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DES IGN OF S TEEL S TORAGE TANKS AS PER API 650

Inputs
Outputs

PRESS CNTRL "A" FOR PROGRAM MENU


PROGRAM INPUT
Service
Sp.Gr of liquid (G)
Capacity ( m3 )
Dia of tank (D)
Ht of tank (H)
Type of Roof
Type of Bottom

Water
1
1200.00
15.000 m
8.000 m
Supported Cone roof
Cone-up

Slope of Roof
Slope of Bottom
Corrosion Allow (CA)
Wind Velocity (V)
Live Load on Roof

1:16 1 : 6 For Self Supported


1:1000
3.0 mm
0.120 in
100 miles/hr
160920 m/sec
25 lbs/ft
122 Kg/m

H/D Ratio
Vapour Pressure ( Bar abs )
Seismic Zone

PLATE MATERIAL AND ALLOWABLE STRESSES

Material Specs
Material Grade
All.Bending Stress (dall)
All.Design Stress (Sd)
All.Test Stress (St)
Plate Width
Plate Height
Roof Plate Thk

49.200 ft
26.240 ft

HR 275
C
18000 Psi
21462 Psi
21462 Psi
2.439 m
1.220 m
0.236 in

124063234 N/m
147924234 N/m
147924234 N/m
8.000 ft
4.000 ft
6.00 mm

1.524390244
1.829268293
Table 3.2 Pg 3-7
Table 3.2 Pg 3-7

DIA IN FEET
49.2
DIA IN FEET
D<50
50<= D < 120
120<= D <= 200
D > 200

399.5163378

Sec 3.10.2
Sec 3.4

161 Km/hr

0.533

Bottom Plate Thk w/o CA


0.394 in
Bottom Plate Thk with CA
0.394 in
Density of Material
###########
Roof Overlap Percent
5.00%
Bottom Overlap Percent
Min Yield Strength
Min Tensile Strength

2A

10.00 mm
10.00 mm
491 lbs/Cu.ft

5.00%
30000 Psi
55000 Psi
Height

Quantity of Tank

DIA IN FEET
49.2
DIA IN FEET
MIN THK OF SHELL PLATES
D<50
0.1875
50<= D < 120
0.25
120<= D <= 200
0.3125
D > 200
0.375

MIN THK OF SHELL PLATES


5
6
8
10

Full coarse Full width


Full coarse Partial width
Partial coarse Full width
Partial coarse Partial width

Corrosion Allow for Bottom


Corrosion Allow for Roof

A
B
C
D

Width

A
B

2
3

C
D

4
5

Area

1219.512195
1219.512195
682.9268293
682.9268293

2439.02439
782.4263892
2439.02439
782.4263892

2.974419988
0.954178523
1.665675193
0.534339973

19

19.32079482

19

0.320795

0.782426389

1
782.4263892
0.682926829

6.56

0.56

0.682926829

1666.666667
No of Full Plates
No of Partial Plate
Width of Partial Plate
Ht of Partial Plate

SHELL DESIGN CALCULATIONS

By one-foot method sec 3.6.3

No of Courses from
Shell Bottom
1
2
3

Liquid Level in tank


(mm)
8000
6780
5561

Height of Shell Course Design Shell Thk


(mm)
(mm)
1219.5
6.87
1219.5
6.26
1219.5
5.7

Hydrostatic Shell Thk


(mm)
3.8
3.2
2.6

4341

1219.5

2.0

5.1

Min Thk as per 3.6.1


Adopted Shell Thk
(mm)
(mm)
6
6.87
6
6.26
6
6.00
6

Thk Selected
(mm)
10
10
6

6.00

Weight of each Course Adopted Shell ThkHt upto bottom


(Kg)
(in)
of course
4511.25
0.27
4511.25
0.25
1219.512195
2706.75
0.24
2439.02439
2706.75

0.24

Ht of C.G of
each Course
609.7560976
1829.268293
3048.780488

Long. X-Sec
area
12195.12195
12195.12195
7317.073171

4268.292683

7317.073171

3658.536585

Plate Specs

Grade

Min Yield Strength

A 283
A 285
A 131
A 36
A 131
A 442

C
C
A,B,CS
EH 36
55

30000 Psi
30000 Psi
34000 Psi
36000 Psi
51000 Psi
30000 Psi

ASTM SPECIFICATION
55000 Psi
55000 Psi
58000 Psi
58000 Psi
71000 Psi
55000 Psi

20000 Psi
20000 Psi
22700 Psi
23200 Psi
28400 Psi
20000 Psi

22500 Psi
22500 Psi
24900 Psi
24900 Psi
30400 Psi
22500 Psi

C 3 x 4.1
C3x 5

4.1
5

1.66
1.85

1.1
1.24

A 442
A 573
A 573
A 573
A 516

60
58
65
70
55

32000 Psi
32000 Psi
35000 Psi
42000 Psi
30000 Psi

60000 Psi
58000 Psi
65000 Psi
70000 Psi
55000 Psi

21300 Psi
21300 Psi
23300 Psi
28000 Psi
20000 Psi

24000 Psi
24000 Psi
26300 Psi
30000 Psi
22500 Psi

C3x 6
C 4 x 5.4
C 4 x 7.25
C 5 x 6.7
C5x 9

6
5.4
7.25
6.7
9

2.07
3.85
4.59
7.49
8.9

1.38
1.93
2.29
3
3.56

A 516
A 516
A 516
A 662
A 662
A 537
A 537
A 633

60
65
70
B
C
1
2
C,D

32000 Psi
35000 Psi
38000 Psi
40000 Psi
43000 Psi
50000 Psi
60000 Psi
50000 Psi

60000 Psi
65000 Psi
70000 Psi
65000 Psi
70000 Psi
70000 Psi
80000 Psi
70000 Psi

21300 Psi
23300 Psi
25300 Psi
26000 Psi
28000 Psi
28000 Psi
32000 Psi
28000 Psi

24000 Psi
26300 Psi
28500 Psi
27900 Psi
30000 Psi
30000 Psi
34300 Psi
30000 Psi

C6x
C6x
C6x
C7x
C7x
C7x
C8x
C8x

8.2
10.5
13
9.8
12.25
14.75
11.5
13.75

13.1
15.2
17.4
21.3
24.2
27.2
32.6
36.1

4.38
5.06
5.8
6.08
6.93
7.78
8.14
9.03

C 8 x 18.75

A 678

A,B,CS

A 678

A 737

Min Tensile Strength Product Design Product Hydrostatic


Stress Sd
Stress St

50000 Psi
60000 Psi
50000 Psi

70000 Psi

28000 Psi

30000 Psi

80000 Psi

32000 Psi

34300 Psi

70000 Psi

28000 Psi

30000 Psi

19142 Psi
21462 Psi

20509 Psi
21462 Psi

20000 Psi

22500 Psi

CHANNELS AMERICA STANDARD DIMENSIONS


Size
Wt
Ix
(lb/ft)

8.2
10.5
13
9.8
12.25
14.775
11.5
13.75

18.75

AISC S SHAPES
Size

PAKISTAN STEEL PLATES SPECIFICATION

Area X C.G

HR 235
HR 275

34078 Psi
39879 Psi

7436049.97
22308149.91
22308149.91

47854 Psi
53655 Psi

S 3 x 5.7
S 3 x 7.5
S 4 x 7.7
S 4 x 9.5
S 5 x 10
S 5 x 14.75

STAINLESS STEEL

31231409.88

304

30000 Psi

75000 Psi

(in.^4)

44

Ix

Zx

(in.^4)

(in.^3)

5.7
7.5
7.7
9.5
10
14.75

4.95
4.6
5.13
4.88
5.1
4.66

2.52
2.93
6.08
6.76
12.3
15.2

5.02

22.1

S 6 x 12.5

12.5

5
6

3122
1902

1219.5
1219.5

4.4
3.8

1.4
0.8

6
6

6.00
6.00

6
6

2706.75
2706.75

0.24
0.24

4878.04878
6097.560976

5487.804878
6707.317073

7317.073171
7317.073171

40154669.84
49077929.8

S 6 x 17.25
S 7 x 15.3

17.25
15.3

4.69
4.88

683

682.9

3.2

0.2

6.00

1515.78

0.24

7317.073171

7658.536585

4097.560976

31381320.64

S 7 x 20

20

4.63

S 8 x 18.4
S 8 x 23
AISC M SHAPES
Size

13

18.4

4.7

23

4.51

Zx
(in.^3)

M 6 x 4.4

4.4

7.2

M 8 x 6.5
M 10 x 7.5

6.5
7.5

18.5
32.8

M 5 x 18.9

Top Course thk

21,365

Kg

57756.09756
Height of C.G of Shell

No of Courses

No of plates

1
2
3

A
19
19
19

B
1
1
1

4
5

19
19

1
1

6
7
8
9
10
11
12
13
14

19

19

Thickness
(mm)
10
10
6

Vertical Weld Length Horizental Weld Length


(m)
(m)
24.39
Fillet Welding
24.39
47.12
24.39
47.12

6
6

24.39
24.39

47.12
47.12

6
6

24.39
13.66

47.12

0.10305094

U 30 x 30
U 40 x 20
U 40 x 40
U 50 x 25
U 50 x 50

10.0
10.0
6.0

0.153363
0.181924
0.338407
0.403208
0.633613

2.870534
1.929375
3.273887
2.594909
3.757912

0.25976155
0.23110241
0.42988707
0.41037447
0.64635503

6.0
6.0

9
10

U 50 x 60
U 50 x 65

0.758416
1.380029

3.408338
4.766296

0.64025734
1.07929095

6.0
6.0

11
12
13
14
15
16
17
18
19

U 50 x
U 50 x
U 50 x
U 50 x
U 50 x
U 50 x
U 50 x
U 50 x
U 50 x

80
100
120
140
160
180
200
220
240

2.544053
4.944104
8.736183
14.5203
22.20047
32.40068
45.84096
64.56136
86.40181

5.808293
7.125915
9.008232
10.7561
12.63841
14.78963
17.00808
19.76433
22.3189

1.61588758
2.51224786
3.70129721
5.26840328
7.07331922
9.14653348
11.646586
14.939338
18.293067

13
14
15
16
17
18

20
21
22
23
24
25

U 50 x 260
U 50 x 280
U 50 x 300

115.6824
150.7232
192.724

25.47851
28.1003
31.05823

22.6224261
27.3176467
32.6226361

19
20
21
22
23
24

26
27
28
29
30

PART
CODE No
A

SHELL PLATE
SHELL PLATE

B
C

1219.51
682.93

782.43
2439.02

10
10

4
5
6
7
8
9
10
11
12

SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE

D
A
B
C
D
A
B
C
D

MAT

682.93
1219.51
1219.51
682.93
682.93
1219.51
1219.51
682.93
682.93

782.43
2439.02
782.43
2439.02
782.43
2439.02
782.43
2439.02
782.43

10
8
8
8
8
6
6
6
6

HEIGHT
1219.51

DIMENSIONS (mm)
WIDTH
THICK.
2439.02
10

QTY
38
2

76
4
19
1

UNIT WT
(Kg)
233

TOTAL WT
(Kg)
8872.69

75
131

149.81

42
187
60
105
34
140
45
78
25

26
22
18
14
10
8

1219.512195
1219.512195
1219.512195

2439.024
2439.024
2439.024

10
8
6

40

10647.23
179.77
1490.61
25.17

21,365
21

5
6
7
8

21365.28202
9022.500853

12342.78117

Kg
Tons

76

38

D
19

DIN STANDARD I-BEAM


Size
I-80
I-100
I-120
I-140
I-160
I-180
I-200
I-220
I-240
I-260
I-280
I-300
I-320
I-340
I-360
I-380
I-400

21,365

9340

100

14010

W 4 x 13
W6x 9
W 6 x 12
W 8 x 10
W 5 x 16
W 6 x 16
W 8 x 13
W 5 x 19
W 6 x 15
W 10 x 12
W 8 x 15
W 6 x 20
W 10 x 15
W 8 x 18
W 10 x 17
W 6 x 25
W 8 x 21
W 10 x 19
W 8 x 24
W 10 x 22
W 8 x 28
W 8 x 31
W 10 x 26
W 8 x 35
W 10 x 30
W 10 x 33

DESIGN OF ROOF PLATES ( SUPPORTED CONE ROOF )


Height of Roof
Slant Height
Area of Roof
Area of Overlap
Live Load
Weight on Roof
Unit Load

0.470 m
7.541 m
178.289 m
8.914 m
21747.23 Kg
30564.52 Kg
171.43 Kg/m
35.13 lbs/ft
0.24 lbs/in
8817.29 Kg

NUMBER OF RINGS ( ROOF S TRUCTURE )


Radius
25.0 ft
1
24.6 ft

75.40 in

Allowed by Code

66.00 in
20.44

Allowed by Code
Outer Ring
Inner Ring
20.0 ft

Actual Spacing at Periphery


Total No of Rafters
Average Plate Width

Outer Periphery

Sides of Polygon

49.5 ft
0.3 ft
-48.9 ft
-98.1 ft

24.7 ft
0.1 ft
-24.5 ft
-49.1 ft

Selected Radius
25.0 ft

Selected Radius
7621.95122

Rafter Length
7.6

Weight of Roof Plates


Circumferencial Cut angle
Circumferencial Cut Length
Outside Projection
Outside radius of roof

70
140.0952
9.806663

Estimated Plates
10%

62.938
69.23163

Kg
Tons

DES IGN OF RAFTERS


Based on UDL Beam loading

0.70 Degree
92 mm
20 mm

ROOF LOADING
Live Load
Dead Load

7.526 m

56

SELECTED SECTION
#########
9.66 lbs/ft

Bending Moment
Section Modulus

#########
0.241 Psi
37.096 in
8.93 lbs/in

No of Rafters
Total Weight

100436.95 lbs-in
5.580 in3

Section
C 8 x 11.5
Weight ( lbs/ft )
11.50
3
Section Modulus ( in )
8.14

25
7188 lbs
3260 Kg
3 Tons

Weight ( lbs/in )
0.958333333
U.D.Load ( lbs/in )
9.886061861
Bending Moment ( lb-in111218.1959
)
3
Section Modulus ( in )6.178788663

Misc
TOTAL
Average Plate Width
U.D.Load on Rafter

ESTIMATED ROOF PLATES

TOTAL WT OF ROOF

Compare with B131 Compare with B128/127


Length of Girders
Average Rafter
(ft)
Spacing (ft)
#DIV/0!

SIZE
QTY
WEIGHT

13426 Kg
13 Tons

Length of Girders
(ft)

Average Rafter
Spacing (ft)

1219.512

W 8 x 40

mm thk
Max Rafter Length

25.0 ft
300.0 in

SELECTION IS SAFE
300
136.0544218

ROOF STRUCTURE SUMMARY


Number of
Rafters

Number of
Rafters
25

Angle b/w
Rafters (Degrees)
14.17

Actual Angle b/w


Rafters (Degrees)
#DIV/0!

Weight of Rafters
(Kg)
3259.6

Number of
Rafters

Number of
Rafters

Angle b/w
Rafters (Degrees)
#DIV/0!
#DIV/0!

Actual Angle b/w


Rafters (Degrees)
#DIV/0!
#DIV/0!

Radius of ring
(ft)
#DIV/0!
#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

66000
29931.97279

109.224
54.612

RAFTERS

With Calculated Girder Length

Number of Rafters
Per Girder

2439.02439
70
9.81 Tons

Radius of ring
(mm)
#DIV/0!
#DIV/0!

Weight of Girders
(Kg)

Weight of Rafters
(Kg)

SECTION SELECTED
UNIT WT (lbs/ft)
QTY
LENGTH (meters)
WEIGHT (Tons)

C 8 x 11.5
11.5
25
7.62
3

Based on UDL Beam loading

6.10

No of Rafters (outer ring )


NOT REQUIRED
Supported on Girder
Rafter Span ( ft )
25
Rafter & Roof Load ( lb/in )
9.9
Girder Span ( ft )
20
U.D.Load on Rafter ( lb/in )
Bending Moment ( lb-in )
Section Modulus ( in3 )
Total No of Girders
Weight of Girders ( lbs )
Weight of Girders
Weight of Girders

SECTION SELECTED (AISC) PIPE 8 SCH 40


UNIT WT (lbs/ft)
28.55
QTY
1
LENGTH (meters)
8.47
WEIGHT (Tons)
0.36
CURB ANGLE

SELECTED SECTION

Max Girder length

Section
I 220 x 90
Weight ( lbs/ft )
22.06
Section Modulus ( in3 ) 39.09
Weight ( lbs/in )
1.838131529
U.D.Load ( lbs/in )
1.8
Bending Moment ( lb-in ) 13,234.55
Section Modulus ( in3 ) 0.735252611

20

980
444.4444444

SELECTION IS SAFE

3260 Kg
3 Tons

SECTION SELECTED
UNIT WT (lbs/ft)
LENGTH (meters)
WEIGHT (Tons)

PIPE
PIPE
PIPE
PIPE
PIPE
PIPE
PIPE
PIPE
PIPE
PIPE
PIPE
PIPE
PIPE

DES IGN OF GIRDERS

I 220 x 90
22.05757834

COLUMNS

25

1.867239
4.104086
7.872165
13.75229
22.44047
34.80073
51.36108
73.44154
102.0021
137.7629
182.1638
235.2049
300.2463
376.8079
470.6499
576.2521
701.0547

34300
15555.55556

Wt

Ix

Zx

(in.^4)

(in.^3)

DES IGN OF COLUMN ( Outer ring )


AWWA D 100 (Tubular section) Sec 3.4
t/R
0.10952381
X Value
10498.28301
Y Value
1
-38.71000252
Allowable Comp.Stress ( Psi )
10498.28301
SELECTION IS SAFE

2104.96
75778.56

SELECTED SECTION
Section
PIPE
Weight ( lbs/ft )
Section Modulus ( in3 )
Area ( in )
Radius of gyration ( in )
Thickness
Outside Diameter of Pipe

11.3
16.3
22.1
30.8
21.3
29.1
39.6
26.3
32.1
53.8
48
41.4
68.9
61.9
81.9
53.4
75.3
96.3
82.8
118
98
110
144
127
170
170

34366.69388

8 SCH 40
28.55
16.8
8.4
2.94
0.322
8.625

40

146

35.5

209
184
248
228
272
303
272
341
394
455
534
623
716

42.1
43.3
49.1
52
54.6
60
60.4
66.7
75.7
85.9
98.5
112
126

1.68
2.27
2.72
3.65
5.79
7.58
9.11
10.79
14.62
18.97
28.55
40.48
49.56

Ix

Zx

(in.^4)

(in.^3)

0.017
0.037

0.041
0.071

0.087
0.195
0.31
0.666
1.53
3.02
4.79
7.23
15.2
28.1
72.5
161
279

0.133
0.235
0.326
0.561
1.06
1.72
2.39
3.21
5.45
8.5
16.8
29.9
43.8

As per sec 3.10.3.3, API 650


0.074666667
Slenderness Ratio ( L / r )
113.41
Allowable Comp.Stress ( Psi ) 10867.65
Induced Stresses
1679.5

BUCKLING IS SAFE

-14.82271605

FOR TUBULAR SECTIONS


t/R
0.074666667
Y
1

SELECTION IS SAFE

FOR STRUCTURAL SECTIONS


Y
1
Ring Number
Center Column
2
3
4
5
6
7
8
9
10

No of
Columns
1

Height of
Columns ( ft )
27.78283

Weight of Columns
( lbs )
793.1997965

SAFETY FACTOR ( FS )
F/S
1.910988238
8470.375
If L/r < 120 then C ma= [1-(L/r)^2/34700](33000/Fs)*Y
If 120 < L/r < 131.7 then C ma= {[1-(L/r)^2/34700](33000/Fs)*Y}/[1.6*(L/200*r)]
When L/r > 131.7 then C ma= {149000000*Y}/{(L/r)^2[1.6-(L/r*200)]

27.78

10867.6475
10521.06232
11214.9002

793.20 lbs
359.73 Kg
0.36 Tons

DESIGN OF COLUMN BASE PLATE


Load on Column
Comp.Strength of Concrete

13.31481
Kips
3000
Psi
3
Ksi
36000
Psi
36
Ksi
Selected Section
PIPE 8 SCH 40
Depth (d)
8.625
in
Breadth (bf)
8.625
in
Concrete Foundation area (A2)11.625x11.625
135.1406
in
Yield Strength ( Material )

Area of Plate required (A1)


74
D
0.65
N
9.3
B
9.0
A1
83
Actual Bearing Pressure (fp)
0.16
All.Bearing Stress on plate (Fp) 1.415217
m
0.539
n
1.05
All.Horizontol Shear (q)
0.11
n'
2.16
c
2.156
Thickness (minimum)
0.29

in
in

1
6.340386357
74.4

in
Ksi
Ksi
in
in

2.1

SAFE

in
in

BASE PLATE
9 in
N
236

8.00 mm

9 in
B
229

0.29 in
thk
7

DES IGN OF ROOF ( S ELF S UPPORTED CONE S HAPE )


Sec 3.10.5 API 650
Minimum Thickness of Roof plates is 3/16 inch
Slope of Roof should be 1 : 6
Ratio h1 /(rt1 )0.5
For Second Course
VARIABLE DESIGN POINT METHOD
No of Courses from
Shell Bottom
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Liquid Level in tank


(mm)
8000
6780
5561
4341
3122
1902
683

Height of Shell Course Design Shell Thk


(mm)
1219.5
0.150
1219.5
0.127
1219.5
0.103
1219.5
0.079
1219.5
0.055
1219.5
0.031
682.9
0.007

Hydrostatic Shell Thk


0.150
0.127
0.103
0.079
0.055
0.031
0.007

Min Thk as per 3.6.1


Adopted Shell Thk
0.313
0.313
0.313
0.313
0.313
0.313
0.313

1.0
1.0
1.0
1.0
1.0
1.0
1.0

Hydrostatic Shell Thk


0.313
0.313
0.313
0.313
0.313
0.313
0.313

Weight of each Course


(Kg)
141.20
141.20
141.20
141.20
141.20
141.20
79.07

926
VARIABLE DESIGN POINT METHOD
No of Courses from
Shell Bottom
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Hydrostatic Shell Thk Hydrostatic Shell Thk


(in)
(mm)
0.313
7.95
0.313
7.95
0.313
7.95
0.313
7.95
0.313
7.95
0.313
7.95
0.313
7.95
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!

4.995

VARIABLE DESIGN POINT METHOD

Thk Selected
(mm)
15.00
13.00
11.00
9.00
8.00
8.00
8.00
8.00

Weight of each Course


( Kg )
6766.88
5864.63
4962.38
4060.13
3609.00
3609.00
2021.04

#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!

30893.04 Kg
30.89 Tons

Design Shell Thk Hydrostatic Shell ThkRatio h1 /(rt1 )0.5 <=1.375Ratio h1 /(rt1 )0.5 <=1.375Ratio h1 /(rt1 )0.5 >=2.625Ratio h1 /(rt1 )0.5 >=2.625
1.375< h1 /(rt1 )0.5 <2.625
(in)
(in)
Design t2 =t1
Hydrostatic t2 =t1
Design t2 =t2a
Hydrostatic t2 =t2a
Design Formula in 3.6.4.5
0.313
0.313
0.313
0.313
0.313
0.313
0.146
0.156
-0.171
0.313
0.313
0.122
-0.258
0.313
0.313
0.088
-0.342
0.313
0.313
0.057
-0.423
0.313
0.313
0.033
-0.498
0.313
0.313
0.010
-0.563
-0.593
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#DIV/0!
#NUM!
#NUM!
#DIV/0!
#NUM!
#NUM!
#DIV/0!
#NUM!
#NUM!
#DIV/0!
#NUM!
#NUM!
#DIV/0!
#NUM!
#NUM!
#DIV/0!
#NUM!
#NUM!
#DIV/0!
#NUM!
#NUM!
#DIV/0!
#NUM!
#NUM!
#DIV/0!
#NUM!
#NUM!
#DIV/0!
#NUM!
#NUM!
#DIV/0!

1.375< h1 /(rt1 )0.5 <2.625


Design
Hydrostatic Formula in 3.6.4.5
tU

Hydrostatic
tU

Design
tL

Hydrostatic
tL

Design
K

Hydrostatic Design Shell Thk


Hydrostatic Design
K
C
C
X1

Hydrostatic

-0.141
-0.240
-0.339
-0.429
-0.499
-0.566
-0.593
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!

0.473
0.407
0.337
0.269
0.202
0.135
0.069
#NUM!

0.313
0.313
0.313
0.313
0.313
0.313
0.313

0.313
0.313
0.313
0.313
0.313
0.313
0.313

0.806
0.871
0.956
1.070
1.240
1.528
2.203

#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

0.662
0.770
0.928
1.162
1.551
2.320
4.541
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!

-8.076
-1.771
4.088
8.495
10.315
7.665
2.751
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!

0.482
0.412
0.343
0.273
0.204
0.134
0.064
-0.005

-0.101
-0.066
-0.022
0.035
0.112
0.226
0.418
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

-0.179
-0.121
-0.037
0.078
0.234
0.443
0.707
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!

-8.009
-1.725
4.138
8.534
10.336
7.652
2.661
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!

X1

Design
X2

Hydrostatic
X2

Design

-26.990
-14.512
-3.838
4.245
8.401
6.075

-47.765
-26.421
-6.244
9.551
17.520
11.921

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!

14.552
13.460
12.272
10.956
9.459
7.675
5.323
#NUM!

X3

Hydrostatic
X3

Design

Hydrostatic
X

Design

14.417
13.368
12.172
10.877
9.418
7.700
5.503
#NUM!

-26.990
-14.512
-3.838
4.245
8.401
6.075

-47.765
-26.421
-6.244
8.495
9.418
7.665

0.146
0.116
0.087
0.059
0.033
0.010

0.156
0.122
0.088
0.057
0.033
0.010

#NUM!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!

#NUM!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!
#NUM!

ttx

Hydrostatic
ttx

7.9502
0.3125

Height of Cone 0.470375


Slant Ht of Cone
7.541
Radius of Shell
7.500
Sine Theta.
0.062338
Min Thk
0.601561
15
Max Thk.
13
Angle of Cone
6.0
Cut Length angle
1.9
Cut Length
256
Area of Roof
178.29
Area of Overlap
8.91
Live Load
21747.23
Weight of Roof 30564.52
Unit Load
171.43
35.13
0.24

m
m
m
SAFE
in
mm
Degrees
Degrees
mm
m
m
Kg
Kg
Kg / m
lbs / ft
Psi

UNSAFE
SAFE

5.46
5.56
7.31
7.81
8.51
9.72
9.91
10.2
10.2
10.9
11.8
13.4
13.8
15.2
16.2
16.7
18.2
18.8
20.9
23.2
24.3
27.5
27.9
31.2
32.4
35

39
48
45
58
49
54
67
60
68
77
88
100
112

PIPES ( EXTRA STRONG )


Nominal Diameter
( in )
PIPE 1/2
PIPE 3/4
PIPE 1
PIPE 1 1/4
PIPE 1 1/2
PIPE 2
PIPE 2 1/2
PIPE 3
PIPE 3 1/2
PIPE 4
PIPE 5
PIPE 6
PIPE 8
PIPE 10
PIPE 12

15.55555556

2x2x1/4
3.19
47.12
0.22
General
No of Columns required
1
Height of Column ( ft )
27.78584
Load on Column ( lbs )
13314.8
Slenderness Ratio ( L / r )
180
Radius required
1.9
10498.3
Allowable Comp.Stress ( Psi ) 10498.3
15000
Induced Stresses ( Psi )
1679.5
SELECTION IS SAFE

1 SCH 40
1 1/4 SCH 40
1 1/2 SCH 40
2 SCH 40
2 1/2 SCH 40
3 SCH 40
3 1/2 SCH 40
4 SCH 40
5 SCH 40
6 SCH 40
8 SCH 40
10 SCH 40
12 SCH 40

Zx
(in.^3)

1.18904935
2.08540963
3.33543588
4.99400728
7.13429611
9.81727927
13.0490544
16.9515754
21.585819
26.9517853
33.0494743
39.8179091
47.6839279
56.2816693
66.4648099
76.8308812
89.0262592

(lb/ft)

PIPES ( STANDARD WEIGHT )


Nominal Diameter
Wt
( in )
(lb/ft)
PIPE 1/2 SCH 40
0.85
PIPE 3/4 SCH 40
1.13

GIRDERS

#DIV/0!
SECTION SELECTED
UNIT WT (lbs/ft)
QTY
LENGTH (meters)
WEIGHT (Tons)

Ix
(in.^4)

13
9
12
10
16
16
13
19
15
12
15
20
15
18
17
25
21
19
24
22
28
31
26
35
30
33

W 10 x 39
W 8 x 48
W 10 x 45
W 8 x 58
W 10 x 49
W 10 x 54
W 8 x 67
W 10 x 60
W 10 x 68
W 10 x 77
W 10 x 88
W 10 x 100
W 10 x 112

Compare with B129


As per Code Spacing
SPACING IS IN LIMIT

Number of Rafters
Member of outer ring
Periphery-1

Ring Number

15.081 m
0.081 m
-14.919 m
-29.92 m

No of Plates
Unit Wt of plate
Total Wt

By Formula

Rafter Spacing (Outer)


Rafter Spacing (Inner)
Min No of Rafters
Min No of Rafters
Length of girder
Rafters on tank Periphery

6.10 m
25
24.60
6.2 ft
25
3.09 ft

Dia of Ring 1
Dia of Ring 2
Dia of Ring 3
Dia of Ring 4

470.4 mm
7540.7 mm

Wt
(lb/ft)

3.993201
5.606616
7.462043
9.613262
12.03338
14.72241
17.61311
20.90716
24.33567
28.16753
32.20107
36.43628
41.00762
45.71341
51.15869
56.46951
62.11646

W-SHAPES
Size
23349.20 Kg
23.35 Tons

7.62 m
0.98
1
7.50 m
91 in

9.63

1.169726

5
2
3
4
5
2
3
4
5

SHELL PLATE

2
3

2.4
4.62
6.57

Zx
(in.^3)

0.060721

3
4

ITEM

(in.^4)

U 30x15

S.No

TOTAL WEIGHT

Length of Rafter
No of Rings Calculated
No of Rings Selected
Actual Rafter Length
Rafter Spacing ( Max )

24.1

Ix

(lb/ft)

SHELL PARTS LIST (PRELIMINARY)

15
16
17
18
19
20

18.9

DIN STANDARD CHANNELS


Size
Wt

3530.323006
11.58 ft

57.6
64.9

Ix
(in.^4)

14

Butt Welding at the Bottom of each Course

26.3
36.7
42.4

Wt
(lb/ft)

15
16
17
18
19
20

11

Wt
(lb/ft)

7
9
10
11
12

Zx
(in.^3)

Put this Value in G11

FLUID DATA INPUT


{MENUCALL WAS}
DESIGN CODE

API 650

TANK GEOMETRY
MATERIAL
INPUT
PROPERTY
DATA GIVEN
INPUT
BY PURCHASER
SHELL PLATE SIZE INPUT
ROOF PLATE THICKNESS
BOTTOM PLATE
INPUT THICKNESS INPUT

{MENUCALL WAS}

PROGRAM LOGO

{MENUCALL CODE}
{GOTO}A1000~

GIRDER SELECTION

VIEW OF CALCULATIONS

{MENUCALL INTER1}

{GOTO}AA150~

PLATE CALCULATION

No OF RINGS

RAFTER DESIGN
GIRDER DESIGNCOLUMN DESIGN

{GOTO}O110~

{GOTO}A120~

{MENUCALL
{MENUCALL
SEC1}
SEC2}
{MENUCALL COL}

{GOTO}HA1~{GOTO}{?}~ {GOTO}A1~{GOTO}AB1~{GOTO}{?}~
{GOTO}A1~
{GOTO}A1~
{GOTO}A1~
{GOTO}A1~
/RV~FLUID~{R}/RV~SP.GR~{R}/RV~VP~{GOTO}A1~
{GETNUMBER
/RV~MAT~{R}/RV~GR~{R}/RV~MY~{R}/RV~MT~{R}/RV~SD~{R}/RV~ST~{GOTO}A1~
"ENTER DIA
{GETNUMBER
OF TANK IN"ENTER
METERS",DIA}
CORROSION
{GETNUMBER
ALLOWANCE
"PLATE
{GETNUMBER
WIDTH
IN MM",CR}
IN METERS",PW}
"PLATE
{GETNUMBER
THICKNESS
"PLATE
IN INCHES",RPT}
THICKNESS
1
IN INCHES",BPT}
{GETNUMBER "ENTER HEIGHT
{GETNUMBER
OF TANK
"ENTER
IN METERS",HT}
WIND
{GETNUMBER
VELOCITY
"PLATE
IN MILES
HEIGHT
/ HR",WIND}
IN METERS",PH}
{GETNUMBER "ENTER ROOF SLOPE",RS}1
{GETNUMBER "ENTER BOTTOM SLOPE",BS}
1
{GOTO}FL3~{GOTO}{?}~
1
/RV~SZ~{GOTO}A1~
1

{MENUCALL GIRDER}

AWWA D100

{MENUCALL INPUT}
{MENUCALL W.INPUT}
INPUT

SHELL DESIGN

BOTTOM PLATE
CURB ANGLE & WIND
ROOF
GIRDER
DESIGN

{MENUCALL IN} {MENUCALL SHELL}

ONE FOOT METHOD

VARIABLE DESIGN POINT METHOD

{MENUCALL ONE1}

{Menucall step1}

INPUT FOR SHELL MIN THICKNESS

SINGLE DECK

{GOTO}O5~{GOTO}{?}~
/RV~F33~{GOTO}A29~

{Menucall efr2}

{GOTO}ci1~

{GOTO}bt1~

SPIRAL STAIR CASECHECKS

{MENUCALL ROOF1}{GOTO}Fs1~

OTHERS

{MENUCALL STAB}
{MENUCALL OT}

AISC STANDARD
LOCAL

THICKNESS CALCULATION
PARTS LIST

SELF SUPPORTED

SUPPORTED CONE ROOF


FLOATING ROOF

EXTERNAL FLOATING
INTERNAL
ROOF FLOATING ROOF

{MENUCALL THK}

{GOTO}AO240~

{MENUCALL ROOF}{MENUCALL ROOF3}

{MENUCALL EFR1}

{GOTO}O56~

{MENUCALL GIRDER}
{MENUCALL LOCAL1}

DOUBLE DECK
RAFTER SELECTION
VIEW OF CALCULATIONS
{MENUCALL
{GOTO}AA120~
INTER}

INPUTS

WEIGHT OF APPURTENCES
SELECTION OFSUPPORTING
PONTOON STIFFNER
LEGS FLOATATION LEVEL VIEW
& DECK
OF LEVEL
ROOF CALCULATIONS
CHECKS

{GOTO}EA1~

{GOTO}EA75~

AISC STANDARD
LOCAL
{GOTO}EA60~ {GOTO}EA250~

{GOTO}EA100~

{GOTO}EA33~

{MENUCALL CHECKS}

W-SHAPES

I-SHAPES

C-SHAPES

M-SHAPES

S-SHAPES

U-SHAPES
{MENUCALL SEC}
{MENUCALL LOCAL}

{goto}aq101~{goto}{?}~
{goto}aq80~{goto}{?}~{goto}aq10~{goto}{?}~{goto}aq46~{goto}{?}~
{goto}aq30~{goto}{?}~
{goto}aq55~{goto}{?}~ 1
/RV~SECTION~{R 2}/RV~WT~{R
/RV~SECTION~{R
2}/RV~SM~{GOTO}AA120~
2}/RV~WT~{R
/RV~SECTION~{R
2}/RV~SM~{GOTO}AA120~
2}/RV~WT~{R
/RV~SECTION~{R
2}/RV~SM~{GOTO}AA120~
2}/RV~WT~{R
/RV~SECTION~{R
2}/RV~SM~{GOTO}AA120~
2}/RV~WT~{R
/RV~SECTION~{R
2}/RV~SM~{GOTO}AA120~
2}/RV~WT~{R
1
2}/RV~SM~{GOTO}AA120~

BUOYANCY FOR CASE


BUOYANCY
"A"
FOR CASE "B"
PONTOON DEFORMATION
PONTOON DEFORMATION
FOR CASE
STABILITY
"A" FOR FOR
CASE
CASE
"B" "B"
{GOTO}EA115~

{GOTO}EA139~

{MENUCALL PONT}
{MENUCALL PONT2}
{MENUCALL PONT3}
W-SHAPES

VIEW OF CALCULATION
ITERATION FOR DEFLECTION
{GOTO}EA162~

I-SHAPES

C-SHAPES

M-SHAPES

S-SHAPES

U-SHAPES

{goto}aq101~{goto}{?}~
{goto}aq80~{goto}{?}~{goto}aq10~{goto}{?}~{goto}aq46~{goto}{?}~
{goto}aq30~{goto}{?}~
{goto}aq55~{goto}{?}~ 1
/RV~SECTION1~{R 2}/RV~WTg~{R
/RV~SECTION1~{R
2}/RV~SMg~{GOTO}AA150~
2}/RV~WTg~{R
/RV~SECTION1~{R
2}/RV~SMg~{GOTO}AA150~
2}/RV~WTg~{R
/RV~SECTION1~{R
2}/RV~SMg~{GOTO}AA150~
2}/RV~WTg~{R
/RV~SECTION1~{R
2}/RV~SMg~{GOTO}AA150~
2}/RV~WTg~{R
/RV~SECTION~{R
2}/RV~SMg~{GOTO}AA150~
2}/RV~WT~{R
1
2}/RV~SM~{GOTO}AA120~

{let counter,0}{goto}ef166~
{if ei170=130}{goto}ea162~{quit}
{let counter,counter+1}{branch v38}

13523

counter
VIEW OF CALCULATIONS
ITERATION FOR HEIGHT

COLUMN SELECTIONVIEW OF CALCULATIONS


BASE PLATE

{GOTO}EA210~

{MENUCALL INTER2}
{goto}aa170~

{let counter,0}{goto}ef166~

PIPES

TOP PLATE

{goto}aa210~

W-SHAPES

I-SHAPES

AISC STANDARD
LOCAL
C-SHAPES

M-SHAPES

S-SHAPES U-SHAPES

{MENUCALL COLUMN}
{MENUCALL LOCAL2}

VIEW OF CALCULATION
ITERATION FOR DEFLECTION
{GOTO}EA185~

{goto}aq144~{goto}{?}~
{goto}aq101~{goto}{?}~
{goto}aq80~{goto}{?}~{goto}aq10~{goto}{?}~
{goto}aq46~{goto}{?}~
{goto}aq30~{goto}{?}~
{goto}aq55~{goto}{?}~ 1
/RV~SECTION2~{R 2}/RV~WTc~{R
/RV~SECTION2~{R
2}/RV~SMc~{r}/rv~arc~{r}/rv~rgc~{r}/rv~thkc~{r}/rv~odp~{GOTO}AA170~
2}/RV~WTc~{R
/RV~SECTION2~{R
2}/RV~SMc~{r}/rv~rgc~{r
2}/RV~WTc~{R
/RV~SECTION2~{R
2}/RV~SMc~{r}/rv~rgc~{r
4}/rv~arc~{GOTO}AA170~
2}/RV~WTc~{R
/RV~SECTION2~{R
2}/RV~SMc~{r}/rv~rgc~{r
4}/rv~arc~{GOTO}AA170~
2}/RV~WTc~{R
/RV~SECTION2~{R
4}/rv~arc~{GOTO}AA170~
2}/RV~SMc~{r}/rv~rgc~{r
/RV~SECTION2~{R
2}/RV~WTc~{R
2}/RV~WTc~{R
4}/rv~arc~{GOTO}AA170~
2}/RV~SMc~{r}/rv~rgc~{r
1
2}/RV~SMc~{r}/rv~rgc~{r
4}/rv~arc~{GOTO}AA170~
4}/rv~arc~{GOTO}AA170~

{let counter,0}{goto}ef191~
/rv~ef190~
{if ef190-ef191=0.001}{quit}
{let counter,counter+1}{branch v47}

WIND OVERTURNING
SEISMIC DESIGN
J

{GOTO}EO1~

{GOTO}EZ1~

DIKEWALL CALCULATIONS
RADIOGRAPHY
ALLOWABLE
PAINTING
LOADS ON
AREA
NOZZLES
MIN SHELL THICKNESS
STEP
INPUT
ONE

STEP TWO
{GOTO}A670~{GOTO}DK125~
{GOTO}DO1~
{GOTO}A750~

{GOTO}S5~{GOTO}{?}~
{GOTO}A600~
/RV~F252~{GOTO}A250~

I-BEAMS

{LET J,0}
{G OTO}J245~
{G ETNUMB ER "ENTER NUMB ER OF ITERATIONS TO DO ",K}
{goto}AI253~
{G OTO}{?}~
{ LET P,1}

#NUM!

/RV~{ L 16} ~/RV~O~{ L 16} /RV~Q~{ R 16}


{ IF N=M} { D} { BRANCH E566}
{ LET P,P+1}
{ BRANCH e562}

127

O
Q

#NUM!
#NUM!

CHANNELS

ANGLE IRON

{goto}BE210~{goto}{?}~
{goto}BE193~{goto}{?}~
/RV~SECTION~{R 2}/RV~WT~{R
/RV~SECTION~{R
2}/RV~SM~{GOTO}AA120~
2}/RV~WT~{R 2}/RV~SM~{GOTO}AA120~

1
1

N
M
P

I-BEAMS

CHANNELS

ANGLE IRON

{goto}BE210~{goto}{?}~
{goto}BE193~{goto}{?}~
1
/RV~SECTION1~{R 2}/RV~WTg~{R
/RV~SECTION1~{R
2}/RV~SMg~{GOTO}AA150~
2}/RV~WTg~{R 2}/RV~SMg~{GOTO}AA150~
1

{LET J,J+1}
{IF J=K}{goto}A274~{Q UIT}
{B RANCH e562}

I-BEAMS

CHANNELS

ANGLE IRON

{goto}BE210~{goto}{?}~
{goto}BE193~{goto}{?}~
1
/RV~SECTION2~{R 2}/RV~WTc~{R
/RV~SECTION2~{R
2}/RV~SMc~{r}/rv~arc~{r}/rv~rgc~{r}/rv~thkc~{r}/rv~odp~{GOTO}AA170~
2}/RV~WTc~{R 2}/RV~SMc~{r}/rv~arc~{r}/rv~rgc~{r}/rv~thkc~{r}/rv~odp~{GOTO}AA170~
1
Z

11
2

WATER
INPUTS

SHELL DESIGN

WIND GIRDER

SEISMIC DESIGN

{GOTO}A850~

{Menucall thkw}

{GOTO}A930~

{GOTO}AK896~

Min Thickness

View thk calculation

{GOTO}J857~{GOTO}{?}~
{GOTO}A877~
/RV~E882~{GOTO}A877~

HYDROSTATIC TEST
PRESS Cntrl + Z TO RUN STEP NO ONE

DESIGN TEST
PRESS Cntrl +

S hift + R TO RUN STEP NO ONE

DIKE WALL CALCULATIONS


Dike Capacity
Dike Length
Dike Breadth
Tank Foundation Height
Dike wall Height

10300.00
65.00
65.00
0.77
2.47
8.10

m3
m
m
m
m
Feet

Equal to one tank Spillage

Dike Capacity (V)


Base of D area (a)
Foot path width (b)
Dike Length (L)
Inside dike Length (L')
Dike Breadth (B)
Inside dike breadth (B\')
Tank Foundation Height

13665.68
1.66
0.61
97.5
92.96
88
83.46
0.77
1.714226558
5.622663111

PAINTING AREA CALCULATIONS


BOTTOM PLATE
Underside Area
Interior Area

176.71
176.71

m
m

1.5
70.69
376.99

m
m
m

SHELL PLATE
Interior height to be Painted
Internal area
Exterior area

247.4004215

ROOF PLATE
Internal area
Exterior area

178.29
178.29

m
m

1.07
25
7.62
190.55
203.89

m/m
Nos
m
m
m

733.5693899

5.83

STRUCTURE ( RAFTERS )
Painting Surface area / meter
Total No of Rafters
Length of Rafter
Total Length of Rafters
Painting area
COLUMNS
Outside area of pipe

209.7168834

DES IGN OF S TEEL S TORAGE TANKS AS PER AWWA-D100

Inputs
Outputs

PRESS CNTRL "A" FOR PROGRAM MENU


PROGRAM INPUT
Service
Sp.Gr of liquid (G)
Capacity ( m3 )
Dia of tank (D)
Ht of tank (H)
Type of Roof
Type of Bottom
Slope of Roof
Slope of Bottom
Corrosion Allow (CA)
Wind Velocity (V)
Live Load on Roof
Joint Efficiency

WATER

All.Design Stress (Sd)


All.Test Stress (St)
Roof Plate Thk
Bottom Plate Thk
Density of Material

1
3.34
1.524 m
5.000 ft
1.829 m
6.000 ft
Supported Cone
Flat
1:6 1 : 6 For Self Supported
1.6 mm
100 miles/hr
25 lbs/ft
0.85

0.063 in
160920 m/sec
122 Kg/m

Plate Width
Plate Height

2.439 m
1.220 m

8.000 ft
4.000 ft

Allowable Design Stress ( s ) PSI

15000

See Section 3.3

15000 Psi
22500 Psi
0.242 in
0.313 in
###########

Wind Pressure

103386028 N/m
155079043 N/m
6.1517 mm
7.9500 mm
491 lbs/Cu.ft

Sec 3.3
DIA
Sec 3.10
Sec 3.10

5.000 ft

D<=50
50<D<=120
120<D<=200
D>200

18.00 Psf

5
6
8
10

A
B
C
D

161 Km/hr

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Liquid Level in tank


(mm)

Height of Shell Course Design Shell Thk


(mm)
(mm)

1829
610

1219.5
609.8

Min Thk as per 3.10.1


(mm)

1.8
1.7

Adopted Shell Thk


Thk Selected
(mm)
(mm)
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

5.0
5.0

Weight of each Course Adopted Shell Thk


(Kg)
(in)
5
5

229.23
114.62

0.197
0.197

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

No of plates
A
1

B
1

Thickness
(mm)
229.2302046
114.6151023

Vertical Weld Length Horizental Weld Length


(m)
(m)
2.44
Fillet Welding
1.22

WIND GIRDER
Course #

Course thk
1
2
3
4
5
6
7
8
9
10
11
12

Course Width
5
5

1220
610

Unstiffened Shell
Ht ( mm )
1829.268293
609.7560976

All Shell Ht (H1)


(mm)
276737.68
276737.68
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

1219.512195

Ht of C.G of
each Course
609.7560976
1524.390244

Long. X-Sec
area
6097.560976
3048.780488

1
1
2.350
0.609756098

Width
2439.02439
2350
2439.02439
2350
1.963495408
0.805033117
1.829268293
1.5

Area
2.97442
2.86584
1.48721
1.43292
1

0.96349541
0.80503312

0.5

Area X C.G

3718024.985
4647531.231

S EIS MIC DES IGN AS PER AWWA

0.344 Tons

No of Courses

Ht upto bottom
of course

Height
1219.512
1219.512
609.7561
609.7561

A
B
C
D

No of Full Plates
No of Partial Plate
Width of Partial Plate
Ht of Partial Plate

SHELL DESIGN CALCULATIONS


No of Courses from
Shell Bottom

2
3
4
5

Full coarse Full width


Full coarse Partial width
Partial coarse Full width
Partial coarse Partial width

All Shell Ht (H1)R emarks


( ft )
907.70 Not required
907.70 Not required
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

Section Modulus (in3)


When required
2.269
2.269
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

9146.341463
Height of C.G of Shell

914.6341463
3.00 ft

SHELL PARTS LIST (PRELIMINARY)


S.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

ITEM
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE

PART
CODE No
A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D

MAT
HEIGHT
1219.51
1219.51
609.76
609.76
1219.51
1219.51
609.76
609.76
1219.51
1219.51
609.76
609.76
1219.51
1219.51
609.76
609.76
1219.51
1219.51
609.76
609.76
1219.51
1219.51
609.76
609.76

DIMENSIONS (mm)
WIDTH
THICK.
2439.02
22
2349.99
22
2439.02
22
2349.99
22
2439.02
7
2349.99
7
2439.02
7
2349.99
7
2439.02
6
2349.99
6
2439.02
6
2349.99
6
2439.02
6
2349.99
6
2439.02
6
2349.99
6
2439.02
6
2349.99
6
2439.02
6
2349.99
6
2439.02
6
2349.99
6
2439.02
6
2349.99
6

QTY

UNIT WT TOTAL WT
(Kg)
(Kg)
514
495
257
247
163
157
82
79
140
135
70
67
140
135
70
67
140
135
70
67
140
135
70
67
TOTAL WEIGHT
-

(mm)
2
3
4
5
2
3
4
5
2
3
4
5
2
3
4
5
2
3
4
5
2
3
4
5
Kg
Tons

5.0
5.0

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

B
1

C
1

D
1

TANK DIAMETER , D ( ft )
TANK HEIGHT , H ( ft )
PRODUCT SPECIFIC GRAVITY , s.g
FIRST COURSE THICKNESS , ts ( mm )
CORROSION ALLOWANCE (mm )
SEISMIC ZONE
ZONE COEFFICIENT
SITE AMPLIFICATION FACTOR
TYPE OF TANK
STRUCTURE COEFFICIENT , K
TOTAL WEIGHT OF TANK SHELL , lbs
HEIGHT FROM BOTTOM TO C.G OF SHELL , Xs (ft)
WEIGHT OF ROOF (lbs)
WEIGHT OF ROOF SUPPORTED BY SHELL (lbs)
MAXIMUM LIQUID VOLUME (kl)
MAXIMUM DESIGN LIQUID LEVEL (ft)
TOTAL WEIGHT OF TANK CONTENTS (lbs)
D/H
Kp
Tw (sec)
C1
W1/WT
W2/WT
X1/H
X2/H
W1
W2
X1
X2

OVERTURNING MOMENT APP. TO BOTTOM , M (lb-ft)

5
6
1
5
1.6
2A
0.15

Structure
Cross-braced elevated tank
Pedestal type elevated tank
Anchored flat bottom tank
Unanchored flat bottom tank

1.5 TABLE 17 Page 51


Unanchored flat bottom tank
TABLE 16 Page 51
2.5
758.18
3
67394.76864
10162.26835
3.34
6
7361.53198

0.833333333
0.58

1.297
0.12851
0.8
0.21
0.4
0.76

5889.225584
1545.921716
2.4
4.56

FIGURE 7 Page 55
FIGURE 8 Page 57
FIGURE 8 Page 57
FIGURE 9 Page 57
FIGURE 9 Page 57

22600.38567

MAX. WT OF TANK CONTENT TO RESIST THE OVERTURNING , WL ( lbs/ft ) 741.7913386


WT OF TANK SHELL PER FT OF SHELL CIRCUMFERENCE, Wt ( lbs/ft )
48.27
RATIO M/D^2(Wt+WL)
1219.512195
1219.512195
1219.512195
1219.512195
1219.512195
1219.512195

2439.024
2439.024
2439.024
2439.024
2439.024
2439.024

22
7
6
6
6
6

1.14

REMARKS

Kg
Tons

MAX. LONG. SHELL COMP. FORCE AT BOTTOM OF SHELL , PSI


ALLOWABLE COMPRESSION FOR ts/R , PSI
CRITICAL BUCKLING STRESS , PSI
THE EARTHQUAKE ALLOWABLE STRESS. , PSI.
PRESSURE STABILIZING BUCKLING COEFFICIENT
P/E(R/T)^2
REMARKS

UPLIFT

219.97
3029
28543.31
23061.77
0.15

0.002085513
TANK IS STABLE

0.00656

FIGURE 10

PRESS CNTRL + A FOR PROGRAM MENU


PRESS CNTRL + S TO SAVE THE LATEST CALCULATIONS

DESIGN OF STEEL STORAGE TANKS


PREPARED BY : WAJAHAT ABRAR

DES IGN OF S TEEL S TORAGE TANKS AS PER API 650 APPENDIX F


PRESS CNTRL "A" FOR PROGRAM MENU
PROGRAM INPUT
Service
WATER
Sp.Gr of liquid (G)
1
Capacity ( m3 )
85.13
Dia of tank (D)
4.573 m
15.000 ft
Ht of tank (H)
5.183 m
17.000 ft
Type of Roof
Self -Supported
Type of Bottom
Cone-up
Slope of Roof
1:5 1 : 6 For Self Supported
Slope of Bottom
1:120
Corrosion Allow (CA)
Wind Velocity (V)
100 miles/hr
160920 m/sec
Live Load on Roof
25 lbs/ft
122 Kg/m
H/D Ratio
1.133
Vapour Pressure ( Bar abs )
Seismic Zone
2A

Area of Curb Angle

Material Specs
Material Grade
All.Bending Stress (dall)
All.Design Stress (Sd)
All.Test Stress (St)
Plate Width
Plate Height
Roof Plate Thk

SA240 304
18000 Psi
21400 Psi
22500 Psi
4.787 m
1.293 m
0.236 in

Bottom Plate Thk w/o CA


0.236 in
Bottom Plate Thk with CA
0.236 in
Density of Material
###########
Roof Overlap Percent
5.00%
Bottom Overlap Percent
5.00%
Min Yield Strength
30000 Psi
Min Tensile Strength
75000 Psi

124063234 N/m
147497401 N/m
155079043 N/m
15.701 ft
4.241 ft
6.00 mm
6.00 mm
6.00 mm
491 lbs/Cu.ft

CURB ANGLE

BOTTOM PLATE CALCULATION


As per sec 3.4 API 650

See Section 3.1.5.9 ( e ) of API 650 page 3-4

CURB ANGLE
2x2x3/16
2x2x1/4
3x3x3/8

Size of curb angle


2x2x1/4
Unit Weight
3.19
Length of Curb Angle ( ft154.57
)
Kx

Iy

(in.)

(in.^4)

Required S (inch^3)
Zy
Ky
(in.^3)

(in.)

0.52
A
(in.^2)

As

cw

cf

(m^2)/m

(inch)

(inch)

CHANNELS AMERICA STANDARD DIMENSIONS


Size
Wt
Ix
Zx
(lb/ft)

(in.^4)

(in.^3)

1.17
1.12

0.197
0.247

0.202
0.233

0.404
0.41

1.21
1.47

1.5
1.5

0.436
0.438

C 9 x 13.4
C 9 X 15

13.4
15

47.9
51

10.6
11.3

1.08
1.56
1.47
1.95
1.83

0.305
0.319
0.433
0.479
0.632

0.268
0.283
0.343
0.378
0.45

0.416
0.449
0.45
0.493
0.489

1.76
1.59
2.13
1.97
2.64

1.5
2
2
2.5
2.5

0.455
0.457
0.459
0.484
0.478

C 9 X 20
C 10 X 15.3
C 10 X 20
C 10 X 25
C 10 X 30

20
15.3
20
25
30

60.9
67.4
78.9
91.2
103

13.5
13.5
15.8
18.2
20.7

2.34
2.22
2.13
2.72
2.6
2.51
3.11
2.99

0.693
0.866
1.05
0.968
1.17
1.38
1.32
1.53

0.492
0.564
0.642
0.625
0.703
0.779
0.781
0.854

0.537
0.529
0.525
0.581
0.571
0.564
0.625
0.615

2.4
3.09
3.83
2.87
3.6
4.33
3.38
4.04

3
3
3
3.5
3.5
3.5
4
4

0.511
0.499
0.514
0.54
0.525
0.532
0.571
0.553

C 12 X 20.7
C 12 X 25
C 12 X 30
C 15 X 33.9
C 15 X 40
C 15 X 50

20.7
25
30
33.9
40
50

129
144
162
315
349
404

21.5
24.1
27
42
46.5
53.8

2.82

1.98

1.01

0.599

5.51

0.565

Kx

Iy

(in.)

(in.^4)

Required S (inch^3)
Zy
Ky
(in.^3)

(in.)

0.52
A
(in.^2)

As

cw

(m^2)/m

(inch)

0.39
0.468
0.574
0.646
0.809
1.01

0.522
0.516
0.581
0.569
0.643
0.62

1.67
2.21
2.26
2.79
2.94
4.34

1.5
1.5
2
2
2.5
2.5

1.165
1.2545
1.3315
1.398
1.502
1.642

1.82

1.09

0.705

3.67

1.666

3
3.5

1.7825
1.831

2.28
2.86
2.69
3.26
3.1

2.31
2.64
3.17
3.73
4.31

Iy
(in.^4)

2.36
3.1
3.85
2.08

0.165
0.343
0.498
7.86

Kx

Iy

(in.)

(in.^4)

1.3
1.44

0.675
0.766

1.64

0.734

1.86

0.831

2.07

0.798

Required S (inch^3)
Zy
Ky
(in.^3)

(in.)

0.179

0.358

0.301
0.37

0.423
0.474

3.14

1.19

Required S (inch^3)
Zy
Ky
(in.^3)

(in.)

5.07
4.5
5.88

3.5

5.41
6.77
0.52
A
(in.^2)

As

cw

(m^2)/m

(inch)

1.29

5.55

0.52
A

(in.^3)

(in.)

0.52
A
(in.^2)

As

cw

cf

(m^2)/m

(inch)

(inch)

TOTAL WEIGHT ( lbs )

493

TOTAL WEIGHT ( Kg )

224

LBS/FT
2.44
3.19
7.2

49.2

AREA IN in
0.72
0.94
2.11

Min thk W/O CA


Min thk With CA
Min Nom.Width of plate
Width of plate
Thickness of Plate W/O CA
Thickness of Plate With CA
Min Projection outside Shell
Adopted Projection
First Shell Course Thk
Fillet Weld Size

INTERMEDIATE WIND GIRDERS

10
10
6
6

Course Width Unstiffened Shell All Shell Ht (H1)Remarks


Ht ( mm )
(mm)
1220
8000
51538.79583
Not required
1220
6780.487805
51538.79583
Not required
1220
5560.97561
14371.84065
Not required
1220
4341.463415
14371.84065
Not required

Min Thk of Annular Plates


0.236 in
Min Thk of Annular Plates W CA 0.236 in
Selected thk of Annular plate
0.394 in
Calculated Radial Width (min)
30.0 in
Min Projection outside Shell
2.000 in
Dist b/w Shell & Lap joint
24.000 in

1220

3121.95122

14371.84065

Not required

No of Annular Plates

1220

1902.439024

14371.84065

Not required

Angle b/w Ann-plate Edges

7
8
9
10
11
12

683

682.9268293

14371.84065

Not required
Required
Required

Outer radius of Bottom


Height of Bottom Coneup
Slant Height of Bottom Cone
Dia of Cone

Course #

Course thk

Ht ( mm )
1220

8000

51538.79583

Not required

10
6
6
6

1220
1220
1220
1220

6780.487805
5560.97561
4341.463415
3121.95122

51538.79583
14371.84065
14371.84065
14371.84065

Not required
Not required
Not required
Not required

1220

1902.439024

14371.84065

Not required

683

682.9268293

14371.84065

0.922

4
5

1.1405
1.345

8
9

2.5015

10
11
12

Iy

Zy

Ky

As

cw

cf

(in.^4)

(in.^3)

(in.)

(in.^2)

(m^2)/m

(inch)

(inch)

Iy
(in.^4)

1.72
2.47
2.49
3.22
2.13
2.6
3.21
2.17
2.56
3.9
3.29
2.66
3.95
3.43
4.05
2.7
3.49
4.14
3.42
4.27
3.45
3.47
4.35
3.51
4.38
4.19

3.86
2.19
2.99
2.09

Required S (inch^3)
Zy
Ky
(in.^3)

1.9
1.11
1.5
1.06

(in.)

1
0.905
0.918
0.841

Kg
Tons

Area
Plate area
No of Plates

30
2.97442
10.086

m
m
Shell thk
Fillet Weld size
0.1875
0.1875
>0.1875 to 0.75 0.25
>0.75 to 1.25 0.3125
>1.25 to 1.75
0.375

First Shell Test


21461.9
Stress
First Shell Thk
0.39

Psi
in
24

29.970 in

Thk of First

Hydrostatic Test Stress

Shell

Psi

27000
<=0.75
1/4
0.75<t<=1 1/4
1<t<=1.25 1/4
1.25<t<=1.5 3/16
1.5<t<=1.75 11/32

30000
1/4
9/32
11/32
7/16
1/2

33000
9/32
3/8
13/32
9/16
5/8

36000
11/32
3/16
9/16
11/16
3/4

Dimensions of Annular Plates


Annular plate Width

7570 mm
8 mm
7570 mm
15140 mm

Annular plate Height

Wt of Annular Plates

2439 mm
1220 mm

4,670
4.67

Kg
Tons

6350.492
12700.98

<=0.75

No of Plates
Plate Height

20
1219.512

Welding Length

24.39024

Wt of Bottom
Overlap
m

0.75<t<=1
1<t<=1.25
1.25<t<=1.5
1.5<t<=1.75

4
5
6
7

Wt of One Plate
No Of Plates
Wt

Not required

ANNULAR PLATES ESTIMATED

Required
Required

SIZE

2439.024

QTY
WEIGHT

20
4.67 Tons

1219.512

Total

SIZE

2439.024

QTY

43

1219.512

10

9945.674
9,946

Kg

233.49
42.59536

Kg
46.85489

43
10040.15

Kg

10.04015

Tons

14.70999

Tons

mm THK

#########
10

mm THK

#########

0.52

Kx

(in.)

20 Nos
18 Degree

BOTTOM PLATES ESTIMATED


cf
(inch)

6.00 mm From Table 3.1


6.00 mm
10.00 mm
#########
50.80 mm
609.600 in

Selected

10

2
3
4
5

cw

10
233.492
2.33492

Should not be more than 1/2 inch & should not be less than thk of thinner of the two plates joined.

(mm)

cf
(inch)

(inch)

No of Plates
Unit wt
Total Wt

Course Width Unstiffened Shell All Shell Ht (H1)Remarks

1.93
2.005
2.0855

As

60.00 mm
10.00 mm
7.94 mm

BUTT WELDING LENGTH FOR ANNULAR PLATES

(m^2)/m

6.00 mm
6.00 mm
#########
######### SAFE
10.00 mm
10.00 mm SAFE
25.40 mm

0.393700787

Course thk
1
2
3
4

(in.)

Kx

2.362 in
0.394 in
0.313 in

ANNULAR PLATES
Course #

WEIGHT

Required S (inch^3)

0.236 in
0.236 in
72.000 in
96.000 in
0.394 in
0.394 in
1.000 in

See Section 3.9.7

2.5

1.92
2.21

(in.^2)

Required S (inch^3)
Zy
Ky

cf

0.455
0.586
0.764
0.903
1.22
1.67

2.45

Kx

Iy
(in.^4)

(inch)

1.23
1.15
1.64
1.56
2.05
1.87

(in.)

Kx
(in.)

0.52
A
(in.^2)

As

cw

cf

(m^2)/m

(inch)

(inch)

3.83
2.68
3.55
2.96

2.08
2.95
3.015
3.945

2.03
1.97
2
1.97

RADIOGRAPHY AS PER SECTION 6

3.53

RADIOGRAPHIC FILMS FOR SHELL

4.27
3.61
4.32
3.65
4.35
4.37
3.72
4.39
4.44
4.49
4.54
4.6
4.66

AREA
(in.^2)

No of Courses

Thickness

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

OD

(in.)

(in.)

0.25
0.333

0.261
0.334

0.109
0.113

0.84
1.05

0.494
0.669
0.799
1.07
1.7
2.23
2.68
3.17
4.3
5.58
8.4
11.9
14.6

0.421
0.54
0.623
0.787
0.947
1.16
1.34
1.51
1.88
2.25
2.94
3.67
4.38

0.133
0.14
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.28
0.322
0.365
0.375

1.315
1.66
1.9
2.375
2.875
3.5
4
4.5
5.563
6.625
8.625
10.75
12.75

(in.)

FOR Thickness < = TO 3/8 INCH ( 9.5 mm )


Thickness of Plate
( mm )
3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9
9.5

VERTICAL WELD RADIOGRAPHY


FOR Thickness < = TO 3/8 INCH ( 9.5 mm )
Length of Weld
No of Films in First
10 feet
No of Films in each
100 feet
Total Number

HORIZENTAL WELD RADIOGRAPHY

LOCALLY AVAILABLE SECTIONS


CHANNELS
Wt
Size
C
C
C
C
C
C
C
C
C
C
C

3/4 x 1/2
1 1/4 x 1 1/2
1 1/2 x 2
3 x 1 1/2
4x2
5 x 2 1/2
6x3
7x3
8x3
10 x 3
12 x 3 1/2

Ix

(lbs/ft)

(in.^4)

0.58
3.00
3.75
4.90
7.17

0.01
0.19
0.38
1.81
4.83

Zx
(in.^3)

Kx

Required S (inch^3)
Iy

Zy

(in.)

(in.^4)

0.05
0.26
0.38
2.41
4.83

0.27
0.47
0.59
1.12
1.51

0.00
0.19
0.44
0.29
0.76

0.02
0.31
0.54
0.61
1.28

(in.^3)

0.52

Ky

As

cw

cf

(in.)

(in.^2)

(inch)

0.17
0.88
1.10
1.44
2.11

(m^2)/m
0.08

(inch)

0.15
0.46
0.63
0.45
0.60

0.19
0.26
0.28
0.38

10.21
13.62
14.22

10.80
20.85
28.72

8.64
13.90
19.15

1.90
2.28
2.62

1.69
3.25
3.22

2.35
3.85
4.18

0.75
0.90
0.88

3.00
4.00
4.18

0.57

15.07
19.27
26.38

38.98
74.15

25.99
49.43
83.52

2.97
3.62
4.34

3.29
3.84
7.14

4.54
5.72
9.21

0.86
0.82
0.96

4.43
5.66
7.75

0.78

146.16

0.48
0.63
0.68
0.92

0.38
0.63
0.75
1.50
2.00

0.25
0.75
1.00
0.75
1.00

2.50
3.00
3.50

1.25
1.50
1.50

4.00
5.00
6.00

1.50
1.50
1.75

Length of Weld to be
Radiographed
No of Films in First
10 feet
No of Films in each
200 feet
Total Number

RADIOGRAPHIC FILMS FOR ANNULAR PLATES


Length of Weld to be
Radiographed
Total Number of Films
RADIOGRAPHIC FILMS FOR NOZZLES
Nozzle Number

LOCAL GIRDER (I-BEAM)


Size
I 140 x 74
I 160 x 80
I 180 x 90
I 200 x 90
I 220 x 90
I 240 x 108

Wt

Ix

Zx

Kx

Required S (inch^3)
Iy

(lbs/ft)

(in.^4)

(in.^3)

(in.)

(in.^4)

8.82
12.13
14.33
18.08
22.06
25.14

12.15
21.28
32.09
47.74
69.26
97.43

8.34
13.51
18.11
26.95
39.09
45.83

0.64
0.77
0.84
0.97
1.12
1.16

0.98
1.53
2.29
2.69
3.27
5.58

Zy

(in.^3)

0.67
0.97
1.29
1.52
1.84
2.63

0.52

Ky

As

cw

cf

(in.)

(in.^2)

(m^2)/m

(inch)

(inch)

0.61
0.66
0.74
0.71
0.71
0.87

2.59
3.56
4.21
5.31
6.48
7.38

0.56
0.62
0.70
0.74
0.78
0.89

2.76
3.15
3.54
3.94
4.33
4.72

1.46
1.57
1.77
1.77
1.77
2.13

I 260 x 108

28.00

123.94

58.30

1.25

5.88

2.77

0.85

8.23

0.93

5.12

2.13

I 300 x 125
I 360 x 143
I 400 x 154

37.49
52.92
52.94

222.16
445.10

90.29

10.70
19.26
21.74

4.35
6.84
7.17

0.99
1.11
1.18

1.07
1.26

183.16

1.45
1.76
1.78

11.01
15.54

555.24

15.55

1.39

5.91
7.09
7.87

2.46
2.81
3.03

158.12

Qty

N1
N2
N3
N4
M1
M2
M3
D1

1
2
2
1
2
7
5
3

No of Films

0.1875
12.7

0.601561

2.25
3
2
2.5

ALLOWABLE EXTERNAL LOADS ON TANK SHELL OPENINGS ( API 650 APPENDEX P )


Tank Dia
Tank Height
Tank Radius
Bottom Shell Thk
Nozzle Dia
Nozzle CL from Bottom
Reinforcement
On Neck
Outside radius of opening "a"
Operating Temp
Installation Temp
DT
Specific gravity
a
Density

260
64
1560
1.33
24
24.75

ft
ft
in
in
in
in

12
200

in
F

70
130
1
0.00000667
62.4

F
F

3120
768

WIND OVERTURNING CALCULATION


DESIGN OF EXTERNAL FLOATING ROOF
SINGLE DECK

in
in

1173
0.008
1.0
0.00031
28800000
2.14E+05

lb/ft

Figure P-2G
Table P-1
Psi

0.0003

KL
3

KC /E(2a)
KC

Figure P-2H

1.19E+08

in-lbs/radian

0.0005
1.99E+08

in-lbs/radian

Beta b
bL
W
q

0.0282
0.7
2.38
-0.032

XA
XB
XC

XC /(Rt)

0.5

0.1 or 1.0-0.75XC /(Rt)0.5


Pressure due to product head

0.012

1
16
50
2.5

m
m

Section of Legs
Wt of Leg
Radius of Gyr.
Area of Leg
Material

m
m
m
m
m
m
m
m

Density of Material
Poissons Ratio
Inv of Poissons ratio
Modulus of Elasticity
Rainfall Height
Live Load
No of Pontoons
Allowable Stress

Kg
m

3" Sch 80
10.25
0.02885

Approx

Stabilizing Moment
Remarks

lbs/ft
m

Carbon Steel

Radial Dist b/w legs

Circum Dist b/w legs

m
MN/m

Each Pontoon

Kg/m3

7850
0.33
3.33
2.09E+11
0.254
25
20
18000

N/m
m
Psf
#
Psi

30000

C.G for Pontoon Triangle Portion 8.344

Vol of 1st Triangle Portion

160.3
91
7.143

4.720

m
m

Vol of 2nd Rectangle Portion


Vol of 3rd Triangle Portion

36.40
17.47

Total Vol of Pontoon

58.59

CONCLUSION

ANCHORING NOT REQ UIRED


TANK IS STRUCTURALLY STABLE

m
3
m
m3

Pontoon Width

1.80

Upper Plate Inclined Length

1.87

Vol of Deck
Weight of Deck

0.962
7550

m
Kg

Lower Plate Inclined Length


Outer Rim Inclined Angle

1.84
11.61

m
Degrees

Inner Rim Weight

2819

Kg

Outer Rim Weight


Weight of upper plate
Weight of lower plate
Weight of Compartments
Weight of Flat
Weight of Stiffners

2567
4470
4379
1077
340
268

Kg
Kg
Kg
Kg
Kg
Kg

1.20

KN/m

PONTOON WEGHT

0.26
7.8

Figure P-4A

2
15

Figure P-4A
Figure P-4B

0.79

0.79

0.4

0.4
0.59
lbs

73742
1725563

lbs
lbs

l/2YF(F R /F P) =< 0.4


l/aYL(ML/F P) =< 0.4

ML=
MC =

MC =
F R=

4894626

lbs

l/aYC (MC /F P) =< 0.59

ML=

F R=

W
q
KR

2.38
-0.032
2.14E+05

in
radian
Psi

KL
KC

1.19E+08
1.99E+08

Psi
Psi

Live Load
Load of Upper plate
Total Load
Area Supported by Stiff.
U.D.Load on Stiffner
Bending Moment
Section Modulus
Selected Section
Weight
Area

0.46
KN/m
1.66
KN/m
2.275
m
3.77
KN
0.85
KN.m
3
6843.75
mm
L 2 1/2 x 2 1/2 x 5/16
5
lbs/ft
1.46
in

0.418

in

Deflection

WEIGHT OF APPURTENANCES ( APPROX )


PONTOON
in
radian
radian

DECK

Weight of Insp. Holes


Weight of Seal
Weight of Fittings
Foam Dam
Weight of legs
Contigency

750
3007
1700
1235
800
189

Kg
Kg
Kg
Kg
Kg
Kg

Weight of Insp. Holes


Weight of Fittings
Weight of Rolling Ladder
Weight of legs
Contigency

50
300
1500
400
500

23600

Kg
Kg
Kg
Kg
Kg

10300
TOTAL WEIGHT

33901 Kg

FLOATATION LEVELS
PRODUCT

WATER

Pontoon Level
Deck Level
Difference
Level of Attachement

0.3186
0.0673
251

m
m
mm

250

mm

Pontoon Level
Deck Level
Difference

0.2074
0.0471
160.3480854

m
m
mm

Design Conditions Based on API - 650


Floating Roofs shall have sufficient buoyancy to remain afloat on liquid with sp.gravity of 0.7
Article C.3.4.1and with primary drains inoperative for the following conditions.
A) Ten inches of rainfall in a 24-hour period with the roofs intact,except for double deck roofs
provided with emergency drains to keeps water to a lesser volume that the roofs will safely
support.such emergency drains shall not allow the product,to flow onto the roof.

CHECK OF BUOYANCY ON CONDITION "A"


INCHES
Vol of 10" Rainfall
No of Films in Shell

Thickness of Shell
Course in mm
10
10
6
6
6
6
6

Vertical Weld
Lengths in m
24.39
24.39
24.39
24.39
24.39
24.39
13.66

Horizental Weld
Lengths in m
Fillet Welding
47.12
47.12
47.12
47.12
47.12

Total No of Plates
20.00
20.00
20.00
20.00
20.00
20.00
20.00

133

66.72

Vol of Liquid Displaced


Vol of Pontoon below Deck Level
Roof Displacement
Outer Height of outer rim

No of Vertical & Horizental


Junctions at the top of course
40.00
40.00
40.00
40.00
40.00
40.00

3
3

143.74

27.47
0.463
0.52

m
m

CONDITION ACCEPTABLE

Floating Roofs shall have sufficient buoyancy to remain afloat on liquid with sp.gravity of 0.7
Article C.3.4.1and with primary drains inoperative for the following conditions.
B) Single Deck and Two adjacent pontoons compartments punctured in Single deck pontoon
roof with no water and live load.

CHECK OF BUOYANCY ON CONDITION "B"

FOR Thickness < = TO 3/8 INCH ( 9.5 mm )


Vertical Weld Lengths
in meters

FOR 3/8" <Thickness < = 1"


No of Films

111.22

Thickness of Plate
( mm )
10
10.5
11
11.5
12
12.5
13
13.5
14
14.5
15
15.5
16
16.5
17
17.5
18

Vertical Weld Lengths


in meters
48.7804878

No of Films

No of Junctions
3

80

VERTICAL WELD RADIOGRAPHY


FOR Thickness < = TO 3/8 INCH ( 9.5 mm )
364.8
1

feet
#

3.548

FOR 3/8" <Thickness < = 1"


Length of Weld
No of Films in First
10 feet
No of Films in each
100 feet
No of Junctions
Total
No of Vertical Joint
at Lowest Course
Number of Films

160
1

feet
#

80
83
20

40

HORIZENTAL WELD RADIOGRAPHY

Thickness of PlateVertical Weld LengthsNo of Films No of Junctions


( mm )
in meters
18.5
19
19.5
20
20.5
21
21.5
22
22.5
23
23.5
24
24.5
25
25.5

Vol of Liquid Displaced

48.43

m3

Total Vol of Pontoons


Vol of Pontoons with Two punctured

58.59
52.73

m3
m3

CONDITION ACCEPTABLE

The Pontoon Portions of single Deck Pontoon type roof shall be designed to have
Article C.3.4.2adequate strength to prevent permanent distortion when the center deck is loaded by
desin rain water
( C.3.4.1 item A )

CHECK OF PONTOON DEFORMATION ON CONDITION "A"


Downward Force at Deck Center
74270.19
Upward Force at Deck Center
51914.86
Net Force on Deck
22355.33
Unit Load
1368.08
Deflection
0.099
Bending Stresses
10757860.22
10.76
Tensile Stresses
19297094.44
19.30
Total Stresses
30.05
Radial Load
115.78
Bending Moment
10854.62
Section Modulus
66.67
Induced Stress
162.8192343

Kg
Kg
Kg
N/m
m
N/m
N/mm
N/m
N/mm
N/mm
N/mm
N.mm
mm3
N/mm

ITERATION FOR DEFLECTION


Def Assumed
0.099
Def
0.099
Diff
0.001
13150.32
Left Side

13020.77
Right Side

22307
139.1578291
1365.138303
CONDITION IS ACCEPTABLE

CHECK OF PONTOON DEFORMATION ON CONDITION "B"

772.83

feet

RADIOGRAPHIC FILMS FOR ANNULAR PLATES


480

in

32

INPUT

FILM LENGTH

15

INCHES

Downward Force at Deck Center


7550.19
Upward Force at Deck Center
673.27
Unit Force on Deck
420.85
Deflection
0.066
Bending Stresses
7090432.15
7.09
Tensile Stresses
8382731.18
8.38
Total Stresses
15.47
Radial Load
50.30
Bending Moment
4715.29
Section Modulus
66.67
Induced Stress
70.7292943

Kg
Kg
N/m
m
N/m
N/mm
N/m
N/mm
N/mm
N/mm
N.mm
mm3
N/mm

ITERATION FOR DEFLECTION


Def Assumed
0.067
Def
0.066
Diff
-0.001

CONDITION IS ACCEPTABLE

RADIOGRAPHIC FILMS FOR NOZZLES


Nozzle Dia in inch
20
28
10
1
6
8
2
36x48
12

Outer Dia of Pipe Periphery Length


in inch
in inch
20
62.83
56
175.93
20
62.83
1
3.14
12
37.70
56
175.93
10
31.42
1728.00
36
113.10

2390.88

159

Description
Inlet
Outlet
Drawoff Sump 1
Drawoff Sump 2
Shell ManWays 1
Shell ManWays 2
Shell ManWays 3
Cleanout Door

9.9712
14.6944
0.6
1.5
0.62
4.35
0.259
1,655,600.96
1613.76

LOADS ON THE OPENING CONNECTION

RADIOGRAPHIC FILMS FOR SHELL

X1
X2
Lateral Force Coefficient (C1)
Site Amplification Factor (S)
K Factor
Natural Period of First Sloshing Mode (T)
Lateral Force Coefficient (C2)
Overturning Moment

in
in
in
#
lbs
Psi
APP "F"

0.63
661500.00
1653750
0.38
0.56

Wt of Tank Shell & Roof


496.32
M/D(wt+wl)
0.32
Max Longtudinal comp. Force at the bottom of shell 1,366.99
Max Long. Comp stress in shell
289.35
GHD/t
847,894.74
Max Allow Long. Comp stress in shell
6,274.32

Deck Area
Pontoon Area

Circumferential Moment M. C

15

Min dia of Anchor


1
Min Corrosion Allow.
0.25
Anchor Dia
2.5
No of Anchors
16
Design tension load per anchor
28772
Design tension load per anchor area
5861
Allowable tensile stress at anchor root 20000 Psi
Remarks
SAFE

2A
0.15
1
47110.45
29604.39
11.58
2646000.00
1.88
0.25

Yield Strength of Material

8.944

Deck Radius

Radial Thrust F. Rmaz


Longitudinal Moment M. L

FILM LENGTH

USED WHEN TANK IS UNSTABLE (ANCHORED TANK)

W2/Wt
W1
W2
X1/H
X2/H

Resistance to Overturning

PONTOON STIFFNERS

INPUT

Seismic Zone
Zone Coefficient
Essiential Facilities Factor
Weight of Tank Shell
Weight of Roof Supported by Shell
Ht from bottom of Shell to C.G
Total Weight of Tank Contents (Wt)
D/H Ratio
W1/Wt

251.31

in

End Condition at the Nozzle to piping connection

RADIOGRAPHY AS PER SECTION 6

1258123
lbs-ft
TANK IS STABLE

15
1

Roof Radius

in

2.369848806
-0.031900589
0.024588006

SEISMIC DESIGN AS PER APPENDIX "E'


miles/hour
lbs/ft
lbs/ft
Kg
Kg
Kg
m
lbs
lbs-ft

2.7

DETERMINATION OF PIPING LOADS FROM NOMOGRAM

WR
qL
qC

100
18
15
13426
21365
34791
0.470
23807
309466

3.393

No of Insp. Holes in Pontoon


No of Insp. Holes in Deck

MN/m

Roof Area

in

0.59
12142

m
Kg/m
m

0.08
0.006
602
3
201

No of Stiffners
No of Insp.Holes
Wt of a Hole
Height of Legs

ROOF CALCULATIONS
in
radian

VALUES FOR NOMOGRAM


0.1 or 1.0-0.75XB /(Rt)
0.5
0.1 or 1.0-0.75XA/(Rt)

Flat Tickness
Compartment Thickness
Tensile Strength of MS
Safety Factor
Allowable Strength

0.54

0.5

YF
YC

0.006
0.006
0.006
0.4
0.1
0.1
0.37
0.97

24.75

0.81

l=a/(Rt)
YL

Outer Rim Thickness


Upper plate Thickness
Lower plate Thickness
Inner Rim Height
Outer Rim upper edge
Outer Rim lower edge
Height addition for upper rim
Height of Outer Rim

36.75

0.28

m
m

53.5
17.888
0.6378576
0.006
0.02

12.75

XA/(Rt)

XB /(Rt)0.5
0.5

18.288
12.81
0.7
0.2

Flat Length
Figure P-2I

NONDIMENSIONAL QUANTITIES
0.5

Tank Shell Dia


Tank Height
Product S.G
Seal Gap
Seal Density
Roof Dia
Roof toDeck area Percent
Deck Thickness
Inner Rim Thickness

STIFFNESS COEFFICIENT
R/t
a/R
L/2a
KR /E(2a)
Modulus of Elasticity E
KR
3
KL/E(2a)

Wind Velocity
Wind Pressure on Cylindrical Surfaces
Wind Pressure on Conical Surfaces
Roof Weight
Shell Weight
Net Weight
Roof Height
Lateral force
Over turning moment "M"

Inputs taken from Siemens Computer Programme


INPUTS

See Figure P-2A For Reinforcement on Shell & Figure P-2G For Reinforcement on Neck only

CHECK OF STABILITY FOR CONDITION "B"


Angle b/w punctured Pontoons

36
Degree
0.314159265
Radians
Effective area
81.9
m
Displacement of Neutral axis
0.883
m
4
Moment of Inertia of Partial Pontoon Rim2404
along Y-Y m
4
Moment of Inertia of Partial Pontoon Rim2468
along X-X m
Listing Moment
29927
Kg.m
Tilt of Roof on punctured side
0.17
m
Tilt of Roof on opposite side
0.14
m
m3
Displaced Volume
48.43
m3
Effective Volume of 1
4.25
Effective Volume of 2
Remaining Volume
Effective Volume of 3
Height of product at cond."B"

32.76
11.42
12.69
0.18

m3
m3
m3
m

ITERATION FOR HIGHT


height
0.18
ccc
0.88
eff.vol.
12.70
c

CONDITION IS ACCEPTABLE

SUPPORTING LEGS
DECK LEGS
Total No of Rings

No of Rings
1

Radial Dist in m Cir.Length No of Legs


From Center
of Rings in m
2.7
16.96

Area Supported
by legs in m
76.0963333

0.47

12.69

Compare

130

SIESMIC
ZONE
1
2A
2B
3
4

lbs
lbs
ft
lbs
Figure 3-2
Figure 3-2
lbs
lbs

C2
C2
wL

Figure E-4
Secs
lbs-ft

From Figure E-5


(b+wl)/(wt+wl)
2
(b+wl)/(wt+wl)
1.672652
b/12t
289.347

0.258689
0.26768
2759.535
1613.76

M/D(wt+wl)=X b
X >=0.785 1366.994
0.785<X<=1.52606.406
1.5<X<=1.57 1915.675
X>1.57
Unstable

Psi
lb-ft of Shell Circumference
lb-ft of Shell Circumference
lbs / ft
Psi
Psi

GHD/t=Y Fa
Y>=1E06
8002.049
Y<1E06
6274.319
15000

ZONE
COEFFICIENT
0.075
0.15
0.2
0.3
0.4

SPIRAL STAIR CASE

FLUID PROPERTIES

Rise
Tread Run
Angle of inclination
Height of Stair case
No of Steps
Angle of Spiral
Length of Plateform
Angle of Plateform
Total Angle of Spiral

200
200
45
7890
40
60.28
1000
7.6394
75.554

Distance from bottom

110

mm
mm
Degree
mm
#
Degree
mm
Degree
Degree

Total Height of Tank

Distance b/w steps


No of steps
Length of Stair
Distance from bottom (min)

8000
11313.7085
282.84
283
41
37
10188
796

mm
mm
mm
mm
#
#
mm
mm

mm

ESTIMATION OF STAIR CASE

Fluid Designation.

STEPS ( CHEQUERED PLATE )

1125.708

SIZE
QTY
WT
FULL PLATES

800
40
457 Kg
4

mm thk

INTERMEDIATE PLATFORM
CHEQUERED PLATE

SECTION
DIA
QTY
HEIGHT(m)
WT

Round Bar
19
40
1.220
110 Kg

HANDRAIL

BOQ OF STEPS
Chequered Plate Length

800

mm

Unit wt of Chequered plate

Chequered Plate Width


Chequered Plate thk
No of Chequered Plate
Weight of Chequered Plates
Handrail post (Round bar) ht
No of Handrail post
Size of Handrails post (Dia)
Weight of Handrails post

300
6
40
457
1220
40
19
110

mm
mm
#
Kg
mm
#
mm
Kg

Unit wt of Gratings

11158

mm

Length of Handrail
Section of Handrail

11.30

Kg/Pc

4.5

Kg/Pc

QTY OF TOP PLATFORM


QTY OF INTER. PLATFORM

1
1

4.07
45

BOQ OF PLATFORMS

Length of angle used for support


Weight of Angle
Angle used to support Channel

4525

mm

27
2000

Kg
mm

Channel used for support


Unit Weight
Angle used for support
Unit Weight

C4x2
10.78 Kg/m
L 2 1/2x2 1/2x1/4
6.01
Kg/m
8.8

Weight of Toe bar

Weight of Handrail Post

SECTION
Pipe DN 40
UNIT WT (Kg/m)
4.07
LENGTH(m)
WT
QTY

300

mm thk

SECTION
LENGTH(m)
WT

C4x2
10.78
8.8
95 Kg
1

ANGLE
SIZE
L 2 1/2x2 1/2x1/4
UNIT WT (Kg/m)
6.01

QTY
47124
192

mm
Kg

Section Selected for Knee bar


Unit Weight

Pipe DN 25
3.23

152

Kg

Section Selected for Toe bar

Flat 80 x 4

118

Kg

Unit Weight

31
1220

#
mm

Angle used for Handrail Post


Unit Weight

227

Kg

2.51

Kg/m

47

227 Kg

KNEE BAR
SECTION
UNIT WT (Kg/m)
LENGTH(m)
WT
QTY

Kg/m

TOE BAR
SECTION

#####
#####
#####

4.07
192 Kg

6.53
39 Kg

L 2 1/2x2 1/2x1/4
6.01
Kg/m

1470 Kg
250 Kg
1720 Kg

Pipe DN 40

ROOF HANDRAIL POSTS


SECTION
L 2 1/2x2 1/2x1/4
UNIT WT (Kg/m)
6.01
QTY
31
HEIGHT(m)
1.220

UNIT WT (Kg/m)
LENGTH(m)
WT
QTY

Weight of Spiral Stairs


Misc
Total Weight

11
45 Kg
1

ROOF HANDRAIL

CHANNEL
SIZE
UNIT WT (Kg/m)
LENGTH (m)
WEIGHT
QTY

WEIGHT

No of Handrail Post
Height of Handrail Post

mm thk

STRUCTURE USED FOR PLATFORM SUPPPORT

LENGTH (m)

BOQ OF HANDRAILS ON ROOF

Weight of Knee bar

WT
Length of Channel (meters)

Weight of angle used to support Channel


12 Kg

Lenght of Handrails
Weight of Handrails

1400
1
20 Kg

300

UNIT WT (Kg/m)

Kg/m
Kg

Weight of the Inter. Platform (Cheq.plates)


14 Kg
Weight of the Top Platform (Cheq.plates)
20 Kg
Weight of Channel for Inter. Platform
47 Kg
Weight of Channel for Top Platform47 Kg

1000
1
14 Kg
1

SIZE
QTY
WT

Pipe DN 40

Unit wt of Section
Weight of Handrails

SIZE
QTY
WT
FULL PLATES
TOP PLATFORM
CHEQUERED PLATE

Specific Gravity Vapour Press

HANDRAIL POSTS
300

Pipe DN 25
3.23
47
152 Kg
1

Flat 80 x 4
2.51
47
118 Kg
1

1220
140.1498

2439

HFO
HSD
LUBE OIL (500 HVI)
CRUDE OIL
LPG ( LIQUID )

0.96
0.87
0.9

0.007

s
DIESEL STORAGE TANKS
PORT QASIM, KARACHI
PAKISTAN
TAG No : T-1001 TO T-1006

DESIGN CALCULATION SHEET


DOCUMENT No :-WOPL-DS-001
REV :- A
DATE :-14-09-2000

DESIGN DATA
Design Code
Product
Sp.Gravity
Capacity
Tank Dia
Tank Ht
Roof Type
Bottom Type
Roof Slope
Bottom Slope
Corrosion Allowance
Wind Velocity
Seismic Zone
Zone Coefficient
Quantity of Tanks

API 650
Water
1
1200
15.00
8.00
Supported Cone roof
Cone-up
1:16
1:1000
3.0
100.00
2A
0.15
6

Cubic Meters
Meters
Meters

Milli meters
Miles per Hour

SHELL CALCULATIONS
Shell Material
Material Grade
Allow.Design Stress
Allow.Test Stress
Plate Width
Plate Height

HR 275
C
147924233.7
147924233.7
2.439
1.220

21461.92807
21461.92807
8
4

Pascals
Pascals
Meters
Meters

Psi
Psi
Feet
Feet

Course Liquid Height from


No
bottom of Course ( mm )

Course Height
( mm )

Calculated
Thickness (mm)

Selected
Thickness (mm)

Weight of each
Course ( Kg )

1
2
3
4
5
6
7
8
9
10

8000
6780
5561
4341
3122
1902
683

1220
1220
1220
1220
1220
1220
683

6.9
6.3
6.0
6.0
6.0
6.0
6.0

10.0
10.0
6.0
6.0
6.0
6.0
6.0

4511.3
4511.3
2706.8
2706.8
2706.8
2706.8
1515.8

Total Weight of Shell ( Kg )

21365

INTERMEDIATE WIND GIRDER


Course Course Thickness
No
( mm )
1
2
3
4
5
6
7
8

Course Height
( mm )
10
10
6
6
6
6
6

1219.512195
1219.512195
1219.512195
1219.512195
1219.512195
1219.512195
682.9268293

Unstiffened Tank
Height ( mm )
8000.00
6780.49
5560.98
4341.46
3121.95
1902.44
682.93

CURB ANGLE

Page 13 OF 19

Allow.Shell Height Wind Girder


( mm )
Red'd/Not req'd
51538.80
51538.80
14371.84
14371.84
14371.84
14371.84
14371.84

Not
Not
Not
Not
Not
Not

required
required
required
required
required
required

s
DIESEL STORAGE TANKS
PORT QASIM, KARACHI
PAKISTAN
TAG No : T-1001 TO T-1006
S.No

Size

DESIGN CALCULATION SHEET


DOCUMENT No :-WOPL-DS-001
REV :- A
DATE :-14-09-2000

Length of Curb
Angle ( m )

1 2x2x1/4

Unit Weight of
Angle ( Kg / m )

Total Weight of
Curb Angle ( Kg )

47
5
Total Weight of Curb Angle ( Kg )

224
224

ROOF CALCULATIONS
Plate Thickness
Roof Area
Live Load on Roof
Weight of Roof Plates

6
178.29
122
8817.29

S.No

Length of
Girders ( m )

No of Girders

Milli meters
Square meters
Kg per sq. meter
Kilograms

25

1
2
3
4

Section of Girder

Unit Weight
( Kg / m )

I 220 x 90
I 220 x 90
I 220 x 90

3843
Psf
Total Weight
( Kg )

32.81
32.81
32.81

Total Weight of Girders ( Kg )


S.No

No of Rafters
1
2
3
4

Length of
Rafters ( m )
25

Height of Center Column


Area of Column Section
Radius of Gyration of Section
Slendernous Ratio
Allow.Comp Stress From API 650
Weight on Center Column
Induced Stress in Center Column
S.No

7.62 C 8 x
C8x
C8x
C8x
Total
8.47
0.005
0.075
113.41
7379760
360
1180628

Unit Weight
( Kg / m )

11.5
17.11
11.5
17.11
11.5
17.11
11.5
17.11
Weight of Rafter ( Kg )
Meters
Square meters
Meters

Total Weight
( Kg )
3260

3260

Kilograms per square meter


Kilograms
Kilograms per square meter
REMARKS
SELECTION IS SAFE
BUCKLING IS SAFE
Height of
Section of Column Unit Weight
Total Weight
Columns ( m )
( Kg / m )
( Kg )

No of Columns
1
2
3
4

Section of Rafter

8.47 PIPE 8 SCH 40


42.47
PIPE 8 SCH 40
42.47
PIPE 8 SCH 40
42.47
PIPE 8 SCH 40
42.47
Total Weight of Columns ( Kg )

Page 14 OF 19

360

360

s
DIESEL STORAGE TANKS
PORT QASIM, KARACHI
PAKISTAN
TAG No : T-1001 TO T-1006

DESIGN CALCULATION SHEET


DOCUMENT No :-WOPL-DS-001
REV :- A
DATE :-14-09-2000

WIND OVERTURNING

( Refer Sec 3.11)


Wind Press. on Cylindrical Surface
Wind Press. on Conical Surface
Roof Weight
Shell Weight
Net Weight
Roof Height
Lateral force
Over turning moment "M"
Stabilizing Moment

87.82
73.19
13426
21365
34791
0.47
10797.03
42788.85
173956.55
Remarks

18
15

Kg per sq.meter
Kg per sq.meter
Kilograms
Kilograms
Kilograms
Meters
Kilograms
Kilograms meter
Kilograms meter
TANK IS STABLE

Pounds / Sq.feet
Pounds / Sq.feet

21365.28202
13426.02769
3.530323006
1200000

lbs
lbs
ft
lbs

Kilograms
Kilograms
Meters
Kilograms

300000
750000

lbs
lbs

Kilograms
Kilograms

23807.45
309466.10
1258123.34

Pounds
Pounds feet
Pounds feet

SEISMIC DESIGN

( Refer Appendix E)
Seismic Zone
Zone Coefficient
Essiential Facilities Factor
Weight of Tank Shell
Weight of Roof Supported by Shell
Height from bottom of Shell to C.G
Total Weight of Tank Contents
D/H Ratio ( Dia & Height Ratio )
W1/Wt
W2/Wt
W1
W2
X1/H
X2/H
X1
X2
Lateral Force Coefficient (C1)
Site Amplification Factor (S)
K Factor
Natural Period of First Sloshing Mode
Lateral Force Coefficient (C2)
Overturning Moment
Yield Strength of Material
Resistance to Overturning
Wt of Tank Shell & Roof
M/D(wt+wl)
Max Long.comp.Force at the bottom
Max Long. Comp stress in shell
GHD/t
Max Allow Long. Comp stress in shell

2A
0.15
1.00
47110.45
29604.39
11.58
2646000.00
1.88
0.25
0.63
661500.00
1653750.00
0.38
0.56
9.97
14.69
0.60
1.50
0.62
4.35
0.26
1655600.96
30000.00
1613.76
496.32
0.32
1366.99
289.35
847894.74
6274.32

Secs
lbs-ft
Psi
lb-ft of Shell Circumference
lb-ft of Shell Circumference
lbs / ft
Psi
Psi

CONCLUSION
ANCHORING NOT REQUIRED
TANK IS STRUCTURALLY STABLE

Page 15 OF 19

PAK-ARAB REFINERY LIMITED


FUEL OIL TANKS
PRELIMINARY BILL OF QUANTITY

S.No

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
ANNULAR PLATES
BOTTOM PLATES
ROOF PLATES
RAFTERS
GIRDERS
COLUMNS
CURB ANGLE
CHEQUERED PLATE
SUPPORTING CHANNEL
SUPPORTING ANGEL
HANDRAIL POST
HANDRAIL
ROOF HANDRAIL
ROOF HANDRAIL POST
KNEE BAR
TOE BAR

SIZE
1220 x
1220 x
1220 x
x
x

2439 x
2439 x
2439 x
x
x

1220 x
2439
1220 x
2439
1220 x
2439
C 8 x 11.5
I 220 x 90
PIPE 8 SCH 40
2x2x1/4
1220 x
2439
C4x2
L 2 1/2x2 1/2x1/4
f 19 mm
Pipe DN 40
Pipe DN 40
L 2 1/2x2 1/2x1/4
Pipe DN 25
Flat 80 x 4

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

DESCRIPTION
10 mm thk HR 275 C
8 mm thk HR 275 C
6 mm thk HR 275 C
HR 275 C
HR 275 C
HR 275 C
HR 275 C
HR 275 C
HR 275 C
HR 275 C
10 mm thk HR 275 C
10 mm thk HR 275 C
6 mm thk HR 275 C
7.62 m long ASTM A36
6.10 m long ASTM A36
8.47 m long ASRM A 53 Gr B
ASTM A36
6 mm thk ASTM A36
8.80 m long ASTM A36
6.53 m long ASTM A36
1.22 m long ASTM A36
11.16 m long ASRM A 53 Gr B
47.12 m long ASRM A 53 Gr B
1.22 m long ASTM A36
47.12 m long ASTM A36
47.12 m long ASTM A36

UNIT
#s
#s
#s
#s
#s

#s
#s
#s
#s
#s
#s
m
#s
#s
#s
#s
#s
#s
#s
#s
#s

QTY

UNIT WT
Kg
40

100

20
43
70
25
1
47
5
1
1
40
1
1
31
1
1

233
187
140

233
233
140
17
33
42
5
140
11
6
3
4
4
6
3
3

TOTAL WT
Kg
9340
14010

4670
10040
9807
3260
360
224
701
95
39
110
45
192
227
152
118

53388 Kg
53 Tons

PAK-ARAB REFINERY LIMITED


FUEL OIL TANKS
PRELIMINARY BILL OF QUANTITY

S.No

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
SHELL PLATE
ANNULAR PLATES
BOTTOM PLATES
ROOF PLATES
RAFTERS
GIRDERS
COLUMNS
CURB ANGLE
CHEQUERED PLATE
SUPPORTING CHANNEL
SUPPORTING ANGEL
HANDRAIL POST
HANDRAIL
ROOF HANDRAIL
ROOF HANDRAIL POST
KNEE BAR
TOE BAR

SIZE
2439
2439
2439
2439
2439

x
x
x
x
x

2439 x
2439 x
2439 x

6000
6000
6000
6000
6000

DESCRIPTION
x
x
x
x
x

12 mm
11 mm
9 mm
8 mm
6 mm

thk
thk
thk
thk
thk

6000 x
6 mm thk
6000 x
6 mm thk
6000 x
6 mm thk
x
6.10 m long
x
6.10 m long
x 15.57 m long

C6x3
I 220 x 90
PIPE 10 SCH 40
3x3x3/8
1220 x 2439
C4x2
L 2 1/2x2 1/2x1/4
f 19 mm
Pipe DN 40
Pipe DN 40
L 2 1/2x2 1/2x1/4
Pipe DN 25
Flat 80 x 4

x
x
x
x
x
x
x
x
x

6 mm thk
8.80 m long
6.53 m long
1.22 m long
20.66 m long
94.03 m long
1.22 m long
94.03 m long
94.03 m long

A 573
Grade
A 573
Grade
A 573
Grade
A 573
Grade
A 573
Grade
A 573
Grade
A 573
Grade
A 573
Grade
A 573
Grade
A 573
Grade
A 573
Grade
A 283
Grade
A 283
Grade
ASTM A36
ASTM A36
ASRM A 53 Gr B
ASTM A36
ASTM A36
ASTM A36
ASTM A36
ASTM A36
ASRM A 53 Gr B
ASRM A 53 Gr B
ASTM A36
ASTM A36
ASTM A36

70
70
70
70
70
70
70
70
70
70
70
C
C

UNIT

QTY

UNIT WT
Kg

TOTAL WT
Kg

#s
#s
#s
#s
#s

16
16
16
16
32

1379
1264
1034
919
689

22056
20218
16542
14704
22056

#s
#s
#s
#s
#s
#s
m
#s
#s
#s
#s
#s
#s
#s
#s
#s

16
42
56
95
15
16
94
7
1
1
74
1
1
62
1
1

689
689
689
20
33
60
11
140
11
6
3
4
4
6
3
3

11028
28949
38599
11740
3001
15002
1007
981
95
39
201
84
383
454
304
236

207680 Kg
208 Tons

Weight of Nozzles

1.66 Tons
209.34 Tons

TSML
FIRE WATER TANK
PRELIMINARY BILL OF QUANTITY

S.No

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

SHELL PLATE
SHELL PLATE
ANNULAR PLATES
BOTTOM PLATES
ROOF PLATES
RAFTERS
COLUMNS
CURB ANGLE
CHEQUERED PLATE
SUPPORTING CHANNEL
SUPPORTING ANGEL
HANDRAIL POST
HANDRAIL
ROOF HANDRAIL
ROOF HANDRAIL POST
KNEE BAR
TOE BAR

SIZE
1220 x
1220 x
1220 x
1220 x
1220 x
C 6 x 10.5
PIPE 8 SCH 40
2x2x1/4
1220 x
C4x2
L 2 1/2x2 1/2x1/4
Pipe DN 40
Pipe DN 40
L 2 1/2x2 1/2x1/4
Pipe DN 25
Flat 80 x 4

2439
2439
2439
2439
2439

x
x
x
x
x
x
x

2439 x
x
x
f 19 mm
x
x
x
x
x
x

DESCRIPTION UNIT QTY UNIT WT


Kg
10 mm thk
6 mm thk
10 mm thk
10 mm thk
6 mm thk
6.10 m long
8.47 m long
6 mm thk
8.80 m long
6.53 m long
1.22 m long
11.16 m long
47.12 m long
1.22 m long
47.12 m long
47.12 m long

HR 275
C #s
HR 275
C #s
HR 275
C #s
HR 275
C #s
HR 275
C #s
ASTM A36
#s
ASRM A 53 Gr B #s
ASTM A36
m
ASTM A36
#s
ASTM A36
#s
ASTM A36
#s
ASTM A36
#s
ASRM A 53 Gr B #s
ASRM A 53 Gr B #s
ASTM A36
#s
ASTM A36
#s
ASTM A36
#s

40
100
20
43
70
25
1
47
5
1
1
40
1
1
31
1
1

233
140
233
233
140
16
42
5
140
11
6
3
4
4
6
3
3

TOTAL WT
Kg
9340
14010
4670
10040
9807
2381
360
224
701
95
39
110
45
192
227
152
118

52510 Kg
53 Tons

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