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1.

DESCRIPTION
This sheet transmits Revision 01 to Service Bulletin 120-54-0037.
NOTE: This is a complete reissue of the Bulletin.
2. ADDITIONAL ACTION
Aircraft that have complied with previous issue of this Bulletin need additional action,
according to this revision.
3. RECORD OF REVISION
Basic issue: 02/Dec/1999.
Revision 01: 05/Jul/2000.
4. HIGHLIGHTS
SUBJECT/PAGE

DESCRIPTION OF CHANGE

1.2 REASON / 02

Changed reason and added reason of


Revision 01.

1.3 DESCRIPTION - TIME FOR


ACCOMPLISHMENT / 02 thru 04
1.5 ESTIMATED MANPOWER / 05
1.6 MATERIAL - COST AND
AVAILABILITY / 06
1.8 WEIGHT AND BALANCE / 06 and 07
2. ACCOMPLISHMENT INSTRUCTION /
08 thru 10
3. MATERIAL / 11 thru 15
FIGURE 1 / 16 thru 29
FIGURE 2 / 30 thru 43
FIGURE 3 / 44 thru 59
FIGURE 4 / 60 thru 75

Changed text.
Changed man-hours quantity.
Added NOTE.
Changed the weight and balance values.
Removed some steps.
Changed and corrected P/N, corrected
some material quantity, modified and
included NOTES.
Changed the text, changed P/N, included,
improved and modified figures.
Changed the text, changed P/N, included,
improved and modified figures.
Changed the text, changed P/N, included,
improved and modified figures.
Changed the text, changed P/N, included,
improved and modified figures.
S.B. No.: 120-54-0037
PAGE: 1 of 2

5. LIST OF EFFECTIVITE PAGES


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S.B. No.: 120-54-0037


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Rev.
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NACELLES/PYLONS - MODIFICATION OF THE LOCKING SYSTEM AND


IMPROVEMENT OF THE HYDRAULIC COMPARTMENT DOOR VENTILATION
SYSTEM

1. PLANNING INFORMATION
1.1 EFFECTIVITY
1.1.1 "PART I" and "PART II"
Aircraft affected:
MODEL
EMB-120 "BRASILIA"

S/N
120003, 120004 and 120006 thru 120304.

1.1.2 "PART III" and "PART IV"


Aircraft affected:
MODEL
EMB-120 "BRASILIA"

S/N
120305 thru 120354.

In-production effectivity:
EMB-120 "BRASILIA" aircraft S/N 120355 and on have an equivalent modification
factory-incorporated.

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 1 of 75

1.2 REASON
Some instances have been reported where the door of the nacelle hydraulic
compartment has come off in flight due to wear on Camloc fasteners and/or
improper closure.
To avoid such occurrences, a new door has been developed comprising eight new
latches and a ventilation louver for pressure equalization. Also, the door opening
frame is being modified and reinforced to receive machined latching fittings.
REVISION 01: To change component P/Ns and quantity of material in item 3.
MATERIAL.
In addition, further pieces of information have been added to the
figures.
Improvement of the procedure.

1.3 DESCRIPTION - TIME FOR ACCOMPLISHMENT


1.3.1 Applicable to "PART I"
1.3.1.1 DESCRIPTION
"PART I" of this bulletin consists of changing the old right nacelle
hydraulic compartment door for a new improved one and, on the
door frame, changing the four latch bolt strikers and the four
receptacles for eight new latch bolt strikers. For this, it is
necessary to install reinforcements on the door frame, on the
nacelle flap side, and on the landing gear whellwell side.
To accomplish this bulletin, it is necessary to remove the nacelle
flap.
1.3.1.2 TIME FOR ACCOMPLISHMENT
Embraer recommends the incorporation of "PART I" of this
Service Bulletin in the next "C" check.

S.B. No.: 120-54-0037


PAGE: 2

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

1.3.2 Applicable to "PART II"


1.3.2.1 DESCRIPTION
"PART II" of this bulletin consists of changing the old left nacelle
hydraulic compartment door for a new improved one and, on the
door frame, changing the four latch bolt strikers and the four
receptacles for eight new latch bolt strikers. For this, it is
necessary to install reinforcements on the door frame, on the
nacelle flap side, and on the landing gear whellwell side.
To accomplish this bulletin, it is necessary to remove the nacelle
flap.
1.3.2.2 TIME FOR ACCOMPLISHMENT
Embraer recommends the incorporation of "PART II" of this
Service Bulletin in the next "C" check.
1.3.3 Applicable to "PART III"
1.3.3.1 DESCRIPTION
"PART III" of this bulletin consists of changing the location of the
placard support sheet, including one more ventilation louver, and
changing the existing eight Camloc fasteners of the right nacelle
hydraulic compartment door for eight stronger latches.
In the door frame, the eight receptacles are being changed for
eight latch bolt strikers. For this, it is necessary to install
reinforcements on the door frame, on the nacelle flap side, and on
the landing gear whellwell side.
To accomplish this bulletin, it is necessary to remove the nacelle
flap.
1.3.3.2 TIME FOR ACCOMPLISHMENT
Embraer recommends the incorporation of "PART III" of this
Service Bulletin in the next "C" check.

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 3

1.3.4 Applicable to "PART IV"


1.3.4.1 DESCRIPTION
"PART IV" of this bulletin consists of changing the location of the
placard support sheet, including one more ventilation louver, and
changing the existing eight Camloc fasteners of the left nacelle
hydraulic compartment door for eight stronger latches.
In the door frame, the eight receptacles are being changed for
eight latch bolt strikers. For this, it is necessary to install
reinforcements on the door frame, on the nacelle flap side, and on
the landing gear whellwell side.
To accomplish this bulletin, it is necessary to remove the nacelle
flap.
1.3.4.2 TIME FOR ACCOMPLISHMENT
Embraer recommends the incorporation of "PART IV" of this
Service Bulletin in the next "C" check.

1.4 APPROVAL
The technical aspects of this Service Bulletin are approved by: CTA/IFI - Diviso
de Homologao Aeronutica.

S.B. No.: 120-54-0037


PAGE: 4

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

1.5 ESTIMATED MANPOWER


1.5.1 Applicable to "PART I":
- Disassembly: 3.0 man-hours.
- Modification: 31.0 man-hours.
- Assemblage: 3.0 man-hours.
- Test: Not applicable.
1.5.2 Applicable to "PART II":
- Disassembly: 3.0 man-hours.
- Modification: 31.0 man-hours.
- Assemblage: 3.0 man-hours.
- Test: Not applicable.
1.5.3 Applicable to "PART III":
- Disassembly: 3.0 man-hours.
- Modification: 41.0 man-hours.
- Assemblage: 3.0 man-hours.
- Test: Not applicable.
1.5.4 Applicable to "PART IV":
- Disassembly: 3.0 man-hours.
- Modification: 41.0 man-hours.
- Assemblage: 3.0 man-hours.
- Test: Not applicable.
NOTE: These estimates of manpower does not consider the preparation time for
the nacelle flap removal and installation nor the aircraft jacking time.
DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 5

1.6 MATERIAL - COST AND AVAILABILITY


The material required for the accomplishment of this bulletin will be available from
EMBRAER, 16 weeks after receipt of the orders at the reference price of US$
7,121.52 for "Kit 01", US$ 6,359.38 for "Kit 02", US$ 4,210.46 for "Kit 03", and
US$ 3,447.92 for "Kit 04", subject to confirmation upon receipt of orders.
When ordering, specify S.B. 120-54-0037, "Kit 01" and "Kit 02" or "Kit 03" and "Kit
04" as described in item 3. MATERIAL.
NOTE: The expendable or consumable parts presented in the tasks referred to in
this bulletin, which are necessary for its accomplishment, should be
procured from the operator's inventories or ordered as spares.

1.7 TOOLING - COST AND AVAILABILITY


Not applicable.

1.8 WEIGHT AND BALANCE


1.8.1 Applicable to "PART I"
- Change in basic weight: + 1.21 lb (+ 0.55 Kg).
- Change in basic moment: + 458.28 lb x in (+ 5.28 Kg x m).
1.8.2 Applicable to "PART II"
- Change in basic weight: + 2.03 lb (+ 0.92 Kg).
- Change in basic moment: + 766.57 lb x in (+ 8.83 Kg x m).
1.8.3 Applicable to "PART III"
- Change in basic weight: + 2.29 lb (+ 1.04 Kg).
- Change in basic moment: + 866.56 lb x in (+ 9.98 Kg x m).
S.B. No.: 120-54-0037
PAGE: 6

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

1.8.4 Applicable to "PART IV"


- Change in basic weight: + 2.27 lb (+ 1.03 Kg).
- Change in basic moment: + 858.23 lb x in (+ 9.89 Kg x m).

1.9 REFERENCES
M.M. 120 ( )/( ) - "Maintenance Manual" - Chapter 27-50-03 - Flight Controls.
M.M. 120 ( )/( ) - "Maintenance Manual" - Chapter 29-10-04 and 29-10 05 Hydraulic Power.
I.P.C. 120 ( )/( ) - "Illustrated Part Catalog" - Chapter 54-10-00 - Nacelles/Pylons.

1.10 AFFECTED PUBLICATIONS


I.P.C. 120 ( )/( ) - "Illustrated
Part
Catalog"
Chapter
54-10-00
Nacelles/Pylons.
S.R. 120/632 - "Structural Repair Manual" - Chapters 54-20-04 and 54-20-09 Nacelles/Pylons.

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 7

2. ACCOMPLISHMENT INSTRUCTIONS
The steps below outline the general accomplishment instructions.
The detailed sequence is given as notes in the figures.
2.1. Applicable to "PART I":
2.1.1 Make sure that the aircraft is safe for maintenance and the PWR SELECT
switch is at the OFF position.
2.1.2 Put the aircraft on jacks according to the instructions in the applicable
"Maintenance Manual" - Chapter 07-10-00 - Lifting/Shoring.
2.1.3 Remove the nacelle flap according to the instructions in the applicable
"Maintenance Manual" - Chapter 27-50-03 - Flight Controls.
2.1.4 Change the old hydraulic compartment door for the improved new door,
according to the instructions in Figure 1.
2.1.5 Change the latch bolt strikers and receptacles for new latch bolt strikers,
according to the instructions in Figure 1.
2.1.6

Install the nacelle flap according to the instructions in the applicable


"Maintenance Manual" - Chapter 27-50-03 - Flight Controls.

2.1.7

Unjack the aircraft according to the instructions in the applicable


"Maintenance Manual" - Chapter 07-10-00 - Lifting/Shoring.

2.1.8

Restore the aircraft to normal.

2.1.9

Enter the accomplishment of "PART I" of this bulletin in the applicable


documents.

2.2. Applicable to "PART II":


2.2.1 Make sure that the aircraft is safe for maintenance and the PWR SELECT
switch is at the OFF position.
2.2.2 Put the aircraft on jacks according to the instructions in the applicable
"Maintenance Manual" - Chapter 07-10-00 - Lifting/Shoring.

S.B. No.: 120-54-0037


PAGE: 8

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

2.2.3 Remove the nacelle flap according to the instructions in the applicable
"Maintenance Manual" - Chapter 27-50-03 - Flight Controls.
2.2.4 Change the old hydraulic compartment door for the improved new door,
according to the instructions in Figure 2.
2.2.5 Change the latch bolt strikers and receptacles for new latch bolt strikers,
according to the instructions in Figure 2.
2.2.6 Install the nacelle flap according to the instructions in the applicable
"Maintenance Manual" - Chapter 27-50-03 - Flight Controls.
2.2.7 Unjack the aircraft according to the instructions in the applicable
"Maintenance Manual" - Chapter 07-10-00 - Lifting/Shoring.
2.2.8 Restore the aircraft to normal.
2.2.9 Enter the accomplishment of "PART II" of this bulletin in the applicable
documents.

2.3. Applicable to "PART III":


2.3.1 Make sure that the aircraft is safe for maintenance and the PWR SELECT
switch is at the OFF position.
2.3.2 Put the aircraft on jacks according to the instructions in the applicable
"Maintenance Manual" - Chapter 07-10-00 - Lifting/Shoring.
2.3.3 Remove the nacelle flap according to the instructions in the applicable
"Maintenance Manual" - Chapter 27-50-03 - Flight Controls.
2.3.4 Rework the hydraulic compartment door and door frame, according to the
instructions in Figure 3.
2.3.5 Install the nacelle flap according to the instructions in the applicable
"Maintenance Manual" - Chapter 27-50-03 - Flight Controls.
2.3.6

Unjack the aircraft according to the instructions in the applicable


"Maintenance Manual" - Chapter 07-10-00 - Lifting/Shoring.

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 9

2.3.7

Restore the aircraft to normal.

2.3.8

Enter the accomplishment of "PART III" of this bulletin in the applicable


documents.

2.4. Applicable to "PART IV":


2.4.1 Make sure that the aircraft is safe for maintenance and the PWR SELECT
switch is at the OFF position.
2.4.2 Put the aircraft on jacks according to the instructions in the applicable
"Maintenance Manual" - Chapter 07-10-00 - Lifting/Shoring.
2.4.3 Remove the nacelle flap according to the instructions in the applicable
"Maintenance Manual" - Chapter 27-50-03 - Flight Controls.
2.4.4 Rework the hydraulic compartment door and door frame, according to the
instructions in Figure 4.
2.4.5 Install the nacelle flap according to the instructions in the applicable
"Maintenance Manual" - Chapter 27-50-03 - Flight Controls.
2.4.6 Unjack the aircraft according to the instructions in the applicable
"Maintenance Manual" - Chapter 07-10-00 - Lifting/Shoring.
2.4.7 Restore the aircraft to normal.
2.4.8 Enter the accomplishment of "PART IV" of this bulletin in the applicable
documents.

S.B. No.: 120-54-0037


PAGE: 10

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

3. MATERIAL
3.1 "Kit 01" - Applicable to "PART I":
NEW P/N

DESCRIPTION

120-47974-612

Door

120-62478-008
120-62480-006
120-62481-003
120-62479-003
120-62482-003
120-62465-002
120-62465-011
120-62465-007
120-62465-009
MS27039-0809
AN960D8
MS21042-08
MS20470AD4-5
MS20470AD4-6
MS20470AD4-7
MS20470AD4-4
MS20426AD4-6
-

Support
Striker
Striker
Striker
Striker
Striker
Striker
Striker
Reinforcement
Reinforcement
Reinforcement
Reinforcement
Screw
Washer
Nut
Rivet
Rivet
Rivet
Rivet
Rivet
Sealant (Spec. MILS-81733, Type IV12)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

OLD P/N

QTY

DISP

120-07993-002 or
120-07993-010 or
120-07993-012
120-31653-002
120-12082-001
120-12083-001
-

01
04
02
02
01
01
01
02
03
01
01
03
06
15
30
15
39
18
07
30
01

3
5
5
5
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

P/S870C-12

A.R.

2/6

S.B. No.: 120-54-0037


PAGE: 11

3.2 "Kit 02" - Applicable to "PART II":


NEW P/N

DESCRIPTION

120-47974-611

Door

120-62478-007
120-62480-005
120-62477-003
120-62479-003
120-62482-003
120-62465-001
120-62465-013
120-62465-007
120-62465-009
MS27039-0809
AN960D8
MS21042-08
MS20470AD4-5
MS20470AD4-6
MS20470AD4-7
MS20470AD4-4
MS20426AD4-6
-

S.B. No.: 120-54-0037


PAGE: 12

Support
Striker
Striker
Striker
Striker
Striker
Striker
Striker
Reinforcement
Reinforcement
Reinforcement
Reinforcement
Screw
Washer
Nut
Rivet
Rivet
Rivet
Rivet
Rivet
Sealant (Spec. MILS-81733, Type IV12)

OLD P/N

QTY

DISP

120-07993-001 or
120-07993-009 or
120-07993-013
120-31653-002
120-12082-001
120-12083-001
-

01
04
02
02
01
01
01
02
03
01
01
03
06
16
32
16
26
17
07
30
01

3
5
5
5
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

P/S870C-12

A.R.

2/6

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

3.3 "Kit 03" - Applicable to "PART III":


NEW P/N

DESCRIPTION

120-62464-001
H5000-2-.051-.340
CCR274CS-3-2
MS20470AD3-4
120-62478-008
120-62480-006
120-62481-003
120-62479-003
120-62482-003
120-62465-002
120-62465-011
120-62465-007
120-62465-009
MS27039-0809
AN960D8
MS21042-08
MS20470AD4-5
MS20470AD4-6
MS20470AD4-7
MS20470AD4-4
MS20426AD4-6
-

Support
Support
Support
Support
Latch
Louver
latch
Rivet
Rivet
Striker
Striker
Striker
Striker
Striker
Reinforcement
Reinforcement
Reinforcement
Reinforcement
Screw
Washer
Nut
Rivet
Rivet
Rivet
Rivet
Rivet
Sealant (Spec.
MIL-S-81733,
TYPE IV-12)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

OLD P/N

QTY

DISP

120-60490-001
120-60490-003
120-60490-006
120-60490-008
120-48166-001
-

03
03
01
01
08
01
08
05
32
01
01
01
02
03
01
01
03
06
15
30
15
59
18
07
30
01

5
5
5
5
5
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

P/S870C-12

A.R.

2/6

S.B. No.: 120-54-0037


PAGE: 13

3.4 "Kit 04" - Applicable to "PART IV":


NEW P/N

DESCRIPTION

120-62464-001
H5000-2-.051-.340
CCR274CS-3-2
MS20470AD3-4
120-62478-007
120-62480-005
120-62477-003
120-62479-003
120-62482-003
120-62465-001
120-62465-013
120-62465-007
120-62465-009
MS27039-0809
AN960D8
MS21042-08
MS20470AD4-5
MS20470AD4-6
MS20470AD4-7
MS20470AD4-4
MS20426AD4-6
-

Support
Support
Support
Support
Latch
Louver
Latch
Rivet
Rivet
Striker
Striker
Striker
Striker
Striker
Reinforcement
Reinforcement
Reinforcement
Reinforcement
Screw
Washer
Nut
Rivet
Rivet
Rivet
Rivet
Rivet
Sealant (Spec.
MIL-S-81733,
TYPE IV-12)

S.B. No.: 120-54-0037


PAGE: 14

OLD P/N

QTY

DISP

120-60490-001
120-60490-003
120-60490-005
120-60490-007
120-48166-001
-

03
03
01
01
08
01
08
05
32
01
01
01
02
03
01
01
03
06
16
32
16
46
17
07
30
01

5
5
5
5
5
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

P/S870C-12

A.R.

2/6

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

DISPOSITION: 2 = Incorporate part bearing NEW P/N.


3 = Replace part bearing OLD P/N with part bearing NEW P/N.
5 = Discard part bearing OLD P/N.
6 = Apply as required.
QUANTITY:

A.R. = As Required.

NOTES: 1) The expendable or consumable parts presented in the tasks referred to in


this bulletin, which are necessary for its accomplishment, should be
procured from the operator's inventories or ordered as spares.
2) The sealant P/N P/S870C-12 (Spec MIL- S-81733, type IV-12) or similar,
required for the accomplishment of this bulletin, should be procured from
the operators inventories or from a local supplier.

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 15

1. Open the nacelle hydraulic compartment door by unlocking the Camloc fasteners (4
positions) and latches (4 positions).
2. Take out the rivets and remove the receptacle supports and the latch bolt strikers from
the door frame. Discard the parts.
3. Remove and retain the bonding cable and hinge screws P/N MS27039-0809 (7
positions) and discard door P/N 120-07993-002, P/N 120-07993-010, or P/N 12007993-012.
4. Adjust new door P/N 120-47974-612 removing the excess material and install it using
screws P/N MS27039-0809 (7 positions) and the bonding cable retained in item 3..
5. Steadily hold the door on the door frame, at the closed position.
6. Draw lines at 6.65 mm 1.0 mm from the edge of the cut-out of the latches as a
reference for the latch bolt striker installation and extend these marks to the nacelle
surface.
7. Open the door and transfer to the inside of the hydraulic compartment (door frame)
the marks made in item 6..
8. Using a double-face adhesive tape, center striker on the reference line and
provisionally place the striker in such a position that when door is closed it will be
slightly below the nacelle external loft line.
9. Mark the striker position.
10. Close the door and actuate its latch.
NOTE: If necessary, gently support the door to prevent its weight from loosening the
striker.
11. Measure the gap between the nacelle loft line and the door.
12. Open the door, remove the striker and the double-face adhesive tape.
- Applicable to "PART I".
FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 01 OF 14)

S.B. No.: 120-54-0037


PAGE: 16

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

13. Add the value of the gap measured in item 11. above the original striker position
mark made in item 9.. Reposition the striker upwards and mark the drilling points at
the center of the oblong holes.
14. Repeat the procedure described in items 8. thru .13. for the other strikers.
NOTES: 1) The strikers and their positions may be observed in Figure 1.
2) Latch bolt striker P/N 120-62481-003 must be laterally mounted on the
suction and pressure quick-disconnect coupling support.
15. Drill the holes as marked in item 13..
16. In the nacelle flap housing, remove and retain screw P/N MS27039-0809 and
washers P/N AN960-8 and P/N MS35338-42, and nut P/N H14-08.
17. Position reinforcements P/N 120-62465-007 (3 positions) in the flap housing so that
the holes made to install the strikers fall into the reinforcement bounds.
18. Verify which upper and lower rivets located in the nacelle flap housing interfere with
the reinforcements. If necessary, displace the reinforcements so as to assure the
edge margin (7 mm), and remove and discard these rivets.
19. Transfer to the reinforcements the holes left by the rivets removed in item 18. and to
the flap housing the reinforcement holes.
Drill a hole of 5.1 mm, that will be used to the bonding.
20. Fix reinforcements P/N 120-62465-007 (3 positions) by using two cleco fasteners in
the upper extremity and two others in their lower extremity.
21. Position reinforcements P/N 120-62465-009 (2 positions) over each reinforcement
P/N 120-62465-007, transfer holes, and rivet them together.
NOTE: Before their installation, the rivets must be immersed in anticorrosive sealant
Spec MIL-S-81733, Type IV-12.

- Applicable to "PART I".


FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 02 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 17

22. Transfer to reinforcements P/N 120-62465-007 the holes made in item 15. for
strikers P/N 120-62482-003, and remove the cleco fasteners.
23. Rivet reinforcements P/N 120-62465-007.
NOTE: Before their installation, the rivets must be immersed in anticorrosive sealant
Spec MIL-S-81733, Type IV-12.
24. In the hydraulic compartment, install each striker P/N 120-62482-003 (3 positions),
positioning screws P/N MS27039-0809 (2 positions), washers P/N AN960D8 (4
positions), and nuts P/N MS21042-08 (2 positions) in the center of the oblong holes.
25. At station X=3600, remove from the frame and discard rivets P/N MS20470AD4-5 as
follows: two at the reinforcement column (wing tip side) bottom, at the support lower
end, and one at the angle bottom.
26. In the landing gear housing, position reinforcement P/N 120-62465-011, transfer to it
the holes left by the rivets removed in item 25., located two at the bottom of the
reinforcement column and one at the lower end of the support. Fix the reinforcement
with cleco fastener, drill the remaining holes, and rivet.
NOTE 1: For the marking of the reinforcement upper rivet holes, consider the rivets
as equidistant.
NOTE 2: Before their installation, the rivets must be immersed in anticorrosive
sealant Spec MIL-S-81733, Type IV-12.
27. Properly position reinforcement P/N 120-62465-002 and transfer to it the hole left by
the angle rivet removed in item 25..
Transfer the reinforcement holes to the frame and to the reinforcement column (wing
root side).
Rivet the reinforcement.
NOTE: Before their installation, the rivets must be immersed in anticorrosive sealant
Spec MIL-S-81733, Type IV-12.

- Applicable to "PART I".


FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 03 OF 14)

S.B. No.: 120-54-0037


PAGE: 18

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

28. Transfer to reinforcements P/N 120-62465-011 and 120-62465-002 the holes made
in item 15. for the screws which will attach strikers P/N 120-62479-003 (2 positions).
29. Install strikers P/N 120-62479-003 (2 positions) by using screws P/N MS27039-0809
(2 positions), washers P/N AN960D8 (4 positions), and nuts P/N MS21042-08 (2
positions), and latch bolt striker P/N 120-62481-003 by using screws P/N MS270390809, washers P/N AN960D8 (2 positions), and nut P/N MS21042-08.
Make sure that the screws are in the center of the oblong holes.
30. Install latch bolt strikers P/N 120-62480-006 and P/N 120-62478-008 by using
screws P/N MS27039-0809 (2 positions), washers P/N AN960D8 (4 positions), and
nuts P/N MS21042-08 (2 positions).
Make sure that the screws are in the center of the oblong holes.
NOTE: Replace with a countersunk rivet P/N MS20426AD4-6 the rivet of the door
frame located where striker P/N 120-62478-008 will be installed.
31. Close the door using the latches, one at a time and adjust the strikers as necessary
by means of the oblong holes to assure perfect closure and proper seating at latches
on each striker.
32. Drill the holes and rivet the strikers in the door frame in the adjusted position.

- Applicable to "PART I".


FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 04 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 19

- Applicable to "PART I".


FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 05 OF 14)

S.B. No.: 120-54-0037


PAGE: 20

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART I".


FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 06 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 21

- Applicable to "PART I".


FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 07 OF 14)

S.B. No.: 120-54-0037


PAGE: 22

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART I".


FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 08 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 23

- Applicable to "PART I".


FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 09 OF 14)

S.B. No.: 120-54-0037


PAGE: 24

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART I".


FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 10 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 25

- Applicable to "PART I".


FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 11 OF 14)

S.B. No.: 120-54-0037


PAGE: 26

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART I".


FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 12 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 27

- Applicable to "PART I".


FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 13 OF 14)

S.B. No.: 120-54-0037


PAGE: 28

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART I".


FIGURE 1: REPLACEMENT OF THE RIGHT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 14 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 29

1. Open the nacelle hydraulic compartment door by unlocking the Camloc fasteners (4
positions) and latches (4 positions).
2. Take out the rivets and remove the receptacle supports and the latch bolt strikers from
the door frame. Discard the parts.
3. Remove and retain the bonding cable and hinge screws P/N MS27039-0809 (7
positions) and discard door P/N 120-07993-001, P/N 120-07993-009, or P/N 12007993-013.
4. Adjust new door P/N 120-47974-611 removing the excess material and install it using
screws P/N MS27039-0809 (7 positions) and the bonding cable retained in item 3..
5. Steadily hold the door on the door frame, at the closed position.
6. Draw lines at 6.65 mm 1.0 mm from the edge of the cut-out of the latches as a
reference for the latch bolt striker installation and extend these marks to the nacelle
surface.
7. Open the door and transfer to the inside of the hydraulic compartment (door frame)
the marks made in item 6..
8. Using a double-face adhesive tape, center striker on the reference line and
provisionally place the striker in such a position that when door is closed it will be
slightly below the necelle external loft line.
9. Mark the striker position.
10. Close the door and actuate its latch.
NOTE: If necessary, gently support the door to prevent its weight from loosening the
striker.
11. Measure the gap between the nacelle loft line and the door.
12. Open the door, remove the striker and the double-face adhesive tape.
- Applicable to "PART II".
FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 01 OF 14)

S.B. No.: 120-54-0037


PAGE: 30

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

13. Add the value of the gap measured in item 11. above the original striker position
mark made in item 9.. Reposition the striker upwards and mark the drilling points at
the center of the oblong holes.
14. Repeat the procedure described in items 8. thru .13. for the other strikers.
NOTE: The strikers and their positions may be observed in Figure 2.
15. Drill the holes as marked in item 13..
16. In the nacelle flap housing, remove and retain screw P/N MS27039-0809 and
washers P/N AN960-8 and P/N MS35338-42, and nut P/N H14-08.
17. Position reinforcements P/N 120-62465-007 (3 positions) in the flap housing so that
the holes made to install the strikers fall into the reinforcement bounds.
18. Verify which upper and lower rivets located in the nacelle flap housing interfere with
the reinforcements. If necessary, displace the reinforcements so as to assure the
edge margin (7 mm), and remove and discard these rivets.
19. Transfer to the reinforcements the holes left by the rivets removed in item 18. and to
the flap housing the reinforcement holes.
Drill a hole of 5.1 mm, that will be used to the bonding.
20. Fix reinforcements P/N 120-62465-007 (3 positions) by using two cleco fasteners in
the upper extremity and two others in their lower extremity.
21. Position reinforcements P/N 120-62465-009 (2 positions) over each reinforcement
P/N 120-62465-007, transfer holes, and rivet them together.
NOTE: Before their installation, the rivets must be immersed in anticorrosive sealant
Spec MIL-S-81733, Type IV-12.
22. Transfer to reinforcements P/N 120-62465-007 the holes made in item 15. for
strikers P/N 120-62482-003, and remove the cleco fasteners.

- Applicable to "PART II".


FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 02 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 31

23. Rivet reinforcements P/N 120-62465-007.


NOTE: Before their installation, the rivets must be immersed in anticorrosive sealant
Spec MIL-S-81733, Type IV-12.
24. In the hydraulic compartment, install each striker P/N 120-62482-003 (3 positions),
positioning screws P/N MS27039-0809 (2 positions), washers P/N AN960D8 (4
positions), and nuts P/N MS21042-08 (2 positions) in the center of the oblong holes.
25. At station X=3600, remove from the frame and discard rivets P/N MS20470AD4-5 as
follows: two at the reinforcement column (wing tip side) bottom, at the support lower
end, and one at the angle bottom.
26. In the landing gear housing, position reinforcement P/N 120-62465-001, transfer to it
the hole left by the rivet removed in item 25. Fix the reinforcement with cleco
fastener, drill the remaining holes, and rivet.
NOTE: Before their installation, the rivets must be immersed in anticorrosive sealant
Spec MIL-S-81733, Type IV-12.
27. Properly position reinforcement P/N 120-62465-013 and transfer the reinforcement
holes to the frame and to the reinforcement column (wing tip side).
Rivet the reinforcement.
NOTE: Before their installation, the rivets must be immersed in anticorrosive sealant
Spec MIL-S-81733, Type IV-12.
28. Transfer to reinforcements P/N 120-62465-001 and 120-62465-013 the holes made
in item 15. for the screws which will attach strikers P/N 120-62479-003 and P/N 12062477-003.
29. Install strikers P/N 120-62479-003 (2 positions) by using screws P/N MS27039-0809
(2 positions), washers P/N AN960D8 (4 positions), and nuts P/N MS21042-08 (2
positions), and latch bolt striker P/N 120-62481-003 by using screws P/N MS270390809, washers P/N AN960D8 (2 positions), and nut P/N MS21042-08.
Make sure that the screws are in the center of the oblong holes.
- Applicable to "PART II".
FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 03 OF 14)

S.B. No.: 120-54-0037


PAGE: 32

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

30. Displace support P/N 120-21916-001 by one rivet in flight direction.


NOTE: Before their installation, the rivets must be immersed in anticorrosive sealant
Spec MIL-S-81733, Type IV-12.
31. Replace with a countersunk rivet P/N MS20426AD4-6 the rivet of the door frame
located where striker P/N 120-62478-007 will be installed.
NOTE: Before their installation, the rivets must be immersed in anticorrosive sealant
Spec MIL-S-81733, Type IV-12.
32. Install latch bolt strikers P/N 120-62480-005 and P/N 120-62478-007 by using
screws P/N MS27039-0809 (2 positions), washers P/N AN960D8 (4 positions), and
nuts P/N MS21042-08 (2 positions).
Make sure that the screws are in the center of the oblong holes.
33. Close the door using the latches, one at a time and adjust the strikers as necessary
by means of the oblong holes to assure perfect closure and proper seating of latches
on each striker.
34. Drill the holes and rivet the strikers in the door frame in the adjusted position.

- Applicable to "PART II".


FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 04 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 33

- Applicable to "PART II".


FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 05 OF 14)

S.B. No.: 120-54-0037


PAGE: 34

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART II".


FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 06 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 35

- Applicable to "PART II".


FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 07 OF 14)

S.B. No.: 120-54-0037


PAGE: 36

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART II".


FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 08 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 37

- Applicable to "PART II".


FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 09 OF 14)

S.B. No.: 120-54-0037


PAGE: 38

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART II".


FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 10 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 39

- Applicable to "PART II".


FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 11 OF 14)

S.B. No.: 120-54-0037


PAGE: 40

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART II".


FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 12 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 41

- Applicable to "PART II".


FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 13 OF 14)

S.B. No.: 120-54-0037


PAGE: 42

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART II".


FIGURE 2: REPLACEMENT OF THE LEFT NACELLE HYDRAULIC COMPARTMENT
DOOR AND REWORK TO THE DOOR FRAME
(SHEET 14 OF 14)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 43

1. Open the nacelle hydraulic compartment door P/N 120-47974-002 by unlocking


Camloc fasteners P/N 120-48166-001 (8 positions).
2. Take out the rivets and remove the receptacle supports P/N 120-60490-001 (3
positions), P/N 120-60490-003 (3 positions), P/N 120-60490-006, and P/N 12060490-008 from the door frame. Discard the parts.
3. Remove and retain the screws of hinge P/N MS27039-0809 (7 positions) and the
bonding cable, then remove door P/N 120-47974-002.
4. Remove and discard Camloc fasteners P/N 120-48166-001 (8 positions).
5. Remove and discard rivets P/N CCR274CS-3-2 (6 positions) and retain support plate
P/N 120-61634-001.
6. Mark the positions of the new latch cut-outs and holes, according to detail in Figure.
7. Cut out and drill as marked in item 6..
8. Cut out the area where the new ventilation louver is to be installed, mark and drill the
holes for rivets (20 positions).
NOTE: On the items below, where rivets are installed, before installation insert the
rivets in anti-corrosive sealant, Spec MIL-S-81733, TYPE IV-12.
9. Apply sealant Spec. MIL-S-81733, TYPE IV-12 at the ventilation louver P/N 12062464-001, and install by using rivets P/N MS20470AD4-5 (20 positions).
10. Install new latches P/N H5000-2-.051-.340 (8 positions) by using rivets P/N
MS20470AD3-4 (4 positions).
11. Drill the holes for rivets P/N CCR274CS-3-2 (5 positions) and install support plate P/N
120-61634-001 removed in item 5..
12. Re-identify the door with P/N 120-47974-612.

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 01 OF 16)

S.B. No.: 120-54-0037


PAGE: 44

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

13. Install the bonding cable and reworked door using screws P/N MS27039-0809 (7
positions) retained in item 3..
14. Steadily hold the door on the door frame, at the closed position.
15. Draw lines at 6.65 mm 1.0 mm from the edge of the cut-out of the latches as a
reference for the latch bolt striker installation and extend these marks to the nacelle
surface.
16. Open the door and transfer to the inside of the hydraulic compartment (door frame)
the marks made in item 15..
17. Using a double-face adhesive tape, center striker on the reference line and
provisionally place the striker in such a position that when door is closed it will be
slightly below the nacelle external loft line.
18. Mark the striker position.
19. Close the door and actuate its latch.
NOTE: If necessary, gently support the door to prevent its weight from loosening the
striker.
20. Measure the gap between the nacelle loft line and the door.
21. Open the door, remove the striker and the double-face adhesive tape.
22. Add the value of the gap measured in item 20. above the original striker position mark
made in item 18.. Reposition the striker upwards and mark the drilling points at the
center of the oblong holes.
23. Repeat the procedure described in items 17. thru .22. for the other strikers.
NOTE: The strikers and their positions may be observed in Figure 3.
24. Drill the holes as marked in item 22..
- Applicable to "PART III".
FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 02 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 45

25. In the nacelle flap housing, remove and retain screw P/N MS27039-0809 and
washers P/N AN960-8 and P/N MS35338-42, and nut P/N H14-08.
26. Position reinforcements P/N 120-62465-007 (3 positions) in the flap housing so that
the holes made to install the strikers fall into the reinforcement bounds.
27. Verify which upper and lower rivets located in the nacelle flap housing interfere with
the reinforcements. If necessary, displace the reinforcements so as to assure the
edge margin (7 mm), and remove and discard these rivets.
28. Transfer to the reinforcements the holes left by the rivets removed in item 18. and to
the flap housing the reinforcement holes.
Drill a hole of 5.1 mm, that will be used to the bonding.
29. Fix reinforcements P/N 120-62465-007 (3 positions) by using two cleco fasteners in
the upper extremity and two others in their lower extremity.
30. Position reinforcements P/N 120-62465-009 (2 positions) over each reinforcement
P/N 120-62465-007, transfer holes, and rivet them together.
31. Transfer to reinforcements P/N 120-62465-007 the holes made in item 24. for strikers
P/N 120-62482-003, and remove the cleco fasteners.
32. Rivet reinforcements P/N 120-62465-007.
33. In the hydraulic compartment, install each striker P/N 120-62482-003 (3 positions),
positioning screws P/N MS27039-0809 (2 positions), washers P/N AN960D8 (4
positions), and nuts P/N MS21042-08 (2 positions) in the center of the oblong holes.
34. At station X=3600, remove from the frame and discard rivets P/N MS20470AD4-5 as
follows: two at the reinforcement column (wing tip side) bottom, at the support lower
end, and one at the angle bottom.

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 03 OF 16)

S.B. No.: 120-54-0037


PAGE: 46

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

35. In the landing gear housing, position reinforcement P/N 120-62465-011, transfer to it
the holes left by the rivets removed in item 34., located two at the bottom of the
reinforcement column and one at the lower end of the support. Fix the reinforcement
with cleco fastener, drill the remaining holes, and rivet.
NOTE: For the marking of the reinforcement upper rivet holes, consider the rivets as
equidistant.
36. Properly position reinforcement P/N 120-62465-002 and transfer to it the hole left by
the angle rivet removed in item 34..
Transfer the reinforcement holes to the frame and to the reinforcement column (wing
root side).
Rivet the reinforcement.
37. Transfer to reinforcements P/N 120-62465-011 and 120-62465-002 the holes made
in item 24. for the screws which will attach strikers P/N 120-62479-003 (2 positions).
38. Install strikers P/N 120-62479-003 (2 positions) by using screws P/N MS27039-0809
(2 positions), washers P/N AN960D8 (4 positions), and nuts P/N MS21042-08 (2
positions), and latch bolt striker P/N 120-62481-003 by using screws P/N MS270390809, washers P/N AN960D8 (2 positions), and nut P/N MS21042-08.
Make sure that the screws are in the center of the oblong holes.
39. Install latch bolt strikers P/N 120-62480-006 and P/N 120-62478-008 by using
screws P/N MS27039-0809 (2 positions), washers P/N AN960D8 (4 positions), and
nuts P/N MS21042-08 (2 positions).
Make sure that the screws are in the center of the oblong holes.
NOTE: Replace with a countersunk rivet P/N MS20426AD4-6 the rivet of the door
frame located where striker P/N 120-62478-008 will be installed.
40. Close the door using the latches, one at a time and adjust the strikers as necessary
by means of the oblong holes to assure perfect closure and proper seating of latches
on each striker.
41. Drill the holes and rivet the strikers in the door frame in the adjusted position.
- Applicable to "PART III".
FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 04 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 47

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 05 OF 16)

S.B. No.: 120-54-0037


PAGE: 48

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 06 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 49

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 07 OF 16)

S.B. No.: 120-54-0037


PAGE: 50

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 08 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 51

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 09 OF 16)

S.B. No.: 120-54-0037


PAGE: 52

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 10 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 53

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 11 OF 16)

S.B. No.: 120-54-0037


PAGE: 54

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 12 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 55

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 13 OF 16)

S.B. No.: 120-54-0037


PAGE: 56

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 14 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 57

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 15 OF 16)

S.B. No.: 120-54-0037


PAGE: 58

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART III".


FIGURE 3: REWORK TO THE RIGHT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 16 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 59

1. Open the nacelle hydraulic compartment door P/N 120-47974-001 by unlocking


Camloc fasteners P/N 120-48166-001 (8 positions).
2. Take out the rivets and remove the receptacle supports P/N 120-60490-001 (3
positions), P/N N 120-60490-003 (3 positions), P/N 120-60490-005, and P/N 12060490-007 from the door frame. Discard the parts.
3. Remove and retain the screws of hinge P/N MS27039-0809 (7 positions) and the
bonding cable, then remove door P/N 120-47974-001.
4. Remove and discard Camloc fasteners P/N 120-48166-001 (8 positions).
5. Remove and discard rivets P/N CCR274CS-3-2 (6 positions) and retain support plate
P/N 120-61634-001.
6. Mark the positions of the new latch cut-outs and holes, according to detail in Figure.
7. Cut out and drill as marked in item 6..
8. Cut out the area where the new ventilation louver is to be installed, mark and drill the
holes for rivets (20 positions).
NOTE: On the items below, where rivets are installed, before installation insert the
rivets in anti-corrosive sealant, Spec MIL-S-81733, TYPE IV-12.
9. Apply sealant Spec. MIL-S-81733, TYPE IV-12 at the ventilation louver P/N 12062464-001, and install by using rivets P/N MS20470AD4-5 (20 positions).
10. Install new latches P/N H5000-2-.051-.340 (8 positions) by using rivets P/N
MS20470AD3-4 (4 positions).
11. Drill the holes for rivets P/N CCR274CS-3-2 (5 positions) and install support plate P/N
120-61634-001 removed in items 5..
12. Re-identify the door with P/N 120-47974-611.

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 01 OF 16)

S.B. No.: 120-54-0037


PAGE: 60

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

13. Install the reworked door using screws P/N MS27039-0809 (7 positions) retained in
item 3..
14. Steadily hold the door on the door frame, at the closed position.
15. Draw lines at 6.65 mm 1.0 mm from the edge of the cut-out of the latches as a
reference for the latch bolt striker installation and extend these marks to the nacelle
surface.
16. Open the door and transfer to the inside of the hydraulic compartment (door frame)
the marks made in item 15..
17. Using a double-face adhesive tape, center striker on the reference line and
provisionally place the striker in such a position that when door is closed it will be
slightly below the nacelle external loft line.
18. Mark the striker position.
19. Close the door and actuate its latch.
NOTE: If necessary, gently support the door to prevent its weight from loosening the
striker.
20. Measure the gap between the nacelle loft line and the door.
21. Open the door, remove the striker and the double-face adhesive tape.
22. Add the value of the gap measured in item 20. above the original striker position mark
made in item 18.. Reposition the striker upwards and mark the drilling points at the
center of the oblong holes.
23. Repeat the procedure described in items 17. thru .22. for the other strikers.
NOTE: The strikers and their positions may be observed in Figure 4.
24. Drill the holes as marked in item 22..
- Applicable to "PART IV"
FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 02 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 61

25. In the nacelle flap housing, remove and retain screw P/N MS27039-0809 and
washers P/N AN960-8 and P/N MS35338-42, and nut P/N H14-08.
26. Position reinforcements P/N 120-62465-007 (3 positions) in the flap housing so that
the holes made to install the strikers fall into the reinforcement bounds.
27. Verify which upper and lower rivets located in the nacelle flap housing interfere with
the reinforcements. If necessary, displace the reinforcements so as to assure the
edge margin (7 mm), and remove and discard these rivets.
28. Transfer to the reinforcements the holes left by the rivets removed in item 27. and to
the flap housing the reinforcement holes.
Drill a hole of 5.1 mm, that will be used to the bonding.
29. Fix reinforcements P/N 120-62465-007 (3 positions) by using two cleco fasteners in
the upper extremity and two others in their lower extremity.
30. Position reinforcements P/N 120-62465-009 (2 positions) over each reinforcement
P/N 120-62465-007, transfer holes, and rivet them together.
31. Transfer to reinforcements P/N 120-62465-007 the holes made in item 15. for strikers
P/N 120-62482-003, and remove the cleco fasteners.
32. Rivet reinforcements P/N 120-62465-007.
33. In the hydraulic compartment, install each striker P/N 120-62482-003 (3 positions),
positioning screws P/N MS27039-0809 (2 positions), washers P/N AN960D8 (4
positions), and nuts P/N MS21042-08 (2 positions) in the center of the oblong holes.
34. At station X=3600, remove from the frame and discard rivets P/N MS20470AD4-5 as
follows: two at the reinforcement column (wing tip side) bottom, at the support lower
end, and one at the angle bottom.
35. In the landing gear housing, position reinforcement P/N 120-62465-001, transfer to it
the hole left by the rivet removed in item 34.. Fix the reinforcement with cleco
fastener, drill the remaining holes, and rivet.
- Applicable to "PART IV"
FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 03 OF 16)

S.B. No.: 120-54-0037


PAGE: 62

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

36. Properly position reinforcement P/N 120-62465-013 and transfer the reinforcement
holes to the frame and to the reinforcement column (wing tip side).
Rivet the reinforcement.
37. Transfer to reinforcements P/N 120-62465-001 and 120-62465-013 the holes made
in item 15. for the screws which will attach strikers P/N 120-62479-003 and P/N 12062477-003.
38. Install strikers P/N 120-62479-003 (2 positions) by using screws P/N MS27039-0809
(2 positions), washers P/N AN960D8 (4 positions), and nuts P/N MS21042-08 (2
positions), and latch bolt striker P/N 120-62477-003 by using screws P/N MS270390809, washers P/N AN960D8 (2 positions), and nut P/N MS21042-08.
Make sure that the screws are in the center of the oblong holes.
39. Displace support P/N 120-21916-001 by one rivet in flight direction.
40. Replace with a countersunk rivet P/N MS20426AD4-6 the rivet of the door frame
located where striker P/N 120-62478-007 will be installed.
41. Install latch bolt strikers P/N 120-62480-005 and P/N 120-62478-007 by using
screws P/N MS27039-0809 (2 positions), washers P/N AN960D8 (4 positions), and
nuts P/N MS21042-08 (2 positions).
Make sure that the screws are in the center of the oblong holes.
42. Close the door using the latches, one at a time and adjust the strikers as necessary
by means of the oblong holes to assure perfect closure and proper seating of latches
on each striker.
43. Drill the holes and rivet the strikers in the door frame in the adjusted position.

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 04 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 63

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 05 OF 16)

S.B. No.: 120-54-0037


PAGE: 64

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 06 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 65

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 07 OF 16)

S.B. No.: 120-54-0037


PAGE: 66

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 08 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 67

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 09 OF 16)

S.B. No.: 120-54-0037


PAGE: 68

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 10 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 69

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 11 OF 16)

S.B. No.: 120-54-0037


PAGE: 70

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 12 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 71

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 13 OF 16)

S.B. No.: 120-54-0037


PAGE: 72

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 14 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 73

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 15 OF 16)

S.B. No.: 120-54-0037


PAGE: 74

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

- Applicable to "PART IV"


FIGURE 4: REWORK TO THE LEFT NACELLE HYDRAULIC COMPARTMENT DOOR AND
ITS FRAME
(SHEET 16 OF 16)

DATE: 02/Dec/1999
CHANGE No.: 01 - 05/Jul/2000

S.B. No.: 120-54-0037


PAGE: 75