PROCEDURE NO.

PAGE

OF

PTD-DGS-107
PREPARED BY

1
DATE

PROCESS TECHNOLOGY PROCEDURES

DEPART-ENT. SUB&ECT.

Edited from exi ti!" do# $% &. R. B'r!('rt

APPRO0ED BY

A)ri* 30+ ,000

PROCESS ENG/NEER/NG

&RB
RE0/S/ON DATE RE0.

CONTRO1 0A10E -AN/FO1D DES/GN GU/DE

1120120,

TABLE OF CONTENTS 1.0 SCOPE

This design guide1, establishes the procedure for sizing block and bypass valves for control valve manifolds. 2.0 RESPONSIBILITIES

The process engineer determines and indicates the sizes of block and bypass valves on the piping and instrumentation diagram (P&I !. This should be done early to facilitate the ordering of these items. The instrumentation and controls engineer is responsible for calculating and providing the valve sizing coefficient (" v! of the control valve from information provided by the process engineer. 3.0 3.1 PROCEDURE Block Valv ! "o# Co$%#ol Valv !

#lock valves for control valves shall meet the follo$ing re%uirements& 1. 'ull line size block valves are re%uired for the follo$ing special cases& a. 'lashing li%uid service( do$nstream block valve only b. )ravity flo$ $ith small control valve differential c. *igh pressure drop $here cavitation could occur( do$nstream block valve only d. "ontrol valve is line size +. 'or volume increase due to gas e,pansion, the do$nstream block valve may need to be larger than the upstream block if there is a line size change. -. 'or normal applications, the up and do$nstream block valve $ill be one size smaller then line size. 3.2 B&'a!! Valv ! "o# Co$%#ol Valv !

Re3. 0 of t(e De i"! G4ide 5' 'd')ted 5it( mi!im'* #('!"e from ' P' 'de!' do#4me!t+ DSG--P16+ 627,

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The bypass valve shall have a capacity at least e%ual to the calculated or re%uired " v of the control valve. Table 1 sho$s " vs for different sizes and types of valves. )lobe valves

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shall be used up to the " v re%uirements of a ./inch valve. 0bove those " v re%uirements of a ./inch valve, the valves shall be gate valves. Table 1 is based on 1chedule .2 pipe sizes. The " v for thicker $all valves shall be reduced by the ratio of the I s to the 3th po$er. 'or valves less than 1chedule .2, use the above "vs. 'or other types of bypass valves, consult $ith the lead process engineer to determine the "v. Table 1 / 4alve 'lo$ "oefficient (" v!
4alve 1ize (inch! 1 15 + . 7 8 12 1+ 1. 17 18 +2 +. -2 )lobe 4alves "v 1+.1 +6.+ 32 117 +27 )ate 4alves "v / / +36 361 1261 +.12 .-92 7827 12-+3 1+.+1 177-1 +11+2 +76+. .11.+ 7.-6+

:,ample 1& etermine the block and bypass valve sizes for a ./inch control valve in a 7/inch 1chedule .2 line. #lock valves shall be 7/inches (one size larger than the control valve!. "v for the ./inch control valve ; +22 (obtained from the instrumentation and controls engineer!. #ypass valve should be a ./inch globe valve (obtained from Table 1! :,ample +& etermine the block and bypass valve sizes for a -/inch control valve $ith flashing service in a 7/inch 1chedule .2 line. <pstream block valve shall be ./inches and do$nstream block valve shall be 7/inches. "v for the -/inch control valve ; 122 (obtained from the instrumentation and controls engineer!. #ypass valve should be a -/inch globe valve

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:,ample -& etermine the block and bypass valve sizes for an 8/inch control valve in a 1+/inch 1chedule 82 line. #lock valves shall be 12 inches. " v for the 8/inch control valve ; 622 (obtained from the instrumentation and controls engineer!. #ypass valve, selected from Table 1, should be a ./inch gate valve. 1ince the pipe is 1chedule 82, a check shall be made of the "v.

( ID Schedule 82 ) x C Schedule .2 = C Schedule 82 V V 3 ( ID Schedule .2 )

3

( -.8+7 ) 3 ( ..2+7 )
3

x 1261 = 8.3

The ./inch gate valve is too small and a 7/inch gate valve shall be used.