Lecture Plan 1

Faculty: - Semester:- V Class:- Mechanical. Course Code ME 309 E

Subject:-Manufacturing Science Unit: -



Assignment to be given:-

Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya






S. No. Topic :- syllabus
Time
Allotted:-
1. Introduction :

Introduction to syllabus, teaching method at DCE.
Planning of lecture to complete the syllabus.
10 Minutes
2 Division of the Topic :

Description of syllabus unit wise.
Text book and reference books.
Others recourses
35 Minutes
3. Conclusion

Any queries about the syllabus and books etc. to be discussed
05 Minutes
4 Question / Answer


Doc. No.: DCE/0/15
Revision: 00

Lecture Plan 2

Faculty: - Semester: - V Class:- Mechanical. Course Code:-ME 309 E

Subject: - Manufacturing Science Unit: - 1




Assignment to be given:-

Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya







S.
No.
Topic: - Mechanism of metal cutting
Time
Allotted:-
1. Introduction:

How the metal is deformed and chip formation takes place during machining
05 Minutes
2 Division of the Topic:

(I)Mechanics of metal cutting
(ii)Mechanics of chip formation
35 Minutes
3. Conclusion

Layer of material is removed along the shearing plane by an internal process and
comes out in the form of chips
05 Minutes
4 Question / Answer
1) Define Shearing plane?
2) What is effect of Shearing angle?
3) Differentiate between orthogonal and oblique cutting?



05Minutes
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Lecture Plan 3

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject Manufacturing Science Unit: - 1



Assignment to be given:-

Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya





S.
No.
Topic: - Mechanism of metal cutting.
Time
Allotted:-
1. Introduction:

Mechanism of chip formation.
05 Minutes
2 Division of the Topic:

(I)Nomenclature of Lathe andMilling tools.
(ii)Different types of chips
(iii)Built up edges.


35 Minutes
3. Conclusion

In brittle material discontinuous chips are generated and in tough material
Chips are continuous. Formation of built up edges due to welding of chips with
tool face.


05 Minutes
4 Question / Answer
1-How the formation of built up edge can be prevented?
2-What are the disadvantages of built up edge?
3-What is +ve and-ve rake angle?
05 Minutes
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Lecture Plan 4

Faculty: - Semester:- V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit: - 1



Assignment to be given:-

Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya






S.
No.
Topic: - Mechanism of metal cutting.
Time
Allotted:-
1. Introduction:

Orthogonal and Oblique cutting

05 Minutes
2 Division of the Topic :

(I)Orthogonal cutting
(ii)Oblique cutting
35 Minutes
3. Conclusion

Orthogonal cutting two dimensional cutting and all the forces are co planer.
Where as oblique cutting is three-dimensional. In ctual cutting we come across
Three-dimensional cutting.
05 Minutes
4 Question / Answer
Explain orthogonal cutting
05 Minutes
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Lecture Plan 5

Faculty: - Semester:- V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit: - 1



Assignment to be given:-

Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya



S.
No.
Topic: - Mechanism of metal cutting.
Time
Allotted:-
1. Introduction:

Merchant cutting force circle and shear angle relationship in orthogonal cutting
05 Minutes
2 Division of the Topic:

(I)Relation of orthogonal cutting
(ii)Merchant circle
(iii)Derivation of cutting forces and shears angle relationship.
35 Minutes
3. Conclusion

Merchant circle is the most accepted analysis of cutting forces amongst all
Theories.

05 Minutes
4 Question / Answer

1-What are the forces acts at tool chip interface?
2-Wht are the forces act at shear plane?

05 Minutes
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Lecture Plan 6

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit: - 1


Assignment to be given:- How the high speed decreases the tool life?

Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya
S.
No.
Topic: - Mechanism of metal cutting.
Time
Allotted:-
1. Introduction:

Forces affecting tool forces, Cutting speed, Feed, Depth of cut.
05 Minutes
2 Division of the Topic

(I)Tool forces affecting the following parameters
(ii)Cutting speed
(iii)Feed
(iv)Depth of cut
(v)Surface finish
(vi)Temperature distribution


35 Minutes
3. Conclusion

Forces on cutting tool increases slightly with increase in speed, though the friction
is less at higher speed. Both depth of cut and feed rate also lead to increase in
forces of cutting tool.

05 Minutes
4 Question / Answer
How the high speed decreases the tool life?

05 Minutes
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Lecture Plan 7

Faculty: - Semester:- V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit: - 1



Assignment to be given:-

Reference Readings:-
Manufacturing Technology by P.N.R
Principle of Machine Tool by G.C.Sen & A. Bhattacharya




S.
No.
Topic :- Mechanism of metal cutting
Time
Allotted:-
1. Introduction :

Numerical
05 Minutes
2 Division of the Topic:

Two numerical on cutting forces
Two numerical on Merchant circle.

35 Minutes
3. Conclusion
Above topics to be concluded
05 Minutes
4 Question / Answer

5 Minutes
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Lecture Plan 8

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit:- II



Assignment to be given: -Discuss the properties of tool material required.
Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya



S.
No.
Topic: - Cutting tools materials and cutting fluids.
Time
Allotted:-
1. Introduction:

Properties of cutting tool materials.

05 Minutes
2 Division of the Topic :

(I)Hot hardness.
(ii)Toughness
(iii)Longer tool life.
(iv) Low coefficient of friction.
(v)Less cost.
35 Minutes
3. Conclusion:

Ability to retain hardness at elevated temperature is very important.


05 Minutes
4 Question / Answer
(I)Tool material should be wear resistant, why?
(ii)Why thermal conductivity is important in tool materials?
05 Minutes
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Lecture Plan 9

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit: - II




Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya





S.
No.
Topic:-Cutting tool materials and cutting fluid.
Time
Allotted:-
1. Introduction:

Different cutting tool materials.

05 Minutes
2 Division of the Topic :

(I)High carbon steel.
(ii)High speed steel.
(iii)Cemented car bide
(iv)Satellite Abrasive tool.
(v) Diamond.
(vi) Coated tool.
35 Minutes
3. Conclusion:

There is a race between materials and tools. Coated tools are most advantageous
and give 40% more material removal output.

05 Minutes
4 Question / Answer:

(I)What is the composition of HSS?
(ii)Cemented carbide tool is widely used. Why?

05 Minutes
Assignment to be given: - Cemented carbide tool is widely used. Why?
Doc. No.: DCE/0/15
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Lecture Plan 10

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit:- II


Assignment to be given:- What is the important function of cutting fluid?

Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya





S.
No.
Topic :-Cutting fluid
Time
Allotted:-
1. Introduction:

Basic action of cutting fluid.


05 Minutes
2 Division of the Topic :

(I)Cooling of cutting tool
(ii)Decrease in friction
(iii)Cutting action improved
(iv)Decrease in wear and tear
(v)Improved mach inability
35 Minutes
3. Conclusion:

Heat generation in cutting process is most disadvantageous. By reducing the
temperature increase the tool life to greater extend.

05 Minutes
4 Question / Answer

(I)What is the important function of cutting fluid?
(ii)How it improve machinability?
05 Minutes
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Lecture Plan 11

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit: - II



Assignment to be given:- What is maximum temperature HSSand cemented carbide tools can retain
their hardness. How you can have longer tool life?

Reference Readings:- Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A.Bhattacharya




S.
No.
Topic :- Cutting Fluid
Time
Allotted:-
1. Introduction:

How life is effected by cutting fluid.

05 Minutes
2 Division of the Topic :

(I) Effects of cutting fluid.
(ii) How the elevated temperature is brought down by cutting fluid and kept at
safe limit.



35 Minutes
3. Conclusion

Cutting fluid import so many advantages to tool. Increment in tool
life is obtained by reducing the temperature and taking away the heat.
05 Minutes
4 Question / Answer

(I) What is maximum temperature HSS tool can retain its hardness?
(ii) Up to what temperature carbide tool can work effectively?


05 Minutes
Doc. No.: DCE/0/15
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Lecture Plan 12

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit: - II



Assignment to be given:- what are the active and Inactive cutting oil?

Reference Readings:- Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya





S.
No.
Topic :- Cutting Fluid
Time
Allotted:-
1. Introduction:

Selection of cutting fluid.
05 Minutes
2 Division of the Topic :

(I) Selection of cutting fluid depend upon the several factors e.g. cooling,
Lubricating, cutting conditions etc.
(ii) Cutting fluid for turning, Drilling, Milling, boring, reaming, tapping, gear
cutting etc.

35 Minutes
3. Conclusion

According to the purpose the selection of cutting fluid depends.
05 Minutes
4 Question / Answer

(I) What are the active and Inactive cutting oil?
(ii) Why heavy, active type cutting oil is used in broaching?

5 Minutes
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Lecture Plan 13

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: -Manufacturing Science Unit: - III



Assignment to be given:- How crater wear start and increase in size?

Reference Readings:-Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya






S.
No.
Topic: - Tool wear and Mach inability.
Time
Allotted:-
1. Introduction:

What is tool failure types of tool wear.

05 Minutes
2 Division of the Topic :

(I) Meaning of tool wear.
(ii) Types of tool wear.
35 Minutes
3. Conclusion

Flank wear and crater wear are two main types of tool wear. Crater is
created at tool chip inter face and flame wear occurs at face the cutting edge.
05 Minutes
4 Question / Answer

(I) How crater wear start and increase in size?
(ii) What is reason of flame wear and it in creases gradually?
5 Minutes
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Lecture Plan 14

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit:-V


Assignment to be given:
Reference Readings:- Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya








S.
No.
Topic :-Tool Life
Time
Allotted:-
1. Introduction :

(I) What is tool life.
(ii) Different definition of tool life.

05 Minutes
2 Division of the Topic :

(I) Definition of tool life in terms of time, volume of material removal, number of
pieces produced.
(ii) Determination of tool life.
(iii) Taylors Equation.
35 Minutes
3. Conclusion

The most accepted definition of tool life is in terms of time in minutes
Till the tool give the satisfactory result is the time limit.

05 Minutes
4 Question / Answer

(I) Define tool life?
(ii) What is the meaning of V, T and C in Taylors equation?
5 Minutes
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Doc. No.: DCE/0/15
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Lecture Plan 15

-
Faculty: - Semester:- V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit-III




Assignment to be given: - what is merchantability? Describe the factors for good machine ability of
materials

Reference Readings: -
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya

S.
No.
Topic: - Machinabelity and its evaluation.
Time
Allotted:-
1. Introduction :

Introduction to machinabelity its definition and how it can be evaluated.
05 Minutes
2 Division of the Topic :

(I) Definition of machinabelity of metal.
(ii) Comparison of metal in order of machinabelity.
(iii) Assessment of machinabelity on the bess of Tool life, easy material removal,
cutting force and surface finish.

35 Minutes
3. Conclusion

Machinabelity is a property of material its relative property can be evaluated.
05 Minutes
4 Question / Answer
(I) Name for material with excellent machinabelity?
(ii) Name for material with fair machinabelity?
(iii) What is machinabelity of S.G. iron?
05 Minutes
Doc. No.: DCE/0/15
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Lecture Plan 16


Faculty: - Semester:- V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit:-V




Assignment to be given:-

Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A.Bhattacharya





S.
No.
Topic: - Economics of machining.
Time
Allotted:-
1. Introduction :

Economics of machining.
05 Minutes
2 Division of the Topic :

Different parameters of machining.
Tool cost etc.

35 Minutes
3. Conclusion
Above topics to be concluded
05 Minutes
4 Question / Answer

05 Minutes
Doc. No.: DCE/0/15
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Lecture Plan 17


Faculty:- Semester:- V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit:- IV


Assignment to be given:- What is gear forming? Describe in details.
Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya








S.
No.
Topic: - Gear Manufacturing.
Time
Allotted:-
1. Introduction:

To different Manufacturing methods of gears.

05 Minutes
2 Division of the Topic :

(I) Gear forming.
(ii) Gear Hobbing.
(iii) Gear shaping.
35 Minutes
3. Conclusion

All the above methods of gear production are quite productive. Gear hobbimg is
very fast method.
05 Minutes
4 Question / Answer
(I) What is gear forming?
(ii) What is gear generation?
05 Minutes
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Lecture Plan 18


Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit:-IV



Assignment to be given: -
Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya







S.
No.
Topic: - Gear Manufacturing.
Time
Allotted:-
1. Introduction :

Gear forming by single point tool.
05 Minutes
2 Division of the Topic :

(I) Gear cutting by milling.
(ii) Gear cutting by single point form tool.
35 Minutes
3. Conclusion

Gear cutting on milling is a common process of gear cutting.
05 Minutes
4 Question / Answer

(I) What is form tool?
(ii) How indexing is done on milling machine?
05 Minutes
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Lecture Plan 19

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit: IV



Assignment to be given:- What do you understand by gear generation?

Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A.Bhattachary





S.
No.
Topic: - Gear Manufacturing.
Time
Allotted:-
1. Introduction :

Gear Manufacturing by hobbing machine.
05 Minutes
2 Division of the Topic :

(I) Gear Hobbing.
(ii) Hobbing Tool.
(iii) Hobbing machine.
35 Minutes
3. Conclusion

Gear generation by hobbing machine is economical & productive method.
05 Minutes
4 Question / Answer

(I)What do you understand by generation?
(ii) What is difference between formation and generation?
05 Minutes
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Lecture Plan 20

Faculty: - Semester:- V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit:- IV



Assignment to be given:- what type of tool is used in gear shaper machine?
Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya






S.
No.
Topic: - Gear Manufacturing.
Time
Allotted:-
1. Introduction :

Gear Manufacturing on gear shaper.
05 Minutes
2 Division of the Topic :

(I) Gear Shaping.
(ii) Gear Shaper machine.
35 Minutes
3. Conclusion

Gear generation by gear shaper machine is a faster process and economical.
05 Minutes
4 Question / Answer

(I) What type of tool is used in gear shaper machine?
(ii) How the cutter and gear balance are synchromised?
05 Minutes
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Lecture Plan 21

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit: - IV



Assignment to be given: -
Reference Readings:-
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A. Bhattacharya




S.
No.
Topic: - Gear Manufacturing.
Time
Allotted:-
1. Introduction :

Gear finishing operation.
05 Minutes
2 Division of the Topic :

(I) Gear shaving.
(ii) Gear burnishing.
(iii) Gear grinding.
(iv) Gear lapping.

35 Minutes
3. Conclusion

The above gear finishing operations are used for higher quality and class of gears.
05 Minutes
4 Question / Answer

(I) What is gear shaving?
(ii) Where ground gears are used?
(iii) What class of gear are used in automobiles?
05 Minutes
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Lecture Plan 22

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit: - V



Assignment to be given:-
Reference Readings: -
Manufacturing Technology by P.N.Rao.
Manufacturing Engg & Technology by Kalpak Ian
Modern machining processes by P.C. Pandey & H.S. Shan.



S.
No.
Topic: - Unconventional Machining process.
Time
Allotted:-
1. Introduction:

To abrasive jet machining.

05 Minutes
2 Division of the Topic :

(I) Principle.
(ii) Applications.
(iii) Process parameters.
35 Minutes
3. Conclusion

Work material is removed by erosion by the by the high velocity abrasive
particles size 10 to 40 micron and velocity 200 to 400 m/sec.
05 Minutes
4 Question / Answer

(I) What is advantages of AJ M?
(ii) How much distance is required between nozzle tip and work piece?
05 Minutes
Doc. No.: DCE/0/15
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Lecture Plan 23

Faculty: - Semester:- V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit:-V



Assignment to be given:-

Reference Readings:- Manufacturing Technology by P.N.Rao.
Manufacturing Engg & Technology by Kalpak ian.
Modern machining processes by P.C. Pandey & H.S. Shan.





S.
No.
Topic: -- Unconventional Machining.
Time
Allotted:-
1. Introduction :

Ultrasonic machining.
05 Minutes
2 Division of the Topic :

(I) Principle.
(ii) Application.
(iii) Process parameters analyses.
35 Minutes
3. Conclusion

The high frequency of 25000 c/s tool tip generates high frequency in abrasive
particles which result in removal of work material.
05 Minutes
4 Question / Answer
(I) What do understand by ultrasonic?
(ii) What are the natural materials which generate ultrasonic frequency?

05 Minutes
Doc. No.: DCE/0/15
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Lecture Plan 24

Faculty: - Semester:- V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit: - V



Assignment to be given:-

Reference Readings: - Manufacturing Technology by P.N.Rao.
Manufacturing Engg & Technology by Kalpakian.
Modern machining processes by P.C. Pandey & H.S. Shan.



S.
No.
Topic: - Unconventional Machining.
Time
Allotted:-
1. Introduction :

Electro Chemical machining and grinding.
05 Minutes
2 Division of the Topic :

(I) Principle
(ii) Application
(iii) Choice of electrolyte.
35 Minutes
3. Conclusion

The process is different than E D M. Material is not dipped in electrolyte. No
wear tear takes place so tool has long life.
05 Minutes
4 Question / Answer

(I) How the electrolyte pumped on interface?
(ii) Can the machining of non- conductive material done by this process?
05 Minutes
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Lecture Plan 25

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: -Manufacturing Science Unit: - V



Assignment to be given:-

Reference Readings:-l Manufacturing Technology by P.N.Rao.
Manufacturing Engg & Technology by Kalpak Ian.
Modern machining processes by P.C. Pandey & H.S. Shan







S.
No.
Topic: - Unconventional Machining.
Time
Allotted:-
1. Introduction :

Electric Discharge machining.
05 Minutes
2 Division of the Topic :

(I) Principle.
(ii) Selection of tool material.
(iii) Selection of dielectric fluid.
35 Minutes
3. Conclusion:

(I) The process are applied to cut steel, super alloys, refractoris etc.
(ii) Any intricate shape can be easier cut by the process.
(iii) A very highly accurate process.
05 Minutes
4 Question / Answer:

(I)What energy is used to cut the materials in EDM?
(ii)What is the accuracy of the process?

05 Minutes
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Lecture Plan 26

Faculty: - Semester:- V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit:-V



Assignment to be given:- Explain the Electron beam machining. and its uses?

Reference Readings: - Manufacturing Technology by P.N.Rao.
Manufacturing Engg & Technology by Kalpak Ian.
Modern machining processes by P.C. Pandey & H.S. Shan.




S.
No.
Topic: - Unconventional Machining.
Time
Allotted:-
1. Introduction :

Electron beam machining.
05 Minutes
2 Division of the Topic :

(I) Generation & Electron Beam.
(ii) Merit and Demerits.
(iii) Application.
35 Minutes
3. Conclusion

the focusing & electron beam in small area. The high risc in temperature bring the
metal to boiling point and this vaporize and melt the metal.
05 Minutes
4 Question / Answer
(I) Why the operation is done in vacuum?
(ii) What is penetration range?
05 Minutes
Doc. No.: DCE/0/15
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Lecture Plan 27

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subjects: - Manufacturing Science
Unit: - V


Assignment to be given:- Explain why ruby rod ends are made parallel?

Reference Readings: - Manufacturing Technology by P.N.Rao.
Manufacturing Engg & Technology by Kalpak Ian.
Modern machining processes by P.C. Pandey & H.S. Shan.




S.
No.
Topic: - Unconventional Machining.
Time
Allotted:-
1. Introduction :

Laser Beam machining.
05 Minutes
2 Division of the Topic :

(I) Principle.
(ii) Application.
35 Minutes
3. Conclusion

The impurities of chromium in Aluminum plays very important role.
Impurity range is 1 to 5000 atoms. If it is not there no laser beam could be
produced.
05 Minutes
4 Question / Answer

(I) Why ruby rod ends are made parallel?
05 Minutes
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Lecture Plan 28

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit:-VI



Assignment to be given:-

Reference Readings: - Manufacturing Technology by P.N.Rao.
Manufacturing Engg & Technology by Kalpak ian.
Modern machining processes by P.C. Pandey & H.S. Shan.



S.
No.
Topic :- Jigs & Fixtures
Time
Allotted:-
1. Introduction :

What is a J ig.
What is a fixture.
05 Minutes
2 Division of the Topic :

(I) Definition of J ig & fixture.
(ii) Difference in J ig & fixture.
(iii) Locations & location devices.
35 Minutes
3. Conclusion

For mass production and accuracy in production J ig & fixture are must essential.
05 Minutes
4 Question / Answer

(I) What is difference between J ig & fixture?
(ii) What is the material used in making jig?
(iii) What is drill bush?
05 Minutes
Doc. No.: DCE/0/15
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Lecture Plan 29

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit: - VI



Assignment to be given:- Describe with figure the bridge clamp?

Reference Readings: - Manufacturing Technology by P.N.Rao.
Manufacturing Engg & Technology by Kalpak Ian.
Modern machining processes by P.C. Pandey & H.S. Shan.




S.
No.
Topic :- Jigs & Fixtures
Time
Allotted:-
1. Introduction :

Clamping and clamping devices.
05 Minutes
2 Division of the Topic :

(I) What is clamping.
(ii) Basic requirement & clamping devices.
(iii) Important point in clam design.
(iv) Types of clamps.
35 Minutes
3. Conclusion

A good clamp holds rigidly the work piece in jig & fixture against all the forces.
05 Minutes
4 Question / Answer

(I) How much pressure a clamp should exert?
(ii) What is bridge clamp?
05 Minutes
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Lecture Plan 30

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit:- VI


Assignment to be given:- Topc What is drill jig? Describe different types of drill jigs.

Reference Readings: - Manufacturing Technology by P.N.Rao.
Manufacturing Engg & Technology by Kalpak Ian.
Modern machining processes by P.C. Pandey & H.S. Shan.


S.
No.
Topic :- Jigs & Fixtures
Time
Allotted:-
1. Introduction :

Drill J ig
05 Minutes
2 Division of the Topic :

(I) Template J ig.
(ii) Plate jig.
(iii) Index jig.
(iv) Swing leaf type jig.
(v) Solid type jig.
(vi) Box type jig.

35 Minutes
3. Conclusion

J igs are designed to facilitate the drilling of holes with fast speed and accurate
holes.
05 Minutes
4 Question / Answer
(I) What is drill jig?
(ii) What is jig bush?
05 Minutes
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Lecture Plan 31

Faculty: - Semester: - V Class:- Mechanical. Course Code ME 309 E

Subject: - Manufacturing Science Unit: - VI



Assignment to be given:-
Reference Readings: - Manufacturing Technology by P.N.Rao.
Manufacturing Engg & Technology by Kalpak Ian.
Modern machining processes by P.C. Pandey & H.S. Shan.





S.
No.
Topic :- Jigs & Fixtures
Time
Allotted:-
1. Introduction :

Milling fixture.
05 Minutes
2 Division of the Topic :

(I) Face milling fixture.
(ii) Slot milling fixture.
(iii) Straddle milling fixture.
(iv) Gang milling fixture.
(v) Profile milling fixture.
35 Minutes
3. Conclusion

Milling fixture are used on milling machine for carrying out different milling
machine.
05 Minutes
4 Question / Answer

(I) How the milling fixture fixed on table of machine?
(ii) What is tension?
05 Minutes
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Lecture Plan32

Faculty:- Semester:- V Class:- Mechanical. Course Code ME 309 E
Subject:- Manufacturing Science Unit:- VII



Assignment to be given:-

Reference Readings:-l
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A.Bhattacharya





S.
No.
Topic: - Manufacturing Accuracy
Time
Allotted:-
1. Introduction:
Product Cycle in manufacturing

05 Minutes
2 Division of the Topic:
-Build model for testing
-Provide part print
-Provide tool design and construction aid
-Provide production rates
35 Minutes
3. Conclusion
Process engineering takes place directly after product design.
It creates a plan to manufacturing.
05 Minutes
4 Question / Answer
What is process engineering? Explain.
05 Minutes
Doc. No.: DCE/0/15
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Lecture 33

Faculty:- Semester:- V Class:- Mechanical. Course Code ME 309 E
Subject:- Manufacturing Science Unit:-VII

Assignment to be given:-

Reference Readings:-l
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A.Bhattacharya





S.
No.
Topic: - Manufacturing Analysis
Time
Allotted:-
1. Introduction:
Part print Analysis.
05 Minutes
2 Division of the Topic:
-General configuration of part in terms of size& shape
-Handling
-Type of tooling
-Machine tools
-Blank and material
35 Minutes
3. Conclusion
After getting the part print from product design process engineer analyze the
Part print to visualize whole manufacturing of part.
05 Minutes
4 Question / Answer
How the process engineer do the analysis of part print?
05 Minutes
Doc. No.: DCE/0/15
Revision: 00


Lecture Plan34

Faculty:- Semester:- V Class:- Mechanical. Course Code ME 309 E

Subject:- Manufacturing Science Unit:-VII


Assignment to be given:- Explain the degree of freedom

Reference Readings:-l
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A.Bhattacharya






S.
No.
Topic: - manufacturing accuracy
Time
Allotted:-
1. Introduction:
Location Principle
05 Minutes
2 Division of the Topic:
-Degree of freedom
-How to restrict the degree of freedom
Principle of location
35 Minutes
3. Conclusion
Principle of six points location is normally adopted.
05 Minutes
4 Question / Answer
Explain the degree of freedom
05 Minutes
Doc. No.: DCE/0/15
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Lecture Plan35

Faculty:- Semester:- V Class:- Mechanical. Course Code ME 309 E
Subject:- Manufacturing Science Unit:-VII



Assignment to be given:-

Reference Readings:-l
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A.Bhattacharya








S.
No.
Topic: - manufacturing accuracy
Time
Allotted:-
1. Introduction:
Tolerance stacking
05 Minutes
2 Division of the Topic:
Tolerance addition of resultant dimension
-Result of dimension stacking in maching.
35 Minutes
3. Conclusion
The achievement in accuracy in dimension it is necessary to plan the machining
sequence in such a way so that tolerance stacking does not take place.
05 Minutes
4 Question / Answer
Explain the tolerance stacking.
05 Minutes
Doc. No.: DCE/0/15
Revision : 00


Lecture Plan36

Faculty:- Semester:- V Class:- Mechanical. Course Code ME 309 E
Subject:- Manufacturing Science Unit:VII



Assignment to be given:-

Reference Readings:-l
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A.Bhattacharya


S.
No.
Topic: - manufacturing accuracy
Time
Allotted:-
1. Introduction:
-Accuracy in machining
-Operation Selection
Tolerance analysis
05 Minutes
2 Division of the Topic:
Errors in machining-Elastic deformation of machining complex, Tool wear
Operation election-Basic operation, Auxiliary operation
Tolerance analysis-whether requisite tolerance are achievable during process.
35 Minutes
3. Conclusion
The topic to be discussed
05 Minutes
4 Question / Answer

5 Minutes
Doc. No.: DCE/0/15
Revision: 00



Lecture Plan37

Faculty:- Semester:- V Class:- Mechanical. Course Code ME 309 E
Subject:- Manufacturing Science Unit:-VIII



Assignment to be given:- Describe the instruments with neat sketches

Reference Readings:-l
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen & A.Bhattacharya



S.
No.
Topic: - Machine tool Testing
Time
Allotted:-
1. Introduction:
-Introduction to machine tools
Instrument used in testing
05 Minutes
2 Division of the Topic:
-Dial indicator
-Test Mandrels
Straight Edges
-Sprit level
35 Minutes
3. Conclusion
These tools are very useful tools for machine test.
05 Minutes
4 Question / Answer

5 Minutes
Doc. No.: DCE/0/15
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Lecture Plan38

Faculty:- Semester:- V Class:- Mechanical. Course Code ME 309 E
Subject:- Manufacturing Science Unit:-VIII


Assignment to be given:-

Reference Readings:-l
Manufacturing Technology by P.N.Rao
Principle of Machine Tool by G.C.Sen &

S.
No.
Topic: -Machine Tool Testing
Time
Allotted:-
1. Introduction:
:- Test procedure and acceptance test of machine tools.
05 Minutes
2 Division of the Topic:
-Quality of sideways
-Accuracy of spindle
-Alignment test
Parallelism and Perpendicularity
Spindle alignment
35 Minutes
3. Conclusion
Above topic to be concluded
05 Minutes
4 Question / Answer

5 Minutes
Doc. No.: DCE/0/15
Revision : 00