the actuator stem shall be adEustable and shall allo7 positive locking o+ the adEustment. !ctuators shall be eBuipped 7ith a direct/coupled adEustable travel or position indicator +or local status indication. he position shall be indicated by a permanent mark on a reversible scale 7ith the 7ords WopenW and WshutW at the travel limits, or by unambiguous symbols such as:/ ^ @ ^ U open )@) U closed. $.#.# &hoke *alve 'ctuator Dellhead choke valves shall be +itted 7ith electric motor driven actuators. he actuators shall incorporate a stem position transmitter "+eed back to the (CS%, a de/clutchable hand 7heel, local open#stop#close push buttons and a local#remote selector.
Rev !$#
Domestic gas take/o++ valves at Aoatasyn shall be +itted 7ith electric motor driven actuators. he actuators shall incorporate a stem position limit s7itches "+eed back to the (CS%, a de/ clutchable hand 7heel, local open#stop#close push buttons and a local#remote selector. $.#.$ On>O-- *alve 'ctuator he actuator internals shall be packed +or li+e 7ith suitable lubricants. 4o7ever, access +acilities shall be provided to allo7 inspection and re/packing o+ the actuator in/situ on the valve. ! pre/reBuisite o+ supply shall be that Shutdo7n !ctuators o++ered +or supply shall have been subEected to Comprehensive ype ests carried out by the actuator manu+acturer and 7itnessed independently, brie+ e<tracts are as +ollo7s:/ Design certi+ication by an approved independent authority such as Lloyds. Spring visual, dye/penetrant e<amination and load tests be+ore and a+ter 21 cycles at ma<imum torBue. Cylinder pressure test at 2.3 times the ma<imum operating pressure +or a minimum o+ : hours. +ull/load per+ormance test to measure and record the variation in Static orBue o+ the actuator in both directions over the +ull curve. :,111 cycle operational test under 83P load, U 5,111 cycles at /01TC, > 5,111 cycles at R33TC. -epeat +ull/load per+ormance test to measure and record the variation in Static orBue o+ the actuator in both directions over the +ull curve. Stroke the actuator leaving the spring in the compressed position +or $ 7eeks. -epeat +ull/load per+ormance test to measure and record the variation in Static orBue o+ the actuator in both directions over the +ull curve. ype approval is only reBuired once to pre/Buali+y an actuator type. -e/Buali+ication 7ill only be reBuired i+ signi+icant design changes or e<tensions to the range have taken place.
Document No. 2111/S/81/51/S/0152/11/105
(age 50 o+ 61

,ne "or more% suppliers may be nominated as \/turn actuator supplier"s%. $.#.8 'ctuator SiEing
Rev !$#
he ma<imum process di++erential pressure +or actuator si?ing shall be taken to be the ma<imum upstream pressure, 7ith the valve +ully closed and the do7nstream pressure as atmospheric. !s a minimum reBuirement actuators shall be si?ed to provide su++icient torBue or thrust to hold in position and +ully stroke the valve against the ma<imum process pressure di++erential, 7ithin the times speci+ied, 7ith an air supply o+ 0.$ barg or less. Si?ing at instrument air pressures above 0.$ barg reBuire the consent o+ the principal. (articular attention shall be paid to unbalanced dynamic +orces on the valve plug. he actuator design shall be able to 7ithstand the ma<imum instrument air supply pressure.
$.#.7
'ctuator Tor9ue Re9uire0ent *or rotary valves the torBue available +rom the actuator at any point in the stroke shall be a minimum o+ 2.3 times the valve torBue reBuirements to operate a ne7 valve +or both the spring closing and e<ternally po7ered opening "or vice versa +or +ail/open applications% strokes including breaka7ay and process induced dynamic +orces 7ith the valve under ma<imum design di++erential pressure and at ma<imum design pressure. 'inimum air supply pressure o+ 0.$ barg should be used +or deriving actuator torBue +igures unless other7ise reBuired. !ctuators reBuiring an instrument air supply pressure above 0.$ barg shall not be used unless approved by the (rinciple. Sheer torBue capability +or valve stem#sha+t shall be 2.3 times the ma<imum torBue. !dditionally, +or shutdo7n applications, the actuator torBue shall be a minimum o+ 2.3 times the torBue reBuired to close the ne7 valve +rom the open position 7ith the valve bore at the ma<imum operating pressure and 7ith the valve cavity at atmospheric pressure. Calculations o+ the ma<imum torBue that could cause the shearing o+ the valve stem by the actuator shall be based on: limit stops +ully adEusted ma<imum air pressure "as achieved 7ith the pressure relie+ valve +ully open, i.e. 221P o+ relie+ valve set pressure%. ma<imum spring +orce
his ma<imum [Shearing[ torBue shall not cause yield in any component o+ the actuator and drive train. $.#.3 0.5.6.2 Stroking Ti0es Control @alves *or control valves stroking time must suit the reBuired speed o+ response +or process control accuracy and stability. @alves used +or on#o++ service or control valves 7ith a back/up trip +unction shall have stroking times as reBuired +or the individual application. In particular special care shall be taken +or compressor anti/surge valves, 7ith respect to the reBuired +ast stroking time. Dhere the stroking time reBuirements in any one direction cannot be met, a volume booster or a Buick e<haust valve "subEect to stability considerations% shall be employed. I+ air pressure is used, under emergency conditions, to close the valve or to assist the spring +orce, the si?e o+ the air signal line and +ittings and the air capacity o+ the accessories shall be suitable to ensure the reBuired stroking time. 0.5.6.$ !ctuated Shut/,++ @alves he ma<imum stroking times +or the actuator#valve combination at the speci+ied supply pressure range and ambient condition range are as +ollo7s: ripping ,ne second per inch o+ nominal valve boreX
Document No. 2111/S/81/51/S/0152/11/105
(age 53 o+ 61

-esetting hree seconds per inch o+ nominal valve bore.
Rev !$#
In order to avoid pipeline surge, speed control +acilities may be provided to restrict the discharge o+ the operating medium +rom the actuator. hese shall be arranged such that the risk o+ causing blockage o+ the +lo7 o+ operating medium +rom the actuator shall be minimised. 'echanisms that are integral to the cylinder are pre+erred to e<ternal ones. $.#.6 'ctuator to *alve Mounting he actuator mounting on the valve shall not cause e<cessive stress on the valve stem arrangement. !ny reBuirement +or additional supporting o+ the actuator other than that provided by the valve adapter shall be clearly identi+ied. he control system shall be directly mounted on the valve 7here practicable. Dhere this is not practicable a +reestanding control system shall be provided +or installation adEacent to the valve. he arrangements +or +itting the actuator to the valve shall be such that the operating torBue is transmitted to the valve 7ithout any distortion, over stressing or slipping o+ the coupling, mountings or bolting. !ny e<tension pieces, spool pieces or adapters reBuired to +it the actuator to the valve shall be +ully enclosed and +itted 7ith pressure relie+ +acilities to prevent over pressure in the event o+ stem seal leakage. @alve and actuator assemblies +or cold service "e.g. blo7 do7n% may reBuire e<tended bonnets to ensure the actuator remains 7ithin itGs design temperature limits. he design shall prevent leakage +rom the diaphragm#piston +rom over pressurising the adEoining actuator body or spring housing. he allo7able stresses on the valve +lange, +lange bolts and the valve stem shall be speci+ied by the valve manu+acturer. 0.0 $.$. !C =! ED @!L@E !CCESS,-IES +and1heels !ctuated valves 7ill only be provided 7ith a hand7heel 7hen indicated on the (E*S. I+ a hand7heel is provided, the +ollo7ing are the minimum reBuirements: he hand7heel shall be provided 7ith position indicators. he operating +orce shall not e<ceed $11 N on the rim o+ the hand7heel. he trans+er +rom actuator operation to hand7heel operation shall be possible in all stem positions. he hand7heel should be de/clutchable, side mounted type 7ith a clearly marked neutral position. !n instruction plate, e<plaining ho7 the declutching +acility is used, shall be +itted to the actuator. $.$.; )i0it Stops Limit stops shall be mechanical devices mounted on the actuator, but they shall not +orm part o+ the hand7heel mechanism "i+ provided%. o prevent tampering, the limit stops shall be +itted 7ith a locking +acility, e.g. a locking nut and shall be protected against unintentional adEustments 0.0.$.2 Control @alves Limit stops, 7here +itted, shall be indicated on the +lo7sheets. !dEustable limit stops shall not be used to restrict the throughput o+ the valve in order to limit the capacity o+ do7nstream relie+ valves. Dhere +itted, limit stops shall be scre7ed bolt/type, e.g. on the actuator stem, adEustable over the +ull length o+ the stroke. Aolts scre7ed in the body shall not be used as a limit stop. 0.0.$.$ !ctuated Shut/,++ @alves
Document No. 2111/S/81/51/S/0152/11/105
(age 5: o+ 61

!dEustable limit stops shall be +itted to the actuator. Limit stops shall be adEustable by a minimum o+ _$.3T at both the 1T and 81T positions. Limit stops shall be +ield adEustable 7ithout dismantling the actuator +rom the valve.
Rev !$#
Document No. 2111/S/81/51/S/0152/11/105
(age 56 o+ 61

$.$.# 'ir Supply Filters 4 Regulators !ir +ilters shall be installed in the supply lines to the individual actuators in order to protect the actuator +rom entrained abrasive particles and moisture in the air supply !ir +ilter regulators shall be installed in the supply lines to the solenoid valvesX positioners and#or I#( converters, in order to +ilter and regulate the instrument air supply pressure. he make o+ +ilter regulator shall be as speci+ied in the reBuisition. he air +ilter shall be +itted 7ith a drainage +acility. he air +ilter regulators shall be o+ the reducing/relie+ valve type, 7ith drainage +acility and bolt adEustment provided 7ith a locking +acility, e.g. a locking nut, to prevent tampering. he air +ilter cartridges shall be o+ the rigid structure type to resist channelling, rupturing, shrinkage or distortion and shall have a ma<imum mesh si?e o+ $1 m.
Rev !$#
he capability, e.g. output capacity and reBuired spring range, o+ the +ilter/regulator shall be checked against the instrument air reBuirement o+ the particular positioner and#or I#(. he actuator 'anu+acturer#Supplier shall speci+y the air consumption and the air +ilter reBuirements +or the elements that are supplied 7ith the valve. 9lass "bo7l/type% +ilter regulators shall not be used. $.$.$ 'ctuator )i-ting %yes Dhere necessary, the actuator shall be +itted 7ith suitably located li+ting eyes. he Supplier is to con+irm that these are suitable +or mounting and de/mounting the actuator in/situ 7ith the speci+ied valve orientation. Dhere +itted a minimum o+ t7o and a con+iguration providing redundancy is reBuired. In addition, 7here speci+ied, additional li+ting eyes shall be provided on the spring cans to allo7 the removal o+ these 7ith the actuator on the valve in the position speci+ied. $.$.8 Pressure ,auges (ressure gauges shall be provided as +ollo7s :/ incoming supply actuator control supply all regulated pressures in the control system. (ressure gauges shall be in accordance 7ith section 5.5, e<cept they may be reduced to 31 mm diameter dial. $.$.7 )i0it S1itches !ctuators +or shutdo7n valves and on/o++ control valves shall be +itted 7ith a minimum o+ t7o limit s7itches, one at the +ully open position and one at the +ully closed, plus any other intermediate positions as reBuired +or valve test purposes. 'odulating control valve limit s7itches shall be +itted only as necessary and should be indicated on the (E*S. he s7itches shall be such that the closed limit s7itch circuit is closed 7hen the valve is in the closed position and the open limit s7itch is open circuit and visa versa 7hen the valve is +ully open. Each end o+ travel s7itch shall operate 7ithin 5P o+ the end o+ travel "open or closed% and additionally, any intermediate position s7itch shall be adEustable by 21P. !ll position s7itches shall be repeatable to 1.3P. 'echanical protection "pre+erably by mounting inside a bo<%, shall be +itted to prevent any disturbance#mal+unction o+ the limit s7itches caused by inadvertent impingement o+ portable tools and eBuipment. he s7itches shall be o+ the pro<imity type, rated I( :: to IEC :13$8 and suitable +or use in the ha?ardous area classi+ication speci+ied.
Document No. 2111/S/81/51/S/0152/11/105
(age 5; o+ 61

he mounting instructions supplied by the limit s7itch manu+acturer shall be applied by the valve manu+acturer. $.$.3 Solenoid *alves
Rev !$#
Solenoid valves shall only be considered +or applications in instrument air signal lines or on/ o++ control in hydraulic utility services, such as the hydraulic control systems +or 7ellhead control panel logic units. Solenoid valves installed in ha?ardous areas shall be EE< "d% certi+ied "I.S. solenoid valves are not acceptable%. Normal operation shall be via normally energised solenoid valves driven via $0@ dc. coils. ,n loss o+ signal, the actuator spring shall drive the valve to its +ail/sa+e position. Solenoid valve manu+acturer and type are to be approved by the (urchaser. Solenoid valves activated as part o+ a trip system "I(*%, shall be provided 7ith a local manual reset +acility. he solenoid valve reset +acility shall consist o+ a +ield reset enable pushbutton, located adEacent to the solenoid valve, together 7ith +ield inputs returning to a healthy state 7ill allo7 the operator to per+orm unit and individual logic resets. he +ield reset enable push buttons 7ill be provided +or logically grouped sections o+ the plant and 7ill be located in suitable areas such that the process operator can visually veri+y plant sa+ety prior to operating the +ield reset enable push button. !+ter local reset has been achieved the CC- operator can reset the ESD logic and bring the plant back on/line in an orderly and sa+e manner. Solenoid valves +or general or control service shall be auto reset. Solenoid valves shall be provided 7ith a disc and#or seat o+ resilient material to give a tight shut/o++ +eature. hey should be suitable +or installing on a mounting plate. he air passages in the solenoid valves shall be large enough to achieve the opening or closing time o+ the valve as stated in the reBuisition. I+ this 7ould lead to unrealistically large passages and conseBuently high po7er consumption o+ the solenoid valve, consideration should be given to the use o+ Buick e<haust valves. he capability o+ the solenoid valve "e.g. capacity, pressure rating% shall be checked against the instrument air reBuirement o+ the particular actuator. he minimum port si?e in the solenoid valve shall be stated by the manu+acturer and this shall be taken into account +or the stroking time calculations. Solenoid valves shall be 7ithout e<haust port protectors but, to prevent plugging "e.g. during +ree?ing periods%, shall be provided 7ith a piece o+ tubing bent do7n7ards 7ith the end cut o++ at an angle o+ 03 degrees. !ll electrical cable entries shall be '$1 < 2.3 mm IS, "+emale% and connections shall be by scre7 terminals. *lying leads should be avoided 7herever possible. Solenoid valves 7ith +lying leads shall be provided 7ith a separate Eunction bo< +or termination o+ the leads and, i+ not armoured, the +lying leads shall be protected by a +le<ible conduit. he Eunction bo< shall be compatible 7ith the electrical ha?ardous area classi+ication o+ the solenoid valve. o prevent high voltage induction, solenoid valves operating on direct current shall be provided 7ith anti/surge diodes. *or emergency shut/o++ valves, the solenoid valve shall be installed directly on the valve actuator. *or control valves 7ith a valve positioner, the solenoid valve shall be installed bet7een the positioner output and the actuator. Solenoid valves shall be direct operatedX in/pilot operated solenoid valves are not allo7ed.
Document No. 2111/S/81/51/S/0152/11/105
(age 58 o+ 61

$.$.6 @uick %=haust *alves 4 *olu0e .oosters Cuick e<haust valves and volume boosters may be provided +or services, 7hich reBuire to operate +aster than is achievable 7ith the standard accessories. (ilot/operated, Buick/e<haust valves shall not be used. he minimum port si?es shall be taken into account +or stroking time calculations.
Rev !$#
Cuick e<haust valves shall be installed 7ithout port protectors but, to prevent plugging "e.g. during +ree?ing periods%, shall be provided 7ith a piece o+ tubing, bent do7n7ards, 7ith the end cut o++ at an angle o+ 03 degrees. Cuick e<haust valves shall be +itted directly to the port o+ the actuator. @olume boosters shall be provided i+ needed to achieve the stroking times speci+ied in the reBuisition. @olume boosters +or pneumatic actuators shall be o+ the high capacity type 7ith +ast throttling +acilities to control the reBuired capacity. $.$." )ock/up *alves 4 )ocal Instru0ent 'ir Receivers Lock/up valves "a snap acting valve 7hich seals in the instrument air pressure to the actuator#receiver i+ the supply +alls belo7 a predetermined value% shall have a bolt adEustment provided 7ith a locking +acility, e.g. a locking nut, to prevent unintentional adEustments. ! separate nameplate shall be provided to indicate the range and the set values. he lock/up valves shall be set at a value above the minimum air supply pressure reBuired by the valve actuator bearing in mind the capacity limitations o+ the local air receiver. he lock/up valve shall be installed bet7een the positioner output and the actuator. I+ lock/ up valves are applied on valves operated by a solenoid valve, this solenoid valve shall be installed bet7een the lock/up valve and the actuator. $.$. ! )ocal Instru0ent 'ir Receivers 4 +ydraulic 'ccu0ulators he local instrument air receiver or hydraulic accumulator shall be si?ed to maintain su++icient supply pressure at the actuator controls to allo7 +or at least three +ull valve strokes "ie. one open, one close, one open +or a +ail to close valve% 7ithin 51 minutes. he local instrument air receiver capacity shall be si?ed consistent 7ith operating and minimum pressures as stated in section $.5 he hydraulic accumulator capacity shall be si?ed +or a starting pressure o+ $11g barg and a minimum pressure o+ 2:1 barg.
Document No. 2111/S/81/51/S/0152/11/105
(age 01 o+ 61
Rev !$#
8 3.2
PR%SS(R% R%)I%F *')*%S 9ENE-!L he selection, si?ing and design o+ relie+ valves or rupture discs shall be in accordance 7ith !(I -( 3$1, !(I -( 3$2. ! Data Sheet shall be prepared +or each sa+ety relie+ valve, giving all the process data reBuired to properly si?e and select the valve, construction and physical si?e. he data sheet shall also indicate other relevant +actors 7here applicable, e.g. possible solids +ormation, dangerous +luids, +luctuating back pressure, mi<ed/phase +lo7 etc. -elie+ valves, both conventional, balanced bello7s and pilot operated types, shall be supplied in accordance 7ith !(I 3$:. Calculation sheets shall be provided +or each sa+ety relie+ valve. Noise calculations +or each sa+ety relie+ valve in dA! at +ull li+t shall also be submitted. he sound pressure level at 2 metre distance +rom the sa+ety relie+ valve shall not e<ceed 221 dA!. -elie+ devices in gas or vapour service should normally be connected to either the vessel vapour space or the outlet piping. I+ part o+ a system containing a liBuid can be blocked in by valves and the internal pressure can rise above the ma<imum allo7able 7orking pressure o+ the piping system due to ambient in+luences, a thermal e<pansion relie+ valve shall be provided. !ll relie+ valves shall be accessible +rom deck level or a permanent plat+orm. Isolation valves shall be +itted 7here spare relie+ valves are installed, and their lock key release system shall be such that pressure relie+ protection is provided at all times. Dhen pressure relie+ valves are +itted 7ith isolation valves, these shall be o+ +ull bore type, be indicated on ( > I diagrams and appropriately identi+ied 7ith either the symbol WL,W "Locked ,pen% or WLCW "Locked Closed% and their status, i.e. open or closed, shall be clearly evident +rom visual inspection. (iping +or relie+ valves shall be arranged to avoid pockets. (iping on the e<haust side o+ relie+ devices shall be designed or braced to ensure that e<haust reaction loads or moments do not e<ceed that speci+ied by the relie+ valve 'anu+acturer. he outlet line +rom a relie+ valve shall be sel+/draining. he inlet +lange rating shall match the inlet process piping speci+ication. ,utlet connections shall be suitable +or the design pressure and temperature conditions o+ the do7nstream pipe7orkX outlet +langes shall be !NSI Class 231] minimum rating. @ent pipe must not allo7 backpressure build up due to liBuid accumulation . @alves shall be o+ the enclosed spring type. Dhere bonnets are vented to atmosphere, a screen and#or shield shall be +itted to prevent the ingress o+ dirt, moisture or +oreign obEects. Sa+ety relie+ valve seats shall normally be metal to metal. Dhere a tighter shut/o++ is reBuired, the use o+ elastomeric seals suitable +or the service conditions may be considered. !ll so+t seats shall be rene7able. 'etal to metal seats shall be o+ ample proportions, so as to permit several lapping or re/machining operations. *or high temperature applications in e<cess o+ $11TC, metal/to/metal seats shall be used. *or high pressure drop applications in e<cess o+ 61 bar, stellited trim shall be used.
Document No. 2111/S/81/51/S/0152/11/105
(age 02 o+ 61
Rev !$#
3.$
C,N@EN I,N!L !ND A!L!NCED AELL,DS -ELIE* @!L@ES Conventional relie+ valves are to be used +or most duties because o+ their relative simplicity and reliability. Conventional relie+ valves shall be in accordance 7ith [direct spring/loaded[ valves as speci+ied in !(I 3$:. @alves shall be +ull no??le type, so that the no??le and seat are the only parts in contact 7ith the process +luid 7hen the valve is closed. ! balanced bello7s may be speci+ied as an addition to a conventional relie+ valve. his device isolates the spring, bonnet space and internals +rom the inlet and outlet +luid. Dhere +luctuating imposed back pressure is possible, or 7here built up backpressure may e<ceed 21P o+ set pressure, a balancing bello7s shall be used. It may also be speci+ied to prevent corrosive, dirty or ha?ardous +luids contacting the valve top 7orks, or leaking to atmosphere. Dhere a balanced bello7s is +itted, the bonnet shall be vented, either locally or to sa+e location depending on the nature o+ the +luid. 'eans shall be provided to monitor the integrity o+ the bello7s. In cases 7here bello7s +ailure 7ould cause a dangerous condition due to backpressure as described above, a balancing piston shall also be speci+ied. his +unctions as a back/up device to the bello7s and ensures proper valve operation in the event o+ bello7s +ailure.
3.5
(IL, ,(E-! ED -ELIE* @!L@ES (ilot operated relie+ valves provide a tighter closure than conventional valves and may be considered 7here the operating pressure is greater than 81P o+ set pressure 7here conventional valves might e<perience seat leakage. Aecause o+ possible problems 7ith blockage o+ the small/bore pilot valve or tubing, their use shall only be considered in clean dry gas service. hese valves shall be generally in accordance 7ith !(I 3$:. Non/standard valves may be considered on an individual basis +or special applications. In the event o+ +ailure o+ the pilot valve system, the main valve shall still open at an increased over/pressure. he pre+erred con+iguration +or pilot piping shall be pickup +rom a connection on the main valve inlet, and discharge to a connection on the main valve outlet. he Supplier shall revie7 the backpressure conditions and advise 7here the pilot valve discharge piping should route to atmosphere +or satis+actory main valve operation. I+ atmospheric discharge is essential, the Supplier shall advise the +luid volume 7hich 7ould be vented under relieving conditions. (ilot operated sa+ety relie+ valves shall be constructed to provide a +acility +or tamper proo+ sealing, pre+erably by 7iring o+ scre7 cap and body on the pilot valve and lead sealing, to ensure setting integrity. (ilot valves shall be o+ the non/+lo7ing type, and shall be spring loaded and so+t seated 7here the temperature permits. !ll materials shall be compatible 7ith the process +luid. (ilot tube and +ittings shall be stainless steel and shall be 2$ mm ,.D. minimum. *ittings shall be t7in/+errule compression type. *lared tube +ittings shall not be used.
3.0
S'!LL -ELIE* @!L@ES Small sa+ety relie+ valves having inlet si?es o+ 5#0[ or belo7 shall only be used +or very lo7 +lo7 applications, such as thermal relie+ o+ liBuid inventories or protection o+ small air receivers or positive displacement pumps. Inlet and outlet connections may be threaded, 7here permitted under the piping speci+ications, +or non/ha?ardous services, but shall be +langed +or all process or ha?ardous +luids.
Document No. 2111/S/81/51/S/0152/11/105
(age 0$ o+ 61
Rev !$#
hese valves are not covered by any national standard +or constructional details. *ull supplier dra7ings and parts lists shall be provided +or each individual valve. Capacity certi+ication shall be to !S'E reBuirements, or to other eBuivalent national. *i<ed blo7/do7n type may be used 7here the operating pressure is less than 63P o+ set pressure. *or higher operating pressures, adEustable blo7/do7n shall be provided. In normal operating mode i.e. valve closed, the only valve parts contacting the +luid shall be o+ stainless steel type 52: or better to meet process reBuirements. he ma<imum ori+ice si?e +or this type o+ valve shall be 62 sB. mm. 3.3 -=( =-E DISCS -upture discs 7ill only be used 7here Buick reaction time and large capacity discharge is reBuired. 4o7ever, 7here applied, rupture disks subEect to vacuum as 7ell as to pressure 7ill be reverse buckling type 7ith vacuum supports. !ll rupture discs installations shall be +itted 7ith leak and rupture detection and alarm +acilities. -upture disks 7ill not be installed in series 7ith sa+ety valves. 3.: '! E-I!LS "!DDI I,N!L -EC=I-E'EN S *,- -ELIE* @!L@ES% 'aterials o+ construction +or maEor components shall be speci+ied on the data sheet +or revie7 by the (urchaser be+ore order placement. Care must be taken in speci+ying the materials +or sa+ety relie+ valves subEected to temperatures belo7 1TC. he lo7 temperature may be as a result o+ process conditions or caused by pressure drop through the sa+ety relie+ valve. -elie+ valve springs shall be manu+actured +rom corrosion resistant alloys, suitable +or the speci+ied service and environmental conditions. (lated or painted carbon steel springs are not acceptable. *or all hydrocarbon services springs shall have ype 5.2.A "minimum% material certi+ication to DIN 31108. !n !S'E code stamp is not reBuired, but capacities o+ valves shall be certi+ied by the manu+acturer using the methods outlined in !S'E code section @III and !(I 3$1. @alves to be dry be+ore packing +or shipment.
Document No. 2111/S/81/51/S/0152/11/105
(age 05 o+ 61
Rev !$#
7.
S+(TDOAN P+I)OSOP+B 'ND +I%R'R&+B *or details o+ the (hilosophy and 4ierarchy re+er to: ,++shore 5011/ /:2/51/S/0155/11 Sa+ety Systems (hilosophy Emergency Shutdo7n and Emergency Depressurisation (hilosophy AS]$ 9eneral Sa+ety Design Concept 9D Sa+ety Speci+ication ,E 9eneral Sa+ety Design Concept ,(* > Aooster Stn 2 :111/(/:1/10/S/6112/2 Aooster Stn $ 9as Distribution ,E 3$11/F/81/10/ /611;/11 3511/F/81/10/S/6112/11 3311/F/81/10/ /611;/11
3.
&ONTRO) 'ND S'F%TB SBST%M 'R&+IT%&T(R% he +acilities 7ill include a number o+ interconnected control and monitoring systems: Integrated Control and Sa+ety System "ICSS% comprising subsystems: (rocess Control System "(CS% Emergency Shutdo7n System "ESD% *ire > 9as System "*>9% 4igh Integrity (ressure (rotection System "4I((S% Electrical S7itchgear#'otor Control Centres =nit Control (anels / EBuipment Dedicated "See Section 8.1% Local Control (anels "See Section 21.1% -otating EBuipment 'onitoring and Data !cBuisition System "See Section 6.6%
he maEor elements o+ the control systems shall be interconnected to the CC- through the communications net7ork. he (CS shall be used as the main control system +or the plat+orm, 7ith the operators in the CC- supervising all process and utility controls. he CC- shall be provided 7ith operator control consoles, 7hich shall house the Control and Sa+ety System @D=s and their associated keyboards +or plat+orm displays and controls including (CS, ESD, *>9, electrical s7itchgear#'CC status and third party package eBuipment systems. he man machine inter+ace in the CC- 7ill be +urther augmented by report and event printers. he design o+ control and sa+ety systems shall take into account the potential +ailure modes o+ eBuipment and shall, 7herever practical, ensure that eBuipment [+ails sa+e[. In addition the design shall identi+y all common mode +ailure points and, 7here practical, these shall be eliminated. he ICSS controlling communications net7ork shall be +ully dual redundant and diversely routed throughout and capable o+ single net7ork +ailure survival. *or package eBuipment =C(s that inter+ace to the ICSS the pre+erred communication is Ethernet, 7here the Supplier is unable to provide this then the alternative is via serial links. Dhere control and or ESD data or status is transmitted dual redundant links shall be used. Dhere only non/ critical indication or status is transmitted a simple< redundant link may be used. he supplier shall arrange the data registers in a compacted +orm so as to ma<imise the e++iciency#per+ormance o+ the data trans+er inter+ace. Data message designs shall minimise the number o+ transactions reBuired +or the ICSS to gather data. he inter+ace bet7een the electrical po7er management system, s7itchgear#'CCs and the (CS +or monitoring and status displays shall be via serial links.
Document No. 2111/S/81/51/S/0152/11/105
(age 00 o+ 61
Rev !$#
he ICSS C(#I( monitoring communications net7ork shall be duple< and shall provide terminal +acilities and allo7 the sharing o+ peripheral devices such as report printers, event printers, etc., by third party, supplier package eBuipment "see Section 21%. In addition all data and displays available at the supplierGs control panel shall be available at the ICSS control console. his communication shall be via Ethernet ransmission Control (rotocol#Internet (rotocol " C(#I(%. !ll hard7are and so+t7are reBuired to remotely access this data +or display on a remote (C based Dindo7s N 7orkstation shall be supplied by the supplier: 4ard7are So+t7are Ethernet Aoard or built/in connection. So+t7are Driver +or C(#I(, compatible 7ith Dindo7s N .
he allocation o+ C(#I( addresses 7ill be agreed 7ith the ICSS systems supplier. C(#I( is a layered set o+ protocols. he standardisation o+ the protocol across all its layers, including those that provide terminal emulation and +ile trans+er, allo7s di++erent makes o+ computing eBuipment to e<ist and communicate 7ith each other on the same cable. 6.2 (-,CESS C,N -,L SFS E' "(CS% he (CS consoles 7ill be used by the operators to monitor and control process and utility +acilities plus eBuipment packages, including seBuencing, start up, including starting or stopping motors, adEustment o+ control settings and the monitoring o+ maEor eBuipment. he ICSS 7ill provide the operator 7ith all the necessary inter+aces to e++iciently and sa+ely operate the process and utilities +rom the CC-. he inter+aces 7ill include but not be limited to: !larm !nnunciation "including repeats o+ ESD#*>9 events% 'onitoring o+ variables Supervisory control > monitoring o+ eBuipment. Control and monitoring o+ process, utility and heating, ventilating and air conditioning systems. he operator 7ill be able to e<ecute all normal control operations +rom ICSS operator control console, including starting and stopping motors, adEustment o+ control settings and the monitoring o+ main eBuipment. ypically the +ollo7ing operations are N, +oreseen as being e<ecuted +rom the ICSS operator control console: 'ain (o7er 9enerator 9as urbine run/up seBuencing > combustion controls and 9enerator synchronisation seBuences > electrical controls "e<ecuted +rom the =C(%. *acilities should be provided in the =C( to allo7 the remote initiation o+ the starting, stopping and auto/synchronisation seBuences by the ICSS. 9as E<port and L(#'( Compressor starting > !nti/Surge control "e<ecuted +rom the =C(%. *acilities shall be provided in the =C( to allo7 +or remote start permissives and the remote initiation o+ the starting and stopping seBuences by the ICSS. hroughput o+ the compressor packages 7ill be regulated by the package control to maintain a set point provided by the ICSS. *uture control o+ the load sharing bet7een compressors shall be by the package control system. he (CS 7ill display machinery monitoring data +or all rotating eBuipment packages at the ICSS operator consoles. he (CS 7ill transmit all rotating eBuipment package related operating and process data "i.e. process pressures, temperatures, etc.% to the -otating EBuipment 'onitoring and Data !cBuisition System. 'achinery monitoring data "vibration,
Document No. 2111/S/81/51/S/0152/11/105
(age 03 o+ 61

a<ial displacement, etc.% 7ill be transmitted direct +rom the monitors to the -otating EBuipment 'onitoring and Data !cBuisition System via a single Ethernet link
Rev !$#
6.$ 3.;.
4@!C C,N -,LS +*'& &ontrols Control o+ the 4@!C shall be per+ormed by the ICSS speci+ically the (CS, or, in the case o+ onshore +acilities, a dedicated 4@!C panel in each building and shall be responsible +or the control and monitoring o+ the +ollo7ing : *ans. 4eaters. 4@!C Control Dampers
3.;.#
(ressure Dampers
4umidity
Fire 4 ,as Tight Da0pers *ire > 9as ight Dampers shall be controlled directly by the *>9 System and position indication shall be provided in the CC- via the ICSS operator console.
6.5
E'E-9ENCF S4= D,DN SFS E' "ESD% he ESD System is essential to meeting the Sa+ety reBuirements o+ the installation . he eBuipment package protection and shutdo7n system 7ill be either contained 7ithin a package =C( or 7ithin the ESD, as de+ined in the package reBuisition. SIL 2,$ and 5 7ill be implemented 7ithin the ESD system. reBuired to implement SIL 2, $ and 5 +unctions. he *>9 system may also be
he ESD System 7ill use W+ail sa+eW technology. Loss o+ po7er, system +ailure or mal+unction 7ill result in shutdo7n. -eliability is a prime reBuirement o+ trip systems. Every e++ort shall be made to ensure that the system +unctions correctly and is +ree +rom spurious shutdo7ns. Nevertheless, each component o+ a trip system shall be incorporated in such a 7ay that the system 7ill go to the Wsa+eW position in the case o+ a component +ailure. he ESD system 7ill also provide all control o+ blo7/do7n valves. being located on the operator inter+ace in the CC-. he control +acilities
Initiating devices +or, and Emergency Shutdo7n > Alo7/do7n valves activated by, the ESD System shall be dedicated only to that service. I(S hard7are and system so+t7are, versions and releases, shall be evaluated and certi+ied by =@. I(* revie7s shall be conducted as necessary during the I(S li+e cycle in accordance 7ith the *acility I(* 'anagement plan, I(* Classi+ication, Implementation and est interval Studies. I(S ma<imum cycle time shall be 511 ms. !ll measurement devices, trip initiating contacts and circuitry logic systems and +inal trip actuating circuits and devices "including actuated valves% +or SIL 2, $ > 5 shall be hard7ired and completely separate +rom the normal control and alarm systems.
Document No. 2111/S/81/51/S/0152/11/105
(age 0: o+ 61
Rev !$#
!ll components o+ a trip system shall be energised under normal operating conditions and the contacts o+ initiating devices shall be closed under normal operating conditions. ,pen contact or loss o+ po7er shall result in the system going to a Wsa+eW position . he ESD System 7ill be provided 7ith centralised monitoring +acilities and the means to per+orm e<ecutive actions, apply and remove inhibits and overrides +rom the operator console in the CC-. Indication o+ individual override status 7ill be provided in the CC- on the operator console. ! means 7ill be provided in the CC- to remove all overrides +or an entire system or a plant area in an emergency situation by the use o+ a single push/button or keys7itch. he ESD System shutdo7n logic 7ill contain start/up override +acilities, 7hich 7ill be initiated +rom the CC- and 7ill be reset automatically 7hen the Buiescent process condition is reached 7ithin a pre/set time. Should the normal operating condition not be met in the time period then the shutdo7n action 7ill occur +or that speci+ied abnormal condition. Cause/and/e++ect diagrams shall be prepared to de+ine the reBuirements +or shutdo7n o+ the process and utility systems 7hen abnormal conditions occur. he trip system shall use either the uninterruptible single/phase ac or, i+ available, the dc supply. ,utputs +or solenoid valves or s7itchgear relays shall be hermetically sealed 7ith gold/ plated contacts rated +or $.1! at 51@ dc. -elay coils shall be +itted 7ith surge suppression diodes. I+ metal can type relays are used, the cans shall be earthed. Dhere Eusti+ied by the number o+ inputs#outputs and#or the comple<ity o+ the logic system, either o+ the +ollo7ing techniBues may be considered: Systems 7hich incorporate sel+/checking logic and 7hich utilise hard/7ired solid/ state circuits ! programmable logic controller "(LC%. In all cases each input shall have a conditioning unit to provide +iltering and to eliminate spurious initiation due to contact bounce or other short/duration intermittent#transient conditions. ! trip initiation shall not be e<ecuted until the input signal "opening contact% has been present +or at least 31 milliseconds. Longer delays may be provided to avoid spurious trips due to transient conditions. @ariable time delay relays may be provided in the input circuitry +or those monitored conditions, 7hich do not result in a dangerous situation 7hen the abnormal state is o+ a short duration. he setting o+ the time delay shall match the characteristics o+ the process. 6.5.2 ,perator#'aintenance *acilities In addition to the general +acilities +or the automatic operation o+ trip systems a number o+ special +acilities may be reBuired +or operational or maintenance purposes. he reBuirements +or these special +acilities are dependent on the type o+ eBuipment being protected. ,perational *acilities ypically these +acilities 7ill include start/up bypasses, manual trips, manual reset, etc. Start/up bypass shall be applied only to the inputs a++ected by the speci+ic process#eBuipment condition, all other channels being le+t +ully operational. he start/up bypass shall automatically cancel 7hen the process#eBuipment condition becomes normal or a+ter a time delay that 7ill be set in value to match the characteristic o+ the process#eBuipment condition being monitored. he operation o+ the start/up bypass shall be displayed at ICSS consoles.
Document No. 2111/S/81/51/S/0152/11/105
(age 06 o+ 61

'anual tripping s7itches shall be o+ the mechanically latching push/and/turn type reset 7ith indication and protection to prevent accidental operation e.g. +lap/guards. Systems or eBuipment simply reBuiring an ICSS [permit to start[ may be reset remotely and the system shall be designed to accept a remote reset command signal. 'aintenance *acilities ypically these +acilities 7ill include maintenance over/rides, on/stream testing, etc.
Rev !$#
E<cept 7hen the alternative arrangement o+ three independent voted channels is provided or shutting do7n the protected unit does not adversely impact the availability o+ the +acility, maintenance override +acilities shall be provided +or all process inputs e<cept manual trips on an individual basis to allo7 on/stream testing, maintenance on the input circuitry and#or re/adEustment o+ the set/point. ,verrides shall be applied by activating the shutdo7n unit maintenance override permissive keys7itch a+ter 7hich the maintenance override can be set +rom the ICSS 7orkstation. *or packages 7ith stand/alone shudo7n systems the override +acilities 7ill be at the =C(. -emoval o+ the maintenance override permissive keys7itch 7ill remove all overrides +or that shutdo7n unit. !ctuation o+ the maintenance override shall only de+eat the trip +unction being maintained and not the associated alarm or any other trip. Indication o+ o+ s7itch and bypassed element status shall be displayed at the ICSS consoles "and =C(%. !ll components o+ a trip system shall be capable o+ being tested Win/situW. E<cept +or the +inal shutdo7n device"s%, +acilities shall be provided to enable all the components to be tested 7ithout shutting the package do7n. (artial closure testing o+ ESD valves 7ill be achieved as +ollo7s: Each ESD shutdo7n unit 7ill have a test permissive keys7itch 7hich 7hen activated 7ill allo7 the operator to select a valve +or test via the ICSS operator 7orkstation. Selection o+ a valve 7ill set the relevant ESD logic to the valve test mode. he test is activated by a push button located in the +ield adEacent to the valve. ,n completion o+ the test, 7hich is logged on the (CS, the operator 7ill de/select the valve that has been tested > remove the keys7itch permissive. 3.#.; I>O &ard Status Diodes ypically colours o+ Light Emitting Diodes "LEDs% shall be as +ollo7s: Description Input signal status Start/up bypass Line +ault Computer input#logic output -elay status Supply available ,verride ,n ripped#abnormal 4ealthy#normal Status !mber -ed -ed 9reen !mber -ed -ed 9reen Darning -ed Input is abnormal#trip Input is bypassed *ault on input circuit Computer#Logic +ault -elay in normal operating state Supply voltage healthy ,verride s7itch in override position Input#,utput in tripped state Input#,utput in healthy state
! LED test +acility shall be provided. 3.#.# Final &ontrol %le0ents rip +unctions shall, as appropriate, operate shutdo7n valves installed in the appropriate process or utility piping "via a suitable solenoid valve% or shut do7n electric eBuipment "via interposing relays to the motor starter circuit%.
Document No. 2111/S/81/51/S/0152/11/105
(age 0; o+ 61

Each solenoid valve shall be separately +used and have surge suppression diodes +itted across the coil. 'odulating control valves shall not be used +or shutdo7n purposes . 4o7ever an additional measure o+ sa+ety may be provided by tripping a modulating control valve in addition to operating the emergency valve to meet SIL $ reBuirements.
Rev !$#
Document No. 2111/S/81/51/S/0152/11/105
(age 08 o+ 61
Rev !$#
6.0
4I94 IN E9-I F (-ESS=-E (-, EC I,N SFS E' "4I((S% Dhere it is identi+ied that a 4igh Integrity (ressure (rotection System "4I((S% is reBuired it shall comprise o+ an instrumented system independent o+ the alarm and trip system, provided to isolate the piping and eBuipment +rom a pressure source. 4I((S systems shall be designed H+ail sa+eI such that the system 7ill revert to a pre/ determined sa+e state in the event o+ a +ailure o+ any part o+ the system. hese include: Loss o+ po7er to any o+ the components Areak or rupture o+ instrument air piping or cabling Loss o+ hydraulic pressure *ailure o+ $ channels in a $oo5 arrangement or +ailure o+ 2 channel in a 2oo$ arrangement Each 4I((S shall be +unctionally separate +rom any other sa+eguarding system but may be inter+aced 7ith the (CS via digital communication links. 'al+unction o+ these communications links shall not a++ect the sa+ety integrity o+ the system. he use o+ dedicated maintenance and#or operational overrides is not permitted. *or $ooN "NM$% voting systems, maintenance#testing o+ one channel should be interpreted by the system as that channel being in the trip mode. Signals +rom 4I((S +ield devices and other sa+ety systems shall not be combined into common multicore cables. Dedicated +ield cables +rom 4I((S +ield devices shall be directly terminated on the 4I((S control cubicle#cabinet and shall not be routed via a common marshalling +acility. Diversity o+ components is reBuired 7ithin each 4I((S to alleviate the possibility o+ common +ailures resulting in unavailability o+ the system. ypically transmitters 7ill be +rom the same vendor but valves, solenoid valves etc. 7ill be +rom di++erent vendors. he system integrity o+ the 4I((S is directly related to the design test +reBuency o+ the total system. *unctional testing o+ the system is there+ore reBuired to veri+y and maintain the system integrity and to detect normally unrevealed +ailures. -eliability and !vailability calculations shall be produced +or each separate 4I((S.
6.3
!L!-' > !NN=NCI! I,N SFS E'S !larm annunciation system input circuits shall be normally energised, i.e. input contacts go to open/circuit to initiate an alarm. !larm seBuences 7ill be in accordance 7ith IS! S2;/2 he output circuitry +or operating the audible alarm shall be by means o+ a relay 7ith double/pole contacts suitable +or an inductive load o+ 1.0! at $51@ ac. or 0! at $0@ dc.
3.8.
Operating Se9uences he +ollo7ing seBuences shall be used +or alarm displays: !larm only: Code *$! in IS! S2;/2 !larm 7ith +irst/up +acilities: Code *5! in IS! S2;/2
3.8.;
)a0p>Aindo1 &olours !larm rip S7itch in override position @alve open, motor running @alve closed, motor stopped (ermissive Spare Dindo7 !mber -ed !mber 9reen Fello7 Alue Dhite
Document No. 2111/S/81/51/S/0152/11/105
(age 31 o+ 61

6.: *I-E !ND 9!S C,N -,L SFS E' "*>9% !ll areas o+ each +acility 7ill be monitored by a +ire and gas detection system. his system 7ill provide 7arnings to de+ined control points and 7ill automatically raise speci+ic alarm 7arnings. In de+ined cases the *>9 System 7ill activate protective systemsX i.e. +ire 7ater deluge, and initiate eBuipment shutdo7ns via the ESD System. he *>9 Control System 7ill be capable o+ monitoring and initiating protection systems either automatically or manually:
Rev !$#
he *>9 Control System 7ill be capable o+ monitoring the +ollo7ing *>9 detecting devices: 9as Detectors 4eat Detectors Smoke Detectors *lame Detectors 'anual Call (oints he *>9 Control System 7ill report and display, via the ICSS operator consoles, the status and any alarm signals +rom the *>9 detection and protection systems and gas concentrations, on a +ire ?one basis, including monitoring the eBuipment +or +ault conditions. -eporting 7ill discriminate bet7een single and t7o or more detections. he *>9 Control System 7ill initiate the +ollo7ing protection systems either automatically or manually: E<tinguishant -elease *ire (umps Electrical Isolation via ESD System (rocess Shutdo7n via ESD System Status Lights and 9(! !larms via elecoms *ire dampers.
he *>9 Control System 7ill inter+ace 7ith the ESD System to initiate the +ollo7ing actions: (rocess Shutdo7n Levels EBuipment Shutdo7ns Electrical Isolations. Inhibits and overrides on the *>9 systems 7ill be per+ormed +rom the CC-. Individual override status 7ill be provided at the ICSS operator console. he number, type and location o+ +ire and gas detectors used +or +ire ?one 7ill take into account the types o+ combustible material, ha?ardous area status, operating per+ormance, speed o+ response and the environmental conditions as 7ell as e<isting operational e<perience and the reBuirements +or maintenance and calibration. 'anual alarm call points shall be provided throughout the plat+orms to initiate alarms. o minimise compatibility problems bet7een the sensors and the input cards, the detectors that inter+ace to the main *ire and 9as system 7ill be provided by the *>9 system supplier and +ree/issued to the package supplier +or mounting and cabling to the skid marshalling bo<. ypically these 7ill be the sensors that monitor the internal air spaces > eBuipment o+ acoustic or 7eatherproo+ enclosures and#or their ventilation systems plus the combustion air intake sensors. !dditionally the system 7ill monitor the status o+ associated sel+/ contained systems, 7hich use their o7n dedicated detectors, such as those used +or turbine protection and +ire pumps.
Document No. 2111/S/81/51/S/0152/11/105
(age 32 o+ 61

*or +urther details re+er to +acility speci+ic *ire > 9as System Design (hilosophy. 6.6 -, ! IN9 EC=I('EN ',NI ,-IN9 !ND D! ! !CC=ISI I,N -otating eBuipment packages 7ill each be provided 7ith a 'achinery Condition 'onitoring System, 7hich 7ill inter+ace to a -otating EBuipment 'onitoring and Data !cBuisition System at each +acility. Each +acility system 7ill in turn inter+ace 7ith a proEect 7ide system. 'achinery monitoring reBuirements and inter+aces are de+ined in speci+ication: 2111/S/81/56/S/01$0/11 QSpeci+ication +or -otating 'achinery 'onitoring EBuipment. 6. T%)%&OMM(NI&'TIONS he proEect telecommunications systems reBuirements are de+ined in speci+ications: 2111/S/60/62/S/311$ elecommunications Systems Speci+icationG. ". A%))+%'D &ONTRO) SBST%M he Dellhead Control Systems "DCS% 7ill provide stand/alone control o+ the (roduction Ding @alves "(D@s%, =pper 'aster @alves "SS@s% and Sub/Sur+ace Sa+ety @alves "SSS@s%. Each DCS 7ill comprise stainless steel 7ellhead control panels, 7ith pneumatic and hydraulic controls, plus hydraulic po7er packs. !lso included 7ill be 7ellhead pressure measurement, sand probes on producing 7ells, plus inter+aces to both the relevant (CS#(SD and ESD systems +or 7ell status and 7ell shutdo7n commands. he 7ellhead control panels 7ill be located in the Dellbay !rea. Dellhead control panels 7ill use a retractable dra7er type system, to allo7 +le<ible allocation o+ 7ell slots. Each dra7er unit 7ill control an individual 7ell. -emovable blanking plates 7ill be included to cover unused dra7ers. he physical arrangement o+ each DCS, 7ith respect to using one combined panel or several separate panels, 7ill be decided during the (roEect De+inition phase.
Rev !$#
It is currently envisaged that all the 7ellhead valves and Sub/Sur+ace Sa+ety @alves 7ill be hydraulically actuated. 'otive po7er +or these valves 7ill be derived +rom dual redundant electric or pneumatically driven hydraulic pumps. !dditional backup 7ill be provided +rom a hand driven hydraulic pump. he Dellhead control panels 7ill be eBuipped 7ith electric space heaters, to help prevent +ree?ing o+ the pneumatic circuits. In addition, electric heaters 7ill be +itted to the hydraulic oil tanks, to help prevent high viscosity e++ects, particularly a+ter prolonged shutdo7n and during a black start. 4ydraulic oil selection and 7ellhead control system design 7ill take into account both the lo7 ambient temperatures and both the high and lo7 do7n/hole temperatures likely to be e<perienced. Each +lo7 line 7ill be +itted 7ith a sand probe, connected to the (CS#(SD. @arious 7ellhead control system alarms and status signals 7ill be transmitted to the (CS. *ault monitoring o+ various key parameters 7ill be provided !. P'&C',%D %@(IPM%NT &ONTRO) P'N%)S 21.2 =NI C,N -,L (!NELS he =nit Control (anel "=C(% +or each package shall include all the machine control +unctions, start/up and shutdo7n logic, condition monitoring eBuipment and machine
Document No. 2111/S/81/51/S/0152/11/105
(age 3$ o+ 61

protective systems. he 9as Compressor =C(s shall also include their anti/surge controllers master per+ormance controller and provision +or +uture load sharing. =C(Gs shall typically be connected to the ICSS by three levels o+ inter+ace : 4ard7ired Signals / rips, Critical Controls, (ermissives and Interlocks. Duple<#Simple< Serial Signals / ,perational data and alarms. C(#I( Net7ork Data / *unctional Inter+ace to =C( "generally read only%. See 6.1 above. he ICSS shall inter+ace 7ith other systems via either H,penI inter+aces supporting DDE and ,(C ",LE +or (rocess Control% or Serial Links. he ICSS shall utilise all inter+aces in simple< or dual con+igurations as reBuired to gather data +rom the =C(s to enable the CC- ,perator to vie7 all necessary indications and eBuipment status to e++ectively monitor and control the eBuipment. he ICSS shall utilise the C(#I( net7ork connections to the =C(s to enable the CCoperator to vie7 detailed status o+ the =C(. his inter+ace shall enable the ,perator to gain the +unctionality o+ the local =C( System and provide +or supervision, control and monitoring +acilities at the CC-. he =C(s shall time tag data at source and, 7here practical, this shall be to the same resolution as the ICSS. *irst up alarm indication shall also be provided. Each =C( shall be connected to the ESD via hard7ired links, to enable the machine to be shutdo7n as reBuired by the Shutdo7n (hilosophy. I+ the machine has its o7n stand/alone *>9 system, this shall be connected via hard7ired signals to the plat+orm *>9 +or monitoring and control action purposes. Each =C( shall be +itted 7ith anti/condensation heaters. . )O&') &ONTRO) P'N%)S
Rev !$#
he use o+ Local Control (anels "LC(Gs% shall be strictly limited in the design to those items o+ eBuipment, 7hich are reBuired to be autonomous or +or 7hich a degree o+ local control is desirable. Such a panel could be +or a valve 7ith local test +acilities or 7ellhead controls. he main eBuipment having LC(Gs shall be the *ire (umps, Emergency (o7er 9enerator and !ir Compressor. hese have to o++er complete autonomy both +or emergency conditions and +or a black start o+ the plat+orm. his eBuipment may there+ore be started locally and operated 7ithout reliance on the ICSS. Dhere a local panel is reBuired +or grouping together a number o+ local instruments or simple controls the +ollo7ing reBuirements shall apply. Each local panel shall be +itted 7ith anti/condensation heaters and internal lighting.
Document No. 2111/S/81/51/S/0152/11/105
(age 35 o+ 61
Rev !$#
;. P'N%) &ONSTR(&TION 2$.2 9ENE-!L (anels shall be completely piped, 7ired, assembled and +urnished complete 7ith all necessary instruments, nameplates, s7itches, push/buttons, lights, terminals, supports, trunking, supply distribution, e<tension cords, etc. (anels shall be +itted 7ith internal lighting and thermostatically controlled heaters. (anels, 7hich may be located in areas subEected to 7ater/mist +ire,deluge or C, $ protection, shall be 7eatherproo+ to I( :3 as de+ined by IEC :13$8. (anels, cabinets or consoles located in eBuipment rooms "'E- # *!- # LE-% and CC7hich have a controlled 4@!C environment shall be I( 0$. =nless other7ise agreed, local panels shall be mounted on the package base in such a location and in such a manner as to provide operation and maintenance access to all items mounted on the panel and also not to inter+ere 7ith maintenance access to other eBuipment in the package. here shall be no direct process connections to enclosed instrument panels. Locations o+ panels and controls to be agreed 7ith the (urchaser. Electric cable and pneumatic tubing bet7een skid/mounted Eunction bo<es and remote/ mounted panels 7ill be supplied by the (urchaser. Cable entry +or skid mounted local panels shall be through the bottom. Cable entry +or =nit Control (anels installed in the 'E- ",++shore% or LE- ",nshore% 7ill be de+ined in the package reBuisition. 2$.$ EC=I('EN -,,' L!F,= he arrangement and location o+ panels located in the main eBuipment room shall ensure access to all other adEacent panels and eBuipment, also that opening a panel door does not impede sa+e access to, nor obstruct sa+ety or escape routes. 2$.5 'EC4!NIC!L Skid mounted panels shall be constructed +rom stainless steel to !ISI 52: +or all parts e<cept internal secondary structures, 7hich may be to !ISI 510. (anels located in the eBuipment rooms may be o++ered in pre/galvanised mild steel, +inished 7ith the SupplierWs standard o++shore paint scheme, +or the (urchaserWs consideration at the tender stage. E<ternal +inish colour shall be Light 9rey "-!L 615$%. Internal +inish colour shall be 'att Dhite. (anels located in the eBuipment room shall be a ma<imum o+ ;11mm deep. I+ the panel is +ormed +rom a number o+ cabinets bolted together they shall be assembled on to one common plinth and shipped as one assembly. (lastic type components manu+actured +rom +lame/retardant, non/hygroscopic, non/tracking materials may be o++ered +or minor supports and internal secondary structures. Each panel or cabinet shall be eBuipped 7ith a minimum o+ t7o li+ting eyes, certi+ied +or li+ting 7eights in e<cess o+ the +inal assembly.
Document No. 2111/S/81/51/S/0152/11/105
(age 30 o+ 61
Rev !$#
!ll panel assemblies shall be provided 7ith anti/vibration mountings at all attachment points to the +loor, 7all, skid etc. (anels shall be rear and#or +ront access via hinged doors, as de+ined in the package reBuisition. (anel sections up to ;11 mm 7ide should have a single hinged door. he 7idth o+ the door shall not e<ceed 631 mm. Enclosures 7ider than ;11 mm shall have multiple doors each a ma<imum o+ 631 mm 7ide. Doors shall have heavy/duty type non/galling 52:, or better, stainless steel li+t/o++ hinges and latches. !ll internal components o+ control panels shall be securely mounted and +i<ed to prevent damage during shipment and installation and, to minimise vibration in service. Internal tubing shall be neatly dressed and supported in electrically insulating stand/o++ clamps. Instruments and related eBuipment shall be installed in such a 7ay that they are easily accessible +or maintenance adEustment, removal or replacement. ype numbers and other markings shall be clearly visible +rom both +ront and back. !ny instruments 7ith direct connections to process +luids should be grouped in a separate panel, located on the package skid. 4o7ever, a panel 7ith a separate compartment may be provided subEect to (urchaser approval. (iping to these instruments shall not traverse the other compartment"s% o+ the panel. he Supplier shall group the connections to the panel into process, pneumatic, hydraulic, electric po7er, electric control and intrinsically sa+e connections. 2$.0 ELEC -IC!L he Supplier shall supply all sundries and install and 7ire all electrical eBuipment, instrumentation and accessories. he instrument panel shall be complete and ready +or site connection to po7er, earthing and in# out/going +ield cables. I+ reBuired the panel 7ill be provided 7ith t7o 211P rated $51@ ac po7er supplies +rom the +acilities secure electrical supply system. 'eans o+ isolating each individual incoming po7er supply shall be provided. he s7itches shall be o+ t7o pole, padlockable type and shall be placed 7ithin the panel enclosure. Should the SupplierGs eBuipment reBuire other voltage levels, the panel shall be provided 7ith dual redundant po7er supplies and all po7er distribution and sub/circuit over/current protection. Identi+ication sleeves shall be +itted to each end o+ all 7iring runs and shall be inscribed 7ith the instrument tag number and terminal number. !ll terminations shall be o+ the crimped/pin type utilising a proprietary crimping tool acceptable to the (urchaserX e<cept 7here instruments are provided 7ith scre7/type terminals 7hen the 7ire ends shall be provided 7ith crimped/on spade lugs. ,nly one core shall be terminated in a terminal. Dhere more than one core reBuires terminating propriety comb type links inserted on the panel side o+ the terminal strip shall be used. -emovable blank gland plates shall be provided +or incoming and outgoing +ield cables. Cable clamps shall be supplied +or the support o+ +ield and interconnecting cables. Dhere scre7ed entries are reBuired they shall be threaded IS, 2.3 mm "si?e to be con+irmed at dra7ing approval si?e%. $3P spare capacity shall be supplied +or all entries into terminal bo<es, gland plates and clamps. he detachable un/drilled gland plates provided +or the (urchaserWs cable shall be designed such that they may be detached and drilled on site 7ithout disconnection o+ any Supplier cabling.
Document No. 2111/S/81/51/S/0152/11/105
(age 33 o+ 61

!ll screens and spare cores shall be connected at terminals and provision shall be made +or the termination o+ all spare cores in (urchaserGs interconnecting multicore cables. here shall be $3P spare terminals in e<cess o+ this reBuirement.
Rev !$#
(anels shall be +urnished 7ith [.lippon[ terminals, type S!.- or eBual. $3P spare capacity shall be provided. erminal strips and blocks shall be in single layers. Suitable removable link terminals shall be provided 7here linking is necessary. Looping 7ire shall not be used +or this purpose. ! copper grounding bar o+ minimum cross/sectional area 63 mm$ shall be provided +or the ac supply system. Suitable straps minimum o+ $.3 mm$ cross/section shall be provided +or earthing the doors. ! similar separate grounding bar arrangement is reBuired +or dc and +or signal circuitsX these bars shall be electrically isolated +rom panel metal 7ork. E<ternal connectors +or the (urchaserWs ground connection shall be provided by the panel Supplier and dimensioned to take 21 mm$ bare stranded copper cable through a solderless connection. !ll instrumentation speci+ied to be grounded in the loop diagrams shall be connected to the grounding bar by direct 7iring +rom the instrument terminal. Intrinsically sa+e circuits, 7iring, terminals, inter+ace units, grounding and po7er supply units, shall be grouped together on a separate terminal rail. ! mechanical barrier shall be provided bet7een intrinsically sa+e and other electrical eBuipment. !ll 7iring shall be separated by duty and by voltage level. he respective terminal blocks shall be similarly grouped. Intrinsically sa+e 7iring, trunking and terminals shall be coloured blue. (anel internal 7iring should be run in trunking o+ +lame retardant, non/hygroscopic, non/ tracking material, +lame/retardant materials may be substituted i+ suitable +lame/retardant trunking is not obtainable. Ducts should have slotted sides 7ith plain Wsnap/onW covers and be si?ed to allo7 31P additional cable. (o7er cables shall be suitably identi+ied and segregated +rom signal cables. Diring +rom trunking to instruments should be neatly run and clipped together using plastic strapping or plastic covered clips. 'etallic cleats are not acceptable. !ll internal cabling shall use +lame/retardant, lo7/smoke, ?ero/halogen insulation materials. erminals carrying voltages higher than 0; @olts shall be protected against accidental contact 7ith removable cover plates and be labelled to indicate high voltage. #. INST'))'TION 25.2 INS -='EN INS !LL! I,N he installation o+ instrumentation and associated eBuipment shall comply 7ith the relevant sections o+ !(I -( 332. Instruments, local instrument panels and gauge boards, and their connecting lines and cables, shall be so arranged as not to inter+ere 7ith access to, or maintenance o+, the process eBuipment and shall be protected +rom mechanical damage. !ll +ield/mounted instrumentation, including Eunction bo<es and in/line eBuipment, shall be accessible +rom a permanent access point. Indicating "and recording% instruments should be mounted at appro<imately 2531 mm above grade or 7alk7ay level shall be visible +rom a convenient location.
Document No. 2111/S/81/51/S/0152/11/105
(age 3: o+ 61

Instruments shall be located as near to the point o+ measurement as practicable and mounted generally on instrument stands or brackets. Dhere convenient, on lines o+ 5/inch nominal si?e or larger, 7hich are not subEect to vibration, the instrument brackets may be supported +rom the line. ,n smaller lines, the instruments shall be separately supported +rom the base/+rame on local gauge boards#or racks. (ressure gauges, 7here used, may be line mounted. Instrument locations shall be selected to minimise the e++ects o+ vibration +rom adEacent eBuipment. Dhere conditions prevent local mounting due to inaccessibility or high process vibration, lines shall be run to avoid mutual contact 7ith plant and structure. ubing clamps shall be o+ electrically insulating materials. ubing in e<cess o+ 2111 mm in length should be supported every 2111 mm. Care shall be taken to avoid the possibility o+ corrosion being caused by the interaction o+ dissimilar metals.
Rev !$#
Drain and @ent points on all in/line eBuipment shall be provided 7ith a blind +lange. Scre7ed plugs are not acceptable on hydrocarbon services and may only be +itted on utility services 7here permitted under the piping speci+ication. Drain and @ent points on e<panding gate and double block > bleed "DA>A% valves shall be provided 7ith a valve 7here DA>A isolation is being provided. *or threaded connections the +ollo7ing shall apply: hreaded pipe shall have a minimum 7all thickness o+ Sch.;1 +or si?es up to $ in NA, and Schedule 01 +or 5 in and 0 in NAX !ll threads shall be N( tapered unless other7ise agreed by the (urchaser, and shall be clean cut and concentric 7ith the ,D o+ the pipe. *emale thread ends shall be de/burred by reamingX hreaded Eoints shall be thoroughly cleaned, ( *E " e+lon% paste applied to the male thread and the Eoint made up tight. hreads shall not be seal/7eldedX *asteners Studbolts shall be used in pre+erence to capscre7s or bolts 7herever possible. Studbolts and nuts shall be cadmium plated. hreads shall be liberally coated 7ith Do7 'olycote 2111 thread lubricant. !lternative lubricants shall not be used unless approved by the (urchaser. *asteners shall be tightened 7ith torBue 7renches on all hydrocarbon piping systems, and utility systems o+ 511] rating and above. *asteners shall be tightened to the minimum bolt stress reBuired to achieve gasket seating loads and the gasket stress reBuired to retain design and hydro/test pressures. *asteners shall be tightened evenly, and in as close to a diametrically opposite seBuence as possible, to apply uni+orm stress on the gasket and to avoid distortion or over/stressing o+ the gasket, +langes or bolts. !ll +ield/mounted Eunction bo<es shall be rated I( :3 to IEC :13$8 and certi+ied EE< e IIA, 5 as a minimum. Cable entries shall be in the bottomX up7ard +acing cable entries shall not be used. &unction bo<es shall be +urnished 7ith [.lippon[ terminals, type S!.- or eBual. $3P spare capacity shall be provided. erminal strips and blocks shall be in single layers. Suitable removable link terminals shall be provided 7here linking is necessary. Looping 7ire shall not be used +or this purpose. Electronic instruments shall be +itted 7ith an integral Eunction bo< having scre7ed terminals 7ith cable entries scre7ed $1 mm IS, pitch 2.3.
Document No. 2111/S/81/51/S/0152/11/105
(age 36 o+ 61
Rev !$#
Segregation shall be maintained bet7een intrinsically sa+e signal cables, other signal cables and electrical po7er supply#control cables and their Eunction bo<es. !ll intrinsically sa+e signal cables shall be blue sheathed. 'inimum segregation bet7een electrical po7er cables and instrument cables 7hen running in parallel shall be 311 mm. !ll instrument cabling should con+orm to the Electrical -eBuirements +or Cables, but in any event shall use +lame/retardant, lo7/smoke, lo7/halogen insulation materials. Emergency stop push/buttons shall be sited to avoid accidental operation, 7hilst remaining accessible +rom plat+orm, deck or 7alk7ay. 25.$ 4E! -!CIN9 > INS=L! I,N
Instrumentation shall be suitably protected +rom the process and the environment. 4eat tracing and#or insulation shall be applied as appropriate. 4eat tracing shall be o+ the sel+/regulating type 7ith su++icient rating to be able to heat impulse lines and instrument bodies to the minimum operating temperature +rom minimum ambient temperature prior to a plant start/up. Dhere heat tracing is applied, attention should be paid to the +ollo7ing points: he tracing shall be so arranged that the instrument can be readily removed 7ithout disturbing the tracing. 4eating o+ "long% impulse lines o+ di++erential pressure instruments shall be such that both legs are maintained at the same temperature. Insulation shall be applied over all items to be heated 7ithout the risk o+ overheating the instrument. Electrical heat tracing shall be selected, designed and installed in accordance 7ith the Electrical -eBuirements +or Cabling. 4eated enclosures shall be provided +or instruments mounted in e<ternal areas.
$. INSP%&TION 'ND T%STIN, he +ollo7ing inspections and tests, as a minimum, may be 7itnessed by (urchaser and#or his representatives, and shall be per+ormed at an agreed time and location. 20.2 INS(EC I,N !ll individual items o+ instrumentation and associated eBuipment shall inspected at the manu+acturerWs 7orks. he associated documentation shall be submitted and approved prior to inspection. Supplier shall per+orm all necessary ongoing inspection activities in accordance 7ith the approved Supplier Cuality (lan. he (urchaserWs Inspector shall per+orm the +ollo7ing inspection checks, as reBuired : @eri+y against approved documents that all items have been supplied and assembled correctly. Check eBuipment +or accessibility +or operation and maintenance. Check appearance, paint7ork, dimensions and +i<ing points against +inal agreed dra7ings. @eri+y that all cables are correctly terminated and that cable # terminal markers and nameplates correspond to the documentation. @eri+y that calibration certi+icates # certi+ication +or all applicable instrumentation eBuipment is available in accordance 7ith (roEect speci+ications and reBuirements.
Document No. 2111/S/81/51/S/0152/11/105
(age 3; o+ 61

@eri+y that hydrostatic pressure test, seat leakage, torBue, material, '(I and ha?ardous area certi+icates # certi+ication +or all applicable instrumentation eBuipment, including impulse lines, is available in accordance 7ith (roEect speci+ications and reBuirements.
Rev !$#
Document No. 2111/S/81/51/S/0152/11/105
(age 38 o+ 61
Rev !$#
20.$ C!S IN9 !ND DELD ES IN9 !ND INS(EC I,N he (urchaser reserves the right to inspect visually all pressure containing components prior to assembly. !ny component may be subEected to dye/penetrant or magnetic inspection at (urchaserWs discretion: !ll 7elds used +or pressure retaining purpose shall be 211P radiographed. !ll butt/7eld ?ones shall be 211P magnetic particle or ultrasonically inspected over a 7idth o+ 31 mm on both sides be+ore 7elding. Sealing areas 7ithin the actuator body shall be completely inspected. 'agnetic particle methods are pre+erred, although dye/penetrate methods may be used. (ressure retaining castings e.g. valve bodies, actuator cylinders +or ratings $311] !S'E and above shall be subEect to 211P -adiography. his shall only be carried out on 3P o+ the total number "minimum 2 o++% o+ the same type and si?e manu+actured +rom the same cast, in the critical areas as speci+ied in !NSI A2:.50. '(I and Dye/(enetrant shall be carried out on the mounting boss o+ actuator gearbo< housing. Springs +or maEor ESD valve actuators shall be completely inspected by dye/ penetrant e<amination Inspection Standards: !S ' E80 -ecommended practice +or radiographic testing shall be the procedure used +or radiography +or all structural 7elding and pressurised castings. !ll radiographs shall be proved by !S ' E00:. !S ' E00: -e+erence radiographs +or steel castings up to $ in. "32 mm% in thickness. De+ects in Categories !, A or C shall not e<ceed the severity level o+ Class $. De+ects in Categories D, E, * or 9 are not permitted at all. !S ' E618 (ractice +or magnetic particle e<amination +or all pressure retaining and torBue transmitting steel parts and 7eld undercuts. No sur+ace discontinuities shall be allo7ed. !S ' E2:3 -ecommended practice +or liBuid penetrant inspection method on all castings. No sur+ace discontinuities shall be allo7ed. !S ' !:18 Speci+ication +or longitudinal/beam ultrasonic inspection +or carbon and lo7/ alloy steel castings on all pressure retaining and torBue transmitting steel parts. he minimum level o+ acceptance shall be Cuality 2. 20.5 *=NC I,N!L ES IN9 $.#. Instru0ents !ll individual items o+ instruments and valves and associated eBuipment shall be subEected to a +ull +unction and#or calibration test to an approved test procedure prior to dispatch +rom the suppliers 7orks. Ditnessing o+ these tests by the (urchaser or a representative shall be at the (urchasers discretion $.#.; )ocal &ontrol Panels *or local control panels a static 7iring check and i+ practicable a +unction test shall be per+ormed against an approved est Speci+ication and documentation. his shall include as a minimum, po7er > earthing system checks +or continuity and isolation#insulation integrity and point to point 7iring checks. $.#.# Plant Installation Installed Instruments, valves, associated eBuipment, cabling, tube and +ittings shall be subEected to the +ollo7ing checks and inspection prior to commencement o+ pre/ commissioning activities: @eri+y instrument locations against Instrument layout dra7ings. @eri+y that all cables are correctly terminated and that cable # terminal markers and cable markers correspond to the dra7ings. Check eBuipment +or accessibility +or operation and maintenance.
Document No. 2111/S/81/51/S/0152/11/105
(age :1 o+ 61

Rev !$#
@eri+y that all impulse tube, pipe and +ittings are correctly installed and correspond to the dra7ings. Conduct soapy 7ater test on all pneumatic tube installations.
20.0 @!L@ES !ND !C =! ,-S he actuator shall be inspected visually to ensure that the general engineering and paint +inish is satis+actory and that lubricants and corrosion protection have been applied correctly. Should it be necessary to complete this inspection prior to +inal assembly o+ the actuator the Supplier shall be reBuired to noti+y the (urchaser a minimum o+ one 7eek in advance. Ae+ore assembly o+ maEor ESD valve actuators the spring +orce o+ each individual spring can shall be measured and recorded at the open and closed position. his shall be used +or per+ormance monitoring over the actuatorWs li+e, there+ore each spring housing 7ill reBuire a uniBue serial number. his number shall be recorded on the test certi+icates. est reBuirements 7ill be speci+ied in the reBuisition and as a minimum 7ill include the +ollo7ing: $.$. 'ctuator testing he +ollo7ing tests shall be carried out by the actuator manu+acturer and 7itnessed by the (urchaser. Cycle ests Static orBue Curve est (ressure est "2.3 times ma<imum supply pressure% $.$.; 'ctuator>*alve 'sse02ly Tests 4 Inspections he complete valve, actuator and control system shall be 7itnessed +unction tested. *unction ests shall include: a% Speed o+ opening 7ith ma<imum and minimum supply pressure. b% Speed o+ closing under spring load "or 7ith ma<. and min. supply pressure +or non spring return actuators%. c% Leakage tests on controls and actuator. Stall test to demonstrate that 7ith the valve Eammed the ma<imum actuator output does not damage the stem and drive train. 20.3 -ELIE* @!L@ES !ll relie+ valves shall be tested +or seat tightness in +ull accordance 7ith !(I 3$6, and the results o+ such tests shall +orm part o+ the certi+ication reBuirements. *or gas, vapour and air service, the test medium shall be air. *or liBuid service, the test medium shall be 7ater. Dhere the con+iguration o+ the valve precludes tests to !(I 3$6, the supplier shall +ormally propose alternative testing procedures +or acceptance by the (urchaser. 20.: C! -EC=I-E'EN S Suppliers 7ill be reBuested to provide details o+ their C! systems and procedures 7hen responding to the enBuiry reBuisition. he speci+ic C! and documentation reBuirements +or each instrument 7ill be de+ined in the enBuiry and purchase reBuisition and 7ill include, as a minimum 7here applicable, dra7ings, data sheets, schedules, passports, C o+ 9, calculations, test data, manuals, ha?ardous area and material certi+icates.
Document No. 2111/S/81/51/S/0152/11/105
(age :2 o+ 61
Rev !$#
8. INSTR(M%NT SBST%MS TBPI&') .)O&C DI',R'M
ELEC,''=NIC! I,NS A!C./A,NE
*L,D 'E!S=-E'EN S
(I(ELINE LE!.!9E SFS E'
SC!D! SFS E'
-otating EBuipment 'onitoring and Data !cBuisition System
(-,CESS C,N -,L SFS E' 'CC
INS -='EN (!C.!9ES
E'E-9ENCF S4= D,DN SFS E'
*I-E > 9!S SFS E'
'!&,'EC4!NIC!L (!C.!9ES
'IN,'EC4!NIC!L (!C.!9ES
*IELD INS -='EN S
4ard Dired Serial Link *ieldbus
Document No. 2111/S/81/51/S/0152/11/105
(age :$ o+ 61

'PP%NDID '
Rev !$#
Standard Dra1ingsF
Dra1ing Nu02er Dra1ing Title
1000#S#$0#%0#*#(001#01 1000#S#$0#%5#*#(001#01 1000#S#$0#%5#*#(00%#01 1000#S#$0#%5#*#(002#01 1000#S#$0#%2#*#(002#01 1000#S#$0#%0#*#(002#01 1000#S#$0#%5#*#(006#01 1000#S#$0#%5#*#(00&#01 1000#S#$0#%2#*#(001#01 1000#S#$0#%5#*#(008#01
Instrument +ame ,lates 'hermometer -ssem.lies for /ounting in 'hermo!ells 0i#metallic 'hermometer -ssem.ly 'hermometer -ssem.lies for Surface /ounting S"uare Edge lo! metering 1rifice ,lates for -+SI 0 16)%6 2 1rifice langes ,urge 1rifice +ipple langed 'hermo!ell *+(0 for -S/E Classes 3p 'o 1500 Incl) langed 'hermo!ell *+(0 for -S/E Classes 3p 'o $00 Incl) 2estriction 1rifice ,lates for -+SI 0 16)%6 2 1rifice langes langed 'hermo!ell *+50 for -S/E Classes up to 2500 Incl)
Document No. 2111/S/81/51/S/0152/11/105
(age :5 o+ 61

'PP%NDID . S !ND!-DS !ND C,DES ,* (-!C ICE !((LIC!ALE , INS -='EN S/ *or Comprehensive Standards Listing re+er to 2111/S/81/12/(/1115/11 "A,D% itle
Rev !$#
Number
!merican 9as !ssociation !9! 8 'easurement o+ 9as ) =ltrasonic 'eters
!merican National Standards Institute !NSI 2:.3 !NSI A2:.50 !NSI#!S'E A01.2 !NSI#!S'E A0:.2 !NSI#*CI 61.$. !NSI#IS! S;0.12 !(I "'('S% "Chapter 5.5% !(I "'('S% "Chapter 0.$% !(I "'('S% "Chapter 3.5% !(I "'('S% "Chapter 3.0% !(I "'('S% "Chapter :.2% !(I "'('S% "Chapter :.:% !(I "'('S% "Chapter 20% !(I :! !(I -( 6 !(I -( 20C !(I -( 20* !(I 26D !(I -( 3$1 !(I -( 3$2 !(I -( 3$: !(I -( 3$6 !(I -( 332 !(I -( 33$ !(I -( 335 (ipe +langes and *langed *ittings @alves, *langed, hreaded and Delding End 9auges / (ressure Indicating Dial ype / Elastic Element Sur+ace +inish +or *langes Cuality Control Standard +or Control @alve Seat Leakage !pplication o+ Sa+ety Instrument Systems +or the (rocess Industries Standard (ractice +or Level 'easurement o+ LiBuid 4ydrocarbons in Stationary (ressuri?ed Storage Conventional (ipe (rovers 'easurement o+ LiBuid 4ydrocarbons by urbine 'eters !ccessory EBuipment +or LiBuid 'eters Lease !utomatic Custody rans+er Systems (ipeline 'etering Systems Natural 9as *luids 'easurement Speci+ication +or Dellhead and Christmas tree eBuipment -ecommended (ractice +or Design and Installation o+ Electrical Systems +or ,++shore (roduction (lat+orms -ecommended (ractice +or !nalysis, Design, Installation, and esting o+ Aasic Sa+ety Systems +or ,++shore (roduction (lat+orms "Si<th Edition, 'arch 288;% -ecommended (ractice +or Design and Installation o+ Electrical Systems +or *i<ed and *loating ,++shore (etroleum *acilities +or =nclassi+ied and Class I, Division 2 and Division $ Locations "*ourth Edition% Subsea Dellhead > Christmas ree EBuipment, -ecommended (ractice +or Si?ing, Selection, and Installation o+ (ressure/-elieving Devices in -e+ineries, Si?ing and Selection, Si<th Edition -ecommended (ractice +or (ressure/-elieving and Depressuri?ing Systems, *ourth Edition *langed Steel (ressure -elie+ @alves Commercial Seat ightness o+ Sa+ety -elie+ @alves 7ith 'etal to 'etal Seat (rocess 'easurement Instrumentation ransmission Systems *irst Edition -e+inery Control @alves *irst Edition
!merican (etroleum Institute
Document No. 2111/S/81/51/S/0152/11/105
(age :0 o+ 61

'PP%NDID . continued S !ND!-DS !ND C,DES ,* (-!C ICE !((LIC!ALE , INS -='EN S Number itle
Rev !$#
!merican (etroleum Institute continued `. !(I -( 330 !(I -( 333 !(I -( 33: !(I 38; !(I :61 !(I $111 !(I (ubl. $152 (rocess Instrumentation and Control *irst Edition (rocess !naly?ers *irst Edition Instrumentation and Control Systems +or *ired 4eaters and Steam 9enerators *irst Edition esting and Inspection o+ @alves @ibration, !<ial/(osition, and Aearing emperature 'onitoring Systems, hird Edition @enting !tmospheric and Lo7 (ressure Storage anks: Combustible 9as Detector Systems and Environmental and *actors In+luencing heir (er+ormance
!merican Society o+ 'echanical Engineers !S'E ( C 28.5 (art 5. !S ' ! $:8 !S'E ( C "(er+ormance est Code%, emperature 'easurement
!merican Society +or esting and 'aterials Standards Standard Speci+ication +or seamless and Delded !ustenitic SS ubing
Canadian Standards !uthority CS! C$$.$ No.5 '28;3 est methods +or electrical 7ires and cables Shell DE(s DE( 5$.;1.21.21 European Standards EN 21$10 EN 30 (art 2 EN 30 (art 3 EN 30 (art 6 'etallic (roducts / ypes o+ inspection documents Classi+ication and implementation o+ instrumented protective +unctions
Components o+ !utomatic *ire Detection Systems / Introduction 4eat Sensitive Detectors ) (oint Detectors Containing a Static Element (oint ype Smoke Detectors
EN 31130 "Superseded% Instruments +or the Detection o+ Combustible 9asses by EN :2668/2% EN 31136 "Superseded (er+ormance -eBuirements +or !pparatus +or the Detection o+ Combustible 9asses by EN :2668 )0% International Electro echnical Committee IEC :1350/$/2 IEC :1350/$/0 IEC :1350/0 IEC :1350/;/5 IEC :1350/;/0 IEC :13;0 / 2 *lo7/capacity ) Si?ing eBuations +or +luid +lo7 under installed conditions *lo7 capacity ) Section *our ) Inherent +lo7 characteristics and rangeability Inspection and routine testing Noise considerations ) Control valve aerodynamic noise prediction method Control valve hydrodynamic noise prediction method hermocouples, -e+erence ables
Document No. 2111/S/81/51/S/0152/11/105
(age :3 o+ 61

'PP%NDID . continued S !ND!-DS !ND C,DES ,* (-!C ICE !((LIC!ALE , INS -='EN S Number itle
Rev !$#
International Electro echnical Committee continued `. IEC :13;0 / $ IEC :13;0 / 5 IEC :1632 IEC :1685 IEC :1680 IEC 8$/563 IEC :1150 IEC :1168 IEC :1168 (art 2 IEC :1168 (art $ IEC :1168 (art 6 IEC :1168 (art 21 IEC :1168 (art 22 IEC :1168 (art 20 IEC :1168 (art 23 IEC :1168 (art 2; IEC :118$ (arts 512 thru 581 IEC :1552 IEC :1552 (art 22 IEC :1552 (art $5 IEC :155$ IEC :155$ (art 2 IEC :155$ (art $ IEC :155$ (art 5 IEC :13$8 IEC :1:26 IEC :1632 IEC :2111/:/$ hermocouples, olerances hermocouples, E<tension and Compensating Cables Industrial platinum resistance thermometer sensors ,ptical *ibres (roduct ,ptical *ibres 9eneral Speci+ication 9eneral Control and Communication Cables -otating electrical machines Electrical apparatus +or e<plosive gas atmospheres. Construction and veri+ication test o+ +lameproo+ enclosures o+ electrical apparatus Electrical apparatus, type o+ protection QpG Increased sa+ety QeG Classi+ication o+ ha?ardous areas Intrinsic sa+ety QiG Electrical installations in ha?ardous areas Electrical apparatus 7ith type o+ protection QnG Encapsulation QmG Cables "construction, testing and installations% ests +or electric cables under +ire conditions ) circuit integrity !pparatus ) *ire alone at a +lame temperature o+ at least 631 o C (rocedures and reBuirements ) Electric data cables ests on electric cables under +ire conditions est on a single vertical insulated 7ire or cable est on a single small vertical insulated copper 7ire or cable ests on bunched 7ires or cables Degrees o+ protection provided by enclosures "I( Code% 9raphical symbols +or diagrams. Industrial (latinum -esistance hermometer Sensors Electromagnetic compatibility "E'C% ) (art :/$: 9eneric standards ) Immunity +or industrial environments
Document No. 2111/S/81/51/S/0152/11/105
(age :: o+ 61

'PP%NDID . continued S !ND!-DS !ND C,DES ,* (-!C ICE !((LIC!ALE , INS -='EN S Nu02er International Electro echnical Committee continued `. IEC :2111/:/0 IEC :2252/5 IEC :231; Title
Rev !$#
Electromagnetic compatibility "E'C% ) (art :: 9eneric standards ) Section 0: Emission standard +or industrial environments (rogrammable Controllers ) (art 5: (rogramming Languages *unctional sa+ety o+ electrical#electronic#programmable electronic sa+ety ) related systems
I%%% Standards )ocal 'rea Net1orks IEEE ;1$ Local !rea Net7orks Series "(arts 2 )22% erminology, dimensions and Sa+ety (ractices $, 5 +or Indicating @ariable !rea 'eters "-otameters% 'ethods and EBuipment +or Calibration o+ @ariable !rea 'eters "-otameters% Speci+ication, Installation and Calibration o+ urbine *lo7meters. Instrumentation Symbols and Identi+ication Ainary Logic Diagrams +or (rocess ,perations 9raphic Symbols +or Distributed Control#Shared Display Instruments, Logic and Control systems 9raphic Symbols +or (rocess Displays Speci+ication and 9uides +or the use o+ 9eneral (urpose !nnunciators Control @alves
Instru0entation Syste0 and 'uto0ation Society IS! -( 2:.2,$,5 IS! -( 2:.: IS! -( 52.2 IS! S 3.2 IS! S 3.$ IS! S 3.5 IS! S 3.3 IS! S 2;/2 IS! S 63
International Standards ISO IS, #DIS 221:0/2 IS, #DIS 221:0/$ IS, #DIS 221:0/5 IS, $620 IS, $623 IS, 32:6 IS, :5;3 IS, :62; IS, :;26 IS, 6652, Ergonomic design o+ control centres / (art 2: (rinciples +or the design o+ control centres Ergonomic design o+ control centres / (art $: (rinciples o+ control suite arrangement Ergonomic design o+ control centres / (art 5: Control room layout Displacement 'eter Systems urbine 'eter Systems Speci+ication +or sBuare/edged ori+ice plates, no??les and venturi tubes Ergonomic principles in the design o+ 7ork systems Speci+ications +or bursting Disc devices *lo7 measurement using electromagnetic +lo7/meters Danger Signals +or Dork (laces ) !uditory Danger signals
Document No. 2111/S/81/51/S/0152/11/105
(age :6 o+ 61

'PP%NDID . continued S !ND!-DS !ND C,DES ,* (-!C ICE !((LIC!ALE , INS -='EN S Nu02er National 'ssociation o- &orrosion %ngineers N!CE '-/1263: Title
Rev !$#
Sulphide Stress Cracking -esistant 'etallic 'aterials +or ,il+ield EBuipment "i+ reBuired%
National Fire Prevention 'ssociation N*(! $1 N*(! 08: Standards +or installation o+ stationary +ire pumps +or +ire protection Standard +or (urged and (ressuri?ed Enclosures +or Electrical EBuipment 288; Edition
Russian State Regulations Sa+ety -ules +or E<ploration and Development o+ =SS- ,++shore ,il and 9as *ields Sa+ety -ules +or ,il and 9as Industry "-* 9osgortekhnad?or, -D 1;/$11/8;% 9,S 2$.2.115/;5 9,S 2$.2.121/6: 9,S (32551.8/88 Noise, 9eneral Sa+ety reBuirements Alast (rotection. 9eneral -eBuirements Alast (roo+ Electrical EBuipment, (art 21. Classi+ication o+ E<plosive Vones
Sa-ety o- )i-e at Sea :SO)'S< International Convention o+ Sa+ety o+ Li+e at Sea
Document No. 2111/S/81/51/S/0152/11/105
(age :; o+ 61

Specification For Instrumentation & Control

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Specification For Instrumentation & Control

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Sakhalin Energy Investment Company, Ltd.

SP%&IFI&'TION FOR INSTR(M%NT'TION and &ONTRO)S

Custodian SEIC Instrument echnical !uthority " !#$%& 'oore "SEIC%

Name "Company% Name "Company% Name "Company%

Signature Signature Signature Date

Checked by: !pproved by:

. (2 ( Issued +or Comments

. -* &E E4 . -* &E E4 . -* &E E4 . *E4 &' &' &S &'

& E odman E 4oldstock . - *airall

Issued +or Design !nd E,C

-evised Issue +or Design

-evised Issue +or Design -evised Issue +or Design

SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S

R%*ISION &+'N,% D%T'I)S

.rie- Description o- &hange

Re/issued as an S%I& Docu0ent

This docu0ent 1as originally issued as 'M%& docu0ent nu02er #$!!/T/"!/#!/S/$!!3/!!

Pages 35 65 #5 75 #"5 $!5 $75 8 and 87

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SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S

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SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S

21.2 =nit Control (anels..................................................................................................3$

25.2 Instrument Installation..............................................................................................3: 25.$ 4eat racing > Insulation.........................................................................................3;

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SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S

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SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S

Document No. 2111/S/81/51/S/0152/11/105

SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S

$51 @olts 31 4? $51 @olts 31 4? 2:1 ) $16 barg

Normal Supply Essential Services Supply

4ydraulic supply to valves "not 7ellhead% Instrument !ir Supply -anges :

5.3 barg to 0.$ barg

Document No. 2111/S/81/51/S/0152/11/105

SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S

Document No. 2111/S/81/51/S/0152/11/105

SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S

Document No. 2111/S/81/51/S/0152/11/105

SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S

Document No. 2111/S/81/51/S/0152/11/105

SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S

Document No. 2111/S/81/51/S/0152/11/105

SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S

Document No. 2111/S/81/51/S/0152/11/105

SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S

R%@(IR%M%NTS FOR FI%)D INSTR(M%NTS (-,CESS C,NNEC I,NS

Document No. 2111/S/81/51/S/0152/11/105

SP%&IFI&'TION FOR INSTR(M%NT'TION 'ND &ONTRO)S

lo! measurement re"uirements are identified in SEIC document 1000#S#$0#%&#'# (001)

Document No. 2111/S/81/51/S/0152/11/105