E 0204

Table of Contents
Cover Sheet..................................................................................................................2
Title Page.....................................................................................................................3
Warnings and Errors.....................................................................................................4
Input Echo....................................................................................................................5
XY Coordinate Calculations........................................................................................10
Flange Calculations FLANGE.......................................................................................11
Flange Calculations FLANGE.......................................................................................16
Internal Pressure Calculations....................................................................................20
External Pressure Calculations...................................................................................24
Element and Detail Weights.......................................................................................26
Tubesheet, Design Case.............................................................................................27
Vessel Design Summary.............................................................................................34
Cover Page
HF SUPERHEATER
E-0204
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version
: 2007
Analysis Performed by : ZISHAN ENGINEERS (PVT.) LTD.

Job File
: D:\DESIGN MODELS\TINITA\JACOBS_HEAT EXCHANGER\E-
Date of Analysis
: Oct 14,2013
PV Elite 2007,
March 2007
Title Page
Note: PVElite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
Refer to Code Case 2523 for more information.
HF SUPERHEATER
E-0204
PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.
FileName : E-0204-------------------------------------------Warnings and Errors
STEP:
0 10:27p Oct 14,2013
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.
PV Elite 2008 1993-2008 by COADE Engineering Software
HF SUPERHEATER
E-0204
FileName : E-0204-------------------------------------------Input Echo
STEP:
1 10:27p Oct 14,2013
PV Elite Vessel Analysis Program: Input Data

HF SUPERHEATER
E-0204
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure
Channel Side Design Pressure
Shell Side Design Temperature
Channel Side Design Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Use Hydrotest Allowable Unmodified
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Wind Design Code

Basic Wind Speed for IS-875
Wind Zone Number
Base Elevation
Percent Wind for Hydrotest
Risk Factor
Terrain Category
Equipment Class
6.0000
6.0000
310
310
UG99-b Note [33]
Horizontal
0.0000
0.0000
0
Welded
None
RT 1
0.
Y
N
N
N
N
Y
N
Y
Yes
0.0000
0.0000
0.0000
kgf/cm
kgf/cm
C
C
mm
mm
C
kgf/cm
kgf/cm
kgf/cm
NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+OW
IP+VF+CW
FS+BS+IP+OW
FS+BS+EP+OW
IS-875
150.00
1
0.0000
33.
1.
1
1
km/hr
mm
HF SUPERHEATER
E-0204
STEP:
1 10:27p Oct 14,2013
Topography Factor
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)
1.
0.0100
0.0000
0.0000
Seismic Design Code

Importance Factor for IS-1893
Soil Factor
Zone Number
Percent Seismic for Hydrotest
Period of Vibration ( User defined ) Sec
Damping Factor
IS-1893-RSM
1.000
1.000
2.000
0.000
0.000
2.000
Design Nozzle for Des. Press. + St. Head

Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Consider Code Case 2168 for Nozzle Des.
Y
N
Y
N
Material Database Year
Current w/Addenda or Code Year
Complete Listing of Vessel Elements and Details:

Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
External Pressure Chart Name
UNS Number
Class / Thickness / Grade
Annealed
Product Form
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Density of Liquid
Element From Node
Element To Node
Element Type
Description
10
20
Elliptical
Channel Shell
25.000 mm
154.05 mm
7.1100 mm
0.0000 mm
7.1100 mm
0.0000 mm
6.0000 kgf/cm
310 C
0.0000 kgf/cm
310 C
1.2
SB-168
1610.0 kgf/cm
1610.0 kgf/cm
2214.7 kgf/cm
0.008304 kgm/cm
0.0000 mm
2415.1 kgf/cm
NFN-4
N06600
Plate
1.
1.
2.
10
Liquid
LIQ
0.0000
154.05
707.88
20
30
Cylinder
Channel Shell
mm
mm
kg/m
HF SUPERHEATER
E-0204
STEP:
1 10:27p Oct 14,2013
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
Material Density
P Number Thickness
UNS Number
Cold drawn
Product Form
Element From Node
Detail Type
Detail ID
Density of Liquid
Element From Node
Element To Node
Element Type
Description
Flange Inside Diameter
Element Thickness
Nominal Thickness
Material Name
Material Density
P Number Thickness
UCS-66 Chart Curve Designation
UNS Number
Product Form
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
250.00
154.05
6.2230
0.0000
7.1120
0.0000
6.0000
310
0.0000
310
1.2
SB-167
1610.0
1610.0
2214.7
0.008304
0.0000
2415.0
NFN-4
N06600
/ann
Smls.pipe&tube
0.85
0.85
20
Liquid
LIQ
0.0000
154.05
707.88
mm
mm
mm
mm
mm
mm
kgf/cm
C
kgf/cm
C
kgf/cm
kgf/cm
kgf/cm
kgm/cm
mm
kgf/cm
mm
mm
kg/m
30
40
Flange
Channel Flange
88.900
154.05
25.400
0.0000
7.1120
0.0000
6.0000
310
0.0000
310
1.2
SA-105
1406.1
1302.1
2277.9
0.007833
31.750
1952.5
C
CS-2
K03504
Forgings
Y
0.0000
None
None
mm
mm
mm
mm
mm
mm
kgf/cm
C
kgf/cm
C
kgf/cm
kgf/cm
kgf/cm
kgm/cm
mm
kgf/cm
kgf
HF SUPERHEATER
E-0204
STEP:
1 10:27p Oct 14,2013
Element From Node
Detail Type
Detail ID
Density of Liquid
Element From Node
Element To Node
Element Type
Description
Element Thickness
Nominal Thickness
Material Name
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
Element From Node
Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
Material Density
P Number Thickness
UNS Number
Cold drawn
Product Form
Element From Node
Element To Node
Element Type
Description
Inside Diameter
30
Liquid
LIQ
0.0000
154.05
707.88
mm
mm
kg/m
40
50
Flange
Shell Flange
88.900
154.18
25.400
0.0000
7.1120
0.0000
6.0000
310
0.0000
310
1.2
SA-105
Y
0.0000
None
None
50
60
Cylinder
Main Shell
2500.0
154.05
6.2230
0.0000
7.1120
0.0000
6.0000
310
0.0000
310
1.2
SB-167
1610.0
1610.0
2214.7
0.008304
0.0000
2415.0
NFN-4
N06600
/ann
Smls.pipe&tube
0.85
0.85
mm
mm
mm
mm
mm
mm
kgf/cm
C
kgf/cm
C
kgf
mm
mm
mm
mm
mm
mm
kgf/cm
C
kgf/cm
C
kgf/cm
kgf/cm
kgf/cm
kgm/cm
mm
kgf/cm
60
70
Elliptical
Shell Dish
25.000 mm
154.05 mm
HF SUPERHEATER
E-0204
STEP:
1 10:27p Oct 14,2013
Element Thickness
Nominal Thickness
Material Name
Material Density
P Number Thickness
UNS Number
Annealed
Product Form
Elliptical Head Factor
7.1120
0.0000
7.1120
0.0000
6.0000
310
1.0550
310
1.2
SB-168
1610.0
1610.0
2214.7
0.008304
0.0000
2415.0
NFN-4
N06600
Plate
1.
1.
2.
mm
mm
mm
mm
kgf/cm
C
kgf/cm
C
kgf/cm
kgf/cm
kgf/cm
kgm/cm
mm
kgf/cm
HF SUPERHEATER
E-0204
FileName : E-0204-------------------------------------------XY Coordinate Calculations
STEP:
2 10:27p Oct 14,2013
XY Coordinate Calculations
|
|
From| To |
|
|
Channel Sh|
Channel Sh|
Channel Fl|
Shell Flan|
Main Shell|
Shell Dish|
|
X (Horiz.)|
mm
|
25.0000 |
275.000 |
363.900 |
452.800 |
2952.80 |
2977.80 |
Y (Vert.)
mm
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
|
|DX
|
|
|
|
|
|
|
|
|
(Horiz.)| DY (Vert.) |
mm
|
mm
|
25.0000 |
0.00000 |
250.000 |
0.00000 |
88.9000 |
0.00000 |
88.9000 |
0.00000 |
2500.00 |
0.00000 |
25.0000 |
0.00000 |
10
HF SUPERHEATER
E-0204
FileName : E-0204-------------------------------------------Flange Calculations FLANGE
FLNG:
1 10:27p Oct 14,2013
Flange Input Data Values
Description: FLANGE
Channel Flange
Description of Flange Geometry (Type)
Integral Weld
Description of Flange Analysis
Partial, Thickness
Design Pressure
P
6.01
Design Temperature
310
ci
0.0000
ce
0.0000
Use Corrosion Allowance in Thickness Calcs.
Yes
B
154.0510
Flange Outside Diameter
A
279.4000
Flange Thickness
t
25.4000
Thickness of Hub at Small End
go
7.1120
Thickness of Hub at Large End
g1
18.9230
Length of Hub
h
63.5000
Flange Material
Flange Allowable Stress At Temperature
Flange Allowable Stress At Ambient
Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient
Diameter of Bolt Circle
Nominal Bolt Diameter
Type of Threads
Number of Bolts
Gasket
Gasket
Gasket
Gasket
Outside Diameter
Inside Diameter
Factor
Design Seating Stress
Length of
Width of
Partition
Partition
mm
mm
mm
mm
mm
mm
SA-105
1302.13
1406.14
kgf/cm
kgf/cm
Sb
Sa
SA-193 B7
1757.68
1757.68
kgf/cm
kgf/cm
241.3000
20.0000
TEMA Metric
8
mm
mm
Fod
215.9000
Fid
154.0510
1, Code Sketch 1a
mm
mm
Go
Gi
m
y
Column for Gasket Seating

Gasket Thickness
kgf/cm
C
mm
mm
Sfo
Sfa
C
dB
Flange Face Outside Diameter

Flange Face Inside Diameter
Flange Facing Sketch
Neck
215.9000
168.2800
2.0000
112.49
2, Code Column II
tg
3.0000
Partition Gasket
lp
Partition Gasket
tp
Gasket Factor
mPart
Gasket Design Seating Stress yPart
252.4200
7.0000
2.0000
112.49
mm
mm
kgf/cm
mm
mm
mm
kgf/cm
ASME Code, Section VIII, Division 1, 2007

Hub Small End Required Thickness due to Internal Pressure:
= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (6.01*(154.0510/2+0.0000))/(1302.13*1.00-0.6*6.01)+Ca
= 0.3566 mm
Corroded Flange ID,
Corroded Large Hub,
Corroded Small Hub,
Code R Dimension,
Gasket Contact Width,
Basic Gasket Width,
Bcor
g1Cor
g0Cor
R
=
=
=
=
B+2*Fcor
g1-Fcor
go-Fcor
(C-B)/2 - g1
N = (Go - Gi) / 2
bo = N / 2
154.051
18.923
7.112
24.701
mm
mm
mm
mm
23.810
11.905
mm
mm
11
HF SUPERHEATER
E-0204
FLNG:
1 10:27p Oct 14,2013
Effective Gasket Width,
Gasket Reaction Diameter,
b = sqrt(bo) / 2
G = Go - 2 * b
8.695
198.511
mm
mm
Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 198.5107 * 6.011
= 1860.360 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P + 2 * lp * bPart * mPart * P
= 2 * 8.6946 * 3.1416 * 198.5107 * 2.0000 * 6.01
+ 2.0 * 252.4200 * 3.5000 * 2.0000 * 6.0109
= 1516.139 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 154.0510 *6.0109 / 4
= 1120.361 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 1860 - 1120
= 739.999 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 1860 + 1516 + 0 , 0 )
= 3376.499 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 112.49*8.6946*3.141*198.511+112.49*3.5000*252.42
= 7093.439 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 3376 / 1757 , 7093 / 1757
= 4.036 cm
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm
4.036
17.364
Radial distance bet. hub and bolts
31.750
24.701
Radial distance bet. bolts and the edge
23.810
19.050
Circumferential spacing between bolts
52.390
92.342
100.960
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 17.364 * 1757.68 /(112.49 * 3.14 * (215.900 + 168.28 ) )
= 22.480 mm
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2
= 1757.68 * ( 4.0357 + 17.3641 ) / 2
= 18806.90 kgf
Gasket Seating Force [HG]:
= Wm1 - H
= 3376 - 1860
= 1516.14 kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 241.3000 - 198.5107 ) / 2
12
HF SUPERHEATER
E-0204
FLNG:
1 10:27p Oct 14,2013
= 21.3946 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 24.7015 + 18.9230 + 21.3946 ) / 2
= 32.5096 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 24.7015 + ( 18.9230 / 2.0 )
= 34.1630 mm
Summary of Moments for Internal Pressure:
Loading
Force
Distance Bolt Corr
End Pressure,
Md
1120.
34.1630
1.0000
Face Pressure, Mt
740.
32.5096
1.0000
Gasket Load,
Mg
1516.
21.3946
1.0000
Gasket Seating, Matm
18807.
21.3946
1.0000
Moment
38.
24.
32.
402.
Total Moment for Operation,

Mop
Total Moment for Gasket seating, Matm
95. kgf-m.
402. kgf-m.
Effective Hub Length, ho = sqrt(Bcor*goCor)

Hub Ratio,
h/h0 = HL / H0
Thickness Ratio,
g1/g0 = (g1Cor/goCor)
Flange Factors
Factor F per
Factor V per
Factor f per
Factors from
for Integral Flange:

2-7.2
2-7.3
2-7.6
Figure 2-7.1
T =
1.579
Y =
3.432
d = 94621.547 mm
Stress Factors
BETA =
1.631
DELTA =
0.173
kgf-m.
kgf-m.
kgf-m.
kgf-m.
K
U
Z
e
ALPHA
GAMMA
Lamda
33.100
1.918
2.661
=
=
=
=
=
=
=
mm
0.616
0.067
1.000
1.814
3.771
1.874
0.0186 mm ^-1
1.473
0.933
1.106
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1 )
= ( 1.0000 *94 / 154.0510 ) / ( 1.1061 *18.9230 )
= 155.31 kgf/cm
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1 )
= ( 1.0000 * 402 / 154.0510 ) / ( 1.1061 * 18.9230 )
= 659.43 kgf/cm
Radial Flange Stress, Operating [SRo]:
= ( Beta * Mop / Bcor ) / ( L * t )
= ( 1.6306 *94 / 154.0510 ) / ( 1.1061 *25.4000 )
= 140.56 kgf/cm
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t )
= ( 1.6306 *402 /154.0510 ) / ( 1.1061 *25.4000 )
= 596.80 kgf/cm
Tangential Flange Stress, Operating [STo]:
= ( Y * Mo / (t * Bcor) ) - Z * SRo
= ( 3.4316 *94 / (25.4000 *154.0510 ) ) - 1.8736 *140
= 63.86 kgf/cm
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t * Bcor) ) - Z * SRa
= ( 3.4316 *402 / (25.4000 *154.0510 ) ) - 1.8736 *596
= 271.14 kgf/cm
13
HF SUPERHEATER
E-0204
FLNG:
1 10:27p Oct 14,2013
Average Flange Stress, Operating [SAo]:
= ( SHo + max( SRo, STo ) ) / 2
= ( 155 + max( 140 , 63 ))/ 2
= 147.94 kgf/cm
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= ( 659 + max( 596 , 271 ))/ 2
= 628.11 kgf/cm
Bolt Stress, Operating [BSo]:
= ( Wm1 / Ab )
= ( 3376 / 17.3641 )
= 194.45 kgf/cm
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= ( 7093 / 17.3641 )
= 408.51 kgf/cm
Stress Computation Results:
Operating
Actual
Allowed
Longitudinal Hub
155.
1953.
Radial Flange
141.
1302.
Tangential Flange
64.
1302.
Maximum Average
148.
1302.
Bolting
194.
1758.
Gasket Seating
Actual
Allowed
659.
2109.
597.
1406.
271.
1406.
628.
1406.
409.
1758.
Minimum Required Flange Thickness

Estimated M.A.W.P. ( Operating )
Estimated M.A.W.P. ( Gasket Seating )
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk
17.729
52.9
102.0
11.9
29.7
kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
mm
kgf/cm
kgf/cm
kgm
kgm
Flange Rigidity Based on Required Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 402 * 100000.023 * 0.067 / ( 0.901 * 2052964 * 7.112
* 33.100 * 0.300 )
= 0.151 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 94 * 100000.023 * 0.067 / ( 0.901 * 1861049 * 7.112 2
* 33.100 * 0.300 )
= 0.039 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:
= 52.14 * 402 * 100000.023 * 0.067 / ( 1.106 * 2052964 * 7.112
* 33.100 * 0.300 )
= 0.123 (should be <= 1)
= 52.14 * 94 * 100000.023 * 0.067 / ( 1.106 * 1861049 * 7.112 2
* 33.100 * 0.300 )
= 0.032 (should be <= 1)
Minimum Design Metal Temperature Results:
14
HF SUPERHEATER
E-0204
FLNG:
1 10:27p Oct 14,2013
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.11]
-48
-104
C
C
15
HF SUPERHEATER
E-0204
FLNG:
2 10:27p Oct 14,2013
Flange Input Data Values
Description: FLANGE
Shell Flange
Description of Flange Geometry (Type)
Integral Weld
Description of Flange Analysis
Partial, Thickness
Design Pressure
P
6.00
Design Temperature
310
ci
0.0000
ce
0.0000
Use Corrosion Allowance in Thickness Calcs.
Yes
B
154.0510
A
279.4000
Flange Thickness
t
25.4000
Thickness of Hub at Small End
go
7.1120
Thickness of Hub at Large End
g1
18.9230
Length of Hub
h
63.5000
Flange Material
Flange Allowable Stress At Temperature
Flange Allowable Stress At Ambient
Bolt Material
Type of Threads
Number of Bolts
Gasket
Gasket
Gasket
Gasket
Outside Diameter
Inside Diameter
Factor
Design Seating Stress
mm
mm
mm
mm
mm
mm
SA-105
1302.13
1406.14
kgf/cm
kgf/cm
Sb
Sa
SA-193 B7
1757.68
1757.68
kgf/cm
kgf/cm
241.3000
20.0000
TEMA Metric
8
mm
mm
Fod
215.9000
Fid
154.0510
1, Code Sketch 1a
mm
mm
Go
Gi
m
y

Gasket Thickness
kgf/cm
C
mm
mm
Sfo
Sfa
C
dB

Neck
215.9000
168.2800
2.0000
112.49
2, Code Column II
tg
3.0000
mm
mm
kgf/cm
mm

Hub Small End Required Thickness due to Internal Pressure:
= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (6.00*(154.0510/2+0.0000))/(1302.13*1.00-0.6*6.00)+Ca
= 0.3559 mm
Corroded Flange ID,
Corroded Large Hub,
Corroded Small Hub,
Code R Dimension,
Bcor
g1Cor
g0Cor
R

Basic Gasket Width,
N
bo
b
G
Basic Flange and Bolt Loads:
=
=
=
=
B+2*Fcor
g1-Fcor
go-Fcor
(C-B)/2 - g1
154.051
18.923
7.112
24.701
mm
mm
mm
mm
=
=
=
=
(Go - Gi) / 2
N / 2
sqrt(bo) / 2
Go - 2 * b
23.810
11.905
8.695
198.511
mm
mm
mm
mm
16
HF SUPERHEATER
E-0204
FLNG:
2 10:27p Oct 14,2013
Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 198.5107 * 6.000
= 1856.985 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P +
= 2 * 8.6946 * 3.1416 * 198.5107 * 2.0000 * 6.00
= 1301.356 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 154.0510 *6.0000 / 4
= 1118.329 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 1856 - 1118
= 738.656 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 1856 + 1301 + 0 , 0 )
= 3158.341 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 112.49*8.6946*3.141*198.511+0.00*0.0000*0.00
= 6099.617 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 3158 / 1757 , 6099 / 1757
= 3.470 cm
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm
3.470
17.364
Radial distance bet. hub and bolts
31.750
24.701
Radial distance bet. bolts and the edge
23.810
19.050
Circumferential spacing between bolts
52.390
92.342
100.960
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 17.364 * 1757.68 /(112.49 * 3.14 * (215.900 + 168.28 ) )
= 22.480 mm
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2
= 1757.68 * ( 3.4703 + 17.3641 ) / 2
= 18309.99 kgf
Gasket Seating Force [HG]:
= Wm1 - H
= 3158 - 1856
= 1301.36 kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 241.3000 - 198.5107 ) / 2
= 21.3946 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 24.7015 + 18.9230 + 21.3946 ) / 2
= 32.5096 mm
Distance to End Pressure Reaction [hd]:
17
HF SUPERHEATER
E-0204
FLNG:
2 10:27p Oct 14,2013
= R + ( g1 / 2 )
= 24.7015 + ( 18.9230 / 2.0 )
= 34.1630 mm
Summary of Moments for Internal Pressure:
Loading
Force
Distance Bolt Corr
End Pressure,
Md
1118.
34.1630
1.0000
Face Pressure, Mt
739.
32.5096
1.0000
Gasket Load,
Mg
1301.
21.3946
1.0000
Gasket Seating, Matm
18310.
21.3946
1.0000
Moment
38.
24.
28.
392.
Total Moment for Operation,

Mop
Total Moment for Gasket seating, Matm
90. kgf-m.
392. kgf-m.
Effective Hub Length, ho = sqrt(Bcor*goCor)

Hub Ratio,
h/h0 = HL / H0
Thickness Ratio,
g1/g0 = (g1Cor/goCor)
Flange Factors
Factor F per
Factor V per
Factor f per
Factors from
for Integral Flange:

2-7.2
2-7.3
2-7.6
Figure 2-7.1
T =
1.579
Y =
3.432
d = 94621.547 mm
Stress Factors
BETA =
1.631
DELTA =
0.173
K
U
Z
e
ALPHA
GAMMA
Lamda
33.100
1.918
2.661
=
=
=
=
=
=
=
mm
0.616
0.067
1.000
1.814
3.771
1.874
0.0186 mm ^-1
1.473
0.933
1.106
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1 )
= ( 1.0000 *90 / 154.0510 ) / ( 1.1061 *18.9230 )
= 147.60 kgf/cm
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1 )
= ( 1.0000 * 391 / 154.0510 ) / ( 1.1061 * 18.9230 )
= 642.01 kgf/cm
Radial Flange Stress, Operating [SRo]:
= ( Beta * Mop / Bcor ) / ( L * t )
= ( 1.6306 *90 / 154.0510 ) / ( 1.1061 *25.4000 )
= 133.58 kgf/cm
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t )
= ( 1.6306 *391 /154.0510 ) / ( 1.1061 *25.4000 )
= 581.03 kgf/cm
Tangential Flange Stress, Operating [STo]:
= ( Y * Mo / (t * Bcor) ) - Z * SRo
= ( 3.4316 *90 / (25.4000 *154.0510 ) ) - 1.8736 *133
= 60.69 kgf/cm
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t * Bcor) ) - Z * SRa
= ( 3.4316 *391 / (25.4000 *154.0510 ) ) - 1.8736 *581
= 263.98 kgf/cm
Average Flange Stress, Operating [SAo]:
= ( SHo + max( SRo, STo ) ) / 2
= ( 147 + max( 133 , 60 ))/ 2
= 140.59 kgf/cm
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
kgf-m.
kgf-m.
kgf-m.
kgf-m.
18
HF SUPERHEATER
E-0204
FLNG:
2 10:27p Oct 14,2013
= ( 642 + max( 581 , 263 ))/ 2
= 611.52 kgf/cm
Bolt Stress, Operating [BSo]:
= ( Wm1 / Ab )
= ( 3158 / 17.3641 )
= 181.89 kgf/cm
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= ( 6099 / 17.3641 )
= 351.28 kgf/cm
Stress Computation Results:
Operating
Actual
Allowed
Longitudinal Hub
148.
1953.
Radial Flange
134.
1302.
Tangential Flange
61.
1302.
Maximum Average
141.
1302.
Bolting
182.
1758.
Gasket Seating
Actual
Allowed
642.
2109.
581.
1406.
264.
1406.
612.
1406.
351.
1758.
Minimum Required Flange Thickness

Estimated M.A.W.P. ( Operating )
Estimated M.A.W.P. ( Gasket Seating )
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk
17.526
55.6
102.0
11.9
29.7
kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
mm
kgf/cm
kgf/cm
kgm
kgm
Flange Rigidity Based on Required Thickness [ASME]:

= 52.14 * 391 * 100000.023 * 0.067 / ( 0.897 * 2052964 * 7.112
* 33.100 * 0.300 )
= 0.147 (should be <= 1)

= 52.14 * 90 * 100000.023 * 0.067 / ( 0.897 * 1861049 * 7.112 2
* 33.100 * 0.300 )
= 0.037 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:
= 52.14 * 391 * 100000.023 * 0.067 / ( 1.106 * 2052964 * 7.112
* 33.100 * 0.300 )
= 0.119 (should be <= 1)

= 52.14 * 90 * 100000.023 * 0.067 / ( 1.106 * 1861049 * 7.112 2
* 33.100 * 0.300 )
= 0.030 (should be <= 1)
Minimum Design Metal Temperature Results:
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.10]
-48
-104
C
C
19
HF SUPERHEATER
E-0204
FileName : E-0204-------------------------------------------Internal Pressure Calculations
STEP:
5 10:27p Oct 14,2013
Element Thickness, Pressure, Diameter and Allowable Stress :

|
| Int. Press
From| To | + Liq. Hd
|
| kgf/cm
Channel Sh|
6.01090
Channel Sh|
6.01090
Channel Fl|
6.01090
Shell Flan|
6.00000
Main Shell|
6.00000
Shell Dish|
6.00000
|
|
|
|
|
|
|
|
|
Nominal
Thickness
mm
7.11000
7.11200
7.11200
7.11200
7.11200
7.11200
| Total Corr|
| Allowance |
|
mm
|
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |
Element
Diameter
mm
154.051
154.051
154.051
154.178
154.051
154.051
|
|
|
|
|
|
|
|
|
Allowable |
Stress(SE)|
kgf/cm
|
1610.03 |
1368.53 |
1302.13 |
1302.13 |
1368.53 |
1610.03 |
Element Required Thickness and MAWP :

|
|
From| To |
|
|
Channel Sh|
Channel Sh|
Channel Fl|
Shell Flan|
Main Shell|
Shell Dish|
Design
Pressure
kgf/cm
6.00000
6.00000
6.00000
6.00000
6.00000
6.00000
|
|
|
|
|
|
|
|
|
M.A.W.P.
Corroded
kgf/cm
147.247
105.442
52.8958
55.5714
105.453
147.299
|
M.A.P. |
| New & Cold |
| kgf/cm
|
|
147.258 |
|
105.453 |
|
101.987 |
|
101.987 |
|
105.453 |
|
147.299 |
Actual
Thickness
mm
7.11000
6.22300
25.4000
25.4000
6.22300
7.11200
|
|
|
|
|
|
|
|
|
Required
Thickness
mm
1.50000
1.50000
17.7292
17.5260
1.50000
1.50000
Summary of Heat Exchanger Maximum Allowable Working Pressures :

Note: For ASME UHX designs, the following values include MAWPs that
consider the tubesheet, tubes, tube/tubesheet joint etc. These
values were determined by iteration. Review the tubesheet analysis
report for more information.
Shell Side MAWP
Shell Side MAPnc
Channel Side MAWP
Channel Side MAPnc
=
=
=
=
5.976
42.394
5.976
42.394
kgf/cm
kgf/cm
kgf/cm
kgf/cm
Internal Pressure Calculation Results :

Elliptical Head From 10 To 20 SB-168 at 310 C
Channel Shell
Thickness Due to Internal Pressure [Tr]:
= (P*(D+2*CA)*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (6.011*(154.0510+2*0.0000)*1.00)/(2*1610.03*1.00-0.2*6.011)
= 0.2877 + 0.0000 = 0.2877 mm
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm will be used.
Max. All. Working Pressure at Given Thickness [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.011 kgf/cm
= (2*S*E*(T-Ca))/(K*(D+2*Ca)+0.2*(T-Ca)) per Appendix 1-4 (c)
= (2*1610.03*1.00*(7.1100))/(1.00*(154.0510+2*0.0000)+0.2*(7.1100))
= 147.258 - 0.011 = 147.247 kgf/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*Sa*E*T)/(K*D+0.2*T) per Appendix 1-4 (c)
= (2*1610.03*1.00*7.1100)/(1.00*154.0510+0.2*7.1100)
|
|
|
|
|
|
|
|
|
20
HF SUPERHEATER
E-0204
STEP:
5 10:27p Oct 14,2013
= 147.258 kgf/cm
Actual stress at given pressure and thickness [Sact]:
= (P*(K*(D+2*CA)+0.2*(T-CA)))/(2*E*(T-CA))
= (6.011*(1.00*(154.0510+2*0.0000)+0.2*(7.1100)))/(2*1.00*(7.1100))
= 65.720 kgf/cm
Required Thickness of Straight Flange = 0.288 mm
Cylindrical Shell From 20 To 30 SB-167 at 310 C
Channel Shell
= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (6.011*(154.0510/2+0.0000))/(1610.03*0.85-0.6*6.011)
= 0.3392 + 0.0000 = 0.3392 mm
Less Operating Hydrostatic Head Pressure of 0.011 kgf/cm
= (S*E*(T-Ca))/((D/2+Ca)+0.6*(T-Ca)) per UG-27 (c)(1)
= (1610.03*0.85*(6.2230))/((154.0510/2+0.0000)+0.6*6.2230)
= 105.453 - 0.011 = 105.442 kgf/cm
= (SA*E*T)/(D/2+0.6*T) per UG-27 (c)(1)
= (1610.03*0.85*6.2230)/(154.0510/2+0.6*6.2230)
= 105.453 kgf/cm
= (P*((D/2+CA)+0.6*(T-CA)))/(E*(T-CA))
= (6.011*((154.0510/2+0.0000)+0.6*(6.2230)))/(0.85*(6.2230))
= 91.773 kgf/cm
Cylindrical Shell From 50 To 60 SB-167 at 310 C
Main Shell
= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (6.000*(154.0510/2+0.0000))/(1610.03*0.85-0.6*6.000)
= 0.3386 + 0.0000 = 0.3386 mm
= (S*E*(T-Ca))/((D/2+Ca)+0.6*(T-Ca)) per UG-27 (c)(1)
= (1610.03*0.85*(6.2230))/((154.0510/2+0.0000)+0.6*6.2230)
= 105.453 kgf/cm
= (SA*E*T)/(D/2+0.6*T) per UG-27 (c)(1)
= (1610.03*0.85*6.2230)/(154.0510/2+0.6*6.2230)
= 105.453 kgf/cm
= (P*((D/2+CA)+0.6*(T-CA)))/(E*(T-CA))
= (6.000*((154.0510/2+0.0000)+0.6*(6.2230)))/(0.85*(6.2230))
= 91.606 kgf/cm
21
HF SUPERHEATER
E-0204
STEP:
5 10:27p Oct 14,2013
Elliptical Head From 60 To 70 SB-168 at 310 C
Shell Dish
= (P*(D+2*CA)*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (6.000*(154.0510+2*0.0000)*1.00)/(2*1610.03*1.00-0.2*6.000)
= 0.2872 + 0.0000 = 0.2872 mm
= (2*S*E*(T-Ca))/(K*(D+2*Ca)+0.2*(T-Ca)) per Appendix 1-4 (c)
= (2*1610.03*1.00*(7.1120))/(1.00*(154.0510+2*0.0000)+0.2*(7.1120))
= 147.299 kgf/cm
= (2*Sa*E*T)/(K*D+0.2*T) per Appendix 1-4 (c)
= (2*1610.03*1.00*7.1120)/(1.00*154.0510+0.2*7.1120)
= 147.299 kgf/cm
= (P*(K*(D+2*CA)+0.2*(T-CA)))/(2*E*(T-CA))
= (6.000*(1.00*(154.0510+2*0.0000)+0.2*(7.1120)))/(2*1.00*(7.1120))
= 65.582 kgf/cm
Required Thickness of Straight Flange = 0.288 mm
Hydrostatic Test Pressure Results:
Exchanger Shell Side Hydrostatic Test Pressures:
Pressure
Pressure
Pressure
Pressure
per
per
per
per
UG99b
UG99b[33]
UG99c
UG100
=
=
=
=
1.3
1.3
1.3
1.1
*
*
*
*
M.A.W.P. * Sa/S
Design Pres * Sa/S
M.A.P. - Head(Hyd)
M.A.W.P. * Sa/S
7.769
7.800
55.112
6.574
kgf/cm
kgf/cm
kgf/cm
kgf/cm
7.769
7.800
55.112
6.574
kgf/cm
kgf/cm
kgf/cm
kgf/cm
Exchanger Channel Side Hydrostatic Test Pressures:

Pressure
Pressure
Pressure
Pressure
per
per
per
per
UG99b
UG99b[33]
UG99c
UG100
=
=
=
=
1.3
1.3
1.3
1.1
*
*
*
*
M.A.W.P. * Sa/S
Design Pres * Sa/S
M.A.P. - Head(Hyd)
M.A.W.P. * Sa/S
UG-99(b) Note 33, Test Pressure Calculation [Shell Side]:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 6.000 * 1.000
= 7.800 kgf/cm
UG-99(b) Note 33, Test Pressure Calculation [Channel Side]:
= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 6.000 * 1.000
= 7.800 kgf/cm
Horizontal Hydrotest performed in accordance with: UG-99b (Note 33)
Stresses on Elements due to Hydrostatic Test Pressure:
From To
Channel Shell
Channel Shell
Stress
85.4
119.3
Allowable
2214.7
2214.7
Ratio
0.039
0.054
Pressure
7.82
7.82
22
HF SUPERHEATER
E-0204
STEP:
5 10:27p Oct 14,2013
Main Shell
Shell Dish
119.3
85.4
2214.7
2214.7
Elements Suitable for Internal Pressure.

0.054
0.039
7.82
7.82
23
HF SUPERHEATER
E-0204
FileName : E-0204-------------------------------------------External Pressure Calculations
STEP:
6 10:27p Oct 14,2013
External Pressure Calculation Results :

Elliptical Head From 10 to 20 Ext. Chart: NFN-4 at 310 C
Channel Shell
Elastic Modulus from Chart: NFN-4 at 310 C :
0.20741E+07 kgf/cm
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
D/t
Factor A
B
7.110
168.27
23.67
0.0058685
787.46
EMAP = B/(K0*D/t) = 787.4582 /(0.9000 *23.6668 ) = 36.9696 kgf/cm
Cylindrical Shell From 20 to 30 Ext. Chart: NFN-4 at 310 C
Channel Shell
0.20741E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
B
6.223
166.50
287.84
26.76
1.7288 0.0057216
785.69
EMAP = (4*B)/(3*(D/t)) = (4*785.6852 )/(3*26.7551 ) = 39.1544 kgf/cm
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
6.223
166.50 0.73E+33
26.76 .5000E+02 0.0015367
670.95
EMAP = (4*B)/(3*(D/t)) = (4*670.9454 )/(3*26.7551 ) = 33.4364 kgf/cm
Cylindrical Shell From 50 to 60 Ext. Chart: NFN-4 at 310 C
Main Shell
0.20741E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
B
6.223
166.50
2537.84
26.76
15.2425 0.0015367
670.95
EMAP = (4*B)/(3*(D/t)) = (4*670.9454 )/(3*26.7551 ) = 33.4364 kgf/cm
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
6.223
166.50 0.64E+34
26.76 .5000E+02 0.0015367
670.95
EMAP = (4*B)/(3*(D/t)) = (4*670.9454 )/(3*26.7551 ) = 33.4364 kgf/cm
Elliptical Head From 60 to 70 Ext. Chart: NFN-4 at 310 C
Shell Dish
0.20741E+07 kgf/cm

Tca
OD
D/t
Factor A
B
7.112
168.27
23.66
0.0058700
787.48
EMAP = B/(K0*D/t) = 787.4761 /(0.9000 *23.6607 ) = 36.9800 kgf/cm
Results for Required Thickness (Tca):
Tca
OD
D/t
0.432
168.27
389.46
Factor A
0.0003566
B
369.82
24
HF SUPERHEATER
E-0204
FileName : E-0204-------------------------------------------External Pressure Calculations
STEP:
6 10:27p Oct 14,2013
EMAP = B/(K0*D/t) = 369.8227 /(0.9000 *389.4615 ) = 1.0551 kgf/cm
External Pressure Calculations
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
40| 50|
50| 60|
60| 70|
Section
Length
mm
No Calc
287.838
No Calc
No Calc
2537.84
No Calc
|
|
|
|
|
|
|
|
|
Outside
Diameter
mm
168.271
166.497
0.00000
0.00000
166.497
168.275
| Corroded |
| Thickness |
|
mm
|
|
7.11000 |
|
6.22300 |
|
25.4000 |
|
25.4000 |
|
6.22300 |
|
7.11200 |
Factor
A
0.0058685
0.0057216
No Calc
No Calc
0.0015367
0.0058700
|
|
|
|
|
|
|
|
|
Factor
B
kgf/cm
787.458
785.685
No Calc
No Calc
670.945
787.476

|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
40| 50|
50| 60|
60| 70|
Minimum
External
Actual T.
mm
7.11000
6.22300
25.4000
25.4000
6.22300
7.11200
|
External | External
| Required T.|Des. Press.
|
mm
| kgf/cm
|
No Calc |
0.00000
|
No Calc |
0.00000
|
17.7292 |
0.00000
|
17.5260 |
0.00000
|
No Calc |
0.00000
|
0.43207 |
1.05500
|
|
|
|
|
|
|
|
|
External
M.A.W.P.
kgf/cm
36.9696
39.1544
No Calc
No Calc
33.4364
36.9800
33.436
|
|
|
|
|
|
|
|
|

|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
mm
|
mm
|
cm**4
|
cm**4
|
10| 20|
No Calc |
No Calc |
No Calc |
No Calc |
20| 30|
287.838 | 729.8E+30 |
No Calc |
No Calc |
30| 40|
No Calc |
No Calc |
No Calc |
No Calc |
40| 50|
No Calc |
No Calc |
No Calc |
No Calc |
50| 60|
2537.84 | 6.434E+33 |
No Calc |
No Calc |
60| 70|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.
|
|
|
|
|
|
|
|
|
25
HF SUPERHEATER
E-0204
FileName : E-0204-------------------------------------------Element and Detail Weights
STEP:
7 10:27p Oct 14,2013
Element and Detail Weights

|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kgm
|
cm
|
kgm
|
cm
|
kgm
|
10| 20|
2.58265 |
944.526 |
2.58265 |
944.526 |
0.00000 |
20| 30|
7.47536 |
4659.71 |
7.47536 |
4659.71 |
0.00000 |
30| 40|
11.8891 |
473.427 |
11.8891 |
473.427 |
0.00000 |
40| 50|
11.8891 |
473.427 |
11.8891 |
473.427 |
0.00000 |
50| 60|
74.7537 |
46597.1 |
74.7537 |
46597.1 |
0.00000 |
60| 70|
2.58343 |
944.526 |
2.58343 |
944.526 |
0.00000 |
--------------------------------------------------------------------------Total
111
54092
111
54092
0
Weight of Details
|
|
From|Type|
|
|
10|Liqd|
20|Liqd|
30|Liqd|
30|FTsh|
30|Tube|
Weight of
Detail
kgm
0.66861
3.29853
0.33513
7.58435
27.1410
| X Offset,
| Dtl. Cent.
|
mm
|
-12.8376
|
125.000
|
12.7000
|
120.075
|
1342.07
| Y Offset,
|Dtl. Cent.
|
mm
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
| Description
|
|
LIQ
|
LIQ
|
LIQ
|
Tubesheet
|
Total Weight of Each Detail Type

Total Weight of Liquid
4.3
Total Weight of Exchanger Components
34.7
--------------------------------------------------------------Sum of the Detail Weights
39.0 kgm
Weight Summary
Fabricated Wt.
Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq
Operating Wt.
Oper. Wt. + CA
Field Test Wt.
Bare Weight W/O Removable Internals

Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt. + Operating Liquid (No CA)
Corr Wt. + Operating Liquid
Empty Weight + Water (Full)
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
|
|
Surface
|
From| To |
Area
|
|
|
cm
|
10| 20|
439.092 |
20| 30|
1321.63 |
30| 40|
1032.50 |
40| 50|
1032.50 |
50| 60|
13216.3 |
60| 70|
439.109 |
--------------------------Total
17481.111 cm
145.9
200.0
145.9
145.9
145.9
150.2
150.2
200.0
kgm
kgm
kgm
kgm
kgm
kgm
kgm
kgm
26
HF SUPERHEATER
E-0204
FileName : E-0204-------------------------------------------ASMETube Analysis : Tubesheet
Case:
1 10:27p Oct 14,2013
Input Echo, Tubesheet Number
1,
Main Shell Description: Main Shell

Shell Design Pressure
Shell Thickness
Shell Corrosion Allowance
Inside Diameter of Shell
Shell Temperature for Internal Pressure
Shell Material
Description: Tubesheet
Ps
ts
cas
Ds
Ts
6.00
6.2230
0.0000
154.0510
310.00
SB-167
kgf/cm
mm
mm
mm
C
Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)). Make sure
that material properties at this temperature are not time-dependent
for: SB-167
Shell Material UNS Number
Shell Allowable Stress at Temperature
Shell Allowable Stress at Ambient
Channel Description: Channel Shell
Channel Type:
Channel Design Pressure
Channel Thickness
Channel Corrosion Allowance
Inside Diameter of Channel
Channel Design Temperature
Channel Material
Ss
N06600
1610.03
1610.03
Pt
tc
cac
Dc
TEMPC
Cylinder
6.00
6.2230
0.0000
154.0510
310.00
SB-167
kgf/cm
kgf/cm
kgf/cm
mm
mm
mm
C
Note: Using 2Sy for Discontinuity Stress Allowable (UG-23(e)). Make sure
for : SB-167
Channel Material UNS Number
Channel Allowable Stress at Temperature
Channel Allowable Stress at Ambient
Sc
N06600
1610.03
1610.03
Number of Tubes Holes

Nt
14
Tube Wall Thickness
t
1.6510
Tube Outside Diameter
D
19.0500
Total Straight Tube Length
Lt
2500.00
Straight Tube Length (bet. inner tubsht faces) L
2472.00
Design Temperature of the Tubes
310.00
Tube Material
SB-167
Tube Material UNS Number
N06600
Is This a Welded Tube
No
Tube Material Specification used
Smls.pipe&tube
Tube Allowable Stress at Temperature
1610.03
Tube Allowable Stress At Ambient
1610.03
Tube Yield Stress At Operating Temperature
Syt
2415.05
Tube Pitch (Center to Center Spacing)
P
23.8120
Tube Layout Pattern
Triangular
Fillet Weld Leg
Groove Weld Leg
Tube-Tubesheet Joint Weld Type
Method for Tube-Tubesheet Jt. Allow.
Tube-Tubesheet Joint Classification
Radius to Outermost Tube Hole Center
Largest Center-to-Center Tube Distance
Length of Expanded Portion of Tube
Tube-side pass partition groove depth
af
ag
ro
Ul
ltx
hg
kgf/cm
kgf/cm
mm
mm
mm
mm
C
kgf/cm
kgf/cm
kgf/cm
mm
1.5000 mm
1.5000 mm
Full Strength
UW-20
i
60.7900
28.5750
0.0000
5.0000
mm
mm
mm
mm
27
HF SUPERHEATER
E-0204
Case:
1 10:27p Oct 14,2013
Tubesheet TYPE: U-tube, Gasketed both Sides, Conf. d
Tubesheet Design Metal Temperature
Tubesheet Material Specification
310.00
SB-168
Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)). Make sure
for Material: SB168
Tubesheet Material UNS Number
Tubesheet Allowable Stress at Temperature
Tubesheet Allowable Stress at Ambient
Thickness of Tubesheet
Tubesheet Corr. Allowance (Shell side)
Tubesheet Corr. Allowance (Channel side)
Tubesheet Outside Diameter
Dimension G for the Channel Side
Area of The Untubed Lanes
Skip Elastic-Plastic Calculation
Stress Reduction Option
Perform Differential Pressure Design
Run Multiple Load Cases
N06600
1610.03
1610.03
28.0000
0.0000
0.0000
215.9000
198.5107
0.000
NO
kgf/cm
kgf/cm
mm
mm
mm
mm
mm
cm
Increase Tubesheet thickness

NO
YES
Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side
Gasket Outside Diameter
Gasket Inside Diameter
Small end Hub thk.
Large end Hub thk.
Gasket Factor,
Gasket Design Seating Stress
Gasket Thickness
Full face Gasket Flange Option
Bolting Information:
Type of Thread Series
Number of Bolts
Bolt Material
Weld between Flange and Shell/Channel
Alternate Flange Operating Bolt Load, Wm1
Alternate Flange Seating Bolt Load, Wm2
Alternate Flange Design Bolt Load, W
Tubesheet Integral with
Tubesheet Extended as Flange
ASME TubeSheet Results per Part UHX, 2007
Elasticity/Expansion Material Properties :
S
Tt
h
Cats
Catc
A
Gc
AL
Both
A
279.4000
B
154.0510
Fod
215.9000
Fid
154.0510
Go
215.9000
Gi
168.2800
g0
7.1120
g1
18.9230
m
2.00
y
112.49
Code Sketch 1a
Code Column II
tg
3.0000
Program Selects
mm
mm
mm
mm
mm
mm
mm
mm
kgf/cm
mm
C
241.3000 mm
dB
20.0000 mm
TEMA Metric Thread
n
8
SA-193 B7
Sb
1757.68 kgf/cm
Sa
1757.68 kgf/cm
0.0000 mm
3370.06 kgf
7091.41 kgf
18805.88 kgf
None
No
28
HF SUPERHEATER
E-0204
Case:
1 10:27p Oct 14,2013
Shell
- Ni-Cr-Fe (Alloy 600)
Elastic Mod. at Design Temp.
310.0 C
0.20136E+07 kgf/cm
Channel
310.0 C
0.20136E+07 kgf/cm
Tubes
Elastic Mod. at Tubsht. Design Temp.
310.0 C
0.20136E+07 kgf/cm
TubeSheet - Ni-Cr-Fe (Alloy 600)

310.0 C
0.20136E+07 kgf/cm
Tube Required Thickness under Internal Pressure (Tubeside pressure) :

Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (6.00*(19.0500/2-0.000)/(1610.03*1.00+0.4*6.00)
= 0.0354 + 0.0000 = 0.0354 mm
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart
NFN-4
Elastic Modulus for Material
at
310.00
2074056.50
C
kgf/cm
Results for Max. Allowable External Pressure (Emawp):

TCA
ODCA
SLEN
D/T
L/D
Factor A
B
1.6510
19.05
2532.79
11.54
50.0000 0.0082622
809.75
EMAWP = (4*B)/(3*(D/T)) = ( 4 *809.7525 )/( 3 *11.5385 ) = 93.5714 kgf/cm
Results for Reqd Thickness for Ext. Pressure (Tca):
TCA
ODCA
SLEN
D/T
L/D
Factor A
B
0.3010
19.05
2532.79
63.29
50.0000 0.0002746
284.80
EMAWP = (4*B)/(3*(D/T)) = ( 4 *284.8048 )/( 3 *63.2875 ) = 6.0002 kgf/cm
Summary of Tube Required Thickness Results:
Total Required Thickness including Corrosion all.
Allowable Internal Pressure at Corroded thickness
Required Internal Design Pressure
Allowable External Pressure at Corroded thickness
Required External Design Pressure
0.3010
299.86
6.00
93.57
6.00
mm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
Intermediate Calculations For Gasketed Tubesheets:

ASME Code, Section VIII, Div. 1, 2007
Basic Gasket Width,
Flange Design Bolt Load
W =
18805.88 kgf
N
b0
b
G
=
=
=
=
(Goc-Gic) / 2
N / 2.0
SQRT(b0) * 2.5
Go-2.0*b
W
(Mating Flange Load Governs)
G =
198.511
23.810
11.905
8.691
198.517
mm
mm
mm
mm
18805.88 kgf
mm
----------------------------------------------------------------Detailed Tubesheet Results for load Case 3uc (Ps+Pt)

----------------------------------------------------------------Results for ASME U-tube Tubesheet Calculations for Configuration d,
Per Edition 2007, Original Thickness :
Minimum Required Thickness for Shear [HreqS]:
= 1/(4 * Mu) * (Do/(0.8 * S) * |Ps - Pt| + Cats + Catc
= 1/(4 * 0.200 ) * (140.63 /(0.8 * 1610.03 ) * |6.00 - 6.00 | + 0.000
29
HF SUPERHEATER
E-0204
Case:
1 10:27p Oct 14,2013
= 0.0000 mm
UHX-12.5.1 Step 1:
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:
= 2 * ro + dt
= 2 * 60.7900 + 19.0500 = 140.630 mm
Determine the Basic Ligament Efficiency for Shear [mu]:
= (p - dt) / p
= (23.812 - 19.050 ) / 23.812 = 0.200
UHX-12.5.2 Step 2 :
Compute the Ratio [Rhos]:
= Gs / Do (Configurations d, e, f)
= 198.5171 / 140.6300 = 1.4116
Compute the Ratio [Rhoc]:
= Gc / Do (Configurations d)
= 198.5107 / 140.6300 = 1.4116
Moment on Tubesheet due to Pressures (Ps, Pt) [Mts]:
= Do/16 * [(Rhos-1)*(Rhos+1)* Ps - (Rhoc-1) * (Rhoc+1) * Pt ]
= 140.630/16 * [ (1.412 - 1) * (1.412 + 1) * 6.000 (1.412 - 1) * (1.412 + 1) * 6.000 ]
= 1.3884 kgf/cm*mm
UHX-12.5.3 Step 3, Determination of Effective Elastic Properties :
Compute the Ratio [rho]:
= ltx / h = 0.0000 / 28.0000 = 0.0000 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:
= max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)
= max( 19.0500 -2*1.6510 *(.20136E+07/.20136E+07)*
( 1610 /1610 )*(0.000 ), 19.0500 -2*1.6510 )
= 19.0500 mm
Compute the Effective Tube Pitch [p*]:
= p / sqrt( 1 - 4 * min( AL, 4*Do*p)/(Pi * Do) )
= 23.8120 / sqrt(1 - 4* min( 0.00 , 4*140.630 *23.812 )/(3.141* 140.630))
= 23.8120 mm
Compute the Effective Ligament Efficiency for Bending [mu*]:
= (p* - d*) / p* = (23.8120 - 19.0500 ) / 23.8120 = 0.19998
Looking up E*/E and nu* from Table UHX-11.2 using h/p = 1.17588
E*/E =
0.180414 ; nu* =
0.419273 ; E* = 363283. kgf/cm
Skip Step 4 for Configuration d :
UHX-12.5.5 Step 5:
Diameter ratio [K]:
= A / Do = 215.9000 / 140.6300 = 1.5352
Determine Coefficient [F]:
= (1 - nu*)/E* * ( E * ln(K) )
= (1 - 0.42 )/363282 * ( .20136E+07 * ln(1.54 ) )
= 1.3799
UHX-12.5.6 Step 6:
30
HF SUPERHEATER
E-0204
Case:
1 10:27p Oct 14,2013
Moment Acting on Unperforated Tubesheet Rim [M*]
= Mts + W * (Gc - Gs) / (2 * Pi * Do)
= 1.39 + 18805.88 * (198.511 - 198.517 ) /
(2 * 3.141 * 140.630 )
= -12.1190 kgf/cm*mm
UHX-12.5.7 Step 7:
Maximum Bending Moment acting on Periphery of Tubesheet [Mp]:
= ((M*) - Do/32 * F * (Ps - Pt) ) / (1 + F)
= ((-12.12 ) - 140.630/32 * 1.380 * (6.00 - 6.00 ) ) / (1 + 1.38 )
= -5.0923 kgf/cm*mm
Maximum Bending Moment acting on Center of Tubesheet [Mo]:
= Mp + Do/64 * (3 + rnu*)(Ps - Pt)
= -5.09 + 140.630/64 * (3 + 0.419 )(6.00 - 6.00 )
= -5.0923 kgf/cm*mm
Maximum Bending Moment acting on Tubesheet [M]:
= Max( |Mp|, |Mo| )
= Max( |-5.092 |, |-5.092 | )
= 5.0923 kgf/cm*mm
UHX-12.5.8 Results for Step 8:
Tubesheet Bending Stress at Original Thickness:
= 6 * M / ( (mu*) * ( h - hg') )
= 6 * 5.092 / ( (0.2000 ) * ( 28.0000 - 5.0000 ) )
= 0.2888 kgf/cm
The Allowable Tubesheet Bending Stress [SigmaAll]:
= 2 * S = 2 * 1610.03 = 3220.06 kgf/cm
Tubesheet Bending Stress at Final Thickness [Sigma]:
= 6 * M / ( (mu*) * ( h - hg')
= 6 * 4.865 / ( (0.2000 ) * ( 0.5080 - 5.0000 )
= 7.2338 kgf/cm
Required Tubesheet Thickness, for Bending Stress [HreqB]:
= H + CATS + CATC = 0.5080 + 0.0000 + 0.0000 = 0.5080 mm
Required Tubesheet Thickness for Given Loadings (includes CA) [Hreq]:
= Max( HreqB, HreqS ) = Max( 0.5080 , 0.0000 ) = 0.5080 mm
UHX-12.5.9 Step 9:
Average Shear Stress at the Outer Edge of Perforated Region [Tau]:
= 1/(4* Mu)* (Do/h)* |Ps - Pt|
= 1/(4* 0.200 )* (140.63 /28.00 )* |6.00 - 6.00 | = 0.00 kgf/cm
Note: Analysis Completed for Tubesheet Configuration d.
Tube Weld Size Results per UW-20:
Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 1.651 * ( 19.050 - 1.651 ) * 1610.03 = 1452.964 kgf
Fillet Weld Strength [Ff]:
= .55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
= .55 * 3.1415 * 1.500 * (19.050 + 0.67*1.500 ) * 1610.03
= 836.8738 kgf
31
HF SUPERHEATER
E-0204
Case:
1 10:27p Oct 14,2013
Groove Weld Strength [Fg]:
= .85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= .85 * 3.1415 * 1.500 * (19.050 + 0.67*1.500 ) * 1610.03
= 1293.3503 kgf
Max. Allow. Tube-Tubesheet Joint load, Lmax
= Ft = 1452.9635 kgf
Design Strength Ratio [fd]:
= 1.0000
Weld Strength Factor [fw]:
= Sot / ( Min(Sot, S) ) = 1.0000
Min Weld Length [ar]:
= 2 *( ( (0.75 * do) + 1.07*t*(do - t)* fw * fd ) ) - .75 * do)
= 2.0759 mm
Minimum Required Fillet Weld Leg
Minimum Required Groove Weld Leg
afr
agr
1.0379
1.0379
mm
mm
Tube-Tubesheet Jt allowable, 1452.96 is >= tube strength 1452.96 kgf

Note: This tube-tubesheet joint is a Full Strength joint
Summary of Stress/Force comparisons
-----------------------------------------------------------------------Stress Description
Actual
Allowable
Pass/Fail
-----------------------------------------------------------------------Tubesheet bend. stress
0.3 <=
3220.1 kgf/cm
Ok
Tubesheet shear stress
0.0 <=
1288.0 kgf/cm
Ok
-----------------------------------------------------------------------Summary of Thickness Comparisons
---------------------------------------------------------------------------Thickness (mm)
Required
Actual P/F
---------------------------------------------------------------------------Tubesheet Thickness :
0.508
28.000
Ok
Tube-Tubesheet Fillet Weld Leg :
1.038
1.500
Ok
Tube-Tubesheet Groove Weld Leg :
1.038
1.500
Ok
---------------------------------------------------------------------------U-Tube Tubesheet results per ASME UHX-12 2007
Results for 3 Load Cases:
--Reqd. Thk. + CA
-------- Tubesheet Stresses
Case
Pass/
Case# Tbsht
Extnsn
Bend
Allwd
Shear Allwd
Type
Fail
---------------------------------------------------------------------------1uc 13.551
456
3220
38
1288
Fvs+Pt
Ok
2uc 13.545
455
3220
38
1288
Ps+Fvt
Ok
3uc
0.508
0
3220
0
1288
Ps+Pt
Ok
---------------------------------------------------------------------------Max: 13.5506
0.000 mm
0.141
0.029 (Str. Ratio)
Load Case Definitions:
Fvs,Fvt - User-defined Shell-side and Tube-side vacuum pressures or 0.0.
Ps, Pt - Shell-side and Tube-side Design Pressures.
Ca
- With or Without Corrosion Allowance.
Summary of Thickness Comparisons
---------------------------------------------------------------------------Thickness (mm)
Required
Actual P/F
----------------------------------------------------------------------------
32
HF SUPERHEATER
E-0204
Case:
1 10:27p Oct 14,2013
Tubesheet Thickness :
13.551
28.000
Ok
Tube Thickness :
0.301
1.651
Ok
Tube-Tubesheet Fillet Weld Leg :
1.038
1.500
Ok
Tube-Tubesheet Groove Weld Leg :
1.038
1.500
Ok
---------------------------------------------------------------------------Note: This is a full strength Tube to Tubesheet Joint.
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force
| Tubeside (0 shellside) | Shellside (0 tubeside) |
Condition
|
MAWP
|Stress Rat.|
MAWP
|Stress Rat.|
-----------------------------------------------------------------------------Tubesheet Bending Stress
|
42.39 |
0.999 |
42.39 |
0.999 |
Tubesheet Shear Stress
|
205.13 |
1.000 |
205.13 |
1.000 |
Tube Pressure Stress
|
299.85 |
1.000 |
93.56 |
1.000 |
-----------------------------------------------------------------------------Minimum MAWP
|
42.39 |
|
42.39 |
|
Tubesheet MAPnc used to Compute Hydrotest Pressure:
Stress / Force
| Tubeside (0 shellside) | Shellside (0 tubeside) |
Condition
|
MAPnc
|Stress Rat.|
MAPnc
|Stress Rat.|
-----------------------------------------------------------------------------Tubesheet Bending Stress
|
42.39 |
0.999 |
42.39 |
0.999 |
Tubesheet Shear Stress
|
205.13 |
1.000 |
205.13 |
1.000 |
Tube Pressure Stress
|
299.85 |
1.000 |
105.94 |
1.000 |
-----------------------------------------------------------------------------Minimum MAPnc
|
42.39 |
|
42.39 |
|
33
HF SUPERHEATER
E-0204
FileName : E-0204-------------------------------------------Vessel Design Summary
STEP:
8 10:27p Oct 14,2013
Design Code: ASME Code Section VIII Division 1, 2007
Diameter Spec : 154.051 mm ID
Vessel Design Length, Tangent to Tangent
2977.80
mm
0.00
mm
Specified Datum Line Distance

Shell/Head Matl
Shell/Head Matl
Shell/Head Matl
SB-168
SB-167
SA-105
Shell Side Design Temperature

Channel Side Design Temperature
310
310
C
C
Shell Side Design Pressure

Channel Side Design Pressure
6.00
6.00
kgf/cm
kgf/cm
Shell Side Hydrostatic Test Pressure

Channel Side Hydrostatic Test Pressure
7.80
7.80
kgf/cm
kgf/cm
Required Minimum Design Metal Temperature

Warmest Computed Minimum Design Metal Temperature
0
-104
C
C
Wind Design Code

Earthquake Design Code
IS-875
IS-1893 RSM
Element Pressures and MAWP: kgf/cm

Element Desc
Channel Shell
Channel Shell
Channel Flange
Shell Flange
Main Shell
Shell Dish
Internal
6.011
6.011
6.011
6.000
6.000
6.000
Liquid Level: 154.05 mm
Dens.: 707.883 kgm/m
Element
Type
Ellipse
Cylinder
Body Flg
Body Flg
Cylinder
Ellipse
"To" Elev
mm
25.0
275.0
363.9
452.8
2952.8
2977.8
Length
mm
25.0
250.0
88.9
88.9
2500.0
25.0
External
0.000
0.000
0.000
0.000
0.000
1.055
Element Thk
mm
7.1
7.1
25.4
25.4
7.1
7.1
M.A.W.P
147.247
105.442
52.896
55.571
105.453
147.299
Corr. All.
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Sp. Gr.: 0.708
R e q d T h k
Joint Eff
Int.
Ext. Long Circ
1.5
No Calc 1.00 1.00
1.5
No Calc 0.85 0.85
17.7
17.7
1.00 1.00
17.5
17.5
1.00 1.00
1.5
No Calc 0.85 0.85
1.5
0.4
1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test
Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)
145.9
200.0
145.9
145.9
145.9
150.2
200.0
kgm
kgm
kgm
kgm
kgm
kgm
kgm
34

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Table of Contents

Analysis Performed by : ZISHAN ENGINEERS (PVT.) LTD.

: D:\DESIGN MODELS\TINITA\JACOBS_HEAT EXCHANGER\E-

Note: PVElite performs all calculations internally in Imperial Units

Class From To : Basic Element Checks.

PV Elite Vessel Analysis Program: Input Data

Wind Design Code

Seismic Design Code

Design Nozzle for Des. Press. + St. Head

Material Database Year

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details:

PV Elite 2008 1993-2008 by COADE Engineering Software

Flange Input Data Values

Column for Gasket Seating

Flange Face Outside Diameter

ASME Code, Section VIII, Division 1, 2007

Basic Flange and Bolt Loads:

Total Moment for Operation,

Effective Hub Length, ho = sqrt(Bcor*goCor)

for Integral Flange:

Longitudinal Hub Stress, Operating [SHo]:

Minimum Required Flange Thickness

Flange Rigidity Based on Required Thickness [ASME]:

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

Flange Input Data Values

Column for Gasket Seating

Flange Face Outside Diameter

ASME Code, Section VIII, Division 1, 2007

Gasket Contact Width,

Basic Flange and Bolt Loads:

Total Moment for Operation,

Effective Hub Length, ho = sqrt(Bcor*goCor)

for Integral Flange:

Longitudinal Hub Stress, Operating [SHo]:

Minimum Required Flange Thickness

Flange Rigidity Based on Required Thickness [ASME]:

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

Element Thickness, Pressure, Diameter and Allowable Stress :

Element Required Thickness and MAWP :

Summary of Heat Exchanger Maximum Allowable Working Pressures :

Internal Pressure Calculation Results :

Exchanger Channel Side Hydrostatic Test Pressures:

UG-99(b) Note 33, Test Pressure Calculation [Shell Side]:

Elements Suitable for Internal Pressure.

External Pressure Calculation Results :

Results for Maximum Allowable External Pressure (MAEP):

Results for Maximum Allowable External Pressure (MAEP):

Results for Maximum Allowable External Pressure (MAEP):

Results for Maximum Allowable External Pressure (MAEP):

External Pressure Calculations

External Pressure Calculations

Element and Detail Weights

Total Weight of Each Detail Type

Bare Weight W/O Removable Internals

Input Echo, Tubesheet Number

Main Shell Description: Main Shell

Number of Tubes Holes

Increase Tubesheet thickness

Additional Data for Gasketed Tubesheets:

TubeSheet - Ni-Cr-Fe (Alloy 600)

Tube Required Thickness under Internal Pressure (Tubeside pressure) :