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Cover Design: Krisandra Hackerott
Gulf Publishing Company
www.gpcbooks.com
Defning the Art of Engineering Excellence
As the frst and only comprehensive guide for engineers on downhole drilling tools, this
is a must-have for the drilling community. Downhole Drilling Tools describes all the critical
tools for the engineer and covers the practical aspects of downhole equipment. Going be-
yond the basic bottomhole assembly, this guide includes detailed mechanics and theory
on tubulars, fshing, cementing, coiled tubing and various other downhole tools.
As the complexity of drilling scenarios increases around the globe, a unique combination
of downhole tools is necessary to capture the full potential of each formation. With tech-
nology advancing onward, the various tools available for well applications provide todays
engineers with limitless alternatives. This book provides the critical knowledge needed to
make the right choices and to utilize these tools efectively.
A handbook for both the engineering professional and student alike, this textbook
includes worked examples and additional references at the end of each chapter. In its en-
tirety, Downhole Drilling Tools enables the reader to:
Recognize drilling benefts and limitations associated with each tool
Find solutions to common drilling problems while reducing costs
Perform successful well completions
About the Author:
G. Robello Samuel is a senior technical advisor with Halliburton, specializing as a technical
and engineering lead for well planning in drilling, completions and well services operations.
He is also an adjunct faculty member at the University of Houston teaching advanced drill-
ing and complex well architecture courses. Co-author of Drilling Engineering, Dr. Samuel
has published over 50 journal articles and conference papers, and he is an active member
of ASME and SPE. He serves on numerous committees, including co-chairman of the SPE
Multilateral Technical Interest Group. He earned BS and MS degrees in Mechanical Engi-
neering from University of Madurai and the College of Engineering, Anna University and
MS and PhD degrees in Petroleum Engineering, both from Tulsa University.
Related Titles:
Gulf Pump Guides: Progressing Cavity Pumps, Downhole Pumps and Mudmotors
Lev Nelik and Jim Brennan
ISBN-13: 978-0-976511-31-1, 243 pp., Published 2005
Casing and Liners for Drilling and Completion
Ted G. Byrom
ISBN-13: 978-1-933762-06-7, 396 pp., Published 2007
Engineering/Petroleum Engineering/Drilling/Ofshore
G. Robello Samuel
DOWNHOLE DRILLING TOOLS
DOWNHOLE DRILLING TOOLS
ISBN 978-1933762135
9 781933 762135
Samuel_final.indd 1 7/3/07 1:24:23 PM
Downhole Drilling Tools: Theory and Practice for Engineers and Students
Copyright 2007 by Gulf Publishing Company, Houston, Texas. All rights reserved. No part of
this publication may be reproduced or transmitted in any form without the prior written permission
of the publisher.
HOUSTON, TX:
Gulf Publishing Company
2 Greenway Plaza, Suite 1020
Houston, TX 77046
AUSTIN, TX:
427 Sterzing Street, Suite 101
Austin, TX 78704
10 9 8 7 6 5 4 3 2 1
Library of Congress Cataloging-in-Publication Data
Samuel, G. Robello.
Downhole drilling tools: theory and practice for engineers and students / G. Robello Samuel.
p. cm.
Includes bibliographical references and index.
ISBN 1-933762-13-6 (978-1-933762-13-5 : alk. paper)
1. BoringEquipment and supplies. 2. Oil well drillingEquipment and supplies.
3. Oil well drilling. 4. Gas well drilling. I. Title.
TN871.5.S235 2007
622'.23dc22
2007009879
Printed in the United States of America
Printed on acid-free paper.
Text design and composition by ExecuStaff.
00-Samuel_Frontmatter 7/13/07 12:04 PM Page iv
CONTENTS
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiii
Meet the Author . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xv
CHAPTER 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Summary and Organization . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Overview, Concepts, and Definitions . . . . . . . . . . . . . . . . . . . .8
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
CHAPTER 2 ROTARYDRILLBITS AND HOLE-ENLARGING
TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Rotary Drillbits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Drillable Bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Drilling Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Torque and Horsepower Requirements . . . . . . . . . . . . . . . . .49
Standard Bit Nozzle Hydraulics Calculations . . . . . . . . . . . .54
Hydraulics of Fluted Nozzles . . . . . . . . . . . . . . . . . . . . . . . . .59
Hole-Enlarging Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Geometrical and Hydraulic Optimization
of Hole-Enlarging Tools . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Retractable Rock-Cutting Tool . . . . . . . . . . . . . . . . . . . . . . . .84
Supplementary Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
CHAPTER 3 TUBULARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
Drillpipe, Heavy-Weight Drillpipe, and Drillcollars . . . . . .103
Loading and Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
Tubular Buckling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Bending Stress Magnification Factor . . . . . . . . . . . . . . . . . .139
Maximum Permissible Dogleg Severity . . . . . . . . . . . . . . .147
Length-Change Calculations . . . . . . . . . . . . . . . . . . . . . . . .148
Tubular Stresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
Fatigue Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
Corrosion Effects on Tubulars . . . . . . . . . . . . . . . . . . . . . . .173
vii
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Pipe Roughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
Supplementary Problems . . . . . . . . . . . . . . . . . . . . . . . . . . .182
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
CHAPTER 4 MISCELLANEOUS DOWNHOLE TOOLS . . . . . . . . .195
Conventional Stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
Bottomhole Assembly with Stabilizers . . . . . . . . . . . . . . . .199
Reamers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210
Key Seat Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210
Hole-Cleaning Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
Mechanical Hole-Cleaning Device (MHCD) . . . . . . . . . . .217
Cuttings Bed Impeller (CBI) . . . . . . . . . . . . . . . . . . . . . . . .218
Circulating Subs/Port Collars . . . . . . . . . . . . . . . . . . . . . . . .223
Stand-Off Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227
Rotary Subs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
Drillstring Blowout Preventers . . . . . . . . . . . . . . . . . . . . . . .245
Mechanical Friction-Reduction Tools . . . . . . . . . . . . . . . . .248
Coring Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254
Miscellaneous Tool Passage Force . . . . . . . . . . . . . . . . . . . .262
Gel Strength and Pressure to Break Gel . . . . . . . . . . . . . . . .264
Supplementary Problems . . . . . . . . . . . . . . . . . . . . . . . . . . .267
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271
CHAPTER 5 DOWNHOLE MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . .273
Downhole Percussion Hammers . . . . . . . . . . . . . . . . . . . . . .274
Positive Displacement Motors (PDM) . . . . . . . . . . . . . . . . .288
Downhole Turbines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320
Electrodrill Motor (EDM) . . . . . . . . . . . . . . . . . . . . . . . . . . .334
Miscellaneous Downhole Motors (MDM) . . . . . . . . . . . . . .336
Supplementary Problems . . . . . . . . . . . . . . . . . . . . . . . . . . .339
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .344
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .346
CHAPTER 6 IMPACT TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .351
Jars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .351
Accelerators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .370
Bumper Subs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .372
Shock Subs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .379
viii CONT E NT S
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CONT E NT S ix
Hydraulic Thrusters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .379
Weight-on-Bit Equalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . .389
Tractors/Crawlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .391
Harmonic Isolation Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . .393
Compact High-Pressure Jet Drill . . . . . . . . . . . . . . . . . . . . .394
Hydraulic Pulse Drilling Tool . . . . . . . . . . . . . . . . . . . . . . . .397
High-Pressure Rotary Jetting Tools . . . . . . . . . . . . . . . . . . .398
Downhole Intensifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .400
Supplementary Problems . . . . . . . . . . . . . . . . . . . . . . . . . . .400
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .403
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .406
CHAPTER 7 DEFLECTION TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . .409
Bent Subs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .409
Double-Bend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .420
Stabilizers and Stabilizer Gage . . . . . . . . . . . . . . . . . . . . . . .426
Whipstocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .429
Directional Drilling Calculations and Reference Terms . . .432
Kick Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .441
Eccentric Stabilizer or Offset Stabilizer . . . . . . . . . . . . . . . .444
Supplementary Problems . . . . . . . . . . . . . . . . . . . . . . . . . . .446
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .448
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .450
CHAPTER 8 FISHING TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .453
External Catch Fishing Tools . . . . . . . . . . . . . . . . . . . . . . . .454
Internal Catch Fishing Tools . . . . . . . . . . . . . . . . . . . . . . . . .472
Junk-Catching Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .478
Accessory Fishing Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . .490
Milling and Washover Tools . . . . . . . . . . . . . . . . . . . . . . . . .501
Remedial and Repair Fishing Tools . . . . . . . . . . . . . . . . . . .515
Fishing Economics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .526
Supplementary Problems . . . . . . . . . . . . . . . . . . . . . . . . . . .541
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .542
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .543
CHAPTER 9 DRILLSTEM TESTING TOOLS . . . . . . . . . . . . . . . . . . .545
Downhole Test Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .546
Reciprocating Test Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . .548
Slip-Joint Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .549
Volume-Pressure-Balanced Slip Joints . . . . . . . . . . . . . . . . .550
00-Samuel_Frontmatter 7/13/07 12:04 PM Page ix
Reverse-Circulating Subs . . . . . . . . . . . . . . . . . . . . . . . . . . .551
Space-Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .553
Full-Opening Drillstem Testing . . . . . . . . . . . . . . . . . . . . . .557
Drillstem Testing for Deep Wells . . . . . . . . . . . . . . . . . . . . .557
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .560
CHAPTER 10 CEMENTINGTOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . .561
Float Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .561
Cementing Plug System . . . . . . . . . . . . . . . . . . . . . . . . . . . .563
Stage Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .568
Packer-Stage Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .571
Stage/Port Collars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .576
Cement Retainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .577
External Casing Packers . . . . . . . . . . . . . . . . . . . . . . . . . . . .579
Centralizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .580
Turbulator/Solid-Body Flow Diverter . . . . . . . . . . . . . . . . .589
Inter-String Centralizer Sub . . . . . . . . . . . . . . . . . . . . . . . . .592
Spherical Stand-Off Device . . . . . . . . . . . . . . . . . . . . . . . . .593
Inner-String Cementing Tools . . . . . . . . . . . . . . . . . . . . . . .593
Casing-Flotation Device . . . . . . . . . . . . . . . . . . . . . . . . . . . .595
Surge and Drag Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . .610
Supplementary Problems . . . . . . . . . . . . . . . . . . . . . . . . . . .611
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .612
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .614
CHAPTER 11 COILED-TUBING DRILLING TOOLS . . . . . . . . . . . . .615
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .615
Coiled-Tubing Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . .616
CTD Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .617
CTAdvantages and Capabilities . . . . . . . . . . . . . . . . . . . . . .623
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .624
Sidetracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .625
TT-CTD Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .628
Overview of the TT-Sidetracking Process . . . . . . . . . . . . . .628
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .630
Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .631
APPENDIX CONVERSION FACTORS . . . . . . . . . . . . . . . . . . . . . . . .633
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .637
x CONT E NT S
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PREFACE
My intention for writing this book is several-fold, while the important moti-
vating factors are two-fold. In the early 1980s, at the beginning of my career
as a drilling engineer, I had great difficulty in finding out the details, under-
lying theory, and principles concerning downhole drilling tools. This diffi-
culty still exists today for young drilling engineers and petroleum engineering
students, and this motivated me to write this book.
My second primary objective is to present information on most of the
available downhole drilling and associated cementing tools in one place
along with the germane theories and principles.
My intent is neither to present a complete survey of all the tools avail-
able in the market, nor to compare the pros and cons of tools from various
manufacturers.
References are given at the end of the chapters for readers who want a
more in-depth understanding of these tools.
I always advise my students to stay ahead and strive to be the best of the
best by following a simple LEAP-square rule:
Learn or Leave
Evaluate or Eliminate
Accomplish or Adios
Publish or Perish
The components in the LEAP
2
rule are self-explanatory, and the rule
implies that to achieve quantum leaps in life and make great accomplish-
ments, it is necessary to sustain success at all levels. I hope that this book, to
some extent, will help the reader achieve this.
This textbook includes worked examples and gives supplementary prob-
lems at the end of each chapter, making it suitable as a companion textbook
for undergraduate and graduate students. The reader can make use of the
illustrative examples and associated supplementary problems, along with the
presented description of various tools, to develop a more meaningful under-
standing of the tools.
It is my sincere hope that this book provides new insight to different
downhole tools for young petroleum engineers and students.
xi
00-Samuel_Frontmatter 7/13/07 12:04 PM Page xi
SUMMARY AND ORGANIZATION
The continued refinement of advanced technologies is paramount for suc-
cessful well completions when drilling in high-risk, high-cost environments
(for example, ultra-deep water). There remain significant challenges associ-
ated with extreme depths, high temperatures, and situations where the small
differences between formation pore pressure and wellbore pressures will
unintentionally fracture a formation. Steering wells through small reservoir
zones require new, complex downhole tools. In the overall well construction
process, downhole tool selection is an important factor.
There are many downhole tools currently available in the market (some
of the tools that can be used in bottomhole assembly (BHA) are shown in
Figure 1.1). Some of these tools are unique and used for specific operations,
while other tools have multiple, generic purposes. Before selecting a down-
hole tool for a particular BHAor a drillstring, a basic knowledge and under-
standing of the fundamental theory behind the tool is essential so that you
can effectively use the tool at optimum operating conditions. Whether the
tool is simple or complex, your ultimate aim is to derive its full potential.
Also, some of these tools are used for energy conversion, and they need
meticulous planning so that the operating variables are optimized properly.
Manufacturers usually provide performance characteristics of these tools,
which you can use to accomplish the important task of evaluating their per-
formance under downhole conditions. To ensure that the tools have a reason-
able life, they must be used optimally. Some of the tools are very simple and
work on fundamental operating principles.
Many times the absence of all downhole drilling tools in one place
inhibits the ability to visualize the usage. Simple crossover sub to complex
tools, such as hydromechanical jars, are necessary to understand the working
principle. Often, a unique combination of downhole tools are used for which
a knowledge of the energy conversion mechanism, the limitation of the tools,
1
INTRODUCTION
1
C H A P T E R
01-Samuel_Ch. 01 6/27/07 5:22 PM Page 1
and the vulnerability of these tools is required to effectively use them in the
system. Even though the tools performance characteristics, specifications,
and operation details often lack a detailed explanation of the underlying prin-
ciple, energy conversion, and operating envelop are necessary. Frequently,
drilling engineers construe that greater importance is given to the operation
of the tools rather than the fundamental theory behind the operation. This
often prevents the tools from operating at optimum parameters. Your pri-
mary aim should be to focus on the detailed analysis of various parameters,
coupled with the tools that help to add additional dimensions to the well
planning process. You should use the performance characteristics given at
ambient conditions to redraw the operating envelope for the downhole con-
ditions encountered in that particular well. Often, it may be ambiguous ini-
tially, but it can be corrected or fine tuned as more data are extracted from
the well as the drilling progresses.
2 CHA PT E R 1
FIGURE 1.1

Rotary drilling system.
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SAMUEL
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Cover Design: Krisandra Hackerott
Gulf Publishing Company
www.gpcbooks.com
Defning the Art of Engineering Excellence
As the frst and only comprehensive guide for engineers on downhole drilling tools, this
is a must-have for the drilling community. Downhole Drilling Tools describes all the critical
tools for the engineer and covers the practical aspects of downhole equipment. Going be-
yond the basic bottomhole assembly, this guide includes detailed mechanics and theory
on tubulars, fshing, cementing, coiled tubing and various other downhole tools.
As the complexity of drilling scenarios increases around the globe, a unique combination
of downhole tools is necessary to capture the full potential of each formation. With tech-
nology advancing onward, the various tools available for well applications provide todays
engineers with limitless alternatives. This book provides the critical knowledge needed to
make the right choices and to utilize these tools efectively.
A handbook for both the engineering professional and student alike, this textbook
includes worked examples and additional references at the end of each chapter. In its en-
tirety, Downhole Drilling Tools enables the reader to:
Recognize drilling benefts and limitations associated with each tool
Find solutions to common drilling problems while reducing costs
Perform successful well completions
About the Author:
G. Robello Samuel is a senior technical advisor with Halliburton, specializing as a technical
and engineering lead for well planning in drilling, completions and well services operations.
He is also an adjunct faculty member at the University of Houston teaching advanced drill-
ing and complex well architecture courses. Co-author of Drilling Engineering, Dr. Samuel
has published over 50 journal articles and conference papers, and he is an active member
of ASME and SPE. He serves on numerous committees, including co-chairman of the SPE
Multilateral Technical Interest Group. He earned BS and MS degrees in Mechanical Engi-
neering from University of Madurai and the College of Engineering, Anna University and
MS and PhD degrees in Petroleum Engineering, both from Tulsa University.
Related Titles:
Gulf Pump Guides: Progressing Cavity Pumps, Downhole Pumps and Mudmotors
Lev Nelik and Jim Brennan
ISBN-13: 978-0-976511-31-1, 243 pp., Published 2005
Casing and Liners for Drilling and Completion
Ted G. Byrom
ISBN-13: 978-1-933762-06-7, 396 pp., Published 2007
Engineering/Petroleum Engineering/Drilling/Ofshore
G. Robello Samuel
DOWNHOLE DRILLING TOOLS
DOWNHOLE DRILLING TOOLS
ISBN 978-1933762135
9 781933 762135
Samuel_final.indd 1 7/3/07 1:24:23 PM

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