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GAYATRITANKS&VESSELS PRIVATELIMITED

COMPANYPROFILE
PLOTNO.65,ROADNO.2,SECTOR1S NEWPANVEL,DIST.RAIGAD410206 MAHARASHTRA,INDIA PH:912227451333/27461468 FAX:912227461458 Email:gayatrivessel@gmail.com

INDEX
Pg.HdSub 110 220 330 440 550 551 552 553 554 660 770 880 990 10100 11110 12120 13130 14140 15150 16160 17170 18180 PARTICULARS Introduction BasicInformation OrganizationChart ListofKeyPersonnel EngineeringInfrastructure Designcapabilities ManufacturingFacilities QualityAssurance&ControlFacilities NonDestructiveTests QualityPolicy QualityProcedure ListofPrestigiousclients ListofMajorJobsExecuted ListofMajorjobsunderexecution ManpowerResources Health,Safety&EnvironmentPolicy ListofMachineries&Equipments NSICRegistrationcertificate SolvencyCertificate P.F.Registrationcertificate Balancesheet&ProfitandLossAccount WorkOrdercopieswithinspectionreports

INTRODUCTION
1-1-0

We hereby introduce ourselves M/s. Gayatri Tanks & Vessels as a leading Manufacturer established in 1992 to carry out the Mechanical work in the various kind of projects like Petrochemicals, Power and Oil companies etc for past 17years. During the year 2006, our companyincorporatedasPrivateLimitedfirm. We have successfully supplied and completed many contracts upto the full satisfaction of our clientsinthevariouspartsofIndia. We are highly specialized in Mechanical fabrication of Process Equipments at our works and clientssiteincludingpipelineandstructuralerection. Some of our specialized activities are the fabrication & Erection of M.S/S.S. Equipments, Storage Tanks, heavy structural and Pipeline Job. We are highly specialized in manufacturing of Site StorageTanksrangingfrom20KLto2200KLCapacities WearehavinghighlyexperiencedandefficientteamsofManpowerincludingqualifiedMechanical Engineers, Supervisors, Technicians and welders etc. for carrying out all kinds of assignments within the scheduled time of completion. We are in the process of opening up of new frontiers in the highly competitive construction field and we are confident that our resources and capabilitieswillfetchusthedesiredresults. M/s. Gayatri Tanks & Vessels Private Limited is strongly committed to the Quality, Productivity & Scheduledcompletionaspectsofourprojects.ItisourentiredesiretobeapartofClientontheir marchtowardstakingacompetitiveleadinthisageofglobaleconomy.

BASICINFORMATION
220

1. NameoftheCompany 2. Registered&AdministrativeOffice

: GayatriTanks&VesselsPrivateLimited : PlotNo.65,RoadNo.2,Sector1S, NewPanvel,Dist.Raigad410206, Maharashtra,India OfficeArea:1800Sq.Ft.

3. ContactNos.

Phone:912227451333/27461468 TeleFax:912227461458 Email:gayatrivessel@gmail.com

4. FactoryAddress

PlotNo.76,RoadNo.2,Sector1S, NewPanvel,Dist.Raigad410206, Maharashtra,India CoveredArea:7000Sq.ft

5. WeeklyHoliday 7. NearestRailwaystation 8. BankersName 9. MVATTINNo. 10. CSTTINNo. 11 DNHVATNo. 12. NSICRegistrationNo. 13. PANNo. 14. ServiceTaxNo. 15. P.F.RegistrationCodeNo. 16. ESICRegistrationNo.

: : : : : : : : : : :

Office:Sunday,FactoryTuesday Panvel BankofIndia,NewPanvel&HDFCBank,NewPanvel 27070618818V 27070618818C 26001001096 NSIC/MUM/GP/RS/G123/MHDt.01.01.2009 AACCG7799P AACCG7799PST001 MH/VASHI/117382 34000163410000699/2011dt.30.05.2011

ORGANIZATIONCHART
3-3-0

MANAGING DIRECTOR

TECHNICALADVISOR

DIRECTOR

FINANCEMANAGER

ADMINISTRATION

BUSINESS MANAGER

ACCOUNTS

Manager Production

Manager QA/QC

Engineer Planning

Manager Projects

Manager HSE

Workshop Incharge/Engineers

Inspectors

Design Engineers

Site Engineers

Fabrication Foreman

Supervisors

workforce

4.4.0

LISTOFKEYPERSONNELS
B.E.inMech.Engg. Position:ManagingDirector Mobile:9833497445 Experience:20Years DiplomainMechanicalEngineering Position:C.E.O Experience:50Years Mob:9322709235 B.E.Mechanical,PGD(PipingDesign) ASNTLevelII[UT,RT,PT&MPT] Position:Director(Technical) Experience:13years Mob:9833824492 BachelorofArts Position:Director Experience:8Years DiplomainMechanicalEngg. Position:Manager(Projects) Experience:25years Mob:9833358384 B.E.MechanicalEngineering Position:TechnicalAdvisor Experience:30Years DiplomainMechanicalEngg. Position:ManagerProduction Experience:30Years Mob:9821066560

1. Mr.RambujhS.Sharma

2. Mr.SidhariramP.Sharma

3. Mr.RamanujS.Sharma

4. Mrs.RekhaSharma

5. Mr.ParasnathS.Yadav

6. Mr.Y.B.Patil

7. Mr.JosephMonteiro

451

9.

Mr.VinodKumarGupta

DiplomainMechanicalEngg. Position:SiteEngineer Experience:15years Mob:9833040546/09574485171 MasterofCommerce Position:FinancialAdvisor Experience:28Years CharteredAccountant Position:Auditing&LegalAdvisor Experience:10Years BachelorofCommerce Position:Manager(Accounts) Experience:17Years

10.

Mr.TulsidasMadhavan

11.

Mr.DavisDaniel

12.

Mr.SathyaManoharan

5-7-0

ENGINEERINGINFRASTRUCTURE
551

DESIGNCAPABILITIES A competent team is available for carrying out Mechanical design of the following areas.

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PressureVessels,Columns HeatExchangers StorageTanks MANUFACTURINGFACILITIES Manufacturing Area Handling : 10000Sq.ft. : Shopisequippedwithhandlingequipmentsforweighing singlepieceupto10Tonsweightand5MtrHeightfor workingwiththehelpofEOTCranes,ChainPulleyBlocksetc.

SupportServices : Engineering,QualityAssuranceandControl,Welding, Maintenance,IndustrialRelationsMaterial(Procuringand Storing)mannedbyQualifiedandexperiencedpersonnel. QUALITYASSURANCEANDCONTROLFACILITIES. ToachievetheproductperformancewehaveQualityAssuranceDept.which reportsdirectlytheChiefExecutive/BusinessManagerofthecompany.Itis createdforensuring: MaterialIdentificationandControl Adherencetorelevantcodes. TechnicalServices QualityAssuranceandAudit Qualityoffinalproduct.

553

Andalsousedfor: 1 2. 3. 4. 5. 6. Allrawmaterial/partscomingfromvendorinhouseprocessed parts/componentsandbroughtoutitems Documentationofworksexecuted Developmentofspecialproducts,asperspecificcustomerneeds. Materialandproducttesting. VendorDevelopment FailureInvestigation

554

TheTestingfacilitieshavedestructiveandnondestructivetestarrangements. NONDESTRUCTIVETESTS Radiography(Xray) D.P.Test VacuumTest

660

QUALITYPOLICY
We all at GAYATRI are committed for Manufacturing & Supply of Tanks and Pressure Vessels to clearly established customerrequirements. We shall strive to enhance satisfaction of customers by manufacturing quality products. This shall be achieved through continual improvement of Business & manufacturing processes and periodical training of employees Director 01.05.2007 OBJECTIVES AllSupplierperformanceshouldbeminimum170marks. Toincreasesalesturnoverby25%byMarch2011 TotraineveryemployeeatleastonceinayearbeforeMarch Nocustomercomplaintshouldreceiveofsamerootcause.

770 771

QUALITYPROCEDURE
Toachievethedesiredqualityproductwehaveaqualityassurance/materialcontrolinour systemasdetailedbelow: Design&EngineeringControl AnychangesindesignanddrawingiscontrolledbyManagerEngineering,whofinally reporttotheChiefExecutive.Nootherdepartmentcanmakeanychangeofitsownfor anydeviation.Properdeviationnotisputuptodesigndepartmentforitsapprovaland maychangecanbeincorporateafteritsapprovalonly. ResponsibilityofQualityDepartment PersonnelofthequalityassurancedepartmentdirectlyreporttotheChiefExecutivewho exercisesoverallcontrolonthem.Theresponsibilitiesofqualityassurancedepartmentare toensure: Technicalspecification,todesign Conformancetospecifications,toinspection; Demandforproductstosales: Usabilityincludingvisualappeal,tocustomers Leastrejectionsandcomplaintstoproduction; Toachievetheabovewehavedevelopedapreplanned,systematicandintegrateapproach fortotalqualitymanagementduringthemanufactureofalltheproducts.Thiscanbe ensuredthroughaqualitycontrolplanswhoseobjectivesare: Toestablishadefectfreemanufacturingprocessateachstage Tocontrolandmonitoraprocesstomeetthedesignandspecificationsrequirements Toobtainonlineandfinalproductinspectiondata. QualityControlofIncomingMaterial

772

773

7731 7732 774

SubVendorSelection: Selectionofvendorisdonebasedontheirexperienceandinternalqualitycontrol.This ensurescorrectsubvendor.InspectorsanddesignEngineersjointlyselectsubvendor. RawMaterialrequirement: Ingeneral,rawmaterialslikeplates/sheets/pipes/Flangesarebeingprocuredfrom Vendors/dealers.Howeverspecificationisbeingcheckedbeforedispatch. QualityControlatFactory: Incoming material is being checked with predispatch note already issued and the same is checked for its specification and corelated mark with cost mark. Proper identification mark / tag is given to each material to avoid any mixup. Proper tag indication for inspected and accepted material is pasted on the raw material. In case of rejection of material same is being segregated separately and put in a separate store with proper tag mark.Thesameislaterdispatchedbacktothesupplier. QualityControlofProcess,Welding,HeatTreatmentand NondestructiveTesting OurQualityEngineerchecksheatnumberofsheets/plateswithtestcertificateissuedby supplier/ vendor. Before cutting the plates/sheets, approval to be received from Quality Engineer. After marking of nozzle orientation of vessel, it is to be approved by Quality Engineer beforecutting. For welding, in general welding procedure is supplied to Production Incharge and only qualifiedwelderispermittedtodothejob. EdgepreparationisbeingcheckedbyQualityEngineerbeforeproceedingwiththewelding. All root welds in general are made by TIG process for SS Vessels or depends on job requirement and checked for dyepenetration to detect cracks, if any. Subsequent layer is madeonlyifthesameisfoundO.K. FinalAssemblyQualityControl Final Dimensional report is prepared by Production Incharge and is to be approved by Quality Engineer. Waterfill /Hydraulic Testing is being done to check the leakage or soundnessofthebody. Functional requirement is being checked as per work order detail received by Quality Engineer. If found O.K. inspection call notice issued and based on which contracts Dept. intimatedtoinspectingagency,ifany.

775

776

777

778

HowtoDealwithDeviation All deviations, if have a possibility of accepting are being sent to Design personnel for acceptance. Proper deviations not being sent for approval through Project Manager are examined by Design Department critically in the light of the application requirements and designcode.Furtheractionistakenaccordingly. Preservation,PackingandDispatchControl Surface exposed for corrosion is given the layer of grease and kept for final inspection. Once final inspection is over and shipment released by the customer, the material is dispatched.

LISTOFOURPRESTIGIOUSCLIENTS IndianOilCorporationLtd,Silvassa,Trombay&Vashi OilandNaturalGasCorporation,Uran BharatPetroleumCorporationLtd,Sewree RashtriyaChemical&FertilizersLtd,Chembur HindustanOrganicChemicalsLtd,Rasayani HindustanInsecticidesLtd,Rasayani HindustanFlurocarbonLimited,Hyderabad WalchandnagarIndustriesLimited,Mumbai HindustanPetroleumCorporationLtd,Silvassa&VisakhRefinery RelianceIndustriesLtd,Nagothane PILChemicalsLtd,Vapi ThermaxLimited,Pune IndianOiltankingLimited,JNPTUran NOCILLtd,Rabale PolygentaTechnologiesLtd,Nasik ABMauriIndiaPrivateLimited,LoteParshuram&SikandrabadU.P. IndoramaSynthetics(I)Ltd,Nagpur ModisonsPrivateLimited,Sanpada JSWIspatLimited,Dolvi GlobalManagement(India)ServicesPvt.Ltd,CBD RuchiSoyaIndustriesLtd,Patalganga,Rasayani BakulAeromatics&ChemicalsPrivateLtd,Rasayani U.P.TwigaFiberglassLtd,Ambernath GrindwellNortonLimited,Bangalore CIPLALimited,Patalganga LonaIndustriesLtd,Ladivali,Patalganga

990

LISTOFMAJORJOBSEXECUTED
Client BharatPetroleum CorporationLtd,Sewree NameofWork&OrderNo. Fabrication/Supplyof15KLUnderground StorageTanks Year 2004 2004 2005 Periodof Completion 15Days 6Months 5Months

IspatIndustriesLtd,Dolvi Fabrication/SupplyofSS310ReformerTube TopCannister GlobalManagement Fabricated/Supplyof450Nos.SS310 ReformerTubeTopCannistersforNigeria Services(I)Pvt.Ltd Plant Fabrication/ErectionofStructuralJob IndoramaSynthetic(I)Ltd HindustanOrganic ChemicalLtd Oil&NaturalGas CorporationLtd PILChemicalsLtd IndianOilTankingLtd Mumbai ThermaxLimited, Pune HindustanFlurocarbonLtd, Hyderabad NOCILLtd,Rabale HindustanInsecticidesLtd, Rasayani PolygentaTechnologies Ltd,Nasik PolygentaTechnologies Ltd,Nasik Fabrication/Supply/Erection OfD3TowerforSAPlant RetubingofTubeBundle OfIHI&NPCompressorStageInterCoolers Fabrication/Supplyof 15KLSS316StorageTank Fabrication/Supplyof25KLHorizontalU/G Tanks Fabrication/SupplyofM.S.Vertical& HorizontalStorageTanks Fabrication/Supply/Erectionof Distillationcolumn,Condensers&Cooler &Tanks Fabrication/SupplyofSS304Hopper Fabrication/SupplyofChillerforMCP Chlorination Fabrication/Supplyof SS304Silos&Equipments Fabrication/Erectionof SS/MSPipeline&Structural

2005 2006 2007 2007 2008 2008 2008

2Months 3Months 4Months 2Months 2Months 3Months 4Months

2008 2008 2008 2009 2004 2005 2006

2Months 3Months 4Months 5Months 6Months 2Months 3Months

IspatIndustriesLtd,Dolvi Fabrication/SupplyofSS310ReformerTube TopCannister Fabrication/ErectionofStructuralJob IndoramaSynthetic(I)Ltd HindustanOrganic ChemicalLtd Fabrication/Supply/Erection OfD3TowerforSAPlant

Client Oil&NaturalGas CorporationLtd

NameofWork&OrderNo.

Year 2007

RetubingofTubeBundle OfIHI&NPCompressorStageInter Coolers Fabrication/Supplyof PILChemicalsLtd 15KLSS316StorageTank IndianOilTankingLtd Fabrication/Supplyof25KLHorizontalU/G Tanks Mumbai ThermaxLimited, Pune HindustanFlurocarbon Ltd,Hyderabad NOCILLtd,Rabale HindustanInsecticides Ltd,Rasayani PolygentaTechnologies Ltd,Nasik PolygentaTechnologies Ltd,Nasik IndianOilCorporation Ltd,Silvassa Walchandnagar IndustriesLtd Fabrication/SupplyofM.S.Vertical& HorizontalStorageTanks Fabrication/Supply/Erectionof Distillationcolumn,Condensers&Cooler &Tanks Fabrication/SupplyofSS304Hopper Fabrication/SupplyofChillerforMCP Chlorination Fabrication/Supplyof SS304Silos&Equipments Fabrication/Erectionof SS/MSPipeline&Structural Fabrication/ErectionofTankswithCivil foundation

Periodof Completion 4Months

2007 2008 2008 2008

2Months 2Months 3Months 4Months

2008 2008 2008 2009 2009 2010

2Months 3Months 4Months 5Months 6Months 4Months

Fabrication,Erection,Testingof13Nos Tanks(Storage,Day&ServiceTank)for 74HPCL,NewGreaseSpecialityProduct PlantatSilvassa. IspatIndustriesLtd Fabrication&SupplyofM.S.PipeSize: Dolvi,Pen 900Diato1400Dia. RuchiSoyaIndustries SS304CylindricalxHorizontalStorage Tanks3Nos. ABMauriIndiaPvt.Ltd Fabrication,ErectionandTestingof2Nos. MST147Dt.25.03.2011 12.5MtrDiax12.0MtrHt.Molassess StorageTankatSikandrabadSite.(U.P.) Design,Supply,Fabrication,Erection, IndianOilCorporation Calibration,Testing,Paintingand Ltd,Silvassa commissioningofProductTanks& Pipeline&CivilworksforSCFPAtLBP, Silvassa(Daman)

2010 2010 2011 & 2012 2011

2Months 2Months 3Months

8Months

Client IndianOilCorporationLtd, VashiGreasePlant NameofWork&OrderNo. Design,Supply,Fabrication,Erection, Calibration,Testing,Paintingand commissioningof500KLStorageTankwith Sandpadfoundation. Year 2012 Periodof Completion 5Months

RashtriyaChemical& FertilizersLtd

Fabrication&SupplyofM.S.Hopper Size:4000Dia2Nos&3500Dia1No. Fabricatedanderected2Nos.150KLM.S. StorageTankatLoteParshuram FabricationandErectionof15mtrDiax 13.5MtrHt.MolassesStorageTankatLote Parshuram. FabricatedandsuppliedE2122Shelland TubeVaporiserExchanger,E204Heat ExchangerandP207ATubeBundle. FabricatedandSuppliedSS321Expansion Bellow600Dia Fabricatedandsupplied4Nos.SS304Tanks and1No.C.S.ReceiverforUnitNo.I Expansionproject. Design,Fabricatedandsupplied16thkSS 316LF.M.RecycleTankforVisakh Refinery.

2011

2.5Months

ABMauriIndiaPvt.Ltd,Lote Parshuram ABMauriIndiaPvt.Ltd,Lote Parshuram HindustanFlurocarbonLtd

2012 20112

3Months 4Months

2012

3Months

RashtriyaChemical& FertilizersLtd CiplaLtd,Patalganga

2012 2012

4Weeks 3Months

HindustanPetroleum CorporationLtd,Visakh Refinery,Vishakapatanam

2012

4Months

FabricationanderectionofTankswithcivilfoundationCapacity500M32Nos Client:IndianOilCorporatonLtd,Silvassa,Year:20092010

FabricationanderectionofTankswithcivilfoundationCapacity70&20M33Nos Client:IndianOilCorporatonLtd,Silvassa,Year:20092010

Fabrication,ErectionandtestingMiscellaneousPiping. Client:WalchandnagarIndustriesLtd,Mumbai EndUser:HindustanPetroelumCorporationLtd,Silvass,Year:20092010

Fabrication,Erectionandtestingof1No.45KL&3Nos.24KLProductStorageTanks Client:IndianOilCorporationLtd,LBPPlant,Silvassa.,Year:20102011

FabricationandErectionofConnectingPlatformforProductStorageTanks Client:IndianOilCorporationLtd,LBPPlant,Silvassa.,Year:20102011

Supply,ErectionandtestingofManifoldsforProductStorageTankswithShed Client:IndianOilCorporationLtd,LBPPlant,Silvassa.,Year:20102011

Supply,ErectionandtestingofManifoldsforProductStorageTankswithShed Client:IndianOilCorporationLtd,LBPPlant,Silvassa.,Year:20102011

Supply,ErectionandcommissioningofPumpforwithShedforProductsTanksincludingcivilwork Client:IndianOilCorporationLtd,LBPPlant,Silvassa.,Year:20102011

10100

LISTOFOURWORKSUNDEREXECUTION

Sr. No.
1. 2.

Client
VistaProcessFoodsPvt.Ltd UltraDrytechEngg.Ltd

NatureofJob
FabricationandsupplyofSS304StorageTank. Fabricationandsupplyof2NosSS316FilterBody.

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MANPOWERRESOURCES

1. Chiefexecutive 2. TechnicalAdvisor 3. BusinessManager 4. ManagerOperation 5. ManagerProjects 6. PlanningEngineer 7. Mechanical/CivilEngineer 8. PipingEngineer 9. DesignEngineer 10. SiteSupervisors 11. Draughtmen 12. Foreman 13. QA/QCSupervisors 14. Argon/ArcWelder 15. Fabricator 16. Pipe/StructuralFitter 17. OfficeStaff 18. LaboursSkilled SemiSkilled Unskilled

1No 1No 1No 1No 1No 2Nos 3Nos 1No. 1No. 5Nos 2Nos 2Nos 1No. 12Nos 7Nos 4Nos 3Nos 8Nos 22Nos 56Nos Addedasperrequirement

Note:WehavesourcestoarrangemoreManpoweraccordingtothedemandofthe workentrusttous.

121212

SAFETY,HEALTH&ENVIRONMENTPOLICY(S.H.E)

Whileworkingwith Oil&Gas Companies,Gayatri Tanks & Vessels have worked hard to maintain an accident free work environment. It is compulsory in our work institution to adhere to OISD norms & regulations. While working with client such as IOCL & BPCL, we have come to interact and learn a lot about working in hazardous conditions yet ensuring a foolproof safety standard.

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LISTOFMAJORMACHINERIES/EQUIPMENTS
TRANSPORT 1 Truck 2. TaveraB2 WELDINGMACHINE&ACCESSORIES 1. TIGweldingSetswithregulators 2. EaseweldMakeWeldingRectifiers600Amps 3. HireNWeldWeldingGenerators 4. AirCooledweldingTransformers400amps WINCHMACHINES 1. 5TonCapacityheavydutymanuallyoperated winchmachines. CHAINBLOCK 1. 10MTCapacity 2. 05MTCapacity 3. 03MTCapacity 4. 02MTCapacity 5. 01MTCapacity DRILLMACHINES 1. RadialDrillMachineHMTMake 2. KPTmakeDrillmachineupto20mm BENDINGMACHINE 1. PlateBendingMachineupto10mmthk PORTABLEHANDTOOLS&MACHINES 1. BenchGrinder 2. AngleGrinder(AG7) 3. AngleGrinder(AG4) 4. PencilGrinder 5. HydraulikJacks10TonCapacity 5TonCapacity 6. ScrewJacks10TonCapacity 7. BenchVice12 8. PipeVice 9. RatchethandleswithBoxSpanner 1No. 1No. 5Sets 20Sets 3Sets 4Sets 1No.

2Nos 3Nos 5Nos 6Nos 5Nos. 1No. 2Nos 1No. 2Nos 15Nos 6Nos 2Nos 2Nos 2Nos 1No. 6Nos 04Nos 2Sets

10. TorqueWrenchupto1500 11. SpritLevel12 12. RingSpanner(differentsizes) 13. DSpanner(differentsizes) 14. GasCuttingSets 15. GasHeatingsetwithregulators 16. PipeWrench 17. HackSawFrame 18. TubeExpanders(differentsizes) 19. Slingsofdifferentsizes 20. DShacklesofdifferentsizes INSPECTIONINSTRUMENTS 1. UltrasonicDigitalThicknessMeasuringGauge 2. VernierCaliper/Micrometer 3. MeasuringTaps 4. N.P.T.Couplings 5. DialGauges 6. PressureGauges 7. RadiographyFilmViewer 8. VacuumTestingMachine MACHINESATSHOP 1. AirCompressor 2. PlateBendingMachine 3. PugcuttingMachine 4. LatheMachine 5. RadialDrillMachine 6. PressingMachine150TonCap 7. WeldingRectifier 8. TIGWeldingMachineSet 9. BenchGrinder 10. FlexibleGrinder EQUIPMENTSFORCIVILWORK 1. Cement&SandMixer 2. Vibrator 3. PlateVibrator

1Set 12Nos 80Nos 80Nos 15Nos 4Nos 20Nos 12Nos 4Sets 75Nos 150Nos 1No. 2Nos 15Nos 6Nos 1No. 6Nos 1No. 1No. 1No. 1No. 1No 1No. 1No. 1No. 3Nos 1Nos. 1No. 1No. 2Nos 1No. 2Nos.