PD Tech 12 09

Positive Displacement Pump Technical Manual
R11: 12/09
www.fristam.com fristam@fristampumps.com 2410 Parview Rd. Middleton, WI 53562 800-841-5001 608-831-5001
Fristam Pumps PD Tech Manual
Table of Contents
Section I: Pump Specications
FKL Specications............................................................................................................................................... 4 FL II Specications. .............................................................................................................................................. 6 Special Pump Options.......................................................................................................................................... 8 Seal Option Guide.............................................................................................................................................. 11
Section II: Positive Displacement Pump Basics

Denitions and Terms........................................................................................................................................ 12 How a PD Pump Operates.................................................................................................................................. 16 Frictional Loss through Sanitary Tubing.......................................................................................................... 21 Calculating System Pressure............................................................................................................................. 22 Cleaning Recommendations.............................................................................................................................. 30
Section II: Selecting a PD Pump Using Performance Curves

Choosing a Pump Series.................................................................................................................................... 31 Selecting a Pump Size........................................................................................................................................ 32 Viscosity Adjustment.......................................................................................................................................... 33 High Temperature Rotor Adjustment................................................................................................................ 34 Determining Pump Speed.................................................................................................................................. 35 Determining Horsepower Requirements. .......................................................................................................... 35 Net Inlet Pressure Required (NIPR). .................................................................................................................. 36 Determining Drive Torque Requirements......................................................................................................... 36 Pump Selection Examples. ................................................................................................................................. 37
Section III: Curves, Drawings, Tables

Pressure Loss Curves Due to Friction............................................................................................................... 48 FKL Dimensional Drawings............................................................................................................................... 54 FL II Dimensional Drawings.............................................................................................................................. 59 FL II High Temperature Rotor/Viscosity Adjustment Curve............................................................................ 65 FKL Performance Curves................................................................................................................................... 66 FL II Performance Curves.................................................................................................................................. 88 Supporting Tables and Conversions.................................................................................................................. 99
FKL Series Specications

Temperature Differential: 140F (standard rotor), 210F (high temp. rotor) Pump Housing Material: 316L stainless steel Rotor Material: 808 non-galling stainless steel optional: 316L stainless steel Rotor Cap and Bolt Material: 316L stainless steel Pump Cover Material: 316L stainless steel Pump Shaft Material: 316L stainless steel Product Contact Surface Finish: 32 Ra optional: 25 Ra, 20 Ra, 15 Ra & electropolish (except 808 alloy rotors) Fittings (Suction/Discharge): 1.56 optional: rectangular inlet available on FKL 50 - FKL 400 Fitting Style: Sanitary clamp (FKL 15 FKL 250) 300# flange (FKL 400 FKL 600) optional: many others available Seal Type: Single mechanical, double mechanical, aseptic double mechanical Single O-ring and double O-ring (available on FKL 15FKL 250 only) Seal Flush Requirements: Double seals only, 312 gallons per hour at 12 psi (60 psi maximum) Mechanical Seal Face Materials (Stationary/Rotating): Carbon / Chrome oxide coated stainless steel optional: Silicon carbide / Silicon carbide optional: Chrome Oxide / Silicon carbide Elastomer Materials: Cover GasketBuna; Seal O-ringsViton optional: many others available Gearbox Material: Cast iron / zinc plated / painted (Epoxy) Gearbox Lubrication: SAE 15W40 oil Base Plate: 304 Stainless Steel with adjustable legs
FKL Model Specications

Model
Displacement (at max rpm) gal/rev gpm l/m m3/hr rpm psi bar
15
0.0155 15.5 58.7 3.5 1000 200 14 1.5" clamp 1/16" NPT lbs kg 75 34 N/A Yes
20
0.032 25.6 96.9 5.8 800 200 14 1.5" clamp 1/16" NPT 75 34 N/A Yes
25
0.056 33.6 127.2 7.6 600 300 21 1.5" clamp 1/16" NPT 104 47 N/A Yes
50
0.096 57.6 218 13.1 600 500 35 2.5" clamp 1/16" NPT 135 61 Yes Yes
75
0.156 93.6 354 21.3 600 500 35 2.5" clamp 1/16" NPT 360 163 Yes Yes
Speed (max) Pressure (max) Fittings Housing Seal Flush Thread Weight (complete pump) Special Options Rectangular Inlet O-Ring Seal
Model
150
0.259 155 588 35.3 600 500 35 3" clamp 1/16" NPT lbs kg 451 205 Yes Yes
205
0.45 270 1022 61.3 600 500 35 4" clamp 1/16" NPT 680 308 Yes Yes
250
0.54 324 1226 73 600 500 35 4" clamp 1/16" NPT 744 338 Yes Yes
400
0.74 444 1681 100 600 500 35 6" flange 1/16" NPT 950 431 Yes N/A
580
1.82 728 2756 165 400 300 21 6" flange 1/8" NPT 1580 717 N/A N/A
600
2.24 896 3392 203 400 300 21 6" flange M10 x 1.5 1680 762 N/A N/A
Speed (max) Pressure (max) Fittings Housing Seal Flush Thread Weight (complete pump) Special Options Rectangular Inlet O-Ring Seal
FL II Series Specications
Temperature Differential: 240F (standard rotor), 390F (high temp. rotor) Pump Housing Material: 316L stainless steel Rotor Material: 316L stainless steel Rotor Cap and Bolt Material: 316L stainless steel Pump Cover Material: 316L stainless steel Pump Shaft Material: 316L stainless steel Product Contact Surface Finish: 32 Ra optional: 25 Ra, 20 Ra, 15 Ra & electropolish Fittings (Suction/Discharge): 3/44 optional: rectangular inlet available on FL II 75, 100, 130 models Fitting Style: Sanitary clamp optional: many others available Seal Type: Single mechanical, double mechanical, aseptic double mechanical Seal Flush Requirements: Double seals only, 312 gallons per hour at 12 psi (60 psi maximum) Mechanical Seal Face Materials (Stationary/Rotating): Carbon / Chrome oxide coated stainless steel optional: Silicon carbide / Chrome oxide optional: Silicon carbide / Silicon carbide optional: Chrome Oxide / Silicon carbide Elastomer Materials: Viton optional: many others available Gearbox Material: Cast iron / painted (Epoxy) Gearbox Lubrication: Bearingspermanently greased Timing GearsEP 220 Compound (oil) Base Plate: 304 Stainless Steel with adjustable legs
FL II Model Specications
Model
15
0.0056 10.1 38 2.3 1800 130 9 .75" clamp M8 lbs kg 30 14 N/A
58S
0.0267 26.7 101 6.1 1000 120 8 1" clamp M8 35 16 N/A
58L
0.039 39 147 8.9 1000 100 7 1.5" clamp M8 40 18 N/A
75S
0.072 57 218 13.1 800 170 12 1.5" clamp M8 55 25 Yes
75L
0.098 78 297 17.8 800 120 8 2" clamp M8 65 30 Yes
Speed (max) Pressure (max) Fittings Housing Seal Flush Thread Weight (complete pump) Special Options Rectangular Inlet
Model
100S
0.176 105 400 24 600 170 12 2.5" clamp M8 lbs kg 125 61 Yes
100L
0.274 164 622 37.3 600 120 8 3" clamp M8 145 66 Yes
130S
0.465 279 1056 63.4 600 170 12 3" clamp M8 265 120 Yes
130L
0.645 387 1465 87.9 600 120 8 4" clamp M8 300 136 Yes
Speed (max) Pressure (max) Fittings Housing Seal Flush Thread Weight (complete pump) Special Options Rectangular Inlet
FKL/FL II Special Pump Options

Rectangular Inlet
On many models (FKL 50400, FL II 75100), a rectangular inlet is offered to enhance the pumps ability to handle very viscous products. The large dimensional opening minimizes buildup of product at the inlet which promotes ow into the pump. Performance is maintained even when pumping very viscous materials because inlet restrictions are greatly reduced, thereby maintaining high volumetric efciencies. Rectangular inlets match industry standards.
High Temperature Rotors
Positive pump efciency depends upon maintaining close internal clearances between the rotors and the pump housing. These clearances are not a problem until higher temperatures cause the shaft and rotors to expand inside the pump housing. If the proper measures are not taken, this expansion can result in rotor to cover or even rotor to housing damage. To counteract this effect, Fristam Pumps offers a high temperature rotor. This rotor leaves greater clearances throughout the pumping cavity.
Rectangular Inlet Design
IL-0735 8/14/00
High temperature rotors are specied for pumps that are cleaned or steamed at elevated temperatures, although process conditions may be cooler.
Chocolate Rotors
Specially machined rotors are available to produce the larger gaps required to pump chocolate and certain other viscous and abrasive products. Usage of these rotors should be discussed with the Fristam factory, in order to assure their proper application.
Clip Tip Rotors
Specially designed rotor which allows larger hard particulates to be pumped without damaging the rotor.
Single Lobe Rotors
The single lobe option is offered for products containing large solids. At low speeds, a single lobe rotor can handle the large particles more gently.
Thermal Siphon
Self contained seal ushing system for applications where water can not be used as a ushing liquid.
Single Lobe Rotor Design (FL II)
IL-0733 8/14/00
9
STEAM IN
Aseptic Design (FKL only)
Aseptic designs are available for most of the FKL models. All of the dynamic and static sealing surfaces are steam traced to ensure product sterility.
STEAM IN
Electropolish
Electropolish, an electrochemical process, provides additional smoothing, cleaning and passivation of pump surfaces. It is generally used in conjunction with high polish to produce extremely smooth product surfaces. Like high polish, the electropolish process removes some material and can produce a slight reduction in pump performance when pumping low viscous products. Note: FKL 808 (standard) rotors cannot be electropolished. The chemical process adversely affects the non-galling alloy of which they are constructed.
STEAM OUT
Aseptic design (FKL)
1265000023 4/22/02
STEAM OUT STEAM OUT
High Grit Polish
25 Ra (180 grit), 20 Ra (240 grit), and 15Ra (320 grit) internal surface nishes are options offered for those applications requiring extremely smooth product surfaces. To accomplish this, additional material is removed from standard internal surfaces using ner grit abrasives. The removal of material will open the gaps between components slightly and increase slip. Some reduction of performance will result when pumping low viscosity uids.
Tungsten Carbide Coating
Coating sprayed on to pump interior which will allow the pump to have a greater life when pumping abrasive products.
Kolsterizing
A hardening process for SS components which greatly increases the metals resistance to wear from abrasive products.
Pressure Relief Cover
Fristam offers a spring loaded Teon diaphragm pressure relief cover for customers that require a safety valve.
Degassing Cover (FKL only)
Exclusively for the baking industry, Fristam offers an optional degassing cover to vent the natural gases that are produced in dough. When used with Fristams heavyduty FKL Series positive displacement pump this feature gives the dough a ner texture and greater uniformity. Applications include transferring from a dough trough to a bun or bread divider or continuous conveyor belt.
Degassing Cover (FKL)
il-0805 8/6/01
10
MEDIA OUT
Jacketed Cover (FKL)
For applications that require either a heating or cooling jacket to maintain the products state, Fristam Pumps can provide a jacketed cover. This jacketed cover is applied directly over the existing cover simply by using longer housing studs. The jacketed cover is constructed of 304 Stainless Steel.
1265000020 4/22/02
Jacketed Housing and Cover
For applications that require either a heating or cooling jacket to maintain the products state, Fristam Pumps can provide a jacketed housing and/or cover. On the FL II pumps, the jacket is integral to the housing and/ or cover. The jacketed cover is constructed of 304 Stainless Steel.
MEDIA OUT
Jacketed Cover (FKL)
MEDIA OUT
MEDIA IN
MEDIA IN
Jacketed Housing and Cover (FL II)
1265000022 4/22/02
11
PD Pump Seal Option Guide

Mechanical Seal or O-ring Seal? Single or Double Seal?
O-ring seals are recommended for applications where the pump will be regularly disassembled for cleaning.
Double seals are recommended for applications involving abrasive and/or sticky products and/or vacuum conditions of more than 12 Hg.
Material Options
Carbon vs. Chrome oxide-coated 316L SS: recommended for simple transfer applications Chrome oxide-coated 316L SS vs. Silicon carbide: recommended for more difcult applications with pressure spikes, high viscosity (over 1,000 cps), or sticky (sugar-based) products Silicon Carbide vs. Silicon carbide: recommended for the pharmaceutical industry and applications with high sodium concentrations
12
Positive Displacement Pump Basics

A. Denitions and Terms
Density Density is the mass of a substance per unit volume. Generally, we express density in units of pounds per cubic inch. Specic Gravity Specic gravity is used to compare the density of a product to the density of water. The specic gravity of a product is expressed as its density divided by the density of water. This number will have no units, because it is simply a ratio. Brix Also called degrees Brix (Brix), it is a hydrometer scale for sugar solutions. It is expressed as grams of soluble solids per 100g of liquid and is temperature corrected. Sugar content is approximately proportional to the Brix value, with sugars contributing 55 to 75% of the Brix. Viscosity Viscosity is a measurement of a products resistance to ow. Low viscosity products (e.g. water) have little resistance to ow, while higher viscosity products have a greater resistance to ow. It is key to positive pump sizing and operation because it affects slip within the pump as well as the pressure required to overcome frictional loss in the lines. The products resistance to ow produces system backpressure and heat. It will be explained later that the increased resistance to ow can be seen in the relationship between the frictional pressure loss (psi / foot tubing), ow rate (gpm), and product viscosity (cps) in the Friction Loss curves. It will also be explained that this same resistance to ow, by higher viscosity products, can be seen in reduced product slip inside the pump. Newtonian vs. Non-Newtonian Fluids A Newtonian uid will have the same viscosity whether or not it is in motion. Examples of this type of uid would be water and high fructose corn syrup (HFCS). A non-Newtonian uid will have a different viscosity depending on the velocity of its ow. The majority of uids are of this type, some examples would be ketchup, orange juice concentrate and shampoo. Thixotropic Fluids A thixotropic uid is a type of non-Newtonian uid that will become less viscous as the shear rate increases. This is also known as shear thinning, ketchup is a good example of this type of uid. While the product is static, or standing still, the viscosity can be very high. As the uid begins to ow it becomes less viscous and starts to run like water. After it sits again, it becomes very viscous. This thinning is due to shear in the uid. As the uid begins to move, the molecules will slide over each other and require less force to stay in motion. This force causes a shear stress in the uid.
13
Apparent Viscosity As previously explained, non-Newtonian uids have less viscosity in motion, than at rest. The viscosity of a product in motion is known as its apparent viscosity. When a non-Newtonian uid is in motion the apparent viscosity should be used for calculating the pressure drop. The apparent viscosity can be measured using a viscometer and plotting the results as a Viscosity vs. Shear Rate curve. This curve can be used with a shear rate curve for the tubing that is used in the system, to determine the apparent viscosity. 1. Find the products ow rate (75 gpm) on the Flow Rate vs. Shear Rate curve for tubing.
Flow Rate (gpm)
300
Flow Rate vs. Shear Rate
6" 250 4"
2. Draw a line to the right until it intersects the 3 tubing diameter. 3. Follow the line down to nd the shear rate. Shear rate=125 4. Find the shear rate on the Viscosity vs. Shear Rate curve for the product. 5. Move up until you intersect the line. 6. Move left to nd the apparent viscosity. Apparent viscosity = 1500 cps.
200
150
3"
100
1 2
2.5"
50
2" 1.5" 1"
0 0 50 100
Figure 1
150 Shear Rate (1/s)
200
250
300
1265000513 Rev A
10000
Viscosity vs. Shear Rate (Data Set 1)
Apparent Viscosity, cps
5 6
1000
100 10.0
100.0
1000.0
1265000514 Rev A
Shear Rate, Sec-1
Figure 2
14
Atmospheric Pressure Atmospheric pressure is the force exerted by the weight of the atmosphere. At sea level, the average atmospheric pressure is 14.7 pounds per square inch (psia). Refer to Table 2 for the average atmospheric pressure at different elevations. Gauge Pressure Gauge pressure is the pressure read on a gauge installed in a system. At sea level the average atmospheric pressure is 14.7 psia, this would be equal to 0 psi gauge pressure. This is measured in units of pounds per square inch gauge or psig.
Figure 3
(1.0 PSIG)=15.7 PSIA ATMOSPHERIC PRESSURE
(0 PSIG)=14.7 PSIA
Table 2: Average Absolute Atmospheric Head

Altitude Above Sea Level (feet) 0 500 1,000 1,500 2,000 3,000 4,000 5,000 Atmospheric Pressure 14.7 14.4 14.2 13.9 13.7 13.2 12.7 12.2 11.7 11.3 Inches of Hg 29.9 29.4 28.9 28.3 27.8 26.8 25.9 24.9 24.0 23.1
GAUGE PRESSURE
6,000
ABSOLUTE PRESSURE
(-1.0 PSIG)=13.7 PSIA
7,000
(-14.7 PSIG)=0 PSIA
APPLIED VACUUM
APPLIED PRESSURE
1265000471 Rev A
Absolute Pressure Absolute pressure is calculated by adding the atmospheric pressure to the gauge pressure. This is measured in units of pounds per square inch absolute or psia. Static Pressure (Head) Static pressure is the pressure exerted by a column of liquid above the centerline point of measurement. p = (Z / 2.31) x sg
z
p = static pressure (psia)

z
Pz
Z = liquid level (ft) sg = specic gravity (product) 2.31 = conversion factor (dimensionless)
Figure 4
1265000474 Rev A
Millimeters Inches
x x
0.0394 25.4
= Inches = Millimeters
15
Mass Vacuum Vacuum refers to a pressure is below the normal atmospheric pressure. If the tank feeding the inlet of Kilograms x that 2.2 = Pounds a pump is at an absolute pressure less than atmospheric, the tank is said to be under vacuum. Vacuum is Gallons of Water x 8.34 = Pounds typically measured in units of inches of mercury (inches Hg). This number must be converted to psia, for NIPA calculations. For the conversion, see Table 6. Cubic Feet of Water x 62.4 = Pounds Pounds x 0.454 = Kilograms Vapor Pressure The vapor pressure of a uid is the pressure required at a given temperature to keep the uid from turning to vapor. Water at 210F has a vapor pressure of 14.123 psia. See Table 1 for the water vapor pressure. Volume
NIPR Liter Net Inlet PressurexRequired 0.264 = Gallon NIPR is the pressure required by a pump to perform smoothly without cavitating. NIPR is measured in psia.
Cubic Feet x 7.48 = Gallon
NIPA Net Inlet Pressure xAvailable Pounds of Water 0.119 = Gallon NIPA is the absolute pressure available at the inlet of the pump. NIPA is measured in psia.
Imperial Gallon Gallon x x 1.2 = Gallon = Liter 3.785
Table 6: Pressure Conversions

Pressure Feet of Water Inches of Mercury Atmospheres Meters of Water Bar Kilo Pascals Atmospheres PSI Inches of Mercury Meters of Water x x x x x x x x x x 0.433 0.491 14.7 1.42 14.7 0.145 33.9 2.31 1.13 3.28 = PSI = PSI = PSI = PSI = PSI = PSI = Feet of Water = Feet of Water = Feet of Water = Feet of Water
Table 1: Vapor Pressure

Water Temperature (F) 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Vapor Pressure (psia) 0.09 0.121 0.147 0.177 0.213 0.256 0.316 0.362 0.429 0.506 0.595 0.698 0.815 0.949 1.275 1.692 2.223 2.889 3.718 4.741 5.992 7.511 9.340 11.526 14.123 14.696
Temperature C x 1.8 F - 32 + x 32 0.555 = F = C
110 120 130 140 150 160 170 180 190 200 210 212
16
HIGH TEMPERATURE
If the NIPR of the pump is greater than the NIPA in the system, the pump will cavitate. If the NIPR is less than the NIPA, the pump will not cavitate.
B. How a Positive Pump Operates

Positive Displacement Pump Operation Figure 6 (assuming sufcient NIPR) Positive displacement pumps use two opposing, rotating elements (rotors) to displace product from the suction side of the pump to the discharge side of the pump. As the rotors rotate, the chamber formed between the rotors, housing and SUCTION cover collects the product on the inlet side of the pump and carries the product to the INLET discharge side of the pump.
Slip and Efciency Positive pumps sometimes do not pump the full displacement for which they are rated because of a phenomenon called slip. To allow a positive pumps rotors to rotate, small clearances must be maintained between the rotors and housing. At lower viscosities these clearances allow some product to slip from the discharge side to the inlet side as the pump operates. The product that slips by will partially ll the inlet cavity. This amount of product must be repumped preventing the pump from reaching its full rated capacity and decreasing its volumetric efciency.
1265000468 Rev A
** * * ** * * * * **
Cavitation Cavitation is the formation of vapor LOW bubbles due to insufcient pressure at the inlet of the pump. High product temperature and/or low pressure on the inlet side of the pump can lead to insufcient pressure. Over time, cavitation can seriously damage a pump. Additional pressure energy would be required to supply the pump with the energy it requires to keep from cavitating. Four ways to increase NIPA are raise the level of the product in the tank, pressurize the tank, lower the pump or decrease the product temperature.
Figure 5
PRESSURE
* ** ** * ** * * **
VAPOR BUBBLES IMPLODE
1265000475 Rev A
DISCHARGE OUTLET
17
Internal clearances The tighter the clearances, the less slip occurs. Viscosity The amount of slip varies inversely with viscosity. The thicker the product, the less slip will occur. This reduction in slip eventually reaches a point called zero slip. Zero slip Zero slip is the point at which the product is thick enough that it will no longer ow past the rotors. This point varies depending upon the internal clearances of the pump. The FKL reaches zero slip at 200 cps and the FL II achieves it at 500 cps. At these points the amount of differential pressure no longer becomes a factor. Volumetric Efciency = Actual Flow/Flow at Zero Slip Full volumetric efciency is achieved on all products with viscosities above the zero slip point. Actual ow for products between one and the zero slip point will depend on the interaction of product viscosity and the differential pressure. At a Figure 7 constant product viscosity below zero slip, increasing the discharge pressure increases the product slip. At a constant discharge pressure, decreasing the product viscosity increases the product slip.
SUCTION INLET DISCHARGE OUTLET
For products with a viscosity between 1 and 200 cps for the FKL and between 1 and 500 cps for the FL II the ow rate is dependent SLIP on the product viscosity and the differential pressure. At a constant product viscosity below zero slip, increasing the discharge pressure increases the product slip. At a constant discharge pressure, decreasing the product viscosity increases product slip. As the slip increases, the volumetric efciency of the pump decreases because the full volume of the suction chamber is not available for new product.
1265000469 Rev A
Slip = (Flow @ 0 psi) (Flow @ 10 psi) Slip = 100 gpm - 70 gpm Slip = 30 gpm VE = 70%
Figure 8 shows the effect that increasing the discharge pressure has on slip and volumetric efciency. At 0 psi, the volumetric efciency is 100%. As the pressure increases, product slips from the discharge side of the pump to the suction
Volumetric Efciency = Flow @ 10 psi Flow @ 0 psi VE =70 GPM x 100 100 GPM
100 GPM
Figure 8
GPM
ps
ps
P=
70 GPM ACTUAL FLOW RPM
P=
10
SLIP
1265000470 Rev A
18
Figure 9
100 GPM GPM
VISCOSITY=1cps 100 GPM GPM SLIP
VISCOSITY=100cps 100 GPM SLIP GPM
VISCOSITY=150cps SLIP=0
ACTUAL FLOW
RPM
1265000223 1/21/05
side. Figure 9 shows that as product viscosity increases, slip decreases. As product slip decreases, volumetric efciencies increase. At 200 cps the slip is zero and volumetric efciency is 100%, assuming that the net inlet pressure of the pump is satised. At 200 cps, the zero psi pressure line is used for sizing the FKL.
Differential Pressure The differential pressure that the pump must generate is key to sizing. Differential pressure is the total pressure against which a pump must work. Generally the suction pressure is negligible SUCTION and the discharge pressure makes up nearly all of the differential pressure. If the suction gauge INLET pressure is positive, the differential pressure across the pump is the discharge pressure minus the suction gauge pressure. Differential Pressure (psi) = Discharge Pressure (psi) Suction Pressure (psi)
Figure 10
DISCHARGE OUTLET
1265000472 Rev A
The pressure gradient inside the pump shows that the positive pressure on the suction side (Figure 10) of the pump assists the rotor movement and reduces the product slip inside the pump. Pressurized tanks and product levels above the pump on the suction side contribute to positive suction pressures.
The pressure gradient inside the pump shows that the negative pressure on the suction side (Figure 11) of the pump pulls against the movement of the rotors and increases product slip inside the pump. A vacuum drawn on a tank and frictional losses in inlet piping contribute to negative suction SUCTION INLET pressures.
Figure 11
DISCHARGE OUTLET
1265000473 Rev A
19
Pump Speed Pump speed is affected by product viscosity and the differential pressure. At zero slip, the pump speed will be directly related to the ow 50 GPM rate and displacement. The zero psi line on the pump curves may be used to determine the pump speed. In the FKL pump the slip stops at FLOW a product viscosity of about 200 cps and in the FL II pump it stops at about 500 cps. For water like products with a viscosity of one cps, calculate the differential pressure. Select the curve labeled with that differential pressure to determine the pump speed required. If the product viscosity falls in between 1 cps and zero slip, you need to use the viscosity correction to determine the pump speed.
Figure 12
ps
RPM
1265000478 Rev A
180 165 150 135 120 105 90 1 75 60 45 PSI 30 15 4 0 1 10
FL II Viscosity Adjustment Curve
100
500
1265000480 Rev A
VISCOSITY-CPS (CENTIPOISE)
20
Work Horsepower (WHp) The power required to pump the product through a system. This is based on the pump speed and the pressure against which it is working. Viscosity Horsepower (VHp) The power required to move product through the pump. This is based on the pump speed and the viscosity of the product as it passes through the pump. The measurement is take with zero backpressure on the pump.
Figure 13
50 GPM
77
ps
FLOW
ps
50
ps
i 0 10
ps
RPM
1265000476 Rev A
21
C. Frictional Losses through Sanitary Tubing

Friction loss is the loss of pressure energy through the interaction between the product and the tubing. The higher the product viscosity, the more pressure energy is lost through friction. This manual contains six graphs in Section III that can be used to calculate the system pressure drop through 1 , 2, 2 , 3, 4 and 6 tubing. Use the products apparent viscosity and required ow rate to determine the frictional pressure drop through 1 foot of tubing, then multiply by the length of tubing in your system to obtain the total tubing frictional loss. Examples 1, 2 and 3 show the effect of product viscosity and tubing size on frictional loss. Example 1 Determine the pressure loss resulting from 50 gpm of water at 1 cps owing through 100 ft. of 1 tubing. (see gure 14) Directions: 1) Locate the product viscosity on the horizontal axis. 2) Move up vertically until you intersect the system ow rate. 3) Move horizontally and record the pressure loss in psi / foot tubing. Given: p = tubing frictional loss (psi) = f L
f
f = frictional pressure loss (psi/ft tubing) L = tubing length (ft) Refer to gure 14: f = 0.1 psi/ft L = 100 ft p = 0.1 psi/ft 100 ft
f
p = 10 psi
f
PRESSURE LOSS psi/ft Tubing
Example 2 Now determine the pressure loss resulting from a ow rate of 50 gpm of 300 cps product owing through 100 ft. of 1 tubing. f = 1.1 psi/ft L = 100 ft p = 1.1 psi/ft 100 ft
f
Figure 14 - Example 1 & 2 Pressure loss curve - 1 tubing

100
10
500 GPM 400 GPM

300 GPM
M 200 GP
PPSI/FT =1.1 PSI/FT 3 1

M 100 GP M 50 GP
p = 110 psi
f
PPSI/FT =0.1 PSI/FT 3
0.1
30 GPM
10 M GP
Increasing the product viscosity from 1 cps to 300 cps increases the frictional pressure losses from 0.1 psi/ft to 1.1 psi/ft.
0.01
5G
PM
1G
PM
0.001 1 1 CPS 10 1 100 1000 300 CPS VISCOSITY-CPS (CENTIPOISE) 10,000 100,000
22
Example 3 (see gure 15) Increasing the tube size will reduce pressure loss through the piping system. A 300 cps viscosity product owing at 50 gpm through 1 tubing will develop 110 psi of system backpressure. Now repeat the example using 2 tubing and compare the result. f = 0.32 psi/ft L = 100 ft p = 0.32 psi/ft 100 ft
f f
100
Figure 15 - Example 3 Pressure loss curve - 2 tubing
p = 32 psi Increasing the tubing diameter from 1 to 2 decreases the pressure loss by 0.78 psi / foot of tubing.
10
1 PPSI/FT =0.32 PSI/FT 3 0.1
M 400 GP M 300 GP
500 GPM
M 200 GP
100 GPM
50 GPM 30 GPM
0.01
10 GPM
M GP
1G
PM
0.001 1 10 100 1 300 CPS VISCOSITY-CPS (CENTIPOISE) 1000 10,000 100,000
D. Calculating System Pressure

Refer to the pump inquiry sheet and use the system components specied to calculate the discharge and suction pressures of the system.
36'
2'
12' 5'
3'
3'
50'
il-0297 7/7/00
23
Application Data Sheet

Product Section I
Product _ __________________________________ Discharge Pressure___________________________ Viscosity_ __________________________________ % Solids_ __________________________________ Particulate Size_ _____________________________ Specic Gravity_ _____________________________ Temperature________________________________ Abrasive____________________________________ CIP Temperature____________________________ SIP Temperature____________________________ Non-Abrasive_______________________________ Flow______________________________________ Inlet Pressure_ ______________________________ Thixotropic________________________________ Dilatent_ __________________________________ Newtonian_________________________________
System Component Section II

For applications where the duty point is not specied a complete description of the process system is required. Fill in the suction and discharge piping components below. Suction Tubing Tubing Size____________________ Tubing Length_ ________________ Elbows________________________ Tees__________________________ Valves_ _______________________ Vertical_ ______________________
(from liquid level)
Discharge Tubing Tubing Size____________________ Tubing Length__________________ Elbows________________________ Tees_ _________________________ Valves_________________________ Vertical_ _______________________ Misc._________________________ Tubing Size_ ______________ Tubing Length_____________ Elbows___________________ Tees_ _____________________ Valves____________________ Vertical___________________ Misc._____________________
Misc._ ________________________
Comments:__________________________________________________________________________
__________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________
24
Application Data Sheet

Product Section I
X Product _ __________________________________ to be calculated Discharge Pressure___________________________ 200 cps Viscosity_ __________________________________ none % Solids_ __________________________________ none Particulate Size_ _____________________________ 1.35 Specic Gravity_ _____________________________ 150F Temperature________________________________ -Abrasive____________________________________ 150F CIP Temperature____________________________ -SIP Temperature____________________________ x Non-Abrasive_______________________________ 50 GPM Flow______________________________________ to be calculated Inlet Pressure_ ______________________________ -Thixotropic________________________________ -Dilatent_ __________________________________ x Newtonian_________________________________
System Component Section II

For applications where the duty point is not specied a complete description of the process system is required. Fill in the suction and discharge piping components below. Suction Tubing 2 Tubing Size____________________ 6 Tubing Length_ ________________ 1 Elbows________________________ Tees__________________________ Valves_ _______________________ 5 Vertical_ ______________________
(from liquid level)
Discharge Tubing 1 1/2 Tubing Size____________________ 100 Tubing Length__________________ 3 Elbows________________________ 0 Tees_ _________________________ 0 Valves_________________________ 10 Vertical_ _______________________ Misc._________________________ Tubing Size_ ______________ Tubing Length_____________ Elbows___________________ Tees_ _____________________ Valves____________________ Vertical___________________ Misc._____________________
Misc._ ________________________
Sizing Example - plant is located at an elevation of 4000 Comments:__________________________________________________________________________
__________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________
25
1. Total Discharge Pressure Losses

Several factors will go into calculating the total discharge pressure of the system. In our example, we must calculate the frictional losses resulting from 200 cps product owing through 100 of 1 tubing and three elbows at 50 gallons per minute. The elevation change of ten feet must also be included in the discharge pressure calculation. Static Pressure Determine the static pressure resulting from the elevation change from the centerline of the pump to the discharge of the system p = static pressure (psi)
z
Z = liquid level (ft) = 12 2 sg = specic gravity = 1.35 p = (Z / 2.31) x sg

z
p = (10 / 2.31) x 1.35

z
p = 5.84 psi
z
Frictional Loss Tubing Determine the frictional loss through 1 discharge tubing. Refer to the Friction Loss curves to determine the friction loss resulting from 50 gpm of 200 cps product through 100 of 1 tubing. 1) Locate 200 cps on the horizontal axis of the chart. 2) Move vertically until you intersect the 50 gpm ow rate line. 3) Move horizontally and record the pressure loss in psi / foot of tubing. p = tubing frictional loss (psi)
f
1-1/2" STAINLESS STEEL TUBING

100
10
500 GP
400 GPM
300 GP M
L = total length of tubing (ft) = 100 ft p =fL

f
f = friction factor = 0.7 psi / ft
200 GP
1
100 GPM
50 GPM
0.1
30 GPM
10 GP M
p = 0.7 x 100
f
p = 70 psi
f
5G
PM
0.01
1G
PM
0.001 1 10 100 1000 10,000 100,000

1265000486 Rev A
Figure 17 - Pressure loss curve - 1 tubing
26
Frictional Loss Elbows and Tees To calculate the frictional loss for the ttings, we will rst convert the ttings into an equivalent length of tubing. Refer to Table 3 to determine the equivalent length of the three elbows in the discharge tubing. Note that as the viscosity increases, the loss goes down for any one tubing size. This happens because the higher viscosity product ows through the tting with less turbulence. Next, we will calculate the pressure loss over that length of tubing. p = frictional loss in ttings (psi) = L n f
fe e
L = equivalent length / elbow (ft/elbow) = 2 ft/elbow

e
n = number of elbows = 3 f = frictional pressure loss (psi/ft) = 0.7 psi/ft p =L nf

fe e
Table 3: Elbow Length Equivalent (feet)

B 200 cps
p = 2 3 0.7
fe
Size
1 to 150 cps 2.5 3.5 4 5 6 9
150 to 1,500 cps 2 2.3 2.5 3.5 4.5 6.5
1,500 to 15,000 cps 1.4 1.8 2 2.5 3 4
15,000 to 100,000 cps 0.7 0.8 1 2 2 2.25
p = 4.2 psi
fe
A. 1 1/2 tubing
1 2 2 3 4 6
Figure 18 - Calculating the equivalent length/elbows (Le). In the previous step, we learned the discharge tubing is 1 and the product is 200 cps.
Total Frictional Pressure Loss Combine the tubing frictional loss and the frictional loss in ttings to nd the total frictional pressure loss. p = total frictional loss (psi) = p + p
t f f fe
p = tubing frictional loss (psi) = 70 psi p = frictional loss in ttings (psi) = 4.2 psi
fe
p =p +p
t f t
fe
p = 70 + 4.2 p = 74.2 psi

t
Total Discharge Pressure Losses Combine the total frictional pressure loss and the static pressure to nd the total discharge pressure loss. p = total discharge pressure (psi) = p + p
d t z
p = total frictional loss (psi) = 74.2 psi

t
p = static pressure (psi) = 5.84 psi

z
p =p +p
d t d
p = 74.2 psi + 5.84 p = 80.04 psi

d
27
2. Pump Suction Calculating NIPA

The NIPA (net inlet pressure available) should be calculated to determine the pressure energy available to the pump. The NIPA of the system should be compared to the NIPR (net inlet pressure required) of the pump model being considered to execute the specic duty. If the NIPA of the system is less than the NIPR for the pump, the system should be modied to increase the NIPA or a pump model requiring less NIPA should be considered.
Table 2: Atmospheric Pressure
Atmospheric Pressure Refer to Table 2 to determine the average atmospheric pressure. The altitude above sea level is 4,000 ft. p = 12.7 psia
a
Altitude Above Sea Level (feet) 0 500 1,000 1,500 2,000 3,000 4,000 5,000 6,000 7,000
Atmospheric Pressure 14.7 14.4 14.2 13.9 13.7 13.2 12.7 12.2 11.7 11.3
Inches of Hg 29.9 29.4 28.9 28.3 27.8 26.8 25.9 24.9 24.0 23.1
Static Pressure The total height above the centerline of the pump inlet is 5 feet (Figure 20). p = static pressure (psi)
z
Z = total height (ft) = 5 ft sg = specic gravity = 1.35 p = (Z / 2.31) x sg

z
p = (5 / 2.31) x 1.35
z
Figure 20
Figure 19 - Finding the Atmospheric Pressure.
p = 2.92 psi
z
5' 3'
3'
1265000222 1/21/05

Water Temperature (F) 100 110 120 130 140 150 160 170 180 190 200 210 212 Vapor Pressure (psia) 0.949 1.275 1.692 2.223 2.889 3.718 4.741 5.992 7.511 9.340 11.526 14.123 14.696
Vapor Pressure Determine the vapor pressure for water by looking at Table 1. Since our product does not have a vapor pressure table, most do not, we will use the table for water. The table for water is similar to what a table for another uid would be like (Figure 21). The product temperature is 150F. vp = 3.718 psia
Figure 21 - Finding the vapor pressure using the temperature.
28
Frictional Loss Tubing Refer to the pressure loss curves in Section III to determine the frictional loss in psi / foot of tubing for a 200 cps product traveling at 50 gpm through 6 feet of 2 tubing.
Figure 22
100
2" STAINLESS STEEL TUBING
10
p = tubing frictional loss (psi)

f
f = frictional pressure loss (psi/ft tubing) = 0.21 psi/ft (Figure 22) L = tubing length (ft) = 6 ft p =fL
f
500 GPM M 400 GP M 300 GP

200 GP M
0.1
100 GPM
50 GPM 30 GPM
p = 0.21 x 6
f
0.01
M GP 1G PM
p = 1.26 psi
f
10 GPM
Frictional Loss - Elbows and Tees Refer to Table 3 for the equivalent length of tubing for 200 cps product owing through one 2 elbow. p = frictional loss in ttings (psi)
fe
0.001 1 10 100 1000
10,000
100,000
1265000487 Rev A
L = equivalent length / elbow (ft/elbow) = 2.3 ft (Figure 23)

e
B. 200 cps Size 1 A. 2" tubing 2 2 3 4 1 to 150 cps 2.5 3.5 4 5 6 150 to 1,500 cps 2 2.3 2.5 3.5 4.5
n = number of elbows = 1 f = frictional pressure loss (psi/ft) = 0.21 psi/ft p =L nf

fe e
1,500 to 15, 1.4 1.8 2 2.5 3 4
p = 2.3 1 0.21
fe
p = 0.48 psi
fe
Total Frictional Losses Combine the tubing frictional loss and the frictional loss in ttings, to nd the total frictional loss. p = total frictional loss (psi)
t
6 9 6.5 Figure 23- Calculating the equivalent length by the tubing size and cps.
p = tubing frictional loss (psi) = 1.26 psi

f
p = frictional loss in ttings (psi) = 0.48 psi

fe
p =p +p
t f t
fe
p = 1.26 + 0.48 p = 1.74 psi

t
29
NIPA Net Inlet Pressure Available p = atmospheric pressure (psia)

a
p = static pressure (psi)

z
vp = vapor pressure (psi) p = total frictional loss (psi)

t
NIPA* = p + p vp p
a z
NIPA = 12.7 + 2.92 3.718 1.74 NIPA = 10.162 psia * NIPA is calculated in absolute pressure (psia)
3. Differential Pressure
For proper pump selection, the differential pressure should be calculated. When calculating the differential pressure, use the gauge pressure at the inlet and not the NIPA. The values used in these examples were calculated above. Gauge Pressure at Inlet p = gauge pressure at inlet (psi)
s
p = static pressure (psi) = 2.92 psi

z
p = total frictional loss (psi) = 1.74 psi

t
p =p -p
s z s
p = 2.92 1.74 p = 1.18 psi

s
Differential Pressure P = differential pressure p = total discharge pressure (psi) = 80.04 psi
d
p = gauge pressure at inlet (psi) = 1.18 psi

s
P=p p
d
P = 80.04 1.18 P = 78.86 psi
30
E. Positive Displacement Pump Cleaning Recommendations

Some recommendations for cleaning PD pumps are as follows:
When you are running products or cleaning solutions with different temperatures, you need to allow enough time for all of the wetted components inside the pump to reach a steady-state temperature before you start the pump. If your process does not allow you to stop the pump during this transition, you need to install rotors that provide larger clearances. Note: that the clearances inside the FKL pump are extremely small. If the process lines are to be cleaned with the pump, use a by-pass loop around the pump during the CIP mode to maintain pipe velocity. Once the wetted components are at a steady temperature, the pump can be started and run around 100 RPM with a backpressure of at least 10 PSI. As the product viscosity increases, the required backpressure may need to be increased as well. Contact Fristam if you have any questions.
31
Selecting a Positive Displacement Pump Using Performance Curves

Choosing a Pump Series
A. Gather all application information including product nature, viscosity, temperature, NIPA, ow rate and pressure loss. B. Decide what series pump to use, FL II or FKL. For simple applications the more economical FL II pump will work, when the duty exceeds the capabilities of this pump the FKL should be applied.
The FKL and FL II Product Lines Better Choices for Better Performance
To best match the broad range of positive displacement pump applications Fristam provides two product lines, the FKL and the FL II. While sharing many similarities the pumps are fundamentally different in design. The FKL is a circumferential piston pump, meaning that its rotors run in a channel described by the pump housing and built-in internal hubs. The purpose of this design is to achieve high performance by maintaining tighter clearances and restricting product slip within the pump. The design produces higher pressures, the ability to self-prime and the capability of handling more difcult products and applications. The FL II is a rotary lobe pump. Rotary lobes use the movement of two lobes in a pumping chamber to accomplish the pumping action. This style of pump is designed for standard duty applications.
Choosing Between the FKL or FL II

The FKL can be selected for any application within the capabilities of it or the FL II. Within its range, the FL II will often be a more attractive selection because of its economy and simplicity. The FL II should be considered for applications within the following parameters. Pressures to 170 psi Viscosities to 50,000 cps Flooded suction with at least 7 psia available Mechanical seals required 316L stainless steel rotors required Product is low to moderately shear sensitive
32
Selecting a Pump Size

Use the composite curves to make your initial pump selection. 1. Locate the product viscosity on the horizontal axis (1). 2. Locate the required ow rate on the vertical axis (2). 3. Determine the intersection between the ow rate and product viscosity (3). 4. Select a pump model above the intersection (3). When selecting, keep in mind that it is best to run a positive displacement pump at no more than 400 to 500 rpm. The lower speeds reduce seal wear, extend pump life, reduce suction pressure requirements and produce quieter operation. The composite curves are based on the maximum speed of the pumps; therefore, the model selected will usually be one or two above the duty point. For example: For a ow rate of 50 gpm and a product with a viscosity of 200 cps, the model directly above the duty point is an FL II 75L.
350
300
130L
250
200 GALLONS/MIN. 150
130S
100L
100 75L 2 50 GPM 0 1 50 58S
100S 3 75S 58L
10
100
1000
10,000
1265000476 Rev B
100,000
200 CPS VISCOSITY-CPS (CENTIPOISE)
Figure 24
However, if we look at the individual curve for this pump we will see that it would have to run above the desired speed range. Therefore, to maintain the desired speed range, we will select the next larger model, an FL II 100S.
33
Viscosity Adjustment
Viscosity adjustment is not necessary for products with a viscosity above the pumps zero-slip point. Also viscosity adjustment is not necessary for products at 1 cps, since the curves are calculated at 1 cps. The zero slip point is 500 cps for the FL II and 200 cps for the FKL. Speed must be increased for products with a viscosity below the zero slip point in order to deliver the required ow rate. This is the most confusing part of PD selection. It is necessary because pump performance will vary for viscosities below the zero slip point. The adjustment converts the slip factor for different viscosity products into an equivalent based on water. 1. Locate the calculated differential pressure on the vertical axis (1). 2. Follow the pressure line, down and to the right, until it intersects (3) the product viscosity (2). 3. Record the adjusted pressure value on the vertical axis (4). This value is the pressure that will be used on the slip curve.
FL II Viscosity Adjustment Curve 180
165 150 135 120 105 90 1 75 60 45 PSI 30 15 4 0 1
Figure 25
10
100
500
1265000480 Rev A
34
High Temperature Rotor Adjustment

For applications that fall below the zero slip point and require high temperature rotors, another speed adjustment is necessary. The increased clearances produced by these rotors require this adjustment, to compensate for the additional slip they produce. For any of the FL II pumps, use the curve below. 1. Locate the calculated differential pressure on the vertical axis (1). 2. Follow the pressure line, down and to the right, until it intersects (3) the product viscosity (2). 3. Read all the way to the left until you nd the line representing the model that was selected (4). 4. Record the additional speed at the horizontal axis (5). This number will be added to the speed calculated for the pump.
Figure 26 - FL II High Temperature Rotor Correction Curve

HIGH TEMP. ROTOR CORRECTION 75S 100S 130S PSI 180
VI
150 100L 75L 58S 58L

1
SC OS
130L
135 120
IT Y CO RR EC TI ON
90
60
30
3
100 RPM
50
10 0 1
100
500
1265000518 Rev B
35
Determining Pump Speed

To determine the pump speed: 1. Locate the required ow rate on the pump curve (1). 2. Move horizontally until you intersect the correct pressure (2). This will depend on the viscosity of the product. For products with a viscosity of 1 cps, the correct pressure line will be the differential pressure. For viscosities between 1 and 500 cps for the FL II pump, the correct line will be the viscosity-adjusted pressure. For viscosities above 500 cps for the FL II, the correct line will be 0 psi. 3. Move straight down until you intersect the horizontal axis (3).
Determining Horsepower Requirements

1. Determine the Work Horsepower (WHp). Continue to move down until you intersect the differential pressure (4), not the adjusted pressure. Read the power off the vertical axis directly to the left (5). 2. Determine the viscosity horsepower (VHp). Continue to move down (from the differential pressure point) until you intersect the product viscosity (6). Read the power off the vertical axis directly to the left (7). 3. Add these two numbers together to calculate the overall brake horsepower. BHp = WHp + VHp
1
40
Figure 27
80
SI 0P
70
10 20
PSI PSI
60
PSI 30 PSI 40 I PS 0 5 I PS 60 PSI 80 SI P 0 0 1 SI P 0 12
30
20
10
100
200
300
400
500
600
700
800
RPM
0
1.0
10 PS I
2.0
20 PS I 30 PS I
3.0
40 PS I 50 PS I 60 PS I
120 PSI
5
4.0
5.0
100
80 PS I
PSI
6.0 0 100 200 300 400 500 600 700 800
RPM
0 0.2
WATER
0.4
, 100 000
10 CP S
0.6 0.8
100
50 00 CP
CPS
CPS
50, 000 CPS
10
CPS
,0 00 CP S
500
20 00
1.0 1.2 1.4 1.6 1.8 2.0
6
CP S
100
200
300
400
500
600
700
1265000493 Rev A
800
RPM
36
Net Inlet Pressure Required Model: FKL 25 Sanitary Pump (NIPR)

Performance curve based on tests using 70 F water Actual performance may vary by application or product.
Check the Net Inlet Pressure Required (NIPR) for the selected pump. For the FL II pumps, be sure that the Displacement: 0.053 gal/rev NIPR is at least 7 1.5" psia. Standard Port Size: x For 1.5" the FKL, each pump has its own curve.
Determining Drive Torque Requirements

Calculate the application torque. The application torque will be used to help size the pump drive and the coupling used to connect the drive to the pump. Each of these components will have a maximum allowable torque and the application torque cannot exceed this. T = (63,025 x BHp) / speed
Figure 28: FKL 25 NIPR curve
25
Net Inlet Pressure Required (psia)
20
0 cps
cps
ps
cps
00 c
200,00
50,0
15
100,
30,
20
,0 10
000
000
,00
00
0c
cp
ps
s
5,0 00 cps
10
1,00
0 cp
WATER
100
200
300
400
500
600
RPM
1265000496 Rev A
37
Pump Selection Examples

Example 1 Water at 1 cps, 1.0 SG and 68F The duty will be 20 gpm @ 200 psi and the NIPA will be 4 psia The pressure of this duty point exceeds the maximum of any of our FL II pumps and the NIPA is relatively low, therefore we will select a FKL pump for this application. Look at the composite curve and select a model (as explained earlier). The model that will work best is the FKL 50. This duty will not require a viscosity or temperature adjustment since the product is at 1 cps. The actual slip line can be read off the curve.
Figure 29
500
FKL 400
400
FKL 250
Capacity (gpm)
300
FKL 205
200
FKL 150
100
FKL 75 FKL 50
20 gpm @ 200 psi
FKL 25
10
1000
10,000
100,000
1,000,000
Product Viscosity (centipoise) 1 cps

1265000503 Rev B
38
For example 1, the FKL 50 requires 494 rpm to deliver 1 cps product at 20 gpm against 200 psi. BHp = WHp + VHp BHp = 6.1 + 0.4 BHp = 6.5 T = Torque (in/lbs.) T = (BHp x 63,025) / speed T = (6.5 x 63,025) / 494 T = 829 in-lbs
Calculate the pump speed, horsepower and application torque.
Figure 30
25
20
200,00 0 cps
100,0 00 c ps
50, 000 cps
30 ,00 0c ps
20
,00
0c
ps
10
,00
0c
ps
15
5,00 0 cp
10
5 2.7 psia 0
1,000
cps
WATER
100
200
300
400
500 494 rpm
600
1265000515 Rev A
RPM
Figure 31
60 50
Check the NIPR of the pump using Figure 30. The NIPR is 2.7 psia, therefore the NIPA of 4 psia is more than enough. The nal selection would be a FKL 50, running at 494 rpm with a 7.5 hp drive and having a torque of 829 in-lbs.
i 0 ps
Gallons per Minute
40
i 10 ps i 30 ps i 50 ps 100 psi psi psi psi psi
30
150
20
200
250
300
10
0 0 0 100 200 300 400
3 500
10 psi
600
1
30 psi
Work Horsepower
2
100 ps i
50 psi
4
300 psi
150
psi
250
psi
200
psi
7 0 0 100 200 300 400 500 600
7
200
6
,00 0c ps
WATER
Viscosity Horsepower
100
,00
0c ps
1000 cp s
50,
000
cps
5000
30,
000
cps
cps
20, 000 cps
10,0
00 c ps
3 0 100 200 300 400 500 600
RPM
1265000504 Rev A
Horsepower = Work Horsepower + Viscosity Horsepower
39
Example 2 High Fructose Corn Syrup at 5,000 cps, 1.32 SG and 38F The duty will be 100 gpm @ 250 psi and the NIPA will be 10 psia The pressure of this duty point exceeds the maximum of any of our FL II pumps; therefore, we will select a FKL pump for this application. Look at the composite curve (Figure 32) and select a model (as explained earlier).
Figure 32
400
FKL 250
300
FKL 205
Capacity (gpm)
200
FKL 150
2 100
FKL 75 FKL 50 FKL 25
10
1000
1 10,000
100,000
1,000,000
5,000cps Product Viscosity (centipoise)

1265000505 Rev B
The model that will work best is the FKL 250. The FKL 150 is above the duty point, but the speed required is too high. This duty will not require a viscosity or temperature adjustment. Calculate the pump speed, horsepower and application torque. The speed can be calculated by dividing the ow rate by the displacement, or it can be found by reading the zero slip line on the slip chart.
40
Figure 33
25
20
0c ps
200,000 cp
50, 000 c
,000
15
0 cp s
100
30
20
,00
,00
0c
cps
ps
10,
000
cps
ps
5,00
10
1,000 cp
5.3 psia
5
WATER
0 0 100 200 300 400 500 600
179 rpm
RPM
1265000516 Rev A
Gallons per Minute
For example 2, the FKL 250 requires 179 rpm to deliver 5,000 cps product at 100 gpm against 250 psi. BHp = WHp + VHp BHp = 17.5 + 5.0 BHp = 22.5
Figure 34
400
300
300 psi
200
1 100
0 psi
10 p
si
30 p
si
50 p
si
100
psi
si 50 p
200
psi
250
psi
0 0 0 100
200
300
400
500
10 psi
30 psi
600
T = (BHp x 63,025) / speed

Work Horsepower
10
50 psi
T = (22.5 x 63,025) / 179 T = 7,922 in-lbs Check the NIPR of the pump using the NIPR curve Figure 33. The NIPA of 10 psi will be more than the 5.3 psi required for the FKL 250. The nal selection would be a FKL 250, running at 179 rpm with a 25 hp drive and having a torque of 7,922 in-lbs.
20
4
150 psi
200 ps
250 psi
100 psi
30
300
40
psi
50
60 0 0 100 200 300 400 500 600
WATER
20 0,0 c 00 ps
10
0,0
6
00 cp s
10 cps
100 cps
50,0
00
cps
20,0
10
00
cps
1,000
cps
10,0
00 c
ps
5,00
0 cp
15 0 100 200 300 400 500 600
RPM
1265000507 Rev A
41
Example 3 Pie lling at 200 cps, 1.2 SG and 90F The duty will be 50 gpm @ 75 psi and the NIPA will be 10 psia This is a simple application with a low duty point pressure and plenty of NIPA; therefore, we will select a FL II pump. Look at the composite curve (Figure 35) and select a model (as explained earlier).
GALLONS/MIN.
LITERS/MIN.
Figure 35
1350
350
1200 300 1050 250 900 200
130L
130S
750
600
150
100L
450 100 300 2 50 58S 0 0 1 10 100 1 1000 10,000 100,000 75L 75S 58L 100S 3
150
1265000506 Rev B
The FL II 100S is above the duty point. We will not select the FL II 75L for this application, because we are trying to keep the pump speed below the 400 500 rpm range. This duty will require a viscosity adjustment, but will not require a high temperature adjustment.
42
Following the viscosity adjustment procedure for the FL II pump, we determine the slip curve will be read on the 10 psi line. The NIPA for the application is 10 psia, which is more than adequate for the FL II 100S.
Figure 36
180 165 150 135 120 105 90 75 60 PSI
45
30
15
0 1 10 VISCOSITY-CPS (CENTIPOISE) 100
500
1265000508 Rev A
43
Calculate the pump speed, horsepower and application torque. For example 3, the FL II 100S requires 390 rpm to deliver 200 cps product at 50 gpm against 75 psi. BHp = WHp = VHp BHp = 4.2 + 1.2 BHp = 5.4 T = (BHp x 63,025) / speed T = (5.4 x 63,025) / 390 T = 873 in-lbs The nal selection would be a FL II 100S, running at 390 rpm with a 7.5 Hp drive and having a torque of 873 in-lbs.
Figure 37
120
100
SI 0P
Gallons per Minute
80
10 20 PSI PSI PSI PSI
60
1
40
40 60 80
20
PSI PSI 100 I PS 120 I PS 0 14 PSI 170
100
200
300
3 400
500
600
0
10 PSI 20 PSI
Work Horsepower
5 4
6
40 PSI
60 PSI
80 PS I
100
120
PSI
PSI
8 10
140
170
PSI
PSI
12
14 100 0 200 300 400 500 600
7 1
6
500
0
WATER
10 CPS
100 CP S
CPS
10 0, 00
50
,0
00
5,0
200
00 CPS
0 C PS
CP
10
,0
00
CP
100
200
300
400
500
600
1265000509 Rev A
RPM
CP S
44
Example 4 Vegetable Oil at 3 cps, 0.98 SG and 275F The duty will be 100 gpm @ 80 psi and the NIPA will be 10 psia This is a simple application with a low duty point pressure and plenty of NIPA; therefore, we will select a FL II pump. Look at the composite curve (Figure 38) and select a model (as explained earlier). The FL II 130S falls above the duty point and will fall within the preferred speed range.
GALLONS/MIN. 350
LITERS/MIN.
Figure 38
1350
1200 300 1050 250 900
130L
130S
750
200
600
150
100L
450 100 2
75L
3
100S
300
150 0
50
55S
75S 55L
0 1
10
100
1000
10,000
100,000
1265000510 Rev A
45
180 165 150 135 120 105 90 75
This duty will require a small viscosity adjustment and a high temperature adjustment. Following the viscosity adjustment procedure for the FL II pump, we determine the slip curve will be read on the 62 psi line. Use the High Temperature Rotor Correction curve (Figure 40) to determine the speed adjustment. We will add 27 rpm to the speed, to compensate for the high temperature rotors.
Figure 39
1 3
4 60
PSI 45
30
15
0 1
10 VISCOSITY-CPS (CENTIPOISE)
100
500
1265000511 Rev A
HIGH TEMP. ROTOR CORRECTION

75S 100S 130S
PSI
180
VI
150 100L 75L 55S 55L 130L 135 120
SC OS IT Y CO RR EC TI ON
90
3
60
30
100 RPM
50
10
100
500
1265000512 Rev A
46
The NIPA for the application is 10 psia, which is more than adequate for the FL II 130S. Calculate the pump speed, horsepower and application torque. For example 4, the FL II 130S requires 360 rpm to deliver 3 cps product at 100 gpm against 80 psi. We then need to add 27 rpm to the 360 rpm. BHp = WHp + VHp BHp = 10.0 + 1.5 BHp = 11.5 T = (BHp x 63,025) / speed T = (11.5 x 63,025) / 387 T = 2,085 in-lbs
Figure 41
300
Gallons per Minute
The nal selection would be a FL II 130S, running at 387 rpm with a 15 Hp drive and having a torque of 2,085 in-lbs.
200
0P SI
SI 30 I PS 20 P
10
I I PS 0 PS 5 I I PS PS 100 150
170
PS
100 gpm
100
0 0 5 WHp=10 10 15 20
100
200
300
400
500
600
10 PSI 20 PSI 30 PSI
50 PSI
100
PSI
170
150
PS I
PS
25 30 35 0 100 200 300 400
500
600
VHp=1.5
2 3 4 5 6 7 8 0
WATER 10 CPS
100 C
500 CPS
PS
5,0
00
200
0C
CP
PS
100
200
RPM
300
400
500
600 1265000517 Rev A
Work Horsepower
, 100 000 CP
,00 50 S PS 0C
0 ,00 20 CP S
47
Friction Loss Curve1.5 Stainless Steel Tubing 1-1/2" STAINLESS STEEL TUBING
100
10
500 GP
400 GPM
M 300 GP
M 200 GP
100 GP
50 GPM
0.1
10 GP M
30 GPM
5G
PM
0.01
1G
PM
0.001 10 100 1000 10,000 100,000
1265000486 Rev A
48
100
Friction Loss Curve2 Stainless Steel Tubing 2" STAINLESS STEEL TUBING
10
500 GPM M 400 GP
M 300 GP
200 GP
0.1
100 GPM
50 GPM
30 GPM
0.01
PM 1G PM
10 GPM
5G
0.001 10 100 1000
10,000
100,000
1265000487 Rev A
49
100
2-1/2" STAINLESS STEEL TUBING Friction Loss Curve2.5 Stainless Steel Tubing
10
500 GPM
400 GP
300 GPM
0.1
200 GPM
100 GP
0.01
50 GP
30 GP
10
GP 5G
M PM
1G
PM
0.001 10 100 1000 10,000 100,000
1265000488 Rev A
50
100
10
PM 1000 G
M 500 GP M 400 GP
0.1
300 GPM
M 200 GP
100 G
PM
0.01
50 GPM
10 GP M 5G PM 1G PM
30 GPM
0.001 10 100 1000 10,000 100,000

51
1265000489 Rev A
100
10
1000 G
PM
0.1
M 500 GP M 400 GP
50 GP M
0.01
300 GPM M 200 GP
100 GP
P 0G
10
GP
5G
PM
1G
PM
0.001 10 100 1000 10,000

1265000490 Rev A
100,000
52
100
10
0.1
0.01
M GP 10 0 70
500 GPM
50 GP M
GP
M 300 GP
M 200 GP
0.001 10 100 1000 10,000 100,000

53
1265000491 Rev A
54
FKL Horizontal Mount Dimensional Drawing Models 15600
55
FKL Vertical Mount Dimensional Drawing Models 15600
DIMENSIONS IN MILLIMETERS (INCHES) PUMP MODEL

FKL 15 FKL 20 FKL 25 FKL 50 FKL 75 FKL 150 FKL 205 FKL 250 FKL 400
INLET / OUTLET
1-1/2" CLAMP 1-1/2" CLAMP 1-1/2" CLAMP 2-1/2" CLAMP 2-1/2" CLAMP 3" CLAMP 4" CLAMP 4" CLAMP 6" CLAMP
A 3/4" 3/4" 1-1/4" 1-3/8" 1-5/8" 1-3/4" 2-1/4" 2-1/2" 2-7/8"
B 63 (2.48") 63 (2.48") 41 (1.61") 62 (2.44") 73 (2.87") 67 (2.64") 106 (4.17") 79 (3.11") 95 (3.74") Q 175.2 (6.90") 175.2 (6.90") 195 (7.68") 285 (11.22") 306 (12.05") 326 (12.83") 342 (13.46") 377 (14.84") 499.5 (19.67")
C 30 (1.18") 32 (1.26") 66 (2.60") 57.5 (2.26") 78.5 (3.09") 87.5 (3.44") 88 (3.46") 99.5 (3.92") -
D 242.5 (9.55") 245.5 (9.67") 328.5 (12.93") 371 (14.61") 454 (17.87") 494 (19.45") 548 (21.57") 578.5 (22.78") 637.5 (25.10") R S 82 (3.23") 82 (3.23") 117 (4.61") 98 (3.86") 150 (5.91") 177.5 (6.99") 182 (7.17") 215 (8.46") 234 (9.21")
E 141 (5.55") 141 (5.55") 174 (6.85") 192 (7.56") 271 (10.67") 291 (11.46") 323 (12.72") 357.5 (14.07") 385 (15.16") T 88 (3.46") 88 (3.46") 122 (4.80") 218 (8.58") 215 (8.46") 240 (9.45") 262 (10.31") 262 (10.31") 300 (11.81")
F 82 (3.23") 82 (3.23") 76 (2.99") 113 (4.45") 118 (4.65") 113 (4.45") 143 (5.63") 129.5 (5.10") -
G 82 (3.23") 82 (3.23") 117 (4.61") 100 (3.94") 150 (5.91") 175 (6.90") 182 (7.17") 215 (8.46") -
H 100 (3.94") 100 (3.94") 153 (6.02") 140 (5.51") 200 (7.87") 225 (8.86") 232 (9.13") 262 (10.32") -
J 39 (1.54") 41 (1.61") 84 (3.31") 77.5 (3.05") 103.5 (4.07") 115 (4.53") 113 (4.45") 123 (4.84") -
K 78 (3.07") 78 (3.07") 88 (3.46") 94 (3.70") 136 (5.35") 141 (5.55") 163 (6.42") 195 (7.68") -
L 9 (0.35") 9 (0.35") 11 (0.43") 12 (0.47") 17.5 (0.69") 17.5 (0.69") 17.5 (0.69") 17.5 (0.69") -
PUMP MODEL
FKL 15 FKL 20 FKL 25 FKL 50 FKL 75 FKL 150 FKL 205 FKL 250 FKL 400
M 88 (3.46") 88 (3.46") 122 (4.80") 100 (3.94") 100 (3.94") 130 (5.12") 212 (8.35") 215 (8.46") -
N 105 (4.13") 105 (4.13") 158 (6.22") 140 (5.51") 150 (5.91") 180 (7.09") 262 (10.32") 262 (10.32") -
P 33 (1.30") 33 (1.30") 40 (1.57") 45 (1.77") 57 (2.24") 60 (2.36") 74 (2.91") 81 (3.19") 88 (3.46")
V TAP M8X1.25 M8X1.25 M10X1.5 M10X1.5 M16X2 M16X2 M16X2 M16X2 M20X2.5
W 63 (2.48") 63 (2.48") 86 (3.39") 98 (3.86") 135 (5.31") 150 (5.91") 160 (6.30") 162.5 (6.40") 188 (7.40")
X 82 (3.23") 82 (3.23") 71 (2.80") 112 (4.41")
Y 39 (1.54") 41 (1.61") 84 (3.31") 76.5 (3.01")
Z 105.6 (4.16") 105.6 (4.16") 183.5 (7.22") 290 (11.42") 288 (11.34") 313 (12.32") 330 (13.00") 350.5 (13.80") 438 (17.24")
WEIGHT 21 kg 45.5 lbs 22 kg 48.5 lbs 53 kg 117 lbs 68 kg 150 lbs 175 kg 387 lbs 220 kg 486 lbs 287 kg 632 lbs 369 kg 813 lbs 455 kg 1004 lbs
228.6 (9.00") 228.6 (9.00") 271.5 (10.69") 334.5 (13.17") 424 (16.69") 454 (17.87") 493 (19.41") 546 (21.50") 635 (25.00")
118 (4.65") 114 (4.49") 143 (5.63") 129.5 (5.10") 152.5 (6.00")
103.5 (4.07") 111.5 (4.39") 113 (4.45") 123 (4.84") 106 (4.17")
1265000260 Rev C
56
FKL Horizontal Mount Dimensional Drawing Models 50400, Rectangular Inlet

FKL 50 FKL 75 FKL 150 FKL 205 FKL 250 FKL 400
OUTLET
2-1/2" CLAMP 2-1/2" CLAMP 3" CLAMP 4" CLAMP 4" CLAMP 6" CLAMP
B
62 (2.44") 73 (2.87") 67 (2.64") 106 (4.17") 79 (3.11") 95 (3.74")
C
60 (2.36") 78.5 (3.09") 86.5 (3.40") 87.5 (3.44") 98 (3.86") 80.5 (3.17")
D
371 (14.61") 454 (17.87") 494 (19.45") 548 (21.57") 578.5 (22.78") 637.5 (25.10")
E
147.5 (5.81") 214 (8.43") 231 (9.09") 249 (9.80") 275.8 (10.86") 297.5 (11.71")
F
120.5 (4.74") 118 (4.65") 114 (4.49") 143 (5.63") 129.5 (5.10") 152.5 (6.00")
G
85 (3.35") 150 (5.91") 177.5 (6.99") 182 (7.17") 215 (8.46") 234 (9.21")
H
135 (5.32") 200 (7.87") 227.5 (8.96") 233 (9.17") 265 (10.43") 285 (11.22")
J
85 (3.35") 103.5 (4.07") 111.5 (4.39") 113 (4.45") 123 (4.84") 106 (4.17")
JJ
95 (3.74") 105 (4.13") 106 (4.17") 113 (4.45") 122.5 (4.82") 113 (4.45")
K
12.5 (0.50") 19 (0.75") 19 (0.75") 19 (0.75") 19 (0.75") 25.5 (1.00")
1-3/8" 1-5/8" 1-3/4" 2-1/4" 2-1/2" 2-7/8"
13.5 (0.53") 17.5 (0.69") 17.5 (0.69") 17.5 (0.69") 17.5 (0.69") 22 (0.88")
M
240 (9.45") 343 (13.50") 364 (14.33") 381 (15.00") 381 (15.00") 432 (17.01")
N
280 (11.02") 393 (15.47") 414 (16.30") 419 (16.50") 419 (16.50") 482 (18.98")
P
192.5 (7.58") 271 (10.67") 291 (11.46") 323 (12.72") 357 (14.06") 385.5 (15.18")
R
102.5 (4.04") 157 (6.18") 171 (6.73") 174.5 (6.87") 194.5 (7.66") 209.5 (8.25")
PUMP MODEL
S
106 (4.17") 145 (5.71") 157 (6.18") 163 (6.42") 181 (7.13") 243 (9.57")
T
249 (9.80") 298 (11.73") 320 (12.60") 335 (13.19") 369 (14.53") 493 (19.41")
U
305 (12.01") 336 (13.23") 387 (15.24") 457 (17.99") 457 (17.99") 505 (19.88")
V
273 (10.75") 310 (12.20") 355 (13.98") 425 (16.73") 425 (16.73") 470 (18.50")
W
171 (6.73") 224 (8.82") 235 (9.25") 279 (10.98") 279 (10.98") 441 (17.36")
X
44 (1.73") 57 (2.24") 75 (2.95") 99 (3.90") 99 (3.90") 127 (5.00")
Y
48 (1.89") 102 (4.02") 84 (3.31") 111 (4.37") 111 (4.37") 209.5 (8.25")
Z
79 (3.11") 127 (5.00") 118 (4.65") 147 (5.79") 143 (5.63") 241 (9.49")
AA
R6 (0.24"R) R10 (0.39"R) R10 (0.39"R) R10 (0.39"R) R10 (0.39"R) R13 (0.51"R)
13.5 (0.53") 13.5 (0.53") 13.5 (0.53") 13.5 (0.53") 13.5 (0.53") 17 (0.66")
AB
AC
67 (2.64") 56 (2.20") 76 (2.99") 89 (3.50") 89 (3.50") 32 (1.26")
AD
17.5 (0.69") 35 (1.38") 21.5 (0.85") 22 (0.87") 22 (0.87") 57 (2.24")
AE
16 (0.63") 13 (0.51") 16 (0.63") 16 (0.63") 16 (0.63") 17.5 (0.69")
AF
15.5 (0.61") 13 (0.51") 17 (0.67") 16 (0.63") 16 (0.63") 15.5 (0.61")
AG
13 (0.51") 15 (0.59") 13 (0.51") 13 (0.51") 13 (0.51") 22 (0.87")
WEIGHT
68 kg 150 lbs 177 kg 391 lbs 220 kg 486 lbs 289 kg 637 lbs 366 kg 807 lbs 513 kg 1131 lbs
1265000261 Rev C
57
FKL Vertical Mount Dimensional Drawing Models 50400, Rectangular Inlet

OUTLET
2-1/2" CLAMP 2-1/2" CLAMP 3" CLAMP 4" CLAMP 4" CLAMP 6" CLAMP
B
62 (2.44") 73 (2.87") 67 (2.64") 106 (4.17") 79 (3.11") 95 (3.74")
C
57.5 (2.26") 78.5 (3.09") 87.5 (3.44") 88 (3.46") 99.5 (3.92") -
D
371 (14.61") 454 (17.87") 494 (19.45") 548 (21.57") 578.5 (22.78") 637.5 (25.10")
E
192 (7.56") 271 (10.67") 291 (11.46") 323 (12.72") 357.5 (14.07") -
F
113 (4.45") 118 (4.65") 113 (4.45") 143 (5.63") 129.5 (5.10") -
G
100 (3.94") 150 (5.91") 175 (6.89") 182 (7.17") 215 (8.46") -
H
140 (5.51") 200 (7.87") 225 (8.86") 232 (9.13") 262 (10.32") -
J
77.5 (3.05") 103.5 (4.07") 115 (4.53") 113 (4.45") 123 (4.84") -
JJ
87.5 (3.44") 105 (4.13") 109.5 (4.31") 113 (4.45") 122.5 (4.82") -
K
94 (3.70") 136 (5.35") 141 (5.55") 163 (6.42") 195 (7.68") -
1-3/8" 1-5/8" 1-3/4" 2-1/4" 2-1/2" 2-7/8"
12 (0.47") 17.5 (0.69") 18 (0.71") 17.5 (0.69") 18 (0.71") -
M
100 (3.94") 100 (3.94") 130 (5.12") 212 (8.35") 215 (8.46") -
N
140 (5.51") 150 (5.91") 180 (7.09") 262 (10.32") 262 (10.32") -
P
45 (1.77") 57 (2.24") 60 (2.36") 74 (2.91") 81 (3.19") 88 (3.46")
R
106 (4.17") 145 (5.71") 157 (6.18") 163 (6.42") 181 (7.13") 243 (9.57")
S
249 (9.80") 298 (11.73") 320 (12.60") 335 (13.19") 369 (14.53")
493 (19.41")
T
298 (11.73") 416 (16.38") 448 (17.64") 486 (19.13") 538.5 (21.20") -
PUMP MODEL
U
305 (12.01") 336 (13.23") 387 (15.24") 457 (17.99") 457 (17.99") 505 (19.88")
V
273 (10.75") 310 (12.20") 355 (13.98") 425 (16.73") 425 (16.73") 470 (18.50")
W
171 (6.73") 224 (8.82") 235 (9.25") 279 (10.98") 279 (10.98") 441 (17.36")
X
44 (1.73") 57 (2.24") 75 (2.95") 99 (3.90") 99 (3.90") 127 (5.00")
Y
48 (1.89") 102 (4.02") 84 (3.31") 111 (4.37") 111 (4.37") 209.5 (8.25")
Z
79 (3.11") 127 (5.00") 118 (4.65") 143 (5.63") 147 (5.79") 241 (9.49")
AA
R6 (0.24"R) R10 (0.39"R) R10 (0.39"R) R10 (0.39"R) R10 (0.39"R) R13 (0.51"R)
13.5 (0.53") 13.5 (0.53") 13.5 (0.53") 13.5 (0.53") 13.5 (0.53") 17 (0.66")
AB
AC
67 (2.64") 56 (2.20") 76 (2.99") 89 (3.50") 89 (3.50") 32 (1.26")
AD
17.5 (0.69") 35 (1.38") 21.5 (0.85") 22 (0.87") 26 (1.02") 57 (2.24")
AE
16 (0.63") 13 (0.51") 16 (0.63") 16 (0.63") 16 (0.63") 17.5 (0.69")
AF
15.5 (0.61") 13 (0.51") 17 (0.67") 16 (0.63") 20 (0.79") 16 (0.63")
AG
13 (0.51") 13 (0.51") 13 (0.51") 13 (0.51") 13 (0.51") 22 (0.87")
AH
98 (3.86") 150 (5.91") 177.5 (6.99")
AJ
218 (8.58") 215 (8.46") 240 (9.45") 262 (10.31") 262 (10.31") 300 (11.81")
AK TAP
M10X1.5 M16X2 M16X2 M16X2 M16X2 M20X2.5
AL
98 (3.86") 135 (5.31") 150 (5.91") 160 (6.30") 162.5 (6.40") 188 (7.40")
AM
112 (4.41")
AN
76.5 (3.01")
AP
204 (8.03") 280 (11.02") 307 (12.09") 323 (12.72") 343.5 (13.52") 431 (16.97")
WEIGHT
68 kg 150 lbs 177 kg 391 lbs 220 kg 486 lbs 289 kg 637 lbs 366 kg 807 lbs 481 kg 1060 lbs
118 (4.65") 114 (4.49") 143 (5.63") 129.5 (5.10")

152.5 (6.00")
103.5 (4.07") 111.5 (4.39") 113 (4.45") 123 (4.84")

106 (4.17")
182 (7.17")
215 (8.46") 234 (9.21")
1265000262 Rev B
58
FKL Rectangular Inlet Dimensional Drawing Models 50400 Models 50250 Model 400
241 [9.49"] 210 [8.25"] 127 [5.01"] J L 31.8 [1.25"] 15.5 [.61"] 17.5 [.69"]
G H 4X 13.5 [17/32"] K
57 [2.24"]
F B 6X 156.5 [6.16"]
A E C 505 [19.88"]
441.4 [17.38"]
8X 17 [21/32"]
4X D
4X R13 [R.51"]
DIMENSIONS IN MILLIMETERS (INCHES) PUMP MODEL FKL 50 FKL 75 FKL 150 FKL 205 & 250 A 305 (12.01") 336 (13.23") 387 (15.24") 457 (17.99") B 67 (2.64") 56 (2.20") 76 (2.99") 89 (3.50") C 171 (6.73") 224 (8.82") 235 (9.25") 279 (10.98") D R6 (0.24"R) R10 (0.39"R) R10 (0.39"R) R10 (0.39"R) E 273 (10.75") 310 (12.20") 355 (13.98") 425 (16.73") F 16 (0.63") 13 (0.51") 16 (0.63") 16 (0.63") G 79 (3.11") 127 (5.00") 118 (4.65") 147 (5.79") H 48 (1.89") 102 (4.02") 84 (3.31") 111 (4.37") J 15.5 (0.61") 13 (0.51") 17 (0.67") 16 (0.63") K 44 (1.73") 57 (2.24") 75 (2.95") 99 (3.90") L 17.5 (0.69") 35 (1.38") 21.5 (0.85") 22 (0.87") FKL 400
1265000524 Rev B
59
FL II Horizontal Dimensional Drawing Models 1558
U C Q R K
INLET & OUTLET PORT
B
Q R
E
K
D M
INLET & OUTLET PORT B
S 4X T F
S 4X T F M
G N
G N H P
H P A
J L
INLET & OUTLET .75" 1" 1.5"
DIMENSIONS IN MILLIMETERS (INCHES) A A 243 (9.05") 282 (11.10") 294 (11.57")

PUMP MODEL 15
C
B
D 111 (4.37") 184 111 192 (4.37") (7.56")

192 111 (7.56") (7.24") C 123 (4.84")
E 136 D (5.35")111
(4.37")
F 100 E (3.94") 136

(5.35") F
G 72 100(2.83")
(3.94") G 72 (2.83")
H 32H (1.26") 32 36 36 (1.42") (1.42")

36 36 (1.42") (1.42") (1.26") J
J 87 (3.42") 87
K 19j6 19j6 19j6
K 19j6 19j6
L 32 (1.26") 48 (1.89") 48
L 32 (1.26") 10
M (.39") 10 (1.89") (.39") 10 48 (.39") (1.89") N
M 10 38 (.39")
(1.50") P 100 (3.94")
N 38 Q (1.50") 20 49 35 (1.93") (1.38")

(.79") R
P 100 (3.94") 6
(.24") 6 (3.94") (.24") 6100 (.24") S 80 (3.15") 80 (3.15") 80 (3.15")
Q 20 (.79")
T 8.4 (.33")
R 6 U (.24") 145 6 162 (.24") (4.41") 6162 (4.41") (.24") 1265000225 Rev (5.71")
S 80 (3.15") 80 (3.15") 80 (3.15")
INLET & 184 123 OUTLET A (7.24") (4.84") 243 .75" 1"
DIMENSIONS IN MILLIMETERS (INCHES)
8.4 (.33")
192 58S(7.56")
58L
150 282 (5.90") (11.10")

294 150 (11.57") (5.90")
(9.05")
140 150 111 (5.51") (5.90") (4.37") 140 111 (4.37") (5.51")
100 140 (3.94") (5.51") (3.94")
81 100 81 (3.19")(3.19") (3.94")

100 (3.94")
(3.42")
109 109 (4.29") (4.29") (4.29")
48
49 100 (.39") (3.94") (1.93") 54.5 (2.15")
10
100
35 8.4 (1.38") (.33") 35 8.4 (.33") (1.38")
8.4 (.33")
192 1.5" (7.56")
(4.37")
150 (5.90")
140 100 (5.51")
86.5 86.5 (3.41")(3.41")
109109 (4.29")
19j6 (1.89")
35 10 100 54.5 (1.38") (.39") (3.94") (2.15")
(3.94")
8.4 (.33")
60
FL II Vertical Dimensional Drawing Models 1558
T U
INLET & OUTLET PORT
K Q
B
U
INLET & OUTLET PORT C
D
K Q
4X S
R 80 [3.15"] N
4X S R 80 [3.15"] N
F
L M
G
J
E A
G E A
INLET & OUTLET .75" 1" 1.5"
DIMENSIONS IN MILLIMETERS (INCHES) A PUMP 230 (9.05")

15 MODEL
184 .75" (7.24") 192 1" (7.56") 192 (7.56")

1.5"
INLET B& OUTLET
C 123
230 184 (4.84") (7.24") (9.05") 282 192 150 (7.56") (11.10")
111123 (4.37") (4.84")

150 111 (5.90") (4.37") 150 (5.90") 111 (4.37")
111 (3.94") (4.37") 111 100 (4.37")
100
F 72
100 72 (2.83")(2.83") (3.94") 100 (3.94") (3.94") 81 81 (3.19") (3.19") 100 86.5
32 32 (1.26") (1.26")
36 36 (1.42") (1.42") 36 (1.42") 36 (1.42")
DIMENSIONS IN MILLIMETERS (INCHES) H J K
87 32 (3.42") (1.26") (3.42") 109 109 (4.29") (4.29") 109 48 (1.89") 48 (1.89")
87
32 19j6 (1.26") 4819j6 (1.89") 48 (1.89")

19j6
L 10
(.39")
10 19j6
38 100 (1.50") (.39") (3.94") 49 (1.93") (2.15")
38 20 (1.50") (.79")
6 80 (3.94") (3.15") (.24") 6 100 (.24") (.24") 100 80 (3.15") 80 (3.15")
100
Q
S 25 (.24") (.98") 29 6 (1.14") (.24") 19
20 8.4 (.79") (.33")

8.4 35 (.33") (1.38")8.4 (.33") 35 (1.38")
S 8.4 (.33") 8.4 (.33") 8.4 (.33")
145 (3.15") (5.71") 162 80 (4.41")
80
25 (.98"
282 58S (11.10") 294 (11.57")

58L
(5.90") 294 (5.90")
(11.57") 150
192 (7.56")
(3.94") 111
(4.37") 100 (3.94")
(4.29") 109 (4.29")
10 (.39") 19j6 10 (.39")
100 35 10 (3.94") 49 (1.38") (.39") (1.93") 54.5 100 35 (1.38") 10 (3.94") 54.5 (.39") (2.15")
(3.94") 6
(3.15") 162
29 (1.14
86.5(3.41") (3.41")
19j6
(3.94")
(1.14") (4.41") 6 80 (.24") (3.15") 1265000226 Rev -
19 (1.14
126
D C 108.5 174 (4.27") (6.85") F108.5 E 180 (4.27") (7.09") 180 146 75") 223 (7.09")140 (5.51") (8.78") 180 146 75") 243 (7.09")140 (5.51") (9.57") 225.5 190 (8.88") 48") 225.5 190 (8.88") 48")
FL II Horizontal Dimensional Drawing Models 75100
E 146 (5.75") G146 (5.75") 62.5 190 (2.46") (7.48") 70 190 (2.76") (7.48") 61 (2.40") 80 (3.15")
K R S
DIMENSIONS IN MILLIMETERS (INCHES) H G F J K L M 55 62.5 180 19 53 161 28j6 (2.17") (2.46") IN MILLIMETERS (7.09") (.75") (2.08") (6.34") DIMENSIONS (INCHES) H 180 N 53 P 19 J 70 K 55 L 161 M 28j6 (7.09") (2.76") (2.17") (.75") (6.34") (2.08") 115 55 19 53 32.5 161 28j6 70 (2.08") 225.5 (6.34") 61 224 (.75") (2.17") (1.28") 80 (4.53") 32 40k6 (2.76") (1.25") (2.40") (8.88") (3.15") 115 (8.82") 55 19 161 53 40 28j6 225.5 (6.34") 80 70 (2.08") 224 (.75") (2.17") (1.57") 80 (4.53") 32 40k6 (8.88") (3.15") (3.15") 108 (1.25") (2.76") (8.82") 70 32 80 42 224 40k6 (2.76") (1.25") (3.15") (1.65") (4.25") (8.82") 80 61 32 70 224 108 40k6 (3.15") (2.40") (1.25") (2.76") (8.82") (4.25") R
61
N 32.5 (1.28") Q 40 (1.57") 71 (2.79") 42 (1.65") 71 (2.79") 61 (2.40") 90 (3.54") 90 (3.54")
P 115 (4.53") R 115 (4.53") 45 108 (1.77") (4.25") 45 108 (1.77") (4.25") 65 (2.56") 74 (2.91")
Q 71 (2.79") S 71 (2.79") 8 (.32") 90 (3.54") 8 (.32") 90 (3.54") 12 (.47") 12 (.47")
R 45 (1.77") T 45 (1.77") 160 (6.30") 65 (2.56") 160 (6.30") 74 (2.91") 200 (7.86") 200 (7.86")
S 8 (.32") U 8 (.32") 9 12 (.35") (.47") 9 12 (.35") (.47") 10.8 (.43") 10.8 (.43")
T 160 (6.30") 160 V (6.30") 129 200 (5.08") (7.86") 129 200 (5.08") (7.86") 170 (6.69") 170 (6.69")
U 9 (.35 9 (.35 10 (.43 10 (.43
L J L J A INLET / OUTLET PORT Q E Q P N D D H G A C INLET / OUTLET V PORT H G C V
B E
M T F 4X U
T F
4X U
1265000
1265000047 Rev A
PUMP INLET & MODEL OUTLET 75S 75L 100S 100L 1.5" 2" 2.5" 3"
A 326 (12.84") 341 (13.43") 413.5 (16.28") 443.5 (17.46")
B 210.5 (8.29") 210.5 (8.29") 275 (10.82") 275 (10.82")
C 174 (6.85") 180 (7.09") 223 (8.78") 243 (9.57")
D 108.5 (4.27") 108.5 (4.27") 140 (5.51") 140 (5.51")
E 146 (5.75") 146 (5.75") 190 (7.48") 190 (7.48")
F 180 (7.09") 180 (7.09") 225.5 (8.88") 225.5 (8.88")
G 62.5 (2.46") 70 (2.76") 61 (2.40") 80 (3.15")
H 55 (2.17") 55 (2.17") 70 (2.76") 70 (2.76")
DIMENSIONS IN MILLIMETERS (INCHES) J K L M 19 53 161 28j6 (.75") (2.08") (6.34") 19 161 53 28j6 (.75") (6.34") (2.08") 32 80 224 40k6 (1.25") (3.15") (8.82") 80 32 224 40k6 (3.15") (1.25") (8.82")
N 32.5 (1.28") 40 (1.57") 42 (1.65") 61 (2.40")
P 115 (4.53") 115 (4.53") 108 (4.25") 108 (4.25")
Q 71 (2.79") 71 (2.79") 90 (3.54") 90 (3.54")
R 45 (1.77") 45 (1.77") 65 (2.56") 74 (2.91")
S 8 (.32") 8 (.32") 12 (.47") 12 (.47")
T 160 (6.30") 160 (6.30") 200 (7.86") 200 (7.86")
U 9 (.35") 9 (.35") 10.8 (.43") 10.8 (.43")
V 129 (5.08") 129 (5.08") 170 (6.69") 170 (6.69")
S L J A INLET / OUTLET PORT B E Q D H G C V
T F
4X U
1265000047 Rev A
62
DIMENSIONS IN MILLIMETERS(INCHES)
G 87 (3.42") 87 (3.42") 70 (2.76") 70 (2.76") H 145 (5.71") 145 (5.71") 225 (8.85") 225 (8.85") J 28j6 28j6 40k6 40k6 K 53 (2.08") 53 (2.08") 80 (3.15") 80 (3.15") L 45 (1.77") 45 (1.77") 65 (2.56") 65 (2.56") M 8 (.32") 8 (.32") 12 (.47") 12 (.47") N 198 (7.79") 198 (7.79") 249 (9.80") 249 (9.80") P 5/16"-18 TAP 5/16"-18 TAP 3/8"-16 TAP 3/8"-16 TAP Q 129 (5.08") 129 (5.08") 170 (6.69") 170 (6.69")
FL II Vertical Dimensional Drawing Models 75100

PUMP INLET & MODEL OUTLET
75S 75L 1.5" 2" 100S 100L 2.5" 3" A 326 (12.84") 341 (13.44") 413.5 (16.28") 443.5 (17.46") B 37.5 (1.48") 37.5 (1.48") 50 (1.97") 50 (1.97") C 174 (6.85") 180 (7.09") 223 (8.78") 243 (9.57") D 102 (4.02") 102 (4.02") 180 (7.10") 180 (7.10") E 217 (8.54") 217 (8.54") 274 (10.80") 274 (10.80") F 46.5 (1.83") 54 (2.13") 60.5 (2.38") 79 (3.11")
L J C M D K Q
H A
4X "P"
N E
1265000048 Rev A
PUMP INLET & MODEL OUTLET

75S 75L 100S 100L 1.5" 2" 2.5" 3"
DIMENSIONS IN MILLIMETERS(INCHES)
A 326 (12.84") 341 (13.44") 413.5 (16.28") 443.5 (17.46") B 37.5 (1.48") 37.5 (1.48") 50 (1.97") 50 (1.97") C 174 (6.85") 180 (7.09") 223 (8.78") 243 (9.57") D 102 (4.02") 102 (4.02") 180 (7.10") 180 (7.10") E 217 (8.54") 217 (8.54") 274 (10.80") 274 (10.80") F 46.5 (1.83") 54 (2.13") 60.5 (2.38") 79 (3.11") G 87 (3.42") 87 (3.42") 70 (2.76") 70 (2.76") H 145 (5.71") 145 (5.71") 225 (8.85") 225 (8.85") J 28j6 28j6 40k6 40k6 K 53 (2.08") 53 (2.08") 80 (3.15") 80 (3.15") L 45 (1.77") 45 (1.77") 65 (2.56") 65 (2.56") M 8 (.32") 8 (.32") 12 (.47") 12 (.47") N 198 (7.79") 198 (7.79") 249 (9.80") 249 (9.80") P 5/16"-18 TAP 5/16"-18 TAP 3/8"-16 TAP 3/8"-16 TAP Q 129 (5.08") 129 (5.08") 170 (6.69") 170 (6.69")
L J C M D K Q
H A
4X "P"
N E
1265000048 Rev A
63
FL II Horizontal Dimensional Drawing Model 130
55 (2.16") 14 (.55")
4X 13.5 (.53")
PUMP MODEL
130S 130L
INLET & OUTLET

3" 4"
498 (19.60") 533 (20.98")
DIMENSIONS IN MILLIMETERS (INCHES) A B C

75 (2.95") 99 (3.90")
55 (2.16") 79 (3.11")
220 (8.66")
124 (4.88")
B 294 (11.57")
83 (3.26")
224 (8.82")
INLET / OUTLET PORT 360 (14.17") 185 (7.28")
250 (9.84")
65 (2.56")
120 (4.72")
164 (6.46")
254 (10.00") 286 (11.26")
32 (1.26")
il-0348 6/15/00
64
FL II Vertical Dimensional Drawing Model 130
65
FL II High Temperature Rotor/Viscosity Adjustment Curve
High Temperature Rotor Correction

200
130S
100S
75S
Vis
150
cos ity Co
Differential Pressure (psi)
rre
130L
100L
75L
58 S
ctio n
58
100
50
0 150
100
50
10
100
1000
1265000481 Rev A
RPM
Viscosity (centipoise)
66
FKL Composite Performance Curve Models: 15150

LBS/HR GPM
FKL Sanitary Pump Composite Curve
50,000
100
45,000
90
FKL 150
40,000
80
35,000
70
30,000 CAPACITY
60
FKL 75
25,000
50
20,000
40
15,000
30
FKL 50
10,000
20
5,000
10
FKL 25 FKL 20 FKL 15
0 CENTIPOSE
0 1 1,000 10000 PRODUCT VISCOSITY 100000 1,000,000

1265000451 Rev-
Performance curve based on tests using 70F water and 0 psig inlet pressure. A tolerance of 5% applies to all figures. Actual performance may vary by application product. Please contact Fristam for different conditions.
67
FKL Composite Performance Curve Models: 205600

GPM 500 1800 450 1600 400 1400 350 1200 300 1000 LPM
Stop Rebuilding & Replacing FKL 600 Your Pumps

Stop rebuilding, replacing, and spending your valuable time on other PD pumps. Fristams FKL FKL 580 pump simply runs better and lasts longer. Engineered for lasting performance, its shaft is thicker and stronger than the others. The FKLs
250
FKL 400 shaft and unique balanced rotor design reduce

rotor-to-housing contact that can prematurely wear your pump. FKL 250
800
200
600
150
FKL 205
400
100
200
50
0 CENTIPOISE
0 1 1,000 10,000 PRODUCT VISCOSITY 100,000 1,000,000

1265000450 Rev A
68
FKL Performance Curves Model: 15

16 12
Gallons per Minute
8
0 ps i 10 p si 50 p si 100 psi 150 psi psi
200
0 0 0.1 0.2
200
400
600
800
1000
10 psi
50 psi
Work Horsepower
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0 200 400

150
100
psi
200
psi
600
psi
800
1000
WATER
0.5
1.0
30
,00
0c
1000
ps
20 ,00
cps
0c
ps
10,
000
cps
500
0 cp
s
800 1000 1265000241 Rev A
1.5
200
400
600
RPM
100 ,00
0 ,00 50 cp s
ps 0c
Displacement: 0.016 gal/rev Standard Port Size: 1.5" x 1.5" Fristam Pumps PD Tech Manual Performance curves based on tests using 70F water. Actual performance may vary by application or product.
69
25
20
100,000 cps
50,00 0 cps
cps
000
30,
,00
0c ps
15
00 10,
0c
ps
10
20
5,00
0 cp
1,000
5
cps
100 cps
0 0 100 200 300 400
WATER
500 600
RPM
1265000466 Rev -
70

25 20
Gallons per Minute
15 10 5 0 0 0.2 0.4
10 psi
i i 0 ps 10 ps
50 p
si
100
psi
150
psi
200
psi
100
200
300
400
500
600
700
800
Work Horsepower
0.6 0.8 1 1.2 1.4 1.6 1.8 2 0 0.5 1.0 1.5

10 0,0
50 psi
100
150 psi
psi
200
psi
500
100
200
300
400
600
700
800
WATER
1000
cps
2.0 2.5
20
300
,00
0c
ps
10,
000
cps
500
0 cp
100
200
400
500
600
700
RPM
800 1265000253 Rev A
50 ,00 0c ps
00 cp s
Displacement: 0.032 gal/rev Standard Port Size: 1.5" x 1.5" Fristam Pumps PD Tech Manual Performance curves based on tests using 70F water. Actual performance may vary by application or product.
71
25
20
ps
100,000 cps
ps
cps
cp s
ps
50,00 0c
20, 000
30,0
1,0
15
10
00
,00
5,0
cps
00 c
0c
00
10
100
cps
WATER
0 0 100 200 300 400 500 600
RPM
1265000467 Rev -
72

40 30
Gallons per Minute
20
0 ps i 10 p si 50 p si 100 psi 150 psi psi psi 200 psi
10
250
0 0 1
300
100
200
300
400
500
10 psi
600
50 psi
100 psi
200 p
psi
Work Horsepower
2 3 4 5 6 0 0 100 200 300 400
300
psi
250
si
500
600
WATER
0.5
20
0,0
00
cp 100 s ,00 50 0 c ,00 ps 0 cp s
1000 cp
30, 000 cps
5000
1.0
20,0
00 c
ps
cps
10,0
00 c
ps
1.5
100
200
300
400
500
RPM
600 1265000278 Rev A
150 ps
Actual performance may vary by application or product.

Fristam Pumps PD Tech Manual 73

25
20
0 c ps
50,0 00
100, 000
200,00
15
30,
20
0 0,0
000
,00
0c
0c ps
cps
cps
cps
ps
0 5,0 0c ps
10
1,00
0 cp
WATER
100
200
300
400
500
600
RPM
1265000496 Rev A
74

60 50
i 0 ps i s 0 1 p si 50 p i ps 100 psi 150 psi 200 psi 250 si p 300
Gallons per Minute
40 30 20 10 0 0 1 0 100 200 300 400
500
10 psi
600
Work Horsepower
2 3 4 5 6 0 0 100 200
30
100 ps i
50 psi
0p
si
250
psi
200
150
psi
psi
300
400
500
600
WATER
20
0,0
00
cps 100,
000
cps 50 ,00 0c
1000 cp
ps
30,0 00 c ps
20,0
00 c
10,0
5000
00 c ps
cps
ps
100
200
300
400
500
RPM
600 1265000279 Rev A


25
20
200,00 0 cps
100, 000 cps
30 ,00 0c
000
15
5,0 00
50,
20
0 ,00
cp
cp s
ps
s
1
0 0,0
0c
ps
cps
10
1,000
cps
WATER
100
200
300
400
500
600
RPM
1265000497 Rev A
76

100 75
Gallons per Minute
0 ps i s p 10 50 p si p 100 i s p si
50
25
300
0 0 0 100 200 300
psi
250
150 si p 200 psi
400
500
600
10 psi
50 psi
Work Horsepower
5
200 p
si
100 psi
si
10
300
15
250 p
psi
20 0 1 2 3 4 5
100
200
300
400
500
600
WATER
20 0,0 00 cps
100
,00
0c
1000 cps
ps
50,
000
cps
30,0 00 c ps
10,0
5000
00 c
cps
ps
00 c ps
600 1265000281 Rev A
20,0
100
200
300
400
500
RPM
150 psi


25
20
0 c ps
0c ps
000
100, 000
200,00
50,
15
10, 000
30
20
,00
0 ,00
cp
cps
cps
cps
10
5,000 cps
WATER
100
200
300
400
500
600
RPM
1265000498 Rev A
78

200 150
si i
Gallons per Minute
0 ps i s p 10 10 si p 0 5 1 i s p 50 p i p 0 s
100
50
30
200 si p 0 25 i 0 ps
0 0
100
200
300
400
500
10 psi
600
50 psi
Work Horsepower
10
100 psi
200 p si 250 p si 300 psi
20
30 0 2 4 6 8 10
100
200
300
400
500
600
200
,00
WATER
0c
ps
100
,000
1000 cps
cps
50,0
00 c
ps
5000 c ps 10,00 0 cps 20 30,0 ,000 cps 00 c ps
100
200
300
400
500
RPM
600 1265000282 Rev A
150 psi
Standard Port Size: 3 " x 3 " Performance curve based on tests using 70 water Fristam Pumps PD Tech Manual Actual performance may vary by application or product.
79
25
20
200,000 cp
,000
50 ,00
15
100
30
0 ,00
0c
cp
cps
ps
s
00 20, 0c ps
10
10,0
00 c
ps
5,000
cps
5
1,000 cps WATER
100
200
300
400
500
600
RPM
1265000499 Rev A
80

300
Gallons per Minute
200
i 0 ps 250 psi 300 psi
100
0 ps i
10 p
si
30 p
si 5
i 0 ps
p 100
si
150
psi
20
0 0 10
100
200
300
400
500
10 psi
50 psi
600
Work Horsepower
150 psi
30 40 50 0
200 ,000
200 p
300
si
250
psi
psi
100
200
300
400
500
WATER
600
cps
100
,000
1000 cps
cps
50,00
10
0 cps
30,00
0 cps
5000 cps 10,000 cps 20,00 0 cps
15
20
100
200
300
400
500
RPM
600 1265000535 Rev -
20
100 psi
Model: FKL 205 Sanitary Pump

Displacement: 0.45 gal/rev Standard Port Size: 4 " x 4 " Performance curve based on tests using 70 water Actual performance may vary by application or product.
81
25
20
s 200,000 cp
cps 100 ,000
20 0 ,00
000 c
0c
cp
s
0 10,
50,
15
0 cp s
30
,00
00
cps
ps
ps
5,00
10
cps
1,000
5
WATER
100
200
300
400
500
600
RPM
1265000568 Rev -
82
83
25
20
200,000 cp
000 c
100 ,000
30 ,00
15
5,00 0 cp s
10
1,000 c ps
50,
0 0,0
0c
0c
ps
0 10,
00
cps
cps
ps
ps
WATER
100
200
300
400
500
600
RPM
1265000500 Rev A
84

500 400
0 ps i s p 10 si 50 p psi i
Gallons per Minute
300 200 100 0 0

300 20 psi 50 1 i 0 ps
100 psi
250 psi
100
200
300
400
500
10 psi
50 psi
600
Work Horsepower
20
200 p
100 psi
si
40
300 psi
250
psi
60
80 0 5 10 15 20 25
100
200
300
400
500
600
20
0,0
WATER
00 cps 100 ,00 0
cps
50,0
1000 cps
00 c ps
30,0
00 c
ps
5000
20,0
00 c
ps
10,0
cps
00 cp
100
200
300
400
500
RPM
600 1265000286 Rev A
150 psi
85
25
20
200,000 cp
00 cp 100,0
50,
2 0 0,0
,00 0c
000
0c
ps
cps
ps
15
0 10,
00
cps
30
5,00
0 cp
10
1,000 cps
WATER
100
200
300
400
500
600
RPM
1265000501 Rev A
86

800 700
Gallons per Minute
600 500 400 300 200 100 0 0 10 20 30 40 50 60 70 80 90 100 0 0 100 200 0 100 200
25 si p 0 0 3
5 si 100 p i s 150 p si 0 20 sip p 0
0 psi i s p 0 1 0 psi
300
400
10 psi
50 psi
Work Horsepower
300 psi
200 psi 250 psi
150 psi
300
WATER
400
10 20 30 40 50
200
,00
0c
ps 100 ,000 cps
1000 cps
50,0
00 c
ps
ps 10,00 0 cps 20,00 30,0 0 cps 00 c ps
5000 c
100
200
300 1265000574
400
RPM
100 psi
Sanitary Pump
Displacement: 1.82 gal/rev Standard Port Size: 6 " x 6 " Performance curve based on tests using 70 water Actual performance may vary by application or product.
87
25
200,0 00 cps
100
,000
20
cps
50
,00 0c
ps
15
0 0,0
0c
ps
cps
0 20,
00
10
10,0
00 c
ps
5000
cps
1000 cp
WATER
100
200
300
400
RPM
1265000575
88

1000 900 800
Gallons per Minute
700 600 500 400 300 200 100 0 0 0 100 200
psi 50 i s p 100i ps 0 5 1 i s p 200i ps 0 5 2 i ps 300
10
psi
0 ps
300
10 psi
400
50 psi 100 psi 150 psi
Work Horsepower
50
100
300
250 p
psi
si
150
200 0 10
100
200
300
400
WATER
200 ,00 0c
20 30 40 50
ps
100
,00
1000 cps
0c
ps
50,0 00 c ps
5000
00 c ps 20,0 00 c p 30,0 00 c s ps
300 400 1265000288 Rev A
10,0
cps
100
200
RPM
200 psi
89
25
200,0 00 cp s
,00
0c
ps
20
100 ,000 cps
15
0 0,0
0c
ps
50
0 20,
00
cps
10
10,0
00 c
ps
5000
cps
1000 cps
WATER
100
200
300
400
RPM
1265000502 Rev A
90
FL II Composite Performance Curve Models: 1575

GPM LPM
FL II 15-75 Performance Composite Curves
100 350
90 80 70
300
FLII 75L
250 60 CAPACITY 200 50 40

FLII 58L FLII 75S
150
100
30 20
FLII 58S
50 10 0 0
FLII 15
10
100
1,000
10,000
100,000
9/01 IL-0801 RD 2/08
PRODUCT VISCOSITY (CPS)
91
FL II Composite Performance Curve Models: 100130

400 2800 350 GPM LPM
FL II 100-130 Performance Composite Curves

FLII 130L
2400 300
FLII 130S
2000 250
CAPACITY
1600 200
FLII 100L
1200
150
800
FLII 100S
100
400
50
0 1 10 100 1,000 10,000 100,000

9/01 IL-0811 RD 2/08
PRODUCT VISCOSITY (CPS)
92
Model: FLII 15 Sanitary Pump
Displacement: 0.0056 gal/rev Standard Port Size: 3/4" x 3/4" Performance curve based on tests using 70F water Actual performance may vary by application or product.
10
FL II Performance Curves Model: 15
Gallons per Minute
8 6 4 2 0 0
0 ps i 30 p si 50 p si 70 p si si 90 p psi 110 psi 130
200
400
600
800
1000
1200
1400
1600
1800
Work Horsepower
30 psi
50 psi
70 psi
90 psi 110 p si 130 psi
2 0
200
400
600
800
1000
1200
1400
1600
WATER
1800
10 cps
0.02
5,0
0.04 0.06
500
0.08 0.1
cps
100 c
ps
200
400
600
800
1000
1200
1400
1600
1800
1265000519 Rev A
RPM
00 cps
2,0 00 cp s
93
Model: FLII 58S Sanitary Pump
Displacement: 0.0267 gal/rev Standard Port Size: 1 " x 1 " Performance curve based on tests using 70 F water Actual performance may vary by application or product.
30
FL II Performance Curves Model: 58S

i 0 ps 10 p 30 p 60 p si
Gallons per Minute
25 20 15 10 5 0 0 0 100 200 300 400 500 600 700 800
si
si si
90 p 130
psi
900
10 psi
1000
Work Horsepower
0.5 1 1.5 2 2.5 0
30 psi
60 psi
90 p si
130
psi
100
200
300
400
500
600
700
800
900
1000
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 100 200 300 400 500 600 700 800 900 1000
10 0,0 00
WATER 10 cps
cp s
20,
000
cps
10,
2,000
100 cps 500 cps cps
000
cps
5,00
0 cp s
RPM
10/13/03 1265000136
94
Model: FLII 58L Sanitary Pump
Displacement: 0.039 gal/rev Standard Port Size: 1.5 " x 1.5 " Performance curve based on tests using 70 F water Actual performance may vary by application or product.
30
FL II Performance Curves Model: 58L

0p si
Gallons per Minute
25 20 15 10 5 0 0 0 100 200 300 400 500 600
10 30 60 90
psi psi psi psi psi
115
700
10 psi
800
900
1000
Work Horsepower
0.5 1 1.5 2 2.5 0
30 psi
60 psi
90 ps i
115 p si
100
200
300
400
500
600
700
800
900
1000
0.1 0.2 0.3

100
WATER
5,0
0.4 0.5 0.6 0
00
cp s
2,0
00
cps
500
10 cp s
cps
100
cps
100
200
300
400
500
600
700
800
900
1000 10/13/03 1265000134
RPM
10
20,
,000
,00 0c ps
cps 000 cps
95
50

0p si psi psi 20 psi 30 si p 40 si p 50 i s p 60 si p 70 psi 80 i ps 90 psi 100 si psi psi p 150 170 130 10
Gallons per Minute
40 30 20 10 0 0
100
200
300
400
500
600
700
800
Work Horsepower
1 2 3 4 5 0
170
10 psi 20 psi 30 psi 40 psi

50 psi
psi
150
psi
130 p
si
110 p
70 ps i 80 ps i 90 ps i si
60 psi
100
200
300
400
500
600
700
800
0.2 0.4 0.6 0.8 1 1.2 0 100 200 300 400 500 600 700 800
1265000482 Rev A
WATER
10 cps
20
,00
0c
ps
5,0
00
cps
2,0
00
500
cps
100 c
cps
ps
RPM
100 0 ,00 cps
96
80 70 60 50 40 30 20 10 0 0 0 100 200 300

0 ps 10 p i p 0 s i
Gallons per Minute
si
120
psi
10
80 p i 0 ps
60 si
50 p psi
40 si
30 p psi
2 si
400
500
600
700
800
Work Horsepower
1 2 3 4 5 6 0 0 100 200 300 400 500
10 psi 20 psi 30 psi 40 psi 50 psi 60 ps i
80 ps
100
psi
120
psi
600
700
800
0.2 0.4 0.6

s ps cp 0 c 000 ,00 100, 50
WATER 10 cps
0.8 1 1.2 1.4 1.6 1.8 2 0
20
,00
0c
5,0
ps
00
cps
2,00
500 c
0 cp s
100 cp
ps
100
200
300
400
500
600
700
800
1265000483 Rev A
RPM
97
120

0 ps i
Gallons per Minute
100 80 60 40 20 0 0
170 ps 140 psi 120 i
si 10 p si p 0 2 si 40 p si p 60 si 80 p si p 100 i s p
100
200
300
400
500
600
Work Horsepower
2 4 6 8 10 12 0 0 100 200 300 400
10 psi 20 psi
40 psi
80 psi
60 psi
170
100 p si 120 p si 140 psi

psi
500
600
1
10
WATER 10 CPS
100 CPS 500 CP S
0,0
00
CP
2,000
50 ,00 0C PS
CPS
10,
000
5,00
CP
0 CP
100
200
300
400
500
600
1265000484 Rev A
RPM
98
200
Gallons per Minute
150
i 0 ps 10 p si p 20 si
100
60
50
12 i 0 ps
100
psi
80 p
si
30 p si 40 p psi
si
0 0
100
200
300
400
500
600
Work Horsepower
2 4 6 8 10 12 0 0 100 200 300

120
10 psi

60 ps i
80 p
100
psi
si
psi
400
500
600
1 2
10 0,0 S CP 00
WATER 10 CPS
100 CPS 500 CP S

50
2,000 CPS
3 4 5 6 0 100
,00
0C PS
10,
000
5,00
CP S
0 CP S
200
300
400
500
600 7/17/2000 il-0313
RPM
99
300 250 200 150 100 50 0 0 0 100 200

i 0 ps si 10 p i s p
Gallons per Minute
170
150 psi
50 p psi 100 i ps
si
30 p
20 si
300
400
500
50 psi
600
Work Horsepower
5 10 15 20 25 30 0 0 100 200 300 400

150
psi
100 p
psi
si
170
500
600
1 2 3 4 5 6 7 8 0 100 200
10 ,00 0C
WATER 10 CPS
50 ,00 0C PS
2,00 0 CP S
500 C
100 CP
PS
5,00
PS
0C
PS
300
400
500
600
1265000495 Rev A
RPM
0 0,0 10 0C PS
100
400

i 0 ps si p 10 psi
Gallons per Minute
300
50 p si s 30 p i
20
200
120
si 75 p psi
100
0 0 5 10 15 20 25 30 0
100
200
300
400
500
600
30 psi
50 psi
75 ps
120 psi
100
200
300
400
500
600
2 4 6 8 10 12 0 100
10
WATER 10 CPS
100 CP
500
50 ,00
2,00
0C PS
CPS
0C
PS
20,
000
CP
200
300
400
500
1265000494 Rev A
600
RPM
Work Horsepower
10 psi 20 psi
0,0 00 CP S
101
Supporting Tables and Conversions

Water Temperature (F) 35 40 45 50 55 60 65 70 75 80 85 90 95 100 110 120 130 140 150 160 170 180 190 200 210 212 Vapor Pressure (psia) 0.09 0.121 0.147 0.177 0.213 0.256 0.316 0.362 0.429 0.506 0.595 0.698 0.815 0.949 1.275 1.692 2.223 2.889 3.718 4.741 5.992 7.511 9.340 11.526 14.123 14.696
Table 2: Average Absolute Atmospheric Head

Altitude Above Sea Level (feet) 0 500 1,000 1,500 2,000 3,000 4,000 5,000 6,000 7,000 Atmospheric Pressure 14.7 14.4 14.2 13.9 13.7 13.2 12.7 12.2 11.7 11.3 Inches of Hg 29.9 29.4 28.9 28.3 27.8 26.8 25.9 24.9 24.0 23.1
102
Table 3: Elbow Equivalent Length (feet)

Size 1 2 2 3 4 6 1 to 150 cps 2.5 3.5 4 5 6 9 150 to 1,500 cps 2 2.3 2.5 3.5 4.5 6.5 1,500 to 15,000 cps 1.4 1.8 2 2.5 3 4 15,000 to 100,000 cps 0.7 0.8 1 2 2 2.25
Table 4: Tee Equivalent Length (feet)

Size 1 2 2 3 4 6 1 to 150 cps 9 12 15 18 20 35 150 to 1,500 cps 6.5 8.5 11 13 15 25 1,500 to 15,000 cps 4 6 7.5 8 10 18 15,000 to 100,000 cps 2.25 2.7 3.75 4 5 10
Table 5: Valve Equivalent Length (feet)

Size 1 2 2 3 4 1 to 150 cps 11 18 20 27 33 150 to 1,500 cps 8 13 15 20 25 1,500 to 15,000 cps 5.5 8 10 14 17 15,000 to 100,000 cps 2 4 5 7 10
Source: Tables 3 - 5 were created from Crane Co. Technical Paper No. 409. Data based on the chart are satisfactory for most applications.
103
Table 6: Conversion Factors and Helpful Formulas

Length Meters Centimeters Millimeters Inches x x x x 3.281 0.394 0.0394 25.4 = Feet = Inches = Inches = Millimeters
Flow Pounds of Water / Hour Pounds of Fluid / Hour Cubic Meters / Hour Liters / Minute x x x x 0.002 0.002 / SG 4.4 0.264 = GPM = GPM = GPM = GPM
Mass Kilograms Gallons of Water Cubic Feet of Water Pounds x x x x 2.2 8.34 62.4 0.454 = Pounds = Pounds = Pounds = Kilograms
Viscosity Centipoise SSU Saybolt Furol Redwood Standard Redwood Admiralty x x x x x x x x x 1 / SG 0.216 2.16 0.237 2.34 7.45 3.76 0.415 2.81 = Centistokes = Centistokes = Centistokes = Centistokes = Centistokes = Centistokes = Centistokes = Centistokes = Centistokes
Volume Liter Cubic Feet Pounds of Water Imperial Gallon Gallon x x x x x 0.264 7.48 0.119 1.2 3.785 = Gallon = Gallon = Gallon = Gallon = Liter
Engler-Degrees Ford Cup #4 MacMichael Stormer
Power T (in - lbs.) x RPM / x x x x 63,025 1.341 0.9863 0.746 42.44 = Horsepower = Horsepower = Horsepower = Kilowatts = BTU / Minute = Liquid Hp
Pressure Feet of Water Inches of Mercury Atmospheres Meters of Water Bar Kilo Pascals Atmospheres PSI Inches of Mercury Meters of Water x x x x x x x x x x 0.433 0.491 14.7 1.42 14.7 0.145 33.9 2.31 1.13 3.28 = PSI = PSI = PSI = PSI = PSI = PSI = Feet of Water = Feet of Water = Feet of Water = Feet of Water
Kilowatts Metric Horsepower Horsepower Horsepower
GMP x Head (ft. of water) x SG 3960
Efficiency Liquid HP Brake HP *Brake HP is read off the pump curve = Efficiency
Temperature C x 1.8 F - 32 + x 32 0.555 = F = C
Copyright 2010 - R11 - Fristam Pumps USA
Reorder # - 1050000117 Updated 12-1-09 Visit www.fristam.com for a current list of literature.
2410 Parview Road Middleton, WI 53562-2524 1-800-841-5001 608-831-5001 www.fristam.com sales@fristampumps.com

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Positive Displacement Pump Technical Manual

www.fristam.com fristam@fristampumps.com 2410 Parview Rd. Middleton, WI 53562 800-841-5001 608-831-5001

Fristam Pumps PD Tech Manual

Section II: Positive Displacement Pump Basics

Section II: Selecting a PD Pump Using Performance Curves

Section III: Curves, Drawings, Tables

Fristam Pumps PD Tech Manual

FKL Series Specications

Fristam Pumps PD Tech Manual

FKL Model Specications

Fristam Pumps PD Tech Manual

Fristam Pumps PD Tech Manual

Fristam Pumps PD Tech Manual

FKL/FL II Special Pump Options

High Temperature Rotors

Clip Tip Rotors

Single Lobe Rotors

Single Lobe Rotor Design (FL II)

Fristam Pumps PD Tech Manual

Aseptic Design (FKL only)

Aseptic design (FKL)

STEAM OUT STEAM OUT

High Grit Polish

Tungsten Carbide Coating

Pressure Relief Cover

Degassing Cover (FKL only)

Degassing Cover (FKL)

Fristam Pumps PD Tech Manual

Jacketed Cover (FKL)

Jacketed Housing and Cover

Jacketed Cover (FKL)

Jacketed Housing and Cover (FL II)

Fristam Pumps PD Tech Manual

PD Pump Seal Option Guide

Fristam Pumps PD Tech Manual

Positive Displacement Pump Basics

Fristam Pumps PD Tech Manual

Flow Rate vs. Shear Rate

6" 250 4"

2" 1.5" 1"

150 Shear Rate (1/s)

Viscosity vs. Shear Rate (Data Set 1)

Apparent Viscosity, cps

Shear Rate, Sec-1

Fristam Pumps PD Tech Manual

Table 2: Average Absolute Atmospheric Head

(-1.0 PSIG)=13.7 PSIA

(-14.7 PSIG)=0 PSIA

p = static pressure (psia)

Fristam Pumps PD Tech Manual

Table 6: Pressure Conversions

Table 1: Vapor Pressure

Temperature C x 1.8 F - 32 + x 32 0.555 = F = C

Fristam Pumps PD Tech Manual

B. How a Positive Pump Operates

VAPOR BUBBLES IMPLODE

Fristam Pumps PD Tech Manual

70 GPM ACTUAL FLOW RPM

Fristam Pumps PD Tech Manual

VISCOSITY=1cps 100 GPM GPM SLIP

VISCOSITY=100cps 100 GPM SLIP GPM

50 GPM ACTUAL FLOW RPM

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