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TRAINING SUPPORT PACKAGE (TSP)

TSP Number TSP Title Task Number(s) / Title(s)

77W12F06 Dismantle the Tactical Water Distribution System (TWDS) Hose Line 101-540-1046, OPERATE/PERFORM PMCS ON THE 250-CFM AIR COMPRESSOR 101-540-1048, OPERATE/PERFORM PMCS ON THE 600-GPM DIESEL WATER PUMP 101-540-1055, SET UP, OPERATE, PERFORM PMCS/DISMANTLE THE 100/400-GPH HYPOCHLORINATION UNIT 101-540-1056, OPERATE/PERFORM PMCS ON THE 125-GPM GAS/DISEL DRIVEN PUMP 101-540-1066, MAINTAIN, ASSEMBLY/DISASSEMBLE THE TACTICAL WATER DISTRIBUTON SYSTEM (TWDS) HOSE LINE 101-540-1068, MAINTAIN, ASSEMBLE/DISASSEMBLE THE POTABLE WATER STORAGE/DISTRIBUTION SYSTEM (PWS/DS)

Effective Date Supersedes TSP(s) TSP Users Proponent Comments / Recommendations

01 Oct 1999 None MOS 77W10 Water Treatment Specialist The proponent for this document is Quartermaster Center and School. Send comments and recommendations directly to: DEPARTMENT OF THE ARMY TRAINING DIRECTORATE ATTN: ATCL-AT 401 First Street Suite 227 Ft. Lee, VA 23801-1511 This product has been reviewed by the product developers in coordination with the U.S. Army Combined Arms Support foreign disclosure authority. This product is releasable to military students from foreign countries on a case-by-case basis.

Foreign Disclosure Restrictions

PREFACE
Purpose

This Training Support Package provides the instructor with a standardized lesson plan for presenting instruction for:
Task Number: 101-540-1046 Title: OPERATE/PERFORM PMCS ON THE 250-CFM AIR COMPRESSOR Conditions: Given the requirement to evacuate the TWDS hose, the soldier, a water treatment specialist in a Tactical Water Distribution Team in a field environment, must operate/perform PMCS on the 250-CFM air compressor. Wear MOPP 4 when operating and/or performing PMCS on the 250-CFM air compressor. Materials needed: an operationally complete 250-CFM rotary air compressor, a deployed TWDS hose line, TM 5-4310-452-14, a fire extinguisher, sufficient fuel and oil to establish operations, and earplugs. Forms needed: DA Form 2404. Standards: Perform before-, during-, and after-operations PMCS. Move the air compressor. Set up the air compressor. Set initial adjustments. Start the air compressor. Stop the air compressor. Record on DA Form 2404 expendable supplies used, PMCS notations, and actions taken to correct deficiencies and shortcomings. Give the immediate supervisor the completed forms at the end of each shift. Task Number: 101-540-1048 Title: OPERATE/PERFORM PMCS ON THE 600-GPM DIESEL WATER PUMP Conditions: Given the requirement to operate the 600-GPM water pump, the soldier, as a member of a Tactical Water Distribution Team, must operate the 600-GPM pump. Wear MOPP 4 when operating and/or performing PMCS on the 600-GPM diesel water pump. Materials needed: a 600-GPM pump with an operational Tactical Water Distribution System (TWDS), a fire extinguisher, 15 gallons of fuel, 1 quart of oil, earplugs, TM 5-4320-303-10, and a pencil. Forms needed: DA Form 2404 and DA Form 1970. Standards: Perform before-, during-, and after-operation PMCS. Position the pump. Connect the pump. Operate the pump. Shut down the pump. Complete entries on DA Form 1970 for hours of operation and record on DA Form 2404 actions taken to correct deficiencies and shortcomings. Give the completed forms to immediate supervisor at the end of the shift. Task Number: 101-540-1055 Title: SET UP, OPERATE, PERFORM PMCS/DISMANTLE THE 100/400-GPH HYPOCHLORINATION UNIT Conditions: Given the requirement to distribute potable water, the soldier, assigned to a GS water unit in a field environment must set up, operate, perform PMCS, and dismantle the 100/400GPH hypochlorinator. Wear MOPP 4 when setting up, operating, performing PMCS, and dismantling the hypochlorinator. Materials needed: an operationally complete hypochlorinator, 125-GPM and 350-GPM water pumps, a Potable Water Storage and Distribution System (PWS/DS), a fire extinguisher, TM 5-4610-233-13&P and TM 5-4320-303-10, sufficient fuel and oil to establish operations, and earplugs. Forms needed: DA Form 2404, DA Form 1714-R, and DA Form 1714-1-R. Standards: Perform before-, during-, and after-operations PMCS. Prepare hypochlorinator for use. Perform initial startup. Set solution feed adjustment. Refill reservoir tank. Shut down hypochlorinator. Prepare hypochlorinator for movement. Record on DA Form 2404 expendable supplies used, PMCS notations, and actions taken to correct deficiencies and shortcomings. Give the immediate supervisor the completed forms at the end of the shift. Task Number: 101-540-1056 Title: OPERATE/PERFORM PMCS ON THE 125-GPM GAS/DISEL DRIVEN PUMP Conditions: Given the requirement to distribute potable water at a DS/GS water point, the soldier must operate and maintain the 125-GPM pump. Wear MOPP 4 when operating and/or performing PMCS on the 125-GPM water pump. Materials needed: a 125-GPM pump, a fire extinguisher, 1 gallon of fuel, 1 quart of oil, earplugs, TM 5-4320-208-12&P or TM 5-4320-304-14 or TM 5-4320-

309-14 or TM 5-4320-325-14, and a pencil. Forms needed: DA Form 2404, DA Form 1970, and DA Form 1714-R. Standards: Perform before-, during-, and after-operation PMCS. Set up the 125-GPM pump. Operate the 125-GPM pump. Shut down the 125-GPM pump. Complete entries on DA Forms 1714-R for daily water issues and DA Form 1970 for equipment operation. Record on DA Form 2404 actions taken to correct deficiencies and shortcomings. Give completed forms to immediate supervisor at the end of the shift. Task Number: 101-540-1066 Title: MAINTAIN, ASSEMBLY/DISASSEMBLE THE TACTICAL WATER DISTRIBUTON SYSTEM (TWDS) HOSE LINE Conditions: Given the requirement to distribute potable water, the soldier, a member of a TWDS team in a field environment, must maintain, assemble, and disassemble the TWDS hose line. Wear MOPP 4 when maintaining, assembling and/or disassembling the TWDS. Materials needed: an operationally complete TWDS set, a 250-CFM rotary air compressor, a cargo truck, a fire extinguisher, TM 5-4320-303-10, sufficient fuel and oil to mainatin operations, and earplugs. Forms needed: DA Form 2404, DA Form 1714-R, and DA Form 1714-1-R. Standards: Perform before-, during-, and after-operation PMCS. Prepare hose for flaking. Flake hose line. Disconnect and evacuate the hose line. Repack hose line segment in flaking boxes. Maintain reports/logs/forms. Record on DA Form 2404 expendable supplies used, PMCS notations, and actions taken to correct deficiencies and shortcomings. Give the immediate supervisor the completed forms at the end of each shift. Task Number: 101-540-1068 Title: MAINTAIN, ASSEMBLE/DISASSEMBLE THE POTABLE WATER STORAGE/DISTRIBUTION SYSTEM (PWS/DS) Conditions: Given the requirement to receive, store, issue, and distribute potable water, the soldier, assigned to an operational water distribution point in a field enviroment, must maintain, assemble, and disassemble the Potable Water Storage and Distribution System. Wear MOPP 4 when maintaining, assembling, and disassembling the PWS/DS. Materials needed: a complete PWS/DS with all components, which includes a 125-GPM pump, a 350-GPM pump, a hypochlorinator, at least two 20,000-gallon collapsiable fabric tanks, and all necessary manifolding and hoses; TM 5-4610-228-13; fire extinguishers; sufficient fuel and oil; and earplugs. Forms needed: DA Form 1714-R, DA Form 1714-1-R, and DA Form 2404. Standards: Perform before-, during-, and after-operations PMCS. Set up 125-GPM pump number 1 and the storage tanks. Set up the 350-GPM pump, 125-GPM pump number 2, and the pump bypass. Set up the hypochlorinator and bypass. Set up the distribution hoses and nozzles. Operate PWS/DS. Distribute potable water. Shut down the system. Record on DA Form 2404 expendable supplies used, PMCS notations, and actions taken to correct deficiencies and shortcomings. Give the immediate supervisor the completed forms at the end of each shift.

This TSP Contains

TABLE OF CONTENTS PAGE Preface ............................................................................................................................................. 2 Lesson Section I Administrative Data ..................................................................................... 5 Section II Introduction.................................................................................................. 9 Terminal Learning Objective - Dismantle the TWDS, perform after-operations PMCS, make appropriate entries on DA Form 2404 and correct any deficiencies, and observe environmental considerations. ...................................................................................... 9 Section III Presentation .............................................................................................. 11 Enabling Learning Objective A - Students will acquire knowledge on disconnecting and evacuating the TWDS hose line and repacking the hose line segment in flaking boxes. ............... 11 Enabling Learning Objective B - Students will dismantle the TWDS hose line and perform after operations PMCS. ....................... 17 Section IV Summary................................................................................................... 19 Section V Student Evaluation .................................................................................... 20

Appendix A Practical Exercises and Solutions ............................................................................. 21

77W12F06 version TATS / Dismantle the Tactical Water Distribution System (TWDS) Hoseline 01 Oct 1999
SECTION I. All Courses Including This Lesson Task(s) Taught(*) or Supported

ADMINISTRATIVE DATA
Course Number Course Title

720-77W10
Task Number

77W10, WATER TREATMENT SPECIALIST, AIT COURSE


Task Title

101-540-1046 (*) 101-540-1048 (*) 101-540-1055 (*) 101-540-1056 (*) 101-540-1066 (*)

OPERATE/PERFORM PMCS ON THE 250-CFM AIR COMPRESSOR OPERATE/PERFORM PMCS ON THE 600-GPM DIESEL WATER PUMP SET UP, OPERATE, PERFORM PMCS/DISMANTLE THE 100/400-GPH HYPOCHLORINATION UNIT OPERATE/PERFORM PMCS ON THE 125-GPM GAS/DISEL DRIVEN PUMP MAINTAIN, ASSEMBLY/DISASSEMBLE THE TACTICAL WATER DISTRIBUTON SYSTEM (TWDS) HOSE LINE MAINTAIN, ASSEMBLE/DISASSEMBLE THE POTABLE WATER STORAGE/DISTRIBUTION SYSTEM (PWS/DS)
Task Title

101-540-1068 (*)

Reinforced Task(s) Academic Hours

Task Number

The academic hours required to teach this TSP are as follows:


ADT Hours/Methods

Test Test Review Total Hours:


Prerequisite Lesson(s) Clearance Access
Lesson Number

1.0 / Demonstration 4.0 / Practical Exercise (Performance) .0 .0 5.0


Lesson Title

None

Security Level: Unclassified Requirements: There are no clearance or access requirements for the lesson.

References
Number Title Date Additional Information

FM 10-52 FM 10-52-1 TM 10-4320-30313

TM 10-4320-30914

TM 10-4320-32514

TM 5-4310-452-14

Water Supply in Theaters of Operations Water Supply Point Equipment and Operations Operator's, Unit and Direct Support Maintenance Manual for Tactical Water Distribution Equipment System (TWDS) Set 10-Mile Segment, Models 06749-018381, 110-00-0000, 919 and 10 (NSN 4320-01122-3547)(4320-01168-0591)(4320-01168-0590) Operator, Unit, Direct Support and Direct Support Maintenance Manual for Pump Unit, Diesel-Driven Army (NSN 4320-01-2477127)Marine Corps (4320-01-3139442)(TM 432014/1)(This Item is Included on EM 0077) Operator, Unit, Direct Support, and General Support Maintenance for Pump Unit, Centrifugal, DieselDriven, Self-Priming, 125-GPM Water, Class 3 (NSN 432001-357-1930), 25 September 1992. Operators, Organizational, Direct Support and General Support Maintenance Manual for Compressor, Rotary, Air, DED, 250 CFM 100 PSI TrailerMounted (NSN 431001-158-3262) Component of Pneumatic Tool and

11 Jul 1990 18 Jun 1991 30 Jun 1993

30 Nov 1993

01 Jan 1900

01 Jan 1900

TM 5-4320-20812&P

TM 5-4320-304-14

TM 5-4610-228-13

TM 5-4610-23313&P

Compressor Outfit (3820-01-195-4167), Pump, Centrifugal, Gasoline Driven, Frame Mounted, 125 GPM (Includes parts and special tools list) Operator's, Unit, Intermediate Direct Support and General Support Maintenance Manual, Pump Unit, Centrifugal, SelfPriming, 125-GPM, Class 3, Diesel Driven (NSN 4320-01-1900417)(TM 08922A14/1)(Reprinted W/Basic Incl C1) Operator's, Organizational, and Direct Support Maintenance Manual for Water Distribution System Model WDS 20K (NSN 4610-01120-7529); Model WDS 40K (4610-01114-1451); Model WDS 300K (4610-01114-1453); Model 800K (4610-01-1141450); Model Operator, Unit, and Intermediate Direct Support Maintenance Manual (Including Repair Parts and Special Tools List) for Water Purification Hypochlorination Unit, Frame Mounted, Automatically Controlled, 350 GPM, Model 1955-3, 12 April 1990.

01 Jan 1900

16 Sep 1987

30 May 1986

01 Jan 1900

Student Study Assignments Instructor Requirements Additional Support

None

One primary instructor and one alternate per class if conference

None

Personnel Requirements Equipment Required for Instruction


Name Quantity Expendable

Materials Required

Compressor Unit, Rotary, P250WDMH268 Pump Unit, Centrifugal, Gas Driven, Frame-MTD, 125 GPM Tactical Water Distribution System Set (TWDS-RDF) Truck, Cargo, Drop-Side, 5-Ton, 6X6 M923 Truck, Lift, Fork, Diesel Driven, 10000 Lbs Capacity, Rough Terrain INSTRUCTOR MATERIALS:

1 3 1 2 1

No No No No No

Training Support Package DA Form 2404 DA Form 1714-R DA Form 1714-1-R DD Form 1970 Fire Extinguisher Fuel Oil Earplugs Pencil

STUDENT MATERIALS:

Notepad Pen/Pencil Trainee Guide


Classroom, Training Area, and Range Requirements Ammunition Requirements Instructional Guidance WATER SUPPLY TRAINING AREA

Name

Student Qty

Misc Qty

None NOTE: Before presenting this lesson, instructors must thoroughly prepare by studying this lesson and identified reference material.

Ensure facilities and materials are ready prior to class.


Proponent Lesson Plan Approvals
Name Rank Position Date

Mr. Harold A. Williams James Keener

GS-13 MAJOR

Chief, QM-PWD, TD Chief, WTD

SECTION II.

INTRODUCTION Method of Instruction: Conference / Discussion Instructor to Student Ratio is: 1:18 Time of Instruction: 0 hrs Media: Group-paced Instruction

Motivator

The ability to properly dismantle the TWDS hose line is important for the water treatment specialist to complete operations and prepare the TWDS for movement. NOTE: Inform the students of the following Terminal Learning Objective requirements.
At the completion of this lesson, you [the student] will: Action: Dismantle the TWDS, perform after-operations PMCS, make

Terminal Learning Objective

Conditions:

appropriate entries on DA Form 2404 and correct any deficiencies, and observe environmental considerations. Given a demonstration, a training site, a Tactical Water Distribution System, DA Form 2404, a GO/NO GO checklist, a hands-on practical exercise, TM 5-4610-233-13&P, TM 5-4610-228-13, TM 54310-452-14, and TM 10-4320-303-13. In accordance with TM 5-4610-233-13&P, TM 5-4610-228-13, TM 5-4310-452-14, and TM 10-4320-303-13.

Standards:

Safety Requirements

1. Exercise extreme care and safety in handling the TWDS. Carelessness in handling the system could result in damage to the equipment and injury to personnel. 2. When handling equipment, always remove rings, bracelets, wrist watches, and any other jewelry prior to working with the system. Jewelry can catch on equipment and cause injury or may short circuit across electrical circuits and cause burns or electrical shock. 3. The exhaust system on the pump engine can become very hot during operations. Be careful not to touch it with bare hands. 4. The radiator also gets extremely hot during operatoons. Let it cool down before checking fluid. 5. To prevent injury, be careful not to short out the batteries on the pump. Do not smoke or use open flames near batteries or fuel tank. 6. To prevent air compressor assembly from rolling or sliding, securely lock the parking brakes. 7. Do not operate engine around open fuel. 8. Never refuel hot or running engines. Avoid overfilling the fuel tank.

9. Wear hearing protection when within 50 feet of operating air compressor. 10. The hypochlorination unit weighs over 200 pounds. At least four people are needed to lift it to prevent personal injury or damage to the equipment. 11. Hypochlorite solution is toxic to skin and eyes. If calcium hypochlorite comes into contact with skin or eyes, flush right away with water. Seek medical help. 12. Store calcium hypochlorite in a cool, dry place. Keep container closed. 13. Do not allow calcium hypochlorite to mix with any other materials, such as fuels, oils, paint products, or ammonia. This may cause fire or hazardous gases. Mix only in accordance with directions for use. 14. The hypochlorinator contains water under high pressure during and after operation. If this pressure is not relieved before working on the unit, serious injury may occur. 15. If hypochlorinator stops working properly or residual test does not give satisfactory reading, immediately shut down operation of distribution point, notify your supervisor, and take corrective action. 16. Portable radios will be required for communication and safe set-up.

Risk Assessment Level Environmental Considerations

Low - Medium

Army Regulation 200-1 delineates TRADOC responsibilities to integrate environmental requirements across DTLOMS and ensure all training procedures, materials, and doctrine include sound environmental practices and considerations. The Army's environmental vision is to be a national leader in environmental and natural resource stewardship for present and future generations as an integral part of all Army missions. This Training Support Package meets this standard. Refer students to the Student Evaluation Plan.

Evaluation

Instructional Lead-In

The ability to dismantle the TWDS hose line, combined with the ability to lay out, operate, and shut down the TWDS hose line, is essential for the water treatment specialist when utilizing the TWDS hose line to store, distribute, and transport potable water.

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SECTION III.

PRESENTATION

NOTE: A.

Inform the students of the Enabling Learning Objective requirements. ENABLING LEARNING OBJECTIVE A
ACTION: CONDITIONS: Students will acquire knowledge on disconnecting and evacuating the TWDS hose line and repacking the hose line segment in flaking boxes.

Given a demonstration, a training site, a Tactical Water Distribution System, DA Form 2404, TM 5-4610-233-13&P, TM 5-4610-228-13, TM 5-4310-452-14, and TM 10-4320-303-13. In accordance with TM 5-4610-233-13&P, TM 5-4610-228-13, TM 5-4310-452-14, and TM 10-4320-303-13.

STANDARDS:

1.

Learning Step / Activity 1. Risk assessment and safety considerations for dismantling the TWDS hose line. Method of Instruction: Instructor to Student Ratio: Time of Instruction: Media: Demonstration 1:18 1 hrs -None-

a. Exercise extreme care and safety in handling the TWDS. Carelessness in handling the system could result in damage to the equipment and injury to personnel. b. When handling equipment, always remove rings, bracelets, wrist watches, and any other jewelry prior to working with the system. Jewelry can catch on equipment and cause injury or may short circuit across electrical circuits and cause burns or electrical shock. c. The exhaust system on the pump engine can become very hot during operations. Be careful not to touch it with bare hands.

d. The radiator also gets extremely hot during operations. Let it cool down before checking fluid. e. To prevent injury, be careful not to short out the batteries on the pump. Do not smoke or use open flames near batteries or fuel tank. f. To prevent air compressor assembly from rolling or sliding, securely lock the parking brakes.

g. Do not operate engine around open fuel. h. Never refuel hot or running engines. Avoid overfilling the fuel tank. i. Wear hearing protection when within 50 feet of operating air compressor.

11

j.

The hypochlorination unit weighs over 200 pounds. At least four people are needed to lift it to prevent personal injury or damage to the equipment. Hypochlorite solution is toxic to skin and eyes. If calcium hypochlorite comes into contact with skin or eyes, flush right away with water. Seek medical help. Store calcium hypochlorite in a cool, dry place. Keep container closed.

k.

l.

m. Do not allow calcium hypochlorite to mix with any other materials, such as fuels, oils, paint products, or ammonia. This may cause fire or hazardous gases. Mix only in accordance with directions for use. n. The hypochlorinator contains water under high pressure during and after operation. If this pressure is not relieved before working on the unit, serious injury may occur. o. If hypochlorinator stops working properly or residual test does not give satisfactory reading, immediately shut down operation of distribution point, notify your supervisor, and take corrective action. p. Portable radios will be required for communication and safe set-up. NOTE: 2. Conduct a check on learning and summarize the learning activity. Learning Step / Activity 2. Disconnect and evacuate the TWDS 10-mile hose line. Method of Instruction: Instructor to Student Ratio: Time of Instruction: Media: Demonstration 1:18 0 hrs -None-

NOTE: Begin evacuating hose line at lead pumping station and proceed down line. a. Remove grooved-end pipe quick disconnect coupling clamp connecting end of hose line segment to next down line hose segment or swivel joint. b. Separate two hose line segments (or hose line segment and swivel joint). c. Locate ball receiver, consisting of two 8 x 6 inch reducers. One reducer has been modified to prevent displacement ball from being ejected from the ball receiver.

d. Connect 6-inch end of unmodified reducer to down line end of first hose line segment using grooved-end pipe quick disconnect coupling clamp. e. Locate 8-inch snaplock coupling. Open coupling. f. Fit snaplock coupling halves over joined ends of reducers. Close coupling halves over reducer ends. Lock snap lock coupling halves.

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g. Connect nipple to up line end of first hose line segment using groovedend pipe quick disconnect coupling clamp. h. Place displacement ball inside nipple. i. j. Locate pneumatic coupler and modified end cap (with tapped hole). Attach pneumatic coupler to end cap. Connect end cap with pneumatic coupler to end of nipple. Use grooved-end pipe quick disconnect coupling clamp from displacement and evacuation kit. Locate pneumatic coupler. Screw pneumatic coupler into air compressor line.

k.

WARNING: Stand clear of receiver during displacement process. Hose line jumps when ball arrives at receiver. Failure to obey this warning may result in personal injury. l. Connect pneumatic coupler to pneumatic coupler on end cap. Pressurize hose line to 80 to 90 psi. Displacement ball will be forced through hose, displacing any residual water. A sound will be heard when the displacement ball reaches receiver.

NOTE: If ball gets stuck, straighten kinks in hose line. It may be necessary to increase air pressure. DO NOT exceed 150 psi. m. Shut off compressor when displacement ball reaches receiver. n. Open snaplock coupling connecting two reducers. Pull snaplock coupling back and separate two hinged coupling halves of snaplock coupling. Set snaplock coupling, displacement ball, and modified reducer aside. o. Remove grooved-end pipe quick disconnect coupling clamp connecting unmodified reducer to hose line segment. p. Locate end cap. Connect end cap to end of hose line segment using grooved-end pipe quick disconnect coupling clamp. q. Disconnect air compressor line with pneumatic coupler from pneumatic coupler on end cap. r. s. t. Locate ejector assembly and two pneumatic couplers. Install pneumatic couplers on threaded fittings on ejector assembly. Install ejector assembly on end cap with pneumatic coupler. Connect air compressor line with pneumatic coupler to ejector assembly.

u. Apply air pressure to ejector assembly. Operate compressor for 10 minutes to collapse hose line for repacking. v. Turn off air compressor and disconnect air compressor line with pneumatic coupler.

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w. Disconnect ejector assembly and set aside. x. y. Remove grooved-end pipe quick disconnect coupling clamp connecting end cap with pneumatic coupler to nipple. Remove grooved-end pipe quick disconnect coupling clamp connecting nipple to hose line segment.

NOTE: End caps must be installed on collapsed hose line to prevent hose from expanding before it is packed. z. Connect end cap to hose line segment using grooved-end pipe quick disconnect coupling.

aa. Repeat steps a through z for each down line hose line segment. Move air compressor down two hose lengths. Evacuate trailing hose then lead hose length to minimize number of times air compressor is to be moved. ab. When a hose line length has been evacuated, collapsed, and capped, it is ready for packing in a flaking box. ac. When a swivel joint is removed, return it and one grooved-end pipe quick disconnect coupling clamp to lead pumping station installation site. NOTE: 3. Conduct a check on learning and summarize the learning activity. Learning Step / Activity 3. Repack the TWDS 10-mile hose line segments in flaking box assemblies. Method of Instruction: Instructor to Student Ratio: Time of Instruction: Media: Demonstration 1:18 0 hrs -None-

CAUTION: Clear sharp objects out of flaking box before packing. Any objects pressed against hose during packing could puncture it. a. Clean empty flaking box assembly. b. Make sure each flaking box is properly aligned and nested in top angle of flaking box below. WARNING: Make sure crane or forklift has minimum lifting capacity of 6,000 pounds. DO NOT stand under load being lifted as death or serious injury may result. NOTE: If using lifting sling, attach hooks to lifting clevises on bottom flaking box. Ensure open ends of hooks face outward. Ensure tailgate assemblies of flaking boxes face rear of truck. c. Using crane or forklift with 6,000 pound lifting capacity, lift and stack flaking boxes on truck bed. DO NOT load or stack more than four

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flaking boxes on one truck at a time. Position flaking boxes on truck bed with tailgate assemblies facing to rear. d. If truck does not have side walls, use lifting clevises as attachment points and securely tie boxes to truck. e. Transport empty flaking box and packing kit to leading end of first hose line length. f. Remove the following from packing kit: 2 hose-retaining clamps, 2 pullboard halves, 2 pullboard flanges, 1 coupling sleeve, 14 hex nuts, 14 flat washers, 8 square-neck bolts, 6 cap screws, 14 self-locking nuts, 1 chain hoist, 2 eyebolts, 4 nuts, and 4 flat washers. 1) Remove screws on front of flaking box that secure tie bar to box. 2) Lift and remove tie bar from box. NOTE: Steps g through o are for pullboard assembly. g. Align holes on left pullboard flange with holes on pullboard half. h. Install four square-neck bolts, flat washers, and self-locking nuts in holes. i. j. k. l. Tighten each nut until heads on bolts are flush with surface of pullboard half. Repeat steps g through i to install right pullboard flange on second pullboard half. Place pullboard halves in coupling sleeve. Align holes in pullboard halves with holes in coupling sleeve. Install six cap screws, flat washers, and self-locking nuts in holes.

m. Tighten each self-locking nut until pullboard halves are firmly secured in coupling sleeve. n. Install nut and flat washer on eyebolt. NOTE: When installing eyebolt through coupling sleeve, make sure eyebolt and flanges are on opposite sides of pullboard. o. Place eyebolt through hole in top of coupling sleeve. Install flat washer and nut. p. Install nut on eyebolt. Turn nut to its limit of travel. q. Place eyebolt through hole in permanent end wall of flaking box assembly. Place nut on eyebolt. Tighten nut until eyebolt is securely fastened to flaking box assembly. r. Place leading end of hose at left front corner of flaking box assembly. Leave about 3 feet of hose dangling beyond front of flaking box assembly.

15

s. t.

Route hose along left side and then across rear of flaking box assembly. At right rear corner of flaking box assembly, fold hose back to left rear corner. Then fold hose back to right rear corner.

u. Continue to fold hose in a right-to-left/left-to-right pattern. Make every other fold 1/2 inch shorter than width of flaking box assembly. v. Stop flaking hose after about 150 feet of hose is in flaking box assembly.

w. Place pullboard assembly against hose. Make sure eyebolt on pullboard assembly faces eyebolt on rear of flaking box assembly. Position pullboard flanges beneath metal rim on inside of flaking box assembly. x. y. Attach hook of chain hoist to eyebolt in rear of flaking box assembly. Attach hook of chain hoist to eyebolt on pullboard assembly.

CAUTION: Be careful not to bend pullboard assembly when compressing hose. z. Crank ratchet handle of chain hoist until hose is compressed into onethird of space in flaking box assembly.

aa. Place two hose-retaining brackets one or two folds in front of pullboard assembly. Position brackets on top of metal rim on inside of flaking box assembly. ab. Push up on toggle levers, locking brackets against metal rim on inside of flaking box assembly. ac. Release chain on hoist. Remove pullboard assembly from hoist. ad. Flake next 150 feet of hose into flaking box assembly. Repeating steps w through z, compress hose into two-thirds of space in flaking box assembly. ae. Push down on two toggle levers and remove two hose-retaining brackets (installed in step aa). af. Reinstall two hose-retaining brackets one or two folds in front of pullboard assembly. ag. Push up on two toggle levers and lock two hose-retaining brackets against metal rim on inside of flaking box assembly. ah. Release chain on hoist. Remove pullboard assembly from hoist. ai. Flake remaining hose into flaking box assembly. Repeating steps w through z, compress hose into remaining space in flaking box assembly.

16

aj. Push down on two toggle levers and remove two hose-retaining brackets (installed in step af). ak. Install two hose-retaining brackets one or two folds in front of pullboard assembly. al. Push up on two toggle levers and lock hose-retaining brackets against metal rim on inside of flaking box assembly. am. Release chain on hoist. Remove pullboard assembly from hoist. Set pullboard assembly and hoist aside. an. Remove 6-inch grooved pipe coupling on leading end of hose line. Remove end cap. ao. Place plastic cap on leading end of hose line. ap. Repeat steps an and ao for trailing end of hose line. aq. Install 6-inch grooved pipe coupling on end of trailing end of hose line. ar. Deliver end caps and grooved pipe coupling (removed in step an) to crews evacuating hose line. as. Fold ends of hose line into flaking box assembly. at. Insert tailgate assembly into cleats on lower frame of flaking box assembly. au. Install tie bar on flaking box assembly so that tailgate assembly fits into cleats on tie bar. av. Install two screws on rear of flaking box assembly. Tighten two screws until tie bar is securely fastened to flaking box assembly. aw. Push down on two toggle levers and remove hose retaining brackets (installed in step ak). ax. Remove nut, eyebolt, and nut from rear of flaking box assembly. ay. Load and nest empty flaking box assembly on top of full flaking box assembly. Repeating steps p through ay, pack next length of hose line. Continue this procedure until all remaining lengths of hose line have been packed. az. As flaking box assemblies are packed, transport them to lead pumping station installation site for packing in crates. ba. Perform after-operations PMCS. NOTE: Conduct a check on learning and summarize the learning activity.

CHECK ON LEARNING: Conduct a check on learning and summarize the ELO. B. ENABLING LEARNING OBJECTIVE B

17

ACTION: CONDITIONS:

Students will dismantle the TWDS hose line and perform after operations PMCS.

Given a demonstration, a training site, a Tactical Water Distribution System, DA Form 2404, a GO/NO GO checklist, a hands-on practical exercise, TM 5-4610-233-13&P, TM 5-4610-228-13, TM 5-4310-452-14, and TM 10-4320-303-13. In accordance with TM 5-4610-233-13&P, TM 5-4610-228-13, TM 5-4310-452-14, and TM 10-4320-303-13.

STANDARDS:

1.

Learning Step / Activity 1. The students will complete a hands-on Practical Exercise to dismantle the TWDS hose line and perform after-operations PMCS. Method of Instruction: Instructor to Student Ratio: Time of Instruction: Media: Practical Exercise (Performance) 1:6 4 hrs -None-

NOTE: Students will dismantle the TWDS hose line and perform after-operations PMCS. NOTE: Conduct a check on learning and summarize the learning activity.

CHECK ON LEARNING: Refer students to Student Handout section for the "GO/NO GO" checklist of the PE1.

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SECTION IV.

SUMMARY Method of Instruction: Conference / Discussion Instructor to Student Ratio is: 1:18 Time of Instruction: 0 hrs Media: Group-paced Instruction

Review / Summarize Lesson

The following key points were discussed within the lesson unit: a. Procedures For Preparation For Movement For The TWDS b. Disconnect And Evacuate The TWDS 10-Mile Hose Line c. Repack The TWDS 10-Mile Hose Line

Check on Learning

Determine if the students have learned the material presented by soliciting student questions and explanations. Ask the students questions and correct misunderstandings. 1) When evacuating the TWDS 10-mile hose line, what should be done once the pneumatic coupler has been screwed into the air compressor line? (Connect pneumatic coupler to pneumatic coupler on end cap. Pressurize hose line to 80 to 90 psi. Displacement ball will be forced through hose, displacing any residual water. A sound will be heard when the displacement ball reaches receiver.) 2) What three things need to be done to a hose line length before it is ready for packing in a flaking box? (Evacuate, collapse, and cap.) 3) What items from the packing kit are needed to repack the TWDS 10-mile hose line? (2 hose-retaining clamps, 2 pullboard halves, 2 pullboard flanges, 1 coupling sleeve, 14 hex nuts, 14 flat washers, 8 square-neck bolts, 6 cap screws, 14 self-locking nuts, 1 chain hoist, 2 eyebolts, 4 nuts, and 4 flat washers.) 4) When packing the TWDS 10-mile hose line, what should be done to remove two hose-retaining brackets? (Push down on two toggle levers.)

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SECTION V.

STUDENT EVALUATION NOTE: Describe how the student must demonstrate accomplishment of the TLO standard. Refer student to the Student Evaluation Plan.

Testing Requirements

The student must score a GO for each item on the GO/NO GO checklist to receive a GO for the practical exercise. The student must meet the requirements of this lesson by achieving a passing score on the End of Annex Examination. NOTE: Rapid, immediate feedback is essential to effective learning. Schedule and provide feedback on the evaluation and any information to help answer students' questions about the test. Provide remedial training as needed.

Feedback Requirement

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PRACTICAL EXERCISE SHEET 720-77W10 F06, PE1


Title Lesson Number/Title Introduction

Dismantle the Tactical Water Distribution System (TWDS) Hoseline 77W12F06 version TATS / Dismantle the Tactical Water Distribution System (TWDS) Hoseline This Practical Exercise is to provide the student with the skills to dismantle the TWDS hose line in order to store, distribute, and transport potable water. The ability to properly dismantle the TWDS hose line is a necessary skill for the water treatment specialist when preparing the TWDS for movement. NOTE: Inform the students of the following Terminal Learning Objective requirements.
At the completion of this lesson, you [the student] will: Action: Dismantle the TWDS, perform after-operations PMCS, make

Motivator

Terminal Learning Objective

Conditions:

appropriate entries on DA Form 2404 and correct any deficiencies, and observe environmental considerations. Given a demonstration, a training site, a Tactical Water Distribution System, DA Form 2404, a GO/NO GO checklist, a hands-on practical exercise, TM 5-4610-233-13&P, TM 5-4610-228-13, TM 54310-452-14, and TM 10-4320-303-13. In accordance with TM 5-4610-233-13&P, TM 5-4610-228-13, TM 5-4310-452-14, and TM 10-4320-303-13.

Standards:

Safety Requirements

1. Exercise extreme care and safety in handling the TWDS. Carelessness in handling the system could result in damage to the equipment and injury to personnel. 2. When handling equipment, always remove rings, bracelets, wrist watches, and any other jewelry prior to working with the system. Jewelry can catch on equipment and cause injury or may short circuit across electrical circuits and cause burns or electrical shock. 3. The exhaust system on the pump engine can become very hot during operations. Be careful not to touch it with bare hands. 4. The radiator also gets extremely hot during operatoons. Let it cool down before checking fluid. 5. To prevent injury, be careful not to short out the batteries on the pump. Do not smoke or use open flames near batteries or fuel tank. 6. To prevent air compressor assembly from rolling or sliding, securely lock the parking brakes. 7. Do not operate engine around open fuel.

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8. Never refuel hot or running engines. Avoid overfilling the fuel tank. 9. Wear hearing protection when within 50 feet of operating air compressor. 10. The hypochlorination unit weighs over 200 pounds. At least four people are needed to lift it to prevent personal injury or damage to the equipment. 11. Hypochlorite solution is toxic to skin and eyes. If calcium hypochlorite comes into contact with skin or eyes, flush right away with water. Seek medical help. 12. Store calcium hypochlorite in a cool, dry place. Keep container closed. 13. Do not allow calcium hypochlorite to mix with any other materials, such as fuels, oils, paint products, or ammonia. This may cause fire or hazardous gases. Mix only in accordance with directions for use. 14. The hypochlorinator contains water under high pressure during and after operation. If this pressure is not relieved before working on the unit, serious injury may occur. 15. If hypochlorinator stops working properly or residual test does not give satisfactory reading, immediately shut down operation of distribution point, notify your supervisor, and take corrective action. 16. Portable radios will be required for communication and safe set-up.

Risk Assessment Level Environmental Considerations

Low Medium Army Regulation 200-1 delineates TRADOC responsibilities to integrate environmental requirements across DTLOMS and ensure all training procedures, materials, and doctrine include sound environmental practices and considerations. The Army's environmental vision is to be a national leader in environmental and natural resource stewardship for present and future generations as an integral part of all Army missions. This Practical Exercise meets this standard.

Evaluation

The instructor will use a GO / NO GO checklist with direct observation of the students performance. Refer students to the Student Evaluation Plan. We will now learn how to dismantle the TWDS hose line.

Instructional Lead-In Resource Requirements

INSTRUCTOR MATERIALS: Training Support Package

STUDENT MATERIALS: DA Form 2404 DA Form 1714-R

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DA Form 1714-1-R DD Form 1970 Fire Extinguisher Fuel Oil Earplugs Pencil Student Handouts
Special Instructions

Directions to Instructors. 1. The instructor will ensure that there is a TWDS hose line with components and accessories for every six students in class. During this exercise the students should be broken down into groups of no more than six. 2. One instructor or assistant instructor per group. 3. Review risk assessment and safety considerations once again before starting the PE1. 4. Before starting the PE1 identify the groups and the equipment they will be using. Inform them of the steps they are to follow. 5. Once the PE1 has started, observe the groups as they perform the exercise. Ensure that all students are taking part in the exercise and that safety precautions are followed. 6. Check to ensure that all equipment necessary to dismantle the TWDS hose line is on hand and serviceable. 7. The primary instructor will ensure that each assistant instructor is monitoring his or her group and making on the spot corrections. 8. The assistant instructor will take charge of one group and assist the students in any problems they may have in dismantling the TWDS hose line. 9. Once each group has completed the exercise, talk them through the PE to ensure each student understood the exercise. Directions to Students. 1. The purpose of this exercise is to give the student the hands-on experience to better enhance his or her skills and knowledge in dismantling the TWDS hose line. 2. The TWDS hose line will be used during this exercise. 3. Once each student has been identified and placed in a group, he or she will participate in dismantling the TWDS hose line.

Procedures

Instruct students to perform the following actions: NOTE: Provide students with QMS NO: 720-77W10F-06 - PE1.

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1. Dismantle the TWDS hose line. 2. Perform after-operations PMCS.

Feedback Requirements

Rapid immediate feedback is essential to effective learning. Correct any student misunderstandings. Provide remedial practice as needed.

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SOLUTION FOR PRACTICAL EXERCISE 720-77W10 F06, PE1 Refer to Student Handout section for GO/NO GO checklist.

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