Sakhalin Energy Investment Company, Ltd Controlled Document

Sakhalin II Assets
Asset Origin Module Discipline Doc Type Doc No. Sheet No. Rev No.

Document Number: Title:

7000

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PRIGORODNOYE ASSET
WORK INSTRUCTION - CONTROL VALVE IPF FUNCTION TEST
Custodian:
Issue (urpose

raham !arris " !aridas #haskaran $SEIC%

( +*D +*C T (reliminary ) *or Comment " In&ormation +pproved &or Design +pproved &or Construction TE/C +pproval Document +*, +S#

Classi&ication: 'estricted
+pproved *or ,se Superseded " Cancelled +s.#uilt

/riginator: Name $Company% 'ev

Issue (urpose

Signature Signature Signature Date

Description

Checked by: Name $Company% +pproved by: Name $Company%

Originator: Franklin Ucar (SEIC) 01 +*, +pproved &or ,se Checked By: Graeme Bottoms (SEIC) Appro ed By: !aridas Bhaskaran (SEIC)

Location o& Change

#rie& Description o& Change to Latest 'evision

This document contains proprietary in&ormation and is intended &or use by Sakhalin Energy Investment Company, Ltd2 $SEIC% authorised personnel or companies only2 The copyright o& this document is vested in SEIC2 +ll rights reserved2 The contents o& this controlled document shall not be altered 3ithout &ormal approval o& the document Custodian2 It is the responsibility o& each user o& this document to veri&y the current revision prior to use2 The SEIC Electronic Document 4anagement System is the only SEIC approved source &or veri&ying current revisions2 +ll revision controls and note on updates are maintained electronically through LiveLink2 This is governed through the &ollo3ing SEIC document control procedures: $ Docu%ent &ontrol "rocedure !000$S$ 0$0!$"$000#$00

WORK INSTRUCTION - CONTROL VALVE IPF FUNCTION TEST

Rev 0#

TA'() O* &ONT)NTS
1 PURPOSE.........................................................................................................................................................................3 2 SCOPE 3 3 RESPONSIBILITY AND AUTHORITY......................................................................................................................3 4 DEFINITIONS AND ABBREVIATIONS.....................................................................................................................3 5 REFERENCES................................................................................................................................................................3 6 CONTROL VALVE IPF FUNCTION TEST...............................................................................................................4 526 ('E(+'+TI/N */' +LL 7/#S2222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222 8 521 *IELD ('//* TEST2222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222 8 529 CE'TI*IC+TI/N2222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222 8 528 CL/SIN T!E 7/#222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222 8 APPENDIX A - HISTORICAL REVISION CHANGE LIST.......................................................................................5

:000.S.;0.60.(.0661.00.E

(age 1 o& <

WORK INSTRUCTION - CONTROL VALVE IPF FUNCTION TEST

Rev 0#

"+R"OS) The purpose o& this 3ork instruction is to describe the action to per&orm and the precaution to be taken in carrying out I(* proo& test on control valves 3hich &orm part o& an I(* loop at SEIC (rigorodnoye +sset2

S&O") This 3ork instruction describes the procedure and the necessary actions to &ollo3 by the instrument and contractor personnel in testing the control valve 3hich is used as part o& an I(* loop installed 3ithin SEIC (rigorodnoye +sset2

R)S"ONSI'I(IT, AND A+T-ORIT, +ll Instrument personnel and Contractor should &ollo3 this 3ork instruction 3hen 3orking on any o& the control -alves in the SEIC (rigorodnoye +sset2 SEIC Supervisor or Senior technician must have prior kno3ledge o& the test and shall 3itness the test as re=uired2 The Contractor shall noti&y SEIC Supervisor or Senior technician 18 hours in advance &or any test to be carried out on the system2

D)*INITIONS AND A''R).IATIONS * S *ire > as System by ?okoga3a (ro.Sa&e I(S Instrumented (rotective System $I(S% by ?okoga3a (rosa&e S+(.(4 Electronic maintenance management system DCS Distributed Control System by ?okoga3a Centum CS9000

R)*)R)N&)S N"+

:000.S.;0.60.(.0661.00.E

(age 9 o& <

WORK INSTRUCTION - CONTROL VALVE IPF FUNCTION TEST

Rev 0#

6 526

&ONTRO( .A(.) I"* *+N&TION T)ST ('E(+'+TI/N */' +LL 7/#S /nce the S+(.(4 3ork order is obtained, ensure that the loop diagram and (E*S are together 3ith the (T@ be&ore starting the 3ork2 The stroke time o& the Control -alve is not critical as it depends on the position o& the Control -alve prior to activation2 !ence the purpose here is to ensure that the solenoid is triggered and the Control -alve closes 3hen triggered by the I(* loop2 Locate the Control -alve in the &ield, check the tag number against the tag number on the permit2 +s per S+( order i& the Control -alve that has to be tested has operator task to be &ollo3ed, ensure that the panel operator has identi&ied and taken the necessary precaution be&ore proceeding2 *orce shall be part o& this 3orking instruction2

521

*IELD ('//* TEST Check all associated components such as solenoid valves, proAimity sensor"s3itch, air regulator are in good 3orking condition2 Ensure all re=uired insulation i& available is in good condition2 *orce the S/- output signal &rom I(S2 I& there are issues 3ith the components, ensure that the problems are resolved be&ore pursuing 3ith the test2 In&orm the relevant panel operator in the 4C' o& intent to commence test2 'e=uest panel operator 4C' to in&orm valve status and con&irm consistency 3ith &ield2 'e=uest technician at I(S panel to initiate trip command &or the valve2 @atch the valve and as soon as it comes to the &ail.sa&e closed position, re=uest status indication &rom 4C' and I(S panel to con&irm consistency 3ith &ield2 To open the valve automatically re=uest 4C' to 'ESET trip2 @atch the valve as it opens and re=uest status indication &rom 4C' and I(S panel to con&irm consistency 3ith &ield2 'e.con&irm the correct valve position 3ith 4C' panelman be&ore removing the &orce2 'emove the &orce &rom I(S2 In&orm both 4C' and I(S panel o& completion o& tests2

529

CE'TI*IC+TI/N + label indicating the date o& service &or I(* proo& test and the name o& contractor" technician, should be a&&iAed on the on the actuator o& the Control valve2

528

CL/SIN

T!E 7/#

I& re=uired reset the open loop signal status in the I(S"* S system2 In&orm the panel operator that the Bob is completed2 et the panel operator to normalise as re=uired in the operator task2 Log in 3ork permit as re=uired by the procedure2 o into S+( to record history against the &unctional location 3ith the test data2 Close the 3ork re=uest in S+(2

:000.S.;0.60.(.0661.00.E

(age 8 o& <

WORK INSTRUCTION - CONTROL VALVE IPF FUNCTION TEST

Rev 0#

Appendi/ A $ -istorical Revision &hange (ist

Rev (ocation o0 &hange 'rie0 Description o0 &hange

(6

(reliminary

*or Comment ) /riginator: @ong Chue Seng : Sep 0:

06

+*,

+pproved &or ,se ) !aridas #haskaran /ct 0C

01

+*,

+pproved &or ,se ) !aridas #haskaran 4ay 0C

:000.S.;0.60.(.0661.00.E

(age < o& <