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COMPLETE REVISION

March 2007

Process Industry Practices Piping

PIP PN01CJ1S01 Piping Material Specification 1CJ1S01 Class 150, 1-1/4 CR - 1/2 MO, Socket Weld, 0.063" C.A. Process

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Copyright Process Industry Practices Provided by IHS under license with PIP No reproduction or networking permitted without license from IHS

Licensee=Technip La Defense/5931917103 Not for Resale, 06/20/2007 14:23:17 MDT

Copyright Process Industry Practices Provided by IHS under license with PIP No reproduction or networking permitted without license from IHS

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PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time.

Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP member companies and subscribers may copy this Practice for their internal use. Changes, overlays, addenda, or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP.

PRINTING HISTORY August 1996 Issued as PIP PN01CJ1P February 1999 Revision

June 1999 May 2000

Revision Revision

March 2007

Complete Revision

Not printed with State funds

Licensee=Technip La Defense/5931917103 Not for Resale, 06/20/2007 14:23:17 MDT

COMPLETE REVISION
March 2007
SERVICE: RATING CLASS: TEMPERATURE LIMIT: NOMINAL CORROSION ALLOWANCE: PRESSURE - TEMPERATURE RATINGS TEMP F -20 to 100 200 TEMP C -29 to 38 93 psig kPag ITEM PIPE 290 2000 NOTES 01 260 1795 NPS 1/2 - 2 3 - 24 NIPPLES Branch Swage (CONC) Swage (ECC) FITTINGS Sockolet Thredolet SW Latrolet SW Elbolet 90 ELL 45 ELL Tee Tee (RED) Plug Coupling Coupling (RED) Cap Reducer (CONC) Reducer (ECC) Weldolet 90 LR ELL 45 LR ELL Tee Cap VALVES Gate Gate Gate Gate Globe Globe Lift Check Lug Dual PLT Check Swing Check FLANGES Socket Weld Socket Weld Blind Blind Weld Neck Weld Neck Pair WN Orifice 03 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 1-1/2 02 03, 17 1/2 - 1-1/2 1/2 - 2 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 2 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 1-1/2 2 - 24 2 - 24 2 - 20 2 - 24 2 - 24 2 - 24 2 - 24 1/2 - 2 1/2 - 2 1/2 - 2 3 - 24 1/2 - 2 3 - 12 1/2 - 2 3 - 24 3 - 24 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 24 1/2 - 24 2 - 24 2 - 24 2 - 24 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Weld Weld Weld Weld SW SW SW SW THRD SW SW SW Weld Weld Weld Weld Weld Weld Weld RF SW T/SW RF SW RF SW RF RF RF RF RF RF RF RF XS XS XS Process 150, ASME B16.5a-1998 -20F to 1000F 0.063 in. (0.05 in. MIN)

PIP PN01CJ1S01 Piping Material Specification Line Class 1CJ1S01


MATERIAL: DESIGN CODE: STRESS RELIEF: EXAMINATION: 1-1/4 CR - 1/2 MO ASME B31.3-2004 Per ASME B31.3 Per ASME B31.3

300 149 230 1585 SCH/RAT XS STD

400 204 200 1380 ENDS

500 260 170 1170 DESCRIPTION

600 316 140 965

700 371 110 760

800 427 80 550

900 482 50 345

1000 538 20 140 USER CODE

For NPS 1/2 through NPS 24 (Flange ratings per ASME B16.5, Table 2-1.9.)

1-1/4 CR - 1/2 MO, SMLS, ASTM A335-P11 (Ej=1.00) 1-1/4 CR - 1/2 MO, SMLS, ASTM A335-P11 (Ej=1.00) 1-1/4 CR - 1/2 MO, SMLS, ASTM A335-P11 (Ej=1.00) 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, MSS SP-95 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, MSS SP-95 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, MSS SP-97 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, MSS SP-97 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, round head, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S ASME B16.9 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, ASME B16.9 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, MSS SP-97 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, ASME B16.9 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, ASME B16.9 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, ASME B16.9 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, ASME B16.9 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST, FP 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST, piston 1-1/4 CR - 1/2 MO body w/ 410 SS disc, HF ST 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST GA01CJ500 GA08CJ300 GA08CJ200 GA01CJ501 GL08CJ300 GL01CJ500 CL08CJ300 CD01CJ701 CS01CJ500

03

05

15 06

61 07, 26, 63 62 02 12 12 12

Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 300

1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.36, SW taps

Process Industry Practices


Copyright Process Industry Practices Provided by IHS under license with PIP No reproduction or networking permitted without license from IHS Licensee=Technip La Defense/5931917103 Not for Resale, 06/20/2007 14:23:17 MDT

Page 1 of 2

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Class 150 Class 800 Class 800 Class 150 Class 800 Class 150 Class 800 Class 150 Class 150

PIP PN01CJ1S01 Piping Material Specification Line Class 1CJ1S01

COMPLETE REVISION
March 2007

ITEM GASKETS

NOTES 164

NPS

SCH/RAT

ENDS

DESCRIPTION Spiral wound type 304 SS w/ flexible graphite filler, ASME B16.20 Spiral wound type 304 SS w/ flexible graphite filler, ASME B16.20 ASTM A193, B16 stud w/ 2 heavy hex nuts ASTM A194, GR 4

USER CODE

1/2 - 24 Class 150 1/2 - 24 Class 300 BOLTING Stud Bolts

90 BRANCH CONNECTION Legend and Chart


24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2 T P P P P P P P P W W W S S S S 24

T P P P P P P P W W W S S S S 20

T P P P P P P W W W S S S S 18

T P P P P P W W W S S S S 16

T P P P P W W W S S S S 14

T P P P W W W S S S S 12

T P P W W W S S S S 10

T P T W W W W W W S S S S S S S S 8 6 HEADER SIZE

T W W S S S S 4

T W S S S S 3

T S S S S 2

T E E E 1-1/2

T E E 1

T E 3/4

T 1/2

E P S T W

Reducing Tee Branch Weld w/Reinforcing Pad (Pad thickness equals run pipe thickness. Pad width equals 1/2 branch OD.) (Note 81) Sockolet Tee Weldolet (Note 05)

NOTES: 01 If a pipe schedule is shown under "SCH/RAT," it shall be adequate for the full flange rating. If "CALC" is shown, the pressure limit may be lower than full flange rating. 02 All butt-welded component thicknesses shall match the pipe thickness. 03 Threaded joints are permitted only at the outlet of vent and drain valves, hydrostatic connections, outlet instrument take-off valves, and to match equipment. 05 Integrally reinforced branch connections outside the sizes shown in the branch connection table are permitted. Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required. 06 These valves shall be used only for vent, drain, and instrument connections. 07 These valves have no flanges but are installed between line flanges with extra-length bolts. 12 These flanges shall be used only to match Class 300 flange connections at control valves and special equipment. 15 These valves shall be used if mating to flanged nozzles. 17 Threaded-outlet branch-weld fittings shall be used only for hydrostatic test connections. 26 These check valves shall be used only if indicated on the P&ID. 61 These check valves shall be installed in a horizontal position with cover up. 62 These check valves shall be installed in a horizontal position with cover up or in a vertical position with upward flow. 63 These check valves shall be installed in a horizontal position with hinge pin vertical or in a vertical position with upward flow. 81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection. 164 Carbon steel outer rings shall be limited to 800F maximum. 304 SS spiral wound gaskets with flexible graphite filler shall be limited to 900F maximum. For higher temperatures, high temperature gaskets (e.g., gaskets with graphite filler protected by inner and outer mica barriers) shall be used. Gasket manufacturers shall be consulted regarding the specific application, the recommended winding and filler materials, and the anticipated life under the service conditions. REFERENCES: Process Industry Practices (PIP) PIP PNF0200 - Vents, Drains, and Instrument Connection Details PIP PNSMV013 - Low and Intermediate Alloy Steel Gate Valve Descriptions PIP PNSMV014 - Low and Intermediate Alloy Steel Globe Valve Descriptions PIP PNSMV015 - Low and Intermediate Alloy Steel Check Valve Descriptions

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Copyright Process Industry Practices Provided by IHS under license with PIP No reproduction or networking permitted without license from IHS Licensee=Technip La Defense/5931917103 Not for Resale, 06/20/2007 14:23:17 MDT

Process Industry Practices

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BRANCH SIZE

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