Suzuki Zeus "Krishna Towers - I", VI Floor, Apt. 25 New No.

50, Sardar Patel Road, Chennai 600 113 Phone : +91-44-22352673, Fax : +91-44-22351684 email : fmsci@vsnl.com, website : www.fmsci.org

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The Federation of Motor Sports Clubs of India

2 Wheeler FMSCI Technical Data Form SUZUKI ZEUS No.TDF070005 Valid From : 07 Sep 2007 Valid to :

Article

Description 1. General

101 102 103 104

Manufacturer's Name Manufacturer's address Brand name Model Model Year Model Identification Name Beginning Serial No. End Serial No.

M/S Suzuki Motorcycle India Pvt. Ltd. Village-Kherki Dhaula, Badashapur, NH-8 Link Road, Gurgaon 122004 (Haryana) SUZUKI ZEUS SUZUKI ZEUS 2007 NF4BB MB8 Variable 2-Wheeler 106.0 Kg 2. Engine Four Stroke Single Cylinder 53.5 mm 55.2 mm 102.7 mm 124.027 cc 10.5 cc 9.6 0.3 : 1

105 106 201 202

Type Minimum weight (Without fuel/fairings/rider) Type of Engine Number of Cylinders a) Bore

203

b) Stroke c) Conrod length

204 205 206

Cubic capacity Minimum Volume of Cylinder Head Compression Ratio Piston a) Material

KS1275 104.7 gms Three / One Piston 0.8 mm SCM415H

207

b) Minimum Weight c) No. of Rings / Piston d) Piston pin offset e) Piston pin material

208

Material a) Crankcase b) Cylinder barrel ADC12 ADC12

Suzuki Zeus c) Cylinder head d) Generator cover e) Primary case cover f) Clutch cover g) Crankshaft cover h) Gear Box cover i) Ignition cover k) Cylinder head cover (valve) Quantity of Spark Plug / Cylinder AC4B ADC12 -ADC12 ---ADC12 One Material Crank shaft Conrod 209 210 211 212 213 214 Thickness of tightened cylinder head gasket Position of Cylinder & head relative to the Crank Case a) Method of cooling b) Type of liquid Does the cylinder have a sleeve or liner If yes, material Cylinder barrel coating Method of Induction A) Fuel feed by Carburetor a) Make b) Type / Model 215 c) Venturi diameter d)Maximum diameter of Carburetor exit port e) Length of adaptor B) Fuel feed by Injection a) Make b) Model c) Kind of fuel measurement 215 d) Dimensions of intake pipe at the throttle or slide location e) Number of effective fuel outlets f) Position of injectors f1) Manifold / Cylinder head UCAL FUEL SYSTEMS LIMITED VM18 18.00 mm (oval) 22 mm 73.6 mm Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable S53C SCM420H 0.235 mm Vertical Air Not Applicable SLEEVE FC250SP No Coating Tappet valve

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Weight 2.70 Kg 0.14 Kg

g) Sensors of injection system h) Actuators of injection system

Suzuki Zeus For Two Strokes Only a) Number of Ports Total 216 Intake Transfer Boost Exhaust b) Height of Ports 216 Intake Transfer Boost Exhaust c) Width of Ports 216 Intake Transfer Boost Exhaust For Four Strokes only Inlet valves a) Number 217 b) Diameter c) Stem dia d) Overall length e) Weight Exhaust valves a) Number 218 b) Diameter c) Stem dia d) Overall length e) Weight Maximum valve lift 219 a) Intake b) Exhaust 220 Type of valve operation Ratio 221 a) Rocker Arm b) Oscillating lever 222 223 Overhead valve Overhead CAM Yes Yes 7.0 mm 6.7 mm Tappet Rocker arm One 21.5 +/-0.15 4.95 mm 72.65 mm 16 gm One 25.00 mm 5.00 mm 72.81 mm 20 gm +/-0.15 Not Applicable Not Applicable Not Applicable

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Suzuki Zeus 224 225 Pushrod Method of Cam shaft drive CAM Timing a) Inlet opens 226 b) Inlet closes c) Exhaust opens d) Exhaust closes 227 CAM dimensions a) Inlet CAM HEIGHT = 32.26 A= B= b) Exhaust CAM HEIGHT = 32.32 A= B= c) Weight of the Cam d) Weight of the bush / es e) Dimension of the bush / es 210 gm Not applicable Not applicable 21 49 51 Degree BTDC Degree ABDC Degree BBDC No Sprocket and Chain

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15 Degree ATDC

+/-0.1 mm +/-0.1 mm +/-0.1 mm +/-0.1 mm

Applicable to both 2 & 4 Stroke Engines 228 229 230 Type of Ignition Starting Devices a) Clutch b) Method of operation c) Weight of Clutch Basket Transmission Primary Drive a) Method of primary drive b) If gear drive 231 Primary Drive Ratio If gears / Chain a) No. of teeth b) Thickness if belt a) Diameter of pulleys 23 11 mm +/-0.15 Not applicable Not applicable Gear Straight cut Kick & Self Wet Cable 1.15 Kg without clutch plates

Suzuki Zeus Gear Box 232 a) Shell Material b) No. of speeds c) Material of gears Gear Ratio Overall ADC-12 5 Speed SCM420H No. of teeth Driven / Drive First Second Third Fourth Fifth Sixth 3.000 1.786 1.294 1.053 0.900 30.186 17.967 13.021 10.591 9.056 33 / 11 25 / 14 22 / 17 20 / 19 18 / 20 Not applicable Cam lift in mm (dismounted camshaft) NOT AVAILABLE Intake Rotation Angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150 0.0676 0.2698 0.6037 1.9939 3.4683 4.1420 4.1997 0 0 0 0 0 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 0.0676 0.2698 0.6049 2.2938 3.5633 4.0589 4.1954 0 0 0 0 0 Lift in Mm Rotation Angle in Degrees Lift in mm Rotation angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150 0.0548 0.2105 0.4694 1.8488 3.2530 4.0299 4.2053 0 0 0 0 0 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 Exhaust Lift in Mm Rotation angle in Degrees Driven 13.0 9.42 7.85 7.82 8.35 Thickness

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Drive 15.0 9.5 8.0 8.0 8.5

Lift in mm

0.0548 0.2186 0.4894 1.9065 3.4402 4.1318 4.2053 0 0 0 0 0

A shift of +/- 2 degrees of the whole measurement is accepted Secondary Drive a) Method of Secondary Drive 233 b) Secondary Drive Ratio c) If chain, No. of teeth d) If belt, diameter of pulleys 3 301 a) Main frame type b) Material (Gussets / Tubes) Chain 2.8571 (40/14) 40 / 14 -Chassis and Suspension Tubular steel

Suzuki Zeus Front Suspension 302 a) Method of suspension b) Front tube O.D. c) Lower Slider O.D. Rear Suspension 303 a) Method of suspension b) Swinging Arm Type c) Material Wheels 304 a) Front wheel rim diameter b) Width 305 306 c) Rear wheel rim diameter d) Width Oil Tank Capacity Fuel Tank 307 a) Capacity b) Material 308 Has the fuel system an electrical pump 12.0 Litres Steel No 1.6 X 18 1.6 1.85 X 18 1.85 Not Applicable Swing Arm Telescopic with Spring 30.0 mm 40.0 mm

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Tubular / Rectangular Box Section Steel

Exhaust System

401

Detachable baffles

Yes

402

Weight of the silencer system with bolts for 5.90 Kg fixing the same Inner diameter of the bend of the silencer 5. Brakes Front a) Number of pistons per caliper b) Bore c) Drum Brakes c1) Internal diameter c2) Number of linings per wheel c3) Developed length of lining c4) Width of lining d) Disc Brakes d1) Number of pads per wheel Yes 2 2 25.36 mm No Yes 130 +/-1.5 mm 2 117 +/-1.5 mm 28.5 +/- 1mm No Rear 19.8 mm

403 501

Suzuki Zeus d2) Number of calipers per wheel d3) Caliper Material d4) Thickness of new disc d5) External diameter of disc d6) External diameter of pads rubbing surface d7) Internal diameter of pads rubbing surface d8) Overall friction length of pads d9) Ventilated discs 1 Aluminium 4+/-0.2 (+/- 1 mm) 240+/-0.2 (+/-1.5 mm) 235 +/-1.5 mm 182 +/-1.5 mm 75 +/-1.5 mm Yes No

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Suzuki Zeus

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Right side view of the vehicle

Left Side view of the vehicle

Suzuki Zeus Carburetor showing exit port

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Frame

Suzuki Zeus View of Engine / Crankcase Assembly (Left side / Right side / Front side)

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Suzuki Zeus

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View of the Engine / Crankcase Assembly (Rear view / Top view / Bottom view