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Jindal Steel & Power Ltd.

Engineering Division , Raipur

Technical Specifications
5t x 25.5m Double Girder Crane
Crane No.: 4, Quantity- 1 Crane No.: ED-ESTQ-13139

Client : Shadeed Iron & Steel, Oman

Ravi.V.

Jindal Steel & Power Ltd.


Engineering Division , Raipur Crane Requirement
Basic Input Data : Crane Capacity : SWL Crane Span Lifting Height Top of Crane Rail Hook Approach : LH Side Hook Approach : RH Side Crane Travel Length Class of Crane Location of Crane Long Travel Cross Travel Hoisting Structural Long Travel Speed Cross Travel Speed Hoisting Speed Nos. Of Starts / Stops Cyclic Duty Factor Ambient Temperature Humidity Rope Construction Q L H TOR L1 L2 L3 IS M M M M V1 V2 V3 CDF Temp. 5 25.5 17.5 14.5 1.2 1.2 66 3177 Indoor M5 M5 M5 M5 30 15 8 150 40 50 95 t m m m m m m m/min. m/min. m/min. Per / Hour % C %

Rope Core Rope Gra e Rope Treat-ent Hook Detail Type of Motor Power Supply Control Voltage Insulation Class Spee Variation Power Supply Met!o "perator Ca#in $ Pen ant Gantry Rail Buffer Type for CT Buffer Type for LT Any Special Requirement :

%&'% Steel Core ()%* +on Gal,anise


As per IS / DIN : Single / Ramshorn Hook with safety latch & Anti swivel lock AC , Sqirrel cage Induction Motor ,TEFC Degree of Protection : IP - 54 415V+10% -15% ,3-Phase, 50 Hz+5% - 6% 220V+10% -15% ,3-Phase, 50 Hz+5% - 6% Class-F, with temp. rise limited to Class - B VVVF , variation 2% - 100% Shrouded DSL Remote Operated CR-80

Spring Spring

.( .4 .' + + + 7 7r +w2t +wlt

*/0 4 44 (*** (*** 60* 8 9 8 8 8 rprprp-

1eig!t of Botto- Blo2k 3 1ire 1eig!t of Trolley 1eig!t of Crane Bri ge Motor Spee 5 LT Motor Spee 5 CT Motor Spee 5 MH +os/ of 7all Stati2 Resistan2e +os/ of CT w!eel +os/ of LT 1!eel Hook +o/:DI+;

Hoisting Machinery (MH)


General Data:
Mechanism Class Duty Factor / Service Factor Ambient Temperature Cyclic Duty Factor Start/Stop/hr Type of Motor Power Supply Protection Enclosure Insulation Class M5 1.50 50.0 C 40.0 % 150.0 AC , Sqirrel cage Induction Motor ,TEFC 415V+10% -15% ,3-Phase, 50 Hz+5% - 6% IP55 TEFC Class-F, with temp. rise limited to Class - B M Cdf Tamb. CDF

Hoist Motor
Mechanical Power Electrical Power Frame Size / Nos. Of Pole Kw Rating Speed Of Motor ( RPM ) Make P mech. P ele. 7.60 8.97

1 nos./Crane
kW kW

180L 12.50 750 As per Approved Vendor List

** Remarks
M.H Gear Box (Parallel Shaft Helical , with Fabricated Housing)
Starting Frequency Factor Required Gear Box Rating Input Speed Output Speed ( Drum Speed ) Reduction Ratio Make Remarks

1 no./Crane

ff 1.6 Pr 18.24 kW N1 750 RPM N2 15.294 RPM I 49.04 ELECON / As per approved vendor list * ISDE AND OSDE

Input Coupling with Brake Drum


Required Torque : Mechanical Make Brake Drum diameter Trm Db Tr

1 nos./Crane
14.81 kg.m As per Approved Vendor List 200.0 mm

BRAKE
Required Torque Type of Brake Make Brake Drum Diameter

1 nos./Crane
14.81 kg.m THRUSTOR + DCEM As per Approved Vendor List 200.0

Output Barrel / Drum Coupling


Required Torque : Mechanical Make Trm

1 nos./Crane
726.06 kg.m As per Approved Vendor List

CT Machinery
General Data:
Mechanism Class Duty Factor Ambient Temperature Cyclic Duty Factor Start/Stop/hr Type of Motor Power Supply Protection Enclosure Insulation Class M5 1.25 50.0 C 40.0 % 150.0 AC , Sqirrel cage Induction Motor ,TEFC 415V+10% -15% ,3-Phase, 50 Hz+5% - 6% IP55 TEFC Class-F, with temp. rise limited to Class - B P mech. P ele. 0.20 0.31 0 nos./crane kW kW M Cdf Tamb. CDF

CT Motor
Mechanical Power Electrical Power Frame Size / Nos. Of Pole Kw Rating Speed Of Motor ( RPM ) Make

0.31 1000 As per Approved Vendor List 1 nos./crane ff 1.7 Pr 0.42 kW N1 1000.0 rpm N2 29.84 rpm I 33.51 POWERBUILD / As per approved vendor

C.T GearedMotor
Frequency Factor Required Gear Box Rating Input Speed Output Speed ( Wheel Speed ) Reduction Ratio Make

Input Coupling with Brake Drum


Required Torque : Mechanical Make Brake Drum diameter Model

0 no./Crane
Trm 0.24 kg.m ELECON/As per Approved Vendor List Db #N/A mm

BRAKE
Required Torque Type of Brake Make Model Brake Drum Diameter Tr 0.19 N/A N/A #N/A

0 no./Crane
kg.m

Output Geared Coupling


Required Torque : Mechanical Model Make Trm 8.13

3 no./Crane
kg.m ED 130 ELECON Solid Shaft Mounted Geared Motor with Built in Brake and Manual Release Lever

Remarks

LT Machinery
General Data:
Mechanism Class Duty Factor Ambient Temperature Cyclic Duty Factor Start/Stop/hr Type of Motor Power Supply Protection Enclosure Insulation Class M5 1.25 50.0 C 40.0 % 150.0 AC , Sqirrel cage Induction Motor ,TEFC 415V+10% -15% ,3-Phase, 50 Hz+5% - 6% IP55 TEFC Class-F, with temp. rise limited to Class - B M Cdf Tamb. CDF

LT Motor
Mechanical Power Electrical Power Frame Size / Nos. Of Pole Kw Rating Speed Of Motor ( RPM ) Make P mech. P ele. 0.92 1.31

0 nos./crane
kW kW

1.31 1000 As per Approved Vendor List

LT Geared Motor
Frequency Factor Required Mechanical Power Input Speed Output Speed ( Wheel Speed ) Reduction Ratio Make Required Torque : Mechanical Make Model Brake Drum diameter

2 nos./crane
ff 1.7 Pr 1.96 kW N1 1000.0 RPM N2 38.20 RPM I 26.18 POWERBUILD / As per approved vendor

Input Coupling with Brake Drum


Trm

0 nos./Crane
1.12 kg.m As per Approved Vendor List ED 130 #N/A 0.90 N/A KAKKU / As per approved vendor list #N/A KAKKU / As per approved vendor list mm

Db Tr

BRAKE
Required Torque Type of Brake Make Brake Drum Diameter Model

0 nos./Crane
kg.m

Output Geared Coupling


Required Torque : Mechanical Model Make Trm 29.45 ED 130 Elecon / Eq

2 nos./Crane
kg.m

Remarks

Hollow Shaft Mounted Geared Motor with Built in Brake and Manual Release Lever

Client: Shadeed Iron & Steel, Oman ED-ESTQ- ! !" Items *#I+ ,OIST Hoist Motor I&'(t Co('li&g .rake .rake ,r(m 1 (mm) 3ear .o4 Ro'e ,r(m Co('li&g/ .erral Co('li&g Ro'e ,r(m ; M/C Ro'e ,r(m .eari&g .lo5k Ro'e ,r(m .eari&g U''er =(lley U''er =(lley .eari&g .ottom =(lley .ottom =(lley .eari&g Hook ; Sa*ety %o5k ; Hook .eari&g ; Cross Head .ottom =(lley 3a(rds Hook;%i*ti&g .eam Wire Ro'e Com'e&sati&g =(lley #n$ S%e&ial 'e(uirement

5t x 25.5m Double Girder Crane Material Used/IS Sq. Cage / IS3 ! )(ll/ Hal* +HT/ ,C+M Cast Iro&2 Heli5al Ty'e 3ear 8oi&t/ .arrel )a<ri5ated / =i'e(,iameter 4 %e&gt>) MS =late 2 IS? $S/)/)@3 Cast Steel 2 IS "$3$2 3r.II S/)/)@3 Cast Steel 2 IS "$3$2 3r.II S/)/)@3 IS 0"!!-$ / !:7A MS =late 2 IS $MS =late 2 IS $IS0 --2 "A-$6/mm Cast Steel 2 IS "$3$2 3r.II Qty " " Size "#$% +, -$ /.T0 $$/"# $$ SC60 ! TT9s0".3 1-3$9" $$ Wt (kg) Total Wt Remarks (kg) "#$ "#$ "$ "$ 3" "$ $ 73$ 73$ :.! :.! 3!3 3!3 7$ "$ !$ S%$7!$" !$ S%$7!$" !"""$ "! "! "3 !$ 6/@ - .# 7$ " 3$ 7 -$ "3 !$ 6/@ -3 $ 5))

" " " " "

7 7 " " $ " $

"3 !$ Sub Total

A$ 6/@

'R(SS TRA)*L

Travel Motor Input Coupling "ra#e "ra#e !ru' ( )''* -ear "o. 1utput Coupling Wheel Assembly 23eel "earing %.le "o. Floating S3aft "uffer Any Special Requirement Travel Motor Input Coupling "ra#e "ra#e !ru' ( )''* -ear "o. 1utput Coupling Wheel Assembly 23eel "earing %.le "o. Floating S3aft "uffer 9ar#ing "ra#e for -antr0 Crane Any Special Requirement Min. L.T Wheel Load !ithout impact" Ma$. L.T Wheel Load !ithout impact"

Sq. Cage / IS325 Full/ Half HT/ !C M Ca+t Iron, Heli/al T0pe Full/ Half C45Mn44 , Forge5, 350 to 400 "$H S7F/F%C.S. / M.S. 9late , IS:1030, -r.II/IS:2062 C45 Forge5 ;u<<er/ Spring / H05.

1 1 1 1 1 3 4 8 8 1 4

90S ! 130 $/% &$/% $/% ! 130 160 22210

14 5 &$/% &$/% &$/% 5

14 5 &$/% &$/% &$/% 15

F042032

$/%

30 50 50

120 50 200 700 50 10 &$/% &$/% &$/% 10

ITC/1204 a Sub Total 100= ! 130 $/% &$/% $/% ! 130 250 22213 $/% ITC/1204 / Sub Total

Spring

L(+, TRA)*L

Sq. Cage / IS325 Full/ Half HT/ !C M Ca+t Iron, Heli/al T0pe Full/ Half C45Mn44 , Forge5, 350 to 400 "$H S7F/F%C.S. / M.S.9late , IS:1030, -r.II/IS>2062 C45 Forge5 ;u<<er/ Spring / H05. HT/ !C M / ;ail Hol5

2 2 2 2 2 2 4 8 8 4 $/%

25 5 &$/% &$/% &$/% 5

C052025

$/%

40

280

100

400 1500 55#7.1 %%&5.&

Spring

ELECTRICAL MH/AH/CT/LT Drive Limit Switches A tiCollissio Switch &room / 'a els 'e #e t RRC * +oy Stic, / '- Ty$e. Ca/i Ca/i Accessories Ca/i AC Loa# Cell MH/AH/CT/LT Ca/le Ca/le Tray Ca/le Trolley Dra3 Chai CRD "or A y Attechme t &arthi 3 Cra e Li3hts C1rre t Collector Te #am 5$eratio /etwee two cra e Any Special Requirement

VVVF Hoist- Rotary+ Gravity +Travel ! "ra re# ty$e !'-()

shear $i ty$e ! s1late# Fle2i/le C1 Ca/le

4 0 H'SV/H'MV Shro1#e# DSL

1 1 % 1 1 1 0 0 0 1 1 1 1 1 0 1 1 1 Sub Total

'a els

1600

1500.0

Structural Crab Structure Part CT Rail $e%too& Trac' Mai& Gir+er ,&+ Carria-e Plat.or( 1S2 Ca-e 3 Gaur+% 2a+le / Sto44er% / 5ac'i&- Pa+ S4lice 5oi&t .or Tra&%4ortatio& Mi%c 6t. i. a&7. $e%too& trac' .or 8&+er bri+-e 9oi%t ;ut 1oor Gaur+% / Sta&+ Structure Ga&tr7 2e- <t. = Su44ort Mo&orail Bea( .or 8&+er Bri+-e 9oi%t Any Special Requirement Total Weight of Crane t!

M.S Plate , IS 2062 , Gr. A or B IS -3443/ S uare Bar $ro( )T Sectio& or Bea( !0"!0

800 *!!0 #!0 *000 *3000 *!00 4!00 20000 :/A :/A :/A :/A Sub Total 20000 *!!0

M.S C/ Plate, IS02062 , Gr.A or B M.S Plate , IS 2062 , Gr. A or B

M.S Plate , IS 2062 , Gr. A or B M.S Plate , IS 2062 , Gr. A or B M.S Plate , IS 2062 , Gr. A or B

21550.0 2"t