Accpre

Technical proposal for 10TPD Scrap Tire Processing Unit
Technical Consultants: ACCPRE Engineering Pvt Ltd 8-2-601/B/22, Road No. 10, Banjara Hills, Hyderabad 500034 Phone: +91 40 65810328,9705233322
Accpre Engineering Pvt. Ltd. 8-2-601/B/22, Road No.10 Banjara Hills, Hyderabad-500034 Ph +9140-65810328
Contents
1. 2. INTRODUCTION ............................................................................................................................... 2 METHODS OF RECYCLING WASTE TIRES ......................................................................................... 4 2.1 RETREADING AND REUSING OF TIRES........................................................................................... 4 2.2 RECYCLING BY PRODUCTION OF GROUND RUBBER FOR USE IN OTHER APPLICATIONS ............. 4 2.3 RECLAIMING RUBBER RAW MATERIALS ....................................................................................... 5 3. PYROLYSIS ....................................................................................................................................... 7 3.1 PROCESS CONDITIONS .................................................................................................................. 7 3.2 CHARACTERISTICS AND COMPOSITION OF THE PYROLYSIS PRODUCTS ....................................... 8 3.2.1 SOLID RESIDUE ....................................................................................................................... 8 3.2.2 PYROLYSIS LIQUID PRODUCT ........................................................................................ 10
3.2.3 STEEL WIRE........................................................................................................................... 10 3.2.4 PYROLYSIS GASES ................................................................................................................. 11 4. EQUIPMENT STRUCTURE AND WORKING PRINCIPLE OF PYROLYSIS OF OIL EQUIPMENT ........... 12 4.1 DESCRIPTION OF THE PROCESS................................................................................................... 12 ANNEXURE 1: PYROLYSIS PLANT LAYOUT ............................................................................................. 16 CONTACT INFORMATION ...................................................................................................................... 17
Page 1 of 25
1. INTRODUCTION
Over 9 million tons per year of scrap tires are produced. The huge quantity of waste tires presently produced in the world will certainly increase in the future as the associated automotive industries grow. The disposal of scrap tires becomes a serious environmental problem. The accumulation of discarded waste tires leads to environmental pollution. A large fraction of the scrap tires is simply dumped in sites where they represent hazards such as diseases and accidental fires. Rubbers are not biologically degradable, and this fact creates problems with their disposal. The impact of waste rubber on the environment can be minimized by recycling with material or energy recovery. However, during processing and moulding rubber materials are crosslinked, and therefore they cannot be simply again softened and remoulded by heating. For many years landfill, was the main, practical means for dealing with the problem of waste tires. However, landfilling of tires is declining as a disposal option, since tires do not degrade easily in landfills, they are bulky, taking up valuable landfill space and preventing waste compaction. Open dumping may result in accidental fires with high pollution emissions. A low percentage of scrap tires are recycled with material recovery and reused for second-quality rubber products. The problem is that waste tire generation rate is much more important than the amount of material required for these alternative uses. Because of their high calorific value, waste tires have been used as fuel in rotary cement kilns. However, this process can be acceptable from an environmental point of view only in the case of controlled combustion
+due
to the toxic emissions produced during the tire combustion processes.

Page 2 of 25
The high volatile carbon content and heating value (33-35 MJ/kg) make the scrap tires an excellent material for energy recovery. For this reason, both pyrolysis and combustion are currently receiving renewed attention. Pyrolysis offers an environmentally attractive method to decompose a wide range of wastes, including waste tires. In the pyrolysis process, the organic volatile matter of tires (around 60 wt%) is decomposed to low molecular weight products, liquids or gases, which can be used as fuels or chemicals source. The non-volatile carbon black and the inorganic components (around 40 wt%) remain as solid residues and can be recycled in other applications. Combustion of tires has been used also for generation of electrical energy. However, for minimizing emissions the conditions of the combustion process must be optimized.
Page 3 of 25
2. METHODS OF RECYCLING WASTE TIRES

The possible ways of recycling waste tires are as follows:
2.1 RETREADING AND REUSING OF TIRES
In this process, the remaining tread is ground away from a tire to be remoulded and a new tread rubber strip is fused to the old carcass by vulcanization. The economic potential of the process is major advantage and the quality of the products is a disadvantage of retreading.
2.2 RECYCLING BY PRODUCTION OF GROUND RUBBER FOR USE IN OTHER APPLICATIONS
By mechanical or cryomechanical (cooling of rubber to a temperature ranging between 60 to 100oC) milling of tires the ground rubber of various sizes can be produced. These materials are used in other applications. For example: as component in asphalts, carpets, sport surfaces and childrens playgrounds. By the cryomechanical technology it is possible to obtain a very fine powder, which can be used as reinforcement in new rubber products. Retaining of some properties of rubber materials and the absence of direct air emissions are the major advantages, However, the high consumption of energy, liquid nitrogen in the cryomechanical process and the limited market for the products are the main disadvantages of the process.
Page 4 of 25
2.3 RECLAIMING RUBBER RAW MATERIALS
Many attempts have been made since 1910 for reclaiming of scrap rubber products. However, rubber products during the processing and moulding are crosslinked, and therefore they cannot be again softened or remoulded by heating. Reclaiming of scrap rubber products means the conversion of a three dimensionally interlinked, insoluble and infusible strong thermoset polymer to a two dimensional, soft, plastic, processable and vulcanizable polymer simulating many of the properties of virgin rubber. In this case reclaiming of scrap rubber is more complicated than reclaiming of thermoplastics. Various methods and processes for reclaiming waste rubber were developed. The most important of them are: the mechanical shearing process, thermomechanical reclaiming, reclaiming by use of various chemical agents, microwave reclaiming, ultrasonic reclaiming, pyrolysis of waste rubber, reclaiming by renewable resource materials and reclaiming by biotechnological process. The main problem which reclaim producers face is the acceptability of reclaim by rubber industry as a raw material. This depends upon two major factors: - The quality of reclaim products measured by their properties compared to the properties of virgin raw materials, - The cost of reclaim compared to the cost of virgin rubber. Of all the reclaiming processes pyrolysis of tyres is receiving renewed attention because of the commercial value of the products obtained from the process.
Page 5 of 25
ADVANTAGES OF WASTE TYRE PYROLYSIS PROCESS OVER OTHER RECYCLING PROCESSES. 100% waste tire recycling is achieved (no churn left after the process). No chemical ingredients are used in process (environment friendly). During and after the process; no soil, water or air pollution is observed. Creates economically valuable products out of waste (all of the products are industrial raw materials that have a market value). The most cost-effective waste tire recycling technology in the world. The system is applicable for the waste tire components (rubber dough, used rubber, granulated rubber, etc.) which are the by-products of tire production. Each recycled ton of tire preserves 10 tons of CO2 that is a major greenhouse gas. The process can be applied to all rubber based materials. The system creates an alternative source of energy to replace petroleum products and natural gas. System gives the opportunity to governments and local administrations to deal with the waste tire problem to a great extent. System prevents the spread of diseases caused by waste tires.
Page 6 of 25
3. PYROLYSIS
Tire pyrolysis (thermal decomposition in an oxygen-free environment) is currently receiving renewed attention. Recycling of tires by pyrolysis offers an environmentally attractive method. The products of the tire pyrolysis process are: Solid residue (30-35 wt%), liquid residue (40-45 wt%), scrap steel (10-15 wt%) and gases (10-15 wt%). The solid residue contains carbon black and the mineral matter initially present in the tire. This solid residue may be used as reinforcement in the rubber industry, as activated carbon or as smokeless fuel. The liquid product consists of a very complex mixture of organic components. Thus, the derived oils may be used directly as fuels, petroleum refinery feedstock or a source of chemicals. The gaseous fraction is composed of noncondensable organics as, H2, H2S, CO, CO2, CH4, C2H4, C3H6 etc. The gas fraction can be used as fuel in the pyrolysis process.
3.1 PROCESS CONDITIONS
Pyrolysis of waste tires leads to the production of a solid carbon residue (char), a condensable fraction (pyro-oil) and gases. The percentage of each phase is influenced by process conditions, such as temperature, pressure, heating rate, particle sizes, heat exchange system, catalysis etc. Pyrolysing waste tire at a temperature between 300 and 720oC and heating rates 5 and 80oC min-1 found that the maximum conversion of tire occurred at a temperature of 600oC found that the temperature does not significantly influence the char and gas yields over 500oC. However, temperature variations influence the gas composition
Page 7 of 25
pyrolysed cross-section samples (2-3 cm wide), representative of whole tire, at 300-700oC. Tire-pyrolysis liquids are a complex mixture of hydrocarbons, which contains 0.4% of N and 1.2% of S.
3.2 CHARACTERISTICS AND COMPOSITION OF THE PYROLYSIS PRODUCTS
Use of pyrolysis as a method for recycling waste tire depends on the market for pyrolysis products. For this reason, characterization of pyrolysis products and possibilities of their application in other processes is very important. At present time, the main application for solid char is its use as active carbon, as reinforcement in rubber industry and as smokeless fuel. The liquid product is used as a fuel, or a source of chemicals, scrap steel can be melted and with some additives it can be used as normal steel & the gas fraction as a fuel in the pyrolysis process. Quantity of the products produced is given in table below. Products Crude oil Carbon black Scrap steel Gases Weight % 40-45 30-35 10-15 10-15
3.2.1 SOLID RESIDUE
Carbon Black is one of the main products recycled by pyrolysis technology. The amount of recycled carbon black is 30-35% (depending on the type of tire) of the total amount of scrap tire recycled in the system. Carbon black is used as
Page 8 of 25
raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials. Carbon black produced by pyrolysis application is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed; 1) Electric cable jacketing 2) Conveyor band 3) Carrier Bands 4) Hose and doormat 5) Black nylon bag 6) Rubber additive 7) Automotive spare parts 8) Heat isolation 9) Black colorant in rubber materials Elemental analysis of pyrolysis solid residue (carbon black) Weight % 71 13.3 5.4 2.8 2.3 1.3 0.3 Element Carbon Oxygen Iron Sulphur Zinc Calcium Aluminium
Page 9 of 25
3.2.2 PYROLYSIS LIQUID PRODUCT The liquid phase is the most important product of tire pyrolysis process. Gas chromatography/Mass spectroscopy (GC/MS) is the method for analysing pyrolysis liquid product, but also for analysing the gas yield and products of char combustion. Pyrolysis oil contains a lot of aromatics (53.474.8%), some nitrogenated (2.473.5%) and some oxygenated compounds (2.294.85%). Their GCV 10,000kcal/kg is even higher than that specified for commercial heating oils, but the sulphur content (11.2%) is close to or slightly below the limit value. Significant quantities of valuable light hydrocarbons such as benzene, toluene, xylene, limonene, etc. were obtained. The concentration of these compounds increases with temperature up to 500C and then decreases. There is also an important portion of polycyclic aromatics, such as naphthalenes, phenanthrenes, fluorenes, diphenlys, etc.; their concentration as well as that of total aromatics increase significantly with temperature. This oil typically contains 20-25 wt% of naphtha fraction with a boiling point lower than 200oC. The naphtha fraction typically contains 20-25 wt% dl- limonene.
3.2.3 STEEL WIRE
Tires contain steel wires and the amount ranges from 10%-15% of the total tire weight. All of the steel present in the tire can be detached after the pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.
Page 10 of 25
3.2.4 PYROLYSIS GASES
The pyrolysis gases contains CO, CO2, H2S and hydrocarbons such as CH4, C2H4, C3H6 and C4H8, and their unsaturated derivatives. Non-Condensable gasses arise during the recycling application which; Has a higher calorific value compared to natural gas Can replace natural gas and propane when stored Can be used as energy resource in gas burners, also used in pyrolysis system The amount of gas generated in the system is 10%-15% of the total amount of recycled tires and considering the 10 ton scrap tire/day recycling capacity, the facility generates 900-1000 m/day gas which has an enormous energy potential when evaluated.
Page 11 of 25
4. EQUIPMENT STRUCTURE AND WORKING PRINCIPLE OF PYROLYSIS OF OIL EQUIPMENT

The Equipment is composed of nine parts: 1) Reactor 2) Emissions Scrubber System 3) Feeding-in system. 4) Dedusting System. 5) Condensation system. 6) Storage oil System. 7) Fuel gas heating system (waste gas processing system). 8) Carbon black slag system. 9) Flue dust removal system.
4.1 DESCRIPTION OF THE PROCESS
The pyrolysis reactor is a horizontal type revolving split processor which rotates on a horizontal axis. It is a two walled reactor, inside the first wall it is filled with scrap rubber tyres with the help of feeding in system and between the first and second wall it is filled with fuels like coal, wood or unliquefied gas. The Reactor has an adjustable rotation rate from 0.2-0.4 rpm. The reactor is heated externally. Sealing of reactor is a difficulty technology, especially for a
Page 12 of 25
pyrolyser. The internal pressure of the reactor is higher than atmospheric pressure. A special friction-type seal was designed and successfully applied to the pyrolysis system with high temperature. But the use of rotary reactor is advantageous for other pyrolysis technologies. Solid wastes with different shapes, sizes, and heating values can be fed into the reactor in batches or continually. The Reactor is loaded with tyres and heated up by the fuel under it. The scrap tires will get converted to gases which is a complex mixture of hydrocarbons and slag when it heated up to a temperature of 4000C in the reactor. The exhaust gases at 5500C will be transmitted by the pipe on the top of the cracking reactor to the scrubber where impurities such as ash are removed from the exhaust gas. The cleaned exhaust gas is then sent to a dedusting system where the minute impurities are cleaned off before the gas is sent to condensing system. In the condensing system the gases are cooled to 600C. The condensation of the gases is done by the heat exchange. The liquid part of the gases is condensed to crude oil. Liquid crude oil will be delivered to the storage tank and the unliquefied exhaust gases are transported to exhaust gas recycle system which transports the gases to the bottom of the cracking reactor and used as a fuel to heat up the cracking reactor. The carbon black and the steel wire in the reactor are transmitted out with the help of carbon black slag system.
Page 13 of 25
TIRE PYROLYSIS OIL PROPERTIES

Test Density Flash point Viscosity @ 400C Conradson carbon residue Asphaltine content Ash content Pour point Sulphur content Water by distillation Calorific value Distillation at 1atm IBP 05% Recovery 10% Recovery 20% Recovery 30% Recovery 40% Recovery 50% Recovery 60% Recovery 70% Recovery 80% Recovery 90% Recovery Unit g/cc 0 C mm2/s %wt %wt %wt 0 C %wt %vol Kcal/kg Results 0.9 40 6 0.2 0.47 0.001 -21 0.3083 0.05 10500 50 80 115 141 163 187 225 260 294 340 364
Page 14 of 25
CARBON BLACK PROPERTIES

S.No. 1. 2. 3. 4. 5. 6. 7. Test Iodine Absorption number(mg/gm) DBP Absorption (mg/gm) pH value Heating loss at 1100C (% by mass) Ash content ( % by mass) Sieving material passing through 300 mesh IS sieve (% by mass) Gross calorific value (kcal/kg) Result 25 50 7.86 0.6 9.23 61.51 7000
Page 15 of 25
ANNEXURE 1: PYROLYSIS PLANT LAYOUT
REACTOR
Page 16 of 25
PYROLYSIS PLANT
Page 17 of 25
EQUIPMENT LIST
MACHINERY SUPPLY COMMENTS Commodity 1. Reactor Dimensions 2600 x 7600 (16 mm) FULL OPEN DOOR Unit set Quantity 1 Notes Boiler grade ( SA 516 gr 70 ) Reactor with 16 mm boiler grade steel plate ( ASME standard SA 516 gr 70 ). Test certificates of the Reactor steel plates will be provided . Welding quality inspection certificate by third party inspection will be provided. Zero tolerance check for machining and facing accuracy achieved. Reactor external gear made with special grade cast iron followed by heat treatment and zero tolerance machining. Fabricated with MS. Main Shell 6 mm & Front and rear dishes of 8 mm. Suitable pipe fittings provided for drain 2x2 Fabricated with wall thickness 6 mm , 37 tubes of 3.2mm (Carbon Steel SA 210 grade A-1), Top & Bottom tube sheets 32 mm with zero tolerance machining, 4 MS baffles and 6 tie rods. Test certificates will be provided for boiler grade tubes of condensers.
2.
Heavy Oil Tank
600
set
3.
Vertical Condensers
set
Page 18 of 25
4.
Condenser Operating Platform Condenser Operating Platform Light Oil Tank
2mts x 3 mts
unit
Provided with 3 mm thick chequered plate. Provided with 3 mm thick chequered plate 2 x 3.5 KL Fabricated with MS. Main shell 4 mm and side dishes 5 mm. Suitable man holes provided for maintenance. Fabricated with MS. Main shell 6 mm and side dishes 8 mm. Suitable man holes provided for maintenance. Fabricated with MS. Main shell 6 mm and side dishes 8 mm. Suitable man holes provided for maintenance. Stainless Steel expansion joint with suitable MS flanges Cast iron coupling machined for zero tolerance. Fitted with 32 mm gland rope of style 80. 2 x 5 kgs Primary gland rope. Spitman style 80. Spare gland rope. Spitman style 1200.
5.
1.25 mts x 2.5 mts
unit
6.
1200
unit
7.
Water Seal
900
set
8.
Air Bag
875
set
9.
Expansion Bellow
300
set
10.
Reactor coupling
330
set
11.
Reactor gland rope
19 mm
set
1+1 (Spare)
12.
Reactor door high temperature bolts Carbon Discharger set
12 pieces
13.
Discharger with discharger frame. 1 meter long helical screw, with sealed bearing and chain coupling Fike International make. Made of inconell material.
14.
Rupture disk with Holder
set
Page 19 of 25
CONTROL PANEL & COOLING TOWER
1. Switch gear material
Relays Contractors MCCBs OLRs
L&T Make
2. Temperature & Pressure indiacators 3. Fuses 4. Digital Ammeter & Digital Voltmeter 5. Pressure and temperature transmitters 6. Speed regulator 6. Cooling Tower
Multi span make
HRC 2 Radiant make
1 50 TFR
Powermeg make SITS Make (Hyderabad) with saber motor 2 HP. FRP walls. Aluminum fan. 12 mm finns.
MOTORS and ELECTRICALS
1. Reactor motor 2. Carbon discharger
7.5 KW 2 HP
Dynaspede make ( 1 Year OEM warranty ) Crompton Greaves make with elecon gear box ( 1 Year OEM warranty ) Crompton Greaves make ( 1 Year OEM warranty ) Open well submersible. Crompton Greaves make ( 1 Year OEM warranty ) Saber motor ( 1 Year OEM warranty) Crompton Greaves motor ( 1 Year OEM warranty ).
3. Draught fan motor 4. Water pump
5 HP 5 HP
5. Cooling tower motor 6. Oil pump
2 HP 2 HP
Page 20 of 25
7. 1 sqmm 2 core copper PVC flexible cable 8. 2.5 sqmm 3 core copper PVC flexible cable 9. 4 sqmm 3 core copper PVC flexible cable
175 MTS
Accpre Engineering Pvt. Ltd. 8-2-601/B/22, Road No.10 Banjara Hills, Hyderabad-500034 Polycab make Ph +9140-65810328
With external pump and gear box.
100 MTS
Polycab make
20 MTS
Polycab make
REACTOR DRIVE AND DRAFT FAN PARTS
Speed Reducer assembly Reactor motor Dyno Drive Speed controller
Set
Heavy duty gear box assembly with pinion machined and adjested to reactor gear.
Pieces
10 HP Dynaspeede integrated systems make.
Pieces Pieces
1 1+1( controller slot) 1
Dynaspeede integrated systems make. Speed controller with spare controller port provided in the control panel.
Draught Fan Draft Fan Motor Cast Iron Fitting 325
Set
Set
5 HP of Crompton and Greaves make.
Set
Oil Pipe Line, Gas Pipe Line & Supporting Frame 1. 25 NB pipe A class 14 Pipes(84 meters) 4 Pipes (24 meters) Jindal make. Used in platform railing.
2.
25 NB pipe
B class
Jindal make IS 1239(part1). Used in water pipe lines connecting condenser to scrubber and condenser to water seal. Reactor gas pipe line.
Page 21 of 25
3.
40 NB pipe
B class
9 Pipes (54 meters) 11 Pipes (66 meters) 1 Pipe (6 meters) 5 Pipes (30 meters) 4 Pipes (24 meters)
Engineering Pvt. Ltd. Jindal make IS Accpre 1239(part1). Used in oil lines & gas 8-2-601/B/22, Road No.10 lines. Banjara Hills, Hyderabad-500034
4.
50 NB pipe
B class
Jindal make IS 1239(part1). Used in condenser water lines. Jindal make IS 1239(part1). Used in air bad valve line and view glasses. Jindal make IS 1239(part1). Used for platform legs and oil & gas line. Jindal make IS 3589 5 mm schedule. Used for gas line from reactor to condensers and gas line in condenser lines. Jindal make IS 3589. Used for exhaust gas line.
Ph +9140-65810328
5.
80 NB pipe
B class
6.
100 NB pipe
B class
7.
200 NB pipe
B class
8.
300 NB pipe
B class
4 Pipes (24 meters)
Pipe Fitting MS nipple 90 deg Bend T Joint MS nipple 90 deg Bend T Joint MS nipple 90 deg Bend T Joint 90 deg Bend ( Seamless) 90 deg Bend ( 50 50 50 25 25 25 15 15 25*25 300 Piece Piece Piece Piece Piece Piece Piece Piece Piece Peice 30 15 6 20 20 6 6 6 4 8 Exhaust Line MS pipe fittings used in appropriate pipe connections.
200
Peice
Gas Line
Page 22 of 25
Seamless)
Gaskets Metallic gaskets 1500 mm x 1600 mm Non metallic gaskets 1500 mm x 1600 mm 1 sheet 13.80 kgs Style 20. Spitman make. For low temperature joints. Half sheet for installation. Half sheet useful to generate spares for future maintenance requirement. 2 sheets 30.50 Kgs Style 59. Spitman make. For high temperature joints. 1 sheet for installation. 1 sheet useful to generate spares according to future maintenance requirements.
Flange & Blind Plate :Flange Flange Flange Flange Flange Flange Blind Plate Blind Plate Blind Plate Blind Plate Blind Plate 2 inch 3 inch 4 inch 6 inch 8 inch 12 inch 1 inch Pieces Pieces Pieces Pieces Pieces Pieces Pieces 34 22 8 2 17 2 6
1.5 inch
Pieces
6 inch
Pieces
8 inch
Pieces
10
12 inch
Pieces
Page 23 of 25
Furnace and Waste Gas Burning Room 1. 2. 3. Furnace Door Furnace Bar Burner Pistols 300 * 400 Pieces Pieces Set 2 45 5
Cast iron casting Cast iron casting Cast iron housing with stainless steel burner 0.33 Hp air blowers with 1 year OEM warranty. For connecting gas line to burners
4.
Blowers
Set
5.
Metal braided hose pipes Burner bricks
60
Meters
7.
Pieces
Heat treated fire cement casting. 25 Kgs each. For connecting flexible hose pipe.
8.
Stainless Steel hose pipe joints
60
Pieces
10
Meters, Viewing mirror & safety valves :Temperature Meters Pressure Meters CP siphon cock CPQ siphon pipe CP U shape siphon pipe MS Forged socket MS Forged socket MS nipple 0 6000 Pieces 3
0-1 Kg, 0-2 Kg
Pieces
3/8 bsp
Pieces
3/8 bsp
Pieces
3/8 bsp
Pieces
3/8 bsp
Pieces
10
bsp
Pieces
10
C class 1*9 inch
Pieces
12 Page 24 of 25
MS nipple FCS # 800 globe valve SS ball valve SS ball valve Bronze safety relief valve High temperature valve Pressure relief valve
C class 1.5*9inch 1 inch
Pieces Pieces
12 2 RM make
1 inch 1.5 inch 1 inch
Pieces Pieces Pieces
15 9 1 Mahavir make
3 inch
Pieces
High temperature ball valve with PTFE seating.
1.5 inch
Pieces
CONTACT INFORMATION
Raghuvardhan Reddy Suram SENIOR MARKETING MANAGER, Accpre Engineering Pvt.Ltd Phone :+91-9705233322 raghuvardhan@accpre.net
Page 25 of 25
ACCPRE Engineering Pvt. Ltd. 8-2-601/B/22, Road No.10 Banjara Hills, Hyderabad-500034 Ph +9140-65810328
Dear Sir, In reference to all our conversations about providing Machinery for your 12 & 10 MTD Tire Pyrolysis plant. We have given the required quotation for all the equipments you have requested for, i.e. Plant Machinery for a 12 & 10 MTD scrap tyre pyrolysis plant, Please take your time in browsing through the quotation. Kindly feel free to contact us in case of any clarifications required. Meanwhile we assure you our prompt attention and best of services at all times.
Thanking you, Yours faithfully, For ACCPRE ENGINEERING PVT LTD. Raghuvardhan Reddy Suram, Senior Manager Marketing.
ACCPRE Engineering Pvt.Ltd.
Page 1
Equipments List
MACHINERY SUPPLY COMMENTS Commodity 1. Reactor Dimensions 2600 x 7600 (16 mm) FULL OPEN DOOR ( 12 Ton) 2600 x 6600 (16 mm) FULL OPEN DOOR ( 10 Ton) Unit set Quantity 1 Notes Boiler grade ( SA 516 gr 70 ) Reactor with 16 mm boiler grade steel plate ( ASME standard SA 516 gr 70 ). Test certificates of the Reactor steel plates will be provided . Welding quality inspection certificate by third party inspection will be provided. Zero tolerance check for machining and facing accuracy achieved. Reactor external gear made with special grade cast iron followed by heat treatment and zero tolerance machining. Fabricated with MS. Main Shell 6 mm & Front and rear dishes of 8 mm. Suitable pipe fittings provided for drain 2x2 Fabricated with wall thickness 6 mm , 37 tubes of 3.2mm (Carbon Steel SA 210 grade A-1), Top & Bottom tube sheets 32 mm with zero tolerance machining, 4 MS baffles and 6 tie rods. Test certificates will be provided for boiler grade tubes of condensers.
2.
Heavy Oil Tank
600
set
3.
Vertical Condensers
set
Page 2
4.
Condenser Operating Platform Condenser Operating Platform Light Oil Tank
2mts x 3 mts
unit
Provided with 3 mm thick chequered plate. Provided with 3 mm thick chequered plate 2 x 3.5 KL Fabricated with MS. Main shell 4 mm and side dishes 5 mm. Suitable man holes provided for maintenance. Fabricated with MS. Main shell 6 mm and side dishes 8 mm. Suitable man holes provided for maintenance. Fabricated with MS. Main shell 6 mm and side dishes 8 mm. Suitable man holes provided for maintenance. Stainless Steel expansion joint with suitable MS flanges Cast iron coupling machined for zero tolerance. Fitted with 32 mm gland rope of style 80. 2 x 5 kgs Primary gland rope. Spitman style 80. Spare gland rope. Spitman style 1200.
5.
1.25 mts x 2.5 mts
unit
6.
1200
unit
7.
Water Seal
900
set
8.
Air Bag
875
set
9.
Expansion Bellow
300
set
10.
Reactor coupling
330
set
11.
Reactor gland rope
19 mm
set
1+1 (Spare)
12.
Reactor door high temperature bolts Carbon Discharger set
12 pieces
13.
Discharger with discharger frame. 1 meter long helical screw, with sealed bearing and chain coupling
Page 3
14.
Rupture disk with Holder
set
Fike International make. Made of inconell material.
CONTROL PANEL & COOLING TOWER
1. Switch gear material
Relays Contractors MCCBs OLRs
L&T Make
2. Temperature & Pressure indicators 3. Fuses 4. Digital Ammeter & Digital Voltmeter 5. Pressure and temperature transmitters 6. Speed regulator 6. Cooling Tower
Multi span make
HRC 2 Radiant make
1 50 TFR
Powermeg make SITS Make (Hyderabad) with saber motor 2 HP. FRP walls. Aluminum fan. 12 mm finns.
MOTORS and ELECTRICALS
1. Reactor motor 2. Carbon discharger
7.5 KW 2 HP
Dynaspede make ( 1 Year OEM warranty ) Crompton Greaves make with elecon gear box ( 1
Page 4
Year OEM warranty ) 3. Draught fan motor 4. Water pump 5 HP 5 HP Crompton Greaves make ( 1 Year OEM warranty ) Open well submersible. Crompton Greaves make ( 1 Year OEM warranty ) Saber motor ( 1 Year OEM warranty) Crompton Greaves motor ( 1 Year OEM warranty ). With external pump and gear box. Polycab make
5. Cooling tower motor 6. Oil pump
2 HP 2 HP
7. 1 sqmm 2 core copper PVC flexible cable 8. 2.5 sqmm 3 core copper PVC flexible cable 9. 4 sqmm 3 core copper PVC flexible cable
175 MTS
100 MTS
Polycab make
20 MTS
Polycab make
REACTOR DRIVE AND DRAFT FAN PARTS
Speed Reducer assembly Reactor motor Dyno Drive Speed controller
Set
Heavy duty gear box assembly with pinion machined and adjested to reactor gear.
Pieces
10 HP Dynaspeede integrated systems make.
Pieces Pieces
1 1+1( controller slot) 1
Dynaspeede integrated systems make. Speed controller with spare controller port provided in the control panel.
Draught Fan Draft Fan
Set
Set
5 HP of Crompton and Greaves make.
Page 5
Motor Cast Iron Fitting 325 Set 1
Oil Pipe Line, Gas Pipe Line & Supporting Frame 1. 25 NB pipe A class 14 Pipes(84 meters) 4 Pipes (24 meters) Jindal make. Used in platform railing.
2.
25 NB pipe
B class
Jindal make IS 1239(part1). Used in water pipe lines connecting condenser to scrubber and condenser to water seal. Reactor gas pipe line. Jindal make IS 1239(part1). Used in oil lines & gas lines. Jindal make IS 1239(part1). Used in condenser water lines. Jindal make IS 1239(part1). Used in air bad valve line and view glasses. Jindal make IS 1239(part1). Used for platform legs and oil & gas line. Jindal make IS 3589 5 mm schedule. Used for gas line from reactor to condensers and gas line in condenser lines. Jindal make IS 3589. Used for exhaust gas line.
3.
40 NB pipe
B class
9 Pipes (54 meters) 11 Pipes (66 meters) 1 Pipe (6 meters) 5 Pipes (30 meters) 4 Pipes (24 meters)
4.
50 NB pipe
B class
5.
80 NB pipe
B class
6.
100 NB pipe
B class
7.
200 NB pipe
B class
8.
300 NB pipe
B class
4 Pipes (24 meters)
Page 6
Pipe Fitting MS nipple 90 deg Bend T Joint MS nipple 90 deg Bend T Joint MS nipple 90 deg Bend T Joint 90 deg Bend ( Seamless) 90 deg Bend ( Seamless) 50 50 50 25 25 25 15 15 25*25 300 Piece Piece Piece Piece Piece Piece Piece Piece Piece Piece 30 15 6 20 20 6 6 6 4 8 Exhaust Line MS pipe fittings used in appropriate pipe connections.
200
Piece
Gas Line
Gaskets Metallic gaskets 1500 mm x 1600 mm Non metallic gaskets 1500 mm x 1600 mm 1 sheet 13.80 kgs Style 20. Spitman make. For low temperature joints. Half sheet for installation. Half sheet useful to generate spares for future maintenance requirement. 2 sheets 30.50 Kgs Style 59. Spitman make. For high temperature joints. 1 sheet for installation. 1 sheet useful to generate spares according to future maintenance requirements.
Page 7
Flange & Blind Plate :Flange Flange Flange Flange Flange Flange Blind Plate Blind Plate Blind Plate Blind Plate Blind Plate 2 inch 3 inch 4 inch 6 inch 8 inch 12 inch 1 inch Pieces Pieces Pieces Pieces Pieces Pieces Pieces 34 22 8 2 17 2 6
1.5 inch
Pieces
6 inch
Pieces
8 inch
Pieces
10
12 inch
Pieces
Furnace and Waste Gas Burning Room 1. 2. 3. Furnace Door Furnace Bar Burner Pistols 300 * 400 Pieces Pieces Set 2 45 5 Cast iron casting Cast iron casting Cast iron housing with stainless steel burner 0.33 Hp air blowers with 1 year OEM warranty. For connecting gas line to burners
4.
Blowers
Set
5.
Metal braided hose
60
Meters
Page 8
pipes 7. Burner bricks Pieces 5 Heat treated fire cement casting. 25 Kgs each. For connecting flexible hose pipe.
8.
Stainless Steel hose pipe joints
60
Pieces
10
Meters, Viewing mirror & safety valves :Temperature Meters Pressure Meters CP siphon cock CPQ siphon pipe CP U shape siphon pipe MS Forged socket MS Forged socket MS nipple MS nipple FCS # 800 globe valve SS ball valve 0 6000 Pieces 3
0-1 Kg, 0-2 Kg
Pieces
3/8 bsp
Pieces
3/8 bsp
Pieces
3/8 bsp
Pieces
3/8 bsp
Pieces
10
bsp
Pieces
10
C class 1*9 inch C class 1.5*9inch 1 inch
Pieces Pieces Pieces
12 12 2 RM make
1 inch
Pieces
15
Page 9
SS ball valve Bronze safety relief valve High temperature valve Pressure relief valve
1.5 inch 1 inch
Pieces Pieces
9 1 Mahavir make
3 inch
Pieces
High temperature ball valve with PTFE seating.
1.5 inch
Pieces
SCOPE OF SERVICES
ACCPRE Engineering Pvt. Ltd. (AEPL) shall render following services in setting up of Scrap rubber tire Pyrolysis plant.
A. Business and Enterprise Consulting

Conceptualizing the project according to customer requirement and their business interests Preparation of Detailed Project Report (DPR) Documentation necessary for registration of the proposed project in small scale industries Documentation necessary for required clearances from Pollution Control Board Documentation necessary for project Financial closure
B. Technical & Engineering services*

Preparation of General Arrangement (G. A.) drawings Preparation of Pipe Routing drawings Preparation of Civil lay-out drawing Electrical load data calculation
Page 10
Supervising the Erection of the project machinery and auxiliaries Testing and Commissioning of the plant Training the plant engineers (during Project Commissioning phase) for running the plant post commissioning Detailed manuals for operation of machinery (2 copies each)
Warranty and Service

1. Machinery parts supplied by Accpre engineering are covered under 1 year warranty on manufacturing defects. 2. Necessary service and spares are provided by ACCPRE Engineering Pvt Ltd after 1 year at a price.
PRICE
For 12MT
Part A Machinery & Auxiliaries (Ex-works) Rs. 44,00,000*
TOTAL
* The price excludes Local Taxes (5% VAT) or 2% CST
Rs. 44,00,000*
Part A includes all equipments mentioned in the Equipments List section
For 10MT
Part A Machinery & Auxiliaries (Ex-works) Rs. 42,00,000*
TOTAL
* The price excludes Local Taxes (5% VAT) or 2% CST
Rs. 42,00,000*
Part A includes all equipments mentioned in the Equipments List section
Page 11
Terms and Conditions

1. Offer is valid for one month from the mentioned date. 2. All local taxes (12.36 % service tax on service component & 5% VAT on machinery component) & CST (If applicable) are excluded in the price.
Client scope
1. All liaisoning works related to SSI, PCB, Industries & Fire Dept and all other Govt related departments and the charges related to the above would be in clients scope. 2. Transportation of machinery from site of manufacturing to plant site will be arranged by Client. 3. Unloading of all the machinery would be under client scope. 4. Implementation & cost of the civil foundation (reactor, condensers, scrubber, belt conveyor, waste gas burning room) based on the civil foundation drawing provided by AEPL would be in clients scope. 5. Necessary security for machinery at the plant site has to be provided by the client. 6. All other civil constructions: Plant shed, storage room for Black Carbon, Office room, Compound wall/Fencing, etc. would come under client scope. 7. Electricity transformer & Line charges payable to Electricity Board would be in clients scope. 8. Water and Sewerage charges payable to Water Board & Bore-well charges would be in clients scope. 9. Accommodation and travel for our engineers during plant visit has to be arranged by Client. Food, lodging, boarding and local transport for the technical staff during erection has to be arranged by the client. 10. Power line from the transformer/ generator to the control panel should be provided by the client. 11. All necessary tools and machinery required for installation and commissioning will be arranged by Client. (Labour cost, cranes, erection consumables, welding machines, cutters, testing tools, electrical cables).
Page 12
Project Schedule & Payment Structure (12MT)

Fees Payment Amount (Rs.`)
Phase
Targets
Phase I Phase II
Placement of Machinery
Order
for
Plant
Machinery Machinery
24,00,000* 20,00,000*
Upon inspection of machinery by client at machinery fabrication site.
Total (Rs.)
(*excluding local Taxes (cst@2% or vat@5%))
44,00,000*
Project Schedule & Payment Structure (10MT)

Fees Payment Amount (Rs.`)
Phase
Targets
Phase I Phase II
Placement of Machinery
Order
for
Plant
Machinery Machinery
22,00,000* 20,00,000*
Upon inspection of machinery by client at machinery fabrication site.
Total (Rs.)
(*excluding local Taxes (cst@2% or vat@5%))
42,00,000*
Page 13
About ACCPRE Engineering Pvt. Ltd.

We are leaders in manufacturing, installing & commissioning waste plastic and tyre pyrolysis plants in India. We design, manufacture, supply, install and commission state of art waste plastic and tyre pyrolysis plants. We have 15 projects running across Andhra Pradesh and Tamil nadu. Our company, ACCPRE Engineering Pvt. Ltd, with headquarters in Hyderabad, AP provides end to end technical consulting in helping investors setup Tire Pyrolysis units. Our Technical Team includes engineers from the prestigious Indian Institute of Technology (IITs), who have developed the most cost effective and hassle free solution to our illustrious business clients across India.
Our Clients
1) M/S ALLIANCE HYDROCARBONS ------- NELLORE, ANDHRA PRADESH. 2) M/S SAI SRINIVASA RENEWABLES -----NELLORE, ANDHRA PRADESH. 3) M/S ESTRO OIL CORPORATION -------- CHITTOR, ANDHRA PRADESH. 4) M/S SAI SRI RECYCLING PVT.LTD-------NALGONDA, ANDHRA PRADESH. 5) M/S K R RECYCLING PVT.LTD---------NALGONDA, ANDHRA PRADESH. 6) M/S INFINITY POLYMERS-------------NALGONDA, ANDHRA PRADESH. 7) M/S OJASVI HYDROCARBONS---------NALGONDA, ANDHRA PRADESH. 8) M/S SUPREME OIL CORPORATION ---------------KRISHNA, ANDHRA PRADESH. 9) M/S PIONEER RENEWABLES-----------ANANTHAPUR, ANDHRA PRADESH. 10) M/S HARIKA PYRO-PRODUCTS-------WARANGAL, ANDHRA PRADESH. 11) M/S SRUTHI INDUSTRIES ---------------MAHABOOBNAGAR, ANDHRA PRADESH. 12) M/S SRI SAI BALAJI INDUSTRIES--------MAHABOOBNAGAR, ANDHRA PRADESH. 13) M/S PUNAR ECOTECH PVT.LTD-----------CHEYYAR, TAMILNADU.
Page 14
Contact Information:
Accpre Engineering Pvt. Ltd. Regd Off: 8-2-601/B/22, Road No.10 Banjara Hills, Hyderabad-500034 Ph +9140 65810238
Raghuvardhan Reddy Suram Senior Manager Marketing Mob +91 9705233322
Page 15
Dear Sir, In reference to all our conversations we have given the required quotation for all the services you have requested for Erection and Commissioning & On-site services. Please take your time in browsing through the quotation. Kindly feel free to contact us in case of any clarifications required. Meanwhile we assure you our prompt attention and best of services at all times.
Thanking you, Yours faithfully, For ACCPRE ENGINEERING PVT LTD. Raghuvardhan Reddy Suram Senior Manager Marketing.
Page 1
SCOPE OF SERVICES
ACCPRE Engineering Pvt. Ltd. (AEPL) shall render following services in setting up of Scrap rubber tire Pyrolysis plant.
A. Technical & Engineering services

Transportation of machinery from site of manufacturing to plant site will be arranged by Accpre Engineering Pvt. Ltd. Supply & unloading of all the mentioned machinery to the customer site Preparation of General Arrangement (G. A.) drawings Preparation of Pipe Routing drawings Preparation of Civil lay-out drawing Electrical load data calculation Erection of the project machinery and auxiliaries Testing and Commissioning of the plant All necessary tools ,machinery, man power required for installation and commissioning will be arranged by ACCPRE ENGINEERING PVT.LTD. Training the plant engineers (during Project Commissioning phase) for running the plant post commissioning. Detailed manuals for operation of machinery (2 copies each).
PRICE
PART A Transportation, Erection & Commissioning Services* 7,00,000/- (excluding local Taxes*)
7,00,000/- (excluding local Taxes*) * The price excludes Local taxes 12.36% Service tax on service component. Note: Machinery component and service component are clearly mentioned in the payment schedule & structure section of this document.
TOTAL
Page 2
Part A includes Transportation of the machinery from the Manufacturing facility to the erection site, complete erection and commissioning services.
Terms and Conditions

1. Offer is valid for one month from the mentioned date. 2. All local taxes (12.36 % service tax on service component) & CST (If applicable) are excluded in the price.
Payment Structure and Schedule:-
Payment Amount (Rs.) Phase Targets
Phase I Phase II Phase III
Upon Agreement Sign-of Upon inspection of machinery by client at machinery fabrication site. Upon Machinery Trials
2,00,000 4,00,000 1,00,000
About ACCPRE Engineering Pvt. Ltd.

We are leaders in manufacturing, installing & commissioning waste plastic and tyre pyrolysis plants in India. We design, manufacture, supply, install and commission state of art waste plastic and tyre pyrolysis plants. We have 15 projects running across Andhra Pradesh and Tamil nadu. Our company, ACCPRE Engineering Pvt. Ltd, with headquarters in Hyderabad, AP provides end to end technical consulting in helping investors setup Tire Pyrolysis units. Our Technical Team includes engineers from the prestigious Indian Institute of Technology (IITs), who have developed the most cost effective and hassle free solution to our illustrious business clients across India.
Page 3
Our Clients
1) M/S ALLIANCE HYDROCARBONS ------- NELLORE, ANDHRA PRADESH. 2) M/S SAI SRINIVASA RENEWABLES -----NELLORE, ANDHRA PRADESH. 3) M/S ESTRO OIL CORPORATION -------- CHITTOR, ANDHRA PRADESH. 4) M/S SAI SRI RECYCLING PVT.LTD-------NALGONDA, ANDHRA PRADESH. 5) M/S K R RECYCLING PVT.LTD---------NALGONDA, ANDHRA PRADESH. 6) M/S INFINITY POLYMERS-------------NALGONDA, ANDHRA PRADESH. 7) M/S OJASVI HYDROCARBONS---------NALGONDA, ANDHRA PRADESH. 8) M/S SUPREME OIL CORPORATION ---------------KRISHNA, ANDHRA PRADESH. 9) M/S PIONEER RENEWABLES-----------ANANTHAPUR, ANDHRA PRADESH. 10) M/S HARIKA PYRO-PRODUCTS-------WARANGAL, ANDHRA PRADESH. 11) M/S SRUTHI INDUSTRIES ---------------MAHABOOBNAGAR, ANDHRA PRADESH. 12) M/S SRI SAI BALAJI INDUSTRIES--------MAHABOOBNAGAR, ANDHRA PRADESH. 13) M/S PUNAR ECOTECH PVT.LTD-----------CHEYYAR, TAMILNADU.
Contact Information:
Accpre Engineering Pvt. Ltd. Regd Off: 8-2-601/B/22, Road No.10 Banjara Hills, Hyderabad-500034 Ph +9140 65810238
Raghuvardhan Reddy Suram Mob +91 9705233322 Senior Manager Marketing
Page 4
Table: Total Projected Investment Estimate *

Item Amount (INR) 44,00,000
Machinery for pyrolysis plant*
Project Consultancy - Preparation of DPR - Environmental Clearances Technical Documentation Other auxiliaries & Storage Tanks(Including Taxes) DG Set Other Projected Expenditures (Boundary wall, Shed, erection etc.) Total Projected Expenses
7,00,000 28,00,000 79,00,000
*Machinery list is given with the quotation. * Note: 1. Please note that the projected expenses do not include service taxes and any discounts for any special exemptions which the Client may wish to obtain. 2. The land costs may vary depending on the client location and preferences 3. All revenues and cost estimates are to the best of our knowledge and are subjected to change as per local market conditions
Page 1
Table: Projected Operational costs per Month(INR)

Item Waste tires Salaries & wages Fire Briquettes Electricity & Water Packing Maintenance Expenses Miscellaneous Total Quantity Unit 210 tons 30 tons Unit Price 10,000 3000 Total Cost (INR) 21,00,000 1,20,000 90,000 1,30,000 30,000 50,000 15,000 25,35,000
Table: Projected Operational Revenues per month(INR)

Plant Capacity (MT) Average Plant Load Factor No. Of tons of Tires Processed per month Revenues (INR) Products Furnace oil (Litres) Scrap Steel (Ton) Black Carbon (Ton) 10 70% 225 Production per Ton of Tires 450 0.15 0.3 Production Per Month 94500 31.5 63
Unit Price 33* 16000 3000* Total Revenues
Revenue(INR) 31,18,500 5,04,000 1,89,000 38,11,500
*Price of Oil & Carbon Black varies on market conditions and buyer requirements i.e, (Rs.33-37 ) & (Rs.2 -4) respectively. NOTE : Revenue calculations have been done by considering the lowest prices of products.
Page 2
Table: Projected Operational Profits per Month (INR`)

` Total Investment Debt Equity Debt Equity Interest Rate per annum Term loan per month (Repayment in 4 years) Depreciation per month (90% in 4 years excluding Land) Working Capital Interest on Working Capital Operational Profit Net Profit 7,900,000 30 5,530,000 2,370,000 14.00% 149,732 148,125 2,535,000 28,519 1,276,500 950,124
70
Page 3
WHY
???
Accpre specializes in design and manufacturing of plant and machinery in the field of Pyrolysis Industry. We undertake projects on concept to commissioning basis as well as turnkey consultants. Our Business Value Build projects on-time in a cost-effective manner while maintaining high quality to the maximum satisfaction of clients ACCPRE share the business objectives of clients and in process of work become pseudo business partners who conscientiously keep making suggestions and recommendation on their ultimate needs, problems and opportunities. Tailor made solutions are then offered with dedicated documented support system after projects have been commissioned. Different client needs are different but their Goal is same- PROFIT. Thus, we offer complete range of customized solutions which cover design, manufacture & supply of Pyrolysis equipments & auxiliaries. Client Challenges Adapt to the changing market conditions Innovate continuously Optimize costs, while maintaining high customer satisfaction Accelerate time-to-market for new products and services Integrate distributed operations and networks Meet industry standards and compliance requirements Leverage emerging technologies effectively
ADVANTAGE- Accpre!!
Consulting Advantage @ Accpre, our team understands our client interest and his requirements, we try to recognize the client intricacies & complexities and in-turn make an effort to ensure a smooth operation, right from analysis to implementation and eventually turning it into a Successful profitable asset for the client. Our advantage over others is: Detailed Project Report Financial Reports All Paper Work, drawings, Blue prints for the various Government departments and their subsidiary organizations which includeDistrict Industries Centre: Entrepreneurship Memorandum (Part 1 & Part 2), Factories Dept., Fire Dept., Pollution Control Board, Electricity Dept., Town and country planning, Panchayat Permissions Accpre has the resources/contacts of licensers who could help you in getting the required licenses/permissions. The entire manufacturing process is supervised by stationed competent & experienced Accpre engineers and technicians to give our clients the best machine- qualitatively & technically. The balance of the plant & machinery are manufactured or fabricated on site under Accpre surveillance to give our clients a complete peace of mind. Accpre undertakes entire erection and commissioning of supplied equipment as well as offers quick spot service calls to provide timely and effective solutions during and after warranty period by its service engineers who are well trained & vastly experienced. Qualitative & Quantitative Assurance.
Technical Advantage... Comprehensive Technical documentation. Complete Erection of machinery, tanks, auxiliaries, Generator Set, Electricals, etc. Includes all erections materials, consumables, labor & logistics hence, No hidden costs. Personalized integration of technology, innovations, and modern developments as per clients requirements. All our Engineers, Technicians, Contractors are well trained and highly experienced with the pyrolysis equipment. Machinery Advantage... Accpre strives for distinction by providing our clients the best in class machinery. We invariable integrate innovations, latest technical developments & strategies. Greater Reactor Thickness: 16 MM thickness- Increases safety Full-size reactor: 2600mm x 7600mm - We would like to give a reactor which can actually fit in 12 and 10 MT of tire per day and not water. Dual set Condensers: Better oil yield- By giving our clients an additional set of condensers, we assure our clients an enhanced 4 % yield of oil. Auto Slag system with Screw Conveyor: Better Black carbon handling for healthier & improved working condition. This would also increase Black carbon yield by approximately 1 % by restricting loses. Oil storage System: Total 30,000 Lts of oil storage facility. 5 KL temporary oil storage tank + 25 KL additional oil storage tank to be provided along with the machinery which could handle oil produced for a week. DG Set: 40 KVA Diesel Generator- It is an integral part of any plant or factory set-up keeping in mind of the prevailing power crisis in India. Anti pollution devices: Scrubber and De-duster system- These systems are devised based on the pollution norms prevailing in India.
ACCPRE Warranty... All the machinery supplied by Accpre is warranted for a period of 1 year. Direct Warranty: Unlike other Machinery providers or traders, we take the pride of giving our clients, the first hand warranty i.e. Warranty provided by ACCPRE ENGINEERING PRIVATE LIMITED. One stop solution: Accpre would not like its customers to run from one corner to another for the execution of warranty. Accpre offers quick spot service calls to provide timely and effective solutions during and after warranty period by its service engineers who are well trained & vastly experienced. Accpre customers can purchase the AMC (Annual Maintenance Contract) after expiry of warranty.
Accpre warranty exceeds prevailing industry standards.
CORE Engineering Team R Siva Nikhil (B.Tech IIT Guwahati) Mechanical Engineering Concept Engineer Suram Raghuvardhan Reddy (B.Tech IIT Guwahati) Mechanical Engineering Senior Manager Marketing. R Akhil (B.Tech IIT Mumbai) Chemical Engineering Business Development Head
Turn Key Solutions Advantage One Stop Solution: Business consulting Site suitability Documentation Government permissions Loans Machinery Auxiliaries Erection Warranty Training Commissioning ...much more ..except PROFITS
ACCPRE!! We call ourselves Pyrolysis- End to End Turn Key consultants rather than Traders. ACCPRE: The one and only Erection Procurement Commissioning providers for pyrolysis equipment throughout INDIA
Accpre Engineering Private Limited Office: 8-2-603/B/22, R#10, Banjara Hills, Hyderabad 500034 Ph: +9140 65810328
FIGURE 1: REACTOR
FIGURE 2: PYROLYSIS SYSTEM
FIGURE 3: CONDENSORS AND LIGHT OIL TANKS
FIGURE 4: BACKEND VIEW OF THE REACTOR
FIGURE 5: REACTOR DOOR WITH DISCHARGER
FIGURE 6: SIDE VIEW OF THE PYROLYSIS SYSTEM

Accpre

Diunggah oleh

Informasi Dokumen

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

Accpre

Diunggah oleh

Hak Cipta:

Format Tersedia

Technical proposal for 10TPD Scrap Tire Processing Unit

to the toxic emissions produced during the tire combustion processes.

2. METHODS OF RECYCLING WASTE TIRES

2.1 RETREADING AND REUSING OF TIRES

2.2 RECYCLING BY PRODUCTION OF GROUND RUBBER FOR USE IN OTHER APPLICATIONS

2.3 RECLAIMING RUBBER RAW MATERIALS

3.1 PROCESS CONDITIONS

3.2 CHARACTERISTICS AND COMPOSITION OF THE PYROLYSIS PRODUCTS

3.2.1 SOLID RESIDUE

3.2.3 STEEL WIRE

3.2.4 PYROLYSIS GASES

4. EQUIPMENT STRUCTURE AND WORKING PRINCIPLE OF PYROLYSIS OF OIL EQUIPMENT

4.1 DESCRIPTION OF THE PROCESS

TIRE PYROLYSIS OIL PROPERTIES

CARBON BLACK PROPERTIES

ANNEXURE 1: PYROLYSIS PLANT LAYOUT

Heavy Oil Tank

Condenser Operating Platform Condenser Operating Platform Light Oil Tank

1.25 mts x 2.5 mts

Reactor gland rope

Reactor door high temperature bolts Carbon Discharger set

Rupture disk with Holder

CONTROL PANEL & COOLING TOWER

1. Switch gear material

Relays Contractors MCCBs OLRs

Multi span make

HRC 2 Radiant make

MOTORS and ELECTRICALS

1. Reactor motor 2. Carbon discharger

3. Draught fan motor 4. Water pump

5. Cooling tower motor 6. Oil pump

With external pump and gear box.

REACTOR DRIVE AND DRAFT FAN PARTS

Speed Reducer assembly Reactor motor Dyno Drive Speed controller

10 HP Dynaspeede integrated systems make.

1 1+1( controller slot) 1

Draught Fan Draft Fan Motor Cast Iron Fitting 325

5 HP of Crompton and Greaves make.

4 Pipes (24 meters)

Metal braided hose pipes Burner bricks

Stainless Steel hose pipe joints

0-1 Kg, 0-2 Kg

C class 1*9 inch

C class 1.5*9inch 1 inch

1 inch 1.5 inch 1 inch

Pieces Pieces Pieces

High temperature ball valve with PTFE seating.

ACCPRE Engineering Pvt.Ltd.

Heavy Oil Tank

ACCPRE Engineering Pvt.Ltd.

Condenser Operating Platform Condenser Operating Platform Light Oil Tank

1.25 mts x 2.5 mts

Reactor gland rope

Reactor door high temperature bolts Carbon Discharger set

ACCPRE Engineering Pvt.Ltd.

Rupture disk with Holder

Fike International make. Made of inconell material.

CONTROL PANEL & COOLING TOWER

1. Switch gear material

Relays Contractors MCCBs OLRs

Multi span make

HRC 2 Radiant make

MOTORS and ELECTRICALS

C class 19 inch C class 1.59inch 1 inch