PUMP AND LINE CALCULATION SHEET

Fluid Properties:

Fluid Type =
Temperature (C) =
Density (kg/m) =
Viscosity (mPas) =
Suction Side (s)
Line size DN (mm)

65
1306
0.9
40

=[13s]-[14s]

[1s] Velocity
[2s] Friction loss
[3s] Line length
[4s] Line loss
[5s] Head losses
(Ki)
entrance
1.0
elbows
0.4
valves
0.2
equipment
exit
other
[7s] Total Ki
1.5
[8s] Other losses
[9s] Total losses
[10s] Static liquid head
[10s*] Static pressure head
[11s] Equipment pressure
[12s] Total
[13s] Suction pressure
[14s] Vapour pressure
[15s] NPSHA

[15s]/g*1*103

[16s] NPSHA liquid head

u=flow/(dens*area)
f (Genereaux)

L
fL = [2s]*[3s]
=[5s]*u/2*10-3

Sum Ki
=[4s]+[8s]+[9s]
z
gz
=[10s*]+[11s]
=[12s]-[9s]

Ian Cameron, April 2000

Norm. Flow (kg/s) =

Max Flow (kg/s) =

Hydrocarbon

2.78
3.34

(1.2*Norm)

Name: Ian Cameron

Sheet:1
Date: 25/04/00
Project: Hydrocarbon Processing System

of

centipoise
I.D. (mm) =

Discharge side (d)

Line size DN (mm)

40.94

Normal
1.6
1.0
3.4
3.5

Max
1.9
1.5

1.7
0.6
0.3
0.0
0.0
0.0
2.6

2.5
0.9
0.4
0.0
0.0
0.0
3.7

4.9

6.1
1.5
19.2
100.0
119.2
113.1
0.1
113.0

8.7
19.2
100.0
119.2
110.5

8.8

8.6

110.4

Units
m/s
kPa/m
m
kPa
kPa

kPa
kPa
m
kPa
kPa
kPa
kPa
kPa
kPa

[1d] Velocity
[2d] Friction loss
[3d] Line length
[4d] Line loss
[5d] Head losses
=[5d]*u/2*10-3
entrance
elbows
valves
equipment
exit
Sum Ki
[6d] Total Ki
[7d] Control valve loss
[8d] Other losses
=[4d]+[6d]+[7d]+[8d] [9d] Total losses
z
[10d] Static liquid head
gz
[10d*] Static pressure head
[11d] Equipment pressure
=[10d*]+[11d]
[12d] Total
=[12d]+[9d]
[13d] Discharge pressure
=[13d]-[13s]
[14d] Differential pressure
[14d*] Differential head
=m.dP/e.rho
Pump shaft power
=[6d]/[9d]
Control valve % of total loss

201811419.xls.ms_office

40

I.D. (mm) =

Normal
1.6
1.0
44.5
46.3

40.94
Max
Units
1.9
m/s
1.5
kPa/m
m
64.8
kPa

(Ki)
0.0
2.1
0.5
0.0
0.0
2.6

0.0
3.6
0.9
0.0
0.0
4.5
140.0
85.0
275.8
6.5
83.3
200.0
283.3
559.0
446.0
34.8
1.4
50.8

0.0
5.2
1.3
0.0
0.0
6.4
201.6
122.4
395.2
83.3
200.0
283.3
678.5
567.9
44.3
1.7

kPa

kPa
kPa
kPa
m
kPa
kPa
kPa
kPa
kPa
m
kW
%

Pipeline Data - Diameters and Wall Thicknesses (mm) ANSI B36.10

Carbon Steel Pipe
Pipe Schedule
DN (mm)
15
20
25
40
50
80
100
125
150
200
250
300
400
500
600
700
800
900

O.D. (mm)
21.3
26.7
33.4
48.3
60.3
88.9
114.3
141.3
168.3
219.1
273.1
323.9
406.4
508
610
711
813
914

40

Stainless Steel Pipe

Pipe Schedule

80

160

5S

10S

40S

80S

wall

I.D.

wall

I.D.

wall

I.D.

wall

I.D.

wall

I.D.

wall

I.D.

2.77
2.87
3.38
3.68
3.91
5.49
6.02
6.55
7.11
8.18
9.27
9.53
9.53
9.53
9.53
9.53
9.53
9.53

15.76
20.96
26.64
40.94
52.48
77.92
102.26
128.2
154.08
202.74
254.56
304.84
387.34
488.94
590.94
691.94
793.94
894.94

3.73
3.91
4.55
5.08
5.54
7.62
8.56
9.53
10.97
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7

13.84
18.88
24.3
38.14
49.22
73.66
97.18
122.24
146.36
193.7
247.7
298.5
381
482.6
584.6
685.6
787.6
888.6

4.78
5.56
6.35
7.14
8.74
11.13
13.49
15.88
18.26
23.01
28.58
33.32
40.49
50.01
59.54

11.74
15.58
20.7
34.02
42.82
66.64
87.32
109.54
131.78
173.08
215.94
257.26
325.42
407.98
490.92

1.65
1.65
1.65
1.65
1.65
2.11
2.11
2.77
2.77
2.77
3.4
3.96
4.19
4.78
5.54

18.0
23.4
30.1
45.0
57.0
84.7
110.1
135.8
162.8
213.6
266.3
316.0
398.0
498.4
598.9

2.11
2.11
2.77
2.77
2.77
3.05
3.05
3.4
3.4
3.76
4.19
4.57
4.78
5.54
6.35

17.1
22.5
27.9
42.8
54.8
82.8
108.2
134.5
161.5
211.6
264.7
314.8
396.8
496.9
597.3

2.77
2.87
3.38
3.68
3.91
5.49
6.02
6.55
7.11
8.18
9.27
9.52

15.76
20.96
26.64
40.94
52.48
77.92
102.26
128.2
154.08
202.74
254.56
304.86

wall

3.73
3.91
4.55
5.08
5.54
7.62
8.56
9.52
10.97
12.7
12.7
12.7

I.D.

13.84
18.88
24.3
38.14
49.22
73.66
97.18
122.3
146.4
193.7
247.7
298.5

Head Loss Data for Valves and Fittings

(Hydraulic Institute, 1961; Perry 4th Edn Table 5-19)

Equivalent number of velocity heads, Ki (u2/2g)

Pipeline fittings
Flanged 45 deg regular elbow
Flanged 45 deg long elbow
Flanged 90 deg regular elbow
Flanged 90 deg long elbow
Flanged 180 deg regular bend
Flanged 180 deg long bend
Pipe inlet
Square edged inlet
Bell shaped inlet
Flanged Tee - through flow
Flanged Tee - branch flow
Gate valve - open
Gate valve - 3/4 open
Gate valve - 1/2 open
Gate valve - 1/4 open
Globe valve - open
Globe valve - 1/2 open
Diaphragm valve - open
Diaphragm valve - 3/4 open
Diaphragm valve - 1/2 open
Diaphragm valve - 1/4 open
Angle valve -open
Butterfly valve - 5 deg
Butterfly valve - 10 deg
Butterfly valve - 20 deg
Butterfly valve - 40 deg
Butterfly valve - 60 deg
Check valve - swing
Strainer - basket

Average
0.35
0.20
0.35
0.25
0.35
0.25
1.00
0.50
0.05
0.16
0.70
0.17
0.90
4.50
24.00
6.40
9.50
2.30
2.60
4.30
21.00
3.00
0.24
0.52
1.54
10.80
118.00
2.00
1.20