Anda di halaman 1dari 8

CM400 series hammer mills

Sandvik hammer mill CM420 hammer heads

High speed low sensitivity


SANDVIK HAMMER MILL

Hammer mills are used for primary and secondary crushing of different types of material in almost all industrial sectors.
FEED MATERIAL

Hard coal and lignite in coal processing and power plants (circulating fluidized bed), coking coal for the iron and steel industry, limestone and gypsum rock or other related soft to medium-hard minerals, as well as various types of salt and fertilizer.
MODE OF OPERATION

The material passes through the feed opening into the striking arc of the rotating hammers. The hammers fling the material against the grinding ledges of the grinding wall, from where it rebounds back against the hammers. This process is constantly repeated and the impact of the pieces of material being crushed against each other reduces the material even more finely. This process ensures that the feed material is crushed to the desired product size. The material is broken down until it can leave the curved grinding area through the increasingly narrower gap between the grinding wall and the rotor. To influence the product size, the circumferential speed of the rotor and the distance between the grinding walls and the beater circle can be varied. The rotation direction of the rotor is reversible.
SANDVIK SERVICE

Sandviks global network provides reliable and efficient customer support. Spare parts availability and a comprehensive range of services allow improved productivity and maximized plant efficiency. This concept is already implemented in the design phase of the machines. Fast and easy replacement of components and wear parts, including the crushing segments or picks and crushing combs, minimizes unplanned plant downtimes.

Balanced design balanced power


The precisely balanced configuration of the opposing beater arms and beater heads ensures smooth running of the complete hammer mill without any vibration. The rotor consists of the rotor shaft, the rotor discs, the beater arms as well as the beater heads. The beaters are loosely suspended between the disks by using bolted connections to the shaft. The beater arms are made of high-quality steel and are easy to service. The beater heads are wear parts, manufactured from alloy steel, stainless steel or compound casting and can also be easily replaced. Hammer mills are designed to be driven at either constant or variable rotor speeds. Inspection flaps and hinged housing ensure easy maintenance.
ADVANTAGES

High and constant capacity Low space requirement High machine availability Long lifetime Easy replacement of wear and spare parts through hydraulic opening device Broad range of applications High reduction ratio In case one side of the beater heads is worn, the rotor direction can be reversed by switching the motor accordingly. This will increase the service life of the beater heads and reduce downtimes during maintenance procedures.
CRUSHING ACTION

Adjusting the grinding wall to the crushing radius (gap width), the rotor diameter, the rotor speed (m/s), and the perfect combination of these variables are major factors in determining the reduction ratio and product size The grinding wall is fittet with grinding ledges and a replaceable grate in the lower section to reduce oversized grain
SPECIFICATION

Feed size: Product size: Throughput capacity: Reduction ratio: Installed power:

up to 300 mm (12 in) up to <1 mm depending on type and size of feed material up to 2500 mpth (2756 stph) 1 : 30 up to 1800 kW (2414 hp)

CM420 hammer mill

Multiple impacts with beater heads crush material to required size

1 rotor

2 hammer heads

3 grinding walls

4 hydraulic opening device

Meeting all your needs


Depending on the application, various configuration options and/or additional structural elements can be utilized:
HAMMER MILL CM420

The reversible hammer mill CM420 makes it possible to utilize the beater heads to their optimum by reversing the drive direction without having to reverse the heads themselves. Mechanically adjustable grinding walls to compensate wear and achieve the desired product size Hydraulically adjustable grinding walls for tasks that frequently vary in relation to product quality and particle size distribution Housing design with pressure-shock resistance as a protective device when processing hazardous feed materials Heated grinding walls (heat transfer oil) to improve material flow when processing materials with a tendency to clog due to moisture or other characteristics Replaceable grate to limit oversized grain for suitable applications A number of different drive concepts (v-belt drive, direct drive) are available. The hammer mill can be driven at either constant or variable speed The vibrating damping platform is another special feature of the Sandvik hammer mill. The base frame for the typical arrangement of the machine and crusher drive is made of sectional steel. A set of dampers is fitted underneath the crusher base frame to ensure a vibration-insulated arrangement of the complete unit
HAMMER MILL CM410

The CM410 range substitutes the reverse-drive feature for the ability to handle feed material of larger sizes. By reducing the demands on screening, or even eliminating one step in the crushing process, the hammer mill CM410 can be a highly cost effective alternative.

Technical data hammer mill v-belt/direct drive


F F A D E
B

B D C
1 2

C
weight 1 kg U.S. tons 4200 4.63 4500 4.96 5200 5.73 5800 6.39 6800 7.5 7800 8.6 8500 9.37 9000 9.92 9500 3.86 12500 13.78 15500 17.09 18000 19.84 20500 22.6 24500 27.01 18000 19.84 20000 22.05 23000 25.35 25500 28.11 32500 35.83 37500 41.34 42500 46.85 max. feed size mm in 120 4.72 120 4.72 120 4.72 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 250 9.84 max. capacity 2 mtph stph 35 38.58 65 71.65 120 132.28 75 82.67 90 99.21 130 143.3 120 132.28 140 154.32 160 176.37 150 165.35 250 275.58 300 330.69 400 440.92 500 551.16 300 330.69 400 440.92 500 551.16 600 661.39 650 716.50 700 771.62 750 826.73 A1 mm in 800 31.5 800 31.5 800 31.5 1000 39.37 1000 39.37 1000 39.37 1200 47.24 1200 47.24 1200 47.24 1400 55.12 1400 55.12 1400 55.12 1400 55.12 1400 55.12 1600 62.99 1600 62.99 1600 62.99 1600 62.99 1800 70.87 1800 70.87 1800 70.87 B1 mm in 800 31.5 1000 39.37 1400 55.12 1000 39.37 1200 47.24 1400 55.12 1200 47.24 1400 55.12 1600 62.99 1400 55.12 1800 70.87 2200 86.61 2600 102.36 3000 118.11 1800 70.87 2200 86.61 2600 102.36 3000 118.11 2800 110.24 3200 125.98 3600 141.73 C1 mm in 250 9.84 250 9.84 250 9.84 500 19.69 500 19.69 500 19.69 500 19.69 500 19.69 500 19.69 500 19.69 500 19.69 500 19.69 500 19.69 530 20.87 650 25.59 600 23.62 600 23.62 600 23.62 600 23.62 600 23.62 600 23.62

depends on scope of supply based on coal and product size 10 mm/0.39 in


D1 mm in 2000 78.74 2000 78.74 2200 86.61 2700 106.30 2700 106.30 2850 112.20 2500 98.43 2500 98.43 2500 98.43 3250 127.95 3200 125.98 3250 127.95 3250 127.95 3350 131.89 3600 141.73 3600 141.73 3600 141.73 3600 141.73 3600 141.73 3600 141.73 3600 141.73 E1 mm in 1600 62.99 1700 66.93 2200 86.61 1975 77.76 2175 85.63 2175 85.63 2175 85.63 2350 92.52 2550 100.39 2650 104.33 3050 120.08 3450 135.83 3850 151.57 4550 179.13 3050 120.08 3450 135.83 3850 151.57 4250 167.32 4250 167.32 4800 188.98 5200 204.72 F1 mm in 1200 47.24 1300 51.18 1300 51.18 1550 61.02 1650 64.96 1550 61.02 1700 66.93 1700 66.93 1700 66.93 2000 78.74 2000 78.74 2000 78.74 2000 78.74 2000 78.74 2200 86.61 2200 86.61 2200 86.61 2200 86.61 2450 96.46 2450 96.46 2450 96.46

hammer mill CM420/08-08 CM420/08-10 CM420/08-14 CM420/10-10 CM420/10-12 CM420/10-14 CM420/12-12 CM420/12-14 CM420/12-16 CM420/14-14 CM420/14-18 CM420/14-22 CM420/14-26 CM420/14-30 CM420/16-18 CM420/16-22 CM420/16-26 CM420/16-30 CM420/18-28 CM420/18-32 CM420/18-36

Sandvik is a high-technology engineering group with worldleading positions in selected areas tools for metal working, advanced materials technology, and mining and construction. We employ more than 50000 people and are represented in 130 countries. Sandvik Mining and Construction represents one third of the overall Sandvik Group and serves a broad range of customers in construction, mineral exploration, mining and bulk materials handling. Our construction expertise covers quarrying, tunnelling, demolition, recycling and other civil engineering applications. Our mining products and services support customers on the surface and underground including coal, iron, copper and gold mining.

SANDVIK MINING AND CONSTRUCTION

WWW.SANDVIK.COM

Sandvik is a registered trademark of the Sandvik Group. 2009 Sandvik. SFM-B-P-CM Performance is based on ideal conditions. Sandvik reserves the right to amend specications without notice.