TM 5-3805-292-10 Part 1 Iveco M400T and M400W

TM 5-3805-292-10
TECHNICAL MANUAL
OPERATOR’S MANUAL
FOR
HEAVY TYPE II SKID STEER LOADER (M400T)

(NSN 3805-01-552-4485) (EIC: TBD)
AND
LIGHT TYPE III SKID STEER LOADER (M400W)

(NSN 3805-01-552-4487) (EIC: TBD)
DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.
HEADQUARTERS, DEPARTMENT OF THE ARMY
AUGUST 2009
TM 5-3805-292-10
WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that must be
understood and applied during operation and maintenance of this equipment. Failure to observe these precautions
could result in serious injury or death to personnel. Also included are explanations of safety and hazardous
materials icons used within this technical manual.
BIOLOGICAL - abstract symbol bug shows that a material may contain bacteria or
viruses that present a danger to life or health.
CHEMICAL - drop of liquid on hand shows that the material will cause burns or irritation
to human skin or tissue.
EAR PROTECTION - headphones over ears show that noise level will harm ears.
ELECTRICAL - electrical wire to arm with electricity symbol running through human body
shows that shock hazard is present.
EYE PROTECTION - person with goggles shows that the material will injure the eyes.
EXPLOSION - rapidly expanding symbol shows that the material may explode if
subjected to high temperatures, sources of ignition or high pressure.
FIRE - flame shows that a material may ignite and cause burns.
FLYING PARTICLES - arrows bouncing off face with face shield show that particles fly-
ing through the air will harm face.
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TM 5-3805-292-10
HEAVY OBJECT - human figure stooping over heavy object shows physical injury poten-
tial from improper lifting techniques.
HEAVY PARTS - hand with heavy object on top shows that heavy parts can crush and
harm.
HEAVY PARTS - heavy object on human figure shows that heavy parts present a danger
to life or limb.
HIGH PRESSURE FUEL - high pressure fuel spraying human hand shows that fuel
escaping under great pressure can cause injury or death.
HOT AREA - hand over object radiating heat shows that part is hot and can burn.
PINCH POINT - object crushing human figure shows that areas between vehicles or
parts present a danger to life or limb.
RADIOACTIVE - identifies a material that emits radioactive energy and can injure human
tissue or organs.
SLICK FLOOR - wavy line on floor with legs prone shows that slick floor presents a
danger from falling.
VAPOR - human figure in a cloud shows that material vapors present a danger to life or
health.
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TM 5-3805-292-10
FOR INFORMATION ON FIRST AID, REFER TO FM 4-25.11.
WARNING
CARBON MONOXIDE (EXHAUST GASES) CAN KILL!

• Carbon monoxide is a colorless, odorless, deadly poison, which, when breathed, deprives the body
of oxygen and causes suffocation. Exposure to air containing carbon monoxide produces symptoms
of headache, dizziness, loss of muscular control, apparent drowsiness, and coma. Permanent brain
damage or death can result from severe exposure.
• Carbon monoxide occurs in exhaust fumes of internal combustion engines. Carbon monoxide can
become dangerously concentrated under conditions of inadequate ventilation. The following precau-
tions must be observed to ensure safety of personnel when the engine of a Skid Steer Loader (SSL)
is operated.
1. DO NOT operate engine in enclosed areas.
2. DO NOT idle engine without adequate ventilation.
3. Be alert for exhaust poisoning symptoms. They are:
• Headache
• Dizziness
• Sleepiness
• Loss of muscular control
4. If you see another person with exhaust poisoning symptoms:
• Remove person from area.
• Expose to fresh air.
• Keep person warm.
• DO NOT permit physical exercise.
• Administer Cardiopulmonary Resuscitation (CPR), if necessary.
• Notify a medic.
5. Be aware. The field protective mask for Nuclear, Biological, and Chemical (NBC) protection will not protect
you from carbon monoxide poisoning.
6. CALIFORNIA PROPOSITION 65 WARNING: Engine exhaust and some of its constituents are known to the
State of California to cause cancer, birth defects, and other reproductive harm.
The Best Defense Against Carbon Monoxide Poisoning is Good Ventilation!
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TM 5-3805-292-10
WARNING
BATTERIES
• To avoid injury, eye protection and acid-resistant gloves must be worn when working around
batteries. DO NOT smoke, use open flame, make sparks, or create other ignition sources around
batteries. If a battery is giving off gases, it can explode and cause injury to personnel. Remove all
jewelry such as rings, ID tags, watches, and bracelets. If jewelry or a tool contacts a battery terminal,
a direct short will result in instant heating or electric shock, damage to equipment, and injury to
personnel.
• Sulfuric acid contained in batteries can cause serious burns. If battery corrosion or electrolyte makes
contact with skin, eyes, or clothing, take immediate action to stop the corrosive burning effects.
Failure to follow these procedures may result in death or injury to personnel.
a. Eyes. Flush with cold water for no less than 15 minutes and seek medical attention immediately.
b. Skin. Flush with large amounts of cold water until all acid is removed. Seek medical attention as
required.
c. Internal. If corrosion or electrolyte is ingested, drink large amounts of water or milk. Follow with milk of
magnesia, beaten egg, or vegetable oil. Seek medical attention immediately.
d. Clothing/Equipment. Wash area with large amounts of cold water. Neutralize acid with baking soda or
household ammonia.
• CALIFORNIA PROPOSITION 65 WARNING: Battery posts, terminals, and related accessories
contain lead and lead components. These chemicals are known to the State of California to cause
cancer and reproductive harm. Wash hands after handling.
WARNING
CLEANING
Improper cleaning methods and use of unauthorized cleaning liquids or solvents can injure
personnel and damage equipment. To prevent this, refer to TM 9-247, Materials Used for
Cleaning, Preserving, Abrading and Cementing Ordnance Materiel and Related Materials
Including Chemicals for further instructions. Failure to follow this warning may result in injury or
death to personnel.
WARNING
COMPRESSED AIR
Particles blown by compressed air are hazardous. DO NOT exceed 15 psi (103 kPa) nozzle
pressure when drying parts with compressed air. Use a maximum of 30 psi (207 kPa) when
cleaning components. DO NOT direct compressed air against human skin. Make sure air stream is
directed away from user and other personnel in the area. User must wear protective goggles or
face shield. Failure to follow this warning may result in injury or death to personnel.
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TM 5-3805-292-10
WARNING
ENGINE/HYDRAULIC OIL
Contact with engine/hydraulic oil can damage skin. Wear gloves when handling engine/hydraulic
oil. If oil contacts skin, wash it off immediately. Failure to follow this warning may result in injury to
personnel.
WARNING
FUEL HANDLING
• DO NOT smoke or permit any open flame in area of SSL while you are servicing fuel system. Be sure
hose nozzle is grounded against filler tube during refueling to prevent static electricity.
• DO NOT perform fuel system checks, inspections, or maintenance while smoking or near fire,
flames, or sparks.
• Wear fuel-resistant gloves and eye protection when handling fuels. If exposed to fuel, promptly wash
exposed skin and change fuel-soaked clothing.
• Always stop engine before refueling.
• Failure to follow these warnings may result in injury or death to personnel or damage to equipment.
WARNING
HAZARDOUS WASTE DISPOSAL

• When servicing this equipment, performing maintenance, or disposing of materials such as engine/
hydraulic oils, coolant, and fuel, consult your unit/local hazardous waste disposal center or safety
office for local regulatory guidance.
• Engine/hydraulic oils, coolant, and fuel can be very slippery. Immediately wipe up any spills.
• Failure to follow these warnings may result in injury or death to personnel.
WARNING
HEARING PROTECTION
Hearing protection is required when standing within 50 ft (15.2 m) of SSL while it is operating.
Failure to follow this warning may result in injury to personnel.
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TM 5-3805-292-10
WARNING
HOT COMPONENTS
Components with metal parts can cause severe burns at operating temperature. Allow
components to cool before performing maintenance on them. Wear insulated gloves, long sleeves,
and eye protection when working with heated parts. Failure to follow this warning may result in
injury or death to personnel.
WARNING
HYDRAULIC SYSTEM PRESSURE

• DO NOT disconnect or remove any hydraulic system line or fitting unless engine is shut down and
hydraulic system pressure has been relieved. Tighten all connections before applying pressure.
Escaping hydraulic fluid under pressure can penetrate the skin.
• Use a piece of cardboard, newspaper, or wood to check for pressurized leaks, to prevent fluid from
penetrating the skin.
WARNING
LIFTING/HOISTING HEAVY PARTS

• Use extreme caution when lifting heavy parts. Provide adequate support and use assistance during
procedure. Ensure that lifting equipment used is on solid footing, is in good condition, and is of
suitable lift capacity. Keep clear of heavy parts supported only by lifting equipment.
• Death or injury could occur if unauthorized personnel are in the hoisting area. Permit only personnel
engaged in hoisting operation to be near SSL and lifting equipment.
• Hoist heavy parts slowly and smoothly. DO NOT swing load from side to side, as this places extra
strain on lifting components. Watch boom angle and overhead clearance when hoisting.
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TM 5-3805-292-10
WARNING
NBC EXPOSURE
If NBC exposure is suspected, personnel wearing protective equipment must handle all air cleaner
media. Contaminated filters must be handled using adequate precautions and must be disposed of
by trained personnel. Consult your NBC Officer or NBC NCO for appropriate handling or disposal
procedures. Failure to follow this warning may result in injury or death to personnel.
WARNING
PRESSURIZED COOLING SYSTEM
• DO NOT service cooling system unless engine has cooled. This is a pressurized cooling system and
escaping steam or hot coolant will cause serious burns.
• DO NOT remove cooling system radiator cap when engine is hot. Allow engine to cool down. Loosen
cap to first stop and let any pressure out of cooling system, then remove cap.
• Wear effective eye, hand, and skin protection when handling coolants.
• Failure to follow this warning may result in injury or death to personnel.
WARNING
SLAVE STARTING ENGINE
When slave starting engine of SSL:
• Use NATO slave cable that does not have loose or missing insulation.
• DO NOT proceed if suitable cable is not available.
• DO NOT use civilian-type jumper cables.
• DO NOT allow disabled SSL and booster vehicle to come in contact with each other at any time dur-
ing slave starting.
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TM 5-3805-292-10
WARNING
SOLVENT CLEANING COMPOUND

Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low-toxicity
material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles.
Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Failure to
follow this warning may result in injury or death to personnel.
WARNING
SSL OPERATION
• Use of seat belt while operating machine is mandatory. Failure to follow this warning may result in
injury or death to personnel.
• Use caution and maintain three-point contact at all times when mounting or dismounting machine.
Failure to follow this warning may result in injury or death to personnel.
• Ensure door is locked in open position before mounting or dismounting machine. Failure to follow this
warning may result in injury or death to personnel.
• Be alert for personnel in the area while operating machine. Always check to ensure area is clear of
personnel and obstructions before starting engine. Failure to follow this warning may result in injury
or death to personnel.
• DO NOT allow riders on machine. Failure to follow this warning may result in injury or death to
personnel.
WARNING
TIRES (M400W ONLY)
• Operating machine with underinflated or defective tire may lead to tire failure and loss of traction or
control.
• If tire is flat, DO NOT inflate. Notify Field Maintenance.
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TM 5-3805-292-10
LIST OF EFFECTIVE PAGES/WORK PACKAGES -
NOTE: Zero in the “Change No.” column indicates an original page or work package.
Date of issue for the original manual is:
Original........................ 21 August 2009
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 38 AND TOTAL NUMBER OF WORK
PACKAGES IS 33, CONSISTING OF THE FOLLOWING:
Page/WP No. Change No. Page/WP No. Change No.
Front Cover (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0017 (2 pgs) . . . . . . . . . . . . . . . . . . . . 0

Warning Summary (8 pgs). . . . . . . . . . . . . 0 WP 0018 (16 pgs) . . . . . . . . . . . . . . . . . . . 0
i thru x . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 Chapter 4 title page . . . . . . . . . . . . . . . . . . 0
Chapter 1 title page . . . . . . . . . . . . . . . . . . 0 WP 0019 (4 pgs) . . . . . . . . . . . . . . . . . . . . 0
WP 0001 (4 pgs) . . . . . . . . . . . . . . . . . . . . 0 WP 0020 (66 pgs) . . . . . . . . . . . . . . . . . . . 0
WP 0002 (16 pgs) . . . . . . . . . . . . . . . . . . . 0 WP 0021 (6 pgs) . . . . . . . . . . . . . . . . . . . . 0
WP 0003 (2 pgs) . . . . . . . . . . . . . . . . . . . . 0 WP 0022 (2 pgs) . . . . . . . . . . . . . . . . . . . . 0
Chapter 2 title page . . . . . . . . . . . . . . . . . . 0 WP 0023 (6 pgs) . . . . . . . . . . . . . . . . . . . . 0
WP 0004 (14 pgs) . . . . . . . . . . . . . . . . . . . 0 WP 0024 (4 pgs) . . . . . . . . . . . . . . . . . . . . 0
WP 0005 (16 pgs) . . . . . . . . . . . . . . . . . . . 0 Chapter 5 title page . . . . . . . . . . . . . . . . . . 0
WP 0006 (18 pgs) . . . . . . . . . . . . . . . . . . . 0 WP 0025 (10 pgs) . . . . . . . . . . . . . . . . . . . 0
WP 0007 (10 pgs) . . . . . . . . . . . . . . . . . . . 0 WP 0026 (12 pgs) . . . . . . . . . . . . . . . . . . . 0
WP 0008 (6 pgs) . . . . . . . . . . . . . . . . . . . . 0 WP 0027 (6 pgs) . . . . . . . . . . . . . . . . . . . . 0
WP 0009 (8 pgs) . . . . . . . . . . . . . . . . . . . . 0 WP 0028 (4 pgs) . . . . . . . . . . . . . . . . . . . . 0
WP 0010 (6 pgs) . . . . . . . . . . . . . . . . . . . . 0 WP 0029 (6 pgs) . . . . . . . . . . . . . . . . . . . . 0
WP 0011 (4 pgs) . . . . . . . . . . . . . . . . . . . . 0 Chapter 6 title page . . . . . . . . . . . . . . . . . . 0
WP 0012 (8 pgs) . . . . . . . . . . . . . . . . . . . . 0 WP 0030 (2 pgs) . . . . . . . . . . . . . . . . . . . . 0
WP 0013 (6 pgs) . . . . . . . . . . . . . . . . . . . . 0 WP 0031 (8 pgs) . . . . . . . . . . . . . . . . . . . . 0
WP 0014 (4 pgs) . . . . . . . . . . . . . . . . . . . . 0 WP 0032 (2 pgs) . . . . . . . . . . . . . . . . . . . . 0
WP 0015 (2 pgs) . . . . . . . . . . . . . . . . . . . . 0 WP 0033 (4 pgs) . . . . . . . . . . . . . . . . . . . . 0
Chapter 3 title page . . . . . . . . . . . . . . . . . . 0 INDEX-1 - INDEX-4 . . . . . . . . . . . . . . . . . 0
WP 0016 (2 pgs) . . . . . . . . . . . . . . . . . . . . 0 Back Cover (2 pgs) . . . . . . . . . . . . . . . . . 0
A/(B blank)
TM 5-3805-292-10
TECHNICAL MANUAL HEADQUARTERS

TM 5-3805-292-10 DEPARTMENT OF THE ARMY
Washington, D.C., 21 August 2009
OPERATOR’S MANUAL
FOR
HEAVY TYPE II SKID STEER LOADER (M400T)

(NSN 3805-01-552-4485) (EIC:TBD)
AND
LIGHT TYPE III SKID STEER LOADER (M400W)

(NSN 3805-01-552-4487) (EIC:TBD)
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this publication. If you find any errors, or if you would like to recommend any improve-
ments to the procedures in this publication, please let us know. The preferred method is to submit your DA Form
2028 (Recommended Changes to Publications and Blank Forms) through the Internet, on the Army Electronic
Product Support (AEPS) website. The Internet address is https://aeps.ria.army.mil. The DA Form 2028 is
located under the Public Applications section in the AEPS Public Home Page. Fill out the form and click on SUB-
MIT. Using this form on the AEPS will enable us to respond quicker to your comments and better manage the
DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028 directly to the U.S.
Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle
Management Command, ATTN: AMSTA-LCL-MPP / TECH PUBS, 1 Rock Island Arsenal, Rock Island, IL
61299-7630. The e-mail address is tacomlcmc.daform2028@us.army.mil. The fax number is DSN 793-0726 or
Commercial (309) 782-0726.
DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.
i
TM 5-3805-292-10
TABLE OF CONTENTS -
WP Sequence No. -
Page No. -
How To Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

Chapter 1 - GENERAL INFORMATION, EQUIPMENT
DESCRIPTION, AND THEORY OF OPERATION
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001
Equipment Description and Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002
Figure 1. M400T Right-Front 3/4 View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-2
Figure 2. M400W Right-Front 3/4 View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-3
Figure 3. Rear View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-4
Figure 4. Engine Compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-5
Figure 5. NATO Slave Receptacle and Horn. . . . . . . . . . . . . . . . . . . . . . . . . . 0002-6
Figure 6. Battery Access Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-7
Figure 7. Coupler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-7
Figure 8. Multi-Purpose Bucket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-8
Figure 9. Pallet Fork. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-8
Figure 10. Auger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-9
Figure 11. Hydraulic Hammer Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-10
Figure 12. Attachment Container. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-11
Theory Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003
Chapter 2 - OPERATOR INSTRUCTIONS
Description and Use of Operator Controls and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0004
Figure 1. Right-Hand Console Indicator Lights. . . . . . . . . . . . . . . . . . . . . . . . 0004-2
Figure 2. Right-Hand Console Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-3
Figure 3. Right-Hand Console Gauges and Buttons. . . . . . . . . . . . . . . . . . . . 0004-4
Figure 4. Left-Hand Console Controls and Switches. . . . . . . . . . . . . . . . . . . . 0004-5
Figure 5. Cab Air Vents and Dome Light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-6
Figure 6. ISO Pattern Pilot Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-7
Figure 7. Throttle and Auxiliary Hydraulic Controls. . . . . . . . . . . . . . . . . . . . . 0004-8
Figure 8. Boom Override Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-9
Figure 9. Cab Door Latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-10
Figure 10. Windshield Washer/Wiper Controls. . . . . . . . . . . . . . . . . . . . . . . . 0004-11
Figure 11. Sliding Glass Lock Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-12
Figure 12. Auxiliary Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-12
Figure 13. Operator Seat and Seat Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-13
Operation Under Usual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0005
Figure 1. Grab Handles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-2
Figure 2. Throttle Lever and Throttle Pedal. . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-6
Figure 3. LH (Ground Drive) Control Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-8
Figure 4. Sideways to Bottom of Slope Prohibited. . . . . . . . . . . . . . . . . . . . . . 0005-9
Figure 5. Traveling on Slope With Loaded Bucket. . . . . . . . . . . . . . . . . . . . . . 0005-9
Figure 6. Traveling on Slope With Empty Bucket. . . . . . . . . . . . . . . . . . . . . 0005-10
Figure 7. RH (Loader) Control Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-10
Figure 8. Stowed Support Strut and Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-11
Figure 9. Locked Support Strut and Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-12
Figure 10. Auxiliary Hydraulic Control Pedal. . . . . . . . . . . . . . . . . . . . . . . . . . 0005-13
Figure 11. Bucket Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-13
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TM 5-3805-292-10
TABLE OF CONTENTS - CONTINUED -
WP Sequence No. -
Page No. -
Figure 12. Quick Disconnects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0005-14

Operation Under Unusual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006
Figure 1. Boom Override Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0006-3
Figure 2. Attachment Coupler and Loader Arm Hose Connections. . . . . . . . .0006-4
Figure 3. Floor Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0006-7
Figure 4. Heater/Coolant Valve (On). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0006-8
Figure 5. Checking Belt Tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0006-10
Figure 6. Floor Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0006-11
Figure 7. Heater/Coolant Valve (Off). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0006-12
Stowage and Decal, Data Plate, and Stencil Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0007
Figure 1. Slave 24 Volt Stencil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0007-1
Figure 2. Coupler Caution, Tip and Crush,
Warning Data Plates, and Front Tiedown Stencil. . . . . . . . . . . . . . .0007-1
Figure 3. Radiator Starting Aid and Refrigerant Decals, Radiator Cap Burn Decal,
Hydraulic Fill, Diesel Fill, and Rear Tiedown Stencils. . . . . . . . . . . .0007-2
Figure 4. Data Plates and Decals RH Cab Wall and Hand Throttle Decal. . . .0007-3
Figure 5. Shipping Data Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0007-4
Figure 6. Support Strut Decal and Military Load Classification Data Plate. . .0007-4
Figure 7. Data Plates LH Interior Cab Wall. . . . . . . . . . . . . . . . . . . . . . . . . . .0007-5
Figure 8. Data Plates Interior Cab Center. . . . . . . . . . . . . . . . . . . . . . . . . . . .0007-5
Figure 9. Fuses and Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0007-6
Figure 10. Emergency Exit Tag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0007-6
Figure 11. Hydraulic Hammer Kit Decals and Plates. . . . . . . . . . . . . . . . . . . . .0007-7
Figure 12. Pallet Forks Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0007-7
Figure 13. Auger Decals and Data Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0007-8
Figure 14. Bucket Decals and Data Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . .0007-8
Figure 15. Container Shipping Data Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . .0007-9
Container Cover Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0008
Figure 1. Cover Pins and Retainers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0008-1
Figure 2. Stowage of Cover Pins and Retainers When Not in Use. . . . . . . . .0008-2
Figure 3. Coupling Cover to Loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0008-3
Figure 4. Coupling Cover to Loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0008-5
Figure 5. Stowage of Cover Pins and Retainers When Not in Use. . . . . . . . .0008-5
Figure 6. Cover Pins and Retainers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0008-6
Placement of Attachments in Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0009
Figure 1. Pallet Forks Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0009-1
Figure 2. Auger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0009-2
Figure 3. Auger Bits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0009-3
Figure 4. Hydraulic Hammer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0009-3
Figure 5. Hydraulic Hammer Bits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0009-4
Figure 6. Hydraulic Hammer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0009-5
Figure 7. Auger Bits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0009-6
Figure 8. Auger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0009-7
Figure 9. Pallet Forks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0009-8
Hydraulic Work Tool Installing and Removing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0010
Figure 1. Coupling Work Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0010-2
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Figure 2. Male and Female Quick Disconnects. . . . . . . . . . . . . . . . . . . . . . . . 0010-3

Figure 3. Male and Female Disconnects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-4
Figure 4. Male and Female Disconnects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-5
Pallet Fork Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0011
Figure 1. Coupling Pallet Fork. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0011-1
Figure 2. Setting Tine Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0011-2
Figure 3. Coupling Pallet Fork. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0011-3
Configuring and Operating Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0012
Figure 1. Pin Punch and Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-2
Figure 2. Hydraulic Hammer Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-3
Figure 3. Installing Attachment on Hydraulic Hammer. . . . . . . . . . . . . . . . . . . 0012-3
Figure 5. Positioning Work Tool with RH (Loader) Control Lever. . . . . . . . . . 0012-5
Figure 8. Hydraulic Hammer Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-7
Figure 9. Removing Attachment from Hydraulic Hammer. . . . . . . . . . . . . . . . 0012-7
Auger Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0013
Figure 1. Installing Auger on Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0013-3
Figure 3. Auxiliary Hydraulic Foot Pedal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0013-4
Figure 4. Auxiliary Hydraulic Foot Pedal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0013-5
Auger Tooth Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0014
Figure 1. Auger Tooth and Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00014-1
Figure 2. Wear Patterns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00014-3
Figure 3. Auger Tooth and Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00014-4
Bucket Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0015
Figure 1. Multi-Purpose Bucket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015-2
Chapter 3 - OPERATOR TROUBLESHOOTING PROCEDURES
Troubleshooting Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0016
Troubleshooting Symptom Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0017
Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0018
Chapter 4 - OPERATOR MAINTENANCE INSTRUCTIONS
Preventive Maintenance Checks and Services (PMCS) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0019
Figure 1. Routing Diagram for PMCS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0019-2
Preventive Maintenance Checks and Services (PMCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0020
Figure 1. Lift/Tiedowns and Sling Guides. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0020-3
Figure 2. Front of SSL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0020-4
Figure 3. Work Tool Attachment Locked to Attachment Coupler. . . . . . . . . . . 0020-5
Figure 4. Quick Disconnect Hose Couplers. . . . . . . . . . . . . . . . . . . . . . . . . . . 0020-5
Figure 5. Axle Mounting Bolts and Chain Tank (M400W). . . . . . . . . . . . . . . . 0020-6
Figure 6. Track Assembly (M400T). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0020-8
Figure 7. Left Loader Arm, Cylinder, and Lines. . . . . . . . . . . . . . . . . . . . . . . . 0020-9
Figure 8. Battery Compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0020-10
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Figure 9. NATO Slave Receptacle and Horn. . . . . . . . . . . . . . . . . . . . . . . . .0020-11

Figure 10. Lift/Tiedowns and Sling Guides. . . . . . . . . . . . . . . . . . . . . . . . . . .0020-12
Figure 11. ROPS/FOPS Mounting Bolts and Upper Access Door. . . . . . . . . .0020-13
Figure 12. Condenser and A/C Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-13
Figure 13. Backup Alarm, Lights, and Wiring Harness. . . . . . . . . . . . . . . . . .0020-14
Figure 14. Fuel Tank Filler Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-15
Figure 15. Strainer at Fuel Tank Filler Opening. . . . . . . . . . . . . . . . . . . . . . . .0020-15
Figure 16. Hydraulic Reservoir Filler Cap, Radiator Drain Valve,
and Sight Gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-16
Figure 17. Hydraulic Reservoir Filler Cap and Sight Gauge. . . . . . . . . . . . . .0020-17
Figure 18. Radiator Overflow Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-18
Figure 19. Engine Oil Filler Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-20
Figure 20. Engine Oil Level Dipstick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-20
Figure 21. Dipstick Markings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-21
Figure 23. Checking Belt Tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-22
Figure 24. Loader Arm Support Strut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-23
Figure 25. Track Assembly (M400T). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-24
Figure 26. Axle Mounting Bolts and Chain Tank (M400W). . . . . . . . . . . . . . .0020-25
Figure 27. Windshield Wiper/Washer Motor and Door Switch. . . . . . . . . . . . .0020-26
Figure 28. Fire Extinguisher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-27
Figure 29. Weapon Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-28
Figure 30. Manual Locking Levers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-33
Figure 31. Washer Fluid Bottle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-34
Figure 33. Track Assembly (M400T). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-36
Figure 34. NATO Slave Receptacle and Horn. . . . . . . . . . . . . . . . . . . . . . . . .0020-37
Figure 35. Battery Compartment Cover Plate. . . . . . . . . . . . . . . . . . . . . . . . .0020-38
Figure 36. Battery Installation and Equalizer. . . . . . . . . . . . . . . . . . . . . . . . . .0020-39
Figure 37. Lift/Tiedowns and Sling Guides. . . . . . . . . . . . . . . . . . . . . . . . . . .0020-40
Figure 38. ROPS/FOPS Mounting Bolts and Upper Access Door. . . . . . . . . .0020-41
Figure 39. Backup Alarm, Lights, and Wiring Harness. . . . . . . . . . . . . . . . . .0020-43
Figure 40. Hydraulic Reservoir, Filler Cap, and Sight Gauge. . . . . . . . . . . . .0020-44
Figure 41. Engine Oil Level Dipstick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-45
Figure 42. Dipstick Markings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-46
Figure 44. Fuel Tank Filler Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-47
Figure 45. Strainer at Fuel Tank Filler Opening. . . . . . . . . . . . . . . . . . . . . . . .0020-48
Figure 46. Loader Arm Support Strut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-49
Figure 47. Axle Mounting Bolts, Chain Tank, and Hydraulic Tube (M400W). .0020-50
Figure 49. Front ROPS Pin (Inside Cab). . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-53
Figure 50. Front ROPS Pin (Outside Cab). . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-53
Figure 51. Cab Air Filter Compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-55
Figure 52. Cab Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-56
Figure 53. Access Cover - Right Side of Engine. . . . . . . . . . . . . . . . . . . . . . .0020-58
Figure 54. Fuel Filter Drain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-59
Figure 55. Fire Extinguisher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0020-60
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Figure 56. Hammer Grease Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0020-62

Engine Air Cleaner Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0021
Figure 1. Air Cleaner Housing Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0021-2
Figure 2. Primary Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0021-2
Figure 3. Secondary Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0021-4
Figure 4. Primary Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0021-4
Figure 5. Air Cleaner Housing Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0021-5
Fuse and Relay Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0022
Figure 1. Fuses and Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0022-1
Track Tension Check and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0023
Figure 1. Preparing Machine for Track Adjustment. . . . . . . . . . . . . . . . . . . . . 0023-2
Figure 2. Track Tension Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0023-3
Figure 3. Access Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0023-4
Figure 4. Grease Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0023-4
Returning Machine to Service After Periods of Non-Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0024
Figure 1. Fire Extinguisher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0024-1
Figure 2. Battery Compartment Cover Plate. . . . . . . . . . . . . . . . . . . . . . . . . . 0024-2
Figure 3. Batteries and Equalizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0024-2
Figure 4. Washer Fluid Bottle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0024-3
Chapter 5 - TRANSPORT PROCEDURES
Highway Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0025
Figure 1. Shipping Data Plate (M400T). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0025-3
Figure 2. Shipping Data Plate (M400W). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0025-3
Figure 5. Container Shipping Data Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0025-9
Rail Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0026
Figure 6. Container Shipping Data Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0026-11
Air Transport by C-130, C-17, and C-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0027
External Air Transport by CH-47 Helicopter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0028
Marine Transport (RO/RO Procedures) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0029
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Chapter 6 - SUPPORTING INFORMATION

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0030
Components of End Item (COEI) and Basic Issue Items (BII) Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0031
Table 1. Components of End Item List.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0031-2
Table 2. Basic Issue Items (BII). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0031-5
Optional Attachment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0032
Table 1. Optional Attachment List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0032-1
Expendable and Durable Items List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0033
Table 1.
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INDEX
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HOW TO USE THIS MANUAL

-
NOTE
If at any time you are unsure how to use this manual or you cannot locate the information you need,
notify your supervisor.
INTRODUCTION
1. This manual is designed to help you operate the M400T or M400W Skid Steer Loader (SSL) and to perform
operator troubleshooting and maintenance on the equipment.
2. This manual is written in work package format:
a. Chapters divide the manual into major categories of information.
b. Each chapter is divided into work packages, which are identified by a 4-digit number (e.g., 0001, 0002)
located on the upper right-hand corner of each page. The work package page number (e.g., 0001-1, 0001-
2) is located centered at the bottom of each page.
3. Read through this manual to become familiar with its organization and contents before attempting to operate or
maintain the equipment.
CONTENTS OF THIS MANUAL
1. A Warning Summary is located at the beginning of this manual. Become familiar with these warnings before
operating or performing operator troubleshooting or maintenance on the machine.
2. The title block page also provides Reporting Errors and Recommending Improvements information and DA
Form 2028 addresses, for the submittal of corrections to this manual.
3. A Table of Contents, located in the front of the manual, lists all chapters and work packages in this manual. If
you cannot find what you are looking for in the Table of Contents, refer to the alphabetical Index at the back of
this manual.
4. Chapter 1, General Information, Equipment Description and Data, and Theory of Operation, provides general
information on the manual and the equipment.
5. Chapter 2, Operator Instructions, explains and illustrates all operator controls and indicators and contains the
Decal, Data Plate, and Stencil Guide. It also describes how to perform all operating procedures for the
machine: Operation Under Usual Conditions and Operation Under Unusual Conditions.
6. Chapter 3 covers all Operator Troubleshooting Procedures. WP 0017 is the Troubleshooting Symptom Index.
If the machine malfunctions, this index should always be consulted to locate the appropriate troubleshooting
procedure.
7. Chapter 4 covers Operator Maintenance Instructions, including Preventive Maintenance Checks and Services
(PMCS) and Operator-level maintenance tasks.
8. Chapter 5 describes Transport Procedures.
9. Chapter 6, Supporting Information, includes References, Components of End Item (COEI) and Basic Issue
Items (BII) Lists, Optional Attachment List, and Expendable and Durable Items List.
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FEATURES OF THIS MANUAL

1. WARNINGs, CAUTIONs, NOTEs, subject headings, and other important information are highlighted in BOLD
print as a visual aid.
WARNING
A WARNING indicates a hazard which may result in injury or death to personnel.
CAUTION
A CAUTION is a reminder of safety practices or directs attention to usage practices that
may result in damage to equipment.
NOTE
A NOTE is a statement containing information that will make the procedures easier to per-
form.
2. Statements and words of particular interest may be printed in CAPITAL letters to create emphasis.
3. Within a procedural step, reference may be made to another work package in this manual or to another
manual. These references indicate where you should look for more complete information.
a. If you are told: “Start engine (WP 0005),” go to WP 0005 in this manual for instructions on engine starting.
b. If you are told: “For complete information on servicing batteries, refer to TM 9-6140-200-14 (WP 0030)” go
to the References work package (WP 0030) for complete information.
4. Illustrations are placed after, and as close to, the procedural steps to which they apply. Callouts placed on the
art are text or numbers.
5. Numbers located in the lower right corner of art (e.g., 458-0001; 458-0002) are art control numbers and are
used for tracking purposes only.
6. Dashed leader lines used in the PMCS tables (WP 0020) indicate that called out lubrication points are located
on both sides of the machine.
7. Technical instructions include metric units as well as standard units. For your reference, The Metric System
and Equivalents is located on the inside back cover of this manual.
ix/(x blank)
TM 5-3805-292-10
CHAPTER 1
GENERAL INFORMATION, EQUIPMENT
DESCRIPTION, AND THEORY OF OPERATION
4
TM 5-3805-292-10 0001
OPERATOR MAINTENANCE -
GENERAL INFORMATION
0 0 0 1
SCOPE 0001
1. Type of Manual. This manual is for use in operating and performing operator troubleshooting and
maintenance on the machines.
2. Model Numbers and Equipment Names. M400T, Heavy Type II Tracked Skid Steer Loader (SSL) and
M400W, Light Type III Wheeled Skid Steer Loader (SSL).
3. Purpose of Equipment. The M400T and M400W SSL are compact loaders which are primarily used for
material loading applications: filling, elevating, transporting, and discharging material.
MAINTENANCE FORMS, RECORDS, AND REPORTS 0001
Department of the Army forms and procedures used for equipment maintenance will be those prescribed by (as
applicable) DA PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual; DA PAM 738-
751, Functional Users Manual for the Army Maintenance Management Systems - Aviation (TAMMS-A); or AR 700-
138, Army Logistics Readiness and Sustainability.
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR) 0001
If your Skid Steer Loader needs improvement, let us know. Send us an EIR. You, the user, are the only one who
can tell us what you don’t like about your equipment. Let us know why you don’t like the design or performance. (E-
Mail: TACOM-TECH-PUBS@conus.army.mil) We will send you a reply. The preferred method for submitting
Quality Deficiency Reports (QDRs) is through the Army Electronic Product Support (AEPS) website under the
Electronic Deficiency Reporting System (EDRS). The web address is: https://aeps.ria.army.mil. If the above
method is not available to you, put it on an SF 368 (Product Quality Deficiency Report), and mail it to us at:
Department of the Army, U.S. Army Tank-automotive and Armaments Command, AMSRD-TAR-E, PDQR MS 268,
6501 E. 11 Mile Road, Warren, MI 48397-5000.
CORROSION PREVENTION AND CONTROL (CPC) 0001
Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any corrosion
problems with this item be reported so that the problem can be corrected and improvements can be made to
prevent the problem in future items.
Corrosion specifically occurs with metals. It is an electrochemical process that causes the degradation of metals. It
is commonly caused by exposure to moisture, acids, bases, or salts. An example is the rusting of iron. Corrosion
damage in metals can be seen, depending on the metal, as tarnishing, pitting, fogging, surface residue, and/or
cracking.
Plastics, composites, and rubbers can also degrade. Degradation is caused by thermal energy (heat), oxidation
(oxygen), solvation (solvents), or photolytic (light, typically UV) processes. The most common exposures are
excessive heat or light. Damage from these processes will appear as cracking, softening, swelling, and/or
breaking.
SF Form 368, Product Quality Deficiency Report, should be submitted to the address specified in DA PAM 750-8,
The Army Maintenance Management System (TAMMS) Users Manual.
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE 0001
For destruction of Army materiel to prevent enemy use, refer to TM 750-244-3, Procedures for Destruction of
Equipment to Prevent Enemy Use (Mobility Equipment Command).
WARRANTY INFORMATION 0001
The M400T, Heavy Type II Tracked Skid Steer Loader (SSL) and M400W, Light Type III, Wheeled Skid Steer
Loader (SSL) are warranted for 12 months. The warranty starts on the date found in block 23 on DA Form 2408-9,
Equipment Control Record. Report all defects to your supervisor, who will take appropriate action.
0001-1
TM 5-3805-292-10 0001
LIST OF ABBREVIATIONS/ACRONYMS 0001
NOTE
Refer to ASME Y14.38-2007, Abbreviations and Acronyms for use on Drawings and
Related Documents, for standard abbreviations.
ABBREVIATION/ACRONYM DEFINITION
AAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Association of American Railroads
A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Conditioning
BII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic Issue Item
B.O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blackout
C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Celsius
CAGEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Commercial and Government Entity Code
CCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cold Cranking Amps
cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centimeter
COEI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component of End Item
CONUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continental United States
CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Corrosion Prevention and Control
CPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cardiopulmonary Resuscitation
CSF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Structural Frame
DIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Deluxe Instrument Panel
EIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment Improvement Recommendation
EPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental Protection Agency
EPDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Equipment Preservation Data Sheet
F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fahrenheit
FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Falling Object Protective Structure
ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foot
gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gallon
GIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gabarit International de Chargement
HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heating, Ventilation, and Air Conditioning
in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inch
ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . International Organization for Standardization
kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilogram
kPa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilopascal
kph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilometers per Hour
kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt
L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liter
LASH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lighter Aboard Ship
lb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pound
lb-ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pound-Foot
lb-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pound-Inch
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liquid Crystal Display
0001-2
TM 5-3805-292-10 0001
LIST OF ABBREVIATIONS/ACRONYMS – CONTINUED

ABBREVIATION/ACRONYM DEFINITION
LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Light Emitting Diode
LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Left-Hand
L/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liters per Minute
m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter
mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Millimeter
MOPP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mission Oriented Protective Posture
MP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multi-purpose
mph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Miles per Hour
NATO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . North Atlantic Treaty Organization
NBC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nuclear, Biological, and Chemical
Nm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Newton-meter
NSN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . National Stock Number
OCONUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outside Continental United States
PMCS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Preventive Maintenance Checks and Services
PN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part Number
PQDR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Quality Deficiency Report
psi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds per Square Inch
RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right-Hand
ROC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rated Operating Capacity
ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rollover Protective Structure
RO/RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roll-on/Roll-off
rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Revolutions per Minute
SAHR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring Applied Hydraulically Released
SDDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surface Deployment and Distribution Command
SEABEE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Naval Construction Engineer, Sea Barge
SSL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Skid Steer Loader
TOE/MTOE . . . . . . . . . . . . . Table of Organization and Equipment/Modified Table of Organization and Equipment
U/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Unit of Measure
UOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Usable On Code
UV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ultra Violet
VCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volatile Corrosion Inhibitor
WP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Work Package
END OF WORK PACKAGE
0001-3/(4 blank)
16
TM 5-3805-292-10 0002
0 0 0 2 EQUIPMENT DESCRIPTION AND DATA
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES 0002
NOTE
For a more complete description of the components of the SSL, refer to Theory of
Operation (WP 0003).
General. The Heavy Type II M400T (tracked model) and Light Type III M400W (track over wheel model) Skid
Steer Loaders (SSL) are an integral part of the Army’s mission to efficiently build roads, airstrips, and other
engineering assets in a wide variety of geographic, environmental, and tactical situations. Work tools are easily
interchanged using the quick coupler. SSL is equipped with a NATO slave receptacle.
Multi-Purpose (MP) Bucket. When equipped with the clamshell bucket, the SSL can perform excavating, digging,
lifting/loading, stripping, leveling, and stockpiling operations, as well as removing obstacles such as large stones,
tree limbs, etc.
Pallet Forks. SSL can perform various loading/unloading operations when pallet forks are attached.
Auger. With the auger, the SSL can dig 12-in. or 24-in. (30 cm or 61 cm) in diameter holes up to 96 in. (244 cm)
deep.
Hydraulic Hammer. Allows the SSL to easily break up concrete, rocks, asphalt, etc., as well as drive stakes/
pickets.
Mobility. The SSL is equipped with lift points for sling loading and tiedowns which allow for transport by rail,
highway, and marine vessel. SSL is capable of fording depths of 6 in. (15 cm) with wake.
Safety. The SSL is equipped with the following safety features: parking brake system, ROPS/FOPS cab, mounting
provisions for portable fire extinguisher, and safety interlock system.
0002-1
TM 5-3805-292-10 0002
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS 0002
Figure 1. M400T Right-Front 3/4 View. 0002
KEY COMPONENT DESCRIPTION

1 Loader Support Strut Locks loader lift arms in fully raised position when machine is
being serviced.
2 ROPS/FOPS Cab Protects operator during rollover and from falling objects.
3 Cab Side Lights Illuminate work area on both sides of machine.
4 Front Worklights Illuminate work area to front of machine.
5 Grab Handles Provide handholds for personnel climbing on machine or tilting
cab structure for service.
6 Windshield Protects operator from inclement weather and flying objects.
Includes windshield wipers/washers.
7 Tilt Cylinders Tilt work tool.
8 Tiedowns Tie machine down during transport.
9 Track Frame Assembly Allows machine to operate in rough terrain.
10 Lift Cylinders Raise and lower loader lift arms.
0002-2
TM 5-3805-292-10 0002
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – CONTINUED
Figure 2. M400W Right-Front 3/4 View. 0002

1 Loader Support Strut Locks loader lift arms in fully raised position when machine is
being serviced.
2 ROPS/FOPS Cab Protects operator during rollover and from falling objects.
3 Cab Side Lights Illuminate work area on both sides of machine.
4 Front Worklights Illuminate work area to front of machine.
5 Grab Handles Provide handholds for personnel climbing on machine or tilting
cab structure for service.
6 Windshield Protects operator from inclement weather and flying objects.
Includes windshield wipers/washers.
7 Tilt Cylinders Tilt work tool.
8 Tiedowns Tie machine down during transport.
9 Wheel and Tire Assembly with Steel Allows machine to operate in rough terrain and increases trac-
Track tion.
10 Lift Cylinders Raise and lower loader lift arms.
0002-3
TM 5-3805-292-10 0002
Figure 3. Rear View. 0002

1 Engine Compartment Hood Provides access to A/C condenser, air cleaner, fuel and
hydraulic fill, engine oil dipstick and fill, and rear access door
latch.
2 Sling Guide Used for sling loading.
3 Cab Air Filter Access Panel Provides access to cab air filter.
4 Rear (Tail) Position Lamps Illuminate when operating at night.
5 Counterweight Bumper Counterbalances load on lift arms. Counterweight bumper
weighs 127 lb (57.5 kg).
6 Rear Access Door Provides access to hydraulic oil sightglass, coolant reservoir
bottle, and radiator.
7 Rear Worklight Illuminates work area to rear of machine. Mounted to rear
access door.
0002-4
TM 5-3805-292-10 0002
1 2 3
7 6 5 458-0147
Figure 4. Engine Compartment. 0002

1 A/C Condenser Allows refrigerant gas contained in machine A/C system to be
cooled and condensed.
2 Engine Oil Fill Provides means of checking and topping-off engine oil.
3 Engine Air Cleaner Filters air before it passes to engine, removing particles that
could cause engine damage.
4 Fuel Tank Carries machine’s supply of diesel fuel.
5 Radiator Overflow Tank Provides means of checking machine’s coolant level.
6 Radiator and Cooler Module Allows cooling of engine coolant and hydraulic oil.
7 Hydraulic Oil Sightglass Provides a visual means of checking hydraulic reservoir fluid
level.
8 Hydraulic Fluid Tank Contains machine’s supply of hydraulic fluid.
0002-5
TM 5-3805-292-10 0002
Figure 5. NATO Slave Receptacle and Horn. 0002

1 Horn Provides audible warning.
2 NATO Slave Receptacle Provides connection for NATO slave cable when slave starting
machine.
0002-6
TM 5-3805-292-10 0002
Figure 6. Battery Access Cover. 0002

1 Battery Access Cover Provides access to batteries.
1
2
458-0149
Figure 7. Coupler. 0002

1 Manual Attachment Coupler Attaches work tools such as bucket, forklift, auger, and
hammer.
2 Auxiliary Hydraulic Connection Points Provides connection points for hydraulic attachments.
0002-7
TM 5-3805-292-10 0002
Figure 8. Multi-Purpose Bucket. 0002

1 Multi-Purpose Bucket Has cutting edges and wear plates. Hydraulic cylinder-
activated clamshell jaws open and close to pick up debris
(rocks, tree limbs, etc.) M400T has a larger bucket than
M400W.
458-0848
Figure 9. Pallet Fork. 0002

1 Pallet Fork Allows SSL to function as a forklift.
0002-8
TM 5-3805-292-10 0002
1 1
458-0010
Figure 10. Auger. 0002

1 Auger Drive Unit Drives auger in clockwise and counterclockwise directions.
2 Auger 12 X 48 in. Bit Used to dig 12-in. (30 cm) diameter holes.
3 Auger 24 X 48 in. Bit Used to dig 24-in. (61 cm) diameter holes.
4 48 X 2 in. Hex Extension Increases reach of auger bit by 48 in. (122 cm).
0002-9
TM 5-3805-292-10 0002
1 2 3 4 5
458-0101
Figure 11. Hydraulic Hammer Attachments. 0002

1 Hydraulic Hammer Operates hammer attachments (asphalt cutter, moil point,
chisel point, picket driver/puller, and tamping pad).
2 Asphalt Cutter Breaks up asphalt.
3 Moil Point Breaks up pavement.
4 Chisel Point Breaks up pavement.
5 Picket Driver/Puller Provides stable, powerful, high-speed driving/pulling for a
variety of post sizes.
6 Tamping Pad Flattens and smooths surfaces.
0002-10
TM 5-3805-292-10 0002
Figure 12. Attachment Container. 0002

1 Attachment Container Houses hydraulic hammer, auger, pallet fork, and Basic Issue
Items (BII). Provides weather protection and security for
attachments. Container is sling-loadable and transportable
with lift and tiedown provisions.
DIFFERENCES BETWEEN MODELS 0002
For differences between models refer to Equipment Data in this work package.
0002-11
TM 5-3805-292-10 0002
EQUIPMENT DATA 0002
M400T and M400W Engine:

Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Iveco
Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F5C
EPA Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tier 3 Certified
Aspiration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Turbo
Firing Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,3,4,2
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel
Bore and Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.89 x 4.09 in. (99 x 104 mm)
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 cu. in. (3.2 L)
Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18:1
Horsepower
Gross Bare Engine Power (SAE J1349) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 hp (55 kW)
Net Engine Power (SAE J1349) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 hp (51 kW)
Peak Torque @ 1,400 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 lb-ft (275 Nm)
Engine Speeds
High Idle - No Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,675 ± 75 rpm
Rated - Full Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,500 rpm
Low Idle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,075 ± 75 rpm
Travel Speeds:
M400T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 6.0 mph (0 to 9.6 kph)
M400W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 7.1 mph (0 to 11.4 kph)
Hydraulic System Flow Rates:
Auxiliary Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.8 gpm (90.1 L/M)
Electrical System:
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance-free/900 CCA
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Volt, 45 amp
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 kW, 24 Volt
Weights:
M400T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9,100 lb (4,128 kg)
M400W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,400 lb (3,810 kg)
Rated Operating Capacity (Per SAE J818):
M400T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,100 lb (953 kg)
M400W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,980 lb (898 kg)
Rated Operating Capacity with Forks (Per SAE J818):
M400T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,330 lb (600 kg)
M400W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,550 lb (700 kg)
Tire Pressure
M400W (only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 to 50 PSI (276 to 345 kPa)
0002-12
TM 5-3805-292-10 0002
EQUIPMENT DATA – CONTINUED

Powertrain:
Drive Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydrostatic
Drive Pump - Pilot Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rexroth
Drive Motor M400T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bonfiglioli
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Double Reduction Planetary
Drive Motor M400W. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rexroth
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radial Piston
M400W Unit Final Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sprocket and Chain
Final Drive Chain Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASA 100HS
Undercarriage (M400T Only):
Track Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rigid
Length of Track on Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56.6 in. (1,436 mm)
Track Rollers per Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Front Idler Diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.7 in. (350 mm)
Rear Idler Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4 in. (290 mm)
Fluids and Lubricant Capacities:
Engine Crankcase Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.0 qt (8.5 L)
Cooling System with Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 gal. (13.2 L)
Hydraulic System Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2 gal. (50.0 L)
Reservoir. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 gal. (26.9 L)
Chain Compartments - Each Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.0 qt (7.6 L)
M400T Track Drive Gearbox - Each Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 qt (1.3 L)
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.3 gal. (88.2 L)
0002-13
TM 5-3805-292-10 0002

Dimensions:
M400T with Bucket
Overall Operating Height - Fully Raised Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163.5 in. (4,153 mm)
Height to Hinge Pin - Fully Raised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121.6 in. (3,090 mm)
Overall Height to Top of ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79.8 in. (2,028 mm)
Overall Length w/Bucket On Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140.5 in. (3,569 mm)
Overall Length Without Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 in. (2,695 mm)
Track on Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54.6 in. (1,388 mm)
Dump Angle - Fully Raised Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 degrees
Dump Height - Fully Raised Bucket (39 degree dump angle) . . . . . . . . . . . . . . . . . . . . 89.4 in. (2,270 mm)
Height to Bottom of Level Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113.9 in. (2,893 mm)
Maximum Rollback at Ground with Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 degrees
Maximum Rollback Fully Raised Bucket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 degrees
Dump Height - Maximum Reach. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.1 in. (766 mm)
Angle of Departure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 degrees
Rear Overhang . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.4 in. (772 mm)
Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2 in. (234 mm)
Overall Width (outside of track). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70.9 in. (1,801 mm)
Tread Width (centerline to centerline) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 in. (1,403 mm)
Clearance Circle, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.8 in. (1,595 mm)
Clearance Circle, Front - with Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.4 in. (2,271 mm)
Bucket Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.8 in. (1,848 mm)
Bucket Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 cu. ft. (0.57 cu m)
M400W with Bucket and Steel Tracks
Overall Operating Height - Fully Raised Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160.8 in. (4,086 mm)
Height to Hinge Pin - Fully Raised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121.6 in. (3,090 mm)
Overall Height to Top of ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79.8 in. (2,028 mm)
Overall Length w/Bucket on Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137.7 in. (3,498 mm)
Overall Length without Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106.1 in. (2,695 mm)
Wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.3 in. (1,074 mm)
Dump Angle - Fully Raised Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 degrees
Dump Height - Fully Raised Bucket (39 degree dump angle) . . . . . . . . . . . . . . . . . . . . 96.1 in. (2,440 mm)
Height to Bottom of Level Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114.8 in. (2,916 mm)
Maximum Rollback at Ground with Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 degrees
Maximum Rollback Fully Raised Bucket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 degrees
Dump Height - Maximum Reach. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.3 in. (820 mm)
Angle of Departure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 degrees
Rear Overhang . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.0 in. (990 mm)
Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2 in. (234 mm)
0002-14
TM 5-3805-292-10 0002

Overall Width (outside of tires) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.7 in. (1,821 mm)
Tread Width (centerline to centerline) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57.6 in. (1,464 mm)
Clearance Circle, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65.4 in. (1,661 mm)
Clearance Circle, Coupler - without Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.8 in. (1,342 mm)
Clearance Circle, Front - with Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.6 in. (2,199 mm)
Bucket Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72.8 in. (1,848 mm)
Bucket Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 cu. ft. (0.42 cu m)
END OF WORK PACKAGE
0002-15/(16 blank)
2
TM 5-3805-292-10 0003
0 THEORY OF OPERATION
0 0 3
INTRODUCTION 0003
The M400W and M400T Skid Steer Loaders (SSL) consist of the following functional systems: engine, powertrain,
chassis, electrical system, hydraulic system, and work tool attachments.
This work package explains how the systems and components of the machine work together. A functional
description is provided for each major component and system.
ENGINE 0003
1. General. The machine is equipped with a 3.2 liter, 4-stroke turbocharged Case F5C diesel engine, with
4 cylinders, generating 74 hp (55kW) (gross) at 2,500 rpm.
2. Fuel System. A flange-mounted, fuel injection pump is mounted in the cylinder block and operated by
timing gear.
3. Cooling System. A belt-driven centrifugal water pump circulates coolant via the internal water passages. The
coolant is radiator cooled and temperature controlled by a conventional thermostat.
4. Lubricating System. An oil pump located in the center of the idler gear sends lubricating oil through a relief
valve to the main oil gallery and then through a bypass oil filter. The rockers are fed through an oil pipe from
the main oil gallery to the cylinder head.
POWERTRAIN 0003
1. Hydrostatic System. The engine provides power to two hydrostatic pumps, one driving each side of the
machine. Each hydrostatic pump drives a corresponding hydrostatic motor. The M400W motor drives both
axles. The M400T motor drives the track directly.
2. Axles. Consist of one-piece, forged induction-hardened high carbon steel.
3. Tracks. The M400W is equipped with steel tracks over rubber tires. The M400T is equipped with steel-
embedded rubber tracks.
4. Parking Brakes.
a. The parking brakes are spring applied, hydraulic release (SAHR) disc.
b. Parking brakes are engaged in three ways:
• On/Off Brake button on instrument panel is pressed;
• Right hand control handle button is pressed; or
• Seat belt is unbuckled and operator gets off seat or engine is stopped.
CHASSIS 0003
1. The machine comes with a radial loader arm design and mechanical attachment coupler.
2. The machine has a Rollover Protective Structure/Falling Object Protective Structure (ROPS/FOPS) cab with
heater and air conditioning, which allows for all-weather operation.
3. The air conditioning system uses an evaporator core to exchange heat energy inside the cab. The A/C
compressor circulates R134 through the A/C components.
0003-1
TM 5-3805-292-10 0003
ELECTRICAL SYSTEM 0003
1. The electrical system consists of a 24V alternator and two 12V low-maintenance batteries connected in series,
which provide 24V to power the starter, grid heater, and NATO slave receptacle. A 24V to 12V equalizer
provide 12V power to the remaining electrical systems and components. Each battery has a Cold Cranking
Amp (CCA) rating of 900.
2. The system contains all necessary switches, circuit breakers, fuses, relays, harnesses, and connectors to
operate the machine, including a NATO slave receptacle.
3. The text display on the Deluxe Instrument Panel (DIP) allows the operator to view critical parameters that
directly affect machine performance.
4. The following major systems comprise the electrical system:
a. Starting system
b. Charging system
c. Operator interlock system
d. Instrumentation
e. Service and worklights
HYDRAULIC SYSTEM 0003
1. General. An open center hydraulic system operates two loader cylinders, two bucket tilt cylinders, and
auxiliary hydraulic circuit for attachments.
2. Loader Hydraulic System. An ISO pattern pilot control system in which the right-hand joystick controls all
loader functions.
WORK TOOL ATTACHMENTS 0003
1. Manual attachment coupler allows quick installation and removal of work tools.
2. The auger drive, hydraulic hammer drive, and bucket clamshell are all controlled by pressure at the auxiliary
couplers. These are pressurized by the auxiliary control foot pedal.
3. The work tool attachment options for the SSL include the following:
a. Multi-purpose bucket.
b. Work tool storage/transport container includes the following:
(1) 48 in. pallet fork frame with 42 in. tines
(2) Auger drive unit
(a) 12 X 48 in. auger bit
(b) 24 X 48 in. auger bit
(c) 48 X 2 in. auger extension
(3) Hydraulic hammer attachments
(a) Tamping pad
(b) Picket driver/puller
(c) Chisel point
(d) Asphalt cutter
(e) Moil point
END OF WORK PACKAGE
0003-2
TM 5-3805-292-10
CHAPTER 2
OPERATOR INSTRUCTIONS
14
TM 5-3805-292-10 0004
0 0 0 4 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
INTRODUCTION 0004
The following tables and illustrations provide the description and use of the controls and indicators pertaining to the
right-hand console indicator lights, right-hand gauges and buttons, left-hand console switches, cab air vents and
dome light, ISO pattern pilot controls, throttle and auxiliary hydraulic controls, boom override valve, cab door latch,
windshield wiper/washer controls, side windows, auxiliary power supply, and operator’s seat and seat belt.
0004-1
TM 5-3805-292-10 0004
OPERATOR CONTROLS AND INDICATORS 0004
1 2 3
7 5
6
458-0135
Figure 1. Right-Hand Console Indicator Lights. 0004

1 Deluxe Instrument Panel (DIP) The Deluxe Instrument Panel (DIP) is part of the right-hand
console located on the upper right side of the cab. DIP encloses all
of the gauges and warning lights. Can be used to display
diagnostic information.
2 Seat Belt Reminder Light Red light flashes to remind operator to fasten seat belt.
3 Hydraulic Charge Pressure Red warning light will flash and alarm will sound if there is no or
Warning Light and Alarm low oil pressure in transmission. A 30-second countdown is
displayed in place of hourmeter if this warning exists. Engine will
be shut down at end of countdown. DO NOT operate machine if
this warning light illuminates. This condition may cause Spring
Applied Hydraulic Released (SAHR) parking brake to engage. If
this condition exists, parking brake light will also flash.
4 Hydraulic Fluid Warning Light and Red warning light will flash and alarm will sound if temperature of
Alarm hydraulic fluid becomes too high. DO NOT operate machine if this
condition exists.
5 Parking Brake Light Red light stays illuminated when parking brake has been set.
6 Engine Pre-Heating Light When POWER button is pushed, engine pre-heating light will
illuminate. Engine pre-heating light will illuminate in all ambient
conditions. For temperatures below 50°F (10°C), light must go out
before pushing START button.
7 Engine Malfunction Warning Light Yellow light will flash and alarm will sound when engine air filter
and Alarm becomes restricted and requires servicing. Service immediately.
8 Engine Oil Pressure Light and Red warning light flashes and alarm sounds if, with engine running,
Alarm there is no or low oil pressure in engine. DO NOT run engine if this
warning light illuminates. A 30-second countdown is displayed in
place of hourmeter if this warning exists. Engine will be shut down
at end of countdown.
0004-2
TM 5-3805-292-10 0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED
2
3
458-0899
Figure 2. Right-Hand Console Display. 0004
.
1 Hourmeter/Digital Display Shows engine hours momentarily when operator initially sits in
seat. Operator may choose to leave engine hours on display
continuously or select one of following: Engine RPM, engine
coolant temperature (degrees F or C), hydraulic fluid temperature
(degrees F or C), or cycle (if this display option is chosen, display
will continuously cycle through all four options briefly). Digital
display will show temperature or voltage, as required, when fault
conditions are reached. Digital display will also help operator or
technician with information as SETUP menu is utilized.
2 Fuel Level Gauge Indicates level of fuel in fuel tank. When all eight bars are visible,
fuel tank is full. Each solid bar equals 3 gal. (11 L). A full tank is
23.3 gal. (88.2 L). Alarm sounds when fuel is low.
3 Engine Coolant Temperature Bar Indicates relative temperature of engine coolant between 32°F
Graph (0°C) and 228°F (109°C). If coolant temperature goes above 228°F
(109°C), all eight graph segments will display, backlighting will
flash, audible alarm will sound, and digital display will show current
temperature. Condition will be recorded in machine fault history.
4 Hydraulic Fluid Temperature Bar Indicates relative temperature of hydraulic fluid between 32°F (0°C)
Graph and 230°F (110°C). If temperature exceeds 230°F (110°C), all eight
graph segments will display, backlighting will flash, audible alarm
will sound, and digital display will show current temperature.
Condition will be recorded in machine fault history.
0004-3
TM 5-3805-292-10 0004
1 2
POWER
POWER START
START
AUXOVERRIDE PARK
AUXOVERRIDE PARK 3
458-0136-1
Figure 3. Right-Hand Console Gauges and Buttons. 0004

1 POWER Button Button turns machine power on and off. Light will flash when
operator sits in the seat. Once seated, operator has 30 seconds
to press POWER button, or the DIP will power down. Once
POWER button is pressed, light will remain on. When POWER
button is pressed, Engine Pre-heating light will illuminate and a
30-second countdown will begin (at all temperatures).
2 START Button Button activates starter and starts engine. In temperatures below
50°F (10°C), engine pre-heating light must go out and countdown
must be completed before pressing START button.
3 PARK Button Button enables hydraulic loader functions and releases Spring
Applied Hydraulically Released (SAHR) brake. Subsequent
pushing will toggle SAHR brake ON and OFF but will have no
effect on hydraulic loader functions.
4 Cab Exterior Light Switch Cab exterior lights are activated by a rotary switch located at
bottom portion of right-hand console. Rotary switch has four
positions: OFF, worklight, sidelight, and roadlights. Switch will
remain in position last selected.
5 AUX OVERRIDE Button and When operator leaves seat, oil flow to an attachment will
Indicator Light (attachments only) normally be halted via engine shutoff or direct hydraulic flow
shutoff. To defeat interlock, press button and leave seat within 30
seconds. Small red indicator light below button illuminates when
interlock is defeated. AUX OVERRIDE times out after 60
seconds if operator does not leave seat.
0004-4
TM 5-3805-292-10 0004
1 2
458-0105
Figure 4. Left-Hand Console Controls and Switches. 0004

1 Left-Hand Console Houses HVAC temperature controls and switches. Located on
left-hand cab upright.
2 Temperature Control Knob Controls temperature; red area for warm and blue area for
cold.
3 Blower Fan Switch Controls blower fan speed.
4 Air Conditioning Switch Turns air conditioning system on or off.
0004-5
TM 5-3805-292-10 0004
Figure 5. Cab Air Vents and Dome Light. 0004

1 Rearview Mirrors Provide operator with a view to the rear.
2 Cab Dome Light Illuminates interior of cab.
3 Adjustable Air Louvers Air flow, direction, and volume may be adjusted using these
louvers. For best performance, use these vents in conjunction
with heat and air controls.
4 Recirculation Louvers Keep cooled or heated air recirculating in cab. Pulling slide tab
forward closes recirculation louver.
0004-6
TM 5-3805-292-10 0004
1 2
4
3
458-0868
Figure 6. ISO Pattern Pilot Controls. 0004

1 Left-Hand (Ground Drive) Control Steering and travel are controlled with this lever. Refer to
Lever Operation Under Usual Conditions (WP 0005).
2 Right-Hand (Loader) Control Lever Controls movement of lift arm up, down, and float. Refer to
Operation Under Usual Conditions (WP 0005).
3 Right Control Handle Parking Brake Red pushbutton is located on right control lever. Releases
Button parking brake after first using the parking brake button on the
DIP. DO NOT activate parking brake while machine is moving.
Stop machine and then set the brake.
4 Horn Button Activates horn. Located on front side of left control lever.
0004-7
TM 5-3805-292-10 0004
1 2
458-0107
Figure 7. Throttle and Auxiliary Hydraulic Controls. 0004

1 Auxiliary Hydraulic Control Pedal Controls hydraulic oil flow to front attachment.
2 Foot Throttle Provides a means to vary RPM. When foot throttle is
completely released, minimum speed will default to setting of
hand throttle.
3 Hand Throttle Control Lever Lever will remain in position selected by operator. Full throttle
position allows for increased drive and loader speed and
response. Hand throttle provides a way to set a fixed engine
RPM.
0004-8
TM 5-3805-292-10 0004
Figure 8. Boom Override Valve. 0004

1 Boom Override Valve Allows lift arm to be lowered when engine has stopped. Refer
to Operation Under Usual Conditions (WP 0005). Located on
left side of operator seat.
0004-9
TM 5-3805-292-10 0004
1 2 3
458-0137
Figure 9. Cab Door Latch. 0004

1 Outer Cab Door Latch Handle Opens cab door.
2 Key Lock and Push Button Releases door latch for entry. A door key is provided to lock
door.
3 Inner Cab Door Release Lever Releases door latch and opens door.
0004-10
TM 5-3805-292-10 0004
1 2
458-0113
Figure 10. Windshield Washer/Wiper Controls. 0004

1 Windshield Wiper Switch Three-position switch turns wipers ON and OFF and operates
washer fluid spray. Left position is OFF, Center position is ON.
Right position (momentary switch) sprays windshield washer
fluid when pressed. Located on lower inside of front door.
2 Windshield Washer Reservoir Holds washer solvent. Located on inside of door to the right of
operator seat below control lever.
0004-11
TM 5-3805-292-10 0004
458-0110
Figure 11. Sliding Glass Lock Lever. 0004

1 Sliding Glass Lock Lever Locks glass, on both sides, into a detent position.
458-0112
Figure 12. Auxiliary Power Supply. 0004

1 Auxiliary Power Supply 12V power supply for standard 12V accessories. Always
powered. Located on console to the right of the operator seat.
0004-12
TM 5-3805-292-10 0004
1 2
458-0138
Figure 13. Operator Seat and Seat Belt. 0004

1 Operator Seat Operator must be seated to close operator presence switch.
Closing switch powers DIP.
2 Seat Belt Operator must pull seat belt across body and buckle securely
while seated. Seat belt must be fastened to release parking
brake.
3 Seat Forward/Aft Adjustment Lever Adjusts seat to desired position.
END OF WORK PACKAGE
0004-13/(14 blank)
16
TM 5-3805-292-10 0005
OPERATION UNDER USUAL CONDITIONS

0 0 0 5
MOUNTING AND DISMOUNTING MACHINE, INITIAL ADJUSTMENTS AND DAILY CHECKS, STARTING
ENGINE, MACHINE WARMUP, RELEASING PARKING BRAKE, OPERATING MACHINE, PARKING
MACHINE, RELIEVING HYDRAULIC SYSTEM PRESSURE
INITIAL SETUP
Personnel Required 0 References 0
Two 0 WP 0004 0
WP 0006 0
WP 0020 0
NOTE
Refer to WP 0004 for the location and function of all controls and indicators required for
machine operation.
0005-1
TM 5-3805-292-10 0005
MOUNTING AND DISMOUNTING MACHINE 0005
WARNING
• Use caution and maintain three-point contact at all times when mounting or dismounting
machine.
• DO NOT mount or dismount a moving machine.
• DO NOT jump from machine.
• DO NOT mount or dismount machine while carrying tools or supplies.
• Failure to follow this warning may result in injury or death to personnel.
1. Ensure door is locked in open position before mounting or dismounting machine.
2. Ensure grab handles are clean and secure before using them.
3. Face machine when mounting and dismounting.
Figure 1. Grab Handles. 0005
END OF TASK
0005-2
TM 5-3805-292-10 0005
INITIAL ADJUSTMENTS AND DAILY CHECKS 0005
1. Always perform Before operation Preventive Maintenance Checks and Services (PMCS) before operating
machine (WP 0020).
2. Open door and climb up into cab using grab handles. Refer to Mounting and Dismounting Machine in this work
package.
3. Occupy seat.
WARNING
Use of seat belt while operating machine is mandatory. Failure to follow this warning may
result in injury or death to personnel.
NOTE
Seat belt must be fastened before parking brake can be released.
4. Adjust seat.
5. Fasten seat belt.
6. Close door.
END OF TASK
STARTING ENGINE 0005
WARNING
• DO NOT operate engine in enclosed areas due to the dangers of carbon monoxide
poisoning from exhaust fumes. Always start and operate engine in a well-ventilated area
and, if in an enclosed area, vent exhaust to the outside.
• Be alert for personnel in the area while operating machine. Always check to ensure area is
clear of personnel and obstructions before starting engine.
• Hearing protection is required for operator.
• DO NOT use aerosol engine starting aid as this may cause an explosion.
1. Ensure work tools are lowered to ground or support strut installed if loader arms are raised. Refer to Operating
Loader in this work package.
2. Ensure both control levers are in center neutral position.
3. Ensure auxillary hydraulic pedal is in neutral position.
4. Ensure all electrical accessories are turned off.
5. Ensure all personnel are clear of machine.
0005-3
TM 5-3805-292-10 0005
STARTING ENGINE – CONTINUED
CAUTION
DO NOT run engine at low idle (throttle lever pulled fully back) for long periods. This can
cause a low operating temperature, resulting in acids and deposits in the engine oil. Run
engine at full throttle when conditions permit. Failure to follow this caution may result in
damage to equipment.
6. Push throttle lever forward by approximately 1 in. (2.5 cm).
NOTE
If seated for 30 seconds or more, operator must unbuckle seat belt, rise from seat, sit
down again, and buckle seat belt to reset seat operator presence switch.
7. Press POWER button and then press START button until engine starts.
CAUTION
DO NOT operate starter continuously for more than 30 seconds. Failure to follow this
caution may result in damage to equipment.
8. If engine does not start within 30 seconds, push and hold POWER button to turn off machine, allow starter to
cool for one minute, then repeat step 7.
9. After starting engine, proceed to Machine Warmup.
END OF TASK
MACHINE WARMUP 0005
1. During warmup, monitor indicators and gauges for any sign of abnormal temperatures or pressures. Stop
engine at the first sign of a problem.
2. To assist in hydraulic system warmup, operate steering and work tool hydraulic controls. To ensure that all are
functioning properly, cycle hydraulic controls through all positions. Refer to Operating Machine in this work
package.
3. Continue to warm up machine as follows:
a. If temperature is above 32ºF (0ºC), warming up machine is not required.
b. If temperature is below 32ºF (0ºC), warm up machine before applying a load with pilot controls (Hydraulic
Fluid Temperature Bar Graph and Engine Coolant Temperature Bar Graph each display two bars), and
activate controls slowly and cautiously until warm oil has been circulated through controllers. Refer to
WP 0006.
END OF TASK
RELEASING PARKING BRAKE 0005
NOTE
• Seat belt must be fastened before parking brake will release.
• Parking brake button on RH control lever can only set parking brake.
Before machine can be driven, release parking brake. Parking brake can be released by pressing parking brake
button on DIP. Refer to WP 0004.
END OF TASK
0005-4
TM 5-3805-292-10 0005
OPERATING MACHINE 0005
WARNING
• Be alert for personnel in the area while operating machine. Always check to ensure area is
clear of personnel and obstructions before moving.
• DO NOT allow riders on machine. Failure to follow this warning may result in injury or
death to personnel.
General Information 0005
1. Ensure that personnel are not working on or near machine before moving out.
2. Keep machine under control at all times.
3. Reduce engine speed when maneuvering in tight quarters. Refer to Changing Direction and Engine Speed in
this work package.
CAUTION
Ensure work tool is not resting on ground. Failure to follow this caution may result in
4. Ensure parking brake is released. Refer to Releasing Parking Brake in this work package.
5. Ensure work tool is not resting on ground.
END OF TASK
0005-5
TM 5-3805-292-10 0005
OPERATING MACHINE – CONTINUED

Changing Direction and Engine Speed 0005
1. When changing directions, it is best to reduce engine speed.

2. Keep a loaded bucket close to the ground.
3. Stop machine, if necessary, to recover from an unstable condition.
4. To change speed:
a. Throttle lever (Figure 2, Item 2) is for setting engine speed. Increase engine speed by pushing forward on
throttle lever. Lower engine speed by pulling back in throttle lever. Engine speed is constant at throttle lever
setting.
b. Throttle pedal (Figure 2, Item 1) is for momentary increase in engine speed. When pedal is released,
engine speed defaults to throttle lever setting.
458-0107-1
Figure 2. Throttle Lever and Throttle Pedal. 0005
END OF TASK
0005-6
TM 5-3805-292-10 0005

Steering Machine 0005
1. Operator controls machine direction by moving left-hand (LH) (ground drive) control lever (Figure 3, Item 1).
2. Avoid oversteering. Become familiar with steering characteristics of machine before attempting maneuvers in
limited space.
WARNING
Machine without work tool attached is light in the front and therefore susceptible to
overturning. When driving without work tool attached to loader arm, drive slowly and DO
NOT engage wide open throttle. Failure to follow this warning may cause injury or death to
personnel or damage to equipment.
3. Push LH (ground drive) control lever (Figure 3, Item 1) straight ahead to 12:00 position and machine will move
forward.
WARNING
Before moving machine in reverse direction, confirm that area is clear of personnel and
objects. Sound the horn. Failure to follow this warning may cause injury or death to
personnel or damage to equipment.
4. Pull LH (ground drive) control lever (Figure 3, Item 1) straight back to 6:00 position and machine will move
rearward.
0005-7
TM 5-3805-292-10 0005

Steering Machine - continued 0005
5. To stop machine, release LH (ground drive) control lever (Figure 3, Item 1) to neutral position.
458-0298
Figure 3. LH (Ground Drive) Control Lever. 0005
6. From forward travel, push LH (ground drive) control lever to 11:00 position and machine will begin to travel left.
7. Move LH (ground drive) control lever to 9:00 position and machine will move sharper left.
8. From forward travel, push LH (ground drive) control lever to 1:00 position and machine will begin to travel right.
9. Move LH (ground drive) control lever to 3:00 position and machine will move sharper right.
CAUTION
Although machine will make sharp pivot turns (power to one side) and counter-rotation
turns (power to both sides in opposite directions), it is more efficient and causes less wear
on components to turn through forward or reverse gradually.
10. To make a pivot turn left from neutral, push the LH (ground drive) control lever forward slightly and then left to
10:00 position.
11. To make a pivot turn right from neutral, push LH (ground drive) control lever forward slightly and then right to
2:00 position.
12. To make a pivot turn reverse left from neutral, pull LH (ground drive) control lever rearward slightly and then
right to 4:00 position.
13. To make a pivot turn reverse right from neutral, pull LH (ground drive) control lever rearward slightly and then
left to 8:00 position.
14. To counter-rotate left, push LH (ground drive) control lever straight left to 9:00 position. Left drive will engage
reverse as right drive engages forward.
15. To counter-rotate right, push LH (ground drive) control lever straight right to 3:00 position. Right drive will
engage reverse as left drive engages forward.
END OF TASK
0005-8
TM 5-3805-292-10 0005

Operating On Slopes 0005
WARNING
• DO NOT attempt to jump clear of a tipping machine. Machine tips faster than operator can
jump free. Remember that the danger of tipping is always present. Failure to follow this
warning may result in injury or death to personnel.
• DO NOT operate machine on a side slope of more than 20%.
1. Reduce engine speed when you maneuver in tight quarters.
2. Always travel straight up and down slopes, never at an angle or sideways to bottom of slope
.
Figure 4. Sideways to Bottom of Slope Prohibited. 0005
3. When traveling uphill or downhill with a loaded bucket, keep bucket on uphill side, as low as possible.
Figure 5. Traveling on Slope With Loaded Bucket. 0005
0005-9
TM 5-3805-292-10 0005

Operating On Slopes – Continued
4. When traveling uphill or downhill with empty bucket, keep bucket on downhill side, as low as possible. If
machine starts to slip or becomes unstable, lower bucket to ground and stop machine immediately.
Figure 6. Traveling on Slope With Empty Bucket. 0005
END OF TASK
Operating Loader 0005
1. To raise loader arms, move RH (loader) control lever (Figure 7, Item 1) to 6:00 position.
2. To lower loader arms, move RH (loader) control lever (Figure 7, Item 1) to 12:00 position.
3. To tip attachment coupler forward, move RH (loader) control lever (Figure 7, Item 1) to 3:00 position.
4. To tip attachment coupler back, move RH (loader) control lever (Figure 7, Item 1) to 9:00 position.
5. To operate float, move RH (Loader) control lever to 12:00 position to detent.
458-0951
Figure 7. RH (Loader) Control Lever. 0005
END OF TASK
0005-10
TM 5-3805-292-10 0005

Supporting Loader Arms When Raised 0005
WARNING
Whenever loader arms are in raised position, support strut and headed straight pin must
be installed. Operator must not leave cab until support strut and headed straight pin are
installed by an assistant. Failure to follow this warning may result in injury or death to
personnel.
CAUTION
Carefully lower support strut so as not to damage hydraulic lines.
1. Have assistant remove pin (Figure 8, Item 1) from support strut (Figure 8, Item 3) on RH loader arm (Figure 8,
Item 6).
2. Slowly raise loader arms (Figure 8, Item 6) until support strut (Figure 8, Item 3) drops onto cylinder rod
(Figure 8, Item 2). Refer to Operating Machine in this work package.
3. Gently lower loader arms (Figure 8, Item 6) until support strut (Figure 8, Item 3) contacts cylinder housing
(Figure 8, Item 4). Refer to Operating Machine in this work package.
4. Have assistant install pin (Figure 8, Item 1) into support strut (Figure 8, Item 3).
5. Hook retainer (Figure 8, Item 5) around end of pin (Figure 8, Item 1).
1 2
458-0728
6 5 4
Figure 8. Stowed Support Strut and Pin. 0005
END OF TASK
0005-11
TM 5-3805-292-10 0005

Returning Support Strut to Stowed Position 0005
WARNING
Before removing pin, operator must occupy seat. Failure to follow this instruction may
result in death or injury to personnel.
1. Raise loader arms slightly and have assistant unhook retainer (Figure 9, Item 3) and remove pin (Figure 9,
Item 1) from support strut (Figure 9, Item 2). Refer to Operating Machine in this work package.
2. Stow support strut (Figure 9, Item 2) and pin (Figure 9, Item 1) on RH loader arm (Figure 9, Item 4).
3. Lower loader arms (Figure 9, Item 4) to ground. Refer to Operating Machine in this work package.
458-0870
4
Figure 9. Locked Support Strut and Pin. 0005
END OF TASK
0005-12
TM 5-3805-292-10 0005

Operating Auxiliary Hydraulic Control Pedal 0005
NOTE
If the attachment operates contrary to what is described, reverse the two hose
connections at the attachment and mark the hoses to avoid further confusion. Notify Field
Maintenance.
1. Pedal (Figure 10, Item 1) controls the hydraulic flow to the front attachment (hydraulic quick disconnects on the
left loader arm). The right side will open the bucket and the left side will close the bucket.
458-0062
Figure 10. Auxiliary Hydraulic Control Pedal. 0005
Figure 11. Bucket Applications. 0005
0005-13
TM 5-3805-292-10 0005

Operating Auxiliary Hydraulic Control Pedal - Continued 0005
2. Push down on the right side of the pedal to send auxiliary hydraulic flow to the male coupler (Figure 12, Item
2). Push down on the left side of the pedal to send auxiliary hydraulic flow to the female coupler (Figure 12,
Item 1). Release the pedal and it will return to neutral or no hydraulic flow to the attachment.
458-0051
Figure 12. Quick Disconnects. 0005
END OF TASK
0005-14
TM 5-3805-292-10 0005
PARKING MACHINE 0005
Stopping Machine 0005
1. Choose a level surface to stop machine whenever possible.

2. Release LH (ground drive) control lever to stop machine.
3. Lower work tool to the ground and apply light downward pressure. Refer to Operating Loader in this work
package.
4. If parking brake light is not illuminated, press parking brake button located on right-hand (RH) control lever
(WP 0004). Parking brake engages automatically when seat belt is released or when engine is turned off.
END OF TASK
Stopping Engine 0005
CAUTION
• Stopping engine immediately after it has been operating under a load can result in
overheating and accelerated wear of engine components.
• The following shutdown procedures allow engine to cool. This will prevent excessive
temperatures in turbocharger center housing. Failure to stop engine properly may cause
premature engine failure.
1. Run engine at idle (with throttle lever about one inch forward) for 5 minutes.
2. Turn off lights and accessories.
3. Push POWER button to stop machine.
4. Move auxiliary hydraulic pedal side to side to relieve hydraulic system pressure. See Relieving Hydraulic Sys-
tem Pressure in this work package.
END OF TASK
Leaving Machine 0005
1. Inspect cab interior for debris. Remove debris.

2. Release seat belt.
3. Using sliding glass lock levers, slide windows closed (WP 0004).
WARNING
Use caution and maintain three-point contact at all times when dismounting machine.
Failure to follow this warning may result in injury or death to personnel.
4. Exit cab and dismount machine using grab handles and step. Face machine when dismounting.
5. Close and lock door with door key. Install padlock on rear access door.
6. Perform After operation PMCS (WP 0020).
END OF TASK
0005-15
TM 5-3805-292-10 0005
RELIEVING HYDRAULIC SYSTEM PRESSURE 0005
WARNING
• DO NOT disconnect or remove any hydraulic system line or fitting unless engine is shut
down and hydraulic system pressure has been relieved. Tighten all connections before
applying pressure. Escaping hydraulic fluid under pressure can penetrate the skin,
causing injury or death to personnel.
• DO NOT leave operator compartment without ensuring parking brake is engaged. Failure
to follow this warning may result in injury or death to personnel.
NOTE
• Hydraulic oil can remain under pressure in hydraulic system even after engine has been
shut down and hydraulic pump has stopped.
• It is important to relieve this pressure before disconnecting any hydraulic line or performing
hydraulic system service.
1. Park machine on level ground. Refer to Parking Machine in this work package.
2. Lower work tool to the ground. Refer to Operating Loader in this work package.
CAUTION
Stopping engine immediately after it has been operating under a load can result in over
heating and accelerated wear of engine components. Failure to stop engine properly may
cause premature engine failure.
3. Stop engine. Refer to Stopping Engine in this work package.
4. Actuate auxiliary hydraulic pedal side to side several times before attaching or removing work tools.
END OF TASK
END OF WORK PACKAGE
0005-16
18
TM 5-3805-292-10 0006
OPERATION UNDER UNUSUAL CONDITIONS

0 0 0 6
SLAVE STARTING MACHINE, LOWERING LOADER ARM WITH ENGINE STOPPED AND NO
ELECTRICAL POWER, MOVING DISABLED MACHINE, RAISING LOADER ARMS WITH ENGINE
STOPPED AND NO ELECTRICAL POWER, OPERATION IN EXTREME COLD, OPERATION IN EXTREME
HEAT, OPERATION IN SALTWATER AREAS, OPERATION IN MUD OR ON SOFT SURFACES,
OPERATION IN SANDY OR DUSTY CONDITIONS, OPERATION AT HIGH ALTITUDES, OPERATION IN
SNOW AND ICE
INITIAL SETUP
Tools and Special Tools 0 References - Continued 0
Wrench, Combination, 13 mm, 12 point FM 3-11.5 0
(WP 0031, Table 2, Item 7) 0

FM 3-11.3 0
Personnel Required 0
FM 90-3 0
LO 5-3805-292-13 0
Two 0
WP 0004 0
References 0
WP 0005 0
FM 9-207 0 WP 0018 0
FM 31-70 0 WP 0020 0
FM 31-71 0 WP 0021 0
0006-1
TM 5-3805-292-10 0006
SLAVE STARTING MACHINE 0006
WARNING
When slave starting the machine:

• Use NATO slave cable that does not have loose or missing insulation.
• DO NOT proceed if cable is not available.
• DO NOT use civilian-type jumper cables.
• DO NOT allow “dead” and “live” machines to come in contact with each other at any time
during slave starting.
• Failure to follow these warnings may cause injury or death to personnel.
CAUTION
DO NOT start machine by towing or pushing. Failure to follow this caution will damage
transmission.
NOTE
• If a machine other than another M400T or M400W is used to slave start SSL, refer to
Operator’s Manual for that machine for any special slave starting procedures.
• NATO slave receptacle is located at left rear of machine.
1. Remove receptacle cover and connect NATO slave cable to receptacle on “dead” machine.
2. Remove cover and connect other end of NATO slave cable to receptacle on “live” machine.
3. Start engine of “live” machine and run engine at high idle.
4. Allow “live” machine to run for approximately 5 minutes to charge batteries on “dead” machine.
5. Start engine of “dead” machine (WP 0005). If engine on “dead” machine fails to start, notify Field Maintenance.
6. Disconnect NATO slave cable from “dead” machine, then from “live” machine.
7. Install receptacle covers.
END OF TASK
0006-2
TM 5-3805-292-10 0006
LOWERING LOADER ARMS WITH ENGINE STOPPED AND NO ELECTRICAL POWER 0006
WARNING
The boom override valve is active at all times. Use it only if the machine has lost engine
power and the loader arms are raised. Make sure the machine is clear of all personnel
and objects or obstructions before engaging this valve. Only engage this valve while
seated in the cab with the seat belt fastened. Failure to follow this warning may result in
death or injury to personnel.
Locate boom override valve (Figure 1, Item 1) left of operator behind fuse compartment and slowly pull up to
lower loader arms.
Figure 1. Boom Override Valve. 0006
END OF TASK
MOVING DISABLED MACHINE 0006
CAUTION
DO NOT tow machine. Failure to follow this caution can result in damage to the
hydrostatic system.
If the machine is disabled and cannot be repaired on the job site, lift the machine onto a trailer or truck.
END OF TASK
0006-3
TM 5-3805-292-10 0006
RAISING LOADER ARMS WITH ENGINE STOPPED AND NO ELECTRICAL POWER 0006
WARNING
When servicing this equipment, performing maintenance, or disposing of materials such

as engine/hydraulic oil, engine coolant, fuel, battery acids, batteries, windshield cleaning
compound, and CARC paint, consult your unit/local hazardous waste disposal center or
safety office for local regulatory guidance.
NOTE
Tag all hose connections to aid in installation.
1. Disconnect two fittings (Figure 2, Item 1) to allow movement of loader arms. Repeat other side.
Figure 2. Attachment Coupler and Loader Arm Hose Connections. 0006
2. Using lifting device, slowly raise loader arm and allow the hydraulic fluid to bleed out of cylinders into a suitable
container.
3. Install support strut (WP 0005).
END OF TASK
0006-4
TM 5-3805-292-10 0006
OPERATION IN EXTREME COLD 0006
CAUTION
During extremely cold weather, operating procedures may need to be extended to ensure
proper machine warmup. Failure to follow this caution may result in damage to equipment.
NOTE
Refer to FM 9-207, Operation and Maintenance of Ordnance Materiel in Cold Weather;
FM 31-70, Basic Cold Weather Manual; and FM 31-71, Northern Operations, for
additional information on cold weather operation and maintenance.
Cooling System
WARNING
• DO NOT service cooling system unless engine has cooled. This is a pressurized cooling
system and escaping steam or hot coolant will cause serious burns.
• DO NOT remove cooling system radiator cap when engine is hot. Allow engine to cool
down. Loosen cap to first stop and let any pressure out of cooling system, then remove
cap.
• Failure to follow these warnings may result in death or injury to personnel.
1. Inspect for leaks and general condition.
2. Ensure hose clamps are tight.
3. Cooling system mixture should be 50% ethylene glycol and 50% water at 34°F (1°C) or higher. At tempera-
tures lower than 34°F (1°C), mixture should be 60% ethylene glycol and 40% water.
4. Check coolant level in coolant overflow tank. If necessary, add coolant to correct level (WP 0020).
5. Notify Field Maintenance if system needs service beyond adding coolant.
0006-5
TM 5-3805-292-10 0006
OPERATION IN EXTREME COLD – CONTINUED

Fuel System
WARNING
• DO NOT smoke or permit any open flame in area of machine while you are servicing fuel
system. Be sure hose nozzle is grounded against filler tube during refueling to prevent
static electricity.
• Operating personnel must wear fuel-resistant gloves when handling fuels. If exposed to
fuel, promptly wash exposed skin and change fuel-soaked clothing.
• Always stop engine prior to refueling.
• Failure to follow these warnings may result in injury or death to personnel or damage to
equipment.
NOTE
Ensure portable fire extinguisher is within reach prior to refueling.
1. DO NOT allow fuel tank to remain partially empty in extremely cold weather. Fill fuel tank after each work
period to help avoid water condensation in tank (WP 0020).
2. Remove all ice and snow from around fuel filler opening before refueling.
3. Regularly drain water and sediment from fuel/water separator.
Electrical System
1. Inspect battery cables, batteries, wiring harnesses, and wiring for breaks or cracks caused by cold weather.
Report any problems to Field Maintenance.
2. Conserve battery power. Use lights and other electrical equipment as little as possible when engine is not run-
ning.
Tires
WARNING
TIRES (M400W ONLY)
• Operating machine with underinflated or defective tire may lead to tire failure and loss of
traction or control.
• Failure to follow this warning may cause damage to equipment or injury to personnel.
Examine rolling radius of tires for an indication of tire inflation.
0006-6
TM 5-3805-292-10 0006

Lubrication
Use lubricants specified in LO 5-3805-292-13 for the temperature range that applies to the lowest expected ambi-
ent temperature.
Engine Pre-Heating Cold Start System
NOTE
The Engine Pre-Heat light will illuminate in all ambient conditions.
1. For temperatures below 50°F (10°C), push POWER button to enable START button and begin grid heater 30-
second pre-heat countdown. Wait until Engine Pre-Heating Light turns off and then press START button. Refer
to Starting Engine (WP 0005).
2. For temperatures above 50°F (10°C), push POWER button to enable START button and then press START
button. Refer to Starting Engine (WP 0005).
Engine Operation
1. When machines are operating in cold conditions under 50°F (10°C), refer to Engine Pre-Heating Cold Start
System in this work package for engine starting procedures.
2. Before starting, ensure fuel and oil in engine and transmission are thin enough to flow. If oil drips from engine
oil level dipstick, oil is thin enough for engine to be started.
CAUTION
Low idling speeds during extremely cold temperatures can result in incomplete
combustion and heavy deposit formations on valves. These deposits can cause burned
valves, bent pushrods, or other damage to valve components.
3. After engine has started, allow enough time for engine to reach operating temperature (two bars on Engine
Coolant Temperature Bar Graph). Run engine at reduced speed only long enough to circulate oil through
engine. Then increase engine speed and warm up engine.
0006-7
TM 5-3805-292-10 0006

Heating Cab
1. Remove three bolts (Figure 3, Item 1) and washers (Figure 3, Item 2) from floor plate (Figure 3, Item 3).
2. Remove floor plate (Figure 3, Item 3) from cab.
1 2
458-0070
Figure 3. Floor Plate. 0006
NOTE
Valve handle is parallel to hose in ON position.
3. Turn heater/coolant valve (Figure 4, Item 1) to ON position for water to flow through heater core.
1
458-0300
Figure 4. Heater/Coolant Valve (On). 0006
4. Position floor plate (Figure 3, Item 3) in cab.

5. Install three washers (Figure 3, Item 2) and bolts (Figure 3, Item 1).
0006-8
TM 5-3805-292-10 0006

Hydraulic System Warm-Up
NOTE
To enable propulsion and loader hydraulic controls after machine start, press park button
to release. With controls enabled, park brake can be reset with park button to set brakes
and disable only propulsion hydraulic control. For controls, refer to WP 0004.
1. Run engine at low idle for two minutes.
2. Increase throttle to high idle.
3. Begin warming up hydraulic oil by holding bucket curl and loader arm lower circuit open. After one minute,
raise arm to full lift and dump and hold circuits open. Repeat several times to warm oil.
4. After 10 minutes, slowly stroke propulsion control. Use caution because ground drive will have a very notice-
able response lag. Continue warm-up for 15 minutes before operating machine under full load.
NOTE
For controls, refer to WP 0004.
Maximizing Heat/Defrost Output
1. Open recirculation louvers on bottom of heater box.
2. Turn temperature control knob to low position and blower fan switch to off position.
3. Follow Hydraulic Warm-Up in this work package.
4. After 5 minutes of warm-up, turn temperature control knob to high and place blower fan switch on low until heat
is felt at air louvers.
5. When heat is felt coming out of air louvers, turn blower fan switch to high speed.
6. Continue to run engine at high idle for duration of this test in order to maximize heat output.
Driving Machine
1. When moving out, be aware that tires may be frozen to ground.
2. Test brakes and machine controls carefully.
CAUTION
DO NOT run engine at low idle (throttle lever pulled fully back) for long periods. This can
cause a low operating temperature, which can cause acids and deposits in engine oil. Run
engine at full throttle when conditions permit. Failure to follow this caution may result in
3. Move ground drive controls slowly to warm hydraulic oil. Cycle each control several times. Normal warm-up
period in extreme cold is 30 minutes with throttle lever moved forward approximately one inch.
4. Operate under a light load for the first 5 minutes of operation.
5. Start driving very slowly for about 100 yd (91.4 m). If a problem is noted, notify Field Maintenance as required.
0006-9
TM 5-3805-292-10 0006

Parking Machine
1. If machine will be parked for a short period, park in a sheltered area out of wind. If shelter is not available, park
machine so that radiator does not face into wind.
2. If machine will be parked for a long shutdown period, try to park on high ground. Keep tires out of snow, water,
ice, and mud, if possible.
3. Clean snow, ice, and mud from engine compartment, hydraulic cylinders, wheels, and work tool as soon as
possible after shutdown.
4. If machine will be parked for a long period of time, notify Field Maintenance to prepare machine for storage.
END OF TASK
0006-10
TM 5-3805-292-10 0006
OPERATION IN EXTREME HEAT 0006
CAUTION
During very hot weather, operating procedures may need to be altered to prevent machine
overheating. Avoid continuous high engine RPM. Failure to follow this caution may result
in damage to equipment.
NOTE
Refer to FM 90-3, Desert Operations.
Cooling System
WARNING
cap.
• Failure to follow these warnings may result in injury to personnel.
1. Check coolant level in coolant overflow tank. Coolant mixture must be 50% ethylene glycol and 50% water. If
necessary, add coolant to correct level (WP 0020).
2. With engine cold, check radiator cap for damage and wear before hot conditions begin. Replace cap if neces-
sary.
3. Be sure radiator is free of bugs, dust, and other foreign matter.
4. Visually check belt tension frequently. Report any damaged or loose belts to Field Maintenance.
5. Press belts (Figure 5, Item 1) with finger; if belts deflect more than half an inch, notify Field Maintenance.
1
458-0871
Figure 5. Checking Belt Tension. 0006
0006-11
TM 5-3805-292-10 0006
OPERATION IN EXTREME HEAT – CONTINUED

Lubrication
1. Use lubricants specified in LO 5-3805-292-13 for the temperature range that applies to the highest expected
ambient temperature.
2. Notify Field Maintenance to shorten differential and final drive oil change interval.
Cooling Cab
1. Remove three bolts (Figure 6, Item 1) and washers (Figure 6, Item 2) from floor plate (Figure 6, Item 3).
2. Remove floor plate (Figure 6, Item 3) from cab.
1 2
458-0070
0006-12
TM 5-3805-292-10 0006

NOTE
Valve handle is perpendicular to hose in OFF position.
3. Turn heater/coolant valve (Figure 7, Item 1) to OFF position to stop water flow through heater core.
458-0301
1
Figure 7. Heater/Coolant Valve (Off). 0006
4. Position floor plate (Figure 8, Item 3) in cab.

5. Install three washers (Figure 8, Item 2) and bolts (Figure 8, Item 1).
1 2
458-0070
0006-13
TM 5-3805-292-10 0006

Air Cleaner
WARNING
• If NBC exposure is suspected, personnel wearing protective equipment should handle all
air cleaner media. Consult your NBC Officer or NBC NCO for appropriate handling or
disposal procedures.
• Refer to FM 3-11.3, Multiservice Tactics, Techniques, and Procedures for Chemical,
Biological, Radiological, and Nuclear Contamination Avoidance, and FM 3-11.5
Multiservice Tactics, Techniques, and Procedures for Chemical, Biological, Radiological,
and Nuclear Decontamination.
• NBC contaminated filters must be handled using adequate precautions and must be
disposed of by trained personnel.
• Failure to follow these warnings may cause injury or death to personnel.
Check air cleaner service indicator frequently. Service air cleaner as indicated (WP 0021).
Parking Machine
1. Park machine under cover, if possible.
WARNING
TIRES (M400W ONLY)
• Operating machine with underinflated or defective tire may lead to tire failure and loss of
traction or control.
• Failure to follow these warnings may result in damage to equipment or injury to personnel.
2. Check frequently for rust. Clean and lubricate machine to help prevent deterioration (WP 0020).
END OF TASK
OPERATION IN SALTWATER AREAS 0006
1. Keep machine as clean as possible. Wash down with fresh water after use.
2. Inspect wiring connections closely for corrosion.
3. Keep lubrication points clean and well lubricated.
END OF TASK
OPERATION IN MUD OR ON SOFT SURFACES 0006
1. Before entering mud or other soft surfaces, check conditions. Enter soft area at a medium speed.
2. Keep machine rolling until solid ground is reached. DO NOT accelerate to the point where wheels or tracks
spin.
END OF TASK
0006-14
TM 5-3805-292-10 0006
OPERATION IN SANDY OR DUSTY CONDITIONS 0006
NOTE
Refer to FM 90-3, Desert Operations.
1. Maintain steady, even movement at lower speeds. Try to keep machine rolling without straining engine and
powertrain. If machine gets stuck, notify Field Maintenance.
2. Whenever operating in sandy or dusty areas, you should:
a. Service engine air cleaner (WP 0021) more frequently than indicated in PMCS (WP 0020) as conditions
warrant.
b. Ensure each tire has a valve cap.
c. If machine overheats, stop and perform Coolant Temperature Warning Light and Alarm indicate engine is
overheating troubleshooting procedures (WP 0018).
d. Ensure engine and transmission dipsticks and oil filler caps are cleaned before they are removed to check
fluid levels. Clean buildup of sand and dirt from around fluid filler locations before checking or adding
fluids.
WARNING
static electricity.
• Always stop engine prior to refueling. If equipped with an engine pre-heat cold start
system, turn engine coolant heater off.
• Failure to follow these warnings may result in death or injury to personnel or damage to
equipment.
NOTE
e. Clean spouts of fuel containers and area around filler cap on fuel tank before adding fuel (WP 0020).
Under extremely sandy or dusty conditions, filter fuel when filling tank.
f. Notify Field Maintenance to clean, inspect, and lubricate as conditions warrant.
g. DO NOT allow dust, dirt, or sand to collect on cylinder rods.
END OF TASK
0006-15
TM 5-3805-292-10 0006
OPERATION AT HIGH ALTITUDES 0006
WARNING
cap.
• Failure to follow these warnings may result in injury to personnel.
NOTE
Engine operates at less than peak performance at high altitudes. Coolant level and engine
indicators must be watched closely.
Add coolant, if coolant level is low (WP 0020).
END OF TASK
OPERATION IN SNOW AND ICE 0006
General
WARNING
static electricity.
• Always stop engine prior to refueling.
• Failure to follow these warnings may result in injury to personnel or damage to equipment.
NOTE
1. Fuel tank should be kept full. Keep snow and ice away from fuel filler.
2. Clean snow away from windshields and lights.
Driving
1. Accelerate slowly to avoid spinning tires or tracks.
2. Drive at slower speeds.
3. Give signals in plenty of time before turning. Apply brakes in plenty of time to give early warning of intention to
stop. This will also help to avoid skidding. Maintain double the normal distance from the machine ahead.
0006-16
TM 5-3805-292-10 0006
Stopping
1. Reduce engine speed.
2. Release LH (ground drive) control lever. Machine will brake automatically.
END OF TASK
END OF WORK PACKAGE
0006-17/(18 blank)
10
TM 5-3805-292-10 0007
0 0 0 7 STOWAGE AND DECAL, DATA PLATE, AND STENCIL GUIDE
INTRODUCTION 0007
This work package shows location of all decals, data plates and stencils.
DECALS, DATA PLATES, AND STENCILS 0007
Figure 1. Slave 24 Volt Stencil. 0007
458-0288
Figure 2. Coupler Caution, Tip and Crush,

Warning Data Plates, and Front Tiedown Stencil. 0007
0007-1
TM 5-3805-292-10 0007
DECALS, DATA PLATES, AND STENCILS – CONTINUED
WARNING
ENTANGLEMENT
HAZARD
Keep clear or stop
engine before
servicing.
458-0873
Figure 3. Radiator Starting Aid and Refrigerant Decals, Radiator Cap Burn Decal,
Hydraulic Fill, Diesel Fill, and Rear Tiedown Stencils. 0007
0007-2
TM 5-3805-292-10 0007
Figure 4. Data Plates and Decals RH Cab Wall and Hand Throttle Decal. 0007
0007-3
TM 5-3805-292-10 0007
Figure 5. Shipping Data Plate. 0007
458-0875
Figure 6. Support Strut Decal and Military Load Classification Data Plate. 0007
0007-4
TM 5-3805-292-10 0007
458-0289
458-0289
Figure 7. Data Plates LH Interior Cab Wall. 0007
458-0291
Figure 8. Data Plates Interior Cab Center. 0007
0007-5
TM 5-3805-292-10 0007
458-0876
Figure 9. Fuses and Relays. 0007
458-0290
Figure 10. Emergency Exit Tag. 0007
0007-6
TM 5-3805-292-10 0007
458-0293
Figure 11. Hydraulic Hammer Kit Decals and Plates. 0007
458-0292
Figure 12. Pallet Forks Decal. 0007
0007-7
TM 5-3805-292-10 0007
458-0877
Figure 13. Auger Decals and Data Plate. 0007
458-0954
Figure 14. Bucket Decals and Data Plates. 0007
0007-8
TM 5-3805-292-10 0007
Figure 15. Container Shipping Data Plate. 0007
END OF WORK PACKAGE
0007-9/(10 blank)
6
TM 5-3805-292-10 0008
0 0 0 8 CONTAINER COVER REPLACEMENT

REMOVAL, INSTALLATION
INITIAL SETUP
Personnel Required 0 References 0
Two 0 WP 0005 0
REMOVAL 0008
WARNING
DO NOT attempt to lift entire container with Skid Steer Loader. Failure to comply with this
warning may result in injury or death to personnel and damage to equipment.
NOTE
All work tools, attachments, and BII tools are stored in container. Cover of container must
be removed to gain access to work tools.
1. Remove four pins and retainers (Figure 1, Item 1) from cover (Figure 1, Item 2).
458-0720
Figure 1. Cover Pins and Retainers. 0008
0008-1
TM 5-3805-292-10 0008
REMOVAL – CONTINUED
CAUTION
Do not let pin hang by retainer tether. Failure to follow this caution can result in damage to
components.
2. Connect four retainers and pins (Figure 2, Item 1).
Figure 2. Stowage of Cover Pins and Retainers When Not in Use. 0008
3. Start engine. Refer to Starting Engine in WP 0005.

4. Tilt attachment coupler (Figure 3, Item 1) with top forward and slowly drive machine forward until top of attach-
ment coupler fits under cover lifting bracket (Figure 3, Item 2). Refer to Operating Machine in WP 0005.
5. Raise loader arms to engage top of attachment coupler (Figure 3, Item 1) into cover lifting bracket (Figure 3,
Item 2). Refer to Operating Loader in WP 0005.
WARNING
Operator can not exit machine during this step due to partially raised loader arm blocking
door. Failure to follow this warning may result in injury or death to personnel.
6. Tilt attachment coupler (Figure 3, Item 1) back so that attachment coupler and lower latch bar (Figure 3, Item 4)
are in full contact. With assistance, engage manual locking levers (Figure 3, Item 5). Refer to Operating Loader
in WP 0005.
0008-2
TM 5-3805-292-10 0008
REMOVAL – CONTINUED
1 2
458-0725-1
5 4
Figure 3. Coupling Cover to Loader. 0008
WARNING
Personnel must stand clear of container cover while it is raised. Failure to follow this
warning may result in injury or death to personnel or damage to equipment.
7. Raise loader arms until cover clears tools inside and back machine away. Refer to Operating Machine in
WP 0005.
8. Carry cover (Figure 3, Item 3) close to ground and set cover down in designated area.
9. With assistance, release manual locking levers (Figure 3, Item 5).
NOTE
Cover and coupler may stick making disengagement difficult.
10. Lower loader arms while tilting attachment coupler forward so that attachment coupler (Figure 3, Item 1) clears
cover lifting bracket (Figure 3, Item 2). Refer to Operating Loader in WP 0005.
11. Back machine away from cover. Refer to Operating Machine in WP 0005.
END OF TASK
0008-3
TM 5-3805-292-10 0008
INSTALLATION 0008
1. Ensure BII compartment door is closed and locked.

2. Start engine. Refer to Starting Engine in WP 0005.
3. Tilt attachment coupler (Figure 5, Item 1) with top forward and slowly drive machine forward until top of attach-
ment coupler fits under cover lifting bracket (Figure 5, Item 2). Refer to Operating Machine (WP 0005).
4. Raise loader arms to engage top of attachment coupler (Figure 5, Item 1) into cover lifting bracket (Figure 5,
Item 2). Refer to Operating Loader (WP 0005).
NOTE
Operator can not exit machine during this step due to partially raised loader arm blocking
door.
5. Tilt attachment coupler (Figure 5, Item 1) back so that attachment coupler and lower latch bar (Figure 5,
Item 4) are in full contact. With assistance, engage manual locking levers (Figure 5, Item 5). Refer to Operating
Loader in WP 0005.
WARNING
Personnel must stand clear of container cover while it is raised. Failure to follow this
warning may result in injury or death to personnel or damage to equipment.
6. Carry cover (Figure 5, Item 3) low to ground.
7. Raise loader arms until cover (Figure 5, Item 3) clears tools and ease machine forward. Refer to Operating
Machine in WP 0005.
8. With assistance, lower loader arms slowly while aligning cover (Figure 5, Item 3) over tools inside container
until cover is seated.
9. With assistance, disengage manual locking levers (Figure 5, Item 5).
10. Lower loader arms until attachment coupler (Figure 5, Item 1) clears cover lifting bracket (Figure 5, Item 2) and
slowly back machine away. Refer to Operating Machine (WP 0005)
0008-4
TM 5-3805-292-10 0008
INSTALLATION – CONTINUED
1 2
458-0725-1
5 4
Figure 4. Coupling Cover to Loader. 0008
11. Disconnect four pins and retainers (Figure 5, Item 1).
Figure 5. Stowage of Cover Pins and Retainers When Not in Use. 0008
0008-5
TM 5-3805-292-10 0008
INSTALLATION – CONTINUED
12. Install four pins and retainers (Figure 6, Item 1) on cover (Figure 6, Item 2).
458-0720
Figure 6. Cover Pins and Retainers. 0008
END OF TASK
END OF WORK PACKAGE
0008-6
8
TM 5-3805-292-10 0009
0 0 0 9 PLACEMENT OF ATTACHMENTS IN CONTAINER

UNLOADING, LOADING
INITIAL SETUP
Tools and Special Tools 0 References 0
Lifting Device 0 WP 0008 0
WP 0011 0
Personnel Required 0
Three 0
UNLOADING ATTACHMENTS FROM CONTAINER 0009
1. Remove container cover. Refer to Container Cover Replacement (WP 0008).

2. Remove two ring pins (Figure 1, Item 2), pins (Figure 1, Item 4) and pallet forks (Figure 1, Item 1) from
container (Figure 1, Item 3). Refer to Pallet Fork Replacement (WP 0011).
4
458-0690
Figure 1. Pallet Forks Removal. 0009
0009-1
TM 5-3805-292-10 0009
UNLOADING ATTACHMENTS FROM CONTAINER – CONTINUED

3. Release strap (Figure 2, Item 2) and remove two ring pins (Figure 2, Item 5) and retainers (Figure 2, Item 4).
4. Remove auger (Figure 2, Item 1) from container (Figure 2, Item 3).
1 2
458-0879
5 4 3
Figure 2. Auger. 0009
WARNING
• Use extreme caution when handling heavy parts. Provide adequate support and use
assistance during procedure. ensure that any lifting device used is in good condition and
of suitable load capacity. Keep clear of heavy parts support only by lifting device.
• Do not attempt to install attachment with auger in vertical position.
NOTE
• Large auger weighs 235 lb (107 kg). Requires lifting device.
• Small auger weighs 120 lb (54 kg).
0009-2
TM 5-3805-292-10 0009
UNLOADING ATTACHMENTS FROM CONTAINER – CONTINUED

5. Release strap (Figure 3, Item 1). With assistance, remove small auger bit (Figure 3, Item 2) from container
(Figure 3, Item 6).
6. Release strap (Figure 3, Item 4). Use lifting device to remove large auger bit (Figure 3, Item 3) from container
(Figure 3, Item 6).
7. Remove auger extension (Figure 3, Item 5) from container (Figure 3, Item 6).
1 2
458-0692
6 5 4
Figure 3. Auger Bits. 0009
8. Release strap (Figure 4, Item 1) and remove two ring pins (Figure 4, Item 4), retainers (Figure 4, Item 5).
9. Remove hydraulic hammer (Figure 4, Item 2) from container (Figure 4, Item 3).
.
Figure 4. Hydraulic Hammer. 0009
0009-3

TM 5-3805-292-10 Part 1 Iveco M400T and M400W

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TM 5-3805-292-10 Part 1 Iveco M400T and M400W

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Format Tersedia

TM 5-3805-292-10

HEAVY TYPE II SKID STEER LOADER (M400T)

LIGHT TYPE III SKID STEER LOADER (M400W)

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

FOR INFORMATION ON FIRST AID, REFER TO FM 4-25.11.

CARBON MONOXIDE (EXHAUST GASES) CAN KILL!

The Best Defense Against Carbon Monoxide Poisoning is Good Ventilation!

HAZARDOUS WASTE DISPOSAL

HYDRAULIC SYSTEM PRESSURE

LIFTING/HOISTING HEAVY PARTS

PRESSURIZED COOLING SYSTEM

SLAVE STARTING ENGINE

When slave starting engine of SSL:

SOLVENT CLEANING COMPOUND

LIST OF EFFECTIVE PAGES/WORK PACKAGES -

Front Cover (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0017 (2 pgs) . . . . . . . . . . . . . . . . . . . . 0

TECHNICAL MANUAL HEADQUARTERS

HEAVY TYPE II SKID STEER LOADER (M400T)

LIGHT TYPE III SKID STEER LOADER (M400W)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

How To Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

TABLE OF CONTENTS - CONTINUED -

Figure 12. Quick Disconnects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0005-14

TABLE OF CONTENTS - CONTINUED -

Figure 2. Male and Female Quick Disconnects. . . . . . . . . . . . . . . . . . . . . . . . 0010-3

TABLE OF CONTENTS - CONTINUED -

Figure 9. NATO Slave Receptacle and Horn. . . . . . . . . . . . . . . . . . . . . . . . .0020-11

TABLE OF CONTENTS - CONTINUED -

Figure 56. Hammer Grease Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0020-62

TABLE OF CONTENTS - CONTINUED -

Chapter 6 - SUPPORTING INFORMATION

HOW TO USE THIS MANUAL

FEATURES OF THIS MANUAL

LIST OF ABBREVIATIONS/ACRONYMS 0001

LIST OF ABBREVIATIONS/ACRONYMS – CONTINUED

END OF WORK PACKAGE

0 0 0 2 EQUIPMENT DESCRIPTION AND DATA

EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES 0002

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS 0002

Figure 1. M400T Right-Front 3/4 View. 0002

KEY COMPONENT DESCRIPTION

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – CONTINUED

Figure 2. M400W Right-Front 3/4 View. 0002

KEY COMPONENT DESCRIPTION

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – CONTINUED

Figure 3. Rear View. 0002

KEY COMPONENT DESCRIPTION

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – CONTINUED

Figure 4. Engine Compartment. 0002

KEY COMPONENT DESCRIPTION

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – CONTINUED

Figure 5. NATO Slave Receptacle and Horn. 0002

KEY COMPONENT DESCRIPTION

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – CONTINUED

Figure 6. Battery Access Cover. 0002

KEY COMPONENT DESCRIPTION

Figure 7. Coupler. 0002

KEY COMPONENT DESCRIPTION

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – CONTINUED

Figure 8. Multi-Purpose Bucket. 0002