Overload relays

Type T & TA
Class 10, 30

Description
• Available for starter construction with A, B
& EH contactors and separate panel
mounting
• Designed for close couple mounting for 10
contactors, B9 - EH210; all larger are base
mounted
• Separate base mounting available for all
overload relays
• Class 10 adjustable overload relays are
standard with all ABB Line starters
• Reset can also be adjusted to function as a
stop button
• Screwdriver guide holes
• All terminal screws are available from the
front
• UL File No: E48139
• CSA File No: LR98336
• Trip indication
• Remote trip and reset option available (T25
& all CT type overloads)
• Single phase and phase unbalance
protection
• Isolated alarm circuit (N.O.) contact
• Ambient compensation:
-25°C to +55 °C (-13 oF to +131 oF)
• Manual test
• Manual or automatic reset
• Factory calibrated and tested
• Wide adjustment range
• Class 30 available, 40-850A (CT Type)

Index
Overload relays
• Features ............................................ 2.1
• OLRs for B9 - B75 contactors ........... 2.2
• OLRs for A95 - EH800 contactors .... 2.3
• Technical data ................................... 2.4
• Approximate dimensions ....... 2.5 - 2.10
AC 1000 – 2/97

OVERLOAD RELAYS: Selection: 2.2 - 2.3 Technical data: 2.4 Approximate dimensions: 2.5 - 2.10

2.1
 Overload relays
For contactors B9 - B75
Type T, Class 10

T25DU6.5 T75DU52 AB25/25A AB25/32A

Overload relay selection chart Accessories for the T25 overload relay
For Current Starter Description Catalog List
Catalog List
contactor range suffix number price
number price
sizes (motor fla) code Remote trip AS25-★ $ 40
0.1 - 0.16 T25DU0.16 A Remote reset AR25-★
0.16 - 0.25 T25DU0.25 B
0.25 - 0.4 T25DU0.4 C ★ Select the desired coil voltage from the Coil Voltage Selection chart
0.4 - 0.63 T25DU0.63 D and place the suffix code as the last digit in the catalog number.
2 0.63 - 1.0 T25DU1.0 E
Remote tripping coil
1.0 - 1.4 T25DU1.4 F
The remote tripping unit is operated by a magnetic coil. Some motors
B9

1.4 - 1.8 T25DU1.8 G

have a thermostat sensor in their windings that actuates a contact in
B12

1.7 - 2.4 T25DU2.4 H

B25, B30
B16

2.2 - 3.1 T25DU3.1 J $ 42 case of excessive heating. This contact would close the coil circuit of
2.8 - 4.0 T25DU4.0 K the tripping unit and mechanically release the thermal overload relay.
3.5 - 5.0 T25DU5.0 L Suitable for use with AC or DC applications.
B40

4.5 - 6.5 T25DU6.5 M

B50

Remote reset coil

B63, B75

6.0 - 8.5 T25DU8.5 N

7.5 - 11 T25DU11 P For safety reasons, the remote reset coil is most often used with
10 - 14 T25DU14 Q manual reset. Sometimes the contactor and the thermal overload relay
13 - 19 T25DU19 R
are not accessible, such as in flame-proof enclosures. The reset coil
unit permits easy reset by a pulse on the built-in coil. Suitable for use
18 - 25 T25DU25 S
with AC or DC applications.
24 - 32 T25DU32 T
18 - 25 T75DU25 A
22 - 32 T75DU32 B Coil voltage selection chart
29 - 42 T75DU42 C Hz 24 48 110/120 220/380 480
68
36 - 52 T75DU52 D
45 - 63 T75DU63 E
50/60/DC F G 1 2 4
60 - 80 T75DU80 F

Overload relay selection

The overload relay selection should be based on the motor nameplate
full load current (FLA) so that the range selected includes the FLA
rating and service factor adjustment if desired.

The overload relay dial should be set on the actual nameplate FLA for
motors with a service factor of 1.0 and may be set at 1.15 times the
FLA rating for motors with a 1.15 service factor.

When installing the relay, set the adjustable dial to the FLA of the
motor using a phillips head screwdriver.

Overload relay separate mounting kits

Overload Catalog List
Amps
type number price

T25DU 0.1 - 25 AB25/25A $ 20

T25DU 24 - 32 AB25/32A 25
T75DU 18 - 80 AB80A 30
Type T overload relays can be mounted on a base for separate panel
mounting.
AC 1000 – 2/97

OVERLOAD RELAYS: Selection: 2.2 - 2.3 Technical data: 2.4 Approximate dimensions: 2.5 - 2.10

2.2 Type T25, T75 – Discount schedule TA

 Overload relays
For contactors A95 - EH800
Type T, Class 10

TA80DU TA110DU T450DU185

Overload relay selection chart — Class 10 Overload relay selection chart — Class 30
Starter suffix For Current Catalog Starter List
contactor range number suffix price
For Current Catalog NEMA All List sizes (motor fla)
contactor range number size 4 other price
sizes (motor fla) only sizes 40 … 60 T450SU60 K
55 … 80 T450SU80 L
29 - 42 TA80DU42 A $ 350
70 … 105 T450SU105 M
36 - 52 TA80DU52 B 95 … 140 T450SU140 N
A95 $ 90 EH175, EH210
45
60
-
-
63
80
TA80DU63
TA80DU80 R
C
D
EH260, EH300
130 … 185 T450SU185 P 2
EH450
65 - 90 TA110DU90 S A 165 … 235 T450SU235 R
110 475
A110 220 … 310 T450SU310 S
80 - 110 TA110DU110 T B
285 … 400 T450SU400 T
100 - 135 T200DU135 A
EH145 110 - 150 T200DU150 B 265 … 375 T900SU375 P
thru 150 EH450, EH550 355 … 500 T900SU500 R
EH210 130 - 175 T200DU175 C EH700 550
150 - 200 T200DU200 D 465 … 650 T900SU650 S
EH800 610 … 850 T900SU850 T
130 - 185 T450DU185 A
EH260 165 - 235 T450DU235 B
220 - 310 T450DU310 C Terminal kits
130 - 185 T450DU185 A
165 - 235 T450DU235 B Contactor Overload Wire Catalog List
EH300 type type size number price
220 - 310 T450DU310 C
285 - 400 T450DU400 D 325 EH175, EH210 6 – 250 MCM EHTK210 $ 30
EH260 T450 4 – 500 MCM EHTK260 45
130 - 185 T450DU185 A EH300, EH450 (2) 4 – 500 MCM EHTK550/OL ➀ 75
165 - 235 T450DU235 B
EH450
220 - 310 T450DU310 C EH450, EH550 (2) 4 – 500 MCM EHTK550N 75
285 - 400 T450DU400 D EH700 T900 (2) 4 – 500 MCM EHTK700 100
265 - 375 T900DU375 A EH800 (3) 2 – 600 MCM EHTK800 225
EH550 355 - 500 T900DU500 B
465 - 650 T900DU650 C
265 - 375 T900DU375 A 450 Terminal covers for overload relays
EH700
& 355 - 500 T900DU500 B Contactor Overload Catalog List
EH800 465 - 650 T900DU650 C type type number price
610 - 850 T900DU850 D EH145 - EH210 T200 LT200/160 $ 60
EH175 - EH300 T450 LT450/250 80
EH450 T450 LT450/450 100
Busbar Kits EH450 - EH700 T900 LT900/700 120
Contactor Overload Catalog List EH800 T900 LT900/800 140
type type number price
EH175, EH210 AT450/EH175
EH260, EH300 T450 AT450/EH300 $ 150 Base mounted overload relays for T450 – T900
EH450 AT450/EH450
Catalog number List price
Overload relay type
EH450,EH550 AT900/EH550 suffix adder
EH700 T900 AT900/EH700 200 T450 -B $ 300
EH800 AT900/EH800 T900 -B 425

Overload relay separate mounting kits

Overload Catalog List
Amps
type number price
TA80DU 18 - 80 AB80A $ 30
TA110DU, T200DU 100 - 200 AB200A 40
Type T overload relays can be mounted on a base for separate panel mounting.
AC 1000 – 2/97

➀ The standard EHTK300 terminal kit will not mount properly on the busbar; therefore, the EHTK550/OL is required.
OVERLOAD RELAYS: Selection: 2.2 - 2.3 Technical data: 2.4 Approximate dimensions: 2.5 - 2.10

Discount schedule TC – Type TA80, TA110, T200

Discount schedule TCT – Type T450, T900 2.3
 Technical data for overload relays
Tripping curves

T25 DU T75 DU T450 DU T900 DU

Thermal overload relays T ... DU are 3 pole with manual or automatic reset. The reset button can also be used for disconnection.
The integrated auxiliary contacts are physically separated and are therefore suitable for two different circuits (control circuit, signalling circuit).
All relays are equipped with a component for temperature compensation and phase failure protection.
All overload relays up to size T75 DU are finger protected. Terminal shrouds are available for relays size T80 DU up to T900 DU/SU.
Connecting terminals are delivered in open position, with pozidrive (±) screwhead and screw-driver guide.

T25DU (tripping class 10A) T75DU / TA80DU (tripping class 10A) TA110, T135, T200DU (tripping class 10A)
120 120
2 100
80
120
100
80
100
80
60 60 60
40 40 40

20 20 20

10 10 10
8 8 8
6 6 from cold state 6
4 4 4
from cold state
minutes

minutes
minutes

2 from cold state 2 2

Tripping time

Tripping time
Tripping time

2 Phase 2 Phase
1 1 1
2 Phase 3 Phase
40 40 3 Phase 40

20 20 2 Phase 20
3 Phase
seconds

seconds
seconds

2 Phase
10 2 Phase 10 3 Phase 10
8 8 8
6 6 6
3 Phase 3 Phase
4 4 4
from warm state
2 from warm state 2 2 from warm state

1 1 1
0.8 1 1.2 1.5 2 3 4 5 6 7 8 9 10 0.8 1 1.2 1.5 2 3 4 5 6 7 8 9 10 0.8 1 1.2 1.5 2 3 4 5 6 7 8 9 10

Tripping current Tripping current Tripping current

as multiple of setting current as multiple of setting current as multiple of setting current

T450DU / T900DU (tripping class 10A) T450SU / T900SU (tripping class 30)
120 120
100 100
80 80
60 60
40 40

20 20

10 10
8 8
6 6
4 4
from cold state from cold state
minutes

minutes

2 2
Tripping time

Tripping time

2 Phase 2 Phase
1 1
3 Phase
40 40
3 Phase
20 20
seconds

seconds

2 Phase
10 2 Phase 10
8 8
6 6
3 Phase
4 3 Phase 4

2 2 from warm state

AC 1000 – 2/97

from warm state

1 1
0.8 1 1.2 1.5 2 3 4 5 6 7 8 9 10 0.8 1 1.2 1.5 2 3 4 5 6 7 8 9 10

Tripping current Tripping current

OVERLOAD RELAYS: as multiple of setting current
Selection: 2.2 - 2.3 asTechnical
multiple of setting
data: current
2.4 Approximate dimensions: 2.5 - 2.10

2.4