Weld Fittings
Brief History
Main Products
Presidents Message
TK CORPORATION has been established in 1965, as koreas first fitting maker. Since then, TK CORPORATION has become a leading specialist in the manufacture of fittings. TK CORPORATION fittings are complying with ANSI, JIS, BS, MSS and the other special specification and each fittings are manufactured under the best quality control system, and has been proven in the pipelines, shipbuilding, chemical industries, power plants, offshore projects and the general applications. We firmly believe that we can meet all the requirements of our customer including prompt delivery request with reasonable prices.
Applicable Standard
Factory-Made Wrought steel Butt-Welding Fittings Steel Pipe Flanges and Flanged Fittings Forged Steel Fittings Socket-Welding and Threaded Wrought stainless Steel Butt-Welding Fittings Specification for High Test Wrought Butt-Welding Fittings Socket-Welding Reducer Inserts Steel Butt-Welding Pipe Fittings for Ordinary Use Steel Butt-Welding Pipe Fittings Steel Plate Butt-Welding Pipe Fittings Steel Socket Welding Pipe Fittings Steel Butt-Welding Pipe Fittings For the Petroleum Industry Part 1 Wrought Carbon and ferritie Alloy Steel Fittings Butt-Welding Pipe Fittings for Pressure Purposes. Part 1.Carbon Steel & Part 2. Austenitic Stainless Steel
Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures Wrought Austenitic Stainless Steel Piping Fittings Piping Fittings of Wrought Carbon Steel and Alloy Steel for Low Temperature Service Pipe, steel, Black and Hot-Dipped, Zinccoated Welded and Seamless Seamless Carbon Steel Pipe for High Temperature Service Forgins, Carbon Steel, For Piping Components Forgins, Carbon Steel, For General-Purpose Piping Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts For High-Temperature Service Forged, Carbon and Low-Alloy Steel, Requiring Notch Toughness Testing For Piping Components Wrought Ferritic, Ferritic/Austenitic, and Martensitic Srainless Steel Piping Fittings Wrought High-Strength Low-Alloy steel Butt-Welding Fittings Wrought Nickel and Nickel Alloy Fittings Nickel Alloy Forgings Seamless and Welded Steel Line-Pipe Seamless and Welded High-Test Line-Pipes
Manufacturing Process
WELDING
Welder Qualify Welding Materials Control
TK corporation
Hydrestatic Test
NON-DESTRUCTIVE EXAMINATION
Ultrasonic Test Radiographic Test Liquid Penetrant Test Magnetic Particle Examination
ASME
Wrought Steel Butt-Weld Fittings Stainless Steel Butt-Weld Fittings Wrought Steel Butt-Weld Fittings P16~P43 P44~P52 P53~P58
Contents
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 122 Asterisks( ) Denote Sch 40 Wall Thickness Conform to ASME B 36.10M Specifications for STD and Sch 40 Wall Pipe
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For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 122 Asterisks( ) Denote Sch 40 Wall Thickness Conform to ASME B 36.10M Specifications for STD and Sch 40 Wall Pipe
W e l d F i t t i n g s 17
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 122 Asterisks( ) Denote Sch 80 Wall Thickness Conform to ASME B 36.10M Specifications for STD and Sch 40 Wall Pipe
18 TK _ corporation
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 122 Asterisks( ) Denote Sch 80 Wall Thickness Conform to ASME B 36.10M Specifications for STD and Sch 40 Wall Pipe
W e l d F i t t i n g s 19
90 Elbows(Short)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 122 Asterisks( ) Denote Sch 40 Wall Thickness Conform to ASME B 36.10M Specifications for STD and Sch 40 Wall Pipe
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90 Elbows(Short)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 122 Asterisks( ) Denote Sch 40 Wall Thickness Conform to ASME B 36.10M Specifications for STD and Sch 40 Wall Pipe
W e l d F i t t i n g s 21
90 Elbows(Short)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 122 Wall Thickness Conform to ASME B 36.10M Specifications for XS and Sch 80 Wall Pipe Asterisks( ) Denote Sch 80
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90 Elbows(Short)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 122 Wall Thickness Conform to ASME B 36.10M Specifications for XS and Sch 80 Wall Pipe Asterisks( ) Denote Sch 80
W e l d F i t t i n g s 23
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 122 Wall Thickness Conform to ASME B 36.10M Specifications
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Tees (Straight)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 124 Asterisks( ) Denote Sch 40and Sch 80
W e l d F i t t i n g s 25
Tees (Reducing)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 124 Asterisks( ) Denote Sch 40 and Sch 80
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Tees (Reducing)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 124 Asterisks( ) Denote Sch 40 and Sch 80
W e l d F i t t i n g s 27
Tees (Reducing)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 124 Asterisks( ) Denote Sch 40 and Sch 80
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Tees (Straight)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 124 Wall Thickness Conform to ASME B 36.10M Specifications
W e l d F i t t i n g s 29
Tees (Reducing)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 124 Wall Thickness Conform to ASME B 36.10M Specifications
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Tees (Reducing)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 124 Wall Thickness Conform to ASME B 36.10M Specifications
W e l d F i t t i n g s 31
Tees
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Tees
W e l d F i t t i n g s 33
Tees
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Reducers
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 125 Asterisks( ) Denote Sch 80
W e l d F i t t i n g s 35
Reducers
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 125 Asterisks( ) Denote Sch 40 and Sch 80
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Reducers
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 125 Asterisks( ) Denote Sch 40
W e l d F i t t i n g s 37
Reducers
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 125 Wall Thickness Conform to ASME B 36.10M Specifications
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Reducers
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 125 Wall Thickness Conform to ASME B 36.10M Specifications
W e l d F i t t i n g s 39
Reducers
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 125 Wall Thickness Conform to ASME B 36.10M Specifications
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Length E applies for thickness not exceeding that given in column Limiting Wall Thickness for Length E. Length E1 applies for thickness greater than that given in column Limiting Wall Thickness for NPS 24 and smaller for NPS 26 and lager, length E1 shall be by agreement between manufacturer and Purchaser. For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 122 Asterisks( ) Denote Sch 40 and Sch 80
W e l d F i t t i n g s 41
Length E applies for thickness not exceeding that given in column Limiting Wall Thickness for Length E. Length E1 applies for thickness greater than that given in column Limiting Wall Thickness for NPS 24 and smaller for NPS 26 and lager, length E1 shall be by agreement between manufacturer and Purchaser. For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 For Approx Weight See Page 122 Wall Thickness Conform to ASME B 36.10M Specifications
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Laterals
Pressure-temperature ratings : Laterals are rated for either 40% of the maximun allowable working pressure for the size and weight schedule of the mating pipe, or 100% of the maximun allowable working pressure for the size and weight schedule of the mating pipe in the latter case, ASME B31.3 is used to calculate reinforcement requirements unless otherwise specified. Wall Thickness Conform to ASME B 36.10M Specifications
W e l d F i t t i n g s 43
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 Wall Thickness Conform to ASME B 36.19M
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Tees(Straight)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 Wall Thickness Conform to ASME B 36.19M
W e l d F i t t i n g s 45
Tees (Reducing)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 Wall Thickness Conform to ASME B 36.19M
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Tees (Reducing)
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 Wall Thickness Conform to ASME B 36.19M
W e l d F i t t i n g s 47
Reducers
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 Wall Thickness Conform to ASME B 36.19M
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Reducers
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 Wall Thickness Conform to ASME B 36.19M
W e l d F i t t i n g s 49
Length E applies for thickness not exceeding that given in column Limiting Wall Thickness for Length E. Length E1 applies for thickness greater than that given in column Limiting Wall Thickness for NPS 24 and smaller for NPS 26 and lager, length E1 shall be by agreement between manufacturer and Purchaser. For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 Wall Thickness Conform to ASME B 36.19M
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W e l d F i t t i n g s 51
For Bevel Details See Page 115 For Dimensional Tolerances See Page 120 Wall Thickness Conform to ASME B 36.19M 1. Minimun Lap Thickness Shall Not Be Less Than Nominnal Wall Thickness. 2. Contact Faces of Stub Ends Shall Have a Modified Spiral or Concentric Serration.
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Pipe Bend
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 : Specified in Purchaser order For General Bending Range See Page 58 Asterisks( ) Denote Sch 40
W e l d F i t t i n g s 53
Pipe Bend
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 : Specified in Purchaser order For General Bending Range See Page 58 Asterisks( ) Denote Sch 40
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Pipe Bend
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 : Specified in Purchaser order For General Bending Range See Page 58 Asterisks( ) Denote Sch 80
W e l d F i t t i n g s 55
Pipe Bend
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 : Specified in Purchaser order For General Bending Range See Page 58 Asterisks( ) Denote Sch 80
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Reducers
For Bevel Details See Page 115 For Dimensional Tolerances See Page 114 : Specified in Purchaser order For General Bending Range See Page 58
W e l d F i t t i n g s 57
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KS/JIS
Steel Butt-Weld Pipe Fittings Steel Plate Butt-Weld Fittings Stainless Steel Butt-Weld Fittings P61~ P72 P73~ P77 P78~ P84
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116 For Approx Weight See Page 122
W e l d F i t t i n g s 61
Tees
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116 For Approx Weight See Page 124
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Tees
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116 For Approx Weight See Page 124
W e l d F i t t i n g s 63
Reducers
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116 For Approx Weight See Page 125
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Reducers
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116 For Approx Weight See Page 125
W e l d F i t t i n g s 65
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116 For Approx Weight See Page 122
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For Bevel Details See Page 118 For Dimensional Tolerances See Page 116 For Approx Weight See Page 122
W e l d F i t t i n g s 67
Tees
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116 For Approx Weight See Page 124
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Tees
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116 For Approx Weight See Page 124
W e l d F i t t i n g s 69
Reducers
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116 For Approx Weight See Page 125
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Reducers
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116 For Approx Weight See Page 125
W e l d F i t t i n g s 71
The Back-To-Face Dimension of Cap Shall Be E, If The Basic Wall Thickness is Not More Than The Limited Wall Thickness And E1 If It Exceeds The Limited Wall Thickness For Bevel Details See Page 118 For Dimensional Tolerances See Page 116 For Approx Weight See Page 122
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For Bevel Details See Page 119 For Dimensional Tolerances See Page 117 For Approx Weight See Page 122
W e l d F i t t i n g s 73
Tees
For Bevel Details See Page 119 For Dimensional Tolerances See Page 117 For Approx Weight See Page 124
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Tees
For Bevel Details See Page 119 For Dimensional Tolerances See Page 117 For Approx Weight See Page 124
W e l d F i t t i n g s 75
Reducers
For Bevel Details See Page 119 For Dimensional Tolerances See Page 117 For Approx Weight See Page 125
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Reducers
For Bevel Details See Page 119 For Dimensional Tolerances See Page 117 For Approx Weight See Page 125
W e l d F i t t i n g s 77
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116
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Tees
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116
W e l d F i t t i n g s 79
Tees
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116
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Reducers
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116
W e l d F i t t i n g s 81
Reducers
For Bevel Details See Page 118 For Dimensional Tolerances See Page 116
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The Back-To-Face Dimension of Cap Shall Be E, If The Basic Wall Thickness is Not More Than The Limited Wall Thickness And E1 If It Exceeds The Limited Wall Thickness For Bevel Details See Page 118 For Dimensional Tolerances See Page 116
W e l d F i t t i n g s 83
Dimensions Conform to TK Standards. This specification used for JIS 10K Flanges.
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ALL DIMENSIONS IN mm D
60.3 88.9 114.3 141.3 168.3
A
406 406 560 610 762
B
203 203 280 305 381
R
150 150 210 240 305
A
406 406 560 610 762
B
203 203 280 305 381
R
150 150 210 240 305
2 B 3 4 5 B 6
R
86 TK _ corporation
ALL DIMENSIONS IN mm D
60.3 88.9 114.3 141.3 168.3
A
330 330 406 483 686
B
203 203 280 305 381
R
150 150 210 240 305
45 LATERAL TEE
Size
2 3 4 5 6
ALL DIMENSIONS IN mm D
60.3 88.9 114.3 141.3 168.3
A
365 365 510 550 670
B
115 115 155 165 195
H
265 265 365 405 505
ALL DIMENSIONS IN mm D
60.3 88.9 114.3 141.3 168.3
T
11.1 15.2 17.1 19.0 21.9
A
385 385 496 582 805
B
203 203 280 305 381
R
150 150 210 240 304
W e l d F i t t i n g s 87
ALL DIMENSIONS IN mm D
60.3 88.9 114.3 141.3 168.3
A
203 203 280 305 381
R
150 150 210 240 305
TAN
53 53 70 65 76
ALL DIMENSIONS IN mm D
60.3 88.9 114.3 141.3 168.3
B
119 119 162 172 203
R
150 150 210 240 305
TAN
56 56 75 72 76
88 TK _ corporation
ALL DIMENSIONS IN mm D
60.3 88.9 114.3 141.3 168.3
A
178 305 356 432 533
R
152 229 305 381 457
TAN
26 76 51 51 76
ALL DIMENSIONS IN mm D
60.3 88.9 114.3 141.3 168.3
B
121 171 178 209 266
R
152 229 305 381 457
TAN
58 76 51 51 76
BULL PLUG
Size
2 3 4 5 6
ALL DIMENSIONS IN mm D
60.3 88.9 114.3 141.3 168.3
L1
70 90 115 140 170
L2
48 60 81 102 126
W e l d F i t t i n g s 89
Vertical Bv +1,-0mm
52 65 65 78 78 78 103 103 103 103 78 78 78 103 103 103 103 52 65 65 78 78 78 103 103 103 103 46 52 52 65 65 65 78 78
Outlet Bo +1,-0mm
52 52 65 52 65 78 52 65 78 103 52 65 78 52 65 78 103 52 52 65 52 65 78 52 65 78 103 46 46 52 46 52 65 46 52
Vertical Bv +1,-0mm
78 78 103 103 103 103 103 46 52 52 65 65 65 78 78 78 78 103 103 103 103 103 46 52 52 65 65 65 78 78 78 78 103 103 103 103 103
Outlet Bo +1,-0mm
65 78 46 52 65 78 103 46 46 52 46 52 65 46 52 65 78 46 52 65 78 103 46 46 52 46 52 65 46 52 65 78 46 52 65 78 103
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W e l d F i t t i n g s 91
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W e l d F i t t i n g s 93
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W e l d F i t t i n g s 97
Union
98 TK _ corporation
Union
Union(O-Ring Type)
W e l d F i t t i n g s 99
Reducer Insert
100 TK _ corporation
Reducer Insert
W e l d F i t t i n g s 101
Cap
102 TK _ corporation
W e l d F i t t i n g s 103
Plug, Bushing
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Union
W e l d F i t t i n g s 105
Union(O-Ring Type)
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Union
W e l d F i t t i n g s 107
Nipple Outlet
Swaged Nipple
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Weld-outlets
Applicable Run Pipe Sizes are From out-Let Size to 36 Standard Weight Fittings are the Same as Schedule 40 Fittings Until 10 and Extra Strong Fittings are the Same as Schedule 80 Until 8 Pipe Schedule Numbers and Weight Designations are in Accordance With ASME B36.10M When Ordering Weld-outlets, Include the Quantity, Size(Run and Out-let), Description(Weld-outlets, Schedule Number) and Material
W e l d F i t t i n g s 109
Weld-outlets
Applicable Run Pipe Sizes are From out-Let Size to 36 Pipe Schedule Numbers and Weight Designations are in Accordance With ASME B36.10M When Ordering Weld-outlets, Include the Quantity, Size(Run and Out-let), Description(Weld-outlets, Schedule Number) and Material
110 TK _ corporation
Socket-outlets
Applicable Run Pipe Sizes are From out-Let Size to 36 For the 3000# and 6000# Socket-outlets and Thread-outlets, Inside Bore, Thread, Socket Bore and Socket Depth Dimensions are According to ASME B16.11 Pipe Schedule Numbers and Weight Designations are in Accordance With ASME B36.10M When Ordering Weld-outlets, Include the Quantity, Size(Run and Out-let), Description(Weld-outlets, Schedule Number) and Material
W e l d F i t t i n g s 111
Thread-outlets
Applicable Run Pipe Sizes are From out-Let Size to 36 For the 3000# and 6000# Socket-outlets and Thread-outlets, Inside Bore, Thread, Socket Bore and Socket Depth Dimensions are According to ASME B16.11 Pipe Schedule Numbers and Weight Designations are in Accordance With ASME B36.10M When Ordering Weld-outlets, Include the Quantity, Size(Run and Out-let), Description(Weld-outlets, Schedule Number) and Material
112 TK _ corporation
Dimension Tolerance
ANSI Dimensional Tolerance ANSI Welding End Preparation JIS/ KS Dimensional Tolerance JIS/ KS Welding End Preparations MSS SP-43 Dimensional Tolerance P114 P115 P116 ~ P117 P118 ~ P119 P120
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W e l d F i t t i n g s 115
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W e l d F i t t i n g s 117
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W e l d F i t t i n g s 119
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W e l d F i t t i n g s 121
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W e l d F i t t i n g s 123
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W e l d F i t t i n g s 125
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W e l d F i t t i n g s 127
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W e l d F i t t i n g s 129
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W e l d F i t t i n g s 131
Approximate Hardness Conversion Numbers For Nonaustenitic Steels A (Rockwell B to Other Hardness Numbers)
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Approximate Hardness Conversion Numbers For Nonaustenitic SteelsA (Rockwell C to Other Hardness Numbers)
W e l d F i t t i n g s 133
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W e l d F i t t i n g s 135
136 TK _ corporation
W e l d F i t t i n g s 137
Dimensions of Welded and Seamless Pipe Carbon, Alloy and Stainless Steel
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Dimensions of Welded and Seamless Pipe Carbon, Alloy and Stainless Steel
W e l d F i t t i n g s 139
Head Office 1499-1, SongJeong-Dong, Gangseo-Gu, Busan, Korea Tel : 82-51-970-6600 Fax : 82-51-831-5599 E-mail : tkbend@tkbend.co.kr http://www.tkbend.co.kr Export & Import Subsidiary Company DaeShin Co., Ltd. 801 Jeong-Sun BLDG, 1270-1, Jwa-Dong Haeundae-Gu, Busan, Korea Tel : 82-51-747-8103~8 Fax : 82-51-747-8444~5 E-mail : yjk@tkbend.co.kr http://www.tkbend.co.kr