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Wire Color

Power Circuits

Machine
Location

Alarm - Backup

D-14

33

Component

Description

Lighting Circuits - Continued

Schematic
Location

Machine
Location

Potintiometer - Water Spray On Time

F-3

Component

101

RD

Un-switched Battery (+)

653

GN

Flood Lamp - Left Front

Alternator

G-12

23

Product Link

I-14

10

103

YL

Vibe Fuse

680

GN

High Int Relay Coil (IRH Only)

Battery

B-14

Relay - Back Up Alarm

F-6

105

BR

Key Switch / Ignition Fuse

690

GN

High Int Relay Output

108

BU

Radio Fuse

109

RD

Alternator Output (+)

A631

110

GN

Water Spray Fuse

710

GN

Propel Handle Speed PWM

BU

Spray Lamp
Control Circuits

Beacon - Rotating

C-11

16

Relay - Brake Release

F-6

Breaker - Alternator

G-12

20

Relay - Brake Release Latch

G-6

Breaker - Glow Plug

G-12

20

Relay - Drum Spray Lights

E-6

Breaker - Light 15A

D-4

Relay - Front Work Light

G-6

Breaker - Light 20A

D-8

Relay - Glow Plug

F-14

B
B

112

PU

Main Power Relay Output (Switched)

751

GN

PWM Out 2 Speed Solenoid

114

GN

Light Breaker (30A)

777

PU

Brake Release Motor

115

PK

Light Breaker (15A)

C729

BU

Cutter Door Raise Solenoid

117

RD

Main Breaker (Un-Switched)

C730

BR

Cutter Door Lower Solenoid

Control - Propel (Handle)

B-6

Relay - Neutral Start 1

F-6

118

GY

Right Washer / Wiper Fuse

F711

GN

Can 1 (+)

Diode - A/C (Attch)

E-13

35

Relay - Neutral Start 2

F-6

119

PK

Front Washer / Wiper Fuse

F712

GY

Can 1 (-)

Display - Brake Light

G-3

Relay - Rear Work Light

G-6

121

YL

Backup Alarm Fuse

H750

BR

Drum Offset Right

Display - Function Lamps

F-3

Relay - Starter

G-14

25
1

Breaker - Main

G-12

20

Relay - High Intensity

H-4

Breaker - Throttle

G-13

25

Relay - Horn

E-6

Bus - Glow Plugs

F-14

39

Relay - Main

E-8

122

BU

Hitch Offset Fuse

H751

OR

Drum Offset Left

Flasher

C-6

Relay - Water Spray

F-6

123

WH

Gage Fuse

J704

BU

Right Front Solenoid Valve

Fuse - Back Up Alarm

G-6

Relay - Water Spray 3

F-6

124

GN

HVAC Fuse

J705

WH

Right Front Solenoid Valve

Fuse - Brake

H-6

Relay - Water Spray Neutral Stop

E-6

1
24

125

OR

Product Link or Front Fan

J706

OR

Left Rear Solenoid Valve

Fuse - Front High Int L

H-6

Sender - Fuel Level

C-13

134

YL

Power Port Fuse

J707

PU

Left Rear Solenoid Valve

Fuse - Front High Int R

G-6

Sender - Hydraulic Temperature

D-13

36

135

BU

Propel Control Fuse

J708

GN

Right Rear Solenoid Valve

Fuse - Gage

H-6

Sender - Water Level

C-9

19

144

GN

Rotating Beacon Fuse

J709

YL

Right Rear Solenoid Valve

Fuse - Hitch Offset

H-6

Sensor - Propel Speed

C-13

38

155

PK

Brake Fuse

J710

BR

Differential Lock Indicator Lamp (+)

Fuse - Ignition

G-6

Sensor - Vibratory Speed

E-11

37

160

PU

Glow Plugs

J711

PK

Right Rear Speed Sensor Signal

175

PK

Joint Cutter Fuse

J712

BR

Right Rear Speed Sensor (-)

176

YL

Recorder Fuse

J713

BR

Left Front Speed Sensor (-)

181

RD

Throttle Breaker / Start Relay

J714

GY

Left Front Solenoid Valve

Ground Circuits

J715

GN

Left Front Solenoid Valve

200

BK

Main Chassis

J717

BU

Left Front Speed Sensor Signal

206

BK

Not Used

J718

OR

Right Front Speed Sensor Signal

286

BK

Attch Recording Module

J719

PU

Right Front Speed Sensor (-)

A249

BK

Can1 Shield

J720

YL

Left Rear Speed Sensor Signal

Basic Machine Circuits

J721

YL

Speed Sensors 12V Supply

304

WH

Starter Relay Output

J722

BR

Left Rear Speed Sensor (-)

306

GN

Neutral Start Relay To Starter Relay

J723

GY

Mode Switch

37
15
9

33

24
10

27

43
13

35

11

20
5

Fuse - Joint Cutter

H-6

Solenoid - 2 Speed Valve

E-13

26

Fuse - Power Port

G-6

Solenoid - A/C Compressor

E-14

23

Fuse - Propel Control

H-6

Solenoid - Brake Release

E-13

24

Fuse - Rear High Int L

H-6

Solenoid - Cold Start Advance

E-13

34

Fuse - Rear High Int R

H-6

Solenoid - Drum Offset Left

D-11

22

Fuse - Recorder

H-6

Solenoid - Drum Offset Right

F-11

22

Fuse - Rotating Beacon

H-6

Solenoid - Dump Valve

B-13

15

Fuse - Vibratory

H-6

Solenoid - Fuel Shutoff

F-12

26

Fuse - Water Spray

H-6

Solenoid - Joint Cutter Down

E-11

21

Gage - Fuel Level

G-2

Solenoid - Joint Cutter Water Spray

C-11

45

Gage - Water Level

F-2

Solenoid - Propel Pump

F-12

24

Ground - Console

D-6

Solenoid - Throttle

G-14

25

Ground - Frame Disconnect

H-14

Solenoid - Vib Control

E-12

24

307

OR

Key Switch To Neutral Start Relay

K708

BU

Propel Speed - Mode 1

Ground - Frame Engine

A-13

23

Solenoid - Vib Select Valve Front

E-12

24

308

YL

Main Power Relay Coil

K709

GY

Propel Speed - Mode 2

Ground - Frame Rear Machine

C-13

23

Solenoid - Vib Select Valve Rear

E-12

24

Propel Forward Pump

Ground - Front Frame

D-9

20

Speedometer

G-2

320

OR

Horn Switch To Horn Relay

K725

GN

321

BR

Backup Alarm Lamp / Travel Alarm

K726

BU

Propel Reverse Pump

322

GY

Forward Warning Horn

U734

GN

Parking Brake Switch (NO)

330

YL

Neutral Start Relay Coil

U735

GY

Parking Brake Switch (NC)

376

GN

Glow Plug Relay Coil

C850

GN

Amp Signal To Recording Module

384

BU

Glow Plugs

F877

WH

Neutral Switch

A305

YL

Relay To Warning Horn)

T825

YL

Vibration Solenoid

Monitoring Circuits

996

RD

403

GN

Alternator 'R' Terminal

997

PU

Joint Cutter Relay 2

GY

Engine Oil Pressure Switch (Low)

998

GN

Joint Cutter Switch (Water Spray)

406

PU

Coolant Temperature

A914

OR

Speed Dial Pot

419

YL

Parking Brake Sensor

A915

OR

Sensor Power Ground

428

OR

Hydraulic Temperature Sender

A916

GN

5V DC Supply

447

PK

Fuel Level Gage

A919

BU

Throttle Solenoid

449

BU

Speedometer Signal

A925

YL

Sensor Power Ground

465

OR

Low Charge Pressure Warning

A926

YL

5V DC Supply

GN

Glow Plug Relay Coil

A982

BR

25
31

16

42

17

44

22

39

28

26

Joint Cutter Relay 2 Coil

405

480

1
40
14

30

12

19

34

47

41

29

3
2
32

23

70

36

38

Engine Throttle Control

45

18
21

71

Ground - Platform Stud

D-8

Stud - Jump Start

B-13

Horn

B-9

Suppresor - ARC #1

E-12

40

Hourmeter

I-2

Suppresor - ARC #2

F-14

31

Indicator - Diff Lock

C-6

Suppresor - ARC (Dump Valve)

B-13

15

Lamp - Backlight LH

G-2

Switch - A/C Pressure

F-14

26

Lamp - Backlight RH

F-2

Switch - Beacon

E-3

Lamp - HID FLH

B-8

11

Switch - Brake

A-7

Lamp - HID FRH

B-8

12

Switch - Cold Start Temperature

E-13

34

Lamp - HID RLH

A-9

13

Switch - Coolant Temperature

E-12

30

Lamp - HID RRH

A-9

14

Switch - Diff Lock

E-4

5
32

Lamp - Rear Spray 1

D-14

41

Switch - Disconnect

B-15

Lamp - Rear Spray 2

D-14

42

Switch - Drum Center

F-11

22

Lamp - Rear Spray 3

D-14

43

Switch - Engine Oil Pressure

D-13

31

Lamp - Signal Front LH

F-9

Switch - Hazard

E-2

Lamp - Signal Front RH

E-9

Switch - HID

E-2

Lamp - Signal Rear LH

C-14

27

Switch - Hydraulic Charge Pressure

F-11

17

Lamp - Signal Rear RH

C-14

29

Switch - Hydraulic Indicator

E-11

A429

YL

Drum Center Switch

A983

BU

Engine Throttle Control - Signal

Lamp - Spray 1

C-9

Switch - Key Start

A-8

C444

YL

Indicator - Alternator

A990

BU

Cnfg Pin Analog

Lamp - Spray 2

C-9

44

Switch - Light Master

E-1

E455

BR

Hydraulic Oil Filter

C903

BU

Water Pump 1 Switch

Lamp - Spray 3

E-9

Switch - Lights Select

E-2

F420

GN

Indicator - Recording Module

C904

GN

Wtr Spray Neutral Stop Rly To Wtr Spray Rly

Lamp - Work Lamp Rear LH

C-14

27

Switch - Propel 2 Speed

H-2

Lamp - Work Lamp Rear RH

C-14

29

Switch - Throttle Speed 2

A-6

Light - License Plate

B-14

27

Switch - Turn Signal

D-3

Accessory Circuits

C905

OR

Water Pump 2 Switch

500

BR

Wiper - Front (Park)

C906

PU

Vibe Hi/Low Amp Switch

501

GN

Wiper - Front (Low)

C922

BR

Front Drum Water Pump

Light - Spray Vibratory

F-3

Switch - Vib Drum Select

H-1

Motor - Fuel Lift Pump

E-14

28

Switch - Vibratory Auto / Manual

H-1

Motor - Starter

H-2

Switch - Vibratory High / Low Amp

H-2

Motor - Water Pump 1

D-9

18

Switch - Water Pump Select

H-2

A
A

503

BR

Wiper - Rear (Park)

C923

OR

Rear Drum Water Pump

504

YL

Wiper - Rear (Low)

C924

YL

Forward Vibratory Valve

505

BU

Wiper - Rear (High)

C925

GN

Reverse Vibratory Valve

Motor - Water Pump 2

D-9

18

Tachometer - Vibratory

F-2

506

PU

Washer - Front

C926

BU

Front Drum Select Solenoid

Port - Auxiliary

D-4

Timer - Spray

A-5

507

WH

Washer - Rear

C927

PU

Rear Drum Select Solenoid

Potentiometer - Auto Speed Control

C-6

Timer - Throttle

G-14

25

513

OR

A/C Refrigerant Pressure Switch

C928

GY

Drum Offset RT

Potentiometer - Water Spray On Time

F-3

521

YL

Fan Speed Switch To A/C Pressure Switch

C929

WH

Drum Offset LT

Machine locations are repeated for components located close together.

536

WH

Hazard Switch To Turn Signal Switch

C932

YL

Light Vibe On

A = Located on the Instrument Panel.

537

GN

Turn Signal Switch To Flasher

C933

GN

Auto / Manual Switch Vibe

B = Located inside the Right Hand Console.

A503

PK

Defroster Fan - Front (Low)

C935

PU

Dout Water Pump 2

A504

YL

Defroster Fan - Rear (Low)

C936

GY

Dout Backup Alarm

A506

OR

Defroster Fan - Front (High)

C937

WH

Dout Water Pump 1

K918

GN

PWM Out Vibe P Fwd

Lighting Circuits
603

PK

Rotary Beacon Lamp

K919

YL

PWM Out Vibe P Rev

604

OR

Stop Lamps

M904

OR

Auxiliary Circuit 1 (Digital Input)

605

YL

Turn Lamps - Left

M905

WH

Auxiliary Circuit 2 (Digital Input)

606

GY

Turn Lamps - Right

N928

OR

Water Spray Off Time Select Signal

607

PK

Not Used

N929

YL

Water Spray On Tim Select Power

608

GN

Rear Work Lamps

N930

BR

Water Spray On Time Select Signal

610

OR

Headlamps - Basic

N957

PK

TXD - Comm 1

614

PU

Tail / Position / Dash Lamps

N960

OR

RXD - Comm 1

619

GN

Headlamps - Low Beam

N970

YL

DTR - Comm 1

631

GY

Flood Lamp - Rear Left hand

N973

BR

DCD - Comm 1

632

WH

Flood Lamp - Rear Right Hand

N979

GN

Signal Ground - Comm 1

645

OR

Headlamps Relay

P978

GN

Vibe On/Off Switch

646

OR

Switch To Front Flood Lamps Relay

P979

YL

Water On/Off Switch

647

GN

Switch To Rear Flood Lamps Relay

T969

YL

Offset Config

651

PK

Not Used

T970

GY

Test Mode

652

YL

Flood Lamp - Right Front

X982

PU

Vibe Hi/Low Amp Switch

16

14

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure
Symbol

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


1
2

CONN 1

B
34
1

32

28
43

39

29

71

42

19

47

3
4

33

40

25

31

17

10

7
26
37
38

22

15
70

30

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for


Connector Plug

L-C12
3E-5179

AG-C4
111-7898

Part Number For


Connector Recepticle

325-AG135 PK-14

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Fuse
(5 Amps)
Component
Part Number

Plug

200-L32 BK-14

Harness identification code:


This example indicates wire
135 in harness "AG".

Circuit Identification
Number

Ground
Connection

Wire Gauge

Wire Color

44

Off Machine Switch Specification - Volume 1

Schematic
Location

Machine
Location

H-12

10

CONN 2

I-12

10

CONN 3

B-12

70

CONN 4

C-12

CONN 5

D-11

47

CONN 6

F-12

20

CONN 7

H-12

10

CONN 8

I-12

10

CONN 9

B-9

71

CONN 10

C-8

CONN 11

D-8

CONN 12

E-8

CONN 13

F-8

CONN 14

G-8

CONN 15

H-8

CONN 16

H-8

Part No.

Function

107-0614

Engine Oil Pressure

134-0404

Hydraulic Indicator Pressure

165-2521

Hydraulic Charge Pressure

203-3219

Coolant Temperature

235-1790

Cold Start Temperature

CONN 17

C-7

CONN 18

C-7

CONN 19

E-4

CONN 20

E-4

CONN 21

F-4

Part No.

CONN 22

G-4

3E-1908

Solenoid:

199-6852

Sender:

18

45

21

Machine Harness Connector And Component Locations

Actuate

Deactuate

93 21 kPa
(13.48 3 psi)
275.8 27.5 kPa
(40 4 psi)
14000 Kpa MAX
(203 psi MAX)
107 3C
(224.6 5.4F)
40 3C
(104 5.4F)

70 21 kPa
(10 3 psi)
206.8 MIN
(30 psi MIN)
1100 75 kPa
(159.5 10.8 psi)
90 C MIN
(194 F MIN)
30 3C
(86 5.4F)

Contact Position
Normally Closed
Normally Open
A to C: Normally Open
A to B: Normally Closed
Normally Open
Normally Open

Resistor, Sender and Solenoid Specifications - Volume 1


Component Description
A/C Compressor
Fuel Level
Water Level

Resistance (Ohms)
3.5 0.15
Empty = 240 to 250 / Full = 28 to 33

202-8716

Sender:

270-8384

Potentiometer:

Auto Speed Control

1.0K 200

276-1827

Potentiometer:

Water Spray On Time

100K 20K

279-6525

Solenoid:

Dump Valve

At room temperature unless otherwise noted.

20

36
24

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Socket

Pin

EAA1-UP
FEA1-UP
GCA1-UP
C2B1-UP
C4B1-UP
FGH1-UP
B5M1-UP
C8M1-UP

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

C-C4
AG-C3
130-6795 130-6795

CB-534D Asphalt Compactor


Electrical System

Volume 1 of 3
2009 Caterpillar, All Rights Reserved

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

23

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

11

Connector Number

41

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

Connector Location - Volume 1

35

Level
Symbol

12

13

27

Temperature
Symbol

Empty = 240 / Full = 30

7.5 0.5

Printed in U.S.A.

(Dimensions: 48 inches x 35 inches)

Description

KENR3619-04
March 2009

Component Location - Volume 1


Schematic
Location

36 Page,

Wire Color

Wire
Number

KENR3619-04 VOL 1

Wire Description
Wire
Number

CONN 2

125-K1 OR-18
200-K2 BK-18
308-K3 YL-18
403-K4 GN-18
N957-K5 PK-18

1
2
3
4
5
6
7
8
9
10
11
12

125-K1 OR-18
200-K2 BK-18
308-K3 YL-18
403-K4 GN-18

N960-K6 OR-18
N979-K7 GN-18
N970-K8 YL-18
N973-K9 BR-18

N979-K7 GN-18
N960-K6 OR-18
N957-K5 PK-18

CONN 16 1
2
MATING CONNECTOR AH-C8 3E3388 3
LOCATION VOL 2 F-3
4
5
6
7
8

L-C2 G-C30
3E3382 1552273

CONN 8

1
2
3
4
5
6

125-L1 OR-18
200-L2 BK-18
308-L3 YL-18
403-L4 GN-18
944-L5 OR-18
945-L6 BR-18

117-G2 RD-16
200-G30 BK-16
308-G38 YL-16
403-G45 GN-16

K-C3
CONN 1 3E3364

A
B
C

K-C4
1552269

CONN 14

ENGINE HARNESS 266-9432

403-G45 GN-16
403-G44 GN-16
403-G43 GN-16

308-E31 YL-16
C444-E44 YL-16

181-E5 RD-14
200-E13 BK-14
A919-E41 BU-14
A983-E43 BU-14
A982-E42 BR-16

THROTTLE BREAK
6T3644
181-E4 RD-12
181-E5 RD-14

80A
GLOW PLUG
1712206

306-E25 GN-16
200-E12 BK-16

1
2

160-CH889 PU-6

308-E28 YL-16

384-E33 BU-8

308-E30 YL-16
308-E31 YL-16
308-E26 YL-16

521-E38 YL-16
200-E20 BK-16

E-C14
1552269

R-C3
1552269
1
2

513-R4 OR-16
200-R1 BK-16

1
2

AC COMPRESSOR
3E1908

MUR460

ATCH A/C 222-2842

FUEL LIFT PUMP


2999265

BRAKE RELEASE SOLENOID


1872975

PUMP

BK-18
BK-18

C927-E46 PU-16

K725-E47 GN-16

CABLE
2321793

777-E40 PU-16
200-E21 BK-16

1
2

BK-18
BK-18

MUR460

K919-E50 YL-16
200-E15 BK-16

1
2

C730-G89 BR-16
200-G22 BK-16

VIB CONTROL SOLENOID


2844990

606-G58 GY-16
606-G59 GY-16
606-G57 GY-16

3
4

614-G62 PU-16
614-G65 PU-16
614-G64 PU-16
614-G63 PU-16

G-C31
1552273
135-G101 BU-16
200-G102 BK-16
J723-G103 GY-16
J710-G104 BR-16

1
CONN 5
2
MATING CONNECTOR M-C1 3E3382 3
LOCATION VOL 2 B-4
4
5
6

751-E40 GN-16
200-E41 BK-16

REAR SPRAY LAMP 3


2270100

BACKUP ALARM
1545428

608-H18 GN-14

200-H4 BK-16

608-H20 GN-14
608-H19 GN-14

BK
BK

A631-H26 BU-16
A631-H28 BU-16
A631-H27 BU-16

321-H12 BR-16
200-H3 BK-16

H-C5
1552272

PROPEL SPEED SENSOR


2342870

VIB SPEED SENSOR R


1166680

WORK LAMP REAR LH


9X7779
608-H20 GN-14
200-H7 BK-16

S
T

200-H7 BK-16
200-H9 BK-16
200-H3 BK-16
200-H6 BK-16
200-H8 BK-16

ATCH LICENSE PLATE

LICENSE LIGHT
2560042

200-H26 PU-16
200-H30 BK-16
200-H29 BK-16
200-H31 BK-16

H-C98
1552269

BK-18
BK-18

1
2

614-H25 PU-16
200-H26 PU-16

135-JN209 BU-18

200-JN63 BK-6

1
2

WATER PUMP 1
2457712

G-C8
1552269

PLATFORM STUD
M12 STUD
200-JN43 BK-18

1
2

C922-G90 BR-16
200-G8 BK-16

123-JN34 WH-18

WATER LEVEL SENDER


2028716

G-C10
1552269
B422-G84 BU-16
200-G10 BK-16

1
2

G-C4
1552269
RD-18
BK-18

B440-H13 WH-16
200-H4 BK-16

1
2

1
2

G-C24
1552269
1
2

G-C28
1552269
A631-G79 BU-16
200-G32 BK-16

998-G76 GN-16
200-G17 BK-16

A631-G80 BU-16
200-G33 BK-16

HORN
1649425
1+
2-

BK-18
BK-18

C729-VH3 BU-16
200-VH6 BK-16

CONN 3
C729-VH1 BU-16
C729-VH2 BU-16

200-VH4 BK-16
200-VH5 BK-16

VH-C2
3E3364
C729-VH1 BU-16
200-VH4 BK-16

G-C21
1552269
1
2

C729-G88 BU-16
200-G21 BK-16

CONN 9

G-C7 F-C1
1552252 3E5179

652-G72 YL-14
200-G23 BK-14
607-G60 PK-14
200-G24 BK-14
653-G73 GN-14
200-G25 BK-14
631-G69 GY-14
200-G26 BK-14
651-G71 PK-14
200-G27 BK-14
632-G70 WH-14
200-G28 BK-14

C729-VH2 BU-16
200-VH5 BK-16

JUMPER HARNESS 282-9084

CBL-CC1 RD-000

SPRAY LAMP 1
2270100

1
2

VH-C3
1552269

1
2

JUMP STUD
1060800

SPRAY LAMP 2
2270100

1
2

322-G40 GY-16
200-G7 BK-16

CBL-CF1 RD-000

JN-C9
8T9834

G-C29
1552269

C729-VH2 BU-16
200-VH5 BK-16

BATTERY
1152422

1
2
3
4
5
6
7
8
9
10
11
12

F-C5
1552269
652-F7 YL-14
1
2
200-F4 BK-14

652-F7 YL-14
200-F4 BK-14

F-C4
1552269
1
653-F8 GN-14
2
200-F3 BK-14

653-F8 GN-14
200-F3 BK-14
631-F5 GY-14
200-F1 BK-14
632-F6 WH-14
200-F2 BK-14

WH-18
BK-18

WH-18
BK-18

631-F5 GY-14

200-F2 BK-14

MTR BAT

CBL-CC1 RD-000
MOTOR

STARTER MOTOR
1008224

GROUND FRAME ENG


M12 STUD
CBL-CG1 BK-00

200-G21 BK-16
200-G22 BK-16
200-G16 BK-16
200-G19 BK-16
200-G20 BK-16
200-G5 BK-6

200-G20 BK-16
200-G16 BK-16
200-G22 BK-16
200-G19 BK-16
200-G21 BK-16

HID-FRH
2061311
HID FLH
2061311

WH-18
BK-18

1
2

HID-RLH
2061311

WH-18
BK-18

1
2

ST AID
OFF
ON
ST

YL

OR
BR
GN

S
B

D7
10A D8
POWER PORT FUSE
1138490

777-JN133 PU-18
K725-JN124 GN-18
K726-JN125 BU-18
T825-JN134 YL-18
A990-JN172 BU-18
C929-JN193 WH-18

1
2
3
4
5
6

JN-C15
1552273
308-JN69 YL-18
307-JN67 OR-18
105-JN2 BR-18
376-JN79 GN-18

419-JN83 YL-18
155-JN39 PK-18

F-C2
1552269
631-F5 GY-14
200-F2 BK-14

B1

10A C6
HITCH OFFSET
1138490

C5

15A C4
BRAKE FUSE
1138491

C3

20A C2
FRONT HIGH INT L
1138492

D5
15A D6
BACK UP ALARM FUSE
1138491

10A D4
IGNITION
1138490

D3

419-JN83 YL-18

C1

D1

200-JN54 BK-16
647-JN141 GN-16
200-JN71 BK-16

D1
608-JN126 GN-14

E1

D2

D5

E5

D3

D4

114-JN25 GN-14

F1

E2
E3

419-JN107 YL-18

E4

F5

F3

F4

FRONT WORK LIGHT


1409378

REAR WORK LIGHT


1409378

419-JN107 YL-18
200-JN70 BK-18
419-JN106 YL-18

F2

BRAKE RELEASE LATCH


1409378
646-JN140 OR-16

619-JN132 GN-14
114-JN24 GN-14

A1
A5
777-JN132 PU-18

330-JN77 YL-18
330-JN76 YL-18
200-JN54 BK-16
200-JN71 BK-16
646-JN140 OR-16
647-JN141 GN-16
200-JN52 BK-18
419-JN107 YL-18
419-JN106 YL-18
200-JN70 BK-18
200-JN53 BK-18

330-JN76 YL-18
200-JN53 BK-18
330-JN77 YL-18

200-JN51 BK-18
A2

B1

B3

B5

A3

C1

B2
C5

NEUTRAL START RELAY 1


1409378

BRAKE RELEASE
1409378

C2
C3

C4

B4

A4

NEUTRAL START RELAY 2


1409378

C937-JN167 WH-18
110-JN14 GN-18

C936-JN164 GY-18

C905-JN167 OR-18

777-JN132 PU-18

C923-JN183 OR-18
C922-JN180 BR-18
321-JN72 BR-18
121-JN19 YL-18

JN-C22
1129609

F1 F2
F5

E5

F3

E4

D4

WATER SPRAY
1409378

WATER SPRAY 3
1409378

BACK UP ALARM
1409378

FRONT HARNESS 250-3399

614-AC107 PU-18
200-AC102 BK-14
614-AC110 PU-18

614-AC71 PU-18
200-AC22 BK-18
614-AC78 PU-18

200-AC102 BK-14
200-AC105 BK-14

200-AC36 BK-18
200-AC104 BK-14

CONN 22

A1

C936-JN164 GY-18
C936-JN165 GY-18

A2

B1

A4

A631-JN217 BU-18

C1

B2
B3

B5

A3

330-JN94 YL-18
C903-JN166 BU-18
200-JN29 BK-18
C935-JN203 PU-18

WATER SPRAY NEUTRAL STOP


1409378

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

403-JN80 GN-18
B440-JN93 WH-18
B439-JN91 RD-18
C927-JN156 PU-18
C926-JN155 BU-18
465-JN96 OR-18
200-JN42 BK-14
C923-JN182 OR-18
603-JN121 PK-18
646-JN140 OR-16
647-JN141 GN-16
606-JN99 GY-18
605-JN98 YL-18
405-JN81 GY-18
C444-JN93 YL-18
E455-JN213 BR-18
428-JN88 OR-18
406-JN82 PU-18
447-JN114 PK-18
449-JN116 WH-18
B422-JN215 BU-18
C903-JN166 BU-18
C905-JN167 OR-18

CONN 21

200-AC47 BK-18
200-AC57 BK-18

606-AC57 GY-18
605-AC54 YL-18
405-AC38 GY-18
C444-AC92 YL-18
E455-AC99 BR-18
428-AC41 OR-18
406-AC39 PU-18
447-AC42 PK-18
449-AC43 WH-18
B422-AC81 BU-18
C903-AC142 BU-18
C905-AC143 OR-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

C935-JN201 PU-18
C922-JN178 BR-18
N930-JN197 BR-18
N929-JN195 YL-18
N928-JN194 OR-18

C3

JN-C21
1552269

614-AC108 PU-16
614-AC107 PU-18
123-AC101 WH-18
606-AC57 GY-18
606-AC56 GY-18

C935-AC84 PU-18
C922-AC147 BR-18
N930-AC170 BR-18
N929-AC168 YL-18
N928-AC167 OR-18

606-AC56 GY-18

SPLIT DRUM ONLY


614-AC66 PU-18
200-AC32 BK-18

JN-C19
3E3364
1
2

123-AC11 WH-18
614-AC76 PU-18
614-AC75 PU-18
614-AC113 PU-18
614-AC65 PU-18
123-AC7 WH-18
123-AC9 WH-18
123-AC112 WH-18

537-AC49 GN-18

200-JN200 BK-18
200-JN53 BK-18
200-JN54 BK-16
200-JN62 BK-16
200-JN29 BK-18
200-JN42 BK-14
200-JN46 BK-14
200-JN71 BK-16
200-JN52 BK-18
200-JN70 BK-18
200-JN55 BK-18
200-JN64 BK-18
200-JN41 BK-16

200-JN29 BK-18
200-JN42 BK-14
200-JN46 BK-14
200-JN71 BK-16
200-JN70 BK-18
200-JN54 BK-16
200-JN55 BK-18
200-JN64 BK-18
200-JN62 BK-16

200-JN63 BK-6

CONSOLE GROUND
M12 STUD
115-JN16 PK-16
645-JN111 OR-18
FLASHER
7T4848

1
2

AC-C26
A
B
C

A
B
C

A916-JN144 GN-18
A915-JN143 OR-18
A914-JN142 OR-18

419-JN107 YL-18

135-JN27 BU-18
537-JN120 GN-18
200-JN61 BK-18
J710-JN56 BR-18
A915-JN143 OR-18
A916-JN144 GN-18
A914-JN142 OR-18
H751-JN130 OR-18
H750-JN127 BR-18
A305-JN65 YL-18
115-JN23 PK-16
P979-JN170 YL-18
P978-JN169 GN-18
200-JN43 BK-18
K708-JN122 BU-18

JN-C11
1552252
1
2
3
4
5
6
7
8
9
10
11
12

H751-JN130 OR-18
H750-JN127 BR-18
A305-JN65 YL-18
P979-JN170 YL-18
P978-JN169 GN-18

135-JN27 BU-18
200-JN43 BK-18
K708-JN122 BU-18
123-JN34 WH-18
200-JN44 BK-18
751-JN128 GN-18
751-JN129 GN-18

200-JN100 BK-18
751-JN129 GN-18
751-JN128 GN-18
200-JN44 BK-18
155-JN39 PK-18
419-JN83 YL-18
614-JN102 PU-18
123-JN34 WH-18
A982-JN171 BR-18
155-JN40 PK-18
C935-JN200 PU-18
C935-JN201 PU-18
C935-JN203 PU-18
C935-JN202 PU-18

1
2
3
4

2
5

1
3
4
6

2
4

1
3
X1

155-JN38 PK-18

X2

7
614-JN102 PU-18

206-JN218 BK-18

7
155-JN37 PK-18

200-JN58 BK-18
200-JN57 BK-18
614-JN107 PU-18
419-JN83 YL-18
155-JN39 PK-18
A982-JN171 BR-18
C935-JN200 PU-18
200-JN100 BK-18

K725-JN124 GN-18

C730-JN154 BR-18

234-9568
234-9569
234-9567
234-9570
134-3355
134-3355
224-0685
232-1793

GAGE

C937-JN167 WH-18
SPRAY TIMER
2747235

1
1

3
4
6

N929-JN195 YL-18

N930-JN197 BR-18

1
2

VIBE TACH
1974695

AC-C25
1552267
200-AC31 BK-18
123-AC11 WH-18
B440-AC91 WH-18

A
B
C

AC-C11
1552272
614-AC65 PU-18
200-AC23 BK-18
606-AC55 GY-18
200-AC24 BK-18

3
4

200-AC32 BK-18

HAZARD SW
1957632 AC-C16
1429117

144-AC13 GN-18

AC-C24
1552269

HID SWITCH
2247831 AC-C14
1429117

1
3
4
6

2
5

BACKLIGHT LAMP RH
2236540
1
2
3
4

BACKLIGHT LAMP
GROUND
RH TURN LAMP
GROUND

LIGHTS SELECT
2247836
AC-C13
1429117
2

3
4

LIGHT MASTER
2247834
AC-C12
1429117

1
115-AC3 PK-18

3
4

3
4

000
000
000
000
00
00
6

ON
TIME

IDENT
A
AC
AH
C
E
EC
EU
EJ
F
F
G
H
J
JC
JN
K
LT
M
R
RM
L
VH
LP
PM

200-AC29 BK-18

200-AC28 BK-18
614-AC67 PU-18

606-AC56 GY-18

605-AC53 YL-18

3
4
6

536-AC45 WH-18

537-AC48 GN-18

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAN DATA LINK.
FUNCTION LAMPS / GAGES / MONITOR CIRCUIT.
ENGINE CONTROL CIRCUIT.
DIRECTION & SPEED CONTROL CIRCUIT.
TRACTION CONTROL CIRCUIT.
JOINT CUTTER CONTROL CIRCUIT.
VIBRATORY CONTROL CIRCUIT.
PRODUCT LINK CONTROL CIRCUIT.
WATER SPRAY PUMP CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

SH/LOC
SH1/B15
SH1/B14
SH1/B15
SH1/B14
SH1/A13
SH1/A13
SH1/G13
SH1/E13

SH/LOC
SH3/H5
SH1/G4
SH2/F3
SH2/F8
SH1/G12
SH2/F1
SH2/D2
SH3/H11
SH1/H11
SH1/A9
SH1/G12
SH1/C12
SH3/H10
SH2/A5
SH1/H8
SH1/H13
SH2/C3
SH2/B4
SH1/F14
SH2/C8
SH1/H13
SH1/B12
SH3/H12
SH2/D2

HARNESS ASSEMBLY
PART NO. ATCH
GROUP NAME
300-4138 IRH
INSTRUMENT PANEL
251-1616 STD
INSTR HARNESS
290-6094 STD
ADAPTER HARNESS
253-1395 STD
CAB HARNESS
266-9432 STD
ENGINE HARNESS
284-8474 STD PLATFORM EDGE CUTTER OPTION
284-8475 STD
REAR EGDE CUTTER OPTION
271-2760 IRH
WIRE AS
223-9737 STD
HID LIGHTING (ROPS)
226-2676 STD HID LIGHTING (OPEN PLATFORM)
250-3399 STD
FRONT VEHICLE
237-0451 STD
REAR VEHICLE
297-8775 IRH
PLATFORM HARNESS
231-3303 OPT
EDGE CUTTER HARNESS
291-6180 STD
MAIN HARNESS
256-6803 OPT
PRODUCT LINK HARNESS
247-8631 OPT HARNESS AS (SPLIT DRUM REAR)
247-8630 OPT HARNESS AS (SPLIT DRUM FRONT)
222-2842 OPT
AIR CONDITIONER HARNESS
219-7014 OPT
RECORDING MODULE
257-9363 OPT
HARNESS AS
282-9084 STD
JUMPER HARNESS
271-2759 IRH
STOP LAMP HARNESS
275-9339 OPT
HARNESS AS

COLOR ABBREVIATIONS
ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

CIRCUIT CONNECTED
BLADE, SPADE, RING OR SCREW
TERMINAL
SPLICE

NOTE: SH = SHEET = VOLUME

2
6
OFF
TIME
3

N929-JN196 YL-18

NOTE A: FOR 2 AMPLITUDE OR VERSA-VIB OPTION CONNECT


C20 TO C18 AND CONNECT C21 TO C19. FOR 5 AMPLITUDE
OPTION CONNECT C20 TO C19 AND C21 TO C18.

N928-JN194 OR-18
200-JN64 BK-18

NOTE B: THE COLD START ADVANCE SOLENOID IS PART OF THE


FUEL INJECTION PUMP
NOTE C: THE TWO OPTIONAL RADIO WIRES NEEDS TO BE HEATSHRINK
OR WRAP WITH ELECTRICAL TAPE

998-JN212 GN-18

THIS SCHEMATIC IS FOR THE CB-534D ASPHALT COMPACTOR


PART# 189-5902 CHG05
VOLUME 1 OF 3

C929-JN193 WH-18
C928-JN192 GY-18
376-JN79 GN-18

Components are shown installed on a fully operable machine with the key and engine
off and propel control in in neutral.

112-JN19 PU-14
112-JN109 PU-10

614-AC68 PU-18

CABLE/ WIRE ASSEMBLY LIST


ROUTING PATH
END #1
SH/LOC
END #2
BATTERY
SH1/B14
DISCONNECT SWITCH
BATTERY
SH1/B14
JUMPSTUD
DISCONNECT SWITCH
SH1/B14
GROUND_FRAME_DIS
STARTER MOTOR
SH1/A14
JUMPSTUD
STARTER MOTOR
SH1/A14
GROUND_FRAME
ENGINE BLOCK
SH1/F13
GROUND_FRAME
GLOW PLUG RELAY
SH1/F14
GLOW PLUG BREAKER
COLD START TEMP SWITCH
SH1/E13
COLD START ADVANCE

WIRES IN THE FOLLOWING


GROUPS SHALL BE TWISTED:
ONE TWIST PER 25 MM.
WIRE GROUP
WIRE NAME
AH_TW1
A249-AH63
AH_TW1
F711-AH61
AH_TW1
F712-AH62
AH_TW2
A249-AH67
AH_TW2
F711-AH65
AH_TW2
F712-AH66
AH_TW3
A249-AH5
AH_TW3
F711-AH3
AH_TW3
F712-AH4
J_TW1
A249-J77
J_TW1
F711-J75
J_TW1
F712-J76
J_TW2
A249-J221
J_TW2
F711-J117
J_TW2
F712-J119
J_TW3
A249-J190
J_TW3
F711-J218
J_TW3
F712-J220
L_TW1
944-L5
L_TW1
945-L6

SENSOR
2572531
+ BATTERY
- GROUND
SIGNAL
CAL

I
S
G

614-AC78 PU-18
200-AC50 BK-18

NOTE: SH = SHEET = VOLUME

PROPEL CONTROL
2308771
N/O LEFT DRUM OFFSET
N/C LEFT DRUM OFFSET
N/O RIGHT DRUM OFFSET
N/C RIGHT DRUM OFFSET
+ SWITCH COMMON
N/O HORN
N/C HORN
N/O WATER SPRAY
N/C WATER SPRAY
N/O VIB
N/C VIB

THROTTLE 2 SPEED
1957637
JN-C7
1429117

BLOCK-LIGHT
1166565
BLOCK-CONTACT
1165277

123-A10 WH-18
B422-AC81 BU-18
200-AC115 BK-18

TURN SIGNAL SW
1384894 AC-C15
1117898

CA
CF
CE
CC
CG
CG
CH
CJ

200-JN71 BK-16

BRAKE RELEASE LATCH


PROPEL 2 SPEED
1957642
JN-C8
1429117

155-JN40 PK-18

JN-C12
1733047

WATER LEVEL GAGE


1974692

AC-C23
1141749

537-AC49 GN-18
536-AC46 WH-18

IDENT PART NO.

110-JN14 GN-18

OR-14
BK-14
WH-14

SPEEDOMETER
1974694

614-AC113 PU-18

BR-14
BK-14
RD-14

BEACON
1957631 AC-C17
1429117

GRD

I
S
G

123-AC9 WH-18
449-AC43 WH-18
200-AC22 BK-18

WATER SPRAY
GROUND
VIBRATOR
GROUND

614-AC66 PU-18
610-AC59 OR-18
647-AC58 GN-18
646-AC79 OR-18
610-AC60 OR-18
610-AC61 OR-18
646-AC80 OR-18
614-AC71 PU-18
536-AC46 WH-18
537-AC49 GN-18
537-AC109 GN-18
603-AC51 PK-18

IGN
SEND

I
S
G

200-JN54 BK-16

C935-JN203 PU-18

AUTO SPEED CONTROL


2708384

FUEL LEVEL GAGE


1723570

200-JN53 BK-18

C937-JN167 WH-18

JN-C13
1552267

BACKLIGHT LAMP
GROUND
LH TURN LAMP
GROUND

AC-C22
1141749

200-JN29 BK-18

200-JN61 BK-18

1
2
3
4

INSTR HARNESS 251-1616

330-JN78 YL-18

J710-JN56 BR-18

NOTE A

BACKLIGHT LAMP LH
2236540

614-AC76 PU-18

WATER SPRAY ON TIME


2761827

N930-AC170 BR-18
N929-AC168 YL-18
N928-AC167 OR-18

200-JN52 BK-18

200-JN64 BK-18

CONN 17

200-AC16 BK-18

110-JN8 GN-18

SPLIT DRUM OPTION ONLY

NOTE A

CONTROLLER 434D SELECT

330-JN94 YL-18

CONN 18

COOLANT TEMP

1
2
3
4

C935-AC84 PU-18
200-AC17 BK-18
C932-AC97 YL-18
200-AC18 BK-18

15A

200-JN70 BK-18

30
86 GROUND
85 POWER
87 LAMP (OUT)
87a

POWER
GROUND
OIL PRESS
BATTERY
LOW CHARGE PRESS
HYDRAULIC FILTER
HYDRAULIC TEMP

SPRAY VIB LIGHT


2236540

AC-C4
1552272

419-JN106 YL-18

200-JN43 BK-18
200-JN45 BK-18
200-JN73 BK-18
200-JN50 BK-18

DIFF LOCK INDICATOR


8L9801

JN-C20
1552269

200-JN200 BK-18

PARKING BRAKE
GROUND
NEUTRAL
GROUND

1
2
3
4
5
6
7
8
9
10
11
12

406-AC39 PU-18

115-JN16 PK-16
115-JN23 PK-16

200-JN200 BK-18
200-JN41 BK-16
200-JN52 BK-18
200-JN53 BK-18

449-AC43 WH-18
200-AC115 BK-18
614-AC76 PU-18
605-AC52 YL-18
614-AC75 PU-18
123-AC11 WH-18
200-AC21 BK-18
200-AC19 BK-18
614-AC64 PU-18
B422-AC81 BU-18
614-AC78 PU-18
123-AC112 WH-18
614-AC113 PU-18
200-AC22 BK-18
200-AC20
200-AC50 BK-18
614-AC65 PU-18
606-AC55 GY-18
200-AC23 BK-18
200-AC24 BK-18
200-AC31 BK-18
123-AC7 WH-18
B440-AC91 WH-18
123-AC9 WH-18
447-AC42 PK-18

614-AC72 PU-18

MAIN HARNESS 291-6180

10

1
2
3
4

123-AC8 WH-18
200-AC14 BK-18
405-AC38 GY-18
C444-AC92 YL-18
465-AC44 OR-18
E455-AC99 BR-18
428-AC41 OR-18

LIGHT BREAKER 1
6T3643

200-JN44 BK-18
200-JN51 BK-18
200-JN65 BK-18
200-JN48 BK-18
200-JN49 BK-18
200-JN61 BK-18
200-JN47 BK-18
200-JN60 BK-18
200-JN59 BK-18
200-JN35 BK-18

BRAKE LIGHT
2236540

614-AC70 PU-18
200-AC33 BK-18
200-AC30 BK-18
115-AC5 PK-18

AUX PORT
1787539

112-JN17 PU-16

123-AC7 WH-18
447-AC42 PK-18
200-AC19 BK-18

CONN 19

AC-C21
1141749

610-AC61 OR-18
610-AC60 OR-18
610-AC59 OR-18

JN-C18
3E3364

POWER DISTRIBUTION

3
4

614-AC63 PU-18

AC-C6 FUNCTION LAMPS


2236539
1552252

605-AC52 YL-18
605-AC53 YL-18
200-AC30 BK-18
537-AC109 GN-18
646-AC80 OR-18
614-AC66 PU-18
606-AC56 GY-18
647-AC58 GN-18
646-AC79 OR-18
603-AC51 PK-18
144-AC13 GN-18
200-AC32 BK-18
614-AC71 PU-18
115-AC5 PK-18

200-JN55 BK-18
C906-JN140 PU-18
C906-JN139 PU-18

DRUM SPRAY LIGHTS


1409378

200-AC47 BK-18

419-AC40 YL-18
200-AC26 BK-18
330-AC83 YL-18
200-AC27 BK-18

605-AC52 YL-18

200-AC30 BK-18

CONN 20

1
NOTE A
2

614-AC100 PU-18
200-AC15 BK-18
103-AC101 YL-18

AC-C18
1552272

606-AC55 GY-18
200-AC31 BK-18
200-AC24 BK-18
200-AC105 BK-14
200-AC23 BK-18
200-AC50 BK-18
200-AC115 BK-18
200-AC19 BK-18
200-AC36 BK-18
200-AC21 BK-18
200-AC104 BK-14
200-AC20 BK-18
200-AC22 BK-18
614-AC78 PU-18
B440-AC91 WH-18
447-AC42 PK-18
449-AC43 WH-18
614-AC64 PU-18
B422-AC81 BU-18

105-AC12 BR-18

10

200-AC26 BK-18
200-AC27 BK-18

200-AC35 BK-14
200-AC18 BK-18
200-AC102 BK-14
200-AC17 BK-18
N929-AC168 YL-18
N928-AC167 OR-18
N930-AC170 BR-18
C935-AC84 PU-18
C932-AC97 YL-18

200-AC35 BK-14
C924-AC93 YL-18
C925-AC94 GN-18
X982-AC100 PU-18
C932-AC97 YL-18
C933-AC98 GN-18
103-AC1 YL-18
123-AC6 WH-18
C906-AC82 PU-18
144-AC13 GN-18
537-AC109 GN-18
419-AC40 YL-18
646-AC80 OR-18
115-AC5 PK-18
330-AC83 YL-18
614-AC74 PU-18

J723-JN11 GY-18

110-JN8 GN-18

3
4

614-AC75 PU-18

200-AC34 BK-14
200-AC22 BK-18
200-AC30 BK-18
C444-AC92 YL-18
E455-AC99 BR-18
465-AC44 OR-18
428-AC41 OR-18
405-AC38 GY-18
419-AC40 YL-18
406-AC39 PU-18
123-AC8 WH-18

614-AC64 PU-18
614-AC110 PU-18

200-AC14 BK-18
330-AC83 YL-18
200-AC104 BK-14
200-AC103 BK-14

VIB AUTO MAN


2247837 AC-C3
1429117

VIB DRUM SELECT


2247835 AC-C2
1429117

614-AC64 PU-18
200-AC20 BK-18
605-AC52 YL-18
200-AC21 BK-18

403-AC37 GN-18
B440-AC89 WH-18
B439-AC86 RD-18
C927-AC96 PU-18
C926-AC95 BU-18
465-AC44 OR-18
200-AC34 BK-14
C923-AC148 OR-18
603-AC51 PK-18
646-AC79 OR-18
647-AC58 GN-18

JN-C2 AC-C20
9X0146 7X6222

200-JN46 BK-14
C924-JN151 YL-18
C925-JN187 GN-18
X982-JN100 PU-18
C932-JN161 YL-18
C933-JN162 GN-18
103-JN1 YL-18
123-JN22 WH-18
C906-JN141 PU-18
144-JN36 GN-18
537-JN120 GN-18
419-JN84 YL-18
645-JN111 OR-18
115-JN16 PK-16
330-JN75 YL-18
614-JN104 PU-18

C925-JN188 GN-18
C924-JN152 YL-18

200-AC14 BK-18

103-AC2 YL-18

3
4

103-AC101 YL-18

15
16
6

C923-AC148 OR-18
C922-AC147 BR-18
200-AC14 BK-18

200-JN62 BK-16
134-JN25 YL-18

200-JN100 BK-18
115-JN23 PK-16
537-JN120 GN-18

521-JN101 YL-18

200-AC57 BK-18
614-AC97 PU-18

NOTE A

JN-C26
1116795

200-JN61 BK-18

12

AC-C10
1552272

123-AC101 WH-18
123-AC8 WH-18
123-AC6 WH-18

135-JN33 BU-18

200-JN50 BK-18
200-JN65 BK-18
200-JN59 BK-18
200-JN49 BK-18
200-JN47 BK-18
200-JN60 BK-18
200-JN44 BK-18
200-JN35 BK-18
200-JN63 BK-6
200-JN51 BK-18
200-JN48 BK-18
200-JN61 BK-18
200-JN43 BK-18
200-JN45 BK-18
200-JN73 BK-18

117-JN13 RD-6

11
13
14
3

JN-C1 AC-C19
7X6222 9X0146

DIFF LOCK SWITCH


7T2296

C4

B4

HORN RELAY
1409378

C2

C5

110-JN8 GN-18
C937-JN167 WH-18
110-JN14 GN-18
330-JN94 YL-18
C903-JN166 BU-18
C935-JN203 PU-18
200-JN29 BK-18

VIB HIGH LOW AMP


2216988 AC-C1
1429117

WATER PUMP SELECT


1957634 AC-C27
1957639

605-AC54 YL-18

A5

322-JN73 GY-18

C906-JN141 PU-18
C906-JN140 PU-18
C906-JN139 PU-18

C933-AC98 GN-18
B439-AC86 RD-18
C927-AC96 PU-18
C926-AC95 BU-18
103-AC1 YL-18
B440-AC91 WH-18
B440-AC89 WH-18
X982-AC100 PU-18
C924-AC93 YL-18
C925-AC94 GN-18
C906-AC82 PU-18
C905-AC143 OR-18
C903-AC142 BU-18

200-AC32 BK-18

200-AC105 BK-14
B440-AC91 WH-18

105-JN5 BR-18

C904-JN177 GN-18

200-JN48 BK-18
320-JN71 OR-18
322-JN73 GY-18
200-JN49 BK-18
200-JN47 BK-18
121-JN19 YL-18
C905-JN167 OR-18
121-JN18 YL-18
321-JN72 BR-18
A631-JN217 BU-18
C922-JN180 BR-18
C923-JN183 OR-18
200-JN65 BK-18
200-JN50 BK-18

105-JN5 BR-18

134-JN25 YL-18

123-AC101 WH-18

614-AC108 PU-16

D3

D5

E3

F4

135-JN210 BU-18
135-JN27 BU-18

C729-JN153 BU-18

123-JN22 WH-18

D2

135-JN33 BU-18

A429-JN214 YL-18

200-JN48 BK-18

D1

E2

E1

200-JN65 BK-18
121-JN18 YL-18
320-JN71 OR-18
200-JN47 BK-18

308-JN69 YL-18
308-JN68 YL-18

T825-JN134 YL-18
A990-JN172 BU-18

690-JN120 GN-14
690-JN121 GN-14
690-JN118 GN-14
690-JN119 GN-14
112-JN12 PU-10

330-JN75 YL-18
330-JN78 YL-18
330-JN94 YL-18

307-JN67 OR-18
306-JN66 GN-18

308-JN70 YL-18

K918-JN145 GN-18
K919-JN146 YL-18

614-AC64 PU-18
123-AC8 WH-18

419-JN84 YL-18
419-JN107 YL-18
419-JN106 YL-18

C924-JN152 YL-18
C924-JN151 YL-18
115-JN23 PK-16
537-JN120 GN-18
C935-JN203 PU-18
C935-JN201 PU-18
112-JN17 PU-16
134-JN25 YL-18
C927-JN156 PU-18
X982-J183 PU-18
330-JN78 YL-18
C905-JN167 OR-18
112-JN12 PU-10
614-JN104 PU-18
123-JN22 WH-18
403-JN80 GN-18
B439-JN91 RD-18
B440-JN93 WH-18
C932-JN161 YL-18
465-JN96 OR-18
C926-JN155 BU-18
C933-JN162 GN-18
C923-JN182 OR-18
603-JN121 PK-18
105-JN5 BR-18
606-JN99 GY-18
605-JN98 YL-18
405-JN81 GY-18
406-JN82 PU-18
J723-JN11 GY-18
C444-JN93 YL-18
E455-JN213 BR-18
428-JN88 OR-18
C922-JN178 BR-18
447-JN114 PK-18
449-JN116 WH-18
B422-JN215 BU-18
330-JN219 YL-18

C903-AC142 BU-18
C923-AC148 OR-18
C922-AC147 BR-18
103-AC1 YL-18
200-AC14 BK-18
B440-AC91 WH-18
200-AC36 BK-18
C924-AC93 YL-18
X982-AC100 PU-18
C925-AC94 GN-18
B439-AC86 RD-18
B440-AC89 WH-18
C905-AC143 OR-18
C926-AC95 BU-18
C906-AC82 PU-18
105-AC12 BR-18
403-AC37 GN-18
C927-AC96 PU-18
C933-AC98 GN-18

200-JN52 BK-18

155-JN40 PK-18

135-JN208 BU-18
135-JN28 BU-18
135-JN3 BU-18
135-JN30 BU-18

645-JN111 OR-18
200-JN41 BK-16

200-AC14 BK-18

C925-JN188 GN-18

C922-JN178 BR-18

C936-JN166 GY-18
C936-JN207 GY-18

HIGH INT RELAY


2418367
1
BK-18
2
BK-18

C924-JN186 YL-18

690-JN119 GN-14

20A D2
FRONT HIGH INT R
1138492

JN-C27
1552269

C925-JN187 GN-18

JN-C23
1129609

114-JN24 GN-14
619-JN132 GN-14
114-JN25 GN-14
200-JN51 BK-18
155-JN40 PK-18
608-JN126 GN-14
306-JN66 GN-18
307-JN67 OR-18

135-JN27 BU-18

C905-JN167 OR-18

11

20A B2
REAR HIGH INT R
1138492

H28

777-JN131 PU-18
777-JN133 PU-18

C935-JN203 PU-18
C935-JN201 PU-18

OPEN HID HARNESS 226-2676


ROPS HID HARNESS 223-9737

12

B3

H28

135-JN43 BU-18
200-JN35 BK-18
C928-JN192 GY-18
135-JN32 BU-18
121-JN21 YL-18
751-JN129 GN-18

200-JN49 BK-18

13

D9

K726-JN125 BU-18

632-F6 WH-14
200-F1 BK-14

200-G5 BK-6

C935-JN202 PU-18
A305-JN65 YL-18
135-JN30 BU-18
P979-JN170 YL-18
C933-JN162 GN-18
X982-JN100 PU-18
K708-JN122 BU-18
A914-JN142 OR-18
C936-JN166 GY-18
330-JN78 YL-18
C932-JN161 YL-18
320-JN71 OR-18
135-JN31 BU-18
H751-JN130 OR-18
H750-JN127 BR-18
A429-JN214 YL-18

200-JN47 BK-18

14

10A B4
JOINT CUTTER
1138490

690-JN118 GN-14

P978-JN169 GN-18
A916-JN144 GN-18
A915-JN143 OR-18

KEY START SWITCH


1543197

F-C3
1552269

HID-RRH
2061311

135-JN29 BU-18
200-JN59 BK-18
200-JN60 BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CONN 10
16
MATING CONNECTOR AH-C4 9X1339 17
LOCATION VOL 2 E-2
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

200-F1 BK-14

632-F6 WH-14

C7

121-JN19 YL-18

WORK LAMP FRONT LH


9X7779

619-G67 GN-14
200-G11 BK-16

603-G53 PK-16
200-G15 BK-16

JOINT CUTTER WATER SPRAY


2205600

1
2

15A C8
RECORDER FUSE
113-8491

614-JN102 PU-18

PK-18
BK-18

135-JN28 BU-18

200-H32 BK-16
GROUND FRAME REAR VEH
M12 STUD

CBL-CE1 BK-000

C923-JN183 OR-18

C922-JN180 BR-18

H-C3
1552269
BK 18
WH 18

B5
10A B6
ROTATING BEACON
1138490

200-JN51 BK-18

200-H4 BK-16
200-H5 BK-16
200-H2 BK-16
200-H10 BK-16

DISCONNECT SW
7N0718

1
2
3
4

WATER PUMP 2
2457712

G-C9
1552269

B440-G86 WH-16
447-G49 PK-16
449-G106 WH-16
605-G55 YL-16
606-G58 GY-16
608-G61 GN-14
614-G63 PU-16
A631-G81 BU-16

103-JN1 YL-18
690-JN121 GN-14
690-JN120 GN-14
690-JN119 GN-14
144-JN36 GN-18
690-JN118 GN-14

690-JN121 GN-14
144-JN36 GN-18

C925-JN189 GN-18

121-JN18 YL-18

ARC SUPRESSOR
1893158
DUMP VALVE
VH-C1
2796525
1552269

POS

CONN 11
MATING CONNECTOR C-C1 3E3376
LOCATION VOL 2 F-7

JN-C31
1552272
631-JN135 GY-14
632-JN138 WH-14
652-JN144 YL-14
653-JN147 GN-14

ATCH BEACON

MUR460

NEG

114-JN24 GN-14
114-JN25 GN-14
112-JN19 PU-14

20A

CONTROLLER 534D SELECT

C923-G91 OR-16
200-G9 BK-16

REAR HARNESS 237-0451

GROUND FRAME DISCONNECT

112-JN109 PU-10

FRONT FRAME GROUND


M12 STUD

G-C14
1552269

CBL-CA1 BK-000

537-JN120 GN-18

JN-C30
1275485

LIGHT BREAKER 30A


6T3644

200-G10 BK-16

614-H21 PU-16

115-JN23 PK-16

135-JN208 BU-18

428-G48 OR-16
123-G4 WH-16
321-G39 BR-16

B7

155-JN40 PK-18

614-H21 PU-16
606-H17 GY-16

605-H16 YL-16
614-H23 PU-16
200-H9 BK-16

SPRAY LAMP 3
2270100

BEACON ROTATING
1857016

614-H23 PU-16
614-H22 PU-16
614-H21 PU-16
614-H25 PU-16

SIGNAL REAR LH
1271560

112-JN109 PU-10
112-JN14 PU-12
112-JN15 PU-12

BK-18
BK-18

123-H1 WH-16
200-H5 BK-16
449-H15 WH-16

1
2
3
4

SIGNAL REAR RH
1271559
606-H17 GY-16
614-H22 PU-16
200-H8 BK-16

447-H14 PK-16
200-H2 BK-16

1
2

608-H19 GN-14
200-H6 BK-16

B440-H13 WH-16
447-H14 PK-16
449-H15 WH-16
605-H16 YL-16
606-H17 GY-16
608-H18 GN-14
614-H21 PU-16
A631-H25 BU-16

H-C4
1552269

PK-18
BK-18

1
2
3
4
5
6
7
8
9
10
11
12

A1

690-JN120 GN-14

C936-JN165 GY-18
200-JN48 BK-18
200-JN49 BK-18
200-JN50 BK-18

C929-G95 WH-16
200-G19 BK-16

CONN 4

428-H13 OR-16
123-H1 WH-16
321-H12 BR-16

H25

FUEL LEVEL
1996852

A631-G78 BU-16
A631-G77
A631-G80 BU-16
A631-G79 BU-16

H-C1 G-C3
3E5179 1552252

428-H13 OR-16
200-H10 BK-16

1
2

A631-G81 BU-16

20A A2
REAR HIGH INT L
1138492

B440-JN93 WH-18

C923-JN183 OR-18
C923-JN181 OR-18

112-JN10 PU-12
112-JN16 PU-12
112-JN12 PU-10
112-JN17 PU-16
112-JN19 PU-14
117-JN6 RD-18
117-JN12 RD-18
117-JN13 RD-6

1
2

200-G12 BK-16
200-G9 BK-16
200-G8 BK-16
200-G17 BK-16
200-G18 BK-16
200-G15 BK-16
200-G13 BK-16
200-G14 BK-16
200-G28 BK-14
200-G27 BK-14
200-G102 BK-16
200-G23 BK-14
200-G25 BK-14
200-G24 BK-14
200-G5 BK-6
200-G26 BK-14

200-G9 BK-16

A3

653-JN146 GN-14
105-JN4 BR-16
117-JN6 RD-18
121-JN20 YL-18
117-JN12 RD-18
134-JN25 YL-18

449-JN116 WH-18
C925-JN189 GN-18
419-JN83 YL-18
C935-JN203 PU-18
B422-JN215 BU-18
112-JN17 PU-16
J723-JN11 GY-18
134-JN25 YL-18
330-JN78 YL-18
123-JN22 WH-18
C444-JN93 YL-18
405-JN81 GY-18
105-JN5 BR-18
C935-JN201 PU-18
465-JN96 OR-18
E455-JN213 BR-18
C905-JN167 OR-18
X982-JN100 PU-18
606-JN99 GY-18
605-JN98 YL-18
447-JN114 PK-18
C933-JN162 GN-18
112-JN12 PU-10
406-JN82 PU-18
428-JN88 OR-18
C932-JN161 YL-18
330-JN219 YL-18
B439-JN91 RD-18
C926-JN155 BU-18
C927-JN156 PU-18
403-JN80 GN-18
C924-JN186 YL-18
537-JN120 GN-18
115-JN23 PK-16

200-JN44 BK-18

DRUM OFFSET LEFT


2057186

HYD TEMP SENDER


H-C6
1847245
1552269

WORK LAMP REAR RH


9X7779

1
2

1
2

308-JN70 YL-18
200-JN45 BK-18

MATING CONNECTOR C-C16 1275485


LOCATION VOL 2 F-8
1

200-G8 BK-16

15A B8
GAUGE
1138491

C9

JN-C16 MAIN RELAY


3E3364 2418367

CONN 12

G-C11
1552269

200-H2 BK-16

A631-H25 BU-16

H-C12
1552269

RD-16 + 1
BK-16 - 2

200-H5 BK-16

200-H10 BK-16

A631-H26 BU-16
200-H29 BK-16

1
2

321-H12 BR-16
605-H16 YL-16

A631-G78 BU-16
200-G31 BK-16

200-G24 BK-14

105-JN4 BR-16

C923-JN182 OR-18

607-G60 PK-14

117-G2 RD-16

10A A4
VIB FUSE
1138490

652-JN143 YL-14
155-JN39 PK-18
122-JN30 BU-18
176-JN144 YL-18
112-JN16 PU-12

B440-JN110 WH-18
B440-JN94 WH-18
449-JN117 WH-18
449-JN115 WH-18

117-JN13 RD-6

A5
15A A6
PROPEL CONTROL FUSE
1138491

614-AC63 PU-18
614-AC97 PU-18

614-AC108 PU-16
614-AC66 PU-18
614-AC74 PU-18
614-AC78 PU-18

110-JN8 GN-18
110-JN9 GN-18

123-JN23 WH-18
B9

603-JN105 PK-18
603-JN122 PK-18

JN-C25
9G4351

651-G71 PK-14

200-G19 BK-16

121-JN20 YL-18

614-JN104 PU-18

A631-JN217 BU-18

A7
10A A8
WATER SPRAY FUSE
1138490

632-JN137 WH-14
175-JN143 PK-18
112-JN10 PU-12

603-JN121 PK-18

200-G23 BK-14

200-G20 BK-16

A9
653-JN146 GN-14

614-JN129 PU-18
614-JN102 PU-18
614-JN105 PU-18

200-G28 BK-14

200-G22 BK-16

632-JN136 WH-14
632-JN138 WH-14

110-JN14 GN-18

110-JN9 GN-18
103-JN1 YL-18

112-JN14 PU-12

632-JN137 WH-14

C922-JN180 BR-18
C922-JN179 BR-18

200-G32 BK-16
200-G29 BK-16
200-G31 BK-16
200-G33 BK-16

200-G16 BK-16

605-G56 YL-16
605-G54 YL-16
605-G55 YL-16

H-C9
1552269

200-G27 BK-14

606-G58 GY-16

200-E7 BK-16

E-C20
1552269

A631-H27 BU-16
200-H30 BK-16

1
2

605-G55 YL-16

614-G63 PU-16

E455-G96 BR-16

406-E37 PU-18

BU
BK

H-C10
1552269
REAR SPRAY LAMP 2
2270100

449-G106 WH-16

619-G66 GN-14
619-G67 GN-14

HYDRAULIC INDICATOR
1340404

FRONT
GROUND

A631-H28 BU-16
200-H31 BK-16

1
2

449-G105 WH-16

631-JN134 GY-14
112-JN15 PU-12
135-JN28 BU-18

135-JN209 BU-18
135-JN208 BU-18
135-JN32 BU-18
135-JN31 BU-18

A982-JN171 BR-18
751-JN128 GN-18
376-JN79 GN-18
122-JN30 BU-18
C929-JN193 WH-18
C928-JN192 GY-18
206-JN218 BK-18

614-AC71 PU-18
614-AC107 PU-18
614-AC110 PU-18

G-C27
1552269

619-G68 GN-14

POWER DISTRIBUTION

105-JN100 BR-18

K918-JN145 GN-18
K919-JN146 YL-18
C923-JN181 OR-18
C922-JN179 BR-18
321-JN72 BR-18
C729-JN153 BU-18
C730-JN154 BR-18
998-JN212 GN-18
A429-JN214 YL-18
K725-JN124 GN-18
K726-JN125 BU-18
306-JN66 GN-18
777-JN131 PU-18
322-JN73 GY-18

HOURMETER
2005717

105-AC12 BR-18
403-AC37 GN-18
200-AC36 BK-18

FUSE BLOCK
1249636 BASE

631-JN134 GY-14

631-JN135 GY-14
631-JN133 GY-14

SIG

JN-C24
1249636

652-JN142 YL-14
652-JN144 YL-14

105-JN2 BR-18
105-JN5 BR-18

105-JN7 BR-18
J723-JN11 GY-18
521-JN101 YL-18
J710-JN56 BR-18
135-JN3 BU-18

200-G26 BK-14

403-G44 GN-16

105-JN100 BR-18

652-JN142 YL-14
632-JN136 WH-14
631-JN133 GY-14

INSTR HARNESS 251-1616

606-G59 GY-16
614-G64 PU-16
200-G13 BK-16

200-G25 BK-14

JN-S12
123-JN22 WH-18
123-JN23 WH-18
123-JN34 WH-18
123-JN33 WH-18
117-JN6 RD-18
122-JN30 BU-18
112-JN14 PU-12
112-JN15 PU-12
155-JN39 PK-18
134-JN25 YL-18
117-JN12 RD-18
135-JN28 BU-18
112-JN16 PU-12
175-JN143 PK-18
176-JN144 YL-18
112-JN10 PU-12
652-JN143 YL-14

121-JN21 YL-18
121-JN18 YL-18
121-JN19 YL-18
105-JN7 BR-18
105-JN6 BR-18

653-JN145 GN-14

SIGNAL FRONT RH
1186650

200-G7 BK-16

B439-G85 RD-16
200-G18 BK-16

403-JN80 GN-18
B440-JN110 WH-18
B439-JN91 RD-18
C927-JN156 PU-18
C926-JN155 BU-18
465-JN96 OR-18
308-JN68 YL-18
123-JN33 WH-18
603-JN105 PK-18
619-JN132 GN-14
608-JN126 GN-14
614-JN105 PU-18
606-JN99 GY-18
605-JN98 YL-18
405-JN81 GY-18
C444-JN93 YL-18
E455-JN213 BR-18
428-JN88 OR-18
406-JN82 PU-18
447-JN114 PK-18
449-JN115 WH-18
B422-JN215 BU-18

WORK LAMP FRONT RH


9X7779

308-G38 YL-16

G-C13
1552269
1
2

605-G56 YL-16
614-G65 PU-16
200-G14 BK-16

200-G11 BK-16

200-G21 BK-16

JN-S28

653-JN147 GN-14
653-JN145 GN-14

SIGNAL FRONT LH
1189024

619-G68 GN-14
200-G12 BK-16

308-G37 YL-16

449-G106 WH-16
449-G50 WH-16
449-G105 WH-16

BK 18
WH 18

200-G30 BK-16
606-G59 GY-16
200-G18 BK-16
200-G5 BK-6
200-G15 BK-16
200-G17
117-G1 RD-6
614-G65 PU-16
200-G102 BK-16
605-G56 YL-16
614-G64 PU-16

200-G5 BK-6
200-G102 BK-16
200-G18 BK-16
605-G56 YL-16
200-G17 BK-16
614-G65 PU-16
200-G15 BK-16
117-G1 RD-6
200-G30 BK-16
614-G64 PU-16
606-G59 GY-16

C928-G94 GY-16
200-G20 BK-16

1
2

G-C5
9G4348

117-G1 RD-6

A429-G82 YL-16
122-G3 BU-16

H-C11
1552269
REAR SPRAY LAMP 1
2270100

CONN 13

465-G51 OR-16

ENGINE OIL PRESS


1070614

1
2

C922-G90 OR-16

DRUM OFFSET RIGHT


2057186
G-C22
1552269

VIB SPEED SENSOR F


1166680

NOTE B

COLD START ADVANCE


2365707

ENGINE
GROUND

200-G16 BK-16

1
2

COOLANT TEMP SW
2033219

751-E43 GN-16
200-E22 BK-16
405-E36 GY-16
200-E6 BK-16

1
2

E-C2
1552269
405-E36 GY-16
1
200-E6 BK-16
2

ARC SUPPRESSOR 2
1893158

BK-18
BK-18

E-C18
1072870

A
B
C

C923-G91 OR-16

JOINT CUTTER DOWN


2096806

E-C10
1552272
K918-E49 GN-16
1
2
200-E14 BK-16

A631-G77 BU-16

B422-G84 BU-16

G-C19
1552267

BK-18
BK-18

E-C12
1552269
C926-E45 BU-16
1
200-E17 BK-16
2

COLD START
COLD START TEMP SW
2351790

308-E32 YL-16
200-E11 BK-16

652-G72 YL-14

VIB SELECT VALVE FR


2367614

308-E31 YL-16

DIODE
1068704

653-G73 GN-14

DRUM CENTER SWITCH G-C15


2258845
1552269

E-C11
1552269
C927-E46 PU-16
1
200-E16 BK-16
2

K726-E48 BU-16

R-C4
1552269

HYD CHARGE PRESS


1652521

MUR460 ARC SUPPRESSOR 1


1893158

1
2

K918-G99 GN-16
K919-G100 YL-16
C923-G91 OR-16
C922-G90 BR-16
321-G39 BR-16
C729-G88 BU-16
C730-G89 BR-16
998-G76 GN-16
A429-G82 YL-16
K725-G97 GN-16
K726-G98 BU-16
306-G35 GN-16
777-G75 PU-16
322-G40 GY-16

631-G69 GY-14

VIB SELECT VALVE REAR


2367614

K919-E50 YL-16

E-C16
1552269
1
2

308-E29 YL-16
200-E9 BK-16

J723-G103 GY-16
521-G52 YL-16
J710-G104 BR-16
135-G101 BU-16

632-G70 WH-14

FUEL SHUTOFF
2321827

E-C9
1552269

C926-E45 BU-16
K918-E49 GN-16

E-C19
1552269

2 SPEED VALVE
1872975

406-E37 PU-18

200-E43 BK-16
200-E41 BK-16
200-E22 BK-16

513-R3 OR-16
513-R4 OR-16

513-R5 OR-16
200-R6 BK-16

BK-18
BK-18

R-C1
3E3364

653-G73 GN-14
607-G60 PK-14
652-G72 YL-14
632-G70 WH-14
631-G69 GY-14
651-G71 PK-14

A982-G83 BR-16
751-G74 GN-16
376-G42 GN-16
122-G3 BU-16
C929-G95 WH-16
C928-G94 GY-16

G-C12
1552269

E-C5
1003320
308-E28 YL-16
A
200-E8 BK-16
B

J723-G103 GY-16
C929-G95 WH-16
C928-G94 GY-16
521-G52 YL-16
122-G3 BU-16
135-G101 BU-16
K918-G99 GN-16
K919-G100 YL-16
321-G39 BR-16
C729-G88 BU-16
998-G76 GN-16
C730-G89 BR-16
A429-G82 YL-16
K725-G97 GN-16
K726-G98 BU-16
306-G35 GN-16
777-G75 PU-16
A982-G83 BR-16
751-G74 GN-16
376-G42 GN-16
403-G43 GN-16
449-G50 WH-16

308-G37 YL-16
406-G47 PU-16
C444-G87 YL-16
C926-G92 BU-16
403-G44 GN-16
K726-G98 BU-16
K918-G99 GN-16
C927-G93 PU-16
K919-G100 YL-16
K725-G97 GN-16
405-G46 GY-16
376-G42 GN-16

BK
RD
BU

BK-16
BK-16
BK-16
BK-16

1
2
3
4

K725-E47 GN-16
200-E19 BK-16
K726-E48 BU-16
200-E18 BK-16

B440-G86 WH-16
B439-G85 RD-16
C927-G93 PU-16
C926-G92 BU-16
465-G51 OR-16
308-G36 YL-16
123-G4 WH-16
603-G53 PK-16
428-G48 OR-16
608-G61 GN-14
614-G62 PU-16
606-G57 GY-16
605-G54 YL-16
405-G46 GY-16
C444-G87 YL-16
E455-G96 BR-16
J710-G104 BR-16
406-G47 PU-16
447-G49 PK-16

521-G52 YL-16
A982-G83 BR-16
306-G35 GN-16
777-G75 PU-16
751-G74 GN-16

PROPEL PUMP SOLENOID


2902076

E-C13
1552272

200-E7 BK-16
200-E17 BK-16
200-E19 BK-16
200-E18 BK-16
200-E16 BK-16
200-E15 BK-16
200-E14 BK-16

200-E21 BK-16
200-E43 BK-16

200-R2 BK-16
200-R1 BK-16

521-R1 YL-16
513-R3 OR-16

1
2

200-E8 BK-16

200-E10 BK-16

CJ1 WH-16

1 2 3

308-E26 YL-16

200-E13 BK-14
200-E23 BK-16
200-E11 BK-16
200-E12 BK-16
200-E6 BK-16
200-E20 BK-16

PRESSURE SWITCH
1145333
R-C2
1552269

308-E27 YL-16
308-E29 YL-16

308-E32 YL-16

480-E34 GN-16
200-E23 BK-16

1
2

1
2

(Dimensions: 48 inches x 35 inches)

36 Page, Color 2,

BK-18
BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

521-E38 YL-16
A982-E42 BR-16
306-E25 GN-16
777-E40 PU-16
751-E39 GN-16

751-E40 GN-16
751-E43 GN-16

E-C8
1552269

E-C1 G-C2
9X0145 7X6222 CONN 6

308-E27 YL-16
406-E37 PU-18
C444-E44 YL-16
C926-E45 BU-16
403-E35 GN-16
K726-E48 BU-16
K918-E49 GN-16
C927-E46 PU-16
K919-E50 YL-16
K725-E47 GN-16
405-E36 GY-16
480-E34 GN-16

403-E35 GN-16
C444-E44 YL-16
521-E38 YL-16
A982-E42 BR-16
480-E34 GN-16
306-E25 GN-16
405-E36 GY-16
777-E40 PU-16
751-E39 GN-16
751-E39 GN-16

GLOW PLUG RELAY


1179080
GLOW PLUGS BUS E-C15
1275485
2326662

80A

A919-E41 BU-14

101-E1 RD-6

308-G38 YL-16
308-G37 YL-16
308-G36 YL-16

A983-E43 BU-14

STARTER RELAY
1179080

117-G1 RD-6
117-G2 RD-16

MAIN
1712210

101-E1 RD-6

181-E4 RD-12

304-E24 WH-12

109-E2 RD-6

50A

160-CH889 PU-6

E-C7
1552269

KENR3619-04 VOL 1

ALT
1712210

A919-E41 BU-14
A983-E43 BU-14

BK-18
BK-18

109-E3 RD-12

20A

THROTTLE SOLENOID
E-C6
2907920
1552267
A
B
C

B+

403-E35 GN-16
308-E26 YL-16
C444-E44 YL-16

E IG R

1
2
3
4
5
6

POWER IN OR
GROUND IN BK
OUT
GY
OUT
BR
AUX IN
WH
OPEN

E-C4
1073134

403-E35 GN-16

1 2 3

+
+
+

E-C17
1552273

ALTERNATOR
1052813

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

200-G29 BK-16
200-G7 BK-16
200-G11 BK-16
200-G30 BK-16

308-E26 YL-16

B440-G86 WH-16
403-G43 GN-16
C927-G93 PU-16
C926-G92 BU-16
465-G51 OR-16
308-G36 YL-16
A429-G82 YL-16
998-G76 GN-16
123-G4 WH-16
608-G61 GN-14
614-G62 PU-16
606-G57 GY-16
605-G54 YL-16
405-G46 GY-16
C444-G87 YL-16
E455-G96 BR-16
B439-G85 RD-16
406-G47 PU-16
C929-G95 WH-16
447-G49 PK-16
J723-G103 GY-16
122-G3 BU-16
376-G42 GN-16
751-G74 GN-16
A982-G83 BR-16
428-G48 OR-16
135-G101 BU-16
777-G75 PU-16
306-G35 GN-16
K725-G97 GN-16
521-G52 YL-16
J710-G104 BR-16
603-G53 PK-16
C928-G94 GY-16
K918-G99 GN-16
K919-G100 YL-16
K726-G98 BU-16
449-G50 WH-16
321-G39 BR-16
C729-G88 BU-16
C730-G89 BR-16

603-JN122 PK-18

JN-C0
9X4391

G-C1
1030213

403-G43 GN-16
B440-G86 WH-16
B439-G85 RD-16
C927-G93 PU-16
C926-G92 BU-16
465-G51 OR-16
308-G36 YL-16
123-G4 WH-16
603-G53 PK-16
619-G66 GN-14
608-G61 GN-14
614-G62 PU-16
606-G57 GY-16
605-G54 YL-16
405-G46 GY-16
C444-G87 YL-16
E455-G96 BR-16
428-G48 OR-16
406-G47 PU-16
447-G49 PK-16
449-G50 WH-16
B422-G84 BU-16

105-JN6 BR-18
521-JN101 YL-18
449-JN117 WH-18
206-JN218 BK-18
176-JN144 YL-18
B440-JN94 WH-18
C924-JN186 YL-18
C925-JN189 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

CONN 15
MATING CONNECTOR C-C2 3E5179
LOCATION VOL 2 F-8

THROTTLE TIMER
2289108

C729-JN153 BU-18
175-JN143 PK-18
C730-JN154 BR-18
200-JN73 BK-18
614-JN129 PU-18
998-JN212 GN-18
C936-JN207 GY-18
330-JN219 YL-18

JN-C29
1552252

1
2

N970-K8 YL-18
N973-K9 BR-18

JN-C3
1552264

L-C3
CONN 7 9X4813
N979-L7 GN-18
N960-L8 OR-18
N957-L9 PK-18

C933-AC98 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

K-C2 L-C1
3E5179 1552252

200-AC47 BK-18
614-AC62 PU-18
614-AC63 PU-18

K-C1
1552252

MAIN HARNESS 291-6180

FRONT HARNESS 250-3399

135-JN210 BU-18
135-JN29 BU-18
135-JN43 BU-18

PRODUCT LINK
2626125
+ BATTERY
- BATTERY
KEY SWITCH
R TERM
TX
LOGGER GND
RX
SIGNAL GND
DTR
DCD
LOGGER TXD
LOGGER RXD

C926-AC95 BU-18
C927-AC96 PU-18
B439-AC86 RD-18

HARNESS AS 257-9363

B440-AC89 WH-18
B440-AC91 WH-18
103-AC1 YL-18

10

C925-AC94 GN-18
C924-AC93 YL-18
X982-AC100 PU-18

ATCH PRODUCT LINK

11

614-AC69 PU-18

12

1
2

13

A982-JN171 BR-18

14

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

Harness And Wire Electrical Schematic Symbols

KENR3619-04
March 2009

Symbols

Component Location - Volume 2


Schematic
Location

Machine
Location

Amplifier Assembly - Recording Module

A-7

Beacon - Cab

E-8

66

Component

Control - Direction & Speed

F-4

46

Control - Traction

D-4

47

Diode - Arc Suppressor (Adpt Harness)

D-2

Diode - D1 (Joint Cutter Control)

A-4

Fuse - F Washer Wiper

D-6

54

Fuse - Front Fan

D-6

54
54

Fuse - Heater

D-5

Fuse - R Washer Wiper

D-6

54

Fuse - Radio

D-6

54

Fuse - Recording Module

D-6

54

Heater - A/C

F-8

55

Indicator - Light (Recording Module)

A-6

Lamp - HID Cab FL

E-5

59

Lamp - HID Cab FR

E-5

58

Lamp - HID Cab RL

E-8

61

Lamp - HID Cab RR

E-8

60

Light - Dome

E-8

64

Module - Frequency (Recording Module)

B-6

Module - Threshold (Recording Module)

B-6

Motor - Blower

D-8

65

Motor - Front Washer

F-8

62

Motor - Rear Washer

F-8

62

Motor - Wiper Front

D-8

56

Motor - Wiper Rear

D-8

63

Receptacle Assembly - Adpt Harness

D-2

Relay - 1 (Joint Cutter Control)

A-3

Relay - 2 (Joint Cutter Control)

B-3

Relay - 3 (Recording Module)

A-6

Sensor - Left Front Speed

C-2

52

Sensor - Left Rear Speed

C-1

50

Sensor - Right Front Speed

B-2

53

Sensor - Right Rear Speed

D-1

51

Solenoid - Front Flow Divider

D-3

49

Switch - Front Fan

E-5

57

Switch - Front Wiper

F-5

57

Switch - Joint Cutter Up / Down

B-2

Switch - Rear Wiper

F-5

57

Tachometer - 12 Volt

A-7

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

50

CB-534D Asphalt Paver


Electrical System

52

49

B
53

46

47

51
48

Machine locations are repeated for components located close together.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

EAA1-UP
FEA1-UP
GCA1-UP
C2B1-UP
C4B1-UP
FGH1-UP
B5M1-UP
C8M1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


1
2

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

49

A = Located on the Instrument Panel.

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

B = Located inside the Right Hand Console.

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

L-C12
3E-5179

AG-C4
111-7898

Part Number For


Connector Recepticle

325-AG135 PK-14

5A

Socket

Pin

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug

200-L32 BK-14

Harness identification code:


This example indicates wire
135 in harness "AG".

Ground
Connection

Volume 2 of 3: Cab Option / Split Drum Option

Fuse
(5 Amps)

Circuit Identification
Number

Wire Color

Wire Gauge

Printed in U.S.A.

2009 Caterpillar
All Rights Reserved

Connector Location - Volume 2

B-4

47

CONN 10

E-3

CONN 11

F-7

CONN 12

F-7

CONN 15

F-8

CONN 16

E-1 , F-2 , F-3

CONN 23

C-7

CONN 24

A-4 , F-1

CONN 25

B-3

53

CONN 26

C-3

52

CONN 27

C-3

49

CONN 28

E-3

CONN 29

C-2

50

CONN 30

C-2

51

Resistor, Sender and Solenoid Specifications - Volume 2


Part No.
240-5204

Component Description
Resistor:

Resistance (Ohms)

Assembly

130 6.5

At room temperature unless otherwise noted.

60
65
63

64

61

66

58
57

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

59

1
62
55
47

46

49
54

49
50

51

52

53

56

48

Cab Component Locations

Machine Harness Connector And Component Locations

Traction Control
ECM LED Diagnostics
Component
LED Indicator State
1
2
3
4
OFF
OFF
OFF OFF
No Diagnostic
Rear Right
ON
Wheel Speed
OFF
OFF OFF
Sensor
Rear Left Wheel
ON
OFF
OFF OFF
Speed Sensor
Front Right
ON
OFF
OFF
OFF
Wheel Speed
Sensor
Front Left Wheel
ON
OFF
OFF
OFF
Speed Sensor
Rear Right
ON
ON
OFF
ON
Solenoid Valve
Rear Left
Solenoid Valve

ON

OFF

ON

ON

ON

ON

OFF

ON

ON

ON

ON

OFF

ON

OFF

ON

OFF

Front Right
Solenoid Valve
Front Right
Solenoid Valve
5 VDC Supply

OFF

ON

ON

OFF

12 VDC Supply

ON

OFF

OFF

ON

ON

OFF

ON

OFF

ON

ON

ON

ON

Low Battery
Power
Battery
Overcharge
Warning Lamp

(Dimensions: 39 inches x 28 inches)

CONN 5

30 Page,

Machine
Location

KENR3619-04 VOL 2

Schematic
Location

Connector Number

CONN 12

1
2

C-C6
1552264

505-C724 BU-16
504-C723 YL-16
503-C722 BR-16
507-C727 WH-16

603-C729 PK-16
631-C730 GY-14
632-C731 WH-14
105-C684 BR-16
521-C728 YL-16

200-C701 BK-10
206-C718 BK-16
449-C719 WH-16
112-C788 PU-10
C925-C739 GN-16
C924-C738 YL-16
B440-C737 WH-16

506-C726 PU-16

REAR WASHER MOTOR


2560258
507-C727 WH-16

C-C9
1552267

C-C12
1552269

C-C13
1552269

105-C684 BR-16
105-C686 BR-16
105-C685 BR-16

631-C730 GY-14
200-C711 BK-14

501-C721 GN-16
500-C720 BR-16
506-C726 PU-16
652-C732 YL-14
653-C733 GN-14
503-C722 BR-16
507-C727 WH-16
505-C724 BU-16
500-C720 BR-16
506-C726 PU-16
A506-C736 OR-16
A504-C735 YL-16
A503-C734 PK-16
504-C723 YL-16
501-C721 GN-16

119-C696 PK-16
119-C695 PK-16
118-C692 GY-16
118-C693 GY-16

A506-C736 OR-16
200-C714 BK-14
200-C716 BK-16
119-C696 PK-16
118-C693 GY-16
200-C703 BK-16
A503-C734 PK-16
504-C723 YL-16
507-C727 WH-16
500-C720 BR-16
503-C722 BR-16
A504-C735 YL-16
501-C721 GN-16
506-C726 PU-16
505-C724 BU-16
124-C697 GN-16

A506-C736 OR-16
A503-C734 PK-16

BLOWER MOTOR
2536111
C-C14
1552273

L
H

GND

MOTOR

BK-16
GN-16
RD-16
BU-16
YL-16

T
P

B+

1
2
3
4
5
6

WIPER MOTOR FRONT


2393475

GND
T

B+

GN-16
YL-16
RD-16
BK-16

200-C703 BK-16
500-C720 BR-16
501-C721 GN-16
119-C696 PK-16

1
2
3
4

WH-16
YL-16
BU-16
BR-16

P W

A506-C736 OR-16
A504-C735 YL-16
A503-C734 PK-16

2
BU-14
GY-14
GN-14
BU-14
GN-14

1
2
3
4
5
6

5
4
3

653-C733 GN-14
200-C705 BK-14

135-AH2 BU-18-GXL
135-AH54 BU-18-GXL
135-AH55 BU-18-GXL

HID CAB FL
2061311

1
2

C-C11
1552269

108-C687 BU-16
200-C706 BK-16

200-AH1 BK-18-GXL

HID CAB FR
2061311

1
2

NOTE C

EC-C3
3E3388

U734-AH6 GN-18-GXL
U735-AH7 GY-18-GXL
419-AH8 YL-18-GXL

F711-AH65 GN-18-GXL
F711-AH61 GN-18-GXL

MATING CONNECTOR JN-C3 1552264


LOCATION VOL 1 I-8

D2

125-C698 OR-16

FRONT FAN
15AMP

MATING CONNECTOR JN-C9 8T9834


LOCATION VOL 1 C-8

D4R WASHER WIPER


15AMP

D3

D5

D6 F WASHER WIPER
15AMP

D7

D8

HEATER
15AMP

RADIO
10AMP

175-EC9 PK-18

C3

C4

RECORD MODULE
10AMP

C5

C6

C7

C8

A249-AH63 BK-18-GXL
A249-AH67 BK-18-GXL
F712-AH62 GY-18-GXL

TO TERMINAL 4 ON PARK BRAKE


TO TERMINAL 2 ON PARK BRAKE
TO TERMINAL X1 ON PARK BRAKE
MUR460
MUR460

1
2
3
4

AH-C9
1552267

B3

B4

B5

B6

B7

B8

VALVE
VALVE
VALVE
VALVE
VALVE
VALVE

B9

A4

A5

A6

A7

A8

A9

SENSORS
12V
SPEED SENSOR

105-C685 BR-16
200-C708 BK-16
449-C719 WH-16
206-C718 BK-16
176-C699 YL-16
B440-C737 WH-16
C924-C738 YL-16
C925-C739 GN-16

A3

MODE SWITCH

CONN 23

C-C4
1552264

176-RM752 YL-16
B440-RM766 GN-16
C924-RM767 YL-16
C925-RM768 GN-16

1
2
3
4
5
6
7
8
105-RM751 BR-16
200-RM758 BK-16
449-RM785 BU-18

SOLENOID VALVE
SOLENOID VAVLE

RM-C7
3E3388

WIRE GROUP COLOR DESCRIPTIONS

RM-C5
3T2587

1 +12V
2 +24V
3 GROUND
4
5 OUTPUT, THRESHOLD 2
6 INPUT, THRESHOLD SIGNAL
7 OUTPUT, TRESHOLD 3
8 OUTOUT, THRESHOLD 1

SIGNAL (SPEED)

1
2
SIGNAL (VIBE) 3
4
5
6
7
8

1 2 3 4 5 6 7 8

1
2
3
4
5
6
7
8

INDICATOR LIGHT
9D3127
110-RM748 GN-16

INPUT SIGNAL
INVERTED INPUT SIGNAL
SIGNAL OUTPUT, DOUBLED
SIGNAL OUTPUT, SEPERATED
GROUND

RM-C6
7T6365

86 85
87
87A

30

RELAY 3
3E9362

SPEED SENSOR

SENSOR GROUND

135-M8 BU-18
135-M9 BU-18

EU-C1
1552269
C729-EU1 BU-18
200-EU2 BK-18

1
2

MUR460

ARC SUPPRESSOR
1729200

A
B PROPEL HANDLE
C

RECEPTACLE ASM
1342540
A
B
C

120

1
2

PLUG AS
9U3672

SH/LOC
SH3/H5
SH1/G4
SH2/F3
SH2/F8
SH1/G12
SH2/F1
SH2/D2
SH3/H11
SH1/H11
SH1/A9
SH1/G12
SH1/C12
SH3/H10
SH2/A5
SH1/H8
SH1/H13
SH2/C3
SH2/B4
SH1/F14
SH2/C8
SH1/H13
SH1/B12
SH3/H12
SH2/D2

HARNESS ASSEMBLY
PART NO. ATCH
GROUP NAME
300-4138 IRH
INSTRUMENT PANEL
251-1616 STD
INSTR HARNESS
290-6094 STD
ADAPTER HARNESS
253-1395 STD
CAB HARNESS
266-9432 STD
ENGINE HARNESS
284-8474 STD PLATFORM EDGE CUTTER OPTION
284-8475 STD
REAR EGDE CUTTER OPTION
271-2760 IRH
WIRE AS
223-9737 STD
HID LIGHTING (ROPS)
226-2676 STD HID LIGHTING (OPEN PLATFORM)
250-3399 STD
FRONT VEHICLE
237-0451 STD
REAR VEHICLE
297-8775 IRH
PLATFORM HARNESS
231-3303 OPT
EDGE CUTTER HARNESS
291-6180 STD
MAIN HARNESS
256-6803 OPT
PRODUCT LINK HARNESS
247-8631 OPT HARNESS AS (SPLIT DRUM REAR)
247-8630 OPT HARNESS AS (SPLIT DRUM FRONT)
222-2842 OPT
AIR CONDITIONER HARNESS
219-7014 OPT
RECORDING MODULE
257-9363 OPT
HARNESS AS
282-9084 STD
JUMPER HARNESS
271-2759 IRH
STOP LAMP HARNESS
275-9339 OPT
HARNESS AS

HARNESS AS 275-9339
M-C3
1003320

J712-M17 BR-18
J713-M19 BR-18
200-M20 BK-18

J723-M23 GY-18

M-C2
1003320

J721-LT1 YL-18
J711-LT16 PK-18
J712-LT18 BR-18

M-C8
3E3382
J720-M29 YL-18
J722-M31 BR-18
J721-M13 YL-18
J711-M15 PK-18
J712-M17 BR-18
J709-M6 YL-18
J708-M5 GN-18
J707-M4 PU-18
J706-M3 OR-18

J712-M17 BR-18
J711-M15 PK-18
J721-M13 YL-18
J720-M29 YL-18
J722-M31 BR-18

J712-LT18 BR-18
J711-LT16 PK-18
J721-LT14 YL-18
J720-LT30 YL-18
J722-LT32 BR-18

J721-LT34 YL-18
J720-LT30 YL-18
J722-LT32 BR-18

1
2
3

PM-C4
PM4 BR-20
PM5 BK-20
PM6 BU-20

PM4 BR-20
PM5 BU-20
PM6 BK-20

CONN 26
M-C7
2478195

J721-M14 YL-18

J721-M33 YL-18
J717-M26 BU-18
J713-M19 BR-18

135-M18 BU-18

PM-C6

PM-C5

PM7 BR-20
PM8 BU-20
PM9 BK-20

PM7 BR-20
PM8 BK-20
PM9 BU-20

1
2
3

LEFT FRONT SPEED SENSOR


2853563
A
B
C

J710-M7 BR-18
200-M20 BK-18

J718-M27 OR-18

449-M25 WH-18

HARNESS AS 275-9339
CONN 25
J721-M14 YL-18
J718-M27 OR-18
J719-M28 PU-18

200-M22 BK-18
200-M21 BK-18
200-M20 BK-18
200-M16 BK-18

J722-M31 BR-18

1
2
3
4
5
6

997-JC13 PU-18

JC-C1
3E3388
C729-JC1 BU-18
175-JC2 PK-18
C730-JC3 BR-18
200-JC50 BK-18
614-JC4 PU-18
998-JC6 GN-18
C936-JC7 GY-18

135-M18 BU-18
200-M16 BK-18
J723-M23 GY-18
J710-M7 BR-18
449-M25 WH-18

A
B
C

J721-M33 YL-18
J721-M14 YL-18
J721-M12 YL-18

996-JC16 RD-18
C729-JC1 BU-18
998-JC6 GN-18
C936-JC7 GY-18
997-JC15 PU-18
200-JC52 BK-18
C730-JC9 BR-18

C730-JC8 BR-18

C730-JC3 BR-18
997-JC14 PU-18
997-JC15 PU-18
997-JC13 PU-18
175-JC2 PK-18
614-JC4 PU-18

997-JC15 PU-18
200-JC52 BK-18
200-JC50 BK-18
200-JC52 BK-18

C730-JC8 BR-18

175-JC10 PK-18
175-JC12 PK-18
175-JC9 PU-18
614-JC18 PU-18
614-JC17 PU-18
200-JC53 BK-18
200-JC54 BK-18
200-JC51 BK-18

997-JC15 PU-18
200-JC52 BK-18
996-JC16 RD-18

1
5
2
4
3

C730-JC9 BR-18
200-JC53 BK-18
C729-JC1 BU-18
998-JC6 GN-18
175-JC12 PK-18
614-JC18 PU-18
C730-JC8 BR-18
200-JC54 BK-18
614-JC17 PU-18
175-JC11 PK-18

RELAY 2
1151615
30
86
85

1
2

175-JC11 PK-18

3
4

87
87A

5
6
7
8

614-JC18 PU-18
C729-JC1 BU-18

JC-C3
3E5519
175-JC9 PU-18
200-JC51 BK-18
C936-JC7 GY-18
997-JC14 PU-18
175-JC10 PK-18

1
5
2
4
3

RELAY 1
1151615
30
86
85

87
87A

175-JC11 PK-18
175-JC12 PK-18

JOINT CUTTER SW
WATER SPRAY
1957635 JC-C5
1117898
1
3
4
6

200-JC53 BK-18

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
BLADE, SPADE, RING OR SCREW
TERMINAL
SPLICE

NOTE B: THE COLD START ADVANCE SOLENOID IS PART OF THE


FUEL INJECTION PUMP

7
8

NOTE C: THE TWO OPTIONAL RADIO WIRES NEEDS TO BE HEATSHRINK


OR WRAP WITH ELECTRICAL TAPE

998-JC6 GN-18

THIS SCHEMATIC IS FOR THE CB-534D ASPHALT COMPACTOR


PART# 189-5902 CHG05
VOLUME 2 OF 3 (CAB / SPLIT DRUM)
Components are shown installed on a fully operable machine with the key and engine
off and propel control in in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

CIRCUIT CONNECTED

NOTE A: FOR 2 AMPLITUDE OR VERSA-VIB OPTION CONNECT


C20 TO C18 AND CONNECT C21 TO C19. FOR 5 AMPLITUDE
OPTION CONNECT C20 TO C19 AND C21 TO C18.

614-JC17 PU-18

ATTACH JOINT CUTTER CONTROL 231-3303

COLOR ABBREVIATIONS

JOINT CUTTER UP DOWN


1957636 JC-C4
1117898

200-JC54 BK-18

TACH 12V
2201077

RECORDING MODULE 219-7014

PM10 BR-20
PM11 BU-20
PM12 BK-20

PM10 BR-20
PM11 BK-20
PM12 BU-20

1
2
3

RIGHT FRONT SPEED SENSOR


2853563

M-C1
3E3382

996-JC16 RD-18

NOTE: SH = SHEET = VOLUME

PM-C8

PM-C7

M-C6
2478195

J719-M28 PU-18
J720-M29 YL-18

A
B
C

WIRES IN THE FOLLOWING


GROUPS SHALL BE TWISTED:
ONE TWIST PER 25 MM.
WIRE GROUP
WIRE NAME
AH_TW1
A249-AH63
AH_TW1
F711-AH61
AH_TW1
F712-AH62
AH_TW2
A249-AH67
AH_TW2
F711-AH65
AH_TW2
F712-AH66
AH_TW3
A249-AH5
AH_TW3
F711-AH3
AH_TW3
F712-AH4
J_TW1
A249-J77
J_TW1
F711-J75
J_TW1
F712-J76
J_TW2
A249-J221
J_TW2
F711-J117
J_TW2
F712-J119
J_TW3
A249-J190
J_TW3
F711-J218
J_TW3
F712-J220
L_TW1
944-L5
L_TW1
945-L6

J723-M23 GY-18

449-M25 WH-18
J717-M26 BU-18

LEFT REAR SPEED SENSOR


2853563

HARNESS AS 275-9339

HARNESS AS 275-9339

REAR FLOW DIVIDER


2907999

JC-C2
3E5519

1
2
MATING CONNECTOR EC-C1 1552264 3
LOCATION VOL 2 F-1
4
5
6
7
8

PM-C3

LT-C3
2478195

A
B
C

ATTACH JOINT CUTTER CONTROL 231-3303

CONN 24

1
2
3
4
5
6

CONN 29

RIGHT REAR SPEED SENSOR


2853563

M-C5
1003320

J721-M33 YL-18
200-M21 BK-18
200-M22 BK-18

LT-C1
1552273

PM1 BR-20
PM3 BU-20
PM2 BK-20

PM1 BR-20
PM3 BK-20
PM2 BU-20

1
2
3

J721-LT14 YL-18

M-C4
1003320

J719-M28 PU-18
J718-M27 OR-18
J713-M19 BR-18
J717-M26 BU-18

J721-LT1 YL-18
J721-LT34 YL-18
J721-LT14 YL-18

PM-C2

PM-C1

LT-C2
2478195

J721-M10 YL-18
J721-M13 YL-18
J721-M12 YL-18

J714-M11 GY-18
J715-M24 GN-18

CONN 30

CONN 27

J714-M11 GY-18
J715-M24 GN-18
J704-M1 BU-18
J705-M2 WH-18
J720-M29 YL-18
J721-M10 YL-18
J711-M15 PK-18
J712-M17 BR-18
J709-M6 YL-18
J708-M5 GN-18
J707-M4 PU-18
J706-M3 OR-18
J722-M31 BR-18

135-M18 BU-18

J721-M10 YL-18
J711-M15 PK-18

MATING CONNECTOR G-C31 1552273


LOCATION VOL 1 D-11

IDENT
A
AC
AH
C
E
EC
EU
EJ
F
F
G
H
J
JC
JN
K
LT
M
R
RM
L
VH
LP
PM

BU-18
WH-18
OR-18
PU-18
GN-18
YL-18

J710-M7 BR-18

CONN 5

SIGNAL OUTPUT AMPLIFIED


POWER SUPPLY, POSITIVE

286-RM764 BK-16
176-RM757 YL-16
176-RM756 YL-16

200-RM761 BK-16
F420-RM765 GN-16

200-RM759 BK-16
C850-RM769 GN-16

F420-RM765 GN-16

176-RM753 YL-16
176-RM755 YL-16
176-RM754 YL-16

200-RM762 BK-16
200-RM763 BK-16

105-RM751 BR-16
110-RM749 GN-16
110-RM750 GN-16

449-RM785 BU-18

RM-C4
5E7763
+12V PERM 1
LIGHT 2
+12V (KEY SW ON) 3
4
GROUND 5
GROUND 6
7
8

C925-RM768 GN-16
C924-RM767 YL-16
105-RM751 BR-16
449-RM785 BU-18
C850-RM769 GN-16
200-RM761 BK-16
200-RM762 BK-16
200-RM763 BK-16
110-RM748 GN-16
110-RM749 GN-16
110-RM750 GN-16
C924-RM767 YL-16
C925-RM768 GN-16

C850-RM769 GN-16

RM-C1
5E7765

176-RM753 YL-16
B440-RM766 GN-16

1
2
3
4
5
6
7
8

SPEEDOMETER
SPEED SENSOR

SENSOR GROUND
SENSOR SIGNAL

MODULE FREQ

RM-C2 2201100
3T2587

VEHICLE GROUND
VEHICLE GROUND

J704-M1
J705-M2
J706-M3
J707-M4
J708-M5
J709-M6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

D1
7X8831

SIGNAL (LOW AMP) 1


SIGNAL (HIGH AMP) 2
3
4
5
6
7
8

200-RM760 BK-16
200-RM759 BK-16
C850-RM769 GN-16

176-RM756 YL-16
176-RM757 YL-16

RM-C3
1671295

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAN DATA LINK.
FUNCTION LAMPS / GAGES / MONITOR CIRCUIT.
ENGINE CONTROL CIRCUIT.
DIRECTION & SPEED CONTROL CIRCUIT.
TRACTION CONTROL CIRCUIT.
JOINT CUTTER CONTROL CIRCUIT.
VIBRATORY CONTROL CIRCUIT.
PRODUCT LINK CONTROL CIRCUIT.
WATER SPRAY PUMP CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

MODULE THRESHOLD
2201098
1
2
3
4
5
6
7
8

176-RM755 YL-16
286-RM764 BK-16
176-RM754 YL-16
200-RM760 BK-16

B440-RM766 GN-16

AMP AS
2025684

REAR HARNESS EDGE CUTTER OPTION 284-8475

M-C9
2478190

C9

SENSOR GROUND
SENSOR GROUND
VEHICLE GROUND

200-EC10 BK-18

TRACTION CONTROL
2279567

SOLENOID
SOLENOID
SOLENOID
SOLENOID
SOLENOID
SOLENOID

A2

286-RM764 BK-16

MATING CONNECTOR AH-C8 3E3388


LOCATION VOL 2 F-2

D9

12V
12V

200-RM758 BK-16
200-RM759 BK-16
200-RM760 BK-16

330-EC16 YL-18

AH-C13
1552269 OFFSET CONFIG

INDICATOR LAMP

200-EC15 BK-18

FRONT FLOW DIVIDER


2907999

B2

B440-RM766 GN-16
176-RM752 YL-16
200-RM758 BK-16

1
2
3 CONN 16
4
5
6 CONNECT TO
INTERLOCK HARNESS
7
8

SPLIT DRUM OPTION

C2

ATCH RECORDING MODULE 219-7014

C729-EC8 BU-18
175-EC14 PK-18

200-EC12 BK-18

T969-AH47 YL-18-GXL
200-AH64 BK-18-GXL

112-C690 PU-10

ATCH CAB HARNESS 253-1395

1 CONN 24
2
3 MATING CONNECTOR JC-C1 3E3388
4 LOCATION VOL 2 A-4
5
6
7
8

EC-C2
1552264

175-EC14 PK-18
175-EC2 PK-18
175-EC9 PK-18

F711-AH65 GN-18-GXL
F712-AH66 GY-18-GXL
A249-AH67 BK-18-GXL

119-C695 PK-16

C729A-EC1 BU-18
175-EC2 PK-18
C730-EC3 BR-18
200-EC4 BK-18
614-EC5 PU-18
998-EC6 GN-18
C936-EC7 GY-18

C729-EC8 BU-18
175-EC9 PK-18
C730-EC3 BR-18
200-EC10 BK-18
614-EC5 PU-18
998-EC6 GN-18
C936-EC7 GY-18
330-EC16 YL-18

200-EC12 BK-18
200-EC4 BK-18
200-EC15 BK-18
200-EC10 BK-18

CONN 10

AH-C10
1552272

A925-AH10 YL-18-GXL
A915-AH18 OR-18-GXL
A926-AH44 YL-18-GXL
A916-AH17 GN-18-GXL

FUSE HOLDER 3
1249636
118-C692 GY-16

1
2
3
4
5
6
7
8

CONN 16

EC-C1
1552264

AH-C5
1552269
CONN 28
T970-AH52 GY-18-GXL
1
TEST MODE
135-AH70 BU-18-GXL
2

F712-AH4 GY-18-GXL

176-C699 YL-16

(Dimensions: 39 inches x 28 inches)

135-AH70 BU-18-GXL
135-AH13 BU-18-GXL
135-AH20 BU-18-GXL
135-AH58 BU-18-GXL
200-AH58 BK-18-GXL
200-AH64 BK-18-GXL
200-AH14 BK-18-GXL

200-AH58 BK-18-GXL
F877-AH48 WH-18-GXL
135-AH58 BU-18-GXL

108-C687 BU-16

30 Page, Color 2,

777-AH38 PU-18-GXL
K725-AH39 GN-18-GXL
K726-AH40 BU-18-GXL
T825-AH41 YL-18-GXL
A990-AH42 BU-18-GXL
C929-AH43 WH-18-GXL

A916-AH17 GN-18-GXL

C-C10
1552269

A249-AH5 BK-18-GXL

105-C684 BR-16

320-AH12 OR-18-GXL

F711-AH3 GN-18-GXL

119-C696 PK-16
124-C697 GN-16
200-C703 BK-16
200-C716 BK-16
200-C714 BK-14
118-C693 GY-16

M904-AH33 OR-18-GXL
M905-AH34 WH-18-GXL
C928-AH35 GY-18-GXL
135-AH57 BU-18-GXL
121-AH9 YL-18-GXL
751-AH37 GN-18-GXL

121-AH9 YL-18-GXL

CONNECT TO PIN 5
ON JN-C11 VOL 1 B-6

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

C935-AH19 PU-18-GXL
320-AH12 OR-18-GXL
135-AH20 BU-18-GXL
P979-AH21 YL-18-GXL
C933-AH22 GN-18-GXL
X982-AH23 PU-18-GXL
K708-AH24 BU-18-GXL
A914-AH25 BU-18-GXL
C936-AH26 GY-18-GXL
330-AH27 YL-18-GXL
C932-AH28 YL-18-GXL
320-AH12 OR-18-GXL
135-AH56 BU-18-GXL
H751-AH30 OR-18-GXL
H750-AH31 BR-18-GXL
A429-AH32 OR-18-GXL

A915-AH18 OR-18-GXL

200-C704 BK-14
200-C705 BK-14
200-C706 BK-16

200-C714 BK-14

KENR3619-04 VOL 2

419-AH8 YL-18-GXL
330-AH27 YL-18-GXL
C932-AH28 YL-18-GXL
C729-AH53 BU-18-GXL
K726-AH40 BU-18-GXL
K725-AH39 GN-18-GXL
C929-AH43 WH-18-GXL
C928-AH35 GY-18-GXL
777-AH38 PU-18-GXL
A990-AH42 BU-18-GXL
T825-AH41 YL-18-GXL
C935-AH19 PU-18-GXL
C936-AH26 GY-18-GXL
135-AH54 BU-18-GXL
135-AH55 BU-18-GXL
135-AH56 BU-18-GXL
135-AH57 BU-18-GXL

AH-C4
9X1339
135-AH13 BU-18-GXL
1
200-AH14 BK-18-GXL
2

AH-C12
1740502

200-C709 BK-16
503-C722 BR-16
504-C723 YL-16
505-C724 BU-16
118-C693 GY-16

C-C15
1552272

L
MOTOR

200-C716 BK-16
A504-C735 YL-16

125-C698 OR-16

652-C732 YL-14
200-C704 BK-14

206-C718 BK-16
C925-C739 GN-16
B440-C737 WH-16
449-C719 WH-16
C924-C738 YL-16

WIPER MOTOR REAR


2393474

B B

RD-16
RD-16

C729A-EC1 BU-18
200-EC12 BK-18

ENGINE HIGH IDLE

121-AH9 YL-18-GXL

P978-AH16 GN-18-GXL
A916-AH17 GN-18-GXL
A915-AH18 OR-18-GXL

1
2

MOTOR

H
1
2
3
4
5
6
7
8

P979-AH21 YL-18-GXL
M905-AH34 WH-18-GXL
K708-AH24 BU-18-GXL
465-AH50 OR-18-GXL
C730-AH51 BR-18-GXL
A914-AH25 BU-18-GXL
T970-AH52 GY-18-GXL
P978-AH16 GN-18-GXL
A429-AH32 OR-18-GXL

1
2

A982-AH46 BR-18-GXL

1
2

FRONT WIPER SW
1126174

C-C8
1552273

112-C788 PU-10
124-C697 GN-16

603-C729 PK-16
200-C707 BK-16

1
2

P W

FRONT FAN SW
1107890

119-C694 PK-16
118-C691 GY-16

200-C714 BK-14
200-C703 BK-16
200-C716 BK-16

105-C685 BR-16
200-C708 BK-16

RD-18
BK-18

AH-C7
1552269

108-C687 BU-16
125-C698 OR-16

BEACON CAB
1857016

C-C17
7Y3952

WH-16
YL-16
BU-16
BR-16

PLATFORM EDGE CUTTER OPTION 284-8474

AH-C11
1552267
A
F711-AH61 GN-18-GXL
F712-AH62 GY-18-GXL
B CAN PORT
A249-AH63 BK-18-GXL
C RESISTOR

135-AH56 BU-18-GXL
135-AH57 BU-18-GXL
330-AH27 YL-18-GXL
419-AH8 YL-18-GXL
751-AH37 GN-18-GXL
777-AH38 PU-18-GXL
A429-AH32 OR-18-GXL
A914-AH25 BU-18-GXL
A925-AH10 YL-18-GXL
A926-AH44 YL-18-GXL
A982-AH46 BR-18-GXL
A990-AH42 BU-18-GXL
C729-AH53 BU-18-GXL
C730-AH51 BR-18-GXL
C928-AH35 GY-18-GXL
C929-AH43 WH-18-GXL
C932-AH28 YL-18-GXL
C933-AH22 GN-18-GXL
C935-AH19 PU-18-GXL
C936-AH26 GY-18-GXL
F877-AH48 WH-18-GXL
H750-AH31 BR-18-GXL
H751-AH30 OR-18-GXL
K708-AH24 BU-18-GXL
K725-AH39 GN-18-GXL
K726-AH40 BU-18-GXL
M904-AH33 OR-18-GXL
M905-AH34 WH-18-GXL
P978-AH16 GN-18-GXL
P979-AH21 YL-18-GXL
T969-AH47 YL-18-GXL
X982-AH23 PU-18-GXL
T825-AH41 YL-18-GXL
T970-AH52 GY-18-GXL
U734-AH6 GN-18-GXL
U735-AH7 GY-18-GXL

1
2

1
2

RD-16
RD-16

CONN 16
MATING CONNECTOR JN-C3 1552264
LOCATION VOL 1 I-8

J704-M1 BU-18
J705-M2 WH-18

HID CAB RR
2061311

200-C717 BK-16
200-C700 BK-16
200-C714 BK-14
200-C707 BK-16
200-C702 BK-16

632-C731 WH-14
200-C713 BK-14

119-C694 PK-16

B B

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

1
2

1
2

200-C715 BK-14
200-C701 BK-10

HID CAB RL
2061311

200-C711 BK-14
200-C709 BK-16
200-C712 BK-16
200-C713 BK-14

1
2
3
4
5
6
7
8

C-C7
1552264

501-C721 GN-16
A506-C736 PU-16
503-C722 YL-16
506-C726 PK-16
A504-C735 WH-16
A503-C734 YL-16
507-C727 BU-16
504-C723 BR-16
505-C724 BK-16
500-C720 WH-16
206-C718 WH-16
449-C719 GN-16
B440-C737 YL-16
C925-C739 PU-10
C924-C738 OR-16
112-C788 BR-16

105-C686 BR-16
200-C712 BK-16

200-C708 BK-16

A
B
C

RD-18
BK-18
WH-18

653-C733 GN-14
652-C732 YL-14
501-C721 GN-16
503-C722 BR-16
505-C724 BU-16
500-C720 BR-16
A506-C736 OR-16
A504-C735 YL-16
A503-C734 PK-16
504-C723 YL-16
507-C727 WH-16
506-C726 PU-16

GRD
VS
CAN 1+
CAN 1CAN 1 SHIELD
BRAKE NO
BRAKE NC
5 V + IN
5 V - IN
DRUM OFFSET LEFT
DRUM OFFSET RIGHT
PROPEL 1
ENGINE IDLE
OFFSET CONFIG
PROX SW
VIBE AUTO
VIBE HI
ENG OIL
CONFIG 0
BLANK
BLANK
WATER IN
CONFIG 1
HANDLE PWM
HYD OIL
PUMP ANGLE
AUTO SPEED CTRL
TEST PLUG
VIBE ON
OFF CENTER
BLANK
BLANK
BLANK
BRAKE LIGHT
NEUTRAL LIGHT
VIBE LIGHT
SHUNT VALVE
PROPEL FORWARD
PROPEL REVERSE
DRUM LEFT
DRUM RIGHT
BRAKE SELECT
VIBE FORWARD
VIBE REVERSE
WATER LEFT
BACK UP
VS
VS
VS
VS

AH-C6
1552269

405-AH49GY-18-GXL
465-AH50OR-18-GXL

AH-C1
2538112
200-AH1 BK-18-GXL
135-AH2 BU-18-GXL
F711-AH3 GN-18-GXL
F712-AH4 GY-18-GXL
A249-AH5 BK-18-GXL
U734-AH6 GN-18-GXL
U735-AH7 GY-18-GXL
A926-AH44 YL-18-GXL
A925-AH10 YL-18-GXL
H751-AH30 OR-18-GXL
H750-AH31 BR-18-GXL
751-AH37 GN-18-GXL
A982-AH46 BR-18-GXL
T969-AH47 YL-18-GXL
F877-AH48 WH-18-GXL
C933-AH22 GN-18-GXL
X982-AH23 PU-18-GXL
405-AH49 GY-18-GXL
M904-AH33 OR-18-GXL

J714-M11 GY-18
J715-M24 GN-18

DOME LIGHT
3E7301

DIRECTION & SPEED


CONTROLLER
2907910

REAR WIPER SW
1126174

FRONT WASHER MOTOR


2560258

PUMP

1
2
3
4
5
6
7
8

C730-AH51 BR-18-GXL

ENGINE OIL

MATTING CONNECTOR JN-C31 1552272


LOCATION VOL 1 D-8 OR VOL 3 D-7

112-C788 PU-10

1
2
3
4

C-C1
3E3376

118-C691 GY-16

200-C717 BK-16

AH-C8
3E3388

C729-AH53 BU-18-GXL

200-C702 BK-16
PUMP

ADAPTER HARNESS 290-6094

ATCH CAB HARNESS 253-1395

C-C16
1275485

631-C730 GY-14
632-C731 WH-14
652-C732 YL-14
653-C733 GN-14

200-C701 BK-10

124-C697 GN-16
200-C700 BK-16
521-C728 YL-16

MATTING CONNECTOR JN-C31 1552272


LOCATION VOL 1 D-8 OR VOL 3 F-7

C-C2
3E5179

603-C729 PK-16

A
B
C

HEATER AC

B440-C737 WH-16
C924-C738 YL-16
C925-C739 GN-16

1
2
3
4
5
6
7
8
9
10
11
12

105-C684 BR-16
521-C728 YL-16
449-C719 WH-16
206-C718 BK-16

C-C3
1552267

CONN 11

MATTING CONNECTOR JN-C29 1552252


LOCATION VOL 1 H-8 OR VOL 3 F-7

HEATER AC
2497136

SPLIT DRUM OPTION

CONN 15

Schematic
Location

Machine
Location

Breaker - Light 15A

C-3

Breaker - Light 20A

C-3

Control - Direction & Speed

C-7

46

Control - Propel

B-5

Diode - Arc Suppressor (Hour Meter)

F-3

Component

Diode - Pack

B-6

Display - Function Lamps

E-2

Flasher

B-5

Fuse - Back Up Alarm

E-5

Fuse - Brake

F-5

Fuse - Front High Into Left

F-5

Fuse - Front High Into Right

E-5

Fuse - Gage

F-5

Fuse - Hitch Offset

F-5

Fuse - Ignition

E-5

Fuse - Joint Cutter

F-5

Fuse - Power Port Fuse

E-5

Fuse - Propel Control

F-5

Fuse - Rear High Into Left

F-5

Fuse - Rear High Into Right

F-5

Fuse - Recorder Fuse

F-5

Fuse - Rotating Beacon

F-5

Fuse - Vibratory

F-5

Fuse - Water Spray

F-5

Gage - Fuel Level

D-2

Gage - Water Level

D-2

Ground - Console

C-5

Hourmeter

F-2

Indicator - Differential Lock

C-5

Jumper - 1 & 2 (Vibe Control)

E-5

Jumper - 3 & 4 (Vibe Control)

E-5

Lamp - Backlight LH

E-2

Lamp - Backlight RH

C-2

Light - Brake 2

C-2

Light - Spray Vibratory

C-2

Port - Auxiliary

D-3

Potentiometer - Auto Speed Control

D-3

Potentiometer - Water Spray Timer

E-2

Relay - Back Up Alarm

D-5

Relay - Front Light

D-5

Relay - High Intermittent

D-3

Relay - Horn

D-5

Relay - Main

B-5

Relay - Rear Light

D-5

Relay - Water Spray 1

D-5

Relay - Water Spray 2

D-5

Resistor - Assembly

C-7

Resistor - Datalink

E-5

Sensor - Neutral Position

B-6

Speedometer

D-2

Switch - Beacon

C-2

Switch - Brake

A-5

Switch - Differential Lock

C-3

Switch - Hazard

C-2

Switch - HID

C-2

Switch - Key Start

B-7

Switch - Light Master

C-1

Switch - Light Select

C-2

Switch - Propel 2 Speed

A-5

Switch - Throttle Speed

A-4

Switch - Turn Signal

B-2

Switch - Vibe Auto \ Manual

F-1

Switch - Vibe High \ Low Amp

F-2

Switch - Vibratory Drum Select

E-2

Switch - Water Pump Select

E-2

Tachometer - Vibe

D-2

Harness And Wire Electrical Schematic Symbols

KENR3619-04
March 2009

Component Location - Volume 3

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

CB-534D Asphalt Paver


Electrical System

67

1
46

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

EAA1-UP
FEA1-UP
GCA1-UP
C2B1-UP
C4B1-UP
FGH1-UP
B5M1-UP
C8M1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


1
2

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

L-C12
3E-5179

AG-C4
111-7898

Part Number For


Connector Recepticle

325-AG135 PK-14

5A

Socket

Pin

Fuse
(5 Amps)

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug

200-L32 BK-14

Harness identification code:


This example indicates wire
135 in harness "AG".

Ground
Connection

Volume 3 of 3: IRH Version

Circuit Identification
Number

Wire Gauge

Wire Color

Printed in U.S.A.

2009 Caterpillar
All Rights Reserved

Machine locations are repeated for components located close together.


A = Located on the Instrument Panel.
B = Located inside the Right Hand Console.

Wire Description

240-5204

Resistor:

Assembly

270-8384

Potentiometer:

Auto Speed Control

At room temperature unless otherwise noted.

Connector Location - Volume 3


Connector Number

Schematic
Location

Machine
Location

GN

YL

Vibe Fuse

680

GN

High Int Relay Coil (IRH Only)

BR

Key Switch / Ignition Fuse

690

GN

High Int Relay Output

A631

BU

Resistance (Ohms)

103

120 12

105

Power Circuits

130 6.5

108

BU

Radio Fuse

1.0K 200

109

RD

Alternator Output (+)

Lighting Circuits - Continued


Flood Lamp - Left Front

Spray Lamp
Control Circuits

110

GN

Water Spray Fuse

710

GN

Propel Handle Speed PWM

112

PU

Main Power Relay Output (Switched)

751

GN

PWM Out 2 Speed Solenoid


Brake Release Motor

114

GN

Light Breaker (30A)

777

PU

115

PK

Light Breaker (15A)

C729

BU

Cutter Door Raise Solenoid

117

RD

Main Breaker (Un-Switched)

C730

BR

Cutter Door Lower Solenoid

118

GY

Right Washer / Wiper Fuse

F711

GN

CAN 1 Data Link (+)

119

PK

Front Washer / Wiper Fuse

F712

GY

CAN 1 Data Link (-)

121

YL

Backup Alarm Fuse

H750

BR

Drum Offset Right

CONN 11

F-7

122

BU

Hitch Offset Fuse

H751

OR

Drum Offset Left

CONN 12

D-7

123

WH

Gage Fuse

J704

BU

Right Front Solenoid Valve

CONN 13

D-8

124

GN

HVAC Fuse

J705

WH

Right Front Solenoid Valve

CONN 14

E-8

125

OR

Product Link or Front Fan

J706

OR

Left Rear Solenoid Valve

CONN 15

F-7

134

YL

Power Port Fuse

J707

PU

Left Rear Solenoid Valve

CONN 31

D-7

135

BU

Propel Control Fuse

J708

GN

Right Rear Solenoid Valve

CONN 32

F-8

67

144

GN

Rotating Beacon Fuse

J709

YL

Right Rear Solenoid Valve

CONN 33

E-3

155

PK

Brake Fuse

J710

BR

Differential Lock Indicator Lamp (+)

CONN 34

F-3

160

PU

Glow Plugs

J711

PK

Right Rear Speed Sensor Signal

175

PK

Joint Cutter Fuse

J712

BR

Right Rear Speed Sensor (-)

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

67

1
5

46

176

YL

Recorder Fuse

J713

BR

Left Front Speed Sensor (-)

181

RD

Throttle Breaker / Start Relay

J714

GY

Left Front Solenoid Valve

Ground Circuits

J715

GN

Left Front Solenoid Valve

200

BK

Main Chassis

J717

BU

Left Front Speed Sensor Signal

206

BK

Not Used

J718

OR

Right Front Speed Sensor Signal

286

BK

Attch Recording Module

J719

PU

Right Front Speed Sensor (-)

A249

BK

CAN 1 Data Link Shield

J720

YL

Left Rear Speed Sensor Signal

304

WH

Basic Machine Circuits


Starter Relay Output

YL

Speed Sensors 12V Supply

BR

Left Rear Speed Sensor (-)

306

GN

Neutral Start Relay To Starter Relay

J723

GY

Mode Switch

307

OR

Key Switch To Neutral Start Relay

K708

BU

Propel Speed - Mode 1

308

YL

Main Power Relay Coil

K709

GY

Propel Speed - Mode 2

320

OR

Horn Switch To Horn Relay

K725

GN

Propel Forward Pump

321

BR

Backup Alarm Lamp / Travel Alarm

K726

BU

Propel Reverse Pump

322

GY

Forward Warning Horn

U734

GN

Parking Brake Switch (NO)

330

YL

Neutral Start Relay Coil

U735

GY

Parking Brake Switch (NC)


Amp Signal To Recording Module

376

GN

Glow Plug Relay Coil

C850

GN

384

BU

Glow Plugs

F877

WH

Neutral Switch

A305

YL

Relay To Warning Horn)

T825

YL

Vibration Solenoid

996

RD

Joint Cutter Relay 2 Coil

403

GN

997

PU

Joint Cutter Relay 2

405

GY

Engine Oil Pressure Switch (Low)

998

GN

Joint Cutter Switch (Water Spray)

406

PU

Coolant Temperature

A914

OR

Speed Dial Pot


Sensor Power Ground

Monitoring Circuits
Alternator 'R' Terminal

419

YL

Parking Brake Sensor

A915

OR

428

OR

Hydraulic Temperature Sender

A916

GN

5V DC Supply

447

PK

Fuel Level Gage

A919

BU

Throttle Solenoid
Sensor Power Ground

449

BU

Speedometer Signal

A925

YL

465

OR

Low Charge Pressure Warning

A926

YL

5V DC Supply

480

GN

Glow Plug Relay Coil

A982

BR

Engine Throttle Control

A429

YL

Drum Center Switch

A983

BU

Engine Throttle Control - Signal

C444

YL

Indicator - Alternator

A990

BU

Cnfg Pin Analog

E455

BR

Hydraulic Oil Filter

C903

BU

Water Pump 1 Switch

F420

GN

Indicator - Recording Module

C904

GN

Wtr Spray Neutral Stop Rly To Wtr Spray Rly

C905

OR

Water Pump 2 Switch

500

BR

Wiper - Front (Park)

C906

PU

Vibe Hi/Low Amp Switch

501

GN

Wiper - Front (Low)

C922

BR

Front Drum Water Pump

503

BR

Wiper - Rear (Park)

C923

OR

Rear Drum Water Pump


Forward Vibratory Valve

Accessory Circuits

Machine Harness Connector And Component Locations

J721
J722

504

YL

Wiper - Rear (Low)

C924

YL

505

BU

Wiper - Rear (High)

C925

GN

Reverse Vibratory Valve

506

PU

Washer - Front

C926

BU

Front Drum Select Solenoid

507

WH

Washer - Rear

C927

PU

Rear Drum Select Solenoid

513

OR

A/C Refrigerant Pressure Switch

C928

GY

Drum Offset RT

521

YL

Fan Speed Switch To A/C Pressure Switch

C929

WH

Drum Offset LT

536

WH

Hazard Switch To Turn Signal Switch

C932

YL

Light Vibe On

537

GN

Turn Signal Switch To Flasher

C933

GN

Auto / Manual Switch Vibe

A503

PK

Defroster Fan - Front (Low)

C935

PU

Dout Water Pump 2

A504

YL

Defroster Fan - Rear (Low)

C936

GY

Dout Backup Alarm

A506

OR

Defroster Fan - Front (High)

C937

WH

Dout Water Pump 1

K918

GN

PWM Out Vibe P Fwd


PWM Out Vibe P Rev

Lighting Circuits
603

PK

Rotary Beacon Lamp

K919

YL

604

OR

Stop Lamps

M904

OR

Auxiliary Circuit 1 (Digital Input)

605

YL

Turn Lamps - Left

M905

WH

Auxiliary Circuit 2 (Digital Input)

606

GY

Turn Lamps - Right

N928

OR

Water Spray Off Time Select Signal

607

PK

Not Used

N929

YL

Water Spray On Tim Select Power

608

GN

Rear Work Lamps

N930

BR

Water Spray On Time Select Signal

610

OR

Headlamps - Basic

N957

PK

TXD - Comm 1

614

PU

Tail / Position / Dash Lamps

N960

OR

RXD - Comm 1

619

GN

Headlamps - Low Beam

N970

YL

DTR - Comm 1

631

GY

Flood Lamp - Rear Left hand

N973

BR

DCD - Comm 1

632

WH

Flood Lamp - Rear Right Hand

N979

GN

Signal Ground - Comm 1

645

OR

Headlamps Relay

P978

GN

Vibe On/Off Switch

646

OR

Switch To Front Flood Lamps Relay

P979

YL

Water On/Off Switch

647

GN

Switch To Rear Flood Lamps Relay

T969

YL

Offset Config

651

PK

Not Used

T970

GY

Test Mode

652

YL

Flood Lamp - Right Front

X982

PU

Vibe Hi/Low Amp Switch

(Dimensions: 39 inches x 28 inches)

CAN Data Link

653

RD

Description

30 Page,

Resistor:

Un-switched Battery (+)

101

Description

KENR3619-04 VOL 3

134-2540

Component Description

Wire Color

Wire Color

Resistor, Sender and Solenoid Specifications - Volume 3


Part No.

Wire
Number

Wire
Number

MAIN HARNESS 297-8775 ( IRH ONLY)

IRH ONLY

200-J48 BK-18-GXL

WIRE AS 271-2760

200-J50 BK-18-GXL

308-J70 YL-16
308-J69 YL-16
308-J68 YL-18-GXL

FUSE BLOCK
1249636 BASE
POWER DISTRIBUTION

105-J7 BR-18-GXL

J-C24
1249636

200-J49 BK-18-GXL
200-J91 BK-18-GXL

105-J6 BR-18-GXL
521-J101 YL-18-GXL
449-J181 WH-18-GXL

1
2
3
4
5
6
7
8
9
10
11
12

CONN 15
MATING CONNECTOR C-C2 3E5179
LOCATION VOL 2 F-8

176-J144 OR-18-GXL
B440-J94 WH-18-GXL

632-J138 WH-14
632-J136 WH-14-GXL

MATING CONNECTOR G-C5 9G4348


LOCATION VOL 1 F-8

CONN 13

A1

614-A100 PU-18
690-J173 GN-14-GXL
103-J1 YL-18-GXL

15A
RECORDER FUSE 2
113-8491

D9

B6
B5
10A
ROTATING BEACON 2
1138490

C7

C6

C5

10A
HITCH OFFSET 2
1138490

D8
D7 15A
D6
D5
10A
POWER PORT FUSE 2 BACK UP ALARM FUSE 2
1138491
1138490

B4
10A
JOINT CUTTER 2
113-8490

B3

B2
20A
REAR HIGH INT R 2
1138492

B1
690-J163 GN-14-GXL

C4

C3

15A
BRAKE FUSE 2
1138491

C2

690-J163 GN-14-GXL
144-J36 GN-18-GXL
690-J173 GN-14-GXL
103-J1 YL-18-GXL
690-J189 GN-14-GXL
690-J182 GN-14-GXL

C1

20A
FRONT HIGH INT L 2
1138492

D4
10A
IGNITION 2
1138490

D3

D2
20A
FRONT HIGH INT R 2
1138492

F711-J218 GN-18-GXL
F712-J220 GY-18-GXL
A249-J190 BK-18-GXL

F711-J75 GN-18-GXL
F712-J76 GY-18-GXL
A249-J77 BK-18-GXL

2-4 AMP

A982-J171 BR-18-GXL
751-J128 GN-18-GXL
376-J79 GN-18-GXL
122-J30 BU-18-GXL
C929-J193 WH-18-GXL
C928-J192 GY-18-GXL

A631-J184 BU-18-GXL

604-J37 YL-18-GXL

J-C25
9G4351
117-J13 RD-6

112-J109 PU-10
135-J90 BU-18-GXL
200-J47 BK-18-GXL

JUMPER 2
2660537

J-C4
1552267

135-J61 BU-18-GXL
135-J74 BU-18-GXL
T825-J123 YL-16-GXL
A249-J77 BK-18-GXL
200-J92 BK-18-GXL
A990-J172 BU-16-GXL
F712-J76 GY-18-GXL
F711-J75 GN-18-GXL
200-J91 BK-18-GXL
121-J20 YL-16

434D

WH-16

JUMPER
2660539

135-J60 BU-16
135-J90 BU-18-GXL
135-J74 BU-18-GXL
135-J61 BU-18-GXL

534D
WH-16

5 AMP

MODEL
CONFIG

VIB
CONFIG

H9

JUMPER 4
2660540

JUMPER 3
2660541
A
B
C

465-J87 OR-18-GXL
465-J89 OR-18-GXL
465-J96 OR-18-GXL

A
B
C

A
B
C

TWISTED PAIR

J-C5
1552267

T825-J123 YL-16-GXL
135-J61 BU-18-GXL
200-J92 BK-18-GXL
A990-J172 BU-16-GXL
135-J74 BU-18-GXL
200-J91 BK-18-GXL
J-C22
1129609
C936-J164 GY-18-GXL
200-J48 BK-18-GXL
C935-J202 PU-18-GXL
200-J49 BK-18-GXL
110-J14 GN-18-GXL
C937-J151 WH-18-GXL
200-J50 BK-18-GXL

121-J19 YL-18-GXL
121-J18 YL-18-GXL
200-J49 BK-18-GXL
C937-J151 WH-18-GXL
C935-J202 PU-18-GXL
C936-J164 GY-18-GXL
110-J14 GN-18-GXL
C922-J179 BR-18-GXL
200-J50 BK-18-GXL
608-J126 GN-14-GXL
C923-J183 OR-18-GXL
200-J48 BK-18-GXL
321-J72 BR-18-GXL
322-J186 GY-18-GXL
320-J65 OR-18-GXL
619-J132 GN-18-GXL
200-J47 BK-18-GXL
405-J83 GY-18-GXL
405-J86 GY-18-GXL
405-J81 GY-18-GXL

F1

F2
F3

F5

C922-J179 BR-18-GXL

E1

E2

E5

F4

D1

E3

WATER SPRAY 1
1409378

H10

D3

D4

WATER SPRAY 2
1409378
110-J222 GN-18-GXL

J-C3
1552264

(Dimensions: 39 inches x 28 inches)

30 Page, Color 2,

KENR3619-04 VOL 3

1
2
3
4
5
6
7
8

C729-J337 BU-18
175-J334 PK-18
200-J332 BK-18

C729-J153 BU-18-GXL
614-J129 PU-18-GXL
C936-J207 GY-18-GXL
200-J73 BK-18-GXL
C730-J154 BR-18-GXL
998-J212 BR-18-GXL

115-J23 PK-16

J-C6
1552273
1
2
3
4
5
6

RESISTOR AS
2405204

DIRECTION &
3021426

SW WATER ON/OFF
NEUTRAL SWITCH
PRPL HNDL SPD PWM
HYD CHARGE PRESS
VIBE SYS CONFIG
SPEED DIAL POT
WTR TIMER POT
SW VIB ON/OFF
ZERO DGR OFFSET
DOUT WATER PMP 1
DOUT WATER PMP 2
LIGHT WATER SPRAY
LIGHT PRK BRAKE
LIGHT NTRL START
LIGHT VIBE ON
PWMOUT 2 SPD SOL
PWMOUT FWD PROPEL
PWMOUT RVR PROPEL
PWMOUT VIBE P FWD
PWMOUT VIBE P RVR
DOUT PARKBRAKE
DRUM OFFSET LEFT
DRUM OFFSET RIGHT
SHUNT VALVE
DOUT BACKUP ALARM
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +

A915-J94 OR-18-GXL

A925-J112 YL-18-GXL
A916-J139 GN-18-GXL

200-J44 BK-18-GXL

ST AID
OFF
ON
ST

YL

OR
BR

S
B

GN

P979-J170 YL-18-GXL
F877-J333 WH-18
710-J165 GN-18-GXL
465-J87 OR-18-GXL
T825-J123 YL-16-GXL
A914-J149 OR-18-GXL
N929-J195 YL-18-GXL
P978-J169 GN-18-GXL
A429-J214 YL-18-GXL
C937-J151 WH-18-GXL
C935-J202 PU-18-GXL
A631-J201 BU-18-GXL
419-J217 YL-18-GXL
330-J79 YL-18-GXL
C932-J161 YL-18-GXL
751-J128 GN-18-GXL
K726-J125 BU-16-GXL
K725-J124 GN-16-GXL
K918-J150 GN-18-GXL
K919-J148 YL-18-GXL
777-J131 PU-18-GXL
C929-J193 WH-18-GXL
C928-J192 GY-18-GXL
C729-J337 BU-18
C936-J152 GY-18-GXL
135-J29 BU-18-GXL
135-J43 BU-18-GXL
135-J32 BU-18-GXL
135-J31 BU-18-GXL

1
2
3
4
5
6

SIG

200-A36 BK-18
C933-A98 GN-18
103-A2 YL-18
103-A3 YL-18
B439-A86 RD-18
C927-A96 PU-18
C926-A95 BU-18
C924-A93 YL-18
C925-A94 GN-18
614-A97 PU-18
200-A57 BK-18

A-C27
1957639

135-A4 BU-18
135-A10 BU-18
C903-A84 BU-18
135-A10 BU-18
135-A107 BU-18

11
13
14
3

135-A73 BU-18
C905-A145 OR-18
135-A73 BU-18

12
15
16
6

105-J5 BR-18-GXL
A631-J95 BU-18-GXL
A916-J197 GN-18-GXL
N929-J195 YL-18-GXL
A915-J194 OR-18-GXL

200-A35 BK-18
C924-A93 YL-18
C925-A94 GN-18
X982-A53 PU-18
C932-A56 YL-18
C933-A98 GN-18
103-A1 YL-18
123-A6 WH-18
C906-A82 PU-18
144-A13 GN-18
537-A109 GN-18
419-A40 YL-18
680-A80 GN-18
115-A5 PK-14-GXL
330-A83 YL-18
614-A74 PU-16

123-A106 WH-18

614-A97 PU-18

AUTO SPEED CONTROL 1


2708384

200-A27 BK-18

OR-14
BK-14
WH-14

200-A57 BK-18

135-J26 BU-18-GXL
135-J60 BU-16
135-J3 BU-18-GXL
135-J29 BU-18-GXL
135-J28 BU-16
135-J159 BU-18-GXL

A1

A2

A5

322-J186 GY-18-GXL

B1
A3

B5
B4

A4

B2

C1

B3

123-J34 WH-18-GXL
105-J4 BR-16

123-A8 WH-18

614-A78 PU-18
200-A14 BK-18
E455-A99 BR-18
428-A41 OR-18
465-A44 OR-18
614-A97 PU-18
406-A39 PU-18
C444-A92 YL-18
614-A77 PU-18
605-A52 YL-18
405-A38 GY-18
606-A55 GY-18
449-A43 WH-18
447-A42 PK-18
123-A6 WH-18
200-A102 BK-14
200-A32 BK-18
200-A57 BK-18
614-A71 PU-18
614-A65 PU-18
200-A103 BK-18
200-A22 BK-18
200-A27 BK-18
200-A36 BK-18
200-A26 BK-18
200-A50 BK-18
B422-A81 BU-18
B440-A91 WH-16
200-A24 BK-18
200-A23 BK-18
200-A31 BK-18

C3

C4

614-A69 PU-18

AUX PORT 1
1787539

114-J24 GN-14-GXL

200-J64 BK-18-GXL
200-J178 BK-18-GXL
200-J50 BK-18-GXL
200-J41 BK-16
200-J46 BK-14-GXL
200-J54 BK-16
200-J42 BK-14-GXL
200-J62 BK-16
200-J71 BK-16
200-J55 BK-18-GXL

H10

WATER LEVEL GAGE 2


1974692
I
S
G

123-A106 WH-18
B422-A81 BU-18
200-A103 BK-18

614-A97 PU-18
614-A77 PU-18

123-A8 WH-18
123-A6 WH-18
123-A11 WH-18
123-A101 WH-18

A-C24
1552269
614-A78 PU-18
200-A50 BK-18

1
2

VIBE TACH 2
1974695

A-C25
1552267
200-A31 BK-18
123-A11 WH-18
B440-A91 WH-16

BRAKE LIGHT 2
2236540

A-C18
1552272
419-A40 YL-18
200-A26 BK-18
330-A83 YL-18
200-A27 BK-18

1
2
3
4

A
B
C

PARKING BRAKE
GROUND
NEUTRAL
GROUND

308-J70 YL-16
200-J45 BK-16

1
2

646-A79 OR-18
614-A302 PU-18
115-A303 PK-18
647-A58 GN-18
115-A59 PK-14
680-A80 GN-18
614-A69 PU-18
614-A68 PU-18
200-A30 BK-18
536-A46 WH-18
537-A109 GN-18
537-A49 GN-18

115-J23 PK-16
115-J176 PK-16

200-A32 BK-18
200-A33 BK-18

A
B
C

135-J26 BU-18-GXL
320-J65 OR-18-GXL

MUR460

P979-J170 YL-18-GXL

DIODE PACK
1729200

P978-J169 GN-18-GXL

BU
BR
BK

BK-18
BK-18

PROPEL 2 SPEED 2
2621412
135-J8 BU-18-GXL

J-C8
1429117

606-A55 GY-18
606-A91 GY-18

PROPEL CONTROL 2
2308771
1
2
3
4
5
6
7
8
9
10
11
12

605-A52 YL-18
605-A54 YL-18

N/O LEFT DRUM OFFSET


N/C LEFT DRUM OFFSET
N/O RIGHT DRUM OFFSET
N/C RIGHT DRUM OFFSET
+ SWITCH COMMON
N/O HORN
N/C HORN
N/O WATER SPRAY
N/C WATER SPRAY
N/O VIB
N/C VIB

200-A28 BK-18

WIRE GROUP COLOR DESCRIPTIONS

3 SPEED
2621411
1

BRAKE SW
BLOCK-LIGHT
1166565
BLOCK-CONTACT
1165277

THRTTLE 2 SPEED
1957637
1
2
3
4

2
135-J35 BU-18-GXL

3
4
5
6

J-C10
1429117

2
4

1
3
X1
X2

6
155-J38 PK-18-GXL
419-J188 YL-18-GXL
200-J57 BK-18-GXL

J-C7
1429117

7
8

200-J44 BK-18-GXL

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAN DATA LINK.
FUNCTION LAMPS / GAGES / MONITOR CIRCUIT.
ENGINE CONTROL CIRCUIT.
DIRECTION & SPEED CONTROL CIRCUIT.
TRACTION CONTROL CIRCUIT.
JOINT CUTTER CONTROL CIRCUIT.
VIBRATORY CONTROL CIRCUIT.
PRODUCT LINK CONTROL CIRCUIT.
WATER SPRAY PUMP CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

+ BATTERY
- GROUND
SIGNAL
CAL

200-A29 BK-18

COLOR ABBREVIATIONS

614-J106 PU-18-GXL
614-J107 PU-18-GXL
200-J53 BK-18-GXL

TURN SIGNAL SW 2
1384894 A-C15
1117898
2

537-A48 GN-18

536-A45 WH-18

B
INSTR HARNESS 265-7413 ( IRH ONLY)

614-J102 PU-18-GXL
A982-J171 BR-18-GXL
123-J34 WH-18-GXL
419-J188 YL-18-GXL
155-J39 PK-18-GXL
U735-J185 GY-18-GXL
U734-J180 GN-18-GXL
U734-J335 GN-18
200-J44 BK-18-GXL
K708-J51 BU-18-GXL
K709-J40 GY-18-GXL
PROPEL
135-J21 BU-18-GXL

3
4

537-A49 GN-18
536-A46 WH-18

SENSOR
2572531
1
2
3
4

FOR IRH SPLIT DRUM ONLY

H11

135-J9 BU-18-GXL

7
8

7
7

6
6

1
2
4

3
4

603-A51 PK-18
200-A33 BK-18
614-A71 PU-18
614-A72 PU-18
614-A69 PU-18
614-A68 PU-18
115-A59 PK-14
115-A303 PK-18
115-A5 PK-14-GXL
614-A302 PU-18
614-A66 PU-16

30
86 GROUND
85 POWER
87 LAMP (OUT)
87a

135-J27 BU-18-GXL
200-J178 BK-18-GXL
710-J165 GN-18-GXL

K709-J108 GY-18-GXL
K708-J110 BU-18-GXL

112-J12 PU-10
112-J17 PU-16
112-J66 PU-14

FLASHER 2
7T4848

J-C12
1733047

NUETRAL POS SENSOR AS


2838438

5
6

BREAKER AS.

LIGHT MASTER 2
2247834
A-C12
1429117

3
4

3
4

200-J54 BK-16

J-C11
1552252
H751-J130 OR-18-GXL

BACKLIGHT LAMP
GROUND
RH TURN LAMP
GROUND

LIGHT SELECT
2247836
A-C13
1429117

HID SWITCH 2
2247831
A-C14
1429117

2
3
4

LIGHT BREAKER 15A


6T3643

200-J71 BK-16

200-J64 BK-18-GXL
115-J23 PK-16
537-J120 GN-18-GXL

MUR460
MUR460

1
2
3
4

144-A13 GN-18

112-J66 PU-14

HAZARD SW 2
1957632
A-C16
1429117

BEACON 2
1957631
A-C17
1429117

A915-J94 OR-18-GXL

J-C26
1116795

1
2
3
4

614-A65 PU-18
200-A23 BK-18
606-A55 GY-18
200-A24 BK-18

WATER SPRAY
GROUND
VIBRATOR
GROUND

BACKLIGHT LAMP RH 2
2236540

614-A85 PU-18

117-J52 RD-16
117-J13 RD-6
117-J157 RD-16
112-J109 PU-10

H750-J127 BR-18-GXL

A-C11
1552272

SPRAY VIB LIGHT 2


2236540
1
2
3
4

112-J17 PU-16

614-J107 PU-18-GXL

777-J131 PU-18-GXL
K919-J148 YL-18-GXL

308-J70 YL-16

614-A75 PU-18

A-C23
1141749

A631-A81 BU-18
200-A17 BK-18
C932-A56 YL-18
200-A18 BK-18

LIGHT BREAKER 20A 2


6T3644

A925-J112 YL-18-GXL

306-J67 GN-16

I
S
G

614-A68 PU-18

200-J55 BK-18-GXL

135-J27 BU-18-GXL

419-J84 YL-18-GXL

SPEEDOMETER 2
1974694

J723-J11 GY-18-GXL

C729-J337 BU-18

376-J79 GN-18-GXL

614-A64 PU-18
614-A63 PU-18
614-A75 PU-18

GRD

614-A71 PU-18

614-A74 PU-16

614-A72 PU-18

117-J157 RD-16

751-J128 GN-18-GXL

I
S
G

123-A9 WH-18
449-A43 WH-18
200-A22 BK-18

200-A33 BK-18

A926-J113 YL-18-GXL

A631-J95 BU-18-GXL

FUEL LEVEL GAGE 2


1723570
IGN
SEND

A-C22
1141749

200-A34 BK-14-GXL

200-J58 BK-18-GXL

C936-J164 GY-18-GXL

BACKLIGHT LAMP
GROUND
LH TURN LAMP
GROUND

200-A20 BK-18
200-A19 BK-16
200-A36 BK-18
200-A104 BK-14
200-A21 BK-18

536-A46 WH-18

J-C16 MAIN RELAY 2


3E3364
2418367

105-J100 BR-18-GXL
105-J5 BR-18-GXL
105-J4 BR-16
105-J2 BR-16

C928-J192 GY-18-GXL

123-A7 WH-18
447-A42 PK-18
200-A19 BK-16

COOLANT TEMP

614-A64 PU-18
1

DIFF LOCK INDICATOR 2


8L9801

200-J58 BK-18-GXL

U734-J335 GN-18

406-A39 PU-18

1
2
3
4

A-C21
1141749

537-A49 GN-18

CONSOLE GROUND 2
M12 STUD

330-J336 YL-18
U734-J335 GN-18
604-J37 YL-18-GXL

K726-J125 BU-16-GXL

BACKLIGHT LAMP LH 2
2236540

123-A106 WH-18
123-A9 WH-18
123-A101 WH-18
123-A7 WH-18

115-A59 PK-14

FRONT LIGHT
1409378

200-J50 BK-18-GXL
200-J178 BK-18-GXL
200-J64 BK-18-GXL
200-J73 BK-18-GXL
200-J45 BK-16
200-J44 BK-18-GXL
200-J91 BK-18-GXL
200-J47 BK-18-GXL
200-J59 BK-18-GXL
200-J49 BK-18-GXL
200-J58 BK-18-GXL
200-J92 BK-18-GXL
200-J48 BK-18-GXL
200-J187 BK-18-GXL
200-J63 BK-6

135-J27 BU-18-GXL
135-J32 BU-18-GXL
135-J43 BU-18-GXL
135-J31 BU-18-GXL
135-J85 BU-18-GXL
135-J159 BU-18-GXL

C929-J193 WH-18-GXL

POWER
GROUND
OIL PRESS
BATTERY
LOW CHARGE PRESS
HYDRAULIC FILTER
HYDRAULIC TEMP

1
2
3
4
5
6
7
8
9
10
11
12

200-A21 BK-18

115-A303 PK-18
+

DIFF LOCK SWITCH 2


7T2296

J-C19
1552272

112-J15 PU-12

123-A8 WH-18
200-A14 BK-18
405-A38 GY-18
C444-A92 YL-18
465-A44 OR-18
E455-A99 BR-18
428-A41 OR-18

A-C4
1552272

K708-J110 BU-18-GXL

110-J14 GN-18-GXL

200-A47 BK-18 c0

200-A14 BK-18

J-C20
1552267

K918-J150 GN-18-GXL

614-A64 PU-18
200-A20 BK-18
605-A52 YL-18
200-A21 BK-18

A-C6 FUNCTION LAMPS 2


2236539
1552252

123-A7 WH-18

680-J111 GN-18-GXL

605-A52 YL-18

P978-J169 GN-18-GXL
135-J26 BU-18-GXL
112-J175 PU-12
J710-J56 BR-18-GXL
308-J70 YL-16
112-J10 PU-12
112-J15 PU-12
117-J52 RD-16
117-J13 RD-6
117-J157 RD-16
112-J16 PU-12
135-J27 BU-18-GXL
112-J109 PU-10
115-J23 PK-16
537-J120 GN-18-GXL
710-J165 GN-18-GXL
H750-J127 BR-18-GXL
320-J65 OR-18-GXL
H751-J130 OR-18-GXL
P979-J170 YL-18-GXL

117-J52 RD-16
121-J20 YL-16

A-C10
1552272

614-A302 PU-18
200-J62 BK-16
134-J160 YL-16

B440-A91 WH-16

112-J16 PU-12

155-J39 PK-18-GXL
134-J160 YL-16

200-A19 BK-16

POWER DISTRIBUTION

112-J10 PU-12

112-J175 PU-12

200-A25 BK-18
200-A32 BK-18
200-A102 BK-14
200-A57 BK-18
614-A64 PU-18

200-A35 BK-18

135-J21 BU-18-GXL

105-J5 BR-18-GXL

OR-14
BK-14
WH-14

A
B
C

200-A104 BK-14

200-J54 BK-16
647-J141 GN-16-GXL
114-J25 GN-14-GXL
200-J71 BK-16
646-J140 OR-16

C2

C5

REAR LIGHT
1409378
619-J132 GN-18-GXL

619-J132 GN-18-GXL

603-J121 PK-18-GXL
123-J22 WH-18-GXL

200-A105 BK-18
HORN RELAY 2
1409378

105-J7 BR-18-GXL
105-J6 BR-18-GXL
105-J100 BR-18-GXL
419-J188 YL-18-GXL

C933-A98 GN-18

200-A26 BK-18
200-A27 BK-18
200-A104 BK-14
200-A25 BK-18

200-A20 BK-18

J710-J56 BR-18-GXL
200-J187 BK-18-GXL
112-J15 PU-12
112-J175 PU-12
112-J16 PU-12
112-J10 PU-12

U735-J185 GY-18-GXL
U734-J180 GN-18-GXL
200-J44 BK-18-GXL
U734-J335 GN-18
123-J34 WH-18-GXL
K709-J108 GY-18-GXL
155-J39 PK-18-GXL
419-J188 YL-18-GXL
614-J102 PU-18-GXL
A982-J171 BR-18-GXL

WATER SPRAY TIMER


2761827

200-A32 BK-18

114-J25 GN-14-GXL
114-J24 GN-14-GXL

200-J332 BK-18
F877-J333 WH-18
175-J334 PK-18

3
4
5

123-A9 WH-18

614-A65 PU-18
614-A78 PU-18
614-A66 PU-16
614-A77 PU-18
614-A74 PU-16

BK-18
BK-18

H8
608-J126 GN-14-GXL
121-J18 YL-18-GXL
320-J65 OR-18-GXL
200-J47 BK-18-GXL

200-J178 BK-18-GXL
200-J64 BK-18-GXL
200-J45 BK-16
200-J187 BK-18-GXL

306-J67 GN-16
105-J2 BR-16
376-J79 GN-18-GXL

5
6

A916-A170 GN-18
A915-A167 OR-18
N929-A168 YL-18

A916-A170 GN-18
N929-A168 YL-18
A915-A167 OR-18

606-A55 GY-18

A
B
C

2
3
4

A-C26
1552267

123-A11 WH-18

200-A31 BK-18
200-A105 BK-18
200-A50 BK-18
200-A24 BK-18
200-A23 BK-18

690-J163 GN-14-GXL
690-J173 GN-14-GXL
690-J189 GN-14-GXL
690-J182 GN-14-GXL
112-J12 PU-10

A916-J97 GN-18-GXL
A915-J103 OR-18-GXL
A914-J149 OR-18-GXL

VIB AUTO MAN 2


2247837
A-C3
1429117

614-A62 PU-18
200-A16 BK-18

A631-A81 BU-18

200-A34 BK-14-GXL
200-A30 BK-18
200-A22 BK-18
200-A103 BK-18

J-C13
1552267

1
3
4

105-A12 BR-16

200-A105 BK-18

1
2

C906-A82 PU-18
103-A3 YL-18
200-A14 BK-18
200-A15 BK-18
614-A100 PU-18
X982-A53 PU-18
103-A1 YL-18
B440-A91 WH-16
B440-A89 WH-18
200-A15 BK-18
614-A100 PU-18

200-A35 BK-18
200-A18 BK-18
200-A102 BK-14
200-A17 BK-18

680-J111 GN-18-GXL
200-J41 BK-16

VIB DRUM SELECT 2


2247835
A-C2
1429117

123-A101 WH-18

J-C27HIGH INT RELAY


2418367
3E3364

VIB HIGH LOW AMP 1


A-C1
2216988
1429117

WATER PUMP
SELECT 2
1957634

614-A71 PU-18

A916-J97 GN-18-GXL
A916-J139 GN-18-GXL
200-J92 BK-18-GXL
200-J58
200-J49 BK-18-GXL
200-J48 BK-18-GXL
200-J63 BK-6
200-J73 BK-18-GXL
200-J59 BK-18-GXL
200-J91 BK-18-GXL
200-J47 BK-18-GXL
200-J44 BK-18-GXL
200-J50 BK-18-GXL

330-J79 YL-18-GXL

HOURMETER 2
2005717

200-A36 BK-18

B440-J94 WH-18-GXL
B440-J110 WH-18-GXL

308-J69 YL-16

403-A37 GN-18

H11

614-J104 PU-16
B439-J91 RD-18-GXL
E455-J213 BR-18-GXL
X982-J174 PU-18-GXL
537-J120 GN-18-GXL
C933-J162 GN-18-GXL
115-J23 PK-16
A914-J149 OR-18-GXL
449-J116 WH-18-GXL
134-J160 YL-16
330-J78 YL-18-GXL
A915-J94 OR-18-GXL
A631-J95 BU-18-GXL
447-J114 PK-18-GXL
B422-J215 BU-18-GXL
C927-J156 PU-18-GXL
C444-J93 YL-18-GXL
606-J99 GY-18-GXL
105-J5 BR-18-GXL
C932-J161 YL-18-GXL
419-J84 YL-18-GXL
N929-J195 YL-18-GXL
123-J22 WH-18-GXL
605-J98 YL-18-GXL
603-J121 PK-18-GXL
C905-J167 OR-18-GXL
C903-J166 BU-18-GXL
465-J96 OR-18-GXL
J723-J11 GY-18-GXL
403-J80 GN-18-GXL
C926-J155 BU-18-GXL
135-J90 BU-18-GXL
406-J82 PU-18-GXL
428-J88 OR-18-GXL
B440-J93 WH-18-GXL

330-J78 YL-18-GXL

614-J102 PU-18-GXL
614-J168 PU-18-GXL
614-J104 PU-16
614-J129 PU-18-GXL

614-A72 PU-18

J-C15
1552273
KEY START SWITCH 2
1543197

144-J36 GN-18-GXL
537-J120 GN-18-GXL
419-J84 YL-18-GXL
680-J111 GN-18-GXL
115-J176 PK-16
330-J78 YL-18-GXL
614-J104 PU-16

112-J12 PU-10
112-J66 PU-14
112-J17 PU-16

A916-J197 GN-18-GXL

200-J59 BK-18-GXL
135-J85 BU-18-GXL
F711-J75 GN-18-GXL
F712-J76 GY-18-GXL
A249-J77 BK-18-GXL
U734-J180 GN-18-GXL
U735-J185 GY-18-GXL
A926-J113 YL-18-GXL
A925-J112 YL-18-GXL
H751-J130 OR-18-GXL
H750-J127 BR-18-GXL
K708-J110 BU-18-GXL
K709-J108 GY-18-GXL
C903-J166 BU-18-GXL
C905-J167 OR-18-GXL
C933-J162 GN-18-GXL
X982-J174 PU-18-GXL
405-J83 GY-18-GXL
A990-J172 BU-16-GXL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

X982-J174 PU-18-GXL
C932-J161 YL-18-GXL
C933-J162 GN-18-GXL
103-J1 YL-18-GXL
123-J22 WH-18-GXL

BACK UP ALARM 2
1409378

C923-J183 OR-18-GXL
321-J72 BR-18-GXL
121-J19 YL-18-GXL

A926-J113 YL-18-GXL

SPEED CONTROL
J-C9
2538112

POWER GROUNDPOWER SUPPLY+


CAN 1+
CAN 1CAN 1 SHIELD
SW NO PRK BRK
SW NC PRK BRK
5 V DC SENSOR +
SENSOR PWR GRND
DRUM OFFSET LH
DRUM OFFSET RH
PRPL SPD MODE 1
PRPL SPD MODE 2
SW WTR PUMP 1
SW WTR PUMP 2
SW VIBE AT/MN
SW VIBE HI/LO AM
ENGINE OIL PRESS
CNFG PIN ANALOG

330-J78 YL-18-GXL

A-C20
7X6222

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

200-A26 BK-18

200-J63 BK-6

PLATFORM STUD 1
M12 STUD
537-J120 GN-18-GXL
121-J20 YL-16
J-C21
3E3388

J-C2
9X0146

200-J46 BK-14-GXL
200-J62 BK-16
200-J54 BK-16
200-J42 BK-14-GXL
200-J71 BK-16
200-J41 BK-16
200-J55 BK-18-GXL

D2

D5

E4

105-A12 BR-16

10

200-J46 BK-14-GXL

J723-J11 GY-18-GXL
537-J120 GN-18-GXL
A914-J149 OR-18-GXL
N929-J195 YL-18-GXL
134-J160 YL-16
330-J78 YL-18-GXL
105-J5 BR-18-GXL
A915-J94 OR-18-GXL
A631-J95 BU-18-GXL
447-J114 PK-18-GXL
B422-J215 BU-18-GXL
C927-J156 PU-18-GXL
E455-J213 BR-18-GXL
465-J96 OR-18-GXL
C926-J155 BU-18-GXL
403-J80 GN-18-GXL
603-J121 PK-18-GXL
C933-J162 GN-18-GXL
123-J22 WH-18-GXL
C932-J161 YL-18-GXL
405-J81 GY-18-GXL
135-J90 BU-18-GXL
406-J82 PU-18-GXL
428-J88 OR-18-GXL
C905-J167 OR-18-GXL
X982-J174 PU-18-GXL
605-J98 YL-18-GXL
606-J99 GY-18-GXL
B439-J91 RD-18-GXL
C444-J93 YL-18-GXL
449-J116 WH-18-GXL
B440-J93 WH-18-GXL
614-J104 PU-16
A916-J197 GN-18-GXL
A916-J97 GN-18-GXL
419-J84 YL-18-GXL
115-J23 PK-16
C903-J166 BU-18-GXL

J-C18
1552267

105-J6 BR-18-GXL

606-A91 GY-18
605-A54 YL-18
405-A38 GY-18
C444-A92 YL-18
E455-A99 BR-18
428-A41 OR-18
406-A39 PU-18
447-A42 PK-18
449-A43 WH-18
B422-A81 BU-18
C903-A84 BU-18
C905-A145 OR-18

CONN 33

A915-J94 OR-18-GXL
A915-J103 OR-18-GXL
A915-J194 OR-18-GXL

J-C14
1740502

A
B
C

K725-J124 GN-16-GXL

403-A37 GN-18
B440-A89 WH-18
B439-A86 RD-18
C927-A96 PU-18
C926-A95 BU-18
465-A44 OR-18
200-A34 BK-14-GXL
135-A4 BU-18
603-A51 PK-18
646-A79 OR-18
647-A58 GN-18

690-J182 GN-14-GXL

H8

105-A300 BR-18
200-A301 BR-18

ARC SUP DIODE


1893158

D1

200-J71 BK-16
647-J141 GN-16-GXL
114-J25 GN-14-GXL
114-J24 GN-14-GXL
646-J140 OR-16
200-J54 BK-16

1
2

A-C19
9X0146
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

606-J99 GY-18-GXL
605-J98 YL-18-GXL
405-J81 GY-18-GXL
C444-J93 YL-18-GXL
E455-J213 BR-18-GXL
428-J88 OR-18-GXL
406-J82 PU-18-GXL
447-J114 PK-18-GXL
449-J116 WH-18-GXL
B422-J215 BU-18-GXL
C903-J166 BU-18-GXL
C905-J167 OR-18-GXL

690-J189 GN-14-GXL

120

A
B
C
449-J181 WH-18-GXL
449-J115 WH-18-GXL
449-J116 WH-18-GXL

403-J80 GN-18-GXL
B440-J93 WH-18-GXL
B439-J91 RD-18-GXL
C927-J156 PU-18-GXL
C926-J155 BU-18-GXL
465-J96 OR-18-GXL
200-J42 BK-14-GXL
135-J90 BU-18-GXL
603-J121 PK-18-GXL
646-J140 OR-16
647-J141 GN-16-GXL

653-J146 GN-14-GXL
105-J4 BR-16
117-J157 RD-16
121-J20 YL-16
117-J52 RD-16
134-J160 YL-16

A631-J201 BU-18-GXL
A631-J184 BU-18-GXL
A631-J95 BU-18-GXL

652-J142 YL-14-GXL
632-J136 WH-14-GXL
631-J133 GY-14-GXL

C729-J153 BU-18-GXL
175-J158 PK-18-GXL
C730-J154 BR-18-GXL
200-J73 BK-18-GXL
614-J129 PU-18-GXL
998-J212 BR-18-GXL
C936-J207 GY-18-GXL

J-C1
7X6222

RESISTOR
1342540

653-J145 GN-14-GXL

CONN 31

CONN 34

521-J101 YL-18-GXL

K918-J150 GN-18-GXL
K919-J148 YL-18-GXL
C923-J183 OR-18-GXL
C922-J179 BR-18-GXL
321-J72 BR-18-GXL
C729-J153 BU-18-GXL
C730-J154 BR-18-GXL
998-J212 BR-18-GXL
A429-J214 YL-18-GXL
K725-J124 GN-16-GXL
K726-J125 BU-16-GXL
306-J67 GN-16
777-J131 PU-18-GXL
322-J186 GY-18-GXL

CONN 12

B7

C8

652-J143 YL-14

C936-J164 GY-18-GXL
C936-J152 GY-18-GXL
C936-J207 GY-18-GXL

105-J7 BR-18-GXL
J723-J11 GY-18-GXL
521-J101 YL-18-GXL
J710-J56 BR-18-GXL
135-J3 BU-18-GXL

MATING CONNECTOR C-C16 1275485


LOCATION VOL 2 F-8

C9

614-J129 PU-18

J-C30
1275486

A2
20A
REAR HIGH INT L 2
1138492

652-J143 YL-14
155-J39 PK-18-GXL
122-J30 BU-18-GXL
176-J144 OR-18-GXL
112-J16 PU-12

603-J122 PK-18-GXL
603-J105 PK-18-GXL
603-J121 PK-18-GXL

419-J188 YL-18-GXL
419-J217 YL-18-GXL
419-J84 YL-18-GXL

B8
15A
GAUGE 2
1138491

WH-16

B9

A
B
C

MATING CONNECTOR G-C1 1030213


LOCATION VOL 1 H-8

403-J80 GN-18-GXL
B440-J110 WH-18-GXL
B439-J91 RD-18-GXL
C927-J156 PU-18-GXL
C926-J155 BU-18-GXL
465-J89 OR-18-GXL
308-J68 YL-18-GXL
123-J33 WH-18-GXL
603-J105 PK-18-GXL
619-J132 GN-18-GXL
608-J126 GN-14-GXL
614-J168 PU-18-GXL
606-J99 GY-18-GXL
605-J98 YL-18-GXL
405-J86 GY-18-GXL
C444-J93 YL-18-GXL
E455-J213 BR-18-GXL
428-J88 OR-18-GXL
406-J82 PU-18-GXL
447-J114 PK-18-GXL
449-J115 WH-18-GXL
B422-J215 BU-18-GXL

A3

144-J36 GN-18-GXL

632-J137 WH-14-GXL

652-J191 YL-14
652-J142 YL-14-GXL

A6
A5 10A
A4
15A
PROPEL CONTROL FUSE 2 VIB FUSE 2
1138490
1138491

632-J137 WH-14-GXL
175-J158 PK-18-GXL
112-J10 PU-12
123-J177 WH-18-GXL

WH-16

CONN 14

A8
A7
10A
WATER SPRAY FUSE 2
1138490

603-J122 PK-18-GXL

J-C17
9X4391
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

A9

INSTR HARNESS 265-7413 ( IRH ONLY)

A-C50
1552269

614-A66 PU-16

J-C29
1552252

200-A15 BK-18

653-J146 GN-14-GXL

175-J158 PK-18-GXL
105-J4 BR-16
176-J144 OR-18-GXL
122-J30 BU-18-GXL
112-J10 PU-12
112-J16 PU-12
117-J157 RD-16
135-J28 BU-16
134-J160 YL-16
117-J52 RD-16
121-J20 YL-16
110-J14 GN-18-GXL
155-J39 PK-18-GXL
112-J15 PU-12
112-J175 PU-12

MUR460

614-A76 PU-18

631-J135 GY-14
632-J138 WH-14
652-J191 YL-14
653-J147 GN-14

1
2
3
4

103-A3 YL-18

103-A2 YL-18

CONN 11
MATING CONNECTOR C-C1 3E3376
LOCATION VOL 2 F-7

631-J134 GY-14-GXL

653-J145 GN-14-GXL
653-J147 GN-14

J-C31
1552272

631-J133 GY-14-GXL
631-J135 GY-14

631-J134 GY-14-GXL
112-J175 PU-12
135-J28 BU-16
112-J15 PU-12
110-J14 GN-18-GXL

200-A301 BR-18

200-J92 BK-18-GXL

123-J177 WH-18-GXL

105-A300 BR-18

604-EJ1 OR-18

123-J33 WH-18-GXL
123-J22 WH-18-GXL
123-J34 WH-18-GXL

F711-J117 GN-18-GXL
F712-J119 GY-18-GXL
A249-J221 BK-18-GXL

1
2

465-J96 OR-18-GXL

A
B
C

604-LP1 OR-18

EJ-C1
1552269

A
B
C

604-LP2 OR-18

CONN 32
LP-C1
3E3364

A982-J171 BR-18-GXL

STOP LAMP HARNESS 271-2759

320-J65 OR-18-GXL

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
BLADE, SPADE, RING OR SCREW
TERMINAL
SPLICE

WIRES IN THE FOLLOWING


GROUPS SHALL BE TWISTED:
ONE TWIST PER 25 MM.
WIRE GROUP
WIRE NAME
AH_TW1
A249-AH63
AH_TW1
F711-AH61
AH_TW1
F712-AH62
AH_TW2
A249-AH67
AH_TW2
F711-AH65
AH_TW2
F712-AH66
AH_TW3
A249-AH5
AH_TW3
F711-AH3
AH_TW3
F712-AH4
J_TW1
A249-J77
J_TW1
F711-J75
J_TW1
F712-J76
J_TW2
A249-J221
J_TW2
F711-J117
J_TW2
F712-J119
J_TW3
A249-J190
J_TW3
F711-J218
J_TW3
F712-J220
L_TW1
944-L5
L_TW1
945-L6

IDENT
A
AC
AH
C
E
EC
EU
EJ
F
F
G
H
J
JC
JN
K
LT
M
R
RM
L
VH
LP
PM

SH/LOC
SH3/H5
SH1/G4
SH2/F3
SH2/F8
SH1/G12
SH2/F1
SH2/D2
SH3/H11
SH1/H11
SH1/A9
SH1/G12
SH1/C12
SH3/H10
SH2/A5
SH1/H8
SH1/H13
SH2/C3
SH2/B4
SH1/F14
SH2/C8
SH1/H13
SH1/B12
SH3/H12
SH2/D2

HARNESS ASSEMBLY
PART NO. ATCH
GROUP NAME
300-4138 IRH
INSTRUMENT PANEL
251-1616 STD
INSTR HARNESS
290-6094 STD
ADAPTER HARNESS
253-1395 STD
CAB HARNESS
266-9432 STD
ENGINE HARNESS
284-8474 STD PLATFORM EDGE CUTTER OPTION
284-8475 STD
REAR EGDE CUTTER OPTION
271-2760 IRH
WIRE AS
223-9737 STD
HID LIGHTING (ROPS)
226-2676 STD HID LIGHTING (OPEN PLATFORM)
250-3399 STD
FRONT VEHICLE
237-0451 STD
REAR VEHICLE
297-8775 IRH
PLATFORM HARNESS
231-3303 OPT
EDGE CUTTER HARNESS
291-6180 STD
MAIN HARNESS
256-6803 OPT
PRODUCT LINK HARNESS
247-8631 OPT HARNESS AS (SPLIT DRUM REAR)
247-8630 OPT HARNESS AS (SPLIT DRUM FRONT)
222-2842 OPT
AIR CONDITIONER HARNESS
219-7014 OPT
RECORDING MODULE
257-9363 OPT
HARNESS AS
282-9084 STD
JUMPER HARNESS
271-2759 IRH
STOP LAMP HARNESS
275-9339 OPT
HARNESS AS

NOTE: SH = SHEET = VOLUME

NOTE A: FOR 2 AMPLITUDE OR VERSA-VIB OPTION CONNECT


C20 TO C18 AND CONNECT C21 TO C19. FOR 5 AMPLITUDE
OPTION CONNECT C20 TO C19 AND C21 TO C18.
NOTE B: THE COLD START ADVANCE SOLENOID IS PART OF THE
FUEL INJECTION PUMP
NOTE C: THE TWO OPTIONAL RADIO WIRES NEEDS TO BE HEATSHRINK
OR WRAP WITH ELECTRICAL TAPE

THIS SCHEMATIC IS FOR THE CB-534D ASPHALT COMPACTOR


PART# 189-5902 CHG05
VOLUME 3 OF 3 (IRH VERSION)

A429-J214 YL-18-GXL

Components are shown installed on a fully operable machine with the key and engine
off and propel control in in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

MAIN HARNESS 297-8775 ( IRH ONLY)

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