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White Paper

Mök Fabrication Process

The Mök Companies has created a revolutionary ultra-low-cost method of fabricating


high-intensity solar dies and determined the highest, best use of this technology in
today’s energy marketplace. The Mök System consists of two separate processes. A
solar process, and a chemical process.

The Mök solar process involves first the production of 200 mm wafers, next forming
high-intensity solar dies on these wafers, then testing, cutting, wiring and encapsulating
the dies. The encapsulated dies are then mounted on to an optical panel assembly with
copper foil circuits.

wafers dies lenses

Each 8ft x 4ft solar panel consists of thousands of individual dies, each ¾ mm square at
the focus of a fluid filled lens. Thousands of panels are wired together into a single
string at the factory and z-folded into a shipping block. They are then shipped to the
installation site, unfolded and wired into electrolysis units at the either end of the string.
The electrolysis units are fed distilled water which is then broken down into hydrogen
and oxygen. The hydrogen is captured and piped to underground storage. In practice 1
kWh out of every 2,000 kWh is used to distill the water used using a solar powered multi-
stage flash evaporator.

The hydrogen is retrieved as needed and burned to produce electrical power. This
strands coal that would normally have been used. It also avoids carbon-dioxide
production since burning hydrogen produces only water vapor, while burning coal
produces carbon-dioxide. So, by not burning coal, carbon-dioxide production is avoided.
Finally, this is also used to power the entire installation.

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The coal that is stranded is taken in trade for the hydrogen that is used. That coal is
then combined with additional hydrogen at high-pressure to produce refined hydro-
carbon fuels such as jet fuel, diesel fuel, and gasoline.

The Mök Companies supply chain provides solar panels and chemical processing
equipment unique to Mök’s solar synfuel process and combines it with more traditional
processing and production systems to produce standardized facilities that are capable of
producing hydrogen to strand and process enough coal each day to produce 200,000
barrels per day of liquid hydrocarbon fuels, such as gasoline, diesel fuel and jet fuel.

The wafer size of interest to us is 200 mm. That’s because we wish to lower cost per
square inch of device. The feature size is 0.35 micron, the number of interconnections is
6, the number of layers is 4. The die size is 750 microns. This is unique. Also unique
die thickness 150 microns to reduce thermal effects. So, by all measures the Mök High
Intensity Solar Die uses 20th century wafer fab technology. For this reason it make sense
to acquire at a discounted price, older wafer fab and silicon foundry capabilities to use in
its manufacture of solar dies. The cost per piece is expected to be around 0.087 cents.
Intercepting 117 milliwatts per die, this is a cost of ¾ cent per peak watt for the silicon
Mök high-intensity photovoltaic solar die.

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