38TH World Skills Competition 2005 in Helsinki

May 25 June 1, 2005

Professional Practice Agreement 'Mechatronics'

Published: Authors: 2005

12 / 2005 Eckhard von Terzi, Festo Didactic by Festo Didactic GmbH & Co., Rechbergstrae 3, D-73770 Denkendorf

Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005

Introduction Mechatronics at WorldSkills At the WorldSkills Competition, mechatronics means industrial mechatronics. This is not simply a combination of the mechanical, electronic and IT aspects of automation, but also demands the personal and team skills that industry needs to achieve world-class standards of excellence.

Mechatronics

Mechanical

Electronics

Informatics

Personal and team skills

Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005

The mechatronics competition reflects reality on the shop-floor: People working under pressure to design and implement solutions and to maintain and constantly improve production.

Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005

Team-Briefing The whistle starts each task. The exercises cover the topics design, assembly, commissioning, programming and troubleshooting. All exercises are translated in the native languages of the competitors.

Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005

Assembly of components. Production and adaptation of modules. Integration of modules into the production line. Wiring, tubing and commissioning of mechatronic production lines.

Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005

Praxis orientiet exercises have to be mastered: ...troubleshooting... ...Teamwork... ...precision... To succeed in mechatronics the combination of skills excellence with team skills is necessary!

Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005

Professional Practice

Wiring and tubing

Description OK not OK

Aderendhlsen / End sleeves

metall visible Lnge der Aderendhlsen / Length of end sleeves

metall visible Alle Verbindungen mit Aderendhlsen / Endsleeves are necessary on all wire connections

no end sleeves used Kabellnge: Mindestens 10 cm Reserve im Kabelkanal / Cable lenghth: a minimum of 10 cm reserve in the cable duct less than 10 cm reserve Verlegung: Elektrische Kabel und Schluche getrennt / Layout: electrical cable and tubes separated

tubes and cables not separated

Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005

Verlegung: Keine Schluche im Kabelkanal / Layout: no tubes inside or through cable ducts.

tubes are going through the cable duct Ablngen von Kabelbindern: Kabelbinder mssen bndig abgelngt werden. / Cutting cable binders: Cable binders have to be cut flush cut too long, danger of injury! Abstand zwischen Kabelbindern: Der Abstand zwischen Kabelbindern muss kleiner 40mm betragen / Distance between cable binders: less than 40 mm. distance more than 40mm Abstand zwischen Anschlssen und Kabelbindern: Der Abstand vom Anschluss zum ersten Kabelbinder kann max. 60 mm betragen / Distance between cable binders and connectors: The distance from e.g. valve or cylinder connection to the first cable binder must be less than 60 mm.

Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005

Kabel isolierung: / cable insulation

insulation not completly removed

Beschdigung von Kabeln: Kabel und Adern drfen nicht beschdigt werden. / Damage of cables: Cables and wires have to be undamaged.

insulation of wire destroyed Kabellnge: Kabel entsprechend abgelngt, Keine Kabel die aus dem Kabelkanal herausragen. / Cable lenghth: Cables have to be shortened in order that they fit into the cable ducts.

cables not completely inside the cable duct

Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005

Mechanical assembly
Description OK not OK

Kollisionsfreie Bewegung aller Aktoren und Werstcke / Collision free movements of all actuators and workpieces Kein Werkzeug auf der Anlage / No tools on the system

collisions between cables actuators or workpieces during the evaluation

Kein Verdrahtungs- oder Verschlauchungsmaterial auf der Anlage / No wiring or tubing material on the system

Alle Elemente, Module befestigt (keine lockeren Schrauben) / All elements, modules fixed (no screws loose) Keine Teile oder Module beschdigt oder verloren / No parts or modules broken, damaged or lost

Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005

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Stationslayout: Stationen bndig (max. Versatz 5mm) / Station layout: Station flush (max. misalignment of 5 mm)

more than 5 mm Verbindung von Stationen: Stationen mit mind. 2 Verbindern verbunden / Connection of stations: Stations have to be connected by a mimimum of 2 connectors.

Stationslayout: Maximaler Abstand zwischen Stationen 5mm / Station layout:Maximum distance between stations 5 mm

Alle pneumatischen Verbindungen dicht / All pneumatc connections leakproof

Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005

Kabelkanle geschlossen / Cable ducts closed

Kein Mll im Kabelkanal / No rubbish in the cable ducts

Beschriftung von Baugruppen ist nicht erforderlich / Label ing of components and modules is not necessary

Endkappen auf Profilen / End caps on profiles

Befestigung und Aufbau der Module: Kabelkanal mit mind. 2 Schrauben und Unterlegscheibe befestigt. Module mssen entsprechend der Zeichnungen aufgebaut sein, wenn Zeichnungen wenn in Aufgaben enthalten Use min. 2 screws and washers to fix cable ducts. If drawings are provided, modules have to be built and fixed as shown on drawings

Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005

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Schraubenkpfe unbeschdigt / Bold heads undamaged

Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005