ALGIERS REFINERY

REHABILITATION AND ADAPTATION PROJECT

Preliminary Dossier

Vendor Doc Reference : 9952T-1311-F0001-PD2 Revision : A
Requisition Reference : 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127










A 25/10/13 Issue for Approval RAJA KARTHIK GAUTHAM
Rev Date
DD/MMM/YY
STATUS WRITTEN BY
(name & visa)
CHECKED BY
(name & visa)
APPROVED BY
(name & visa)
DOCUMENT REVISIONS
Sections changed in last revision are identified by a vertical line in the margin





Preliminary Dossier
ALL TAGS


See comments
Section 4/5/6
Material Dept RL
11/12/2013
1) Specify the name of the equipment in the cover page
2) Create a Bookmarks following the ARH preliminary dossier summary PP 0210 rev1 P14/43.
3) Section 4 - Document Code E0004; Check Comments of Mr. Amrani and insert the description
statement corrected according to his comment and approved by Technip (Code 3)
4) Section 5 - Document Code A1003; Insert the design calculation approved by Technip (Code 3).
5) Section 6 - Document Code A2001; Insert the drawing approved by Technip (Code 3)
6) Section 7 - Document Code B1304; Insert the welding procedure approved by Technip (Code 3).
7) Section 8 - Document Code B1201; The heat Treatment is missing, To be provided. (If it is not
applicable then specify it)
8) Section 9 - Document Code E0005; The certificate does not specify that the country of origin is
India.
9) Section 10 - Document Code B1002; Insert the ITP approved by Technip (Code 3)
10) Section 11 - Document Code; The inspection procedure is missing, to be provided.


Leila
Merhfour
2013.12.1
6 15:00:57
+01'00'
SECTION - 1
SECTION - 2
SECTION - 3
SECTION - 4

ALGIERS REFINERY
REHABILITATION AND ADAPTATION PROJECT

Description Statement
Vendor Reference: 9952T-1311-E0004-DS2 Revision : A
Requisition Reference: 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127










A 09/10/13 Issue for Approval RAJA KARTHIK GAUTHAM
Rev Date
DD/MMM/YY
STATUS WRITTEN BY
(name & visa)
CHECKED BY
(name & visa)
APPROVED BY
(name & visa)
DOCUMENT REVISIONS
Sections changed in last revision are identified by a vertical line in the margin







Description Statement
ALL TAGS

SEE COMMENTS
Etat descriptif de l'quipement
Rfrence de l'quipement

Dsignation de lquipement: 'VCGC8L4DJF1L4FLDL00
Nom et adresse du fabricant: AUDCO INDIA LIMITED, Chennai, Tamil Nadu
Anne de construction: 2013
N de srie: As per annexure
N de plan: As per annexure
Code de construction: BS 1868 -ASME B16.34
Lieu de fabrication: India
Caractristiques techniques de l'quipement:

Type: Valve
Dnomination de l'appareil: Swing Check valve, Flanged Ends
Fluide vhicul: Hydrocarbures, vapeur, autres
Pression de Calcul: 48 bar
Pression max. de service: 48 bar
Pression dpreuve: 72 bar
Temprature de calcul: 46 to +427C
Temprature max. de service: 427C
Temprature d'essai: 46 C
Matriaux utiliss: ASTM A352 Gr. LCB
Epaisseur: As per annexure
Charge limite de rupture: 450 Mpa
Limite minimale d'lasticit: 240 Mpa
Contrainte admissible: 128.3 Mpa
Coefficient de joint: N.A.
Radiographie: As per annexure
Traitement thermique: N.A
Sur-paisseur de corrosion: N.A
Essais non destructifs: ASME B16.34
Diamtre interne: As per annexure
AMBIENT
Annexure to the Description Statement:

Commodity Code: VCGC8L4DJF1L4FLDL00

Size
(inch)
Ident Code Class Qty
Inside Dia
(mm)
Wall thickness
(mm)
Serial
No.
Drawing No.
Radiography
(%)
Calculation Note
06 CKZGACY 300 2 153 16 * 30004603-27 10%
VCGC8L4DJF1L4FLDL00/
CKZGACY

* - Serial number will be allotted at the time of Inspection
Etat descriptif de l'quipement
Rfrence de l'quipement

Dsignation de lquipement: VGAJ3L4DJF1L2KZ7DR00
Nom et adresse du fabricant: AUDCO INDIA LIMITED, Chennai, Tamil Nadu
Anne de construction: 2013
N de srie: As per annexure
N de plan: As per annexure
Code de construction: API 600-ASME B16.34
Lieu de fabrication: India
Caractristiques techniques de l'quipement:

Type: Valve
Dnomination de l'appareil: Gate valve, Flanged Ends
Fluide vhicul: Hydrocarbures, vapeur, autres
Pression de Calcul: 18.4 bar
Pression max. de service: 18.4 bar
Pression dpreuve: 28 bar
Temprature de calcul: 46 to +427C
Temprature max. de service: 427C
Temprature d'essai: 46 C
Matriaux utiliss: ASTM A352 Gr. LCB
Epaisseur: As per annexure
Charge limite de rupture: 450 Mpa
Limite minimale d'lasticit: 250 Mpa
Contrainte admissible: 128.3 Mpa
Coefficient de joint: N.A.
Radiographie: As per annexure
Traitement thermique: N.A
Sur-paisseur de corrosion: N.A
Essais non destructifs: ASME B16.34
Diamtre interne: As per annexure
AMBIENT
Annexure to the Description Statement:

Commodity Code: VGAJ3L4DJF1L2KZ7DR00

Size
(inch)
Ident Code Class Qty
Inside Dia
(mm)
Wall thickness
(mm)
Serial
No.
Drawing No.
Radiography
(%)
Calculation Note
04

CVH2P1X

150 2 102 13.5 * 30004716-04 10%
VGAJ3L4DJF1L2KZ7DR00/
CVH2P1X

08

CVH2P20 150 2 203 15.0 * 30004716-05 10%
VGAJ3L4DJF1L2KZ7DR00/
CVH2P20


* - Serial number will be allotted at the time of Inspection
Etat descriptif de l'quipement
Rfrence de l'quipement

Dsignation de lquipement: VGAJ3L4DJF1L4KZ7DR00
Nom et adresse du fabricant: AUDCO INDIA LIMITED, Chennai, Tamil Nadu
Anne de construction: 2013
N de srie: As per annexure
N de plan: As per annexure
Code de construction: API 600-ASME B16.34
Lieu de fabrication: India
Caractristiques techniques de l'quipement:

Type: Valve
Dnomination de l'appareil: Gate valve, Flanged Ends
Fluide vhicul: Hydrocarbures, vapeur, autres
Pression de Calcul: 48 bar
Pression max. de service: 48 bar
Pression dpreuve: 72 bar
Temprature de calcul: 46 to +427C
Temprature max. de service: 427C
Temprature d'essai: 46 C
Matriaux utiliss: ASTM A352 Gr. LCB
Epaisseur: As per annexure
Charge limite de rupture: 450 Mpa
Limite minimale d'lasticit: 240 Mpa
Contrainte admissible: 128.3 Mpa
Coefficient de joint: N.A.
Radiographie: As per annexure
Traitement thermique: N.A
Sur-paisseur de corrosion: N.A
Essais non destructifs: ASME B16.34
Diamtre interne: As per annexure
AMBIENT
Annexure to the Description Statement:

Commodity Code: VGAJ3L4DJF1L4KZ7DR00

Size
(inch)
Ident Code Class Qty
Inside Dia
(mm)
Wall thickness
(mm)
Serial
No.
Drawing No.
Radiography
(%)
Calculation Note
06

CVFGEVY

300 6 152 18.5 * 30004716-06 10%
VGAJ3L4DJF1L4KZ7DR00/
CVFGEVY

* - Serial number will be allotted at the time of Inspection
SECTION - 5

ALGIERS REFINERY
REHABILITATION AND ADAPTATION PROJECT

Design Calculation (First Submisison Draft For All Items)
Vendor Reference: 9952T-1311-A1003-DC2 Revision : A
Requisition Reference: 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127










A 26/08/13 Issue for Approval KARTHIK KARTHIK KARTHIK
Rev Date
DD/MMM/YY
STATUS WRITTEN BY
(name & visa)
CHECKED BY
(name & visa)
APPROVED BY
(name & visa)
DOCUMENT REVISIONS
Sections changed in last revision are identified by a vertical line in the margin








Design Calculation (First Submisison Draft For All Items)
ALL TAGS
TO A DIFFERENT NAME FOR
EACH CASE
REF. : WT_CH
REVISION : 0
SHEET : 1 OF 1
SWING CHECK
CKZGACY/VCGC8L4DJF1L4FLDL00
6"
300
L&T VALVES LIMITED
Customer M/S TECHNIP FRANCE
ALGIERS REFINERY PROJECT
ASTM A352 Gr.LCB
Psi 35000
Psi 65000
Db Bore Diameter mm 153.0
CA Corrosion Allowance Required mm 0.0
tmin Min. Body Thickness mm 9.7
tact Actual Wall Thickness mm 16.0
Is tact>=tmin+C2)
Dic Neck Inner Diameter mm 181.0
Doc Neck Outer Diameter mm 213.0
t1min Min.Body Neck Thick mm 10.5
t1act Actual Body Neck Thick mm 16.0
Is t1act>=t1min+C2)
Pc Pressure Class Lbs 300
Bolting Material - ASTM A320 Gr.L7
St Tensile strength Psi 125000
Ds Sealing Diameter mm 221
Sa Allowable Bolt Stress at 100
o
F = min(St/5;20000) Psi 20000
Ag
Area bounded by the effective outside periphery of a gasket or O-ring
(p/4 * Ds
2
)
mm
2
38256
Bolts Dimension UNC 3/4"
N No of Bolts Nos. 10
Ar Bolt Tensile stress Area
mm
2
215
Ab Total Effective Bolt Tensile Stress Area (Ar * N)
mm
2
2155
P
c
* A
g
/A
b
5326
0.45 * Sa 9000
P
c
* A
g
/A
b
<=0.45 * S
a
<=9000 OK
PREPARED : MASWOOD AHMED APPROVED : RAMADAS
THUS THE DESIGN IS SATISFACTORY
BODY:
OK
OK
BOLTED BONNET OR COVER JOINTS - (ASME B16.34)
THE ACTUAL WALL THICKNESS IS GREATER THAN THE MINIMUM REQUIREMENT
Project
Body Material
Yield Strength, Sy
Tensile Strength, St
WALL THICKNESS VERIFICATION - (ASME B16.34)
WALL THICKNESS AS PER TABLE-3B
SHELL WALL THICKNESS & COVER JOINT VERIFICATION
Valve Type
Tag No.
Valve Size
Class, Pc
Manufacturer
REF. : WT_GT
REVISION : 0
SHEET : 1 OF 1
GATE - Extended Bonnet
VGAJ3L4DJF1L2KZ7DR00/CVH2P1X
4"
150
L&T VALVES LIMITED
Customer M/S TECHNIP FRANCE
ALGIERS REFINERY PROJECT
ASTM A352 Gr.LCB
Psi 35000
Psi 65000
Db Bore Diameter mm 101.6
CA Corrosion Allowance Required mm 0.0
tmin Min. Body Thickness mm 6.6
tact Actual Wall Thickness mm 13.5
Is tact>=tmin+CA)
Dic Neck Inner Diameter mm 142.7
Doc Neck Outer Diameter mm 169.7
t1min Min.Body Neck Thick mm 7.1
t1act Actual Body Neck Thick mm 13.5
Is t1act>=t1min+CA)
Ds Neck Inner Diameter mm 38.6
Dse Neck Outer Diameter mm 53.8
CA Corrosion Allowance Required mm 0.0
t2min Min.Body Neck Thick mm 4.8
t2act Actual Body Neck Thick mm 7.6
Is t2act>=t2min+CA)
Pc Pressure Class Lbs 150
Bolting Material - ASTM A320 Gr.L7
St Tensile strength Psi 125000
Ds Sealing Diameter mm 177
Sa Allowable Bolt Stress at 100
o
F = min(St/5;20000) Psi 20000
Ag
Area bounded by the effective outside periphery of a gasket or O-ring
(p/4 * Ds
2
)
mm
2
24564
Bolts Dimension UNC 1/2"
N No of Bolts Nos. 10
Ar Bolt Tensile stress Area
mm
2
92
Ab Total Effective Bolt Tensile Stress Area (Ar * N)
mm
2
915
P
c
* A
g
/A
b
4025
0.45 * Sa 9000
P
c
* A
g
/A
b
<=0.45 * S
a
<=9000 OK
PREPARED : MASWOOD AHMED APPROVED : RAMADAS
SHELL WALL THICKNESS & COVER JOINT VERIFICATION
Valve Type
Tag No.
Valve Size
Class, Pc
Manufacturer
Project
Body Material
Yield Strength, Sy
Tensile Strength, St
WALL THICKNESS VERIFICATION - (ASME B16.34)
WALL THICKNESS AS PER TABLE-3B
THE ACTUAL WALL THICKNESS IS GREATER THAN THE MINIMUM REQUIREMENT
THUS THE DESIGN IS SATISFACTORY
BODY:
OK
OK
BONNET:
OK
BOLTED BONNET OR COVER JOINTS - (AS PER ASME B16.34 -CLAUSE 6.4.1.1)
REF. : WT_GT
REVISION : 0
SHEET : 1 OF 1
GATE - Extended Bonnet
VGAJ3L4DJF1L2KZ7DR00/CVH2P20
8"
150
L&T VALVES LIMITED
Customer M/S TECHNIP FRANCE
ALGIERS REFINERY PROJECT
ASTM A352 Gr.LCB
Psi 35000
Psi 65000
Db Bore Diameter mm 203.2
CA Corrosion Allowance Required mm 0.0
tmin Min. Body Thickness mm 8.1
tact Actual Wall Thickness mm 15.0
Is tact>=tmin+CA)
Dic Neck Inner Diameter mm 257.0
Doc Neck Outer Diameter mm 287.0
t1min Min.Body Neck Thick mm 8.9
t1act Actual Body Neck Thick mm 15.0
Is t1act>=t1min+CA)
Ds Neck Inner Diameter mm 48.2
Dse Neck Outer Diameter mm 68.1
CA Corrosion Allowance Required mm 0.0
t2min Min.Body Neck Thick mm 5.3
t2act Actual Body Neck Thick mm 10.0
Is t2act>=t2min+CA)
Pc Pressure Class Lbs 150
Bolting Material - ASTM A320 Gr.L7
St Tensile strength Psi 125000
Ds Sealing Diameter mm 260
Sa Allowable Bolt Stress at 100
o
F = min(St/5;20000) Psi 20000
Ag
Area bounded by the effective outside periphery of a gasket or O-ring
(p/4 * Ds
2
)
mm
2
52913
Bolts Dimension UNC 5/8"
N No of Bolts Nos. 12
Ar Bolt Tensile stress Area
mm
2
146
Ab Total Effective Bolt Tensile Stress Area (Ar * N)
mm
2
1750
P
c
* A
g
/A
b
4536
0.45 * Sa 9000
P
c
* A
g
/A
b
<=0.45 * S
a
<=9000 OK
PREPARED : MASWOOD AHMED APPROVED : RAMADAS
SHELL WALL THICKNESS & COVER JOINT VERIFICATION
Valve Type
Tag No.
Valve Size
Class, Pc
Manufacturer
Project
Body Material
Yield Strength, Sy
Tensile Strength, St
WALL THICKNESS VERIFICATION - (ASME B16.34)
WALL THICKNESS AS PER TABLE-3B
THE ACTUAL WALL THICKNESS IS GREATER THAN THE MINIMUM REQUIREMENT
THUS THE DESIGN IS SATISFACTORY
BODY:
OK
OK
BONNET:
OK
BOLTED BONNET OR COVER JOINTS - (AS PER ASME B16.34 -CLAUSE 6.4.1.1)
REF. : WT_GT
REVISION : 0
SHEET : 1 OF 1
GATE - Extended Bonnet
VGAJ3L4DJF1L4KZ7DR00/CVFGEVY
6"
300
L&T VALVES LIMITED
Customer M/S TECHNIP FRANCE
ALGIERS REFINERY PROJECT
ASTM A352 Gr.LCB
Psi 35000
Psi 65000
Db Bore Diameter mm 152.4
CA Corrosion Allowance Required mm 0.0
tmin Min. Body Thickness mm 9.7
tact Actual Wall Thickness mm 18.5
Is tact>=tmin+CA)
Dic Neck Inner Diameter mm 203.2
Doc Neck Outer Diameter mm 240.3
t1min Min.Body Neck Thick mm 11.2
t1act Actual Body Neck Thick mm 18.5
Is t1act>=t1min+CA)
Ds Neck Inner Diameter mm 48.2
Dse Neck Outer Diameter mm 70.1
CA Corrosion Allowance Required mm 0.0
t2min Min.Body Neck Thick mm 6.1
t2act Actual Body Neck Thick mm 11.0
Is t2act>=t2min+CA)
Pc Pressure Class Lbs 300
Bolting Material - ASTM A320 Gr.L7
St Tensile strength Psi 125000
Ds Sealing Diameter mm 230
Sa Allowable Bolt Stress at 100
o
F = min(St/5;20000) Psi 20000
Ag
Area bounded by the effective outside periphery of a gasket or O-ring
(p/4 * Ds
2
)
mm
2
41620
Bolts Dimension UNC 3/4"
N No of Bolts Nos. 12
Ar Bolt Tensile stress Area
mm
2
215
Ab Total Effective Bolt Tensile Stress Area (Ar * N)
mm
2
2586
P
c
* A
g
/A
b
4829
0.45 * Sa 9000
P
c
* A
g
/A
b
<=0.45 * S
a
<=9000 OK
PREPARED : MASWOOD AHMED APPROVED : RAMADAS
SHELL WALL THICKNESS & COVER JOINT VERIFICATION
Valve Type
Tag No.
Valve Size
Class, Pc
Manufacturer
Project
Body Material
Yield Strength, Sy
Tensile Strength, St
WALL THICKNESS VERIFICATION - (ASME B16.34)
WALL THICKNESS AS PER TABLE-3B
THE ACTUAL WALL THICKNESS IS GREATER THAN THE MINIMUM REQUIREMENT
THUS THE DESIGN IS SATISFACTORY
BODY:
OK
OK
BONNET:
OK
BOLTED BONNET OR COVER JOINTS - (AS PER ASME B16.34 -CLAUSE 6.4.1.1)
SECTION - 6

ALGIERS REFINERY
REHABILITATION AND ADAPTATION PROJECT

GENERAL ASSEMBLY DRAWING (GAD)

Vendor Doc Reference : 9952T-1311-A110-GAD2 Revision : A
Requisition Reference : 9952T-000-SR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127










A 26/08/13 Issue for Approval KARTHIK KARTHIK KARTHIK
Rev Date
DD/MMM/YY
STATUS WRITTEN BY
(name & visa)
CHECKED BY
(name & visa)
APPROVED BY
(name & visa)
DOCUMENT REVISIONS
Sections changed in last revision are identified by a vertical line in the margin





GENERAL ASSEMBLY DRAWING (GAD)
ALL TAGS


TO A DIFFERENT NAME FOR
EACH CASE
FLOW DIRECTION
SECTION - 7

ALGIERS REFINERY
REHABILITATION AND ADAPTATION PROJECT

WPS / PQR
Vendor Reference: 9952T-1311-B1304-WPS Revision : A
Requisition Reference: 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127









B 21/06/12 Issue for Approval KARTHIK KARTHIK KARTHIK
A 23/05/12 Issue for Approval KARTHIK KARTHIK KARTHIK
Rev Date
DD/MMM/YY
STATUS WRITTEN BY
(name & visa)
CHECKED BY
(name & visa)
APPROVED BY
(name & visa)
DOCUMENT REVISIONS
Sections changed in last revision are identified by a vertical line in the margin

PP 1 - ANG - rev. 2





WELDING PROCEDURE SPECIFICATION (WPS)
PROCEDURE QUALIFICATION RECORD (PQR)

ALL TAGS

B
Docref:9952T1311B1304WPS
S.No TechnipComment L&T'sReply
1
MissingWPS/WPQRforhardfacingofseats/wedgesofSS
(STL6onausteniticstainlesssteelgrade316L)
Included
2
Maximumthroatthicknessforweldingseatringstovalve
body(sketchinpage27inthedocument).
Throatthicknessforweldingseatringstovalvebodyvaries
withsizeandclassratingofthevalve.Howeverdepthof
weldingshallbefor5060%oftheseatringthickness
3
Forweldsonthebody(bonnetextension),WPSinthe
documentisshowingabackingringusedforwelding,
specifymaterialandwhetherthisringisremovedafter
welding
WPSforbonnetextensionenclosedwhichwasmissed
earlier.Regardingbackingmaterial,asmentionedinthe
page1oftheWPS,Backingmaterialissameasthatofthe
basematerialanditisatemporarybacking,backing
materialshallberemovedafterwelding
CommentReplySheet
Globevalves
Gatevalves Globevalves
WPSPQRforTechnipAlgiersLTCSValvesRev1submittalDate:18.06.2012
Valvesinvolvedinthisproject
Samplesketches
Gatevalves
TypesofWeldinginvolvedinthebelowmentionedvalvetypes
Seal Welding of Body Ring Insitu Hardfacing on body
Stellite / 13% Cr Deposition on Seat Ring & Disc Stellite Deposition on Disc
Sl.No WPS.No PQRNo. BaseMaterial Process FillerMaterial Remarks/Application Typeofweldinginvolved
1 WPS/AIL/525R1DT27.01.2011 PQR/AIL/525R1DT27.01.2011
ASTMA352
GrLCB
SMAW E70181
Fabrication/minorrepair
welidng
Partialpenertationweld(Non
pressurecontainingweld)
2
WPS/AIL/813REV0DT
25.11.2010
PQR/AIL/813REV0
DT25.11.2010
ASTMA352
GrLCB
FCAW E71T1 Bodyseatringwelding
partialpenetrationgroove
weld(Nonpressurecontaining
weld)
3
WPS/AIL/814REV0DT
25.11.2010
PQR/AIL/814REV0DT
25.11.2010
ASTMA352
GrLCB
GMAW ER309L Bodyseatringwelding
partialpenetrationgroove
weld(Nonpressurecontaining
weld)
4
WPS./AIL/452REV0DT
28.06.2010
PQR/AIL/452REV0DT
28.06.2010
ASTMA352
GrLCB
PTAW ERCoCrA
HardfaceoverlayonSeat
ring(Stellite6)
Hardfacingoverlay
5
WPS./AIL/453REV0DT
28.06.2010
PQR/AIL/453REV0DT
28.06.2010
ASTMA352
GrLCB
PTAW ERCoCrA
Hardfaceoverlayonseat
Ring(Stellite6)
Hardfacingoverlay
6
WPS/AIL/701REV0DT
20.10.2010
PQR/AIL/701REV0DT
20.10.2010
ASTMA352
GrLCB
GTAW ERCoCrA
Hardfaceoverlayinsituon
Bodyoronseatring(Stellite
6)
Hardfacingoverlay
7
WPS/AIL/702REV0DT
20.10.2010
PQR/AIL/702REV0DT
20.10.2010
ASTMA352
GrLCB
GTAW ERCoCrA
Hardfaceoverlayinsituon
Bodyoronseatring(Stellite
6)
Hardfacingoverlay
8
WPS/AIL/766REV0DT
10.12.2011
PQR/AIL/766REV0DT
10.12.2011
ASTMA352
GrLCBtoASTMA333
Gr.6
GTAW ER70S2 Extensionbonnetwelding Fullpenetrationweld
9
WPS./AIL/454REV1DT
17.09.2010
PQR/AIL/454REV1DT
17.09.2010
ASTM A351
Gr. CG8M
PTAW ERCoCrA
HardfaceoverlayonSeat
ring(Stellite6)
Trimdeposition(Nonpressure
containingweld)
10
WPS./AIL/455REV1DT
17.09.2010
PQR/AIL/455REV1DT
17.09.2010
ASTM A351
Gr. CG8M
PTAW ERCoCrA
Hardfaceoverlayonseat
Ring(Stellite6)
Trimdeposition(Nonpressure
containingweld)
11 WPS/AIL/717R0DT28.12.2010 PQR/AIL/717R0DT28.12.2010
ASTM A351
Gr. CG8M
GTAW ERCoCrA
Hardfaceoverlayinsituon
Bodyoronseatring(Stellite
6)
Trimdeposition(Nonpressure
containingweld)
12 WPS/AIL/718R0DT28.12.2010 PQR/AIL/718R0DT28.12.2010
ASTM A351
Gr. CG8M
GTAW ERCoCrA
Hardfaceoverlayinsituon
Bodyoronseatring(Stellite
6)
Trimdeposition(Nonpressure
containingweld)
Weldconfigurations




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25.11.2010
Heat No.: M3354, refer TC encl.
Heat No.: M3354, refer TC Encl.
SECTION - 9
SECTION - 10

ALGIERS REFINERY
REHABILITATION AND ADAPTATION PROJECT

INSPECTION AND TEST PLAN
Vendor Reference: 9952T1311-B1002-ITP Revision : C
Requisition Reference: 9952T-000-MR-1311-0102 Purchase Order : 9952T-000-PO-1311-0102-00-0127








C 19/09/12 Issue for Approval RAJA KARTHIK GAUTHAM
B 23/06/12 Issue for Approval RAJA KARTHIK GAUTHAM
A 26/04/12 Issue for Approval RAJA KARTHIK GAUTHAM
Rev Date
DD/MMM/YY
STATUS WRITTEN BY
(name & visa)
CHECKED BY
(name & visa)
APPROVED BY
(name & visa)
DOCUMENT REVISIONS
Sections changed in last revision are identified by a vertical line in the margin







INSPECTION AND TEST PLAN
ALL TAGS

Date
10.09.2012
Vendor AIL Technip ARH Remarks
1.0
Chemical Chemical Analysis All heats Material Specification
Material
Specification
P-100% R R - -
Heat Treatment Performance All heats & Castings Material Specification
Material
Specification
P-100% R R - -
Mechanical Test
Tensile,Yield,Elongation,Ha
rdness
All heats Material Specification
Material
Specification
P-100% R R - -
Mechanical Test* Impact test at -45 Deg.C All heats Material Specification
Material
Specification
P-100% R R
Surface examination &
Markings
Visual AIL Sampling Plan P-100% SI - - -
Maganatic particle test-
LTCS
Wet Prod method 100% MPI Report P-100% R R - -
Radiographic test for
Body & Bonnet
X-Ray /Gamma ray
20% Of Po line
Item for General
service/50% of Po
line item for
Hydrogen service
RT reports P-100% R R - -
Chemical Chemical Analysis All heats Material Specification
Material
Specification
P-100% R R - -
Heat Treatment Performance All heats & Castings Material Specification
Material
Specification
P-100% R R - -
Mechanical Mechanical Test All heats Material Specification
Material
Specification
P-100% R R - -
Surface examination &
Markings
Visual AIL Sampling Plan P-100% SI - - -
Chemical Chemical Analysis All heats Material Specification
Material
Specification
P-100% R R - -
Heat Treatment Performance All heats/lots Material Specification
Material
Specification
P-100% R R - -
Mechanical Mechanical Test All heats Material Specification
Material
Specification
P-100% R R - -
Surface examination Visual AIL Sampling Plan AIL Drawing AIL Drawing P-100% SI - - -
1.4 Bar-Bonnet Bush
Chemical Chemical Analysis
Material
Specification
Material Specification
Material
Specification
Vendor TC or
Lab Report
P-100% R R - -
2.0
Chemical Chemical Analysis
Material
Specification
Material Specification
Material
Specification
P-100% R R - -
Surface examination &
Markings
Visual AIL Sampling Plan AIL Drawing AIL Drawing P-100% SI - - -
BOF ITEMS:
2.1 Fastener (for Body-
Bonnet Joint)
Vendor Test
Certificate
1.2 Casting: Disc
Vendor Test
Certificate
MSS-SP-55 /AIL Drawings
1.3 Forging:
Disc,Stem, Seat Ring
& Hinge pin cover
Vendor TC or
Lab Report
RAW MATERIAL:
1.1 Casting: Body,
Bonnet/Cover
Vendor Test
Certificate
MSS-SP-55 /AIL Drawings
NDE-002 / MSS SP 53
NDE-001 / ASME B16.34
Reference
Document
Acceptance
Norm
Format of
Record
Scope of Inspection
AIL SALE ORDER NO. 30004186
Cus. Order No.: - 9952T-000-PO-1311-0102-0127 Amdt.00 Dt. 21.03.2012
Prepared by:J.BALACHANDRAN
Customer: - TECHNIP FRANCE Approved By: M.VIJAYARANGAN
Sl No
Component &
Operation
Characteristics Method of Check
Quantum of
Check by AIL
AUDCO INDIA LIMITED
INSPECTION TEST PLAN QAP No: 3-4186/GGC/001 Rev: 2
CHENNAI-INDIA
CAST LOW TEMPERATURE CARBON STEEL GATE, GLOBE &
CHECK VALVES
Project : Algiers Refinery Project
Date
10.09.2012
Vendor AIL Technip ARH Remarks
Reference
Document
Acceptance
Norm
Format of
Record
Scope of Inspection
AIL SALE ORDER NO. 30004186
Cus. Order No.: - 9952T-000-PO-1311-0102-0127 Amdt.00 Dt. 21.03.2012
Prepared by:J.BALACHANDRAN
Customer: - TECHNIP FRANCE Approved By: M.VIJAYARANGAN
Sl No
Component &
Operation
Characteristics Method of Check
Quantum of
Check by AIL
AUDCO INDIA LIMITED
INSPECTION TEST PLAN QAP No: 3-4186/GGC/001 Rev: 2
CHENNAI-INDIA
CAST LOW TEMPERATURE CARBON STEEL GATE, GLOBE &
CHECK VALVES
Project : Algiers Refinery Project
2.2 Gasket & Packing
Chemical,Surface
examination &
Dimension Inspection
Review of TC/CC,Visual &
measurement
AIL Sampling Plan
Matl Spec/ AIL
Drawing
Matl Spec/ AIL
Drawing
Vendor TC or CC P-100% SI - - -
3.0
3.1 Machined
Components
Body,Bonnet,Cover,
Stem,Ring,Bush
Surface examination &
Dimension Inspection
Visual & Measurement AIL Sampling Plan AIL Drawing AIL Drawing CSCN - SI - - -
3.2 WPS / PQR Records
qualification
Procedure Qualification ASME IX /Customer spec.
100% for all
grades/types
WPS/PQR Weld
records
- P-100% R - -
3.3 Seatring & Disc
Surface Defect DP (On hardfaced surface) 100% DP Report - P-100% R - -
3.4 POST WELD HEAT
TREATMENT
Hardness
Review of HT
records/Measurements
100%
Hardness
report/ SR
charts
- P-100% RR - -
4.0
Shell Test Hydro
Backseat Test # Hydro
Seat Test Hydro
Seat Test # Air
Functional test
Full Open/Full Close of
valves
Helium Leak Test for H2
service valves ( Shell
Test @25% of allowable
working pressure)
Helium ( Detector Probe
Method)
One valve Per
type/Rating/Size
AIL Report -
W- One
valve Per
type/Rating/
Size
W- One valve
Per
type/Rating/Si
ze
- -
Final Inspection
Visual, Dimension, TC
Verification, Spl Reqmnts &
Markings as per sale order
100%
Stores Credit
Note
- P-100% W-10% - -
4.2 Painting & Packing
Surface examination &
DFT Inspection
Visual & Measurement 100%
Painting &
Packing Report
- P-100% R - -
4.3 Final Documents &
Inspection Release
certificate
Review of Finished Valve
Documents
Review of final documents 100% Packing List - P-100% H - -
1) Hydrogen service castings must be complied with NACE MR0103.
2) Certification as per EN 10204 3.1 for Body/Bonnet/Cover ,EN 10204 2.2 for trim components. *-Impact test to be witnessed by M/s Lloyd/BVIS/DNV/TUV
# For Gate & Globe Valve Only ,W- Witness , R-review , H-Hold,P-Performed ,RR-Random review
Abbreviations: TPI - Third Party Inspection, R - Review, GRN - Goods Receipt Note, TC - Test Certificate, DP -Dye penetrant test
CC - Compliance Certificate, PO - Purchase Order,CSCN - Component stores credit note,NDE - Non Destructive examination.
SI- Sampling Inspection as per ANSI / ASQC Z1.4-1993 Level-II Tightened inspection of AQL 4.0
As per project Spec. /AIL Procedures
As per project spec./ Customer order
NOTES:
P-100%
W-10% Per Po
line Item
Size 4" &
Above - W-
10% Per
PO Line
Item
-
AIL procedure /ASME SEC.V Subsection A
(Article10)
AIL GA Drawing / ASME B16.5/ASME
B16.47
AIL Proc: NDE-003/ASME Sec V/Sec VIII
Div.1 APX.8
As per Customer Spec/ASME Sec. IX
FINAL INSPECTION:
4.1 Valve Assembly
100% AIL Proc:QTS-001/Approved Procedure Test Record -
IN-PROCESS:
As per Customer Spec/ASME Sec. IX
SECTION - 11