Cover Page

MS BLOCK PROJECT
BORL(MECH) SITE, BINA, MADHYA PRADESH.
Mechanical W !"# $ ! MS BLOCK %ni&#.
PROCED%RE 'OR PREPARATION O' MATRIAL TAKE O''

(Free Issue Material & Boughtout Material) ( PROCEDURE NO: BR/BORL/MS BLOC /PRO!"# )
CLIENT CONS%LTANT CONTRACTOR
( ( (
M)#. BHARAT OMAN RE'INERY LIMITED M)#. EN*INEERS INDIA LIMITED M)#. BRID*E AND ROO' CO. (INDIA) LIMITED
RE$%
Status
PREP&RED B' B&R C(EC ED B' B&R RE$IE)ED B' EIL
&PPRO$ED B' EIL
Re*% # Issue+ ,or a--ro*al
Re*% " For Re*ie.
MS BLOCK PROJECT
PROCED%RE 'OR PROCREMENT O' MATERIAL (BO%*HTO%T)

( PROCEDURE NO: BR/BORL/MS BLOC /PRO!"/ )
( ( (
RE$%
Status
&PPRO$ED B' EIL
Re*% # Issue+ ,or a--ro*al Re*% " For Re*ie.
MS BLOCK PROJECT
PROCED%RE 'OR STORIN* + HANDLIN* O' WELDIN* CONS%MABLES

( PROCEDURE NO: BR/BORL/MS BLOC /PRO!"0 )
( ( (
RE$%
Status
&PPRO$ED B' EIL
MS BLOCK PROJECT
PROCED%RE 'OR INSPECTION A'TER RECEIPT O' MATERIAL ( B ,-h& ,& )

( ( (
RE$%
Status
&PPRO$ED B' EIL
MS BLOCK PROJECT
PROCED%RE 'OR PIPIN* 'ABRICATION

( ( (
RE$%
Status
&PPRO$ED B' EIL
MS BLOCK PROJECT
PROCED%RE 'OR SHOT BLASTIN* + PAINTIN*

( ( (
RE$% Re*% # Re*% "
Status Issue+ ,or a--ro*al For Re*ie.
&PPRO$ED B' EIL
MS BLOCK PROJECT
PROCED%RE 'OR DYE PENETRANT TEST

( PROCEDURE NO: BR/BORL/MS BLOC /PRO!"4)
( ( (
RE$%
Status
&PPRO$ED B' EIL
MS BLOCK PROJECT
PROCED%RE 'OR STRESS RELIE.IN* (PWHT)

( ( (
RE$%
Status
&PPRO$ED B' EIL
MS BLOCK PROJECT
PROCED%RE 'OR RADIO*RAPHY

( PROCEDURE NO: BR/BORL/MS BLOC /PRO!#" )
( ( (
RE$%
Status
&PPRO$ED B' EIL
Re*% " For Re*ie.
MS BLOCK PROJECT
PROCED%RE 'OR IDENTI'ICATION O' HYDROTESTIN* LOOPS + MECHANICAL CLEARANCE

( PROCEDURE NO: BR/BORL/MS BLOC /PRO!## )
CLIENT CONS%LTANT
( (
M)#. BHARAT OMAN RE'INERY LIMITED M)#. EN*INEERS INDIA LIMITED
CONTRACTOR
M)#. BRID*E AND ROO' CO. (INDIA) LIMITED
RE$% Re*% #
Status Issue+ ,or a--ro*al
&PPRO$ED B' EIL
Re*% "
For Re*ie.
MS BLOCK PROJECT
PROCED%RE 'OR INSPECTION CLEARANCE O' HYDROTESTIN* LOOP

( PROCEDURE NO: BR/BORL/MS BLOC /PRO!#/ )
( ( (
RE$%
Status
&PPRO$ED B' EIL
Re*% " For Re*ie.
MS BLOCK PROJECT
PROCED%RE 'OR HYDRO TESTIN*

( PROCEDURE NO:BR/BORL/MS BLOC /PRO!#0 )
( ( (
RE$%
Status
&PPRO$ED B' EIL
*REEN '%EL + EMISSION CONTROL PROJECT

HPCL RE'INERY, MAH%L, M%MBAI.
MECHANICAL WORKS / II 'OR PRIME *0 %NIT, LP* TREATER %NIT + SWS)AR% 'OR *'EC PROJECT AT HPCL, MAH%L, M%MBAI/122231.
PROCED%RE 'OR CEMENT LININ* O' PIPE 'ITTIN*S AND PIPE JOINTS
( PROCEDURE NO: BR/34""/PRO//# ! Re* ")
( ( (
M)#. HIND%STAN PETROLE%M CORPORATION LIMITED M)#. EN*INEERS INDIA LIMITED M)#. BRID*E AND ROO' CO. (INDIA) LIMITED
RE$% Re*% # Re*% "
&PPRO$ED B' EIL

MECHANICAL WORKS / II 'OR PRIME *0 %NIT, LP* TREATER %NIT + SWS)AR% 'OR *'EC PROJECT AT HPCL, MAH%L, M%MBAI/122231.
PROCED%RE 'OR CI.IL WORKS

( PROCEDURE NO: BR/34""/PRO/#6 )
( ( (
M)#. HIND%STAN PETROLE%M CORPORATION LIMITED M)#. EN*INEERS INDIA LIMITED M)#. BRID*E AND ROO' CO. (INDIA) LIMITED
RE$% Re*% # Re*% "
&PPRO$ED B' EIL
MS BLOCK PROJECT
PROCED%RE 'OR INS%LATION WORKS

( PROCEDURE NO: BR/BORL/MS BLOC /PRO!#1 )
( ( (
RE$% Re*% # Re*% "
&PPRO$ED B' EIL
MS BLOCK PROJECT
PROCED%RE 'OR ERECTION O' ROTARY E4%IPMENT

( ( (
RE$%
Status
&PPRO$ED B' EIL
Re*% " For Re*ie.
MS BLOCK PROJECT
PROCED%RE 'OR ERECTION O' STATIC E4%IPMENT

( ( (
RE$%
Status
&PPRO$ED B' EIL
Re*% " For Re*ie.
MS BLOCK PROJECT
PROCED%RE 'OR ISS%E PRESER.ATION + HANDLIN* O' MATERIAL

( ( (
RE$%
Status
&PPRO$ED B' EIL
Re*% " For Re*ie.
CD%/.D% PROJECT
EN*INEERS INDIA LIMITED BRID*E + ROO' CO. (INDIA) LTD.
( PROCED%RE N%MBER ( BR)BORL)CD%/.D%)PRO/25 )
PROCED%RE 'OR PREPARATION O' MATERIAL TAKE O''(MTO) (Free Issue Material & Boughtout Material) #% For 7aterial ta8e o,,9 Pla::i:g E:gi:eer shoul+ -re-are M%;%O% <ase+ o: the +ra.i:gs release+ <= EIL% Material a--ro-riatio: state7e:t shoul+ <e su<7itte+ ,or FIM o: regular <asis / as -er >o:tra>t% )hile -re-ari:g the M%;%O% ,or stru>tural steel9 rei:,or>e7e:t steel9 -ai:ts9 i:sulatio:9 ele>tri>al ite7s et> s-e>i,i>atio: & >o+e shoul+ <e *eri,ie+ .ith EIL te:+er s-e>i,i>atio:%
/%
0%
CD%/.D% PROJECT
( PROCED%RE N%MBER ( BR)BORL)CD%/.D%)PRO/26)
PROCED%RE 'OR PROC%REMENT O' MATERIAL (BO%*HTO%T)

#% Pla::i:g E:gi:eer .ill >he>8 .ith te:+er +o>u7e:ts9 the *e:+or list ,or -ro>ure7e:t o, 7aterial%
/%
I, *e:+or list is :ot a*aila<le the: Pla::i:g E:gi:eer .oul+ re?uest E:gi:eer!i:!>harge ,or a--ro*e+ *e:+or list%
0%
;hir+ Part= I:s-e>tio: -ro>e+ure .ill <e ,ollo.e+ as -er t:e+er s-e>i,i>atio: a:+ @&P shoul+ <e esta<lishe+ a>>or+i:gl=%
1%
&,ter re>ei*i:g *e:+or list9 te:+er .oul+ <e ,loate+ ,or -ro>ure7e:t o, 7aterial a:+ te:+er .oul+ <e issue+ o:l= to the liste+ a--ro*e+ *e:+or%
2%
Pur>hase or+er .ill >learl= 7e:tio: a<out ?ualit= >he>8 i%e% thir+ -art= i:s-e>tio: is re?uire+ or :ot or a:= other i:s-e>tio: is re?uire+ .ill >learl= s-e>i,ie+ i: -ur>hase or+er% @&P/I;P .ill <e su<7itte+ <= the *e:+or ,or a--ro*al%
6%
Regar+i:g ?ua:tit= a:+ +eli*er= s>he+ule9 -ur>hase or+er .ill >learl= 7e:tio: the sa7e% Co-= o, u:-ri>e+ PO shall <e su<7itte+ to BORL/EIL ,or i:,or7atio:%
3%
&,ter re>ei*i:g the i:s-e>tio: >all ,ro7 the *e:+or9 7aterial .ill <e >he>8e+ as -er @&P a:+ 7aterial >ategorisatio: -la:%
4%
&,ter i:s-e>tio:9 release :ote .ill <e issue+ <= I:s-e>tio: &uthorit= to +es-ta>h the 7aterial at site a:+ the sa7e shall <e su<7itte+ to BORL/EIL ,or re*ie. a:+ a--ro*al%
5%
&,ter re>e*i:g the 7aterial at site9 -ro-er *eri,i>atio: shoul+ <e +o:e i%e% sta7-i:g o: 7aterial <= I:s-e>tor i, a:=9 <at>h >erti,i>ate & -h=si>al *eri,i>atio: o, the 7aterial a:+ sa7-li:g (i, re?uire+) a:+ la< testi:g .ill <e >arrie+ out at site%
#"%
Material shall <e store+ -ro-erl= at site a:+ M;C .ill <e su<7itte+ to BORLL/EIL ,or re*ie. a:+ re>or+ -ur-ose%
CD%/.D% PROJECT
PROCED%RE 'OR STORIN* + HANDLIN* O' WELDIN* CONS%MABLES #% )el+i:g Ele>tro+es/Filler )ire shoul+ <e 8e-t i: a >lose+ roo7 at site to a*oi+ rai: & 7oisture% Be,ore 8ee-i:g the ele>tro+es at roo7 -ro-er -la:8s to <e -ro*i+e+ at ,loor a:+ the ele>tro+e/,iller <oAes shoul+ <e 8e-t a.a= ,ro7 the .all at the ti7e o, sta>8i:g% &s soo: as .el+i:g >o:su7ea<les are re>ei*e+ at site the sa7e is to sho.: to EIL & IMIR re-orts ge:erate+% .ithout >leara:>e ,or7 EIL% ;he ele>tro+es .oul+ :ot issue+ to site ;o +ehu7i+i,= the stori:g area9 8ee- the roo7 hot <= high *oltage <ul<s9 i, re?ure%+ )el+i:g Ele>tro+es/Filler )ire shoul+ <e -la>e+ i: su>h .a= that i+e:ti,i>atio: shoul+ :ot <e a -ro<le7 to i+e:ti,= the <at>h :u7<ers% (a:+li:g shoul+ <e +o:e -ro-erl= to a*oi+ a:= +a7age o, ele>tro+e/,iller .ire% & log <oo8 shall <e a*aila<le .ith ea>h 7aster o*e: .ith +ata.ise e:tr= o, BONB & BOFFB ti7es a:+ the <at>hes a:+ :u7<er o, ele>tro+es loa+e+ i: the o*e: .ith te7-erature re>or+s% & issue register shall also <e 7ai:tai:e+% Porta<le o*e: shall <e a*aila<le .ith ea>h .el+er to 7ai:tai: the <a8e+ te7-% Ba8i:g te7-erature a:+ ti7e o, hol+i:g shall <e as -er Ele>tro+e Ma:u,a>turerBs re>o77e:+atio:%
/% 0%
1% 2%
6% 3%
CD%/.D% PROJECT
PROCED%RE 'OR INSPECTION A'TER RECEIPT O' MATERIAL (B ,-h& ,&)

#% &ll i:>o7i:g 7aterials .ill <e re>ei*e+ a:+ >o:trolle+ <= Store ee-er i: or+er to >he>8 -ossi<le +a7age +ue to tra:s-ortatio: a:+ as>ertai: ?ualit= a:+ o*erall +i7e:sio:s are as -er +eli*er= :ote% Materials .ill <e -la>e+ i: a >o:trolle+ area a:+ i+e:ti,ie+ <= the sig: -ost DM&;ERI&L UNDER INSPEC;IOND% &ll the .el+i:g 7aterials .ill >o7-l= .ith >o+e re?uire7e:ts a:+ Pur>hase Or+er% I:>o7i:g 7aterials .ill <e o,,ere+ to the I:s-e>tio: &uthorit= ,or *isual & other i:s-e>tio: as -er Categor= o, i:s-e>tio: a--ro*e+ <= EIL% For .el+i:g >o:su7a<le 7aterial (EIL a--ro*e+) test >erti,i>ate .ill <e *eri,ie+ & re*ie.e+ a:+ sa7e .ill <e store+ as -er a--ro*e+ -ro>e+ure%
/%
0% 1%
2% 6%
&ll stru>tural a:+ -i-i:g 7aterials >a: <e i+e:ti,ie+ .ith >olour >o+i:g o, res-e>ti*e *e:+ors% &:= >o7-o:e:t ,ou:+ u:7ar8e+ or .ith i:>o7-lete 7ar8i:gs .ill <e i+e:ti,ie+ through a :e. >erti,i>ates issue+ <= a authorise+ la<orator= .hi>h .ill >arr=out all tests a:+ a:al=ses%
3%
;he Store ee-er is res-o:si<le ,or the tra:s,er o, a>>e-ta:>e 7aterials to Eo< sto>8 =ar+ e:suri:g tra>ea<ilit= o, a:= Eo< .ith la<els or 7ar8i:gs% ReEe>te+/u:a>>e-te+ 7aterial shoul+ <e se:+ <a>8/8e-t asi+e +ul= 7ar8e+ & se:+ <a>8 outsi+e -re7ises% ;he Store ee-er shoul+ also e:sure a+e?uate -rote>tio: ,ro7 +eterioratio:s a>>or+i:g to the t=-e o, 7aterials storage% & >o*ere+ .arehouse .ill <e use+ ,or >o7-o:e:ts that 7ight <e +a7age+ i: o-e: air% ;he u:-a>8e+ 7aterials shoul+ <e 8e-t i: -allets at a--roA /" >7 ,ro7 grou:+% S-e>ial >are shall <e ta8e: to store -i-ies *ig 9 7atrial .ire/ siFe .ise/ gra+e9 s>h+ule .ise% MiAi:g o, +i,,ere:t 7atrials *ig9SS/ &LLO'& S;EEL/CS 9et> shall :ot <e -er7itte+ i: a:= >ase% For <oughtout 7aterial i:s-e>tio: re-ort shall <e -re-are+9 i77e+iatel= u-o: re>i-t o, <oughtout :atural at site a:+ su<77itte+ to EIL ,or re*ie. a--roa*le o:l= atte: a--ro*al o, the IMIR shall 7atrial <e issua+ ,ro7 the store%
4%
5% #"% ##%
#/%
#0%
Co:+itio: gi*e: i: >o:tra>t i:>lu+i:g rele*e: >loses o, SCC/CCC shall <e a+here+%
CD%/.D% PROJECT
( PROCED%RE N%MBER ( BR)BORL)CD%/.D%)PRO/28) PRCED%RE 'OR 'ABRICATION AND PIPIN*

5.2 SCOPE ;his Pro>e+ue is ,or .el+i:g o, *arious siges o, -i-es o, +i,,ere:t this +o>u7e:ts & gra+es 7atrial as a--li>a<le at the CDU/$DU u:it at BORL9 Bi:a (MP)
6.2
RE'ERENCE &--li>a<le >o+es a:+ s-e>i,i>atio:s: &NSI B 0#%0 latest e+itio: EIL Go< s-e>iti>atio:s9 sta:+ar+s & te:+er +o>u7e:t% METHOD a) PLANT + E4%IPMENT D%C% Set Po.er Pa>8 )el+i:g Re>ti,ier Cri:+i:g Ma>hi:e &C!39 C@!19 FF/ & &C2
<)
PARAMETERS
&s -er a--ro*e+ )PS%
WELDING CONSUMABLE : ELEC;RODE E!6"#" E!3"#4 E!6"#0/3"#4 E!6"#0/3"#4 ER!0"4/ER!0"4L E!0"4!#2/#6/E!0"4L <) WELDIN* Root Ru: No% o, .el+ers Pro>ess SM&) / C;&) ONE/MUL;IPLE ;he root ga- shall <e a>>uratel= >he>8e+ a:+ shall <e as -er ?uali,ie+ )PS% &ll .el+i:g .ill <e >arrie+ out as -er ?uali,ie+ )el+i:g Pro>ee+ure% SIHE (77) /%2"/0%#2 ROO; P&SS
/%2/0%#2/1%" (O;/FILLER/C&PPINC /%2/0%#2/1%" ROO;/(O;/FILLER /%2/0%#2/1%" S;RUC;UR&L /%"//%1 /%2/0%#2 ROO; (O;/FILLER/C&PPINC
Clea:i:g
Re7o*i:g the ,luA >rater9 .el+i:g irregularities slag et>% <= .ire <rush/gri:+i:g/ >hi--i:g%
(ot Pass
Sa7e as root -ass9 se>o:+ -ass shall start .ithi: the ti7e ?uali,ie+ +uri:g -ro>e+ure ?uali,i>atio:%
Fill a:+ Ca-
Pro>ess SM&)/ C;&) (as s-ei>iel i: the )PS)
No% o, .el+ers
O:e Soo: a,ter >lea:i:g the hot -ass9 ,illi:g a:+ >a--i:g start .ithi: the ti7e ?uali,ie+ +uri:g -ro>e+ure ?uali,i>atio:%
Clea:i:g a:+ Restarti:g Ca--i:g a:+ i:s-e>tio:
E*er= -ass shall <e >lea: <= .ire <rush9 gri:+i:g 7a>hi:e a:+ >hisel% Starti:g a:+ ,i:ishi:g -oi:ts shall <e staggere+ ,or e*er= -ass% Ca--i:g shall <e #%677 to /77 o*er the sur,a>e o, -i-e% S-atter <a:+ shall <e re7o*e+ a:+ >lea:i:g shall <e +o:e <= .ire <rush9 >hisel a:+ a:= re7e+ial9 gri:+i:g :e>essar=9 shall <e -er,or7e+ li7ite+ to +ressi:g%
Su<se?ue:t -i-e alig:7e:t
Further9 Eoi:ts shall <e .el+e+ i: the sa7e 7a::er as eA-lai:e+ a<o*e%
)eather Prote>tio:
)i:+ Shiel+ 7a+e o, >a:.as shall or other s7ita<le :ote+ <e -ro*i+e+ to >o*er the .el+ers a:+ Eoi:t +uri:g .el+i:g i, :e>essar= to -rote>t agai:st rai:/+riglti:g/ .i:+% &:+ su>h .or8 shall <e +o:e to the satis,a>tio: to EIL
$isual EAa7i:atio:
C)
&ll ,i:ishe+ .el+s shall <e *isuall= i:s-e>te+ >are,ull= ,or -aralle+ a:+ aAial alig:7e:t o, the .or8 eA>essi*e rei:,or>e7e:t9 >o:*a*it= o, .el+s9 shri:8age9 >ra>8s9 u:+er>uts9 +i7e:sio:s o, .el+s sur,a>e -rosit= a:+ other sur,a>e +e,e>tes% I, a:= su>h +e,e>ts are :oti>e+ the= shall <e re>ti,ie+ as -er <i+ EIL S-e>i,i>atio: 6!33!""#9 Re*!#%
1.2
'ORMATS
i) ii)
Dail= I:s-e>tio: Re-orts a:+ I:s-e>tio: ;est Pla:
+) e) ,) g) h)
;he a<o*e i:,or7atio: are o:l= ge:eral gui+eli:es ,or ?ui>8 re,ere:>e i: the ,iel+% (o.e*er the +etaile+ re?uire7e:ts o, EIL ;e:+er Do>u7e:t No% 6310/;!"#6/"6!"3/C(E/4#shall a--l=% Ra+iogra-h= this is i: se-rate -ro>u+ure No%#" LP;:;his is i: se-arate -rou+e>er No: "4 (ar+:es test : Shall <e as ,or .el+i:g tatus i: te:+er % Re-iar o, +e,ei>ati*e .e<+s% R)(; :&s +isure+ i: a se-arate -ro>>+ure%
CD%/.D% PROJECT
PROCED%RE 'OR SHOT BLASTIN* + PAINTIN*
5.2
SCOPE ;his Pro>e+ue is ,or shot <lasti:g a:+ -ai:ti:g o, -i-e o, +i,,ere:t thi>8:esh at BORL9 Bi:a (M%P)
6.2
RE'ERENCES &--li>a<le >o+es a:+ s-e>i,i>atio:s : SIS!"2!25"" (ISO!42"#!#) ;C!S!0#"5 Eil Go< as-e>iti,i+=9sta:+er+s a:+ te:+re +o>u7e:t % METHOD PLANT + E4%IPMENT D%C% Set &ir Co7-ressor &ir s-ra= set P&IN;INC CONSUM&BLE Na7e o, Pai:ts &s -er te:+er -ai:ti:g s-e>i,i>atio:%
0 (a)
(<)
DF; (Mi>ro:) &s s-e>i,ie+ i: te:+er%
SURF&CE PREP&R&;ION
I: or+er to a>hie*e 7aA% +ura<ilit= <last >lea:i:g shall <e +o:e to e:sure that >lea: a:+ +r=sur,a>e ,ree ,ro7 oil9 grease et>% is a>hie*e+% ;he sur,a>e so o<tai:e+ shall <e as -er S.e+ish St+% SIS!"2!25"" (S&/%2) (ISO!42"#!#)% Blast >leai:g shall :ot <e +o:e +uri:g hu7i+ .eather >o:+itio: ha*i:g relati*e
C)
hu7i+it= eA>ee+i:g 42I9a:+ i, the sur,a>e te7- is J0> a<o*e +e. -oi:t%
P&IN;INC
Pai:t shall <e sele>te+ <ase+ o: te7-erature a:+ t=-e o, i:sulatio: o: li:es #st >oati:g o, -ri7er shall <e a--lie+ I77i+iatl=9as ,ar -ossi<le a,ter <lasti:g o-eratio: % I: a:= >ase9 -ri7ar >oat shall <e a--lie+ .ithi: 1 hours o, shot
<lasti:g% Pri7er shall <e .or8e+ <= air s-ra=/<rush (as -er the re?uire7e:t o, te:+er) a--li>atio: to >o*er the >re*i>es9 >or:ers9 shar- e+ges et>% Su>>essi*e >oats o, -ri7er a:+ ,i:ish >oats shall a--lie+ a:+ DF; >he>8e+9as -er (+) I;P%S-e> 6310!"61/!P;!F!"6 R:O shall <e ,ollo.e+ i: a++ito: to a<o*e% S-e>% 6310!"61/!P;!F"6 shall <e ,ollo.e+ i: a++itio: to a<o*e% 1.2 FORM&;S Dail= I:s-e>tio: Re-ort
I:s-e>tio: ;est Pla:
CD%/.D% PROJECT
PROCED%RE N%MBER ( BR)BORL)CD%/.D%)PRO/29
PROCED%RE 'OR DYE PENETRANT INSPECTION
S!. N . D E S C R I P T I O N I$% #%" /%" 0%" 0%# 0%/ 0%0 0%1 0%2 1%" 2%" 6%" 3%" D'E PENE;R&N; INSPEC;ION I:s-e>tio: S>o-e a:+ &--li>a<le Co+es / &>>e-ta:>e Criteria Perso:al Pro>e+ure Re?uire7e:ts Sur,a>e Pre-aratio: Pe:etratio: Re7o*al o, EA>ess Pe:etra:t De*elo-7e:t I:s-e>tio: E*aluatio: o, Results Co:su7a<le Re-orts Re-ort For7
Page 0/ o, #5/
CD%/.D% PROJECT
#%" #%#
In#:ec&i n Sc :e + A::lica;le C <e# ) Acce:&ance C!i&e!ia ;he i:te:t o, this -ro>e+ure is to +es>ri<e ho. B&R -erso::el .ill >arr=out D=e Pe:etra:t I:s-e>tio: (DPI) ,or .or8 relate+ *arious -i-i:g Eo<s i: the CDU!$DU U:its o, BORL9 BIN& (M%P)% ;he te>h:i?ues >o:tai:e+ i: this -ro>e+ure are i:te:+e+ ,or the +ete>tio: o, sur,a>e <rea8i:g +e,e>ts%
#%/
#%0
&ll DPI te>h:i>ia:s .ill <e ,a7iliar .ith the re?uire7e:ts o, this -ro>e+ure a:+ all .or8 .ill <e >arrie+ out i: a>>or+a:>e .ith this -ro>e+ure a:+ &SME SEC%$ &rti>le 6%
#%1
&--li>a<le Co+es / &>>e-ta:>e Criteria% i) &SME SEC% $ ii) &NSI 0#%0 iii) EIL Go< s-e>s%9 ;e:+er +o>u7e:ts% Pe!# nnel &ll -erso::el e7-lo=e+ o: the -roEe>t .ill <e ?uali,ie+ to &SN; Le*el II9 ?uali,ie+ a:+ 7i:i7u7 /!0 =ears eA-erie:>e hol+er i: this ,iel+%
/%" /%#
0%" 0%#
P! ce<,!e Re=,i!e>en&# Sur,a>e Pre-aratio: &ll sur,a>e o, the .or8 -ie>e 7ust <e thoroughl= >lea:e+ usi:g a suita<le >lea:i:g sol*e:t a:+ >o7-letel= +rie+ <e,ore it is su<Ee>te+ to li?ui+ -e:etra:t i:s-e>tio:% ;he sur,a>e 7ust <e ,ree ,ro7 slag9 s>ale9 oil9 .ater or other >o:ta7i:ates ,or at least /277 <e=o:+ the area <ei:g i:s-e>te+% EA>ess sol*e:t shall <e re7o*e+ usi:g a >lea: +r= >loth -rior to the a--li>atio: o, the -e:etra:t% ;he te7-erature ra:ge o, the ite7 shoul+ <e i+eall= <e <et.ee: /"oC a:+ 0"oC%
Page 00 o, #5/
CD%/.D% PROJECT
0%/
Pe:etratio: ;he -e:etra:t use+ i: this -ro>e+ure .ill <e >olour >o:trast sol*e:t re7o*a<le t=-e% &,ter the .or8 -ie>e has <ee: >lea:e+9 li?ui+ -e:etra:t is a--lie+ <= s-ra= tra:s,er ,ro7 a -ressurise+ aerosol >a: so as to ,o=7 a ,il7 o*er the sur,a>e o, the 7aterial ,or a +ista:>e o, at least /277 <e=o:+ the area <ei:g i:s-e>te+% ;he :oFFle shoul+ <e hel+ /"" to 0""77 ,ro7 the .or8 -ie>e .hile 7o*i:g a>ross the area% ;his ,il7 shoul+ re7ai: o: the 7aterial lo:g e:ough to allo. 7aAi7u7 -e:etratio: o, the -e:etra:t i:to a:= sur,a>e o-e:i:gs that 7a= <e -rese:t% ;he -e:etratio: ti7e shoul+ <e <et.ee: #2 to 0" 7i:utes to +ete>t the ,i:est +e,e>ts i: all ,errous a:+ :o:!,errous 7etals%
Note : ;e7-erature o, test -ie>e a:+ -e:etra:t shall <e ge:erall= <et.ee: #2oC a:+ 12oC%
0%0
Re7o*al o, EA>ess Pe:etra:t ;hs area u:+er test shoul+ <e .i-e+ >lea: to re7o*e all *isi<le -e:etra:t ,ro7 the sur,a>e o, the 7aterial usi:g a li:t ,ree >loth .ette+ .ith sol*e:t <ase+ -e:etra:t re7o*er% Care shoul+ <e ta8e: to a*oi+ o*er >lea:i:g as this >a: re7o*e -e:etra:t sur,a>e +is>o:ti:uities%
0%1
De*elo-7e:t
Page 01 o, #5/
CD%/.D% PROJECT
PROCED%RE 'OR DYE PENETRANT INSPECTION (a*i:g e:sure+ that the sur,a>e has <ee: >o:si+erea<l= >lea:e+ the
+e*elo-i:g
age:t shoul+ <e a--lie+ to the area u:+er test so it ,or7s a light u:i,or7 ,il7 o*er the sur,a>e% ;his shall <e +o:e <= s-ra= tra:s,er ,ro7 a -re7iAe+ -ressurise+ aerosol9 hol+i:g the :oFFle /""!0""77 ,ro7 the test -ie>e .hile 7o*i:g a>ross the area% ;he +e*elo-i:g age:t .ill a>t as <lotter to assist the :atural see-age o, the -e:etra:t out o, the sur,a>e o-e:i:gs a:+ to s-rea+ it at the e+ges9 so as to ge:tl= 7ag:i,= the a--are:t .i+th o,the ,la.% ;he +e*elo-er .ill also -ro*i+e a u:i,or7 <a>8grou:+ to assist *isual i:s-e>tio:%
0%2
I:s-e>tio: &,ter su,,i>ie:t ti7e has <ee: allo.e+ ,or +e*elo-7e:t i%e% #2!/" 7i:utes9 the test area shoul+ <e *isuall= eAa7i:e+ ,or i:+i>atio:s o, -e:etra:t ,ree <a>8 ,ro7 a:= sur,a>e +is>o:ti:uities% ;he *ie.i:g o, the test are shoul+ <e -er,or7e+ i: a suita<le e:*iro7e:t i%e% i: goo+ .hite light >o:+itio:s% Shoul+ this :ot <e -ossi<le u:+er :or7al >ir>u7sta:>es9 the: a++itio:al light shoul+ <e 7a+e a*aila<le%
Note : )he: aerosol >a:s are use+ >are shoul+ <e ta8e: to e:sure that the= are >orre>tl= agitate+ -rior to a:+ +uri:g use i: a>>or+a:>e .ith 7a:u,a>turerBs i:stru>tio:s%
1%"
E?al,a&i n $ Re#,l&# )he: a:= i:+i>atio: is re*eale+ +uri:g D=e Pe:etra:t i:s-e>tio: it shoul+ <e >o:si+ere+ to <e rele*a:t u:til -ro*e: other.ise% Eli7i:atio: 7a= <e -ossi<le <= retesti:g or <= light sur,a>e +ressi:g i, -er7itte+ <= the @& De-art7e:t% I: the e*e:t o, a:= sur,a>e +ressi:g ta8i:g -la>e the: the Clie:t Re-rese:tati*e shoul+ .it:ess this to e:sure that :o 7aterial tolera:>e are eA>ee+e+% Shoul+ retesti:g <e re?uire+ the: it .ill <e :e>essar= to re-eat the ste-s gi*e: i: -ara 0%# to 0%2%
Page 02 o, #5/
CD%/.D% PROJECT
PROCED%RE 'OR DYE PENETRANT INSPECTION Shoul+ a:= >ha:ges to the origi:al -ro>e+ure <e 7a+e the: these 7ust <e :ote+ o: the ,i:al re-ort% Note : )he: re7o*i:g (i, :e>essar=) a:= +e,e>t i:+i>atio:s9 gri:+i:g shoul+ eAte:+ <e=o:+ the +e,e>t i:+i>atio: to e:sure >o7-lete re7o*al% 2%" 2%# C n#,>a;le# Pe:etra:t $isi<le sol*e:t re7o*a<le -e:etra:t .ill <e use+ a:+ .ill <e o, a >olour that 7a8es it >learl= *isi<le .he: agai:st a .hite <a>8grou:+9 :or7all= re+%
2%/
Pe:etra:t Re7o*er Sol*e:t <ase+ -e:etra:t re7o*er .ill <e use+ i: >o:Eu:>tio: .ith li:t ,ree >loth as a -re!>lea:er a:+ to re7o*e eA>ess -e:etra:t -rior to +e*elo-7e:t%
2%0
De*elo-er )hite a<sor<e:t -o.+er sus-e:+e+ i: a *olatile s-irit .ill <e use+% &ll >o:su7a<les .ill <e ,ro7 the sa7e 7a:u,a>turer a:+ u:+er :o >ir>u7sta:>es .ill +i,,ere:t <ra:+ -ro+u>ts <e 7iAe+ +uri:g li?ui+ -e:etra:t i:s-e>tio:%
6%"
Re: !&# & re-ort i: ,or7at :o ! BR/BORL/CDU!$DU/F"2.ill <e issue+ ,or e*er= ite7 re?ueste+ ,or i:s-e>tio:% O: >o7-letio: o, the i:s-e>tio: the te>h:i>ia: .ill issue a .ritte: re-ort +o>u7e:ti:g all +etails o, the .or8 >arrie+ out a:+ highlighti:g a:= test restri>tio:s% NO;E :! I: >ase o, +is-ut -et.e: this -ro>e+ure EIL te:+er +o>o7e:ts9 the -re*isio:s o, the letter shall go*er:% For B!i<-e An< R $ C . (In<ia) Li>i&e<
Page 06 o, #5/
CD%/.D% PROJECT
Pre-are+ B=
&--ro*e+ B=
Page 03 o, #5/
CD%/.D% PROJECT
ENI*NEERS INDIA LIMITED BRID*E + ROO' CO. (INDIA) LTD.
( PROCED%RE N%MBER ( BR)BORL)CD%/.D%)PRO/2@ )
PROCED%RE 'OR STESS RELIE.IN* (PWHT)

CONTENTS
SL% NO% #%"
DESCRIP;ION SCOPE
/%"
(E&;INC S'S;EM
0%"
)R&PPINC
1%"
;'PE OF ;(ERMOCOUPLE
2%"
POSI;ION OF ;(ERMOCOUPLE
6%"
;EMPER&;URE INDIC&;ION & RECORDINC S'S;EM
3%"
INSUL&;ION
4%"
;EMPER&;URE C'CLE
5%"
(&RDNESS
#"%"
;EMPER&;URE RECORDER
##%"
REPOR;S
Page 04 o, #5/
CD%/.D% PROJECT

#%" #%# SCOPE ;he i:te:t o, this -ro>e+ure is to +es>ri<e ho. B&R -erso::el .ill >arr=out Stress Relie*i:g i:s-e>tio: ,or .or8 relate+ to <utt .el+9 <ra:>h9 hoo8u- Eo<s9 et>9 >o*eri:g all -i-i:g Eo< i: the CDU/$DU u:its i: BORL Re,i:er=9 Bi:a 9 M%P%
/%"
(E&;INC S'S;EM Pro>e+ure ?uali,i>atio: shall <e >arrie+ out as -er &SME Se>tio: ! $ a:+ EIL <i+ s-e>i,i>atio: :o% 6!33!6""# Cl% #/%0 & eAh<it!B% ;he e:tire heati:g s=ste7 is <ase+ o: resisti:g >oil heati:g% ;he >o:trolli:g o, te7-erature +e*elo-e+ +ue to heati:g is +o:e <= a se7i auto7ati> >o:trol -a:el% ;he i:-ut >o:a>tior is ta8e: +ire>tl= ,ro7 the 7ai: s.it>h to the <ass!<ars o, -a:el a:+ it goes *ia >o:ta>tor a:+ e:erg= regular to the out goi:g <ass!<ars a:+ the: the out goi:g >o::e>tio: is ta8e: through P$ >o--er >a<le to the ele7e:ts/heaters%
0%"
)R&PPINC ;he .el+ Eoi:ts .ill <e .ra--e+ <= #"/#//#0 S)C Ni!>r% (eati:g ele7e:ts .hi>h .ill <e i:sulate+ <= the -ro>ele:>e <ea+s a:+ it .ill >o*er 1D either si+es o, the .el+ Eoi:ts% )e :ee+ 60 &7-% >urre:t to eAe>ute the .or8%
1%"
;'PE OF ;(ERMOCOUPLE ( !;=-e) Chor7el ! &lu7el (Material test >erti,i>ate to <e su<7itte+)
2%"
POSI;ION OF ;(ERMOCOUPLE ;he .el+ Eoi:t .ill <e tag the ther7o>ou-le o: .el+ Eoi:t as ,ollo.s:! Belo. /D Goi:t /D to 6D 4D to #"D #/D a:+ a<o*e : : : : # ;her7o>ou-le ,or # Goi:t # ;her7o>ou-le ,or ea>h Goi:t / ;her7o>ou-le ,or ea>h Goi:t 0 ;her7o>ou-le ,or ea>h Goi:t
6%"
;EMPER&;URE INDIC&;ION &ND RECORDINC S'S;EM ;he t.o e:+s o, the ther7o>ou-le are to <e >o::e>te+ .ith the >o7-e:sati:g >a<le9 .hose other e:+ .ill <e >o::e>te+ .ith the ter7i:als o, 6 -oi:ter te7-erature re>or+s% ;he te7-erature re>or+s .ill re>or+ te7-erature as .ell as ti7e%
Page 05 o, #5/
CD%/.D% PROJECT
3%"
INSUL&;ION )el+ Eoi:t .ill <e i:sulate+ <= the >era7i> 7attress o, 2"77 thi>8:ess a:+ it .ill <e >o*ere+ total heat a,,e>te+ Fo:e o, 1D to 6D either si+e o, the .el+ -ortio:%
4%"
;EMPER&;URE C'CLE
;he te7-% >=>le shal <e stei>tl= as -er the .el+i:g s-e>i,i>itio: >harts ,or +i,,ere:t lo:es o, -i-i:g
5%"
(&RDNESS
/"" B(N 7aAi7u7 a:+ as gi*e: i: .el+i:g >harts ,or +i,,are:t >lases o, -i(ar+:ess test shall <e ,ollo.e+ as -er EIL S-e>% 6!33!""#9 Re*!#9 Cl%#1%3 & 13//!6!33!"""2 Re*!"
#"%"
;EMPER&;URE RECORDER )e .ill use gal*a:o7atri> a:+ -rote:<io7atri> t=-e te7-erature re>or+er% It is 7a:u,a>ture+ <= SiteA & Re>all% It is ha*i:g ter7i:al -oi:t so 6 ther7o>ou-les >a: <e -ro*i+e+ at a ti7e% Cali<ratio: re-ort shall <e su<7itte+ <e,ore eAe>utio:%
##%"
REPOR;S O: >o7-letio: o, e*er= >=>le the te>h:i>ia: .ill issue a .ritte: a re-ort & >hart +o>u7e:ti:g all +etails o, .or8s >arrie+ out a:+ highlighti:g the -ro>e+ure%
I: >ase o, <et.ee: this -*ea+ur K%% ' ! BRID*E + ROO' CO. (INDIA) LTD.
Pre-are+ B=
&--ro*e+ B=
Page 1" o, #5/
Page 1# o, #5/
Page 1/ o, #5/
rts ,or +i,,are:t >lases o, -i-i:g
Page 10 o, #5/
CD%/.D% PROJECT
PROCED%RE N%MBER ( BR)BORL)CD%/.D%)PRO/52 , RE./2
PROCED%RE 'OR RADIO*RAPHIC EAAMINATION
C O N T E N T S
Sr% No% #%" /%" 0%" 1%" 2%" 6%" 3%" 4%" 5%" #"%" ##%" #/%" #0%" #1%" #2%" #6%" #3%" #4%" #5%" /"%" /#%" //%" /0%" SCOPE REFERENCE PERSONNEL @U&LIFIC&;ION SURF&CE CONDI;ION SOURCE9 M&;ERI&L9 ;(IC NESS & FILM ;'PE SCREEN ;EC(NI@UES ELPOSURE ;IME FILM DENSI;' FOC DENSI;' FILM @U&LI;' RE@UIREMEN; SENSI;I$I;' OF R&DIOCR&P(S IM&CE @U&LI;' INDIC&;OR (PENE;R&ME;ER) PENE;R&ME;ER DESICN&;ION &ND ESSEN;I&L (OLE SOURCE / FOC&L ;O FILM DIS;&NCE C&LCUL&;ION OF UNS(&RPNESS B&C SC&;;ER R&DI&;ION PROCESSINC IDEN;IFIC&;ION )ELD &CCEP;&NCE CRI;ERI& EL&MIN&;ION OF REP&IRS REPOR; OF EL&MIN&;ION S;OR&CE OF FILMS Des>ri-tio:
Page 11 o, #5/
CD%/.D% PROJECT
#%" #%#
Sc :e ;his -ro>e+ure +es>ri<es the 7etho+ a:+ te>h:i?ue ,or Ra+iogra-hi> eAa7i:atio: ,or SM&) a:+ C;&) o, -i-i:g a:+ SM&) ,or -late .el+i:g% )here -roEe>t re?uire7e:ts are a++resse+ other tha: s-e>i,ie+ herei:9 su>h >ha:ges a:+ a++itio:s shall <e i:tiate+ <= ge:erati:g a++e:+u7s a:+ shall <esu<7itte+ ,or >lie:ts a--ro*al%
#%/
#%0 /%" /%# /%/ /%0 /%1 0%" 0%# 0%#%# 0%#%/ 1%" 1%# 1%/
Pro>e+ure ?uali,i>atio: shall <e >arrie+ out as -er &SME Se>tio: !$% Re$e!ence &SME Se>% $ ,or Pressure $essels% (&rti>le ! II 9 ND; ,or Re+iogra-hi> eAa7i:atio:) SN;!;C!I& Do>u7e:t o, &SN; ,or ND; -erso::el ?uali,i>atio:% EIL S-e>i,i>atio: 6310!6!11!""#6 Re*% " &S;M E!51 & E!#1/% Pe!# nnel 4,ali$ica&i n Perso::el -er,or7i:g ra+iogra-h= shall <e >erti,ie+ <= the ,ollo.i:g <o+ies: Bha<ha &to7i> Resear>h Ce:tre &7eri>a: So>iet= ,or No:!Destru>ti*e ;esti:g (Mi: !Le*el #,or o-erator / le*el / ,or I:ter-reter% S,!$ace c n<i&i n $ &he Bel< $ ! RT ECa>ina&i n ;he .el+ a:+ a+Ea>e:t areas shall <e ,ree o, ar> stri8es9 s-atter a:+ +e<ris% ;he .el+ sur,a>e shoul+ <e su>h that the .el+ ri--les or a:= irregularities o: <oth si+es o, the >o7-o:e:t to su>h +egree that the resulti:g ra+iogra-hi> i7age or a:= ,la.s/+is>o:ti:uit= shoul+ :ot <e 7as8e+ or <e >o:,use+ .ith the sur,a>e i:+i>atio:s% &ll *isual +e,e>t i:>lu+i:g sur,a>e ,or9slo-9et> shall <e atte:+e+ to & to <e >leare+ <= i:s-e>tor S ,!ce, Ma&e!ial, Thic"ne## + 'il> TD:e ;he sour>e & ,il7 t=-e ,or the 7aterial a:+ thi>8:ess use+ shall <e as <elo.: Ra+iatio: Sour>e : IRIDIUM!#5/% MaAi7u7 Sour>e SiFe 177 A 177 Fil7 t=-e shall<e as -er EIL S-e>% 6!33!#""# Cl% #1%2 & e:>lose+ EAhi<it ! (
1%0 2%" 2%#
Page 12 o, #5/
CD%/.D% PROJECT
6%" 6%#
SCREEN ;he lea+ s>ree: shall <e use+ as +es>ri<e+ i: &S;M E51%
3%" 3%#
TECHNI4%ES Dou<le .all si:gle i7age O*erla- ,or ,il7s to <e 7i:i7u7 #D o: either si+e o, i+e:ti,i>atio: 7ar8% )here ra+iogra-h= 7a= <e atte7-te+ o: .el+ .here it is +i,,i>ult to o<tai: a goo+ ra+iogra-h9 the s-e>ial te>h:i?ue9 the se:siti*it= a:+ the +e:sit= le*els shall <e +e>i+e+ <= ND; I:s-e>tor & shall <e su<7itte+ ,or >lie:tBs a--ro*al% Fil7s siFe as -er +esig: gui+e ,or ra+iogra-h= re?uire7:ts s-e>% 4!33!""#" Re*%# ,or the <oth the .el+s% Fil7s o, <igger siFe is e7-lo=e+ to e,,e>ti*el= >o*er the re?uire+ area%
3%/
3%0
4%" 4%#
EAPOS%RE TIME ;his is <ase+ o: the t=-e o, ,li7 use+9 <ase 7aterial thi>8:ess9 sour>e to ,il7 +ista:>e & stre:gth o, Ca77a Sour>e% Sli+i:g eA-osure s>ale o, ,ollo.i:g ,or7ula is ta8e: ,or +e>i+i:g eA-osure ti7e% EA-osure ;i7e M FF A / A/($; A (SFD)/ A 6" Ci A #""/
)here FF A ($; SFD Ci
! Fil7 Fa>tor (R) ! ;hi>8:ess o, o<Ee>t (77) ! (al, $alue ;hi>8:ess (77) ! Sour>e to Fil7 Dista:>e (>7) ! Stre:gth o, >a7era (Ci)
5%"
'ILM DENSITY
Page 16 o, #5/
CD%/.D% PROJECT

5%# Fil7 +e:sit= shall <e i: <et.ee: /%" ! 1%"
#"%" #"%# ##%" ##%#
'O* DENSITY U:eA-ose+ ,il7 +e:sit= shall :ot eA>ee+ "%0% 'ILM 4%ALITY RE4%IREMENT
&ll ra+iogra-hs shall <e ,ree ,or7 7e>ha:i>al9 >he7i>al or other -ro>essi:g +e,e>ts that >oul+ i:ter,ere .ith -ro-er i:ter-retatio: o, the ra+iogra-hs su>h as: ##%#%# Foggi:gs ##%#%/ Pro>essi:g +e,e>ts su>h as strea8s9 .ater 7ar8s (or) >he7i>al strai:s% ##%#%0 S>rat>hes9 ,i:ger 7ar8s9 >ri7-s9 +irti:ess9 stati> 7ar8s9 s7u+ges or tears% ##%#%1 Loss o, +etail +ue to -oor s>ree: to ,il7 >o:ta>t% ##%#%2 False i:+i>atio:s +ue to +e,e>ti*e s>ree:s or i:ter:al ,aults% #/%" #/%# #0%" #0%# #0%/ #0%0 #0%1 SENSITI.ITY O' RADIO*RAPH ;he Ra+iogra-hBs se:siti*it= shall <e /I or <etter% IMA*E 4%ALITY INDICATOR (PENETRAMETER) &S;M (ole t=-e /" DIN!21" or .ire t=-e shall <e use+% Ea>h -e:etra7eter shall re-rese:t a: area o, esse:tiall= u:i,or7 ra+iogra-h +e:sit=% )here the ,il7 le:gth is 7ore tha: #"D at least t.o -e:etra7eter (&S;M & DIN) shall <e use+% I, the +e:sit= o, the ra+iogra-h a:=.here through the area o, i:terest *aries <= 7ore tha: !#2I or N0"I ,ro7 the +e:sit= through the <o+= o, the -e:etra7eter .ith :o ga- i: the 7i:/7aA allo.a<le +e:sit= ra:ges9 the: a: a++itio:al -e:etra7eter shall <e use+ ,or su>h eA>e-tio:al area (or) areas a:+ the ra+iogra-h shall <e reta8e:% Pe:etra7eter shall <e o, si7ilar 7aterial or 7aterial >lass to that o, .el+ 7aterial <ei:g ra+iogra-he+% PENETRAMETER DESI*NATION AND ESSENTIAL HOLE
#0%2
#1%"
Page 13 o, #5/
CD%/.D% PROJECT

#1%# Pressure $essels as -er &SME Se>% $ (&rti>le! ii ) ta<le ;!/36 & ;!/00%/ o, &SME Se>%$ Pe:etra7eter shall <e -la>e+ o: sour>e si+e%
#2%" #2%#
SO%RCE TO 'ILM DISTANCE Ra+iogra-h= shall <e -er,or7e+ .ith geo7etri>al u:shar-:ess to <e :ot greater as s-e>i,ie+ <elo.: ;(IC NESS OF OBGEC; I:>hes (77) Fro7 to & ;hrough K%% /D (2"%4) /D (2"%4) 0D (36%/) O ;a<le ;!/42 o, &SME Se>% $ .ill <e ,ollo.e+ P UNS(&RPNESS PERMISSIBLE I:>hes (77) "%"/" ("%2") "%"0" ("%32)
#6%" #6%#
CALC%LATION O' %NSHARPNESS ;he u:shar-:ess >a: <e >al>ulate+ <= usi:g the ,or7ula Ug M +t / SFD!t )here Ug M Ceo7etri> u:shar-:ess + M e,,e>ti*e sour>e siFe t M thi>8:ess o, the o<Ee>t <ei:g ra+iogra-he+ .he: i: >o:ta> .ith the ,il7% SFD M Sour>e to ,il7 +ista:>e% BACK SCATTER RADIATION Ba>8 s>atter ra+iatio: ,alli:g o: the ,il7 shoul+ <e a*oi+e+% ;o +eter7i:e the a7ou:t o, <a>8 s>attere+ ra+iatio:% & lea+ :u7<er BBB o, 7i:i7u7 #//D height a:+ #/#6D thi>8 shall <e atta>he+ to the <a>8 o, the ,il7 hol+er% I, a .hite i7age o, BBB a--ears o: the +ar8er <a>8grou:+ o, the ra+iogra-h% It 7ea:s that the -rote>tio: ,ro7 <a>8 s>atter is i:su,,i>ie:t a:+ ra+iogra-h shall <e >o:si+ere+ u:a>>e-ta<le% (o.e*er a +ar8 i7age o, letter BBB o: the lighter <a>8grou:+ is :ot the >ause o, reEe>tio:%
#3%" #3%#
#4%" #4%#
PROCESSIN* Pro>essi:g o, ra+iogra-h= ,il7s shall <e +o:e i: at7os-heri>all= >o:trolle+/air >o:+itio:e+ +ar8 roo7% &:= -oi:t o, light lea8age shoul+ <e -ro-erl= seale+% ;he +ar8 roo7 sa,e light shoul+ <e -erio+i>all= >he>8e+ ,or its e,,i>ie:>= o, ,ilteri:g the har7,ul lights%
Page 14 o, #5/
CD%/.D% PROJECT
#4%/
;he 7a:ual -ro>essi:g shall <e +o:e i: &ir >o:+itio:e+ roo7 .ith a--ro-riate sa,e lights% ;he -ro>essi:g a>ti*it= .ill >o:sist o, usi:g +e*elo-er ta:89 sto- <ath9 ,iAer <ath & ,i:al .ash <ath% ;he -ro>essi:g te7-erature & >=>le ti7e shall <e as -er re>o77e:+atio:s o, >he7i>al a:+ / or ,il7 7a:u,a>ture%
#4%0 #4%1
I: >ase o, 7a:ual -ro>essi:g9 the >he7i>als shoul+ <e 7ai:tai:e+ at 64o F te7-erature% Ra+iogra-h= ,il7s a,ter .ashi:g shall<e -la>e+ i: solutio: o, -hoto ,lo. (.etti:g age:t) ,or at lease o:e 7i:ute to a*oi+ .ater 7ar8s et>% <e,ore ta8e: to the +rier%
#4%2
I: >ase o, auto7ati> -ro>essi:g u:it all these -ara7eters are set as -er the 7a:u,a>turerBs 7a:ual% &ll the ta<les i: +ar8 roo7 .here the loa+i:g a:+ u:loa+i:g is <ei:g +o:e shoul+ <e ,ree o, +irt9 grease9 oil or .ater to a*oi+ +a7ages to the ,il7s% IDENTI'ICATION Ra+iogra-hs shall <e i+e:ti,ie+ .ith lea+ :u7<ers >orres-o:+i:g to Li:e No%9 Goi:t No%9 )el+er No%9 Go< No%9 Date9 Re-air (or) Reta8e 7ar8 a:+ -ro-er t=-e o, -e:etra7eter% Si:gle eA-osures shall <e >o:tai: all +etails as 7e:tio:e+ i: #5%# I: -a:ora7i> eA-osure9 the ,irst ,il7 shall >o:tai: all the +etails as 7e:tio:e+ i: #5%#%Su<se?ue:t o*erla--i:g ,il7s shall <e i+e:ti,ie+ .ith lea+ :u7<ers >orres-o:+i:g to Li:e No%9 Goi:t No% a:+ Date% WELD ACCEPTANCE CRITERIA Pressure $essels &llo= Steel ! &SME Se>% $III Re*% # Re,i:er= Pi-i:g ! &SME B0#%0 (latest)
#4%6
#5%" #5%#
#5%/ #5%0
/"%"
/#%" /#%#
EAAMINATION O' REPAIRS &ll re-aire+ area shall <e re!eAa7i:e+ <= the sa7e -ro>e+ure as use+ ,or the origi:al +ete>tio: o, the +is>o:ti:uit=% REPORT O' EAAMINATION ;he ra+iogra-h= eAa7i:atio: re-ort shall <e as -er &::eAure ! &%
Page 15 o, #5/
//%" //%#
CD%/.D% PROJECT
/0%" /0%#
STORA*E O' 'ILMS Fil7 shall <e store+9 usi:g :o:!h=+ros>o-i> -a-ers9 sa,et= i: air!>o:+itio:e+ roo7 as -er &S;M E51%
/1%" /1%# /1%/ /1%0 /1%1
SA'ETY PRECA%TIONS Ra+iogra-h= shall <e -er,or7e+ as -e rules o, statutor= authorit=% Ca77a ra= sour>e shall <e o-erate+ <= >erti,ie+ Ra+iogra-hers ha*i:g &SN; Le*el!I/II% )hile o-erati:g 7a>hi:e .ar:i:g <oar+ shall <e -ro*i+e+ i: the surrou:+i:g areas% Duri:g ra+iogra-h= o:l= -art o, the sour>e is o<ser*e+ <= the o<Ee>t a:+ >assette% Da:gerous ra+iatio: .ill <e -rese:t <ehi:+ a:+ arou:+ the o<Ee>t i: all +ire>tiio: +ue to s>atter%
/1%2
It is esse:tial there,ore to ta8e su>h -re>autio:s that -erso:s are -re*e:te+ ,ro7 e:teri:g the ra+iatio:s Fo:e% It is re>o77e:+e+ to ,ollo. o:e o, the i:stru>tio:s gi*e: <elo.:
/1%2%# Dire>t the ra+iatio:s <ea7 to.ar+s sol+ ,loor or .all% /1%2%/ Pro*i+e lea+ s>ree: .hi>h .ill a<sor< ra+iatio: <ehi:+ the o<Ee>ts% /1%2%0 Restri>t a+7itta:>e to the e:>losure or >or+o:e+ o,, area% /2%" Ra+iogra-h= -ro>e+ure ?uali,i>atio: as -er EIL S-e>% EAhi<it!F (6!33!"""# Re*%#)
For ea>h -ro>u+re to <e use+ i: the Eo<
Page 2" o, #5/
CD%/.D% PROJECT
Page 2# o, #5/
CD%/.D% PROJECT
PROCED%RE 'OR IDENTI'ICATION O' HYDROTESTIN* LOOPS + MECHANICAL CLEARANCE A. #% 'ORMATION O' HYDROTESTIN* LOOPS (=+rotesti:g loo-s <ase+ o: s=ste7s shoul+ <e -re-are+ i: >o:sultatio: .ith EIL as -er P & ID & C&D9 Iso7etri>s9 Li:e S>he+ule et>% It shall also <e e:sure that all Iso7etri>s/li:es has <ee: >o*ere+ i: loo-s% (=+rotesti:g Loo- shoul+ >o:sist o, li:e(s).ith i+e:ti,i>atio: o, i:+i*i+ual li:e to <e teste+9 test -ressure9 te7-erature rati:g% ;esti:g s-e>% 6!11!"#09 Re*!/ & 6!11!""#3 shall <e ,ollo.e+% MECHANICAL CLEARANCE &,ter ,or7atio: o, h=+rotesti:g loo-s sa7e shall <e o,,ere+ ,or 7e>ha:i>al >leara:>e alo:g .ith histor= sheet o: >o7-letio: o, ere>tio: together .ith -er7a:e:t su--ort .or8s%
/%
B. #%
/% 0%
&,ter *eri,i>atio: sa7e shoul+ <e o,,ere+ to EIL/BORL ,or 7e>ha:i>al >leara:>e% ;e7-orar= gas8ets i: ,la:ge/*al*e Eoi:ts .ill <e i+e:ti,ie+ .hi>h .ill <e re-la>e+ .ith re?uire+ gas8et at a--ro-riate ti7e as -er <oA!u- -ro>e+ure gi*e: i: s-e>i,i>atio:%Fla:ge Eoi:t out su<Ee>t to (=+rotest shall <e >learl= 7ar8e+ i: the to <e atta>he+ .ith the (=+rotest -a>8 -re-are+ ,or Ma>ha:i>al >leara:>e ,or a to-%
CD%/.D% PROJECT
( PROCED%RE N%MBER ( BR)BORL)CD%/.D%)PRO/56 , RE./2 )
PROCED%RE 'OR INSPECTION CLEARANCE O' HYDROTESTIN* LOOP #% Base+ o: the 7e>ha:i>al >leara:>e re-ort li:e shoul+ <e >he>8e+ <= Site I:s-e>tio: E:gi:eer ,or i:s-e>tio: >leara:>e ,ro7 >o:sulta:t/>lie:t% I:s-e>tio: E:gi:eer shoul+ *isuall= >he>8 all .el+ Eoi:ts i:>lu+i:g su--ort .el+ Eoi:ts9 a:>hori:g% ;he u-+ate+ li:e histr= sheet shall <e 7a+e a*aila<le9 +ul= sig:e+ <= I:s-e>tio: ri:go*er o, B&R9 to M/s EIL ,or re*ie. & a>>e-ta:>e% For a>>e-ta:>e >riteria9 the 7i:i7u7 o, ND; shall <e >ha8e+9 i: -arti>ular9 as gi*e: i: the .el+i:g s-e>i,i>atio: >harts%
/%
0%
1% 2%
O:>e >o7-lete+9 the histor= sheet shoul+ <e o,,ere+ ,or ,i:al >leara:>e% &,ter *eri,i>atio: sa7e shoul+ <e o,,ere+ to EIL/BORL ,or 7e>ha:i>al >leara:>e% &ll gui+eli:es s-e>i,ie+ i: s-e> 6!11!"#/9 Re*!/ & 6!11!""#09 Re*!/ shall <e ,ollo.+ i: a++itio: to a<o*e%
CD%/.D% PROJECT
( PROCED%RE N%MBER ( BR)BORL)CD%/.D%)PRO/57 ) HYDRO TESTIN* PROCED%RE
#%#
&ll u:+ergrou:+/a<o*e grou:+ -i-es shall <e teste+ ,or lea8ages to the test -ressure as s-e>i,ie+ i: the li:e s>he+ule9 issue+ ,or >o:strutio:% Prior to testi:g9 test gauges shall <e >he>8e+ agai:st sta:+ar+ gauges or >ali<rate+ .ith the ai+ o, +ea+ .eight a:+ >ali<ratio: >erti,i>ate shall <e su<7itte+% Ea>h -ressure gauge shoul+ <e re!>ali<rate+ a,ter three 7o:ths o, use a:+ a: i:+eA shall <e 7ai:tai:e+% Pro-er i+e:ti,i>atio: shall <e -ro*i+e+ o: is gage ,or >orre>tio: .ith the >aligratio: re>or+s% Be,ore testi:g9 the -i-i:g shall <e >lea:e+ <= ,lushi:g .ith .ater to 7a8e it ,ree ,ro7 +irt loose s>ale9 +e<ris a:+ other ,oreig: 7aterial% Li:es shall <e teste+ as -er the test -ressure s-e>i,i,e+ i: li:e s>he+ule%
#%/
#%0
#%1
#%2
Pressure gauge shall <e i:stalle+ as >lose as -ossi<le to the lo.est -oi:t i: the s=ste7 to <e teste+ a:+ se-arate -ressure gauge shall also <e -ro*i+e+ at the -u7- +is>harge i: or+er to 7ai:tai: the re?uire+ -ressure% Mi:i7u7 t.o -ressure gauge shall <e i:stalle+ i: loo-% ;e7-orar= <li:+ ,la:ges o, suita<le thi>8:ess +e-e:+i:g u-o: the test -ressure shall <e use+% &ll -i-i:g s=ste7 a:+ e?ui-7e:ts shall <e -ro-erl= *e:te+ to re7o*e air ,ro7 the s=ste7 +uri:g ,illi:g% Pressurisatio: shall <e +o:e slo.l= .ith the hel- o, a suita<le -u7- a:+ the test -ressure shall <e gra+uall= raise+ at the rate o, :earl= #%"8g/>7//7i:ute% (ol+i:g ti7e at test -ressure shall <e 0 hours 7i:i7u79 or till sur>h ti7e that the Eoi:t i:s-e>tio: is :ot >o7-lite .hi>h e*er is 7ore% &ll li:es a:+ e?ui-7e:ts shall <e >o7-letel= +rai:e+ a,ter >o7-letio: o, h=+rotesti:g% (igh -oi:t *e:ts shall <e o-e: to -re*e:t eA>essi*e *a>uu7 a:+ -er7it >o7-lete +rai:i:g% $e:ti:g shall <e 7a+e to -ro*i+e ,or -ossi<le li?ui+ eA-a:sio: +ue to i:>rese 7etho+ >ha:ge i: a7<ie:t te7-erature a:+ i, it <e>o7es :e>essar= to lea*e the s=ste7 ,ille+ .ith testi:g 7e+iu7 ,or a:= a<:or7al le:gth o, ti7e% &,ter +rai:i:g it shall <e +rie+ .ith >o7-resse+ air% I:s-e>tio: test -la: a:+ i:s-e>tio: re-ort shall<e as -er ,or7at as B&R/BORL/CDU!$DU/F!/"
#%6 #%3 #%4
#%5
#%#"
#%##
;he a<o*e i:,or7atio: are o:l= ge:eral gui+e li:es ,or ?ui>8 re,ere:>e i: the ,iel+% (o.e*er9 the +etaile+ re?uire7e:ts o, EIL s-e>i,i>atio: shall go*er:% ( 6!11!"#09 Re*!/9 6!11!"#/9 Re*!/ 6!11!""#3 Re* #)
CD%/.D% PROJECT
( PROCED%RE N%MBER ( BR)BORL)CD%/.D%)PRO/51 ) PROCED%RE 'OR INS%LATION
#%"
;he i:te:t o, this -ro>e+ure is to +es>ri<e ho. to B&R -erso::el .ill >arr=out the (ot I:sulatio: .or8 o, *essel9 -i-i:g & e?ui-7e:t ,or *arious o:goi:g Eo< i: BORL Re,i:er=9 Bi:a9 M%P%
/%"
;he lo>atio: o, i:sulatio: o, the Eo< shoul+ <e ,ollo.e+ ,ro7 -ro>ess & i:stru7e:t +iagra7 (P&ID)9 li:e s>he+ule9 -i-i:g ge:eral arra:ge7e:t +ra.i:gs a:+ iso7etri>s9 i:stru7e:t -i-i:g +etails a:+ s>he+ule a:+ +ra.i:g o, *essel9 eA>ha:ger & storage ta:8 i:sulatio: s>he+ule9 e?ui-7e:t su--liers ge:eral arra:ge7e:t +ra.i:gs ,or e?ui-7e:t ite7 i: -a>8age -la:t% &,ter >o7-letio: o, h=+rotesti:g (i:>lu+i:g stea7 tra>i:g li:e)9 ,lushi:g9 >lea:i:g9 <oAu- & ,i:al a>>e-ta:>e o, -ai:ti:g sa7e shall <e o,,ere+ to >o:sulta:t/>lie:t ,or >leara:>e the i:sulatio: .or8% ;he total i:sulatio: .or8 shall <e >arrie+ out as -er EIL (ot I:sulatio: Sta:+ar+ S-e>i,i>atio: 6!11! "/ (Re*!#) a:+ u:+er the +ire>tio: o, E:gi:eer!i:!Charge% &ll i:sulatio: 7aterials -ro>ure+ ,ro7 re-ute+ *e:+ors shall <e o, high ?ualit= a:+ goo+ a--eara:>e9 stri>tl= >o:,ir7 to all the re?uire7e:ts o, ?ualit= sta:+ar+ as -er EIL (ot I:sulatio: S-e>i,i>atio: as 7e:tio:e+ a<o*e% &--li>atio: a:+ -ro*i+e+ o, i:sulatio: 7aterial o: the Eo< shoul+ <e ,ul,ill a:+ a>>e-ta:>e o, >lie:t/ >o:sulta:t .hate*er 7e:tio:e+ i: the (ot I:sulatio: S-e>i,i>atio:% Stage .ise i:s-e>tio: as -er I;P are to <e re?uire+ ,or ,urther a>ti*it= o, i:sulatio: .or8 a:+ +ail= i:s-e>tio: re-ort to <e 7ai:tai:e+ .here >o:tra>tor a:+ >lie:t/>o:sulta:t -erso: :a7e & sig:ature shoul+ <e a--eare+ ,or their a>>e-ta:>e% O: >o7-letio: o, i:sulatio: .or8 ,or a -arti>ular ser*i>e9 M/s% Bri+ge & Roo, .ill -re-are a .ritte: re-ort +es>ri<i:g all +etail .or8s >arrie+ out a:+ highlighti:g the -ro>e+ure% ;he a<o*e i:,or7atio: are o:l= ge:eral gui+e li:es ,or ?ui>8 re,ere:>e i: the ,iel+% (o.e*er9 the +etaile+ re?uire7e:t o, EIL (ot I:sulatio: S-e>i,i>atio: shall go*er: (S-e>% e:>lose+ .ith >o:tra>t +o>u7e:ts)% S-e>i,i>atio: atta>he+ .ith ;e:+er shall <e ,ollo.e+ ,or all i:sulatio: .or8 i:>lu+i:g su--l= & a--li>atio: -art%
0%"
1%"
2%"
6%"
3%"
4%"
5%"
CD%/.D% PROJECT
PROCED%RE 'OR ERECTION O' ROTARY E4%IPMENT
#%#
Pu7- a:+ 7otors shall <e su<Ee>te+ to *isual >he>8 ,or its a--are:t +a7ages% &lso it shall <e >he>8e+ .ith *e:+or +ra.i:g ,or e:suri:g >o7-lete:ess a:+ +es>ri-a:>= i, a:= shall <e -oi:te+ out% &ll -arts shall <e >he8e+ ,or <oth ?uailits & ?uai:tat= alo:g .ith the -a>8i:g sit% Pu7-s a:+ 7otors shall <e shi,te+ to the -la>e o, ere>tio: .ith a--ro-riate >ra:e >a-a>it= a,ter e:suri:g its .eight ,ro7 the :a7e -late% ;he li,ti:g shall stri>tl= <e +o:e <= 7ea:s o, li,ti:g hoo8s (e=e!<oth >a: the e?ui-7e:t) +esig:ate+ ,or the -ur-ose% ;he ,ou:+atio: as >ast shall <e >he>8e+ ,or its >o!or+i:ates .ith a*aila<le stru>ture/e?ui-7e:t ele*atio:9 le*el9 ,ou:+atio: <olt -o>8ets a:+ >e:tre to >e:tre +ista:>e ,or a -air o, -u7-%
#%/
#%0
#%1
;he orie:tatio: o, the -u7- a:+ 7otor shall <e >he>8e+ .ith re,ere:>e to the C&D%
#%2
B= usi:g the right >ra:e >a-a>it= a:+ sli:gs the -u7-/7otor shall <e -la>e+ o: the ,ou:+atio: alo:g .ith shi7 -lates as re?uire+ to 7ai:tai: the ele*atio:9 -u7- su>tio: a:+ +is>harge li:es% Shi7 -lates ,or this -ur-ose9shall <e stri>tl= o, stai:less steel 7aterial% &,ter -reli7i:ar= alig:7e:t o, the -u7-s/7otor -o>8ets shall <e groute+ usi:g No: Shri:8 grouti:g 7aterial as re>o77e:+e+ <= *e:+or/s-e>i,i>atio:%
#%6
#%3
I:itial sha,t alig:7e:t shall <e +o:e 8ee-i:g the s-a>erBs +ista:>e as -er the +ra.i:g% Base ,ra7e grouti:g shall ,ollo.% &,ter h=+rotesti:g o, >o::e>te+ -i-i:g (su>tio:9 +eli*er= et>%) ,i:all sha,t alig:7e:t shall <e >arrie+ out to the satis,a>tio: o, BORL/EIL%I: ,i:al alig:7e:t 9 It shoui+ <e e:sure+ that :o u:+ue stresses are i:+u>e+ o: the *otar= e?ui-7e:t% I:itial oil ,illi:g9 >ooli:g .ater /utilit= >o::e>tio:s i+e:ti,i>atio: :u7<er o: -u7- & 7otor et>% to ,ollo. i:or+er to >o77issio: the -u7-s%
#%4
Cui+eli:es i: sta:+ar+ s-e>% 6!36!"""#9 Re*!" & 6310!##!6/!12!is!2""# re*!" gi*e: i: te:+er is to <e ,ollo.e+% I:s-e>tio: test -la: a:+ i:s-e>tio: re-ort e:>lose+ *i+e I;P No%""#%
#%5
Sheet # o, /

( PROCED%RE N%MBER ( BR ) 3922 ) PRO ) 5E )
PROCED%RE 'OR CI.IL WORKS
#%" /%"
Pro-er la=out shoul+ <e +o:e <e,ore >arr=i:g out the >i*il .or8s% Che>8i:g o, la=out o, eA>a*atio: o, earth <e,ore eA>a*ati:g a:+ +i7e:sio:al >he>8i:g a,ter eA>a*atio: o, earth Che>8i:g o, PCC% Pre-aratio: o, Bar Be:+i:g S>he+ule & >he>8i:g o, Rei:,or>e7e:t a,ter <i:+i:g i:>lu+i:g shutteri:g% Cetti:gs a--ro*al <e,ore -ouri:g a:+ 8ee- the re>or+ o, the sa7e% Curi:g o, >o:>rete shoul+ <e >he>8e+% ;esti:g o, the >o:>rete >u<e ,ro7 a--ro*e+ la<orator=% 'i!e P! $in- $ S&eel S&!,c&,!e
0%" 1%"
2%" 6%" 3%" 4%" 4%#
;he i:te:t o, this ,ire -roo,i:g -ro>e+ure is to +es>ri<e ho. B&R -erso::el .ill >arr=out the ,ire -roo,i:g .or8s ,or steel stru>ture o, *arious o: goi:g Eo< ,or Re,i:er= Mo+er:isatio: ProEe>t i: (PCL Re,i:er=9 Mahul9 Mu7<ai% ;he lo>atio: o, ,ire -roo,i:g o, steel stru>ture shoul+ <e ,ollo.e+ as -er a--ro*e+ +ra.i:g issue+ <= >lie:t/>o:sulta:t or as -er the +ire>tio: o, E:gi:eer!i:!Charge% &,ter >o7-letio: o, stru>tural .or8s i: all res-e>t i:>lu+i:g alig:7e:t9 grouti:g9 .el+ *isual & ,i:al a>>e-ta:>e o, -ai:ti:g shall <e o,,ere+ to >lie:t/>o:sulta:t ,or >leara:>e the ,ire -roo,i:g .or8s%
4%/
4%0
4%1
Material re?uire+ ,or ,ire -roo,i:g a>ti*ities li8e >e7e:t9 ,i:e aggregates9 >oarse aggregates9 .ater9 .el+e+ .ire ,a<ri> to <e use+ as rei:,or>e7e:t shoul+ <e goo+ ?ualit= a:+ >o:,ir7i:g the s-e>i,ie+ IS >o+e 7e:tio:e+ i: ,ire -roo,i:g s-e>i,i>atio: sta:+ar+ o, EIL (S-e>% No% 13//!""!#6!14!SP!"/9 Re*!")% ;he total ,ire -roo,i:g .or8s o, stru>tural steel shall <e >arrie+ out as -er ,ire -roo,i:g s-e>i,i>atio: sta:+ar+ o, EIL as 7e:tio:e+ i: a<o*e a:+ u:+er the +ire>tio: o, E:gi:eer!i:!Charge%
4%2
4%6
Be,ore a--li>atio: & -ro*i+i:g o, ,ire -roo,i:g >oati:g 7aterial9 the steel sur,a>e shoul+ <e >lea:e+ -ro-erl= ,ro7 oil9 grease9 loose rust9 s>ale9 +ust <= usi:g s>ra--er9 .ire <rush & e7er= -a-er%
Sheet / o, /
4%3
&,ter that :ust o, M!#6 <olts .ill <e .el+e+ .ith steel 7e7<ers ,or s-a>i:g o, 1""77 >e:tre to >e:tre ,or <oth +ire>tio:% &,ter .el+i:g o, that :uts .ith steel stru>ture a:+ :e>essar= >lea:i:g .or8s9 -ri7er -ai:t to <e a--lie+ o: the e,,e>ti*e area% O: >o7-letio: o, -ai:ti:g9 .el+e+ .ire 7esh shall <e -la>e+ i: the 7i++le o, >oate+ 7aterial thi>8:ess% ;he -ro-er ,or7 .or8s shall <e ,iAe+ a,ter ,iAi:g o, .el+e+ .ire 7esh ,or -utti:g ,ire -roo,i:g 7aterials% &,ter >o7-letio: o, ,ire -roo,i:g a>ti*ities9 the sa7e sur,a>e shall <e >ure+ <= 8ee-i:g i: 7oist >o:+itio: ,or a -erio+ o, at least #1 +a=s% &>>e-te+ ,ire -roo, >oate+ sur,a>e shall <e ,i:ishe+ .ith t.o >oats o, IP NE; -ai:t o, CBRI9 RUR I s-e>i,i>atio: o, a--ro*e+ 7a8e & >olour% &ll eA-ose+ Eoi:t <et.ee: ,ire -roo,i:g 7aterials a:+ steel stru>ture shall <e seale+ .ith 7i:i7u7 #"77 thi>8 <itu7i:ous 7asti> ,lashi:g% Stage .ise +ail= i:s-e>tio: re-ort to <e 7ai:tai:e+ ,or ,ire -roo,i:g .or8s% ;he a<o*e i:,or7atio:s are o:l= ge:eral gui+e li:e ,or ?ui>8 re,ere:>e i: the ,iel+% (o.e*er9 the +etaile+ re?uire7e:t o, EIL s-e>i,i>atio: shall go*er:%
4%4
4%5
4%#"
4%##
4%#/
4%#0
4%#1
FORM&; NO: B&R/BORL/CDU!$DU/F"#
BRIDGE AND ROOF CO. (INDIA) LIMITED

BORL(MECH) SITE, BINA, MADHYA PRADESH
WELDING
PROCEDURE
SPECIFICATION
( WPS )
B= QQQQQQQQQQQQQQQQQQQ Date : QQQQQQQQQQQQQQQ Date : QQQQQQQQQQQQQQQ
Co7-a:= Na7e QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ )el+i:g Pro>e+ure S-e>i,i>atio: No% : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Su--orti:g P@R No%(s) QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Re*% No%QQQQQQQQQQQQQ )el+i:g Pro>ess(es) : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ
;=-e : QQQQQQQQQQQQQQQQQQQQQQQQQQQQ (&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto)
JOINTS
Goi:t Desig: Ba>8i:g ('es)
QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ (NO) QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ
Ba>8i:g Material (;=-e)
S8et>hes -ro+u>tio: +ra.i:gs% )el+ s=7<ols .ritte: +es>ri-tio: shoul+ sho. the ge:eral arra:ge o, the -arts to <e .el+e+% )here a--li>a<le9 the root s-e>i:g a:+ the +etails o, .el+ groo*e 7a= <e s-e>i,ie+%
BASE MATERIALS P No% QQQQQQQQQQQQQQQQQQQQQQQQQQ Crou- No% QQQQQQQQQQQQQQQ to P No% QQQQQQQQQQQQQQQQQ Crou- No% QQQQQQQQQQ OR S-e>i,i>atio: t=-e a:+ gra+e QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ ;o s-e>i,i>atio: t=-e a:+ gra+e QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ OR Che7% &:al=sis a:+ Me>h% Pro-% QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ ;o >he7% &:al=sis a:+ Me>h% Pro-% QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ ;hi>8:ess Ra:ge: Base 7etal : Croo*e QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ De-osite+ .el+ 7etal : Croo*e QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Pi-e Dia% Ra:ge : Croo*e : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Fillet QQQQQQQQQQQQQQQQQQQQQ Fillet QQQQQQQQQQQQQQQQQQQQQ Fillet QQQQQQQQQQQQQQQQQQQQQ
Other QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ 'ILLER METALS F ! No% & ! No% S-e>% No% (SF&) &)S No% (Class) SiFe o, Filler Metals Ele>tro+e!FluA(Class) FluA ;ra+e Na7e Co:su7a<le i:sert
: QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ other QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ other QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ
Ea>h <ase 7etal/,iller 7eteral >o7<i:atio: shoul+ <e re>or+e+ i:+i*i+uall=%
Page 62 o, #5/
)PS No% QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Re*% QQQQQQQQ POSITIONS Positio:(s) o, Croo*e )el+i:g Progressio: PREHEAT Preheat ;e7-%(7i:) I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : QQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQ : U- QQQQQQQQ Do.: QQQQQQQQ POST WELD HEAT TREATMENT ;e7-% Ra:ge ;i7e Ra:ge *AS Shiel+i:g Cas(es) Flo. rate Cas <a>8i:g ;raili:g Shiel+i:g gas Co7-ositio: : QQQQQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQQQQ Per>e:tage >o7-ositio: : QQQQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQQQQ : QQQQQQQQQQQQQQQQQQQQQQQQQQQ
ELECTRICAL CHARACTERISTICS Curre:t &C or DC QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ &7-s (Ra:ge) QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Polarit= QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ $olts (Ra:ge) QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge TECHNI4%E Stri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Curre:t ;=-e Polarit= &7-% Ra:ge $olt Ra:ge ;ra*el S-ee+ Other QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ (-ure tu:gste: /2I ;horiate+ et>%) QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ (S-ar= are s:ot >ir>uiti:g are et>%) QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ
Page 66 o, #5/
SICN&;URE FOR B&R
&PPRO$ED B' EIL
Page 63 o, #5/
FORM&; NO: B&R/BIN&/F#

WELDING
PROCEDURE
SPECIFICATION
( WPS )
Co7-a:= Na7e : BRIDCE &ND ROOF CO% (INDI&) L;D%9 )el+i:g Pro>e+ure S-e>i,i>atio: No% : BR/BORL/EIL/CDU!$DU/)PS!#9 R!" Su--orti:g P@R No%(s) : B&R/BPCL/M&NM&D/PIPINC/P@R!"/9 R!" )el+i:g Pro>ess(es) : SM&)
B= : S% %D&S Date : "6%"6%/""3 Date : "/%"2%#553 ;=-e : M&NU&L
(&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto) &--li>a<le -i-i:g >lass : &#&9&6&9&3&9&4&9&5&9&#"&9&#0&9&#2&9&/"&9&/0&9&0/&9&#5&9&5/&9&1'9B#&9B6& B5&9B#0&9B0/&9D#&9E#&9F#&9 4W/126 ( JOINTS
Goi:t Desig: Ba>8i:g ('es) Ba>8i:g Material (;=-e)
: : :
SINCLE B $B N%& N%&
4W/127 ( BASE MATERIALS P No% : # Crou- No% : # to P No% : # OR S-e>i,i>atio: t=-e a:+ gra+e ;o s-e>i,i>atio: t=-e a:+ gra+e Che7% &:al=sis a:+ Me>h% Pro-% ;o >he7% &:al=sis a:+ Me>h% Pro-% Base 7etal : Croo*e Pi-e Dia% Ra:ge : Croo*e Other : &PI 2L CR%B OR &#"6 CR%B : &63/ CR% B 6" CL!#/ OR : C N M: N Si N S N P : C N M: N Si N S N P : #%6 MM ;O #/%3" MM Fillet Fillet Fillet : &ll : &ll : &ll Crou- No% : #
De-osite+ .el+ 7etal : Croo*e : #%6/ 77 R Base Metal : / 3/4D O%D & &BO$E : N%&%
4W/ 121 ( 'ILLER METALS F ! No% : FOR ROO; ! F0 & ! No% S-e>% No% (SF&) &)S No% (Class) SiFe o, Filler Metals Ele>tro+e!FluA(Class) FluA ;ra+e Na7e Co:su7a<le i:set :# : 2%#
Other : Su<se?ue:t Ru: F1 Other : #
: FOR ROO; E!6"#"9 FOR SUBSE@UEN; RUN E!3"#4 : FOR ROO; /%2/0%#2 MM F/F ! 0%#2 MM (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : E!6"#"9 E!3"#4 : ES&B PIPE )ELD!R9 D&( SUPR&;(ERME : N%&
Ea>h <ase 7etal/,iller 7eteral >o7<i:atio: shoul+ <e re>or+e+ i:+i*i+uall=% Page 64 o, #5/
)PS No% : BR/BORL/EIL/CDU!$DU/)PS!#9 R!" 4W/ 128 ( POSITIONS Positio:(s) o, Croo*e )el+i:g Progressio: 4W/ 12E ( PREHEAT Preheat ;e7-% I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : #"o C MINIMUM : /2" C
o
4W/123 ( POST WELD HEAT TREATMENT : &LL : UP!(ILL Do.: : ! ;e7-% Ra:ge ;i7e Ra:ge 4W/129 ( *AS Shiel+i:g Cas(es) Per>e:tage >o7-ositio: Flo. rate Cas <a>8i:g ;raili:g Shiel+i:g gas Co7-ositio: : N%& : N%& : N%& : N%& : N%& : N%& : N%& : N%&
: !
4W / 12@ ( ELECTRICAL CHARACTERISTICS Curre:t &C or DC &7-s (Ra:ge) : DC : 6" ! #/" &MP Polarit= $oltage : ( N ) *e : #4 ! 0" $
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge 4W/152 ( TECHNI4%E S-ri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% : S;RINC FOR ROO;9 )E&$E FOR SUBSE@UEN; RUN : N%&% : C(IPPINC9 BRUS(INC & CRINDINC : N%&% : /%2 ;IMES OF CORE DI& : ! : MUL;IPLE P&SS : SINCLE : 2" ! 4" MM / MIN : N%&% : N%&% Curre:t ;=-e Polarit= (N) $E (N) $E (N) $E (N) $E &7-% Ra:ge 2"!3" 5"!##" 5"!##" 5"!##" $olt Ra:ge ;ra*el S-ee+ Other : : : N%&% N%&% N%&%
#% /% 0% 1%
SM&) SM&) SM&) SM&)
E!6"#" E!3"#4 E!3"#4 E!3"#4
/%2 MM 0%#2 MM 0%#2 MM 0%#2 MM
#4!/2 #4!0" #4!0" #4!0"
12!6" MM / MIN 2"!3" MM / MIN 2"!6" MM / MIN 2"!3" MM / MIN
Page 65 o, #5/
QQQQQQQQQQQQQQQQQQQ SICN&;URE FOR B&R
QQQQQQQQQQQQQQQQQQQ &PPRO$ED B' EIL
Page 3" o, #5/

WELDING
PROCEDURE
SPECIFICATION
( WPS )
Co7-a:= Na7e : BRIDCE &ND ROOF CO% (INDI&) L;D%9 )el+i:g Pro>e+ure S-e>i,i>atio: No% : BR/BORL/EIL/CDU!$DU/)PS!/9 R!" Su--orti:g P@R No%(s) : B&R/BPCL/M&NM&D/PIPINC/P@R!"/9 R!" )el+i:g Pro>ess(es) : SM&) &--li>a<le -i-i:g >lass : &/&9&//&9B/&9D/&9E/&9F/&%
B= : S% %D&S Date : "6%"6%/""3 Date : "/%"2%#553 ;=-e : M&NU&L (&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto)
4W/126 ( JOINTS
: : :
SINCLE B $B N%& N%&
4W/127 ( BASE MATERIALS P No% : # Crou- No% : # to P No% : # OR S-e>i,i>atio: t=-e a:+ gra+e ;o s-e>i,i>atio: t=-e a:+ gra+e Che7% &:al=sis a:+ Me>h% Pro-% ;o >he7% &:al=sis a:+ Me>h% Pro-% Base 7etal : Croo*e Pi-e Dia% Ra:ge : Croo*e Other : &PI 2L CR%B OR &#"6 CR%B : &63/ CR% B 6" CL!#/ OR : C N M: N Si N S N P : C N M: N Si N S N P : #%6 MM ;O #/%3" MM Fillet Fillet Fillet : &ll : &ll : &ll Crou- No% : #
De-osite+ .el+ 7etal : Croo*e : #%6/ 77 R Base Metal : / 3/4D O%D & &BO$E : N%&%
4W/ 121 ( 'ILLER METALS F ! No% : FOR ROO; ! F0 & ! No% S-e>% No% (SF&) &)S No% (Class) SiFe o, Filler Metals Ele>tro+e!FluA(Class) FluA ;ra+e Na7e Co:su7a<le i:set :# : 2%#
: FOR ROO; E!6"#"9 FOR SUBSE@UEN; RUN E!3"#4 : FOR ROO; /%2/0%#2 MM F/F ! 0%#2 MM (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : E!6"#"9 E!3"#4 : ES&B PIPE )ELD!R9 D&( SUPR&;(ERME : N%&
Ea>h <ase 7etal/,iller 7eteral >o7<i:atio: shoul+ <e re>or+e+ i:+i*i+uall=% Page 3# o, #5/
)PS No% : BR/BORL/EIL/CDU!$DU/)PS!/9 R!" 4W/ 128 ( POSITIONS Positio:(s) o, Croo*e )el+i:g Progressio: 4W/ 12E ( PREHEAT Preheat ;e7-% I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : #"o C MINIMUM : /2" C
o
: !
4W / 12@ ( ELECTRICAL CHARACTERISTICS Curre:t &C or DC &7-s (Ra:ge) : DC : 6" ! #/" &MP Polarit= $oltage : ( N ) *e : #4 ! 0" $
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge 4W/152 ( TECHNI4%E S-ri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% : S;RINC FOR ROO;9 )E&$E FOR SUBSE@UEN; RUN : N%&% : C(IPPINC9 BRUS(INC & CRINDINC : N%&% : /%2 ;IMES OF CORE DI& : ! : MUL;IPLE P&SS : SINCLE : 2" ! 4" MM / MIN : N%&% : N%&% Curre:t ;=-e Polarit= (N) $E (N) $E (N) $E (N) $E &7-% Ra:ge 2"!3" 5"!##" 5"!##" 5"!##" $olt Ra:ge ;ra*el S-ee+ Other : : : N%&% N%&% N%&%
#% /% 0% 1%
SM&) SM&) SM&) SM&)
E!6"#" E!3"#4 E!3"#4 E!3"#4
/%2 MM 0%#2 MM 0%#2 MM 0%#2 MM
#4!/2 #4!0" #4!0" #4!0"
Page 3/ o, #5/
Page 30 o, #5/

WELDING
PROCEDURE
SPECIFICATION
( WPS )
Co7-a:= Na7e : BRIDCE &ND ROOF CO% (INDI&) L;D%9 )el+i:g Pro>e+ure S-e>i,i>atio: No% : BR/BORL/EIL/CDU!$DU/)PS!09 R!" Su--orti:g P@R No%(s) : B&R/BPCL/EIL/13///3654/RMP/P@R!"29 RE$!" )el+i:g Pro>ess(es) : C;&) / SM&) &--li>a<le -i-i:g >lass : &#5&9&56&9B#5&9B56& 4W/126 ( JOINTS
B= : S% % D&S Date : "6%"6%/""3 Date : #5%##%/""/ ;=-e : M&NU&L (&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto)
: : :
SINCLE B $B N%& N%&
4W/127 ( BASE MATERIALS P No% : # Crou- No% : # to P No% : # OR S-e>i,i>atio: t=-e a:+ gra+e ;o s-e>i,i>atio: t=-e a:+ gra+e Che7% &:al=sis a:+ Me>h% Pro-% ;o >he7% &:al=sis a:+ Me>h% Pro-% Base 7etal : Croo*e Pi-e Dia% Ra:ge : Croo*e Other : &LL DI& : N%&% : &#"6 CR%B : &63/ CR% B 6" CL!#/ OR : C N Si N M: N S N P : C N Si N M: N S N P : #%6 MM to #/%3" MM Fillet Fillet Fillet : &ll : &ll : &ll Crou- No% : #
De-osite+ .el+ 7etal : Croo*e : #%6/ 77 R Base Metal
4W/ 121 ( 'ILLER METALS F ! No% : FOR ROO; ! F6 & ! No% S-e>% No% (SF&) &)S No% (Class) SiFe o, Filler Metals Ele>tro+e!FluA(Class) FluA ;ra+e Na7e Co:su7a<le i:set :# : 2%#4 & 2%#
: FOR ROO; ER!3"!S/ 9 FOR SUBSE@UEN; RUN E!3"#4 : /%2" MM FOR ROO; &ND 0%#2 MM FOR FILL!UP / FIN&L (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : ER!3"!S/ &ND E!3"#4 : ! : N%&
Page 31 o, #5/
)PS No% : BR/BORL/EIL/CDU!$DU/)PS!09 R!" 4W/ 128 ( POSITIONS Positio:(s) o, Croo*e )el+i:g Progressio: : &LL : UP!(ILL Do.: : ! 4W/123 ( POST WELD HEAT TREATMENT ;e7-% Ra:ge ;i7e Ra:ge Rate o, ,itti:g Rate o, >ooli:g (ol+i:g ;i7e 4W/ 12E ( PREHEAT Preheat ;e7-% I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : #"o C MINIMUM : /2" C
o
: 6#"o C N #"o C : 6 (ours : #3"o / hr% : #3"o / hr% : # (our 7i:i7u7 : &rgo: : 55%552 I : #" !#/ Ltr% / Mi: : ! : ! : !
4W/129 ( *AS Shiel+i:g Cas(es) Per>e:tage >o7-ositio: Flo. rate Cas <a>8i:g ;raili:g Shiel+i:g gas Co7-ositio:
: !
4W / 12@ ( ELECTRICAL CHARACTERISTICS Curre:t &C or DC &7-s (Ra:ge) : DC : 3" ! 5" &MP Polarit= $oltage : (!) *e ,or Root (N) *e ,or others : #2 ! /2 $
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge 4W/152 ( TECHNI4%E S-ri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% : S;RINC FOR ROO; & )E&$E FOR SUBSE@UEN; RUN : /1 ! ## : BRUS(INC9 C(IPPINC & CRINDINC : ! : /%2 ;IMES OF CORE DI& : ! : MUL;IPLE P&SS : SINCLE ELEC;RODE : 1" ! 6" MM / MIN : ! : ! Curre:t ;=-e Polarit= (!) $E (N) $E (N) $E (N) $E &7-% Ra:ge 52!#"2 52!##2 52!##2 52!##2 $olt Ra:ge ;ra*el S-ee+ Other : /%" MM -ure tu:gste: : N%& : N&%
#% /% 0% 1%
C;&) SM&) SM&) SM&)
ER!3"S/ E!3"#4 E!3"#4 E!3"#4
/%2 MM 0%#2 MM 0%#2 MM 0%#2 MM
#4!/2 #4!0" #4!0" #4!0"
1" MM / MIN 2" MM / MIN 2" MM / MIN 12!6" MM / MIN
Page 32 o, #5/
Page 36 o, #5/

WELDING
PROCEDURE
SPECIFICATION
( WPS )
Co7-a:= Na7e : BRIDCE &ND ROOF CO% (INDI&) L;D%9 )el+i:g Pro>e+ure S-e>i,i>atio: No% : BR/BORL/EIL/CDU!$DU/)PS!19 R!" Su--orti:g P@R No%(s) : B&R/BPCL/M&NM&D/PIPINC/P@R!"#9 R!" )el+i:g Pro>ess(es) : SM&) &--li>a<le -i-i:g >lass : &0&9 &00&9 &0'9 &2'9 &/#'9 &00'9 G/&9 G0&9 G2&
B= : S% % D&S Date : "6%"6%/""3 Date : /2%"1%#553 ;=-e : M&NU&L (&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto)
4W/126 ( JOINTS
: : :
SINCLE B $B N%& N%&
4W/127 ( BASE MATERIALS P No% : # Crou- No% : # to P No% : # OR S-e>i,i>atio: t=-e a:+ gra+e ;o s-e>i,i>atio: t=-e a:+ gra+e Che7% &:al=sis a:+ Me>h% Pro-% ;o >he7% &:al=sis a:+ Me>h% Pro-% Base 7etal : Croo*e Pi-e Dia% Ra:ge : Croo*e Other : &LL DI& : N%&% : &PI 2L CR%B9 &#"6 CR%B9 IS!0245 CR%00"9 IS!#/059 IS!0245 CR%1#" : &63/ CR% B 6" CL!#/ OR : C N M: N Si N S N P : C N M: N Si N S N P : #%6 MM ;O #/%3" MM Fillet Fillet Fillet : &ll : &ll : &ll Crou- No% : #
4W/ 121 ( 'ILLER METALS F ! No% : FOR ROO; ! F/ & ! No% S-e>% No% (SF&) &)S No% (Class) SiFe o, Filler Metals Ele>tro+e!FluA(Class) FluA ;ra+e Na7e Co:su7a<le i:set :# : 2%#
Other : Su<se?ue:t Ru: F/ Other : #
: FOR ROO; E!6"#09 FOR SUBSE@UEN; RUN E!6"#0 : FOR ROO; /%2/0%#2 MM F/F ! 0%#2 MM (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : E!6"#0 (Rutile ;=-e) : N%& : N%&
Ea>h <ase 7etal/,iller 7eteral >o7<i:atio: shoul+ <e re>or+e+ i:+i*i+uall=% Page 33 o, #5/
)PS No% : BR/BORL/EIL/CDU!$DU/)PS!19 R!" 4W/ 128 ( POSITIONS Positio:(s) o, Croo*e )el+i:g Progressio: 4W/ 12E ( PREHEAT Preheat ;e7-% I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : #"o C MINIMUM : /2" C
o
: !
4W / 12@ ( ELECTRICAL CHARACTERISTICS Curre:t &C or DC &7-s (Ra:ge) : DC : 3" ! 5" &MP Polarit= $oltage : (! *e)9 Fill!u- & Fi:al (! *e) : #4 ! 0" $
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge 4W/152 ( TECHNI4%E S-ri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% : S;RINC FOR ROO;9 )E&$E FOR SUBSE@UEN; RUN : N%&% : C(IPPINC9 BRUS(INC & CRINDINC : N%&% : /%2 ;IMES OF CORE DI& : ! : MUL;IPLE P&SS : SINCLE : 2" ! 4" MM / MIN : N%&% : N%&% Curre:t ;=-e Polarit= (! *e) (! *e) (! *e) (! *e) &7-% Ra:ge 1"!3" 6"!5" 6"!5" 6"!5" $olt Ra:ge ;ra*el S-ee+ Other : : : N%&% N%&% N%&%
#% /% 0% 1%
SM&) SM&) SM&) SM&)
E!6"#0 E!6"#0 E!6"#0 E!6"#0
/%2 MM 0%#2 MM 0%#2 MM 0%#2 MM
#4!/2 #4!/2 #4!/2 #4!/2
12 MM / MIN 2" MM / MIN 2" MM / MIN 2" MM / MIN
Page 34 o, #5/
Page 35 o, #5/

WELDING
PROCEDURE
SPECIFICATION
( WPS )
B= : S% % D&S Date : "6%"6%/""3 Date : "6%"2%#555 ;=-e : M&NU&L
Co7-a:= Na7e : BRIDCE &ND ROOF CO% (INDI&) L;D%9 )el+i:g Pro>e+ure S-e>i,i>atio: No% : BR/BORL/EIL/CDU!$DU/)PS!"29 R!" Su--orti:g P@R No%(s) : BR/BPCL/D(DS/P@R!"49 RE$!" )el+i:g Pro>ess(es) : SM&) &--li>a<le -i-i:g >lass : &51M9 B0M9 B51M9 B52M9 D52M9B/2M 4W/126 ( JOINTS
(&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto)
: : :
SINCLE B $B N%& N%&
4W/127 ( BASE MATERIALS P No% : 4 Crou- No% : # to P No% : 4 OR S-e>i,i>atio: t=-e a:+ gra+e ;o s-e>i,i>atio: t=-e a:+ gra+e ;o >he7% &:al=sis a:+ Me>h% Pro-% Base 7etal : Croo*e : #%6MM to /4%"" MM Fillet Fillet Fillet : &ll : &ll : N%& De-osite+ .el+ 7etal : Croo*e : #%6 MM R Base Metal Pi-e Dia% Ra:ge : Croo*e Other : N%& : N%&% : S&!0#/ ;P!0/#9 S&!0#/ ;P!0/#( : &S;M &024 ;P!0/# CL!# OR Crou- No% : #
4W/ 121 ( 'ILLER METALS F ! No% : FOR ROO; ! F6 & ! No% S-e>% No% (SF&) &)S No% (Class) SiFe o, Filler Metals Ele>tro+e!FluA(Class) FluA ;ra+e Na7e Co:su7a<le i:set :4 : 2%5 / 2%1
Other : Su<se?ue:t Ru: ! F2 Other : 4
: FOR ROO; ER!013 & FOR SUBSE@UEN; RUN E013!#6 : /%" MM FOR ROO; & 0%2 MM% FOR FILLUP & FIN&L% (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : E013!#6 (Lo. (=+roge:) : N%& : N%&
Ea>h <ase 7etal/,iller 7eteral >o7<i:atio: shoul+ <e re>or+e+ i:+i*i+uall=% Page 4" o, #5/
)PS No% : BR/BORL/EIL/CDU!$DU/)PS!"29 R!" 4W/ 128 ( POSITIONS Positio:(s) o, Croo*e )el+i:g Progressio: 4W/ 12E ( PREHEAT Preheat ;e7-% I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : #" MINIMUM
o
4W/123 ( POST WELD HEAT TREATMENT : 0C : UP!(ILL Do.: : ! MaA ;e7-% ;e7-% Ra:ge (ol+i:g ;i7e 4W/129 ( *AS Shiel+i:g Cas(es) Per>e:tage >o7-ositio: Flo. rate Cas <a>8i:g ;raili:g Shiel+i:g gas Co7-ositio: : &rgo: : 55%552I : 6 to 4 ltrs -erMi:ute% : Purgi:g .ith &rgo: : &rgo: : 55%552I : #2"o C : ! : N%&% : N%&% : N%&%
4W / 12@ ( ELECTRICAL CHARACTERISTICS Curre:t &C or DC &7-s (Ra:ge) : DC : 6" ! 5" &MP Polarit= $oltage : (!) *e For Root (N) *e ,or others : #2 ! /2 $
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge 4W/152 ( TECHNI4%E S-ri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% : S;RINC FOR ROO; & )E&$E FOR SUBSE@UEN; RUN : /1 to ## : BRUS(INC9 C(IPPINC & CRINDINC : ! : /%2 ;IMES OF CORE DI& : ! : MUL;IPLE P&SS : SINCLE ELEC;RODE : 1" ! 6" MM / MIN : ! : ! Curre:t ;=-e Polarit= (!) $E (N) $E (N) $E &7-% Ra:ge 6"!4" 3"!##" 3"!##" $olt Ra:ge ;ra*el S-ee+ Other : /%"77 Pure ;u:gste: : N%& : N&%
#% /% 0%
C;&) SM&) SM&)
ER!013 E!013!#6 E!013!#6
/%" MM 0%#2 MM 0%#2 MM
#2 #2 #2
1" ! 2" MM / MIN 1" ! 2" MM / MIN 1" ! 2" MM / MIN
Page 4# o, #5/
Page 4/ o, #5/

WELDING
PROCEDURE
SPECIFICATION
( WPS )
Co7-a:= Na7e : BRIDCE &ND ROOF CO% (INDI&) L;D%9 )el+i:g Pro>e+ure S-e>i,i>atio: No% : BR/BORL/EIL/CDU!$DU/)PS!"69 R!" Su--orti:g P@R No%(s) : B&R/BPCL/EIL/13///3654/OFFSI;E/"39 RE$!" )el+i:g Pro>ess(es) : C;&) / SM&) &--li>a<le -i-i:g >lass : &#6&9 B#6&9B/3&9&/3&9&51& (N&CE) 4W/126 ( JOINTS
B= : S% % D&S Date : "6%"6%/""3 Date : /5%"3%/""0 ;=-e : M&NU&L (&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto)
: : :
SINCLE B $B N%& N%&
4W/127 ( BASE MATERIALS P No% : # Crou- No% : # to P No% : # OR S-e>i,i>atio: t=-e a:+ gra+e ;o s-e>i,i>atio: t=-e a:+ gra+e Che7% &:al=sis a:+ Me>h% Pro-% ;o >he7% &:al=sis a:+ Me>h% Pro-% Base 7etal : Croo*e Pi-e Dia% Ra:ge : Croo*e Other : &LL DI& : N%&% : &#"6 CR%B : &63/ CR% B 6" CL!#/ OR : C N Si N Si : C N Si N Si : #%6 MM to #/%3" MM Fillet Fillet Fillet : &ll : &ll : &ll Crou- No% : #
: FOR ROO; ER!3"!S/ (N&CE)9 FOR SUBSE@UEN; RUN E!3"#4 (N&CE) : /%2" MM FOR ROO; &ND 0%#2 MM FOR FILL!UP / FIN&L (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : ER!3"!S/ &ND E!3"#4 : N%& : N%&
Page 40 o, #5/
)PS No% : BR/BORL/EIL/CDU!$DU/)PS!"69 R!" 4W/ 128 ( POSITIONS Positio:(s) o, Croo*e )el+i:g Progressio: : &LL : UP!(ILL Do.: : ! 4W/123 ( POST WELD HEAT TREATMENT ;e7-% Ra:ge ;i7e Ra:ge Rate o, ,itti:g Rate o, >ooli:g (ol+i:g ;i7e 4W/ 12E ( PREHEAT Preheat ;e7-% I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : #"o C MINIMUM : /2" C
o
: 6#"o C N #"o C : 6 (ours : #3"o / hr% : #3"o / hr% : # (our 7i:i7u7 : &rgo: : 55%552 I : #" !#/ Ltr% / Mi: : ! : ! : !
4W/129 ( *AS Shiel+i:g Cas(es) Per>e:tage >o7-ositio: Flo. rate Cas <a>8i:g ;raili:g Shiel+i:g gas Co7-ositio:
: !
4W / 12@ ( ELECTRICAL CHARACTERISTICS Curre:t &C or DC &7-s (Ra:ge) : DC : 3" ! 5" &MP Polarit= $oltage : (!) *e ,or Root (N) *e ,or others : #2 ! /2 $
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge 4W/152 ( TECHNI4%E S-ri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% : S;RINC FOR ROO; & )E&$E FOR SUBSE@UEN; RUN : /1 ! ## : BRUS(INC9 C(IPPINC & CRINDINC : ! : /%2 ;IMES OF CORE DI& : ! : MUL;IPLE P&SS : SINCLE ELEC;RODE : 1" ! 6" MM / MIN : ! : ! Curre:t ;=-e Polarit= (!) $E (N) $E (N) $E (N) $E &7-% Ra:ge 52!#"2 52!##2 52!##2 52!##2 $olt Ra:ge ;ra*el S-ee+ Other : /%" MM -ure tu:gste: : N%& : N&%
#% /% 0% 1%
C;&) C;&) C;&) C;&)
ER!3"S/ E!3"#4 E!3"#4 E!3"#4
/%2 MM 0%#2 MM 0%#2 MM 0%#2 MM
#4!/2 #4!0" #4!0" #4!0"
1" MM / MIN 2" MM / MIN 2" MM / MIN 12!6" MM / MIN
Page 41 o, #5/
Page 42 o, #5/

WELDING
PROCEDURE
SPECIFICATION
( WPS )
Co7-a:= Na7e : BRIDCE &ND ROOF CO% (INDI&) L;D%9 )el+i:g Pro>e+ure S-e>i,i>atio: No% : BR/BORL/EIL/CDU!$DU/)PS!"39 R!" Su--orti:g P@R No%(s) : B&R/BPCL/D(DS/P@R!"69 RE$!" )el+i:g Pro>ess(es) : C;&) / SM&) &--li>a<le -i-i:g >lass : &# 9 B# 9 D# 9 &0 4W/126 ( JOINTS
B= : S% % D&S Date : "6%"6%/""3 Date : //%"6%#554 ;=-e : M&NU&L (&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto)
: : :
SINCLE B $B N%& N%&
4W/127 ( BASE MATERIALS P No% : 4 Crou- No% : # to P No% : 4 OR S-e>i,i>atio: t=-e a:+ gra+e ;o s-e>i,i>atio: t=-e a:+ gra+e : F0#/ ;P!0"19 &0#/ ;P0"1L9 &S;M &024 ;P0"1L CL!# : &S;M &024 ;P0"1L CL!# OR ;o >he7% &:al=sis a:+ Me>h% Pro-% Base 7etal : Croo*e Pi-e Dia% Ra:ge : Croo*e Other : &LL DI& : N%&% : #%6 MM to 6%"" MM Fillet Fillet Fillet : &ll : &ll : &ll De-osite+ .el+ 7etal : Croo*e : #%6/ MM R Base Metal Crou- No% : #
4W/ 121 ( 'ILLER METALS F ! No% : FOR ROO; ! F6 & ! No% S-e>% No% (SF&) &)S No% (Class) SiFe o, Filler Metals Ele>tro+e!FluA(Class) FluA ;ra+e Na7e Co:su7a<le i:set :4 : 2%5 / 2%1
Other : Su<se?ue:t Ru: F2 Other : 4
: FOR ROO; ER!0"4 & FOR SUBSE@UEN; RUN E!0"4!#2/#6 : /%"" MM FOR ROO; &ND 0%#2 MM FOR FILL!UP / FIN&L (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : E!0"4!#2/#6 : : N%&
Page 46 o, #5/
)PS No% : BR/BORL/EIL/CDU!$DU/)PS!"39 R!" 4W/ 128 ( POSITIONS Positio:(s) o, Croo*e )el+i:g Progressio: 4W/ 12E ( PREHEAT Preheat ;e7-% I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : N%&% : #2"SC : N%&% : &LL : UP!(ILL Do.: : ! 4W/123 ( POST WELD HEAT TREATMENT ;e7-% Ra:ge ;i7e Ra:ge (ol+i:g ;i7e 4W/129 ( *AS Shiel+i:g Cas(es) Per>e:tage >o7-ositio: Flo. rate Cas <a>8i:g ;raili:g Shiel+i:g gas Co7-ositio: : &rgo: : 55%552 I : 6 ! 4 Ltr% / Mi: : Purgi:g .ith argo: : &rgo: : 55%552 I : N%&% : N%&% : N%&%
Purgi:g to >o:ti:uous till >o7-letio: o, hot -ass 4W / 12@ ( ELECTRICAL CHARACTERISTICS Curre:t &C or DC &7-s (Ra:ge) : DC : 6" ! 5" &MP Polarit= $oltage : (!) *e ,or Root (N) *e ,or others : #2 ! /2 $
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge 4W/152 ( TECHNI4%E S-ri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% : S;RINC FOR ROO; & )E&$E FOR SUBSE@UEN; RUN : #/1D : BRUS(INC9 C(IPPINC & CRINDINC : N%&% : /%2 ;IMES OF CORE DI& : ! : MUL;IPLE P&SS : SINCLE ELEC;RODE : 2" MM / MIN : ! : ! Curre:t ;=-e Polarit= (!) $E (!) $E &7-% Ra:ge 6"!4" 62!5" $olt Ra:ge ;ra*el S-ee+ Other : /%" MM -ure tu:gste: : N%& : N&%
#% /%
C;&) C;&)
ER!0"4 E!0"4
/%" MM /%1 MM
#2 #2
1" ! 2" MM / MIN 1" ! 2" MM / MIN
0%
SM&)
E!0"4! #2/#6
0%#2 MM
(N) $E
3"!##"
#2
1" ! 2" MM / MIN
Page 43 o, #5/
Page 44 o, #5/

WELDING
PROCEDURE
SPECIFICATION
( WPS )
Co7-a:= Na7e : BRIDCE &ND ROOF CO% (INDI&) L;D%9 )el+i:g Pro>e+ure S-e>i,i>atio: No% : BR/BORL/EIL/CDU!$DU/)PS!"49 R!" Su--orti:g P@R No%(s) : B&R/BPCL/EIL/13///3654/OFF!RMP/"49 RE$!" )el+i:g Pro>ess(es) : C;&) / SM&) &--li>a<le -i-i:g >lass : &2&9 &52&9 B2&9 B52&9 D2&9 D52&9 E2&9 F2& 4W/126 ( JOINTS
B= : S% % D&S Date : "6%"6%/""3 Date : "/%"#%/""0 ;=-e : M&NU&L (&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto)
: : :
SINCLE B $B N%& N%&
4W/127 ( BASE MATERIALS P No% : # Crou- No% : # to P No% : # OR S-e>i,i>atio: t=-e a:+ gra+e ;o s-e>i,i>atio: t=-e a:+ gra+e Che7% &:al=sis a:+ Me>h% Pro-% ;o >he7% &:al=sis a:+ Me>h% Pro-% Base 7etal : Croo*e Pi-e Dia% Ra:ge : Croo*e Other : &LL DI& : N%&% : &#"6 CR%B / & 63/ CR%B 6" CL!#/ : &63/ CR% B 6" CL!#/ OR : C NM: N Si N S N P :! : #%6/ MM R Base Metal ( #1%/ 77 ) Fillet Fillet Fillet : &ll : &ll : &ll Crou- No% : #
: FOR ROO; ER!3"!S/9 FOR SUBSE@UEN; RUN E!3"#4 : /%2" MM FOR ROO; &ND 0%#2 MM FOR FILL!UP / FIN&L (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : ER!3"!S/ &ND E!3"#4 : N%& : N%&
Page 45 o, #5/
)PS No% : BR/BORL/EIL/CDU!$DU/)PS!"49 R!" 4W/ 128 ( POSITIONS Positio:(s) o, Croo*e )el+i:g Progressio: 4W/ 12E ( PREHEAT Preheat ;e7-% I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : #" C MINIMUM
o
4W/123 ( POST WELD HEAT TREATMENT : &LL : UP!(ILL Do.: : ! ;e7-% Ra:ge ;i7e Ra:ge (ol+i:g ;i7e 4W/129 ( *AS Shiel+i:g Cas(es) Per>e:tage >o7-ositio: Flo. rate Cas <a>8i:g ;raili:g Shiel+i:g gas Co7-ositio: : &rgo: : 55%552 I : #" !#/ Ltr% / Mi: : ! : ! : ! : /2"o C : ! : N%& : N%& : N%&
4W / 12@ ( ELECTRICAL CHARACTERISTICS Curre:t &C or DC &7-s (Ra:ge) : DC : 3" ! ##" &MP Polarit= $oltage : (!) *e ,or Root (N) *e ,or others : #4 ! 0" $
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge 4W/152 ( TECHNI4%E S-ri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% : S;RINC FOR ROO; & )E&$E FOR SUBSE@UEN; RUN : /1 ! ## : BRUS(INC9 C(IPPINC & CRINDINC : ! : /%2 ;IMES OF CORE DI& : ! : MUL;IPLE P&SS : SINCLE ELEC;RODE : 1" ! 6" MM / MIN : N%& : N%& Curre:t ;=-e Polarit= (!) $E (N) $E (N) $E (N) $E &7-% Ra:ge 32!42 5"!##" 5"!##" 5"!##" $olt Ra:ge ;ra*el S-ee+ Other : /%" MM -ure tu:gste: : N%& : N&%
#% /% 0% 1%
C;&) SM&) SM&) SM&)
ER!3"S!/ E!3"#4 E!3"#4 E!3"#4
/%2 MM 0%#2 MM 0%#2 MM 0%#2 MM
#4!/2 #4!0" #4!0" #4!0"
1" ! 12 MM / MIN 2" ! 6" MM / MIN 2" ! 6" MM / MIN 2" ! 6" MM / MIN
Page 5" o, #5/
Page 5# o, #5/

WELDING
PROCEDURE
SPECIFICATION
( WPS )
Co7-a:= Na7e : BRIDCE &ND ROOF CO% (INDI&) L;D%9 )el+i:g Pro>e+ure S-e>i,i>atio: No% : BR/BORL/EIL/CDU!$DU/)PS!"59 R!" Su--orti:g P@R No%(s) : BR/(PCL/EIL/34""/P@R!"# )el+i:g Pro>ess(es) : C;&) / SM&) &--li>a<le -i-i:g >lass : &#M9 B#M9 &#N9B#N9 B6N 4W/126 ( JOINTS
B= : S% % D&S Date :"6%"6%/""3 Date : ##%#/%/""2 ;=-e : M&NU&L (&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto)
: : :
SINCLE B $B N%& N%&
4W/127 ( BASE MATERIALS P No% : "4 Crou- No% : "# to P No% : "4 OR S-e>i,i>atio: t=-e a:+ gra+e ;o s-e>i,i>atio: t=-e a:+ gra+e : &S;M &0#/ ;P!0#69 &0#/ ;P 0#6L : &024 ;P 0#6 CL!# OR ;o >he7% &:al=sis a:+ Me>h% Pro-% Base 7etal : Croo*e Pi-e Dia% Ra:ge : Croo*e Other : &LL DI& : N%&% :#%6MM ;O #"MM Fillet Fillet Fillet : &ll : &ll : &ll De-osite+ .el+ 7etal : Croo*e : #%6MM RB&SE ME;&L Crou- No% : "#
4W/ 121 ( 'ILLER METALS F ! No% : FOR ROO; ! F6 & ! No% S-e>% No% (SF&) &)S No% (Class) SiFe o, Filler Metals Ele>tro+e!FluA(Class) FluA ;ra+e Na7e Co:su7a<le i:set : "4 : 2%5
Other : Su<se?ue:t Ru: !F2 Other : 2%1
: FOR ROO; ER!0#6L & FOR SUBSE@UEN; RUN E!0#6L #2/#6 : /%"" MM FOR ROO; &ND 0%#2 MM FOR FILL!UP / FIN&L (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : E!0#6L!#2/#6 : : N%&
Page 5/ o, #5/
)PS No% : BR/BORL/EIL/CDU!$DU/)PS!"59 R!" 4W/ 128 ( POSITIONS Positio:(s) o, Croo*e )el+i:g Progressio: 4W/ 12E ( PREHEAT Preheat ;e7-% I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : N%&% : #2"SC : N%&% : &LL : UP!(ILL Do.: : ! 4W/123 ( POST WELD HEAT TREATMENT ;e7-% Ra:ge ;i7e Ra:ge (ol+i:g ;i7e 4W/129 ( *AS Shiel+i:g Cas(es) Per>e:tage >o7-ositio: Flo. rate Cas <a>8i:g ;raili:g Shiel+i:g gas Co7-ositio: : &rgo: : 55%552 I : 6 ! 4 Ltr% / Mi: : Purgi:g .ith argo: : &rgo: : 55%552 I : N%&% : N%&% : N%&%
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge 4W/152 ( TECHNI4%E S-ri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% : S;RINC FOR ROO; & )E&$E FOR SUBSE@UEN; RUN : #/1D : BRUS(INC9 C(IPPINC & CRINDINC : N%&% : /%2 ;IMES OF CORE DI& : ! : MUL;IPLE P&SS : SINCLE ELEC;RODE : 2" MM / MIN :! :! Curre:t ;=-e Polarit= (!) $E (N) $E &7-% Ra:ge 6"!4" 62!5" $olt Ra:ge ;ra*el S-ee+ Other : /%" MM -ure tu:gste: : N%& : N&%
#% /%
C;&) SM&)
ER!0#6L E!0#6L
/%" MM /%2 MM
#2 #2
1" ! 2" MM / MIN 1" ! 2" MM / MIN
0%
SM&)
E!0#6L! #2/#6
0%#2 MM
(N) $E
3"!##"
#2
1" ! 2" MM / MIN
Page 50 o, #5/
Page 51 o, #5/

WELDING
PROCEDURE
SPECIFICATION
( WPS )
B= : S% % D&S Date : "6%"6%/""3 Date : #5%"6%/""6 ;=-e : M&NU&L
Co7-a:= Na7e : BRIDCE &ND ROOF CO% (INDI&) L;D%9 )el+i:g Pro>e+ure S-e>i,i>atio: No% : BR/BORL/EIL/CDU!$DU/)PS!#"9 R!" Su--orti:g P@R No%(s) : BR/(PCL/EIL/34""/P@R!"/ )el+i:g Pro>ess(es) : C;&) / SM&) &--li>a<le -i-i:g >lass : &#D9 B#D9 D#D 4W/126 ( JOINTS
(&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto)
: : :
SINCLE B $B N%& N%&
4W/127 ( BASE MATERIALS P No% : 1 Crou- No% : # to P No% : 1 OR S-e>i,i>atio: t=-e a:+ gra+e ;o s-e>i,i>atio: t=-e a:+ gra+e : &S;M &002 CR P## : &S;M &65# CR!#%/2CR CL1/ OR ;o >he7% &:al=sis a:+ Me>h% Pro-% Base 7etal : Croo*e Pi-e Dia% Ra:ge : Croo*e Other : &LL DI& : N%&% : # #/1Cr ! #// Mo !Si : Fillet Fillet Fillet : &ll : &ll : &ll Crou- No% : #
De-osite+ .el+ 7etal : Croo*e :
4W/ 121 ( 'ILLER METALS F ! No% : FOR ROO; ! F6 & ! No% S-e>% No% (SF&) &)S No% (Class) SiFe o, Filler Metals Ele>tro+e!FluA(Class) FluA ;ra+e Na7e Co:su7a<le i:set :0 : 2%#4 :ER!4"S!B/ FOR ROO; RUN9 F/F!E!3"#4!B/L
Other : Su<se?ue:t Ru: F1 Other :
: /%1 MM FOR ROO; &ND 0%#2 MM FOR FILL!UP / FIN&L (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : E!3"#4!B/L : : N%&
Page 52 o, #5/
)PS No% : BR/BORL/EIL/CDU!$DU/)PS!#"9 R!" 4W/ 128 ( POSITIONS Positio:(s) o, Croo*e )el+i:g Progressio: 4W/ 12E ( PREHEAT Preheat ;e7-% I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : #2"SC / MIN : #2"SC / MIN : #2"SC / MIN : 6C : UP!(ILL Do.: : ! 4W/123 ( POST WELD HEAT TREATMENT ;e7-% Ra:ge ;i7e Ra:ge Rate o, (eati:g/Cooli:g 4W/129 ( *AS Shiel+i:g Cas(es) Per>e:tage >o7-ositio: Flo. rate Cas <a>8i:g ;raili:g Shiel+i:g gas Co7-ositio: : &rgo: : 55%552 I : 6 ! 4 Ltr% / Mi: :! : &rgo: : 55%552 I : 3"2SC ! 32"SC : / (ours/ MN : #3"SC /(our
4W / 12@ ( ELECTRICAL CHARACTERISTICS Curre:t &C or DC &7-s (Ra:ge) : DC : 6" ! #"" &MP Polarit= $oltage : (!) *e ,or Root (N) *e ,or others : #2 ! /2 $
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge 4W/152 ( TECHNI4%E S-ri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% : S;RINC FOR ROO; & )E&$E FOR SUBSE@UEN; RUN : #/1D : BRUS(INC9 C(IPPINC & CRINDINC : ! : /%2 ;IMES OF CORE DI& : ! : MUL;IPLE P&SS : SINCLE ELEC;RODE : 2" MM / MIN :! :! Curre:t ;=-e Polarit= (!) $E (N) $E (N) $E (N) $E &7-% Ra:ge 6"!4" 62!5" 3"!##" 3"!##" $olt Ra:ge ;ra*el S-ee+ Other : /%" MM Pure tu:gste: : N%& : N&%
#% /% 0% 1%
C;&) SM&) SM&) SM&)
ER!4"S!B/
/%1 MM
#2!/" #2!/2 #2!/2 #2!/2
1" ! 2" MM / MIN 12 ! 6" MM / MIN 12 ! 62 MM / MIN 12 ! 6" MM / MIN
E!3"#4!B/L 0%#2 MM E!3"#4!B/L 0%#2 MM E!3"#4!B/L 0%#2 MM
Page 56 o, #5/
Page 53 o, #5/
FORM&; NO: B&R/34""/F!"#

HPCL(MECH/II) SITE, MAH%L, M%MBAI ( 122 231.
WELDING
PROCEDURE
SPECIFICATION
( WPS )
Co7-a:= Na7e : BRIDCE &ND ROOF CO% (INDI&) L;D%9 )el+i:g Pro>e+ure S-e>i,i>atio: No% : BR/(PCL/EIL/34""/)PS!#"9 R!" Su--orti:g P@R No%(s) : B&R/BPCL/D(DS/P@R!"69 RE$!" )el+i:g Pro>ess(es) : C;&) / SM&) &--li>a<le -i-i:g >lass : &/ 9 B/ 9 D/ (IBR) 4W/126 ( JOINTS
B= : S% % D&S Date : #3%##%/""2 Date : //%"6%#554 ;=-e : M&NU&L (&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto)
: : :
SINCLE B $B N%& N%&
4W/127 ( BASE MATERIALS P No% : 4 Crou- No% : 4 to P No% : 4 OR S-e>i,i>atio: t=-e a:+ gra+e ;o s-e>i,i>atio: t=-e a:+ gra+e : F0#/ ;P!0"19 &0#/ ;P0"1L9 &S;M &024 ;P0"1L CL!# : &S;M &024 ;P0"1L CL!# OR ;o >he7% &:al=sis a:+ Me>h% Pro-% Base 7etal : Croo*e Pi-e Dia% Ra:ge : Croo*e Other : &LL DI& : N%&% : #%6 MM to 6%"" MM Fillet Fillet Fillet : &ll : &ll : &ll De-osite+ .el+ 7etal : Croo*e : #%6/ MM R Base Metal Crou- No% : 4
4W/ 121 ( 'ILLER METALS F ! No% : FOR ROO; ! F6 / F2 & ! No% S-e>% No% (SF&) &)S No% (Class) SiFe o, Filler Metals Ele>tro+e!FluA(Class) FluA ;ra+e Na7e Co:su7a<le i:set :4 : 2%5 / 2%1
Other : Su<se?ue:t Ru: F6 / F2 Other : 4
: FOR ROO; ER!0"4 & FOR SUBSE@UEN; RUN E!0"4!#2/#6 : /%"" MM FOR ROO; &ND 0%#2 MM FOR FILL!UP / FIN&L (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : E!0"4!#2/#6 : : N%&
Page 54 o, #5/
)PS No% : BR/(PCL/EIL/34""/)PS!#9 RE$!" 4W/ 128 ( POSITIONS Positio:(s) o, Croo*e )el+i:g Progressio: 4W/ 12E ( PREHEAT Preheat ;e7-% I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : N%&% : : : &LL : UP!(ILL Do.: : ! 4W/123 ( POST WELD HEAT TREATMENT ;e7-% Ra:ge ;i7e Ra:ge (ol+i:g ;i7e 4W/129 ( *AS Shiel+i:g Cas(es) Per>e:tage >o7-ositio: Flo. rate Cas <a>8i:g ;raili:g Shiel+i:g gas Co7-ositio: : &rgo: : 55%552 I : 6 ! 4 Ltr% / Mi: : Purgi:g .ith argo: : &rgo: : 55%552 I : N%&% : N%&% : N%&%
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge 4W/152 ( TECHNI4%E S-ri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% : S;RINC FOR ROO; & )E&$E FOR SUBSE@UEN; RUN : #/1D : BRUS(INC9 C(IPPINC & CRINDINC : : /%2 ;IMES OF CORE DI& : ! : MUL;IPLE P&SS : SINCLE ELEC;RODE : 2" MM / MIN : : Curre:t ;=-e Polarit= (!) $E (!) $E &7-% Ra:ge 6"!4" 62!5" $olt Ra:ge ;ra*el S-ee+ Other : /%" MM -ure tu:gste: : N%& : N&%
#% /%
C;&) C;&)
ER!0"4 E!0"4
/%" MM /%1 MM
#2 #2
1" ! 2" MM / MIN 1" ! 2" MM / MIN
0%
SM&)
E!0"4! #2/#6
0%#2 MM
(N) $E
3"!##"
#2
1" ! 2" MM / MIN
Page 55 o, #5/
Page #"" o, #5/
FORM&; NO: B&R/34""/F!"#

HPCL(MECH/II) SITE, MAH%L, M%MBAI ( 122 231.
WELDING
PROCEDURE
SPECIFICATION
( WPS )
Co7-a:= Na7e : BRIDCE &ND ROOF CO% (INDI&) L;D%9 )el+i:g Pro>e+ure S-e>i,i>atio: No% : BR/(PCL/EIL/34""/)PS!59 R!" Su--orti:g P@R No%(s) : B&R/BPCL/EIL/13///3654/RMP/"29 RE$!" )el+i:g Pro>ess(es) : C;&) / SM&) &--li>a<le -i-i:g >lass : &51&9 B51&9 D51& 4W/126 ( JOINTS
B= : S% % D&S Date : #4%##%/""2 Date : #5%##%/""/ ;=-e : M&NU&L (&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto)
: : :
SINCLE B $B N%& N%&
4W/127 ( BASE MATERIALS P No% : # Crou- No% : # to P No% : # OR S-e>i,i>atio: t=-e a:+ gra+e ;o s-e>i,i>atio: t=-e a:+ gra+e Che7% &:al=sis a:+ Me>h% Pro-% ;o >he7% &:al=sis a:+ Me>h% Pro-% Base 7etal : Croo*e Pi-e Dia% Ra:ge : Croo*e Other : &LL DI& : N%&% : &#"6 CR%B : &63/ CR% B 6" CL!#/ OR : C N M: N Si N S N P : C N M: N Si N S N P : #%6 MM R #/%3" MM Fillet Fillet Fillet : &ll : &ll : &ll Crou- No% : #
: FOR ROO; ER!3"!S/9 FOR SUBSE@UEN; RUN E!3"#4 : /%2" MM FOR ROO; &ND 0%#2 MM FOR FILL!UP / FIN&L (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : ER!3"!S/ &ND E!3"#4 : N%& : N%&
Page #"# o, #5/
)PS No% : BR/(PCL/EIL/34""/)PS!59 RE$!" 4W/ 128 ( POSITIONS Positio:(s) o, Croo*e )el+i:g Progressio: 4W/ 12E ( PREHEAT Preheat ;e7-% I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : #" C MINIMUM
o
4W/123 ( POST WELD HEAT TREATMENT : &LL : UP!(ILL Do.: : ! ;e7-% Ra:ge ;i7e Ra:ge (ol+i:g ;i7e 4W/129 ( *AS Shiel+i:g Cas(es) Per>e:tage >o7-ositio: Flo. rate Cas <a>8i:g ;raili:g Shiel+i:g gas Co7-ositio: : &rgo: : 55%552 I : #" !#/ Ltr% / Mi: : ! : &rgo: : 55%552 I : /2"o C : ! : 6#"o C N #"o C : 6 (ours : # (our 7i:i7u7
4W / 12@ ( ELECTRICAL CHARACTERISTICS Curre:t &C or DC &7-s (Ra:ge) : DC : 3" ! ##" &MP Polarit= $oltage : (!) *e ,or Root (N) *e ,or others : #4 ! 0" $
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge 4W/152 ( TECHNI4%E S-ri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% : S;RINC FOR ROO; & )E&$E FOR SUBSE@UEN; RUN : /1 ! ## : BRUS(INC9 C(IPPINC & CRINDINC : ! : /%2 ;IMES OF CORE DI& : ! : MUL;IPLE P&SS : SINCLE ELEC;RODE : 1" ! 6" MM / MIN : ! : ! Curre:t ;=-e Polarit= (!) $E (N) $E (N) $E (N) $E &7-% Ra:ge 52!#"2 #""!#/" 52!##2 52!##2 $olt Ra:ge ;ra*el S-ee+ Other : /%" MM -ure tu:gste: 9 /I ;horiate+ : N%& : N&%
#% /% 0% 1%
C;&) C;&) C;&) C;&)
ER!3"S/ E!3"#4 E!3"#4 E!3"#4
/%2 MM 0%#2 MM 0%#2 MM 0%#2 MM
#4!/2 #4!0" #4!0" #4!0"
1" MM / MIN 12 MM / MIN 2" MM / MIN 12!6" MM / MIN
Page #"/ o, #5/
Page #"0 o, #5/

WELDING
PROCEDURE
SPECIFICATION
( WPS )
AS PER ASME SECTION IA

Co7-a:= Na7e : BRIDCE &ND ROOF CO% (INDI&) L;D%9 )el+i:g Pro>e+ure S-e>i,i>atio: No% : BR/(PCL/EIL/34""/)PS!#/9 R!" Su--orti:g P@R No%(s) : B&R/(PCL/S;RUC;UR&L/P@R!"69 R!" )el+i:g Pro>ess(es) : SM&) B= : S% % D&S Date : "#%##%/""2 Date : #2%"0%/""2 ;=-e : M&NU&L (&uto7ati>9 Ma:ual9 Ma>hi:es or Se7i &uto)
4W/126 ( JOINTS
: : :
FILLE; N%& N%&
4W/127 ( BASE MATERIALS P No% : # Crou- No% : # to P No% : # OR S-e>i,i>atio: t=-e a:+ gra+e ;o s-e>i,i>atio: t=-e a:+ gra+e Che7% &:al=sis a:+ Me>h% Pro-% ;o >he7% &:al=sis a:+ Me>h% Pro-% Base 7etal : FILLE; Pi-e Dia% Ra:ge : Other : : N%&% : : : #%6 MM ;O #" MM Fillet Fillet Fillet : &ll : &ll : &ll : IS /"6/ CR&DE & : IS /"6/ CR&DE & OR Crou- No% : #
De-osite+ .el+ 7etal : FILLE; : #%6/ 77 R Base Metal
4W/ 121 ( 'ILLER METALS F ! No% : FOR ROO; F/ & ! No% S-e>% No% (SF&) &)S No% (Class) SiFe o, Filler Metals Ele>tro+e!FluA(Class) FluA ;ra+e Na7e Co:su7a<le i:set :# : 2%#
Other : Su<se?ue:t Ru: F/ Other : #
: FOR ROO; E!6"#09 FOR SUBSE@UEN; RUN E!6"#0 : FOR ROO; /%2MM F/F ! 0%#2 MM (Ele>tro+es9 Col+ )ire9 (ot .ire et>%) : RU;ILE : N%& : N%&
Ea>h <ase 7etal/,iller 7eteral >o7<i:atio: shoul+ <e re>or+e+ i:+i*i+uall=% Page #"1 o, #5/
)PS No% : BR/(PCL/EIL/34""/)PS!#9 RE$!" 4W/ 128 ( POSITIONS Positio:(s) o, FILLE; )el+i:g Progressio: 4W/ 12E ( PREHEAT Preheat ;e7-% I:ter!-ass ;e7-% MaA% Preheat Mai:te:a:>e : #"o C MINIMUM : /2" C
o
4W/123 ( POST WELD HEAT TREATMENT : /F : Do.: : ! ;e7-% Ra:ge ;i7e Ra:ge 4W/129 ( *AS Shiel+i:g Cas(es) Per>e:tage >o7-ositio: Flo. rate Cas <a>8i:g ;raili:g Shiel+i:g gas Co7-ositio: : N%& : N%& : N%& : N%& : N%& : N%& : N%& : N%&
: !
4W / 12@ ( ELECTRICAL CHARACTERISTICS Curre:t &C or DC &7-s (Ra:ge) : DC : 12 ! ##" &MP Polarit= $oltage : ( ! ) *e : #4 ! 0" $
(&7-s a:+ *olts ra:ge shoul+ <e re>or+e+ ,or ea>h ele>tro+e siFe% Positio: a:+ thi>8:ess et>% ;his i:,or7atio: 7a= <e liste+ i: a ta<ular ,or7 si7ilar to that sho.: <elo.) ;u:gste: ele>tro+e siFe a:+ t=-e Mo+e o, 7etal tra:s,er ,or CM&) Ele>tro+e .ire ,ee+ s-ee+ ra:ge 4W/152 ( TECHNI4%E S-ri:g or .ea*e Bea+ Ori,i>e or Cas Cu- siFe I:itial a:+ i:ter -ass >lea:i:g (Brushi:g9 Cri:+i:g et>%) Metho+ o, <a>8 gougi:g Os>illatio: Co:ta>t ;u<e to .or8 +ista:>e Multi-le or si:gle -ass (-er si+e) Multi-le or si:gle ele>tro+e ;ra*el s-ee+ (ra:ge) Pee:i:g Other Filler Metal )el+ La=er(s) Pro>ess Class Dia% : S;RINC FOR ROO;9 )E&$E FOR SUBSE@UEN; RUN : N%&% : C(IPPINC9 BRUS(INC & CRINDINC : N%&% : /%2 ;IMES OF CORE DI& : ! : SINCLE P&SS : SINCLE : 2" ! 4" MM / MIN : N%&% : N%&% Curre:t ;=-e Polarit= (!) $E (!) $E (!) $E (!) $E &7-% Ra:ge 2"!3" 5"!##" 5"!##" 5"!##" $olt Ra:ge ;ra*el S-ee+ Other : : : N%&% N%&% N%&%
#% /% 0% 1%
SM&) SM&) SM&) SM&)
E!6"#0 E!6"#0 E!6"#0 E!6"#0
/%2 MM 0%#2 MM 0%#2 MM 0%#2 MM
#4!/2 #4!0" #4!0" #4!0"
Page #"2 o, #5/
Page #"6 o, #5/
FORM&; NO: B&R/BORL/CDU!$DU/"/
BRDI*E AND ROO' CO. (INDIA) LIMITED

PROCEDURE QUALIFICATION RECORD ( PQR )

COMP&N' N&ME : BRID*E + ROO' CO. (INDIA) LTD., BORL (MECH) SITE, BINA, MADHYA PRADESH.
Pro>e+ure @uali,i>atio: Re>or+ No% QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Date : QQQQQQQQQQQQQQQ )PS No% QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ )el+i:g Pro>ess(es) : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQ ;=-es (Ma:ual9 &uto7ati>9 Se7i &uto) QQQQQQQQQQQQQQQ
JOINTS
BASE METALS Material S-e>% ;=-e o, Cra+e : :
POST WELD HEAT TREATMENT ;e7-erature ;i7e : :
P%No% QQQQQQQQQQQQQQQQQQQQ to P% No% QQQQQQQQQQQQQQQQQQQQQ ;hi>8:ess o, ;est Cou-o: : Dia7eter o, ;est Cou-o: Other : : *AS ;=-e o, Cas or Cases Co7-ositio: o, Cas MiAture 'ILLER METALS )el+ Metal a:al=sis & No% : SiFe o, Filler Metal Filler Metal E% No% SF& S-e>i,i>atio: &)S Classi,i>atio: : : : : ELECTRICAL CHARACTERISTICS Curre:t Polarit= &7-s% $olts Other POSITION Positio: o, Croo*e )el+ Progressio: (U-hill9 Do.:hill) Other : : : : ;u:gste: Ele>tro+e SiFe : TECHNI4%E ;ra*el S-ee+ Stri:g or )ea*e Bea+ Os>illatio: : : : : : : Other : : : :
Multi -ass or si:gle -ass : Si:gle or 7ulti-le : : :
PREHEAT Preheat ;e7-% I:ter-ass ;e7-% : :
Ele>tro+e Other
Page #"3 o, #5/
Other
TENSILE TEST S-e>i7e: No% )i+th (77) ;hi>8:ess &rea (77) (77) Ulti7ate total loa+ (8g) Ulti7ate U:it Stress (8g/77) ;=-e o, Failure & Lo>atio: ,ra>ture i: -i-e
*%IDED BEND TESTS ;'PE & FICURE NO% RESUL;
TO%*HNESS TESTS S-e>i7e: No% Not>h Lo>atio: S-e>i7ie: siFei ;est ;e7-% I7-a>t $alues (8g/7) Lateral EA-% I Shear Miles Brea8 Dre- )eight No Brea8
'ILLET WELD TEST Result ! Satis,a>tor= Pe:etratio: i:to Pare:t Metal Ma>ro ! Results : : : 'es QQQQQQQQQQQQQQQQQQQQQQ No QQQQQQQQQQQQQQQQQQQQQQQ 'es QQQQQQQQQQQQQQQQQQQQQQ No QQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQQQQQ
OTHER TESTS ;=-e o, ;est (ar+:ess o: *i>8ers (&H RIC(; Other : : : : )el+ : (&H LEF;
)el+erBs Na7e QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Clo>8 No% QQQQQQQQQQQQQQQQQQQQ Sta7- No% QQQQQQQQQQQQQQQ Date+ QQQQQQQQQQQQQQQQQQQ% test >o:+u>te+ )e >erti,= <=QQLa that QQQQQQQQQQQQQ the state7e:t i: this re>or+ La< test are :oQQQQQQQQQ >orre>t a:+ the test .le+s .ere -re-are+9 .el+e+ a:+ teste+ i: a>>or+a:>e .ith the re?uire7e:ts o, Se>tio: IL o, the &SME Co+es%
Ma:u,a>turer B= Date+ :
Page #"4 o, #5/
Page #"5 o, #5/
Page ##" o, #5/
Page ### o, #5/
Page ##/ o, #5/
FORM&; NO: BR/(PCL/34"1/F!"/

(PCL (ERE) SI;E9 M&(UL9 MUMB&I : 1"" "31%

COMP&N' N&ME : BRID*E + ROO' CO. (INDIA) LTD., HPCL(ERE) SITE, MAH%L, M%MBAI
Pro>e+ure @uali,i>atio: Re>or+ No% QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Date : QQQQQQQQQQQQQQQ )PS No% QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ )el+i:g Pro>ess(es) : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQ ;=-es (Ma:ual9 &uto7ati>9 Se7i &uto) QQQQQQQQQQQQQQQ
JOINTS
BASE METALS Material S-e>% ;=-e o, Cra+e : :
P%No% QQQQQQQQQQQQQQQQQQQQ to P% No% QQQQQQQQQQQQQQQQQQQQQ ;hi>8:ess o, ;est Cou-o: Dia7eter o, ;est Cou-o: Other : : : *AS ;=-e o, Cas or Cases Co7-ositio: o, Cas MiAture 'ILLTER METALS )el+ Metal a:al=sis & No% SiFe o, Filler Metal Filler Metal E% No% SF& S-e>i,i>atio: &)S Classi,i>atio: Other : : : : : : ELECTRICAL CHARACTERISTICS Curre:t Polarit= &7-s% ;u:gste: Ele>tro+e SiFe : : : : Other : : : :
POSITION Positio: o, Croo*e )el+ Progressio: (U-hill9 Do.:hill) Other : : :
TECHNI4%E ;ra*el S-ee+ Stri:g or )ea*e Bea+ Os>illatio: Multi -ass or si:gle -ass Si:gle or 7ulti-le : : : : : : :
PREHEAT Preheat ;e7-% I:ter-ass ;e7-% Other : : :
Ele>tro+e Other
Page ##0 o, #5/
TENSILE TEST S-e>i7e: No% )i+th (77) ;hi>8:ess Ulti7ate total &rea (77) (77) loa+ (8g) Ulti7ate U:it Stress (8g/77) ;=-e o, Failure & Lo>atio: ,ra>ture i: -i-e
*%IDED BEND TESTS ;'PE & FICURE NO% RESUL;
TO%*HNESS TESTS S-e>i7e: Not>h Lo>atio: Not>h ;=-e No% ;est ;e7-% I7-a>t $alues (8g/7) Lateral EA-% I Shear Miles Dre- )eight Brea8 No Brea8
'ILLET WELD TEST Result ! Satis,a>tor Pe:etratio: i:to Pare:t Metal Ma>ro ! Results : : : 'es QQQQQQQQQQQQQQQQQQQQQQ No QQQQQQQQQQQQQQQQQQQQQQQ 'es QQQQQQQQQQQQQQQQQQQQQQ No QQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQQQQQ
)el+erBs Na7e QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Clo>8 No% QQQQQQQQQQQQQQQQQQQQ Sta7- No% QQQQQQQQQQQQQQQ Date+ QQQQQQQQQQQQQQQQQQQ% )e >erti,= that the state7e:t i: this re>or+ are >orre>t a:+ the test .le+s .ere -re-are+9 .el+e+ a:+ teste+ i: a>>or+a:>e .ith the re?uire7e:ts o, Se>tio: IL o, the &SME Co+es%
Ma:u,a>turer B= Date+ :
Page ##1 o, #5/
Page ##2 o, #5/
FORM&; NO: BR/(PCL/34"1/F!"/

(PCL (ERE) SI;E9 M&(UL9 MUMB&I : 1"" "31%

COMP&N' N&ME : BRID*E + ROO' CO. (INDIA) LTD., HPCL(ERE) SITE, MAH%L, M%MBAI Date :
Pro>e+ure @uali,i>atio: Re>or+ No% BR/(PCL/EIL/34"1/MEC(!III/P@R! )PS No% BR/(PCL/EIL/34"1/MEC(!III/)PS!
)el+i:g Pro>ess(es) : C;&)/SM&)
;=-es ( Man,al9 &uto7ati>9 Se7i &uto) : M&NU&L
JOINTS
BASE METALS Material S-e>% ;=-e o, Cra+e P%No% 4 : :&S;M &0#/ ;P0#69&0#/ ;P0#6L to P% No% :1%0/ :#/D : 4
;hi>8:ess o, ;est Cou-o: Dia7eter o, ;est Cou-o: Other
*AS ;=-e o, Cas or Cases Co7-ositio: o, Cas MiAture : &RCON :55%552I :55%552I :
'ILLTER METALS )el+ Metal a:al=sis & No% SiFe o, Filler Metal Filler Metal F% No% SF& S-e>i,i>atio: &)S Classi,i>atio: Other :4
Other
:/%"MM FOR ROO;//%2 &0%#2 FOR F/F ELECTRICAL CHARACTERISTICS :F6/F2 :2%5/2%1 :ER0#6L/E0#6L : Curre:t Polarit= &7-s% ;u:gste: Ele>tro+e SiFe :DC :(!)*e ,or root & (N)*e ,or others :3" to 5" :/77
POSITION Positio: o, Croo*e )el+ Progressio: (U-hill9 Do.:hill) Other : :6C :UP(ILL
TECHNI4%E ;ra*el S-ee+ Stri:g or )ea*e Bea+ Os>illatio: Multi -ass or si:gle -ass Si:gle or 7ulti-le :1" ;O 6"MM -er 7i:ute : Stri:g ,or root & )ea*e ,or others :/%2 ti7es o, >ore +ia : Multi-ass : Si:gle Ele>tro+e : :
PREHEAT Preheat ;e7-% I:ter-ass ;e7-% Other :#"SC :/2"SC :
Ele>tro+e Other
Page ##6 o, #5/
TENSILE TEST S-e>i7e: No% ;# ;/ )i+th (77) #5%#6 #5%/1 ;hi>8:ess &rea (77) (77) 1%0# 1%0/ 4/%24 40%#/ Ulti7ate total loa+ (8g) 12""" 1232" Ulti7ate U:it Stress (8g/77) 211%50 22"%1# ;=-e o, Failure & Lo>atio: ,ra>ture i: -i-e O: .el+ O: .el+
*%IDED BEND TESTS ;'PE & FICURE NO% F&CE BEN ;ES; !# F&CE BEND ;ES; !/ ROO; BEND ;ES; !# ROO; BEND ;ES; !/ RESUL; S&;ISF&C;OR' S&;ISF&C;OR' S&;ISF&C;OR' S&;ISF&C;OR'
TO%*HNESS TESTS S-e>i7e: Not>h Lo>atio: Not>h ;=-e No% ;est ;e7-% I7-a>t $alues (8g/7) Lateral EA-% I Shear Miles Dre- )eight Brea8 No Brea8
N%&
'ILLET WELD TEST Result ! Satis,a>tor Pe:etratio: i:to Pare:t Metal Ma>ro ! Results : : : 'es 'es N%& N%& No QQQQQQQQQQQQQQQQQQQQQQQ No QQQQQQQQQQQQQQQQQQQQQQQ
QQQQQQQQQQQQQQQQQQQQQQQQQQQ
)el+erBs Na7e QQQQQQQQQR&M RIS(N& P&LQQQQQQQQQQQQQQQQQQQQQQQQQQ Clo>8 No% QQQQQQQQQQQQQQQQQQQQ Sta7- No% Q)P!"/QQQQQQ Date+ QQQQ"2%#/%/""2QQQQ% )e >erti,= that the state7e:t i: this re>or+ are >orre>t a:+ the test .le+s .ere -re-are+9 .el+e+ a:+ teste+ i: a>>or+a:>e .ith the re?uire7e:ts o, Se>tio: IL o, the &SME Co+es%
Ma:u,a>turer BRIDCE & ROOF CO%(I)L;D B= M&D(&I C(&NDR& N&S &R Date+ :
Page ##3 o, #5/
Page ##4 o, #5/
FORM&; NO: BR/BORL/CDU!$DU/F!09 R!" BRID*E AND ROO' CO. (INDIA) LTD., BORL(MECH) SITE, BINA, MADHYA PRADESH WELDER PERFORMANCE QUALIFICATION
)el+er Na7e QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Che>8 No% QQQQQQQQQQQQ Sta7- No% QQQQQQQQQQ Usi:g )PS No% QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Re*% QQQQQQQQQQQQQQQQQQQ T;est Cou-o: T Pro+u>tio: )el+ ;he a<o*e .el+er is ?uali,ie+ ,or the ,ollo.i:g ra:ges% $aria<le Re>or+ &>tual $alues use+ i: @uali,i>atio: @uali,i>atio: Ra:ge
Pro>ess Pro>ess ;=-e Ba>8i:g 7etal9 )el+ 7etal9 ,luA9 et>% -late T -i-e T (e:ter +ia7eter o, -i-e or ;u<e ) Ba#e >e&al P ! S/N & P ! S N . Material S-e>i,i>atio: Thic"ne## Croo*e Fillet Dia>e&e! Croo*e Filler 'ill&e! Me&al SF& Ele>tro+e Classi,i>atio: F% No% Positio: )el+ Progressio: Cas ;=-e Elec&!ical Cha!ac&e!i#&ic# Curre:t Polarit=
.IS%AL EAAMINATION O' COMPLETED WELD *%IDED BEND TEST RES%LTS TD:e an< 'i-. N . Re#,l&
RADIO*RAPHIC TEST RES%LTS For alter:ati*e ?uali,i>atio: o, groo*e .el+s <= ra+iogra-h= Ra+iogra-h= Results QQQQQQQQQQQQQQQQQQQQQQQRe-ort No% Date:
'ILLET WELD TEST RES%LTS Fra>ture ;est (Des>ri<e the lo>atio: :ature a:+ siFe o, a:= >ra>8 o, teari:g o, the s-e>i7e:) QQQQQQQQQQQQQQQQQQQQQQQ Ma>ro EAa7i:atio: )e >erti,= that the state7e:ts i: this re>or+ are >orre>t o: that the >ou-o:s .ere -re-are+ 9.el+e+ &teste+ i: a>>or+a:>e .ith the re?uire7e:ts o, Se> IL o, &SME Co+e% Date QQQQQQQQQQQQQQQQQQQQ Orga:iFatio: QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ B= QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ
(Detail o, re>or+ tests are illustrati*e o:l= a:+ 7a= <e 7o+i,ie+ to >o:,or7ate to the t=-e & :u7<er o, tests re?uire+ <= the >o+e)% NOTE : &:= esse:tial *aria<les i: a++itio: to those a<o*e shall <e re>or+e+%
Sig:ature o, B&R
Sig:ature o, EIL
FORM&; NO: B&R/BORL/CDU!$DU/F!"19 Re* "#
BRID*E AND ROO' CO. (INDIA) LTD.

BORL (MEC() SI;E9 BIN&9 M&D('& PR&DES(
N&ME OF ;(E PROGEC; : Mechanical W !"# $ ! CD%/.D% BLOCK a& BORL, BINA, MADHYA PRADESH. N&ME OF ;(E CONSUL;&N; : M)S. EN*INEERS INDIA LTD. N&ME OF ;(E CLIEN; : M)S. BHARAT OMAN RE'INIRIES LIMITED
'IT/%P INSPECTION REPORT

SL% NO% LINE NO%/ DESCRIP;ION Re* &RE& M&;ERI&L ;(IC N ;R&CE&BILI;' GOIN; GOIN; ;'PE OF SPOOL ESS(77 NO% DI&(i:>h) )ELD Re-ort NO% ) Date No% INSPEC;ION CLE&R&NCE(&/R) B&R EIL REM&R S
INC( DI&% COMPLE;ED : LECEND : C ! BU;; )ELDU B ! BR&NC(U S ! SOC E;U M ! MI;RE
PRE$IOUS INC( DI& :
FORM&; NO: B&R/BORL/CDU!$DU/F!"29 Re* "

BORL (MEC() SI;E9 BIN&9 M&D('& PR&DES( REPOR; NO% : QQQQQQQQQQQQQQQ D&;E : QQQQQQQQQQQQQQQ
Na>e $ &he B !" ( Mechanical W !"# $ ! CD%/.D% %ni&#. Na>e $ &he c n#,l&an&( >)# En-inee!# in<ia l&< Na>e $ &he clien& (>)# ;ha!a& >an !ee$ina!e# l&< MPT) D.P. TEST REPORT
C(EC ED B' REM&R S B&R EIL
SL% NO%
LINE NO%
&RE&
DI&
GOIN; NO%
)ELDER NO%

BORL (MEC() SI;E9 BIN&9 M&D('& PR&DES(% Na7e o, the -roEe>t : Me>ha:i>al )or8s ,or CDU!$DU Blo>8 at BORL 9BIN&9M&D('& PR&DES(% Na7e o, the >o:sulta:t : M/S ENCINEERS INDI& L;D Na7e o, the >lie:t : M/S B(&R&; OM&N REFINERIES LIMI;ED RADIO*RAPHY O''ERIN* REPORT
;o9 M/s% QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ SL% NO% DI& (INC() L ;( (MM) GOIN; NO% )ELDER NO% REPOR; NO%:! D&;E :!
LINE NO%
&RE&
SECMEN;
L!R&' NO%
REM&R S
QQQQQQQQQQQQQQQQQQQQQQQQ Sig:ature o, B&R
QQQQQQQQQQQQQQQQQQQQQQQQQ Sig:ature o, EIL
BRIDGE AND ROOF CO. (INDAI) LTD.,

BORL (MECH) SITE, BINA, MADHYA PRADESH.
RADIOGRAPHY INTERPRETATION REPORT

Location :CDU/VDU BLOC Ra$io(%a")* T!c)ni+,! : S-SI/D-SI/D-DI So,%c! : 61Ra* V / IR '72 888888.. V/C,%i! Na9! o: t)! A(!nc* : 888888888888. ;oint D!tai/. Dia(Inc)) T)>(99). No. R!#,/t -!/$!% No. 6. No. S!(t O<#!%0ation B=R EIL Acc!"tanc! #tan$a%$ : ASME B &'.& / ASME SEC. VIII / EIL STDS I.I T*"! : -i%! / Ho/! : S!n#i0it* T1234 / 25 D!n#it* : 888888
S/. No.
Lin! No
Bi/9 #iC!
? L!(!n$ : A @ Acc!"tanc! , R @ R!"ai%, CS @ C)!c> S,%:ac!, RT @ R!1Ta>!, RS @ R!#)oot , H @ Ho/$, ARS @ A%in$ = = R!#)oot, DRS @ D%!## = R!#)oot
DDDDDDDDDDDDDDDDDDDD B=R
DDDDDDDDDDDDDDDDDDD EIL
BORMAT NO: B=R/BORL/CDU1VDU/B1EF, R!0 E
BRIDAE AND ROOB CO. (INDAI) LTD.,

BORL (MECH) SITE, BINA, MADHYA PRADESH.
LINE WISE HISTORY SHEET

Na9! o: Go%> : Loo" No : Lin! No : A%!a No :
S%. ;oint No. No. SiC! M!c)anica/ -o%># :o% CDU1VDU Unit#.
P!%c!nta(! o: Ra$io(%a")*:
T*"! o: Hoint Bit1,"=-!/$ 0i#,a/ DP/MP T!#t R!"o%t. Dat! -!/$!% No. R!"o%t. No. Dat! No. Ra$io(%a")* (ASR) 61Ra* No. R!"o%t No. Dat! P-HT1 C)a%t No. = Ha%$n!## t!#t . Dat! c)a%t R!"o%t no. Dat! no.=$at! PMI R!"o%t no. Dat!
B=R CO. (INDIA) LTD.,
EIL
BORMAT NO: B=R/BORL/CDU1VDU/B1'E, R!0 E

BORL (MEC() SI;E9 BIN&9 M&D('& PR&DES(% ;o9 Na7e o, the )or8 : Me>ha:i>al )or8s ,or CDU!$DU U:its% Re-ort NO% Date
INSPECTION REPORT 'OR SHOT BLASTIN* AND PRIMER PAINTIN*
LINE NO / I;EMS NO/DRC%NO%
&RE&
SPOOL NO GOIN; NO / M&R NO%
DI&
UNI;
LENC;(/@;'
S(O; BL&S;INC DF; C(EC INC OF &CCEP;&NCE PRIMER P&IN; (S&!/%2) B&R EIL B&R
E I L
FORMAT NO: B&R/BORL/CDU

BORL(MEC()SI;E9 BIN&9 M&D('& PR&DES(%

Re-ort No Na7e o, the )or8 : Me>ha:i>al )or8s ,or CDU!$DU U:its% Date INSPECTION REPORT 'OR INTERMEDIATE COAT AND 'INAL PAINTIN*
&>>e-ate: o, -ri7er >oat REPOR; Date NO% IN;ERMIDI&;E CO&; B&R EIL FIN&L CO&;
LINE NO / I;EMS NO
&RE& NO
GOIN; NO/SPOOL NO
DI&
B&R
EIL
FIN&L DF; RE@D%
C(EC ED DF; B&R
O: B&R/BORL/CDU-VDU/F-10A
C(EC ED DF; REM&R S EIL
FORMAT NO: B&R/HPCL/7800/F-11

(PCL(MEC()SI;E9 M&(UL9 MUMB&I%
REPOR; NO : QQQQQQQQQQQQ D&;E : QQQQQQQQQQQQQQQQQQ Na>e $ &he B !" ( MECHANICAL WORKS/II 'OR PRIME *0 %NIT, LP* TREATER %NIT + SWS ) AR% 'OR *'EC PROJECT AT HPCL, MAH%L.
FIBER REINFORCED EPOXY / FIBER REINFORCED POLYSTER LINING REPORT

SURF&CE PREP&R&;ION C(EC B&R EIL LININC ;(IC NESS & BOND OF CO&;INC C(EC B&R EIL SP&R ;ES;INC INSPEC;ION B&R EIL
SL% NO%
LINE NO%
FIN&L CO&; $ISU&L C(EC B&R EIL
REM&R S

REPOR; NO : QQQQQQQQQQQQ D&;E : QQQQQQQQQQQQQQQQQQ Na>e $ &he B !" ( MECHANICAL WORKS/II 'OR PRIME *0 %NIT, LP* TREATER %NIT + SWS ) AR% 'OR *'EC PROJECT AT HPCL, MAH%L.
CEMENT LINING REPORT

SURF&CE PREP&R&;ION C(EC B&R EIL CEMEN; LININC ;(IC NESS B&R EIL FIN&L &CCEP;&NCE OF CEMEN; LININC B&R EIL
SL% NO%
LINE NO%
FIN&L CO&; $ISU&L C(EC B&R EIL
REM&R S
FORMAT NO: B&R/HPCL/7800/F-12 REV-1

REPOR; NO : QQQQQQQQQQQQ D&;E : QQQQQQQQQQQQQQQQQQ Na>e $ &he B !" ( MECHANICAL WORKS/II 'OR PRIME *0 %NIT, LP* TREATER %NIT + SWS)AR% 'OR *'EC PROJECT AT HPCL, MAH%L.
CEMENT LINED PIPING WORK

SL% NO% LINE NO% SPOOL NO% LININC ;(IC NESS &PPLIC&;ION B&R EIL B&R CURINC EIL REM&R S
'ORMAT NO( B+R)BORL)CD%/.D%)'/57
Cancelled
BORL (MEC() SI;E9 BIN&9 M&D('& PR&DES(%
N&ME OF ;(E )OR N&ME OF CONSUL;&N; N&ME OF CLIEN; : : : Me>ha:i>al )or8s ,or CDU!$DU U:its% M/S% ENCINEERS INDI& LIMI;ED M/S% B(&R&; OM&N REFINER' L;D% D&;E : REPOR; NO% :
HOT INS%LATION INSPECTION REPORT

Pro*i+e+ o, Fi<rous &--li>atio: o, &--li>atio: o, 7aterial (Ro>8 & Masti8 (Moisture &--li>atio: o, heat Fi:al &>>e-ta:>e Class )ool)/ Pi-e Barrier) a:+ glass tra:s,er Putt= Cla++i:g (// S)C) Se>tio: >loth 077 th8% & Coati:g B&R EIL B&R EIL B&R EIL B&R EIL B&R EIL
Sl% No%
Li:e No% / Ite7 Des>ri-tio:
Dia
Fro7
;o
;esti:g Cleara:>e Pai:ti:g Cleara:>e
B&R
EIL
B&R
EIL
)BORL)CD%/.D%)'/57
Re7ar8s

D&;E : QQQQQQQQQQQQQQQQQQQQQQ

(PCL(MEC() SI;E9 M&(UL9 MUMB&I : 1"" "31% Na>e $ &he B !" ( MECHANICAL WORKS/II 'OR PRIME *0 %NIT, LP* TRATER %NIT + SWS)AR% 'OR *'EC PROJECT AT HPCL, MAH%L.
ALI*NMENT RECORDS 'OR ROTARY E4%IPMENT

N&ME / SL% NO% OF E@UIPMEN; : ;&C NO : )EIC(; : SL% NO% A. i) ii) iii) i*) *) B. C. P&R;ICUL&RS ;'PE OF CROU; :
REM&R S
B&R
EIL
BASE PLATE ALI*NMENT Ele*atio: o, Pu7Lo>atio: o, <ase -late .ith res-e>t to t.o aAis% Le*el o, <ase -late ;hi>8:ess o, -a>8i:g Clea:i:g o, -o>8ets POCKET *RO%TIN* '%LL *RO%TIN*
D.
WITHO%T PIPIN* ALI*NMENT Dial Rea+i:g
R
E% WITH PIPIN* ALI*NMENT Dial Rea+i:g
R
F% TI*HTNESS O' 'O%NDATION BOLTS
QQQQQQQQQQQQQQQQQQQQQQQQQ B AND R
QQQQQQQQQQQQQQQQQQQQQ EIL
QQQQQQQQQQQQQQQQQQQ BPCL
FORMAT NO: B&R/HPCL/7800/F-14A

D&;E : QQQQQQQQQQQQQQQQQQQQQQ

(PCL(MEC() SI;E9 M&(UL9 MUMB&I : 1"" "31% Na>e $ &he B !" ( MECHANICAL WORKS/II 'OR PRIME *0 %NIT, LP* TRATER %NIT + SWS)AR% 'OR *'EC PROJECT AT HPCL, MAH%L.
ALI*NMENT + *RO%TIN* RECORDS 'OR STATIC E4%IPMENT

N&ME / SL% NO% OF E@UIPMEN; : ;&C NO : )EIC(; : SL% NO% P&R;ICUL&RS ;'PE OF CROU; :
REM&R S
B&R
EIL
A. i) ii) iii) i*) *) *i) *ii) *ii)
BASE PLATE ALI*NMENT Ele*atio: o, E?ui-7e:t Lo>atio: o, <ase -late .ith res-e>t to t.o aAis% Le*el o, <ase -late ;hi>8:ess o, -a>8i:g Clea:i:g o, -o>8ets $erti>alit= at Fero +egree $erti>alit= at 5" +egree Orie:tatio: o, :oFFle
B.
POCKET *RO%TIN*
C.
'%LL *RO%TIN*
D.
TI*HTNESS O' 'O%NDATION BOLTS
QQQQQQQQQQQQQQQQQQQQQQQQQ B AND R
QQQQQQQQQQQQQQQQQQQQQ EIL
QQQQQQQQQQQQQQQQQQQ BPCL
BRIDCE &ND ROOF CO% (IND&I) L;D%9

BORL (MEC() SI;E9 BIN&9 M&D('& PR&DES(% PROGEC; PL&N; CON;R&C;OR FDN% NO% : :Me>ha:i>al .or8s ,or CDU/$DU u:it :Bi:a Re,i:er= Bri+ge & Roo- Co (I:+ia) Lt+: DRC% NO% :
FORM&; :B&R/BORL/CDU!$DU/F!#1B9 Re* "
ELECU;ION SC(EME FOR FOUND&;IONS
Re-ort No% D&;E OF C(EC INC:
P C D ) B C D FFFFFFFFFFFFFFFFFFFFFF *RO%T THK. FFFFFFFFFFFFFFFFFFFFF
PCD BOL; (;% PCD BOL; (;% DESCRIP;ION C/L CO!ORDIN&;ES N E &S PER DRC% &C;U&L DE$I&;ION REM&R S
EL% ;OP OF CONCRE;E/S;UC;UR&L S;EEL NO% OF BOL;S & SIHE (EIC(; OF BOL;S PCD OF BOL;S/ CEN;ER LINE OF (OLES & DICON&L DIS;&NCE POC E; BE&RINC FDN% ROUC(ENINC EL% ;OP OF CROU; E@UIPMEN; B&SE )I;( FOUND&;ION
QQQQQQQQQQQQQQQQQQQQ
QQQQQQQQQQQQQQQQQQ
CON;R&C;OR
EIL
B&R/BORL/CDU!$DU/F!#1B9
FFFFFFFFFFFFF
FFFFFFFFFFFF
REM&R S

COL%MN REACTORS + .ESSEL (.ERTICAL)

FORM&; NO%B&R/BORL/CDU!$DU/F!#1C9 Re* " E@UIPMEN; NO% QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Re-ort No Date QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ PROGEC;: QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Me>ha:i>al .or8s ,or CDU/$DU u:it LOC&;ION: QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ UNI; / &RE& : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ M&NUF&C;URER: QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ
Bri+ge & Roo- Co (I:+ia) Lt+: CON;R&C;OR: QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ
LENC;( / (EIC(;: QQQQQQQQQQQQQQQQQQQQQQ DI&ME;ER: QQQQQQQQQQQQQQQQQQQQQQQQQQ )EIC(;: QQQQQQQQQQQQQQQ

SR% NO% C(EC I;EMS REM&R S D&;E )I;( SICN&;URE SR% NO% C(EC I;EMS REM&R S
# / 0 1 NOHHLE NO%
FOUND&;IONS/ CO! ORDIN&;ES &NC(OR BOL;S & NU;S SE;;INC OF CEN;RE LINE EREC;ED ON SIHE DRC% EL$% &C;U&L EL$%
2 6 3 4
$ER;IC&L &LICNMEN; B&SE &LICNMEN; CROU;INC
Note : De*iatio: i: the a<o*e +i7e:sio: as a<o*e shall <e i:ti7ate+ to all >o:>er:e+ & a+Eust7e:t i: >o::e>te+ -i-i:g to <e >arrie+ out i, te>:i>all= a>>e-ta<le% &PPRO$&LS SICN&;URE POSI;ION (ELD D&;E CON;R&C;OR EIL CLIEN;
ORL/CDU!$DU/F!#1C9 Re* "
ort No Date
QQQQQQQQQQQQQQQQQQQQQQQ
QQQQQQQQQQQQQQQQQQQQQQQ
QQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQ
D&;E )I;( SICN&;URE
::e>te+ -i-i:g to <e >arrie+ D&;E

COL%MN, REACTORS + .ESSEL (HORIGONTAL)

FORM&; NO%B&R/BORL/CDU!$DU/F!#1D9 Re* " CON;R&C;OR: QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Re-ort No E@UIPMEN; NO% QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Date QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ LOC&;ION: QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ PROGEC;: QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Me>ha:i>al .or8s ,or CDU/$DU u:it UNI; / &RE& : QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ CON;R&C;OR: QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ Bri+ge & Roo- Co (I:+ia) Lt+: M&NUF&C;URER: QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ LENC;( / (EIC(;: QQQQQQQQQQQQQQQQQQQQQQ DI&ME;ER: QQQQQQQQQQQQQQQQQQQQQQQQQQ )EIC(;: QQQQQQQQQQQQQQQ
SR% NO% C(EC I;EMS RESUL; D&;E )I;( SICN&;URE SR% NO% C(EC I;EMS RESUL;
# / 0 1 2 SKETCH(
FOUND&;IONS/ CO! ORDIN&;ES &NC(OR BOL;S & NU;S N&ME PL&;E SE;;INC OF CEN;RE LINE EREC;ED ON
6 3 4 5 #"
&LICNMEN; CROU;INC SLIDINC PL&;E &RR&NCEMEN; CRE&SINC OF BOL;S/NU;S
E?ui-7ie:t Details LOC&;ION DRC EL &C;U&L EL DE$I&;ION SLOPE &S PER DRC &C;U&L
NOHHLE%Details NOHHLE NO% SIHE
DRC EL$
&C;U&L EL$
NOHHLE (ORIHON;&L/$ER;IC&LI;'
:ote: De*iatio:s as a<o*e +i7e:sio:s shall <e i:ti7ate+ to all >o:>er:e+ & a+Eust7e:t i: >o::e>te+ -i-i:g to <e >arrie+ out i, te>h:i>all= a>>e-ta<le%
REM&R S:!
&PPRO$&LS CON;R&C;OR EIL
SICN&;URE
POSI;ION (ELD
D&;E
CLIEN;
ORL/CDU!$DU/F!#1D9 Re* " Re-ort No
QQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQQQQQQ QQQQQQQQQQQQQQ

D&;E )I;( SICN&;URE
LOPE &C;U&L
ON;&L/$ER;IC&LI;'
i: >o::e>te+ -i-i:g to <e
D&;E
'ORMAT NO( B+R)HPCL)3922)'/58
BRDI*E AND ROO' CO. (INDIA) LTD.

(PCL (MEC() SI;E9 M&(UL9 MUMB&I : 1"" "31%
INSPECTION REPORT ( PRO*RAMME O' CONCRETIN*
GOB NO% PROGEC; N&ME OF )OR O)NER INSPEC;ION &U;(ORI;'
: : : : :
PO%R CARD
Na7e o, )or8 Date Cra+e o, Co:>rete & a--ro*e+ +esig: MiA )ater Ce7e:t Ratio o, Co:>rete Dra.i:g Re,ere:>e Des>ri-tio: & Lo>atio: o, )or8 Le*el Fro7 ;o : : : : : : Ele*atio: : : : : : :
Date : QQQQQQQQQQQQQQQQQ SR% No%QQQQQQQQQQQQQQQQ
&--roA% @t=% Co:>rete to -oure+ Ma>hi:e Pro-ose+ to <e use+ Co:>rete MiAer $i<rator Pu7(oist
I:te:+i:g o, -our ,ro7 QQQQQQQQQQQQQQQQQ hrs% to QQQQQQQQQQQQQ hrs% QQQQQQQQQQQQQQQQQQQ o: QQQQQQQQQQQQ% ;he a<o*e stru>ture/.or8 <ee: >he>8e+ & ,ou:+ Rea+= ,or Co:>reti:g Shri QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ shall <e a*aila<le +uri:g Che>8i:g / I:s-e>tio: / >o:>reti:g%
SI*N. O' BRID*E + ROO'
SI*NAT%RE O' EIL
'ORMAT NO( B+R)BPCL)3E@9)'/5E
BRDI*E AND ROO' CO. (INDIA) LTD.

BPCL (ERE) SI;E9 M&(UL9 MUMB&I : 1"" "31%
INSPECTION REPORT ( OBSER.ATION D%RIN* CONCRETIN*

GOB NO% PROGEC; N&ME OF )OR O)NER INSPEC;ION &U;(ORI;' : : : 13// MEC(&NIC&L9 PIPINC9 INSUL&;IN & P&IN;INC )OR S FOR U;ILI;IES & OFFSI;ES OF RMP% CI$IL )OR FOR U;ILI;IES & OFFSI;ES OF RMP% : M/S% B(&R&; PE;ROLEUM CORPOR&;ION L;D% : M/S% ENCINEERS INDI& LIMI;ED
PO%R CARD
Date : QQQQQQQQQQQQQQQQQ SR% No%QQQQQQQQQQQQQQQQ )or8 Des>ri-tio: #) /) 0) 1) 2) 6) Cra+e o, Co:>rete Slu7@ualit= o, &ggregate ;=-e o, Ce7e:t use+ @ualit= & Sour>e o, )ater Ma>hi:er= Mo<ilisatio: a) MiAer Ma>hi:es <) $i<rators >) Pu7-s/(oists 3) EAtra Rei:,or>e7e:t -ro*i+e+ i, a:= a) La-s <) Se-arators >) Chairs +) &:= other 4) 5) #") ##) #/) #0) #1) #2) Co7-a>tio: o, Co:>rete Corre>t:ess o, &:>hor <olts Corre>t:ess o, Po>8ets/O-e:i:g Rigi+it= o, Shutteri:g Corre>t:ess o, I:sert Plates/&:gles &:= other +etails o<ser*e+ +uri:g >o:>reti:g Co:tra>tors Re-rese:tati*e -rese:t +uri:g >o:>reti:g ;i7e o, Pouri:g : #) Start /) Co7-lete Cu<s ta8e: Nos% : #6) ;otal Ce7e:t Co:su7-tio:
SI*N. O' BRID*E + ROO'
SI*NAT%RE O' EIL
'ORMAT NO( B+R)HPCL)3922)'/53
BRID*E AND ROO' CO. (INDIA) LTD.,

(PCL(MEC() SI;E9 M&(UL9 MUMB&I ! 1"" "31%
N&ME OF ;(E PROGEC; : MEC(&NIC&L )OR S!II FOR PRIME CN UNI;9 LPC ;RE&;ER UNI; & S)S/&RU FOR CFEC PROGEC; &; (PCL9 M&(UL%
BAR BENDIN* SCHED%LE

NAME O' STR%CT%RE ( CU;;INC LENC;( ;O;&L LENC;(
SL%NO%
DESCRIP;ION
S(&PE
B&R M&R
B&R DI&
NO%
UNI; );% ;O;&L );%
REM&R S
QQQQQQQQQQQQQQQQQQQQQQQQ SICN&;URE OF B&R
QQQQQQQQQQQQQQQQQQQQQQQQ SICN&;URE OF EIL
FORM&; NO: B&R/BORL/CDU!$DU

N&ME OF ;(E )OR
: Me>ha:i>al )or8s ,or CDU!$DU U:its%
Na7e o, >o:ta>tors: M/S Bri+ge & Roo, Co(I) Lt+% N&ME OF CLIEN;: M/S% B(&R&; OM&N REFINER' L;D%
HARDNESS TESTIN* RECORD

SL% NO% SR C(&R; NO% (&RDNESS RE@D% (&RDNESS &C(IE$ED IN B(N ON )ELD ON (&H%
REPOR; NO D&;E
LINE NO%
&RE&
DI&
GOIN; NO%
ON PM
QQQQQQQQQQQQQQQQQQQQQQQQQ
QQQQQQQQQQQQQQQQQQQQQQQQQ
SICN&;URE OF B&R
SICN&;URE OF EIL
FORM&; NO: B&R/BORL/CDU!$DU/F!#49 Re* "
AND ROO' CO. (INDIA) LTD.
EC() SI;E9 BIN&9 M&D('& PR&DES(%
: :
REM&R S
MATERIAL INSPECTION REPORT

BORMAT NO: B=R/BORL/CDU1VDU/B1'7, R!0 E
C/int! :M/# B)a%at o9an R!:ina%a* Lt$ Na9! o: t)! Cont%acto% : M$'. B& ()e A!( Roof Co. (I!( a) L m "e(. Na9! o: t)! Con#,/tant : M$'. E!) !ee&' I!( a L m "e( R!"o%t No. :
Name of cl e!" of cl # e!" M$S #B M$S B%a&a" O ma! Ref !e& e' L"(
NAME OB THE PRO;ECT: Mec%a! cal Wo&*' fo& CD+,-D+ +! "'. Lo!!$in( : BORL P%oH!ct Bina CHALLAN NO. DATE OB MBA. Dat! :
SR. NO.
ITEM DESCRIPTION
SIIE / NO.
UNIT
.TY.
BATCH NO.
MA E
TC NO.
DATE OB RECD.
REMAR S
BORMAT NO: B.R$BORL$CD+,-D+$F,//, Re0 1
BRIDCE &ND ROOF CO% (INDI&) L;D%

Na>e $ &he B !" ( Mechanical W !"# $ ! CD%/.D% %ni&#. l :n . line n . REPOR; NO : QQQQQQQQQQQQ D&;E : QQQQQQQQQQQQQQQQQQ
HISTORY SHEET 'OR 'LAN*E JOINTS

FL&NCE P&R&LLELISM O /NO; O UP! DO)N S;RE&M S;RE&M C&S E; FL&NCE DI&%& R&;INC S;UDS NU;S ;OR@UE $&LUE BOL; ;ENSION $&LUE FL&NCE GOIN; &CCEP;&NCE CON;R&C ;OR
FL&NCE GOIN; NO
SPEC%
O /NO; O
SIHE
SPEC%
;O;&L &CCEP;ED/ NO; NOS% &CCEP;ED
SPEC%
&CCEP;ED / NO; &CCEP;ED
EIL
S-e>ial >are to <e ta8e: ,or ta--e+ hole a:+ it is to <e >erti,ie+ <= >o:tra>tor that ,ull e:gage7e:t o, stu+ is there to ta--e+ hole% Co:tra>tor to >arr= out #"" -er *eri,i>atio: &>>e-ta:>e <= Li>e:sor a:+ O.:er
SI*N. 'OR B+R
SI*N.'OR EIL
CD+,-D+$F,//, Re0 1
R; NO : QQQQQQQQQQQQ QQQQQQQQQQQQQQQQQQ
IDEN;IF' FGN(
'ORMAT NO( B+R)BORL)CD%/.D%)'/57

N&ME OF ;(E )OR N&ME OF CONSUL;&N; N&ME OF CLIEN; : : : Me>ha:i>al )or8s ,or CDU!$DU U:its% M/S% ENCINEERS INDI& LIMI;ED M/S% B(&R&; OM&N REFINER' L;D% D&;E : REPOR; NO% :
TAPE COATIN* REPORT 'OR %NDER*RO%ND STEEL PIPE LINES

$isual I:s-e>tio: (For )ri:8les & Irregularities) o, ;a-e Coati:g B&R EIL
Sl% No%
Li:e No% / Ite7 Des>ri-tio:
Dia
Le:gth
Sur,a>e Fi:ish
;hi>8:ess Che>8 o, ;a-e Coati:g
&+hesio: ;est
(igh $oltage (oli+a= Dete>tio: ;est B&R EIL
Fi:al &>>e-ta:>e
Re7ar8s
B&R
EIL
B&R
EIL
B&R
EIL
B&R
EIL

LIST O' ENCLOS%RE NO. BR)BORL)CD%/.D%)INDEA/25, RE./2

SR. NO. 5 6 7 1 8 E 3 9 @ @U&LI;' &SSUR&NCE PL&N INSPEC;ION ;ES; PL&N FOR &BO$E CROUND PIPINC PROCEDURE FOR PREP&R&;ION OF M&;ERI&L ;& E OFF PROCEDURE FOR PROCUREMEN; OF M&;ERI&L (BOUC(;(OU;) PROCEDURE FOR S;ORINC & (&NDINC OF )ELDINC CONSUM&BLES B&R/BORL/CDU!$DU/@&P/"# B&R/BORL/CDU!$DU/I;P/"# B&R/BORL/CDU!$DU/PRO!"# B&R/BORL/CDU!$DU/PRO!"/ B&R/BORL/CDU!$DU/PRO!"0 DESCRIPTION 'ORMAT NO.
ANNEA%RE ( A
Re? " " " " " " " " " " " " " " " " " " " " " " " NO. O' STAT%S SHEETS / 4 # # # # # # # 2 0 3 # # # # # # 1 / / # #
PROCEDURE FOR INSPEC;ION &F;ER RECEIP; OF B&R/BORL/CDU!$DU/PRO!"1 M&;ERI&L (Boughtout) PROCEDURE FOR PIPINC FEBRIC&;ION @U&LIFIC&;ION OF )ELDINC PROCEDURE FOR UNDERCROUND PIPINC PROCEDURE FOR S(O; BL&S;INC & P&IN;INC B&R/BORL/CDU!$DU/PRO!"2 B&R/BORL/CDU!$DU/PRO!"6 B&R/BORL/CDU!$DU/PRO!"3 B&R/BORL/CDU!$DU/PRO!"4 B&R/BORL/CDU!$DU/PRO!"5 B&R/BORL/CDU!$DU/PRO!#" B&R/BORL/CDU!$DU/PRO!## B&R/BORL/CDU!$DU/PRO!#/ B&R/BORL/CDU!$DU/PRO!#0 B&R/BORL/CDU!$DU/PRO!#2 B&R/BORL/CDU!$DU/PRO!#6 B&R/BORL/CDU!$DU/PRO!#3
52 PROCEDURE FOR D'E PENE;R&N; ;ES; 55 PROCEDURE FOR S;RESS RELIE$INC 56 PROCEDURE FOR R&DIOCR&P(' 57 51 PROCEDURE FOR IDEN;IFIC&;ION OF ('DRO ;ES;INC LOOPS & MEC(&NIC&L CLE&R&NCE PROCEDURE FOR INSPEC;ION CLE&R&NCE OF ('DRO;ES;INC LOOP
58 PROCEDURE FOR ('DRO ;ES;INC 5E 53 59 5@ 62 65 66 67 PROCEDURE FOR EREC;ION OF RO;&R' E@UIPMEN; PROCEDURE FOR EREC;ION OF S;&;IC E@UIPMEN; PROCEDURE FOR ISSUE PRESER$&;ION & (&NDLINC OF M&;ERI&L
S;&NDER SPECIFIC&;ION FOR ;&PE CO&;INC FOR B&R/BORL/CDU!$DU/PRO!#4 U/C S;EEL PIPINC FORM&; FOR )ELDINC PROCEDURE SPECIFIC&;ION ()PS) FORM&; FOR PROCEDURE @U&LIFIC&;ION RECORD (P@R) FORM&; FOR )ELDER PERFORM&NCE @U&LIFIC&;ION ()P@) B&R/BORL/CDU!$DU/F!"# B&R/BORL/CDU!$DU/F!"/ B&R/BORL/CDU!$DU/F!"0
FORM&; FOR P@R / )ELDER @U&LIFIC&;ION ;ES; B&R/BORL/CDU!$DU/F!"0& RECORD
Page #3# o, #5/
LIST O' ENCLOS%RE NO. BR)BORL)CD%/.D%)INDEA/25, RE./2

SR. NO. 61 68 6E 63 69 6@ 72 75 76 FORM&; FOR FI;UP &ND )ELD $ISU&L INSPEC;ION REPOR; FORM&; FOR D%P / M%P%; ;ES; REPOR; FORM&; FOR R&DIOCR&P(' OFFERINC REPOR; FORM&; FOR R&DIOCR&P(' IN;ERPRE;&;ION REPOR; FORM&; FOR LINE ! )ISE (IS;R' S(EE; FORM&; FOR MEC(&NIC&L CLE&R&NCE FOR &/C PIPINC FORM&; FOR INSPEC;ION REPOR; FOR S(O; BL&S;INC &ND PRIMER P&IN;INC FORM&; FOR INSPEC;ION REPOR; FOR IN;ERMEDI&;E CO&; &ND FIN&L P&IN;INC FORM&; FOR ;&PE CO;INC REPOR; FOR UNDERCROUND S;EEL PIPE LINES B&R/BORL/CDU!$DU/F!"1 B&R/BORL/CDU!$DU/F!"2 B&R/BORL/CDU!$DU/F!"6 B&R/BORL/CDU!$DU/F!"3 B&R/BORL/CDU!$DU/F!"4 B&R/BORL/CDU!$DU/F!"5 B&R/BORL/CDU!$DU/F!#" B&R/BORL/CDU!$DU/F!#"& B&R/BORL/CDU!$DU/F!#0 B&R/BORL/CDU!$DU/F!#1B B&R/BORL/CDU!$DU/F!#1C B&R/BORL/CDU!$DU/F!#1D B&R/BORL/CDU!$DU/F!#4 B&R/BORL/CDU!$DU/F!#5 B&R/BORL/CDU!$DU/F!/" B&R/BORL/CDU!$DU/F!/# DESCRIPTION 'ORMAT NO.
ANNEA%RE ( A
Re? " " " " " " " " " " " " " " " " " " " NO. O' STAT%S SHEETS # # # # # 1 # # # # # # # # / # # # #
FORM&; FOR &LICNMEN; RECORD FOR S;&;IC 77 E@UIPMEN; (ELECU;ION SC(EME FOR FOUND&;ION) 71 &LICNMEN; RECORDS FOR S;&;IC E@UIPMEN; (FOR $ER;IC&L E@UIPMEN;)
FORM&; FOR &LICNMEN; RECORDS FOR S;&;IC 78 E@UIPMEN; (FOR (ORIHON;&L E@UIPMEN;) 7E (&RDNESS ;ES;INC RECORD 73 79 7@ 12 15 16 FORM&; FOR M&;ERI&L INSPEC;ION REPOR; FORM&; FOR PIPINC ('DRO;ES; RELE&SE / &CCEP;&NCE RECORD ! & / C PIPINC FORM&; FOR PUNC( LIS;
FORM&; FOR (IS;OR' S(EE; FOR FL&NCE GOIN; B&R/BORL/CDU!$DU/F!// FORM&; FOR (IS;OR' S(EE; FOR FL&NCE GOIN; B&R/BORL/CDU!$DU/F!/0 R&DIOCR&P(' PROCUDUER @U&LIFIC&;ION RECORD B&R/BORL/CDU!$DU/F!/1
Page #3/ o, #5/
FORM&; NO: B&R/BPCL/3654/F!"0&

BPCL (ERE) SI;E9 M&(UL9 MUMB&I : 1"" "31% REPOR; NO% : QQQQQQQQQQQQQQQQ D&;E : QQQQQQQQQQQQQQQQQ
WELDIN* DATA SHEET 'OR WELDER PER'ORMANCE 4%ALI'ICATION

#% /% 0% 1% 2% 6% 3% 4% 5% )ELDERBS N&ME ;EMP% C(EC NO% )PS NO% M&;ERI&L SPEC% D&;E OF ;ES; PROCESS ;ES; COUPON DIMENSION ;ES;INC POSI;ION ELEC;RODE/CONSUMBLES : : : : : : : : : : : Curre:t ;=-e Polarit= &7-% $oltage M& E D&;E : :
#"% B&;C( NO% & D&;E ##% CURREN; C(&R&C;ERIS;ICS Filler Metal Pro>ess Class Dia
Sl% No%
;ra*el S-ee+
Re7ar8s
#/% $ISU&LL' C(EC
#0% REM&R S
QQQQQQQQQQQQQQQQQQQQ B &ND R
QQQQQQQQQQQQQQQQQQQQ EIL
BRID*E + ROO' CO. (INDIA) LTD.,

&L&MBOLI )OR S(OP Na7e o, the ProEe>t : Na7e o, the Clie:t : Na7e o, the Co:sulta:t: For7at No% : B&R/BPCL/3633/F!#4 REPOR; NO% D&;E :
INCOMIN* STR%CT%RAL STEEL + PLATE MATERIAL INSPECTION REPORT

Sl%N o% Ite7 Des>ri-tio: U:it @t=% Re,% Or+er No% Na7e o, su--lier (eat No% & Ma8e Date o, Re>ei*e ;C No% Ra:+o7 sa7-le ta8e: ,or ?ualit= test Date o, ;est ;esti:g Result
SICN&;URE OF B&R
SICN&;URE OF EIL
T
Re7ar8s
EIL

BPCL(ERE)SI;E9 M&(UL9 MUMB&I!1"" "31% Na7e o, the ProEe>t : Na7e o, the Clie:t : Na7e o, the Co:sulta:t: Ci*il & Stru>tural )or8s ,or Utilities & O,,sites o, RMP% M/s%Bharat Petroleu7 Cor-:% Lt+% M/s%E:gi:eers I:+ia Lt+% For7at No% : B&R/BPCL/3633/F!#4 REPOR; NO% D&;E :
INCOMIN* MATERIAL INSPECTION REPORT

Sl%No% Ite7 Des>ri-tio: SiFe U:it @ut=% Bat>h No% Date o, M,g% Bra:+ Na7e Ma8e ;C No% Date o, Re>ei*e+ Re7ar8s
SICN&;URE OF B&R
SICN&;URE OF EIL

BPCL(ERE)SI;E9 M&(UL9 MUMB&I!1"" "31% Na7e o, the ProEe>t : Na7e o, the Clie:t : Na7e o, the Co:sulta:t: Me>ha:i>al9 Pi-i:g9 I:sulatio: & Pai:ti:g .or8s ,or Utilities & O,,sites o, RMP M/s%Bharat Petroleu7 Cor-:% Lt+% M/s%E:gi:eers I:+ia Lt+% For7at No% : B&R/BPCL/3654/F!#4 REPOR; NO% D&;E :
INCOMIN* MATERIAL INSPECTION REPORT

Sl%No% Ite7 Des>ri-tio: SiFe U:it @ut=% Bat>h No% Date o, M,g% Bra:+ Na7e Ma8e ;C No% Date o, Re>ei*e Re7ar8s
SICN&;URE OF B&R
SICN&;URE OF EIL
BRID*E + ROO' CO. (INDIA) LTD.

BPCL(ERE)SI;E9M&(UL9MUMB&I!1"""31% PROJECT ( Mechanical,Pi:in-, In#,la&i n + Pain&in- B !"# $ ! %&ili&ie# + O$$#i&e# $ RMP
STAT%S O' WPS)P4R

Sl%No% Pi-i:g Class &#&9 &5&9 B#& B5&9 D#&9 &0/& &/&9 B/&9 D/& (IBR CL&SS) Material S-e>% Dia Ra:ge ;hi:ess Ra:ge 0%3 ;O #/%3MM (#5%#MM%) )PS No% BR/BPCL/EIL/13///3654/ OFF!SI;E/)PS!"# P@R No% B&R/BPCL/M&NM&D/PI PINC/P@R!"/ B&R/BPCL/M&NM&D/PI PINC/P@R!"/ Pro>ess Filler Class E!6"#" E!3"#4 E!6"#" E!3"#4 P)(;
&!#"69CR!B #//D DI& ;O &!63/9 CR%B6" CL!#/ 1/D DI&
SM&)
NO
&!#"6 CR!B #//DDI& ;O 0"D BR/BPCL/EIL/13///3654/ 1%34 ;O #/%3 MM &!63/9 B!6"9 CL! DI& OFF!SI;E/)PS!"/ #/ IS!#/05 (BL&C ) IS!#/05 (C&L$) &!#"6 CR%B IS! BR/BPCL/EIL/13///3654/ OFF!SI;E/)PS!"0 BR/BPCL/EIL/13///3654/ OFF!SI;E/)PS!"1 BR/BPCL/EIL/13///3654/ OFF!SI;E/)PS!"2
SM&)
NO
&0&9 &/#'9 G/&9 G0&
/D ! 06D DI&
2%1 ;o #/%3 77
;O BE ES;&BLIS(ED
SM&)
E!6"#" E!3"#4
NO
&00'9 &2'
#/05 (BL&C ) IS!02459 CR%00"
#//DDI& ;O 06D 1%34 ;O #/ MM DI&
;O BE ES;&BLIS(ED
SM&)
E!3"#4
NO
&#5&9 B#5&9 &36&
&!#"6 CR%B #//DDI& ;O &!63/9 CR!B6" CL! 0"DDI& #/ &!#"69 CR%B &!63/9 CR%B6"9 CL!#/ &!0#/ ;P!0"19 &!0249 ;P!0"1 CL!#
1%34 ;O #/%3MM
;O BE ES;&BLIS(ED
C;&)/ SM&) C;&)/ SM&)
ER!3"S!/ Ma:+ator= ,or all E!3"#4!# th8% ER!3"S!/ Ma:+ator= ,or all E!3"#4!# th8% ER!0"4 E!0"4! #2 /#6
&#6&9 B#6&
#//DDI& ;O /"D 1%34 MM ;O #/%3 BR/BPCL/EIL/13///3654/ DI& MM OFF!SI;E/)PS!"6 #//D DI& ;O 4D 0%"/ ;O #/ MM DI& BR/BPCL/EIL/13///3654/ OFF!SI;E/)PS!"3
;O BE ES;&BLIS(ED
&0 9 &#
B&R/BPCL/D(DS/EIL/P C;&)/ @R!6 SM&)
SI*NAT%RE O' B AND R
SI*NAT%RE O' EIL

BPCL (MEC() SI;E9 M&(UL9 MUMB&I : 1"" "31% PROGEC; : PIPIN* WORKS 'OR %TILITIES + O''SITES O' RMP O)NER : M/S% B(&R&; PE;ROLEUM CORPOR&;ION L;D% D&;E : QQQQQQQQQQQQQQQQQQQQ
SA'ETY INSPECTION PLAN

SL% NO% #% &C;I$I;' PERSONNEL PRO;EC;I$E E@UIPMEN;S ISSUE a) Sa,et= Shoes ! IS #545 <) Sa,et= (el7et ! IS /5/2 >) Sa,et= Belt ! IS 02/# +) Others /% 0% (OUSE EEPINC ELEC;RIC&L (&H&RDS &ND ;(EIR CON;ROL M&;ERI&L (&NDLINC Site E:gi:eer/ Su-er*isor Li>e:se+ Ele>tri>ia: Sa,et= O,,i>er SRE Re>or+s o, ELCB/ Ele>tri>ia: Re>or+s o, Cra:es9 Li,ti:g tools & ta>8les a:+ For7 No%#/ Re>or+s o, issue a:+ +e-lo=7e:t o, Fire EAti:guishers List o, First &i+ Ite7s Sur*ella:>e >he>8i:g at site PERFORMER Site E:gi:eer/ Su-er*isor C(EC ER &PPRO$ER DOCUMEN;S ;O BE M&IN;&INED Re>or+s o, issue o, PPEs &UDI; FUNC;ION B' EIL
Sa,et= O,,i>er
SRE
Perio+i> re*ie. o, re>or+s
Sa,et= O,,i>er
SRE
Sur*ella:>e >he>8i:g at site
1%
Site E:gi:eer/ Su-er*isor
Sa,et= O,,i>er
SRE
2%
FIRE S&FE;' (&H&RDS
Site E:gi:eer/ Su-er*isor Site E:gi:eer/ Su-er*isor Site E:gi:eer/ Su-er*isor
Sa,et= O,,i>er
SRE
6%
FIRS; &ID
Sa,et= O,,i>er
SRE
3%
CI$IL )OR / ELC&$&;ION
Sa,et= O,,i>er
SRE
!!!
Page #4/ o, #5/

BPCL (MEC() SI;E9 M&(UL9 MUMB&I : 1"" "31% PROGEC; : PIPIN* WORKS 'OR %TILITIES + O''SITES O' RMP O)NER : M/S% B(&R&; PE;ROLEUM CORPOR&;ION L;D% D&;E : QQQQQQQQQQQQQQQQQQQQ
SA'ETY INSPECTION PLAN

SL% NO% 4% &C;I$I;' &)&RENESS PROCR&M PERFORMER Site E:gi:eer/ Su-er*isor Site E:gi:eer/ Su-er*isor Site E:gi:eer/ Su-er*isor C(EC ER &PPRO$ER DOCUMEN;S ;O BE M&IN;&INED Re>or+s ,or ;rai:i:g &UDI; FUNC;ION B' EIL
Sa,et= O,,i>er
SRE
5%
)OR PERMI; & CLE&R&NCE
Sa,et= O,,i>er
SRE
Re>or+s o, .or8 -er7it
#"%
(SE C(EC LIS; & COMPLI&NCE REPOR;
Sa,et= O,,i>er
SRE
Mo:thl= Re>or+s
PREP&RED B'
RE$IE)ED/&PPRO$ED B'
S&FE;' OFFICER
SR% RESIDEN; ENCINEER
Page #40 o, #5/

BPCL (MEC() SI;E9 M&(UL9 MUMB&I ! 1"" "31%
@U&LI;' &SSUR&NCE PL&N ($OL III) CENER&L SL% NO% PROCEDURE NUMBER
PROGEC; N&ME : PERFORMINC FUNC;IONS CODE OF CONFORM&NCE RE$IE)ER/ &PPRO$ER
PO/CON;R&C; REF: INSPEC;ION FUNC;IONS S&MPLINC PL&N ;ES;INC INSPEC;ION CODE ;'PE OF (&PPRO$&L SUR$EILL&NCE) &UDI; FUNC;IONS &UDI; SCOPE O)NERBS/EIL RE$IE)/ &UDI; RE@UIREMEN;
&C;I$I;' DESCRIP;ION
PERFORMER
C(EC ER

BPCL (MEC() SI;E9 M&(UL9 MUMB&I ! 1"" "31%
INSPECTION AND TEST PLAN

INSPEC;ION B' &C;I$I;' REF% CL&USE I:s-% E:gr% (B&R) Sr% E:gr% (B&R) BPCL/EIL @U&LI;' RECORDS Do>u7e:ts Re,% RECORDS ;O BE SUBMI;;ED
SL% NO%
CODE OF CONFORM&NCE
FORM&; NO: B&R/BORL/CDU!$DU/F!/19 Re* "

Na7e o, the -roEe>t : Me>ha:i>al )or8s ,or CDU!$DU Blo>8 at BORL 9BIN&9M&D('& PR&DES(% Na7e o, the >o:sulta:t : M/S ENCINEERS INDI& L;D Na7e o, the >lie:t : M/S B(&R&; OM&N REFINERIES LIMI;ED RADIO*RAPHIC PROCED%RE 4%ALI'ICATION RECORD REPOR; NO%:! D&;E :! # Lo>atio: / Date o, testi:g 0 Na7e o, the Co:tra>tor/&ge:>= 1 Meterial : Car<o: Steel / &llo= Steel / Sti:less Steel 2 ;e>h:i?ue : D)SI/S)SI/D)DI 6 Di7eter & ;hi>8:ess : 3 ;=-e o, )el+ Goi:t : 4 R&DI&;ION Sour>e 5 I:te:si,=i:g S>ree:s / Lea+ S>ree:s: #" Ceo7etri> Relatio:shi- : ## Li7it o, ,il7 Co*erage #/ Fil7 ;=-e a:+ Ma8e : #0 EA-osure ;IME : #1 Pro>essi:g : #2 De:sit= : #6 Se:siti*iti : #3 ;=-e o, -e:ta7eter : (Sour>e si+e) #4 ;=-e o, -e:ta7eter(Fil7 si+e)
Sig:ature o, EILB s I:s-e>tor Sig:ature o, B&RB s I:s-e>tor VRe,% Pare regar+i:g re>o77e:+e+ -ra>ti>e o: -la>e7e:t o, -e:ta7e:ters &rti>le //9 SE #1/9 V &SME Se>%$ For DRa:+o7 Ra+iogr-h=D Li:es -la>e7e:t o, -e:ta7e:ters as -er &rti>le /9 &SME9 Se> $ is -er7itte+%

N&ME OF ;(E )OR N&ME OF CONSUL;&N; N&ME OF CLIEN; : : : Me>ha:i>al )or8s ,or MS BLOC U:its% M/S% ENCINEERS INDI& LIMI;ED M/S% B(&R&; OM&N REFINER' L;D% For7at No% : BR/BORL/S;RL/F!/4 Re-ort No% : Date :
'IT/%P, WELDIN* + PAINTIN* INSPECTION REPORT

Di7e:sio: Le:gth )i+th Se>tio:al )eight ;otal )eight Fit!uB&R EIL Sho- )el+i:g B&R EIL Sur,a>e Pre-aratio: B&R EIL Sho- DF; Pri7er B&R EIL
M8+% No%
Ite7 No%
Material Des>ri-tio:
@t=%
Re7ar8s
FFFFFFFFFFFFFFF
FFFFFFFFFFFFFFF
' ! B+R
' ! EIL

N&ME OF ;(E )OR N&ME OF CONSUL;&N; N&ME OF CLIEN; : Me>ha:i>al )or8s ,or MS BLOC U:its% : M/S% ENCINEERS INDI& LIMI;ED : M/S% B(&R&; OM&N REFINER' L;D% For7at No% : BR/BORL/S;RL/F!/5 Re-ort No% : Date :
ERECTION, ALI*NMENT, 'IELD WELDIN* + *RO%TIN* REPORT

Drg% No% Material Des>ri-tio: @t=% Ere>tio: >o7-lete+ B&R EIL &lig:7e:t I:s-e>tio: B&R EIL )el+i:g / Bolti:g >o7-lete+ B&R EIL Crouti:g >o7-lete+ B&R EIL Fi:al Pai:ti:g B&R EIL
Sl% No%
Re7ar8s
FFFFFFFFFFFFFFF ' ! B+R
FFFFFFFFFFFFFFF ' ! EIL

Cover Page

Diunggah oleh

Informasi Dokumen

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

Cover Page

Diunggah oleh

Hak Cipta:

Format Tersedia

MS BLOCK PROJECT

BORL(MECH) SITE, BINA, MADHYA PRADESH.

Mechanical W !"# $ ! MS BLOCK %ni&#.

PROCED%RE 'OR PREPARATION O' MATRIAL TAKE O''

CLIENT CONS%LTANT CONTRACTOR

PREP&RED B' B&R C(EC ED B' B&R RE$IE)ED B' EIL

&PPRO$ED B' EIL

Re*% # Issue+ ,or a--ro*al

Re*% " For Re*ie.

Mechanical W !"# $ ! MS BLOCK %ni&#.

PROCED%RE 'OR PROCREMENT O' MATERIAL (BO%*HTO%T)

CLIENT CONS%LTANT CONTRACTOR

PREP&RED B' B&R C(EC ED B' B&R RE$IE)ED B' EIL

&PPRO$ED B' EIL

Re*% # Issue+ ,or a--ro*al Re*% " For Re*ie.

BORL(MECH) SITE, BINA, MADHYA PRADESH.

Mechanical W !"# $ ! MS BLOCK %ni&#.

PROCED%RE 'OR STORIN* + HANDLIN* O' WELDIN* CONS%MABLES

CLIENT CONS%LTANT CONTRACTOR

PREP&RED B' B&R C(EC ED B' B&R RE$IE)ED B' EIL

&PPRO$ED B' EIL

Re*% # Issue+ ,or a--ro*al Re*% " For Re*ie.

Mechanical W !"# $ ! MS BLOCK %ni&#.

PROCED%RE 'OR INSPECTION A'TER RECEIPT O' MATERIAL ( B ,-h& ,& )

CLIENT CONS%LTANT CONTRACTOR

PREP&RED B' B&R C(EC ED B' B&R RE$IE)ED B' EIL

&PPRO$ED B' EIL

Re*% # Issue+ ,or a--ro*al Re*% " For Re*ie.

Mechanical W !"# $ ! MS BLOCK %ni&#.

PROCED%RE 'OR PIPIN* 'ABRICATION

CLIENT CONS%LTANT CONTRACTOR

PREP&RED B' B&R C(EC ED B' B&R RE$IE)ED B' EIL

&PPRO$ED B' EIL

Re*% # Issue+ ,or a--ro*al Re*% " For Re*ie.

BORL(MECH) SITE, BINA, MADHYA PRADESH.

Mechanical W !"# $ ! MS BLOCK %ni&#.

PROCED%RE 'OR SHOT BLASTIN* + PAINTIN*

CLIENT CONS%LTANT CONTRACTOR

RE$% Re*% # Re*% "

Status Issue+ ,or a--ro*al For Re*ie.

PREP&RED B' B&R C(EC ED B' B&R RE$IE)ED B' EIL

&PPRO$ED B' EIL

BORL(MECH) SITE, BINA, MADHYA PRADESH.

Mechanical W !"# $ ! MS BLOCK %ni&#.

PROCED%RE 'OR DYE PENETRANT TEST

CLIENT CONS%LTANT CONTRACTOR

PREP&RED B' B&R C(EC ED B' B&R RE$IE)ED B' EIL

&PPRO$ED B' EIL

Re*% # Issue+ ,or a--ro*al Re*% " For Re*ie.

Mechanical W !"# $ ! MS BLOCK %ni&#.

PROCED%RE 'OR STRESS RELIE.IN* (PWHT)

CLIENT CONS%LTANT CONTRACTOR

PREP&RED B' B&R C(EC ED B' B&R RE$IE)ED B' EIL

&PPRO$ED B' EIL

Re*% # Issue+ ,or a--ro*al Re*% " For Re*ie.

Mechanical W !"# $ ! MS BLOCK %ni&#.

PROCED%RE 'OR RADIO*RAPHY

CLIENT CONS%LTANT CONTRACTOR

PREP&RED B' B&R C(EC ED B' B&R RE$IE)ED B' EIL

&PPRO$ED B' EIL

Re*% # Issue+ ,or a--ro*al

Re*% " For Re*ie.

BORL(MECH) SITE, BINA, MADHYA PRADESH.

Mechanical W !"# $ ! MS BLOCK %ni&#.

Re% # Issue+ ,or a--roal

Re% " For Reie.

Re% # Issue+ ,or a--roal Re% " For Reie.

Re% # Issue+ ,or a--roal Re% " For Reie.

Re% # Issue+ ,or a--roal Re% " For Reie.

Re% # Issue+ ,or a--roal Re% " For Reie.

RE$% Re% # Re% "

Status Issue+ ,or a--roal For Reie.

Re% # Issue+ ,or a--roal Re% " For Reie.

Re% # Issue+ ,or a--roal Re% " For Reie.

Re% # Issue+ ,or a--roal

Re% " For Reie.

Re% # Issue+ ,or a--roal

Re% " For Reie.

Re% # Issue+ ,or a--roal Re% " For Reie.

RE$% Re% # Re% "

Status Issue+ ,or a--roal For Reie.

RE$% Re% # Re% "

Status Issue+ ,or a--roal For Reie.

RE$% Re% # Re% "

Status Issue+ ,or a--roal For Reie.

Re% # Issue+ ,or a--roal

Re% " For Reie.

Re% # Issue+ ,or a--roal

Re% " For Reie.

Re% # Issue+ ,or a--roal

Re% " For Reie.