D800056X012 August 2012

DeltaV SIS CHARMs Smart Logic Solver Hardware Installation

Printed in the Republic of Singapore.

Emerson Process Management 1996 - 2012. All rights reserved. For Emerson Process Management trademarks and service marks,

go to Emerson Process Management Trademarks and Service Marks. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice.

See the CE statement in the Preface to this manual. Emerson Process Management Distribution Ltd. Process Systems and Solutions Meridian East Meridian Business Park Leicester, LE19 1uX, UK Emerson a.s. European System and Assembly Pietansk 1202/44 Nov Mesto nad Vhom 91528 Slovakia Fisher-Rosemount Systems, Inc. an Emerson Process Management company 1100 W. Louis Henna Blvd. Round Rock, TX 78681

Contents

Contents
Preface ............................................................................................................................ iii Chapter 1 Planning the installation ................................................................................................... 1
Tools required to install DeltaV hardware ................................................................................................... 1 Torque limits for mounting screws ..............................................................................................................2 Wiring guidelines ........................................................................................................................................2

Chapter 2

Installing CHARMs Smart Logic Solver SIS hardware .......................................................... 3

CHARMs Smart Logic Solver (CSLS) SIS hardware overview ......................................................................... 3 Recommended sequence for installing CHARMs Smart Logic Solver SIS hardware ...................................... 4 Recommendations for installing vertical DIN rails ....................................................................................... 5 Install an SZ Controller Carrier on the DIN rail ..............................................................................................5 Install a CHARMs Smart Logic Solver Carrier on the DIN rail ......................................................................... 6 Install the first CHARM Baseplate on the DIN rail ......................................................................................... 7 Install the other CHARM Baseplates onto the DIN rail ..................................................................................9 Remove a CHARMs Smart Logic Solver Carrier or Baseplate from the DIN rail ................................ 11 Install the Column Terminator onto the DIN rail ........................................................................................11 Install a DIN Rail Stop ................................................................................................................................ 13 Connect power to SZ Controllers .............................................................................................................. 13 Connect power to LS CHARM I/O .............................................................................................................. 14 Extend CHARM power to other baseplates ................................................................................................15 Install SZ Controllers onto the carrier ........................................................................................................ 16 Install CHARMs Smart Logic Solvers onto the carrier ................................................................................. 17 Install Power Modules onto the carrier ...................................................................................................... 18 Install LS CHARMs ..................................................................................................................................... 19 Reset the keying mechanism on a LS CHARM Terminal Block .................................................................... 21 Label the CHARMs installed on each baseplate .........................................................................................22

Chapter 3

Making network connections ..........................................................................................25

Communication in a CHARMs Smart Logic Solver SIS system .................................................................... 25 Connect the CHARMs Smart Logic Solver to the Local Safety Network ...................................................... 26 Connect the SZ Controller to the Area Control Network and the Local Safety Network ..............................26 Connect an SZ Controller's Modbus/TCP port to a third party safety system ..............................................27 CHARMs Smart Logic Solver (CSLS) SIS example network ......................................................................... 28

Index ................................................................................................................................................. 31

Contents

ii

About this manual

Preface About this manual

This manual contains step-by-step instructions for installing DeltaV CHARMs Smart Logic Solver (CSLS) SIS hardware. Related documentation The DeltaV SIS CHARMs Smart Logic Solver Hardware Reference manual contains installation notes, specifications, wiring diagrams, dimensions, and other reference information for CHARMs Smart Logic Solver (CSLS) SIS hardware. The Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression manual contains instructions for properly preparing your site for electrical power and grounding.

Note All electrical installations must conform to applicable federal, state, and local codes and regulations. All installation and maintenance procedures described in this document must be performed by qualified personnel and all equipment must be used only for the purposes described. If the equipment is used in a manner not specified, the protection provided by the equipment may be impaired.

Assumptions It is assumed that you have read the Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression and have followed the instructions for properly preparing your site for electrical power and grounding before installing your DeltaV system. The Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression is available from your Emerson Process Management representative or sales office. It is also assumed that all installation procedures described in this document are performed by qualified personnel and that the equipment is used only for the purposes described. CE statement This manual describes installation and maintenance procedures for products that have been tested to be in compliance with appropriate CE directives. To maintain compliance, these products must be installed and maintained according to the procedures described in this document. Failure to follow the procedures may compromise compliance. Conventions used in this manual Notes are used to help you to understand important information. Warnings are used to describe a critical procedure that must be followed to prevent a safety risk or equipment damage.

iii

About this manual

Cautions are used to describe a procedure that must be followed to prevent equipment malfunction.

iv

Planning the installation

Planning the installation

Topics covered in this chapter: Tools required to install DeltaV hardware Torque limits for mounting screws Wiring guidelines

Tools required to install DeltaV hardware

Standard electrical, installation, and Ethernet cable tools are required to install DeltaV Sseries and CHARMs hardware. Electrical tools Voltmeter Wire cutter Wire stripper Pliers Screwdriver

Installation tools Screwdrivers Drill with standard bits

Ethernet cable tools Crimper Cable tester

Planning the installation

Torque limits for mounting screws

Do not exceed the maximum torque limits for the mounting screws when you install the DIN rails and DeltaV S-series and CHARMs hardware.
Hardware DIN rail stop Power terminations on carriers Terminal block field terminations CHARM terminals Torque limit on mounting screw 0.9 Nm (8 in-lb) 0.45 Nm (4 in-lb) 0.45 Nm (4 in-lb) 0.45 Nm (4 in-lb)

Wiring guidelines
Stranded or solid wire and shielded or twisted pair wire can be used with a DeltaV system. Stranded or solid wire The power and grounding terminals and field termination points on the carriers' terminal blocks are 2.8 mm by 2.5 mm (2.8 mm x 2.5 mm). The maximum recommended wire size for the terminals is 14 AWG, stranded or solid gauge wire or a 14 AWG ferrule. To select wire, calculate the maximum current limit expected for each wire and refer to your local electrical codes that define the wire size required for a specific current. Shielded or twisted pair wire Shielded twisted pair wiring is recommended for low-level signal wiring to reduce susceptibility to noise. A shield ground bar to isolate and drain field noise away from the DeltaV system is integrated into the 8-Wide I/O Carrier and the CHARM Baseplate.

Installing CHARMs Smart Logic Solver SIS hardware

Installing CHARMs Smart Logic Solver SIS hardware

Topics covered in this chapter: CHARMs Smart Logic Solver (CSLS) SIS hardware overview Recommended sequence for installing CHARMs Smart Logic Solver SIS hardware Recommendations for installing vertical DIN rails Install an SZ Controller Carrier on the DIN rail Install a CHARMs Smart Logic Solver Carrier on the DIN rail Install the first CHARM Baseplate on the DIN rail Install the other CHARM Baseplates onto the DIN rail Install the Column Terminator onto the DIN rail Install a DIN Rail Stop Connect power to SZ Controllers Connect power to LS CHARM I/O Extend CHARM power to other baseplates Install SZ Controllers onto the carrier Install CHARMs Smart Logic Solvers onto the carrier Install Power Modules onto the carrier Install LS CHARMs Reset the keying mechanism on a LS CHARM Terminal Block Label the CHARMs installed on each baseplate

CHARMs Smart Logic Solver (CSLS) SIS hardware overview

CSLS SIS hardware consists of: CHARMs CSLS process LS CHARM signals and run the SIS modules that contain Smart Logic the safety system logic. Redundant CSLS can support up to 96 LS Solvers (CSLS) CHARMs. The maximum number of LS CHARMs (96) are organized in eight banks of 12 CHARMs. Each bank of 12 LS CHARMs is held by a CHARM Baseplate. CSLS mount on CHARMs Smart Logic Solver Carriers and connect to the Local Safety Network through connectors on the carriers. SZ Controllers SZ Controllers mount on the SZ Controller Carrier and connect to the Area Control Network and the Local Safety Network through ports on the carrier. SZ Controllers isolate CSLS from the rest of the system. SZ

Installing CHARMs Smart Logic Solver SIS hardware

controllers receive redundant 24 VDC input through the carrier. A Modbus/TCP port on the carrier enables an SZ controller to support standalone SIS installations. CHARMs CSLS Carriers are DIN rail-mounted carriers that hold simplex or Smart Logic redundant CSLS and Power Modules. The CSLS Carrier provides 24 VDC Solver Carriers input to the CSLS and to the Power Modules. The Power Modules provide 6.3 VDC to the LS CHARMs. The CSLS Carrier houses primary and secondary Safety Network Ports for connections to the Local Safety Network and a keylock switch that restricts how and when the CSLS can be unlocked for downloads and upgrades. SZ Controller Carriers SZ Controller Carriers are DIN rail-mounted carriers that hold simplex or redundant SZ Controllers. The SZ Controller Carrier houses primary and secondary Safety Isolation Ports for connections to the DeltaV Area Control Network and to the Local Safety Network. CHARM Baseplates hold Logic Solver CHARMs (LS CHARMs). The CHARM Baseplates connect to the CSLS Carrier and to other baseplates through connectors on the baseplates. Each CHARM Baseplate holds up to 12 Logic Solver CHARMs terminal blocks that hold LS CHARMs, and an Address Plug that determines the address of the CHARM Baseplate and the CHARMs installed on the baseplate. LS CHARMs are single I/O channels that plug into the LS CHARM Terminal Blocks on the CHARM Baseplate. The DeltaV system supports analog input, discrete input, discrete output (including LS DO redundant DTA and LS DO redundant ETA CHARMs), LS DVC HART simplex and redundant DTA, power output, thermocouple input, and voltage LS CHARMs as well as LS Intrinsically Safe analog input and discrete input CHARMs.

CHARM Baseplates

Logic Solver (LS) CHARMs

Recommended sequence for installing CHARMs Smart Logic Solver SIS hardware
The installation sequence described in this topic is only a recommendation. You can perform these steps in the order that best meets the needs of your project. Install vertical DIN rails Snap a SZ Controller Carrier on the DIN rail. Snap the CHARMs Smart Logic Solver (CSLS) Carrier onto the DIN rail Connect and install up to eight CHARM Baseplates under the CSLS Carrier on the DIN rail Install the column terminator to the last CHARM Baseplate Install the DIN Rail Stop after the column terminator to prevent the baseplates from slipping down on the DIN rail Wire the devices to the terminal blocks and perform field wiring checkout Connect the bulk power supplies to the CSLS Carrier Install the SZ Controllers onto the carrier and provide power to the controllers

Installing CHARMs Smart Logic Solver SIS hardware

Install the CHARMs Smart Logic Solvers and Power Modules onto the CSLS Carrier Install the LS CHARMs Connect the SZ Controllers to the DeltaV Area Control Network and to the Local Safety Network Connect CSLS to the Local Safety Network

Recommendations for installing vertical DIN rails

CHARMs hardware is designed for installation on vertical T-type DIN rails in an enclosure suitable for the location in which the equipment is installed. Use standard, 3.5 cm (1.38 inch) T-type DIN rails to hold the equipment. Suggested spacing for DIN rail installation Maintain 2.5 cm (.98 inch) from the top of the carrier to the bottom of the wireway mounted above or to the top edge of the enclosure's mounting surface. Maintain 2.5 cm (.98 inch) from the left side of the carrier to the right side of a wireway mounted on the left of the carrier or the left edge of the enclosures mounting surface. Maintain 5.0 cm (1.97 inch) from the right side of the carrier to the left side of a wireway mounted to the right of the carrier or the right edge of the enclosures mounting surface.

Install an SZ Controller Carrier on the DIN rail

The SZ Controller Carrier holds redundant SZ Controllers. It has redundant 24 VDC connectors for providing power to the controllers, redundant (primary and secondary) ethernet ports for connection to the Area Control Network, and redundant (primary and secondary) ethernet ports for connection to the Local Safety Network. No tools are required to install the SZ Controller Carrier on the DIN rail. A latch on the back of the carrier snaps it into place on the DIN rail.

Installing CHARMs Smart Logic Solver SIS hardware

Figure 2-1: SZ Controller Carrier

Primary Area Control Network Port Push to remove port 24 VDC input Push to remove port Secondary Area Control Network Port and Modbus/TCP Port

Primary Safety Network Port

Secondary Safety Network Port

Redundant SZ Controller Slots

Front view Battery backup

Keylock Switch (Reserved for future use)

Align the carrier against a horizontal T-type DIN rail and push it to snap it into place.

Install a CHARMs Smart Logic Solver Carrier on the DIN rail

The CHARMs Smart Logic Solver Carrier holds redundant CHARMs Smart Logic Solvers (CSLS) and redundant Power Modules. The CSLS and Power Modules receive 24 VDC input power through the carrier. The Power Modules generate 6.3 VDC power for the LS CHARMs. The carrier houses primary and secondary ethernet ports for connections to the Local Safety Network. No tools are required to install the CSLS Carrier on the DIN rail. A latch on the back of the carrier snaps it into place on the DIN rail. Connectors on the bottom of the carrier connect with connectors on the first CHARM Baseplate.

Installing CHARMs Smart Logic Solver SIS hardware

Figure 2-2: CSLS Carrier

Push to remove port 24 VDC input Push to remove port

Primary Safety Network Port

Secondary Safety Network Port

CHARMs Smart Logic Solver (CSLS) slot

CHARMs Smart Logic Solver (CSLS) slot

Power module slot. Provides 6.3 VDC to CHARMs

Power module slot. Provides 6.3 VDC to CHARMs

Keylock Switch Front view

Align the carrier against a T-type DIN rail and push it to snap it into place.

Install the first CHARM Baseplate on the DIN rail

The first CHARM Baseplate holds Address Plug one and a bank of 12 LS CHARM Terminal Blocks. The first CHARM Baseplate connects to a CHARMs Smart Logic Solver (CSLS) Carrier on the DIN rail. No tools are required to install a CHARM Baseplate onto the DIN rail.

Installing CHARMs Smart Logic Solver SIS hardware

Figure 2-3: Installing the first baseplate

CSLS Carrier

CHARM Baseplate 1

Address Plug 1

1 Connected Baseplate and CSLS Carrier

For this procedure it is assumed that a CSLS Carrier is installed on the DIN rail. 1. Hold the first CHARM Baseplate beneath the CSLS carrier installed on the DIN rail and notice how the connectors on the top of the baseplate interlock with the connectors on the bottom of the CSLS carrier. Align and fit the connectors together as you snap the CHARM Baseplate onto the DIN rail. A latch on the back of the baseplate snaps it into place on the DIN rail.

2.

Installing CHARMs Smart Logic Solver SIS hardware

Install the other CHARM Baseplates onto the DIN rail

CHARM baseplates connect to each other on the DIN rail. Up to eight baseplates can be installed under a CSLS Carrier on a DIN rail. The baseplates and CSLS Carrier connect together to form a redundant power and communication bus.

Installing CHARMs Smart Logic Solver SIS hardware

Figure 2-4: Installing other baseplates

CSLS Carrier

CHARM Baseplate 1

Address Plug 1

CHARM Baseplate 2

Address Plug 2

NOTE: Up to 8 baseplates can be installed under each CSLS pair.

This procedure assumes that a CSLS Carrier and first CHARM Baseplate are connected together on the DIN rail.

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Installing CHARMs Smart Logic Solver SIS hardware

1.

Fit together the connectors on the top of the baseplate that you are installing with the connectors on the bottom of the installed baseplate as you snap the baseplate onto the DIN rail. Install up to eight baseplates under the CSLS Carrier.

2.

Remove a CHARMs Smart Logic Solver Carrier or Baseplate from the DIN rail
CSLS Carriers and CHARM Baseplates are removed from the DIN rail in the same way. 1. Push the latch tab on the right side of the carrier or baseplate to the unlock position. You will hear a click when the latch opens. 2. 3. Slowly pull the carrier or baseplate straight towards you as you slightly rock the carrier to disengage the bus connectors to the adjacent carrier. Reengage the latch before reinstalling the carrier on the DIN rail.

Install the Column Terminator onto the DIN rail

The Column Terminator terminates the redundant bus. It installs after the last CHARM Baseplate on the DIN rail.

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Installing CHARMs Smart Logic Solver SIS hardware

Figure 2-5: Installing the Column Terminator

CSLS Carrier

CHARM Baseplate 1

Address Plug 1

1 Connectors

CHARM Baseplate 8 Connectors Address Plug 8

CHARM Terminator

Connectors Lock DIN Rail

1.

Locate the last CHARM Baseplate on the DIN rail. Typically, this is the baseplate with Address Plug 8.

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Installing CHARMs Smart Logic Solver SIS hardware

2.

Ensure that the lock on the Column Terminator is in the locked position. Insert a screw driver into the lock and turn it counter-clockwise to engage the lock.

3.

Align the connectors on the Column Terminator with the connectors on the last baseplate and snap the terminator onto the DIN rail.

After installing the Column Terminator you can install a DIN Rail Stop and then wire your field devices to the terminal blocks on the baseplates. Refer to the terminal block specifications in the DeltaV SIS CHARMs Smart Logic Solver Hardware Reference manual for more information. After wiring your devices, perform all standard field wiring checkout procedures.

Install a DIN Rail Stop

Vibration may cause baseplates to slip down on the DIN rail. Install a DIN Rail Stop after the Column Terminator to prevent slippage. Figure 2-6: DIN Rail Stop

1. 2. 3.

Be sure the arrow on the top of the DIN Rail Stop is pointing upwards. This prevents potential damage from the screws on the stop. Hook the end with the deeper notch over the DIN rail and then hook the end with the more shallow notch over the other side of the DIN rail. Screw the stop onto the DIN rail being careful not to overtighten the screws. Be sure that both sides of the DIN rail stop are properly secured. The torque limits are specified on the DIN rail stop.

Connect power to SZ Controllers

Redundant 24 VDC power is delivered from bulk power supplies to SZ Controllers through the SZ Controller Carrier.

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Installing CHARMs Smart Logic Solver SIS hardware

Figure 2-7: Power terminals on the SZ Controller Carrier

Secondary 24 VDC power source Primary 24 VDC power source

+
Fuse Fuse

Isolated common ground reference

SZ Controller Carrier

Note: Connect DC common to DeltaV DC ground. Refer to the Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression manual for more information on grounding control systems. For this procedure, it is assumed that redundant bulk 24 VDC power supplies are already installed. 1. 2. Connect the bulk power supply to the power terminals on the SZ Controller Carrier as shown in the preceding image. Refer to the Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression for information on connecting to protective earth.

Connect power to LS CHARM I/O

Redundant 24 VDC power is delivered from bulk power supplies to LS CHARM I/O through the CHARMs Smart Logic Solver (CSLS) Carrier.

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Installing CHARMs Smart Logic Solver SIS hardware

Figure 2-8: Power terminals on CHARMs Smart Logic Solver Carrier

Secondary 24 VDC power source Primary 24 VDC power source

+
Fuse Fuse

Isolated common ground reference

CSLS Carrier

Note: Connect DC common to DeltaV DC ground. Refer to the Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression manual for more information on grounding control systems. For this procedure, it is assumed that redundant bulk 24 VDC power supplies are already installed. 1. 2. Connect the bulk power supply to the power terminals on the CSLS Carrier as shown in the preceding image. Refer to the Quick Start Guide for DeltaV Power, Grounding, and Surge Suppression for information on connecting to protective earth.

Extend CHARM power to other baseplates

When CHARM Baseplates in a 96 LS CHARM system are installed on multiple DIN rails, CHARM Column Extenders and cables are used to extend redundant 24 VDC power and communication busses to the baseplates. The bottom column extender can be connected to CSLS carriers or to baseplates depending upon the physical location of the carrier and the baseplate. The top column extender can be connected to baseplates only. CHARM Column Extender cables are available in three lengths: 0.5 meters (1.64 feet) 1.0 meters (3.28 feet) 2.0 meters (6.56 feet)

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Installing CHARMs Smart Logic Solver SIS hardware

A maximum of four extender pairs can be used and only one extender pair can exceed 0.5 meters (1.64 feet). The maximum bus length ( the total length from the CSLS to the CHARM Column Terminator) is 5.5 meters (18 feet). Figure 2-9: Example installations with CHARM Column Extenders
Example 1
Address Plug 1

Example 2
Top CHARM Column Extender Address Plug 1 CSLS Carrier

Example 3

CSLS Carrier

CHARM Baseplate 1

CSLS Carrier

Address Plug 2

CHARM Baseplate 1 Address Plug 1 Address Plug 3

CHARM Baseplate 2

Bottom CHARM Column Extender

Address Plug 2

CHARM Baseplate 1

CHARM Baseplate 3

Bottom CHARM Column Extenders

CHARM Baseplate 2
1

Address Plug 2

Address Plug 4

CHARM Baseplate 2

CHARM Baseplate 4

Bottom CHARM Column Extenders

For this procedure, it is assumed that at least one CHARM Baseplate is installed on a separate DIN rail from the other baseplates and CSLS carrier. 1. Slide together the connectors on the extender with the connectors on the carrier or baseplate. The bottom column extender can be connected to CSLS Carriers or to baseplates. The top column extender can be connected to baseplates only. 2. Connect the cables between the extenders. Connect primary to primary and secondary to secondary.

Install SZ Controllers onto the carrier

SZ Controllers install in the SZ Controller Carrier. 1. Align the shallow opening on the bottom of the controller with the tab on a carrier slot and align the top of the controller with the housing on a carrier slot.

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Installing CHARMs Smart Logic Solver SIS hardware

Front view

Housing

Slot for controller

Tab

2.

Push the controller to snap it into the slot. Install two SZ Controllers for redundancy.

3.

To remove a controller, depress the button on the top of the controller and pull the controller out of the slot.

Install CHARMs Smart Logic Solvers onto the carrier

CHARMs Smart Logic Solvers (CSLS) install in the CSLS Carrier. 1. Align the shallow opening on the bottom of the CSLS with the tab on a carrier slot and align the top of the CSLS with the housing on a carrier slot.

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Installing CHARMs Smart Logic Solver SIS hardware

Front view

Housing

Slot for CSLS

Slot for Power Module

Tab

2.

Push the CSLS to snap it into the slot. Install two CSLS for redundancy.

3.

To remove a CSLS, depress the button on the top of the CSLS and pull it out of the slot.

Install Power Modules onto the carrier

Power Modules install in the CSLS Carrier. 1. Open the latch on the Power Module slot on the carrier.

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Installing CHARMs Smart Logic Solver SIS hardware

Front view

Slot for CSLS

Latch

Slot for Power Module

2. 3.

Align the Power Module in one of the slots. Push the Power Module to snap it into the slot. The latch closes when the Power Module is properly installed. Install two Power Modules for redundancy.

4.

To remove a Power Module, open the latch and pull it out of the slot.

Install LS CHARMs
LS CHARMs install in terminal blocks on the CHARM Baseplate.

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Installing CHARMs Smart Logic Solver SIS hardware

Figure 2-10: Installing a CHARM

CHARM Baseplate LS CHARM installed in terminal block Address Plug

1
LS CHARM Terminal Block (no LS CHARM installed)

Release button

Latch

Front view

Note Although LS CHARMs can be installed in any location, it is good engineering practice to separate low voltage DC signals from high voltage AC signals. To ensure a safe working environment, it is recommended that you wire AC signals to a different enclosure from DC signals.

1. 2.

Open the latch on a terminal block. Insert a LS CHARM into the terminal block and push the LS CHARM until the latch closes.
Note Most LS CHARM terminal blocks are automatically keyed to the first LS CHARM installed. However, the following LS CHARM terminal blocks have a fixed key setting: CHARM Thermocouple / mV, DVC (simplex and redundant), Redundant DTA Relay, Redundant ETA Relay.

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Installing CHARMs Smart Logic Solver SIS hardware

Reset the keying mechanism on a LS CHARM Terminal Block

The keying mechanism on most LS CHARM terminal blocks is in a neutral position when shipped from the factory. In most cases, installing a LS CHARM sets the keying mechanism. For most LS CHARMs you can reset the keying mechanism if you need to remove the CHARM from the terminal block and install a LS CHARM of a different type. Some LS terminal blocks have fixed keying and cannot be reset: CHARM Thermocouple / mV, DVC, Redundant DTA and ETA Relay. Figure 2-11: Terminal block latch and release button
CHARM Baseplate

Release button

Latch

Front view

1.

Insert a small screwdriver into the release button to the left of the terminal block's latch, depress the release button, and remove the terminal block from the baseplate. Flip the terminal block 180 and notice the two small keying posts protruding from the bottom of the terminal block. Using your fingers, push the two posts completely in to return the keying mechanism to the neutral position.

2. 3.

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Installing CHARMs Smart Logic Solver SIS hardware

You will hear a click when the posts are completely pushed in. When the posts are in the neutral position, the terminal block can receive a different LS CHARM type. 4. Snap the terminal block back into the slot on the baseplate. You can now install a LS CHARM of a different type into the terminal block.

Label the CHARMs installed on each baseplate

The CHARM labeling component consist of a label support that holds a label and its protective plastic cover. Remove the label support from the baseplate before writing or typing the CHARM IDs on the label.
Note The image shows the labeling component on a CHARM Baseplate. If you are labeling I.S. CHARMs, install the labeling component on an I.S. CHARM Baseplate.

Figure 2-12: CHARM labeling component

Baseplate

Label support

Label

Protective cover

Hinge

1. 2.

Press the label support at the top hinge and remove it from the hinge post. Lift the support off of the bottom hinge post. The label support is now free of the baseplate.

3.

Slide the protective plastic cover off of the label being careful not to bend or fold it.

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Installing CHARMs Smart Logic Solver SIS hardware

4. 5. 6.

Slide the label from the label support being careful not to bend or fold it. Write or type the CHARM IDs in the preformatted areas on the label. Slide the completed label back into the support from the top, being sure that the label passes under the label retainers and is properly seated under the top and bottom corner tabs. Repeat the previous step and insert the protective plastic cover over the label. Reattach the label support to the baseplate.

7. 8.

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Installing CHARMs Smart Logic Solver SIS hardware

24

Making network connections

Making network connections

Topics covered in this chapter: Communication in a CHARMs Smart Logic Solver SIS system Connect the CHARMs Smart Logic Solver to the Local Safety Network Connect the SZ Controller to the Area Control Network and the Local Safety Network Connect an SZ Controller's Modbus/TCP port to a third party safety system CHARMs Smart Logic Solver (CSLS) SIS example network

Communication in a CHARMs Smart Logic Solver SIS system

In a CSLS SIS system, communication occurs over the DeltaV Area Control Network and a Local Safety Network. DeltaV Area Control Network The DeltaV Area Control Network is an Ethernet network that enables communication between the nodes in a DeltaV network. SZ Controllers connect to the Area Control Network (as well as to the Local Safety Network) and isolate the CHARMs Smart Logic Solvers (CSLS) from the rest of the DeltaV system. Refer to the DeltaV S-series and CHARMs Hardware Installation manual for information on setting up the Area Control Network. The Local Safety Network is a Ethernet network that enables communication between CSLSs and a single SZ Controller. The CSLSs communicate secure parameter and input data to other CSLSs over the Local Safety Network. The SZ Controller communicates configuration, parameter changes, and module data over the Local Safety Network to the CSLSs. SZ Controllers provide the DeltaV interface to multiple CSLSs on the same Local Safety Network. All CSLSs under one SZ Controller share the same Local Safety Network.
Note The Local Safety Network must be treated as a dedicated standalone Local Area Network (LAN) and must not be connected to any other network including other DeltaV Local Safety Networks. Other than switches and DeltaV nodes, no other network devices should be connected to the Local Safety Network.

Local Safety Network

Related information CHARMs Smart Logic Solver (CSLS) SIS example network

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Making network connections

Connect the CHARMs Smart Logic Solver to the Local Safety Network
The CSLS connects to the Local Safety Network through the Safety Network ports on the CSLS Carrier.
CSLS Carrier

Primary Safety Network Port

Secondary Safety Network Port

Front view

It is assumed that the Ethernet cable and switches for the Local Safety Network are installed. 1. 2. Connect the primary Safety Network Port on the CSLS Carrier to the primary Local Safety Network switch. Connect the secondary Safety Network Port on the CSLS Carrier to the secondary Local Safety Network switch.

Connect the SZ Controller to the Area Control Network and the Local Safety Network
The SZ Controller connects to the DeltaV Area Control Network and the Local Safety Network through the ports on the SZ Controller Carrier.

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Making network connections

Primary Area Control Network Port SZ Controller Carrier

Secondary Area Control Network Port and Modbus/TCP Port

Primary Safety Network Port

Secondary Safety Network Port

It is assumed that the Ethernet cable and switches for the Local Safety Network and the DeltaV Area Control Network are installed. 1. 2. 3. 4. Connect the primary Area Control Network Port on the SZ Controller Carrier to the primary Area Control Network switch. Connect the secondary Area Control Network Port on the SZ Controller Carrier to the secondary Area Control Network switch. Connect the primary Safety Network Port on the SZ Controller Carrier to the primary Local Safety Network switch. Connect the secondary Safety Network Port on the SZ Controller Carrier to the secondary Local Safety Network switch.

Connect an SZ Controller's Modbus/TCP port to a third party safety system

The Modbus/TCP port on the SZ Controller Carrier is used to connect to third party safety systems in which the SZ Controller is a slave device.

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Making network connections

Primary Area Control Network Port SZ Controller Carrier

Secondary Area Control Network Port and Modbus/TCP Port

Primary Safety Network Port

Secondary Safety Network Port

It is assumed that the Ethernet cable and switches for the Modbus/TCP network are installed. 1. 2. Connect the Modbus/TCP port on the SZ Controller Carrier to a switch on the Modbus/TCP network. Set the Modbus/TCP connection's IP address through the Modbus Port Properties page in the DeltaV Explorer.

CHARMs Smart Logic Solver (CSLS) SIS example network

The following figure shows an example CSLS SIS network. A redundant SZ Controller with its redundant CSLSs and LS CHARMs connect to the Local Safety Network and to a DeltaV Area Control Network with redundant CIOCs and standard CHARMs.

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Making network connections

ProPlus

Pro/Op/App Stations

RM100 Primary

RM100 Secondary

Primary Secondary

DeltaV Area Control Network

DeltaV Controller Firewall MD30 Primary DeltaV Controller Firewall MD30 Secondary

Redundant SZ Controllers MD30 Primary MD30 Secondary

Redundant CIOCs

Local Safety Network

Baseplate for 12 CHARMs. Up to 6 more baseplates for a total of 96 CHARMs per CIOC. Redundant CSLS

Baseplate for 12 CHARMs. Up to 6 more baseplates for a total of 96 CHARMs per CSLS.

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Making network connections

30

Index

Index
B
Baseplates installing 7 removing 11

L
Local Safety Network 25 LS CHARM Terminal Block removing 21 resetting key 21 LS CHARMs installing 19

C
CHARM Baseplates installing 7 removing 11 CHARMs Smart Logic Solver Carrier installing 6 removing 11 CHARMs Smart Logic Solver SIS hardware sequence for installing 4 CHARMs Smart Logic Solvers installing 17 column terminator installing 11 connecting power to CHARMs Smart Logic Solvers 14 connecting power to SZ Controllers 13

M
Modbus/TCP port 27 mounting screws torque limits for 2

P
power connecting to CHARMs Smart Logic Solvers 14 connecting to SZ Controllers 13 Power Modules installing 18

D
DeltaV Area Control Network 25 DIN rails vertical 5

R
removing CHARM Baseplates and CHARMs Smart Logic Solver Carriers 11 removing LS CHARM Terminal Blocks 21 resetting LS CHARM terminal block key 21

I
installation CHARM Baseplates 7 CHARMs Smart Logic Solver Carrier 6 CHARMs Smart Logic Solvers 17 column terminator 11 LS CHARMs 19 Power Modules 18 sequence for installing CHARMs Smart Logic Solver SIS hardware 4 SZ Controller Carrier 5 SZ Controllers 16 tools required for 1

S
SZ Controller installing 16 SZ Controller Carrier installing 5

T
terminal block key resetting 21 tools required for installation 1 torque limits 2

K
key resetting a LS CHARM Terminal Block key 21

V
vertical DIN rails 5

W
wiring guidelines 2

31