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PRODUCT CATALOG
2010
Contents
GSC100 Autostart Controller
Low Cost OEM solution for Small Gensets Page 3
GSC400Plus Accessories:
NFPA110 Remote Annunciator Remote Genset Monitoring Page 16 Vigilant Automatic Transfer Switches 100A thru 1250A Single or 3-Phase Page 20
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*Please consult factory for warranty information on third-party accessories and custom products.
PRODUCT CATALOG
2010
Outputs Fuel & Crank - 1A relays - Switched to battery positive Short circuit & overload protection on annunciation outputs (rated 300ma max). Connectors Main control mating plug: Dual Row Plug 2x7 Molex 39-01-2140 Annunciator mating plug: Dual Row Plug 2x5 Molex 39-01-2100
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Ordering Information
Part No: GSC102-L-12 Available Accessories: HAS0025 Main Engine Control Wiring Harness DWG1377 Annunciator Harness 5 ft DWG1410 Extra Pre-Crimped wires 5ft (package of 5)
www.GSC100.info
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PRODUCT CATALOG
2010
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Outputs Fuel, Crank & 2 Aux Outputs (1A max): - Switched to Ground - Short circuit & overload protected
Ordering Information
Part No: GSC200 (no faceplate) GSC200-L-LS (with faceplate)
(consult factory for faceplate options) Available Accessories: GSC300-PGMR Parallel Port Programming Kit with software To nd out more visit
www.GSC200.info
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PRODUCT CATALOG
2010
Epoxy sealed for protection against vibration, shock, and moisture. Multi-Function Timer Output: Pre-heat, Slow, Airgate, & Choke. Warm-up Timer Output. Detects lost speed signal. Zero speed restart prevents starter pinion wear. 5-Year Warranty.
Simple Installation and Servicing Plug-in Terminals with no wire crimping required. 20A Removable Relays and fuses eliminate slave relays and external fusing. Works with Mag Pickup, Alternator or Genset Output (300V max). Field Settings with potentiometers and DIP switches. Setup mode for quick calibration.
BY SPECIAL ORDER
The ES52 also offers the following features available by special order. Please contact DynaGen for details. Preset Calibration with Fixed Settings to prevent tampering Under-speed shutdown Mid-heat & Post-heat functions (during and after cranking) Cool-down timer Pull/Hold Coil control for fuel solenoid Momentary inputs for multiple start/stop locations Inputs for Photocell start/stop control
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Failure Inputs Low oil pressure failure* (closed on failure) High engine temp failure* (closed on failure) Auxiliary failure* (closed on failure)
*Failure inputs can close to either +battery or ground. All failure inputs are ignored for a period of 15 seconds at engine startup.
Outputs Fuel & Crank: 20A high capacity replaceable automotive relays Switched to battery positive 12 or 24 VDC battery system (select appropriate relay for system voltage) Short circuit & overload protection on annunciation outputs (rated 300max)
Ordering Information
Part No: ES52-0000-12-A-08-LS*
*Comes with 12VDC relays installed. Consult factory for part numbers for special order controllers. Available Accessories: RLY0017 24V relays To nd out more visit
www.ES52.info
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PRODUCT CATALOG
2010
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Outputs Fuel,Crank&Preheat/WarmUp/ETS:40Ahigh capacity replaceable automotive relays: Switched to battery positive 12 or 24 VDC battery system (select appropriate relay for system voltage) Short circuit & overload protection on annunciation outputs (rated 300ma max.)
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PRODUCT CATALOG
2010
Ordering Information
Part No. GSC300-L-12-LS*
*comes with 12VDC relays installed. Available Accessories: RLY0043 - 24V relays; RLY0054 - UL Listed 24V relays ACC0108 S&W Oil Press Sender (279B-F), 100PSI, 240, 1/8-27 NPTF ACC0027 DATCON Temp Sender 100-280C, 1/8-27 NPTF GSC300-PGMR Parallel Port Programming Kit with software GSC300-USB-PGMR USB Programming Kit with software ENC0057 NEMA 1 Enclosure with vibration mounts Control Panels with GSC300 in NEMA 1 enclosure with selector switch, AC Volts & Amps meters, CTs, and vibration mounts: GCP300-L-____A-300V-2-12VDC (1Ph, 300V) GCP300-L-____A-600V-3-12VDC (3Ph,600V) (100, 200, 300, 500, 600, 1000, or 1500A meters & CTs available)
Also available in a control panel with AC meters see left for ordering information To nd out more visit
www.GSC300.info
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N EW
GSC400Plus showing 40A removable relays, replaceable fuses and annunciator strip
Modbus Port to connect remote annunciators and other devices. Options for remote monitoring over Internet and cellular. Accepts common senders (VDO, Datcon, Murphy, and more). Custom senders congurable with PC software. Dummy Load function to prevent wet stacking. Options for Fuel OFF during Crank Rest, Restart on False Attempt and Locked Rotor. 5-Year Warranty.
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messages, sender selections, control settings, and much more. Ideal for Mobile Gensets The GSC400 is a great t for mobile and trailer genset applications: Ultra-Low Standby Draw prevents battery drain (50mA). Inputs to automatically recongure for up to 4 different AC voltage topologies. Maintenance Timer. Inputs for fuel saving Idle Mode*.
* Compatible with Cummins Tier IV idle mode
Congurable Switched Inputs: - Inputs A,B,C,D (Close to Bat) - Inputs E,F,G,H (Close to Gnd) Electronic Engine Support: Standard J1939 Engines (Tier II, II & IV) Customized display for Volvo, John Deere, Cummins, Yanmar, Detroit Diesel and more*
* Consult factory for updates
Outputs Fuel, Crank & Extra Output 40A high capacity replaceable automotive relays: - Switched to Battery Positive - 12 or 24 VDC battery system (select appropriate relays for system voltage) Switched Outputs (A-H) - 200mA max: - Switched to Ground - Short circuit & overload protected Communications SAE J1939 - Tier II, III, & IV engines - Address settings for both the GSC400 and the engine ECM Modbus: - GSC400 operates in RTU Slave mode - RS485port(9600,19200,38400,57600baud)
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Sensor Inputs (Sender/Switch or J1939) High Engine Temp Low Oil Pressure Fuel Level Oil Level Fuel in Basin Voltage Regulator Low Engine Temp L ow Temperature Backlight Switched Output Auxiliary Warning Functions (Select up to 9) Maintenance Timer Warm-up System Ready Energize-to-Stop Common Fault Pre-heat Dummy Load Cool-down High Fuel Level Overcrank Current Latch High Temp Failure/Warning User Congurable Low Oil Failure/Warning Warning 1 & 2 Underspeed Failure/Warning User Congurable Failure 1 & 2 Overspeed Failure/Warning Low Fuel Failure/Warning Battery Failure/Warning Low Coolant Failure/Warning Not-in-Auto General Failure Crank Rest Engine Running Engine Cranking Exerciser Alarm Battery Recharge Alarm Under Voltage Warning Over Voltage Warning Over Current Warning Fuel-in-Basin Warning
AC Functions Overspeed/Underspeed Warning & Failure Over/Under Frequency Warning & Failure Over/Under Voltage Warning & Failure Over Current Warning & Failure AC Secondary Crank Disconnect
Switched Input Functions (Select up to 8) Emergency Stop Low Air Pressure Low Hydraulic Pressure Low Oil Pressure Timers EPS Supplying Load Pre-heat, Mid-heat & Post-heat Alarm Silence Delay-to-Start Low Coolant Warm-up & Cool-down Voltage Topology Select 1 & 2 Energize-to-Stop Idle Mode Programmable Engine Start/Stop Exerciser Charger Fault 1 & 2 High Fuel Level Battery Functions Auxiliary Failure & Warning Low/High Battery Warning & Failure User Congurable Warning 1 & 2 Autostart on Low User Congurable Failure 1 & 2 Battery Function
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PRODUCT CATALOG
2010
Ordering Information
Part No. GSC400-0-12-LSB*
*Comes with 12VDC relays installed. Available Accessories: RLY0043 - 24V relays; RLY0054 - UL Listed 24V relays ACC0108 S&W Oil Press Sender (279B-F) 100PSI, 240 Ohm, 1/8-27 NPTF ACC0027 DATCON Temp Sender 100-280C, 1/8-27 NPTF GSC400-PGMRB USB/Serial Programming Kit with software ENC0057 NEMA 1 Enclosure with vibration mounts Current Transformers: ACC0045 (100A), ACC0046 (200A), ACC0047 (300A), ACC0048 (500A), ACC0049 (600A), ACC0050 (1000A), ACC0057 (1500A) Starter Harness Kits: Harness kits are prewired in connector plugs and populated with common connection points for most applications. Extra crimp wires are available for further exibility. ACC0086 5ft Starter Kit (AC Current Sensing, Switched Inputs, and Sensor Inputs) Also available with an optional control DWG1373 5ft J1939 Cable panel enclosure (ENC0057) DWG1377 5ft Switched Outputs Cable DWG1410 Pre-Crimped individual wires (pkg of 5) DWG1454 - 5ft RS485/Modbus Cable To nd out more visit
www.GSC400.info
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RA400RemoteAnnunciator
For NFPA110 Applications The RA400 remote serial annunciator monitors the condition of the generator set from a remote location when it is equipped with a DynaGen GSC400Plus Genset Controller. If a generator alarm condition occurs, the remote annunciator alerts the operator through lamps and an audible alarm.
Connects via 3-wire Modbus to the GSC400Plus genset controller up to 2800 ft. 20 Lamp Indicator for Warnings, Status, and Failures. NFPA-110, NFPA 99 & CSA 282-00 compliant. 2 User congurable lamps with writable surfaces. Extra switched inputs for System Enable/Disable and Genset Start/ Stop. Audible Alarm. Modbus RTU serial connection. Surface or ush-mounted. Also ts in a standard 203 mm x 203 mm (8 in. x 8 in.) Hoffman box. Conformal coated circuit board for moisture protection. Up to 4 RA400 annunciators can be easily connected to the same wiring. Powered by 12 or 24VDC. Optional 120 VAC Power Supply. 5-Year Warranty.
Type
Green Amber Overcrank X Overspeed X Emergency Stop High Engine Temperature X Low Oil Pressure X Low Coolant Level Low Coolant Temperature X Low Fuel Level X Communication Status X Not In Auto X High Battery Volts X Low Battery Volts X Common Fault X Low Cranking Volts X Battery Charger Failure User Configurable 1 X User Configurable 2 X System Ready X Generator Running X EPS Supplying Load X
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PRODUCT CATALOG
2010
Ordering Information
Part No. RA400-LS
Available Accessories: DWG1454 5ft pigtail harness for Modbus connection to GSC400 ACC0109 8x8x4 Pull Box (Hoffman ASE8X8X4) ACC0111 120VAC to 24VDC power adaptor (Mean Well ELN-60-24)
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The DynaLink WS100 module connects to the Internet via its builtin Ethernet port to a GSC400Plus Genset Controller at a facility. The DynaLink system makes the data available in an internal web server that can be accessed by the user using a standard web browser, like Internet Explorer. This makes it possible for the user to instantly read any parameter available from a remote location. Optionally, a PSTN dial-up modem can be connected to the WS100 to provide access via conventional telephone lines. The WS200 module adds the additional capability of using its built-in quad band GSM/GPRS cellular modem with any standard SIM card for remote or mobile gensets without Internet. It also supports an external GPS receiver which makes it possible to use it for applications where the geographical position is important, such as rental eets.
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PRODUCT CATALOG
2010
Ordering Information
Part No. WS100 Ethernet only Part No. WS200 Ethernet and built-in GSM/GPRS cellular modem
Available Accessories: ACC0112 Accessory Kit (Power Adapter and Cables) SMA quadband antenna options: ACC0113 Straight ACC0114 Right angle ACC0115 Magnetic foot Cables for SMA antennae: ACC0116 9.8ft ACC0117 16.4ft ACC0118 32.8ft ACC0118 - Optional GPS receiver (SA-920) for WS200 Dial-Up Telephone Modem for WS100 (consult factory)
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VigilantAutomaticTransfer Switches
100A to 1250A The Vigilant Series ATS is designed to automatically transfer critical loads in the event of a power outage. It consists of a simple, rugged design while maintaining the exibility required to meet the needs of residential, agricultural, and light industrial applications. Rugged Contactor Design Double Throw, Mechanically Interlocked. Galvanized Steel Enclosure. Externally accessible Exerciser Clock and Lamps. 5-Year Warranty. DynaGens VTSC100 Controller Board The VTSC100 Logic Controller Board is at the heart of every Vigilant Automatic Transfer Switch. It is designed to provide all basic transfer switch control functions with simplicity, exibility, and durability. Features include: Powered from genset battery for isolation against line transients. Integrated voltage and frequency sensing. Adjustable transfer delays using on-board potentiometers. Fused remote start contact relays. Adjustable drop-out & pick-up values for voltage and frequency. Internal test switch included.
Conformally Coated Every VTSC controller board is thoroughly conformally coated to create an effective barrier against moisture, fungus and other contaminants that can cause: Short circuits. Corrosion of conductors and solder joints. Electrical leakage between circuits. Mechanical stress of components. Loss of insulation protection.
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PRODUCT CATALOG
2010
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21
Ordering Information
VTS2 0400 Ampere Rating 0100 0200 0400 0600 1000 1250 2 Number Poles 2 = 2 Pole 3 = 3 Pole 4 = 4 Pole 240 Voltage 12 X Delay-onNeutral X = Standard D = Delayon-Neutral
(standard on 600A and above)
N3 Enclosure Type
N1 = Nema 1 N3 = Nema 3 (N1 comes with knock-outs. N3 is standard
LS
Example: VTS2-0400-2-240-12-X-N3 ATS Rated 400 Amp, Single-Phase 2-Pole, 120/240V, NEMA 3 enclosure
Note: Please consult factory for LM version that provides compatibility to Briggs and Stratton generators with Power Management System.
www.VigilantATS.info
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PRODUCT CATALOG
2010
Specications
AC Rating 100 Amp Voltage 120/240 UL Withstand Ratings* 10KA Poles 2
Lightweight and Easy to Install the Vigilant Load Center ts snugly between two studs and has plenty of conveniently placed knock-outs
Enclosure (H x W x D) 26 x 14.25 x 6
Lbs. 45
Controller See Page 21 for VTSC100 controller specications *Please consult factory for specic protective device specications and ratings. UL1008 Optional Standby Systems
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Ordering Information
VLC2 0100 Ampere Rating 2 Number Poles 240 12 X N1 LS
Voltage
Enclosure
Breakers
0100
2 = 2 Pole
240 = 120/240
N1 = NEMA 1
Example: VLC2-0100-2-240-12-X-N1-LS 100Amp, single-phase 2-pole, 120/240, Nema 1 enclosure, with breakers*. *Breakers supplied: Five 15A single pole Three 20A single pole One 20A double pole
Note: Consult factory for No Logic version supplied without VSTC-100 controller.
www.VigilantATS.info
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PRODUCT CATALOG
2010
Our capabilities Testing to Mil-Spec standards. Mobile and special transfer switch applications. Battery management. Graphic display panels for engines and gensets. Air/Fuel & Spark Control for gas engines. Electronic Governors. CANbus/J1939. Remote telemetry by satellite, cellular and internet.
Sample applications from recent projects Locomotive Engine Control. Marine Engine Management System. Truck APU control and remote display. Vehicle transfer switch. Residential no-logic transfer switch.
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POWER CONTROLS
Genset Control Panels Diesel & Gas Engine Controllers Automatic Transfer Switches
75 Akerley Boulevard, Dartmouth, Nova Scotia, Canada B3B 1R7 1-888-396-2436 (1-888-DYNAGEN) | www.dynagen.ca