1. Table of Contents
1. Problem Formulation .............................................................................................................. 1 1.1 1.2 2. 2.1 Introduction...................................................................................................................... 1 Objective .......................................................................................................................... 1 Problem Analysis .............................................................................................................. 1 Introduction .............................................................................................................. 1 Specifications ............................................................................................................ 1 Considerations .......................................................................................................... 2 Criteria....................................................................................................................... 2 Usage......................................................................................................................... 2 Production................................................................................................................. 2 Introduction .............................................................................................................. 3 Client Information ..................................................................................................... 3 Waste in Humboldt County ...................................................................................... 3 Up-cycled Projects .................................................................................................... 3 Machine Mechanisms ............................................................................................... 6 Types of Art Making Machines ............................................................................... 11 Art Materials ........................................................................................................... 15 Safety Precautions .................................................................................................. 19 Getting Kids Engaged .............................................................................................. 19
Problem Analysis and Literature Review ................................................................................ 1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 2.2.9
3.
Alternative Solutions............................................................................................................. 20 3.1 3.2 3.3 Introduction.................................................................................................................... 20 Brainstorming ................................................................................................................. 20 Alternative Solutions ...................................................................................................... 20 Two Pendulum Harmonograph .............................................................................. 20 The Whirlpool ......................................................................................................... 21 The Jackson Pollock Machine.................................................................................. 22 The Gravitron .......................................................................................................... 23 Topsy Turvy ............................................................................................................. 23 Shake and Paint....................................................................................................... 24 i
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] 3.3.7 3.3.8 3.3.9 Artistic Explosion ..................................................................................................... 25 Rotary Harmonograph ............................................................................................ 25 Hangmans Last Harmony ....................................................................................... 26
3.3.10 The Tumblr .............................................................................................................. 26 3.3.11 The Spirograph Spinner .......................................................................................... 27 4. Decision Process ................................................................................................................... 28 4.1 4.2 4.3 4.4 4.5 5. 5.1 5.2 Introduction.................................................................................................................... 28 Criteria Definitions ......................................................................................................... 28 Decision Choices ............................................................................................................. 28 Decision Process ............................................................................................................. 29 Final Decision Justification ............................................................................................. 32 Introduction.................................................................................................................... 32 Solution Description ....................................................................................................... 32 The Table ................................................................................................................. 33 The Gimbals ............................................................................................................ 34 The Brick Weights ................................................................................................... 35 The Pen Arm Pendulum .......................................................................................... 36 The Writing Platform Pendulum ............................................................................. 37 Cost of Materials ..................................................................................................... 38 Design Cost.............................................................................................................. 39 Maintenance Cost ................................................................................................... 40
5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.3 5.3.1 5.3.2 5.3.3 5.4 5.5
5.5.1 Assembly ...................................................................................................................... 40 5.5.2 Use ............................................................................................................................... 43 5.6 6. 6.1 6.2 6.3 Prototype Performance.................................................................................................. 46 Appendix A: Bibliography ............................................................................................... 47 Appendix B: Brainstorming Notes .................................................................................. 49 Appendix C: AutoCad Drawings ..................................................................................... 52 Appendices:........................................................................................................................... 47
ii
Figure 1-1 Black Box Model describes the goal of the project ...................................................... 1 Figure 2-1 Macintosh G4 towers up-cycled into a desk. ................................................................ 4 Figure 2-2 Engine block reused for a Coffee table (http://www.neatorama.com/2006/03/02/engine-block-coffee-table/) ...................................... 4 Figure 2-3 EPS packaging sheets (http://boxbrosla.com/boxtest/product/catalog/moving/shipping-supplies/styrofoam-sheets48-x-24-x-2) ..................................................................................................................................... 5 Figure 2-4 Example of a Gear Train................................................................................................. 6 Figure 2-5 Compound Gear Train (http://www.rlt.com/14010) .................................................... 7 Figure 2-6 Two wheel Pulley System (http://www.bbc.co.uk/schools/gcsebitesize/design/systemscontrol/mechanismsrev3.shtml) .. 8 Figure 2-7 Cam Diagram (http://www.bbc.co.uk/schools/gcsebitesize/design/systemscontrol/mechanismsrev3.shtml) .. 8 Figure 2-8 Different Cam Shapes (http://www.bbc.co.uk/schools/gcsebitesize/design/systemscontrol/mechanismsrev3.shtml) .. 9 Figure 2-9 Figure 2 9 A Class 1 Lever (http://www.bbc.co.uk/schools/gcsebitesize/design/systemscontrol/mechanismsrev3.shtml) 10 Figure 2-10 A Class 2 Lever (http://www.bbc.co.uk/schools/gcsebitesize/design/systemscontrol/mechanismsrev3.shtml) 10 Figure 2-11 A Parallel Motion Linkage http://lizarum.com/assignments/physical_computing/2008/mechanisms/linkages.html ......... 11 Figure 2-12 An image created by a harmonograph. ..................................................................... 12 Figure 2-13 Two Disc Harmonograph (http://mrhonner.com/2012/05/11/turntableharmonograph/) ........................................................................................................................... 13 Figure 2-14 These are some intricate images produced by a spirograph. (Images by Google Images) .......................................................................................................................................... 14 Figure 2-15 SCRAP Humboldt's existing paint spinner machines (Images by SCRAP Humboldt). 15 Figure 2-16 Watercolors (Image from Google Images) ................................................................ 16 Figure 2-17 Acrylic Paint with a high viscosity (http://www.painting-with-a-paletteknife.com/acrylic-paint/) .............................................................................................................. 17 Figure 2-18 Thick oil paint (http://www.artistoilpaint.tdparts.com/) .......................................... 17 Figure 2-19 Home made Paints (http://www.cd3wd.com/cd3wd_40/ap/Natural_paint_basics.html) ........................................ 18 Figure 3-1 Two Pendulum Harmonograph ................................................................................... 21 Figure 3-2 The Whirlpool Inspiration (http://terpconnect.umd.edu/~cpalumbo/MarylandScienceCenter.html) ................................. 21 Figure 3-3 The Whirlpool Drawing by Alejandro Infanzon-Marin ................................................ 22 Figure 3-4 Drawing of the Jackson Pollock Machine by Aaron Hu ............................................... 22 Figure 3-5 Drawing of The Gravitron by Aaron Hu ....................................................................... 23 Figure 3-6 Drawing of the Topsy Turvy by Aaron Hu .................................................................... 24 Figure 3-7 Drawing of Shake and Bake by Aaron Hu .................................................................... 24 Figure 3-8 Drawing of the Artistic Explosion by Mark Attarian .................................................... 25 Figure 3-9 Drawing of a Rotary Harmonograph by Mark Attarian ............................................... 25 iii
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] Figure 3-10 Drawing of Hangman's Last Harmony by Mark Attarian ........................................... 26 Figure 4-1 Visual Matrix of the decision process of Team C.R.A.M .............................................. 32 Figure 5-1 A Lissajous Figure, which is a visual of harmonic motion between the two pendulum frequencies ................................................................................................................................... 33 Figure 5-2 Two Pendulum Harmonograph Diagram (Group Photo)............................................. 33 Figure 5-3 AutoCad design of the card table used ....................................................................... 34 Figure 5-4 AutoCad Drawing of the Gimbals Created by Mark Attarian ...................................... 34 Figure 5-5 The Harmonograph at rest with brick weights attached (Group Photo) .................... 35 Figure 5-6 Two Bolt Clamping Method (Group Photo) ................................................................. 35 Figure 5-7 One Bolt Clamping Method (Group Photo) ................................................................. 36 Figure 5-8 Pen Arm Pendulum ...................................................................................................... 37 Figure 5-9 Writing Platform Pendulum ......................................................................................... 38 Figure 5-10 Design cost pie chart in Hours for Team C.R.A.M for a total of 114 hours ............... 39 Figure 5-11 Unfold the Card Table Legs (Group Photo) ............................................................... 41 Figure 5-12 Insert Pendulums through the table slots (Group Photo) ......................................... 41 Figure 5-13 Pendulum Slot Placement (Group Photo) ................................................................. 42 Figure 5-14 Insure the Gimbal goes into the Gimbal dimple (Group Photo) ............................... 42 Figure 5-15 Paper Platform weight clamping (Group Photo) ....................................................... 43 Figure 5-16 Pen Arm weight single bolt mechanism (Group Photo) ............................................ 43 Figure 5-17 Adjusting weight ........................................................................................................ 44 Figure 5-18 Place paper and writing utensil. ................................................................................ 44 Figure 5-19 Put pendulums into motion. ...................................................................................... 45 Figure 5-20 Drop pen arm and watch. .......................................................................................... 45 Figure 5-21 Possible Parameter Changes ..................................................................................... 46 Figure 5-22 First Graders at Morris Elementary School in Mckinleyville testing the Harmonograph (Group Photo)...................................................................................................... 46 Figure 5-23 Drawings made by our Two Pendulum Harmonograph (Group Photo) .................... 47 Figure 6-1 Brainstorm Notes Page 1 ............................................................................................. 50 Figure 6-2 Brainstorm Notes Page 2 ............................................................................................. 51 Figure 6-3 Brainstorm Notes Page 3 ............................................................................................. 51 Figure 6-4 Brainstorm Notes Page 4 ............................................................................................. 52 Figure 6-5 Table with dimensions ................................................................................................. 52 Table 2-1 Criteria and Constraints .................................................................................................. 2 Table 4-1 Weighted Criteria .......................................................................................................... 29 Table 4-2 Delphi Matrix for Alternative Solutions ........................................................................ 30 Table 5-1 Itemized Materials Cost ................................................................................................ 39 Table 5-2 Maintenance Cost in Dollars ......................................................................................... 40
iv
1. Problem Formulation
1.1 Introduction
The problem formulation describes the objective of the project using a Black Box model. The solution is discussed in the objective section and the goal of the project is shown in Figure 1-1.
1.2 Objective
The objective of the project is to construct a machine that is both entertaining and safe for adults and children. The art machine should be an example of how to use waste products in a fun and easy way. Figure 1-1 is our Black Box model which describes the change the art machine brings to the world before and after creation.
Input
Adults and children have a lack of knowledge and experience with art machines made out of reused materials in Humboldt County
Figure 1-1 Black Box Model describes the goal of the project
2.1.2 Specifications
The specifications for this product are specific characteristics that must be included when designing the machine. The specifications for this project are: The machine must be able to be carried by one or two people The machine must be able to fit in the back of the clie nts 1998 Volkswagen Beetle 1
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] The materials used to build this machine must consist of at least 75% reused material.
2.1.3 Considerations
Considerations are the conditions the project will be under, and must be able to endure in order to function properly. The considerations are: Both children and adults will be using this machine. The machine must be easy to setup and transport The people transporting the machine will most likely be older Our client already has an art spinner, and is looking for an art machine that differs from that.
2.1.4 Criteria
Criteria are design characteristics that are carefully defined in order to weigh different design options against one and another in order to come to a decision.
Table 2-1 Criteria and Constraints
Criteria Durability Reparability Cost Engaging Unique and Cool Art Portability Safety Ease of Use
Constraints Must endure use by children Moving parts must be easily replaceable Must spend under $300 More fun than Tic Tac Toe Must be able to create at least 5 unique designs Machine must be less than 60 lbs, and fit in the trunk of a 1998 Volkswagen Beetle Must be no blatant safety hazards for people of all age Children must be able to operate the machine after being demonstrated on how to use it
2.1.5 Usage
The art machine will be used to entertain and teach both children and adults at both SCRAP Humboldts events as well as at schools and art festivals. The art machine will teach how materials can be diverted from the waste stream to make useful products while also making a cool art product.
2.1.6 Production
A single Art Machine will be produced and used, with various prototypes produced as needed.
2.2.4.1 Materials
Many materials can be easily upcycled. Plastic is a material that is recycled but can be used in other ways. There are many different types of plastics, and they can all be upcycled rather than being thrown away or melted down. Wood can be taken out of the waste stream and will provide a variety of good building materials. Old broken furniture that is thrown out can be reused. Construction sites often have a lot of unused wood as well as other materials. Another source of materials is the automotive industry. Cars that are sent to a landfill to be crushed can be salvaged (Cool Gizmo Toys, 2012). For example, an engine block can be used as the base of a coffee table as in Figure 2-2. A more classic example is a car tire that is turned into a rope swing.
Glass can be reused in a variety of ways, for example crushed glass held together by cement to make a table surface. Electronics have many parts and can be dismantled to create something completely new such as the computer towers used to make a desk in Figure 2-1. Another example is a hard drive becoming a paperweight. Industrial materials such as combustion products, iron, steel slags, and paper mill residuals could also be used. Most of these materials have chemical, physical, and engineering attributes that make them valuable resources but end up in the waste stream (U.S. EPA, 2008). All these materials have the potential to become something more valuable than if they were thrown away or recycled.
2.2.5.1 Gears
Gears are toothed wheels fixed to shafts. The teeth of multiple wheels interlock to transfer motion from the first gear (the driver) to another (the follower). A series of gears is called a gear train as shown in Figure 2-4. The motion of the driver gear in the clockwise direction turns the follower gear in the counterclockwise direction.
One important aspect of gears is the gear ratio, or velocity ratio. When there are gears of two different sizes, the smaller will rotate faster than the larger. The number of teeth is used to calculate the gear ratio: Gear ratio = number or teeth on follower gear number of teeth on the driver gear (BBC, 2013) Using the gear ratio, we can then figure out the Output speed using: Output speed = input speed gear ratio (BBC,2013) Another type of gear train is the compound gear train as show in Figure 2-5. This type allows for further slowing down the gear speeds in the successive transfers from small gears to large gears.
(http://www.bbc.co.uk/schools/gcsebitesize/design/systemscontrol/mechanismsrev3.shtml)
2.2.5.3 Cams
Cams are shaped pieces usually made of metal or plastic which are fixed to a rotating shaft. (BBC 2013) There are three parts, the cam, the slide, and the follower shown in Figure 2-7.
The cam itself it irregularly shaped, and has the drive shaft off center, so that as the crank turns, the cam rotates to push the follower up. This drives the mechanism, and the follower is held in place by the slide, ensuring it does not move. When the follower is not moving it is said to be dwelling. The shape of the cam determines how frequent the mechanism is driven, as well as if the mechanism falls, rises, or is dwelling examples are shown in Figure 2-8. (BBC 2013)
Ultimately, the cam turns the rotary motion of a crank into a reciprocating motion of a shaft moving up and down.
2.2.5.4 Levers
A lever is one of the simplest types of mechanisms, which are divided into three types, or classes of levers. All levers have a load, which is an object being moved, an effort, which is the work done on the object, and the fulcrum, which is where the object is pivoted. 2.2.5.4.1 Class 1 Levers A class 1 lever has a load and effort on opposite sides of the fulcrum shown in Figure 2-9. It works by using less work to move a weight, which is done by extending the total distance travelled, thereby reducing the amount of work done. This is expressed in the equation for Force, which is Force equals work times distance. By making the distance a smaller amount, the work portion subsequently becomes much smaller as a result.
2.2.5.4.2 Class 2 Levers A class 2 lever has an effort and a load on the same side. The load is between the effort and the fulcrum. The best example of this is a wheelbarrow. Again by extending the distance travelled, the overall work done is lowered.
2.2.5.4.3 Mechanical Advantage and Velocity Ratio of Class 1 & 2 Levers Both class 1 and class 2 levers allow a larger output of load for a smaller effort. This is called mechanical advantage. To calculate mechanical advantage, we use the equation: Mechanical advantage = load effort (BBC, 2013) Because you move a large load with smaller effort, it may seem like youre getting something for nothing. However, in order for the lever to work, you must move the load over a longer distance. This is called the velocity ratio, and can be calculated using: Velocity ratio = distance moved by effort distance moved by load (BBC, 2013) 10
2.2.5.4.4 Class 3 Levers Class 3 levers do not have mechanical advantage. They operated with the effort closer to the fulcrum and the effort farther away. They are often used to pick up small things, or things that may be fragile. A good example of a Class 3 Lever is a pair of tweezers.
2.2.5.5 Linkages
A mechanical linkage is a way to manage forces and movement through an assembly of connected bodies shown in Figure 2-12. The body, or link, is considered to be rigid because the links movement is studied using geometry. The link connections are modeled as providing movement, such as rotation or sliding, and are called joints. Linkages can change the direction of motion, the type of motion, and/or the magnitude of a force.
A linkage consists of a system of rigid materials, usually rods, connected by joints or pivots. The moving and fixed pivots limit the ability of the rods to move. The input at one end of the mechanical linkages will be different from the output, in both speed and direction (BBC, 2013).
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] make visually appealing drawings. In fact, harmonographs were first used to model the frequencies between musical notes before computers. Varying the frequency of the pendulum swings can produce different patterns.
In a simple two pendulum harmonograph, there are a few elements that affect the motion and consequently, the image that the machine produces. It is very important to understand the physics of the motion of a pendulum swing. The first property to consider is that a pendulum of a fixed length will always have the same frequency. So as a pendulum falls, the amount of energy of the swing (amplitude) will decay but the frequency will stay the same. This physical property allows the pendulum swing frequency to model musical notes. By adjusting the ratio of the pendulum lengths you can simulate basic harmonics in music (Ashton 2001). Another way to make a harmonograph is to take two discs that are spinning and connect to them two arms within a bell crank linkage. Connect both arms to a pen, which draws on paper. This kind of harmonograph takes advantage of two gears spinning at relative frequencies as opposed to pendulums. Figure 2-13 provides a better visual representation of this type of harmonograph.
12
13
2.2.6.2 Spirograph
A spirograph is a type of drawing machine that makes geometric patterns, technically referred to as epitrochoids and ashypotrochoids. Spirographs have been produced as popular toys for young children, as they produce some very interesting patterns with minimal knowledge of mechanics. Spirographs work by drawing from a point inside a circle that rotates within another fixed circle. The patterns produced can be varied by moving the pen closer or
Figure 2-14 These are some intricate images produced by a spirograph. (Images by Google Images)
farther from the center of the smaller gear on the inside. This alters the amount of rotation at a certain point. Figure 2-14 shows some of the images that can be made with a spirograph. Other interesting figures can be produced by superimposing multiple drawings on top of each other. Most of the time these machines are made out of little plastic gears, one big one with teeth on the inside and a smaller one with teeth on the outside. (Kller 2000)
14
Figure 2-15 SCRAP Humboldt's existing paint spinner machines (Images by SCRAP Humboldt)
2.2.7.1 Paint
There are many types of paint such as; industrial paint, spray paint, face paint, and the different art paints from acrylic paint to watercolor. Discussed here are paints, what type of painting they are primarily used for, what they are composed of, and their traits. Watercolors are a very easy way to get pastel and vivid colors as shown in Figure 2-16. Painting with watercolors you can essentially paint anything from sharp photorealist paintings and vibrant abstracts to landscapes and cityscapes (McArdle, 2011). Watercolors are made with two main ingredients, Arabic gum which acts as a binder, and finely ground pigment for color. A moisturizer is added to keep the Arabic gum from becoming brittle. For the paint to flow and be absorbed easier a wetting agent is added (McArdle, 2011). A valued trait of watercolors is their ability to let light pass through the paint and reflect the white surface of the paper.
15
Acrylic paints can be used in many different ways to create a variety of painting styles (McArdle, 2004). They are made with synthetic acrylic resins and pigments and can either be water based or solvent based (Rossol, 1995). Acrylic paints are known because they have higher permanence ratings than oil and watercolor paints (McArdle, 2004). The viscosity or consistency of acrylic paints varies, providing the variety of painting styles that can be achieved with this paint. Heavy body acrylic paints have a buttery consistency that facilitate color mixing and blending and preserves brushstrokes this is shown by the acrylic paint in Figure 2-17. Fluid acrylics have a lower viscosity good for detailed work, watercolor techniques, dry-brush work and staining (McArdle, 2004). For more elevated work acrylic mediums can be added to the paint to obtain the desired consistency. Acrylic paints are also known for their fast drying time (McArdle, 2004). Fast drying time might render the ability of an artist to perform some of the blending and mixing techniques these paints are good for because the paint dries before it is mixed. To prolong the drying time retarding mediums can be added or using open acrylic paints which already have the retarding medium in them (McArdle, 2004).
16
The last type of paint we will discuss are oil paints. Oil paints are popular because of their long durability, and flexibility in application and working methods (Pellegrini, 2011). They are made up of pigments suspended in an oil medium. Linseed oil, poppy seed, walnut, sunflower, and synthetic oils are generally used (Rossol, 1995). Because they are oil based, water cannot mix with oil paint as shown by the thick oil paint in Figure 2-18 and 2-19. Thus when the paint is dry which can take up to a month due to the fact that oil paints dry from oxidation, they create a tough water resistant layer (Pellegrini, 2011). The long drying period allows oil paints to be workable for a long time. There are various ways of altering the properties of oil paints. For example adding an impasto medium will add body, and adding linseed oil will add gloss and translucency (Pellegrini, 2011). Water mixable oil paints have been made to avoid dealing with oils and solvents, and allow the thinning of the paint with just water.
2.2.7.1.1 Homemade Natural Paints The project is designed to be interesting, educational and engaging for children. Having materials and directions on how to make paints before using them will educate them on how they can use common materials to make their own paints and keep them engaged while using the art machine. By giving the option to children to make their own paint, gives children more a 17
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] more interesting, educational and engaging experience with the Art Machine. Simple paints can be made by mixing flour, water and a dye. Some dyes that can be used are powdered tempera paint and food coloring, which makes safe paint. Figure 2-20 shows some homemade paints being blended. The primary advantages of natural homemade paints are a lower VOC content in the product, more variability in texture, color, and viscosity, and they are much more sustainable than petroleum based paints (Abdalla, 2005).
2.2.7.2 Paper
This section will discuss the types of paper available and what type of art they are good for. Bark paper, which is made from the bark of fig and mulberry trees this paper, can be used for bookbinding, drawing, and painting (Blick, 2010). Papyrus is another type of paper, which was used by ancient Egyptians in their tombs and can be traced back to pastel paintings as late as the 17th and 18th centuries (Southwest Art, 2006). Papyrus paper is good for drawing, writing, or painting (Blick, 2011). Next are various types of cotton paper I will discuss the two most common. Watercolor paper, which come in three types: hot-pressed, cold-pressed, or rough (McArdle, 2012). Hot-pressed cotton paper has a smooth texture good for detailed work, rough cotton paper has a rough texture which features pronounced tooth, is washable, and coldpressed is somewhere in the middle, making it good for detailed work as well as washes (McArdle, 2012). Another type of cotton paper is printmaking paper. This paper is strong and sturdy making it good for watercolor, drawing pen, ink artworks, and acrylic paint. Regular art paper, which is heavier than regular paper but isnt as durable and sturdy as other papers. This paper is not typically used for painting because it will buckle or crinkle, however it is good for is pen, pencil or ink drawings (McArdle, 2012).
2.2.7.3 Pens
There are many types of pens from the old quill to the newer ballpoint; in this section we will discuss pens commonly used for art. These include fountain pens, graphic pens, and drafting pens. We will start with fountain pens; these pens were a big advancement because before 18
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] them you had to dip your pen in ink. Fountain pens have a reservoir that contains the ink; the ink then flows down into the nib where it is dispensed by a thin slit (David, 2008). These pens are used for art because you can achieve certain artistic effects that cant be achieved by other pens (David, 2008). The next type of pen we will discuss is a graphic pen, which is made for precise drawing. They produce consistent, graceful and fluid lines, and they contain archival ink or waterproof and fade resistant ink (JetPens, 2013). Graphic pens satisfy the painstaking demands of artist, while requiring no special care or maintenance. Finally drafting pens, these pens are for drawing lines at a consistent width (Cult Pens, 2001). The nibs for these pens come in different sizes to allow drawing lines of varying widths making them good for sketching.
2.2.8.1 Metal
Many metals are dangerous and can cause illness or cancer if consumed or inhaled. However for the Art Machine project, metal does not pose much of a threat, most metal products such as Arsenic and Hexavalent Chromium are considered dangerous only when processing such metals (OSHA 2008). Other metals such as lead are dangerous in their product; however their products will not be used in the Art Maker project. The most dangerous aspect in reusing metal is the danger of sharp edges, and diseases on metals such as Tetanus. Tetanus is a serious disease that can attack the human body nervous system. Tetanus can be contacted through dirt and feces, but one of the most well-known ways is contacted through rusty metals and nails. This should be kept in-mind when constructing the Art Machine out of reused metal materials.
2.2.8.2 Paint
Paints can be equally as dangerous as metals in the sense that it can cause serious bodily harm. However, paints are only harmful when being digested or breathed in. The toxicity of paints usually comes from the pigments. Another danger of paints is cleaning them. One of the more well-known solvents for cleaning paints is turpentine which is toxic to humans (Rossol, 2001; Princeton, 2007; Muse 2011). However, other solvents for the Art Machine can be used to clean paint that isnt toxic.
2.2.8.3 Plastic
Plastic is dangerous and can cause serious bodily harm; however this can only be caused by ingesting it. Plastic can be ingested in different ways, such as through their use of containers for items people would consume such as water bottles and plastic food containers. They can also be ingested by breathing in burning plastics.
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] seems to be a correlation between an increase in problem solving skills and engagement in art at an early age (Melnick, 2011). This all comes down to learning the processes such as creative thinking or analyzing problems and coming to conclusions. For these types of skills it is not the end result that is important but process. For a kid making art it is not important that they make a good finished result, it is important that they look and the problem they have, that is making something interesting, and thinking of creative ways of solving this problem. These skills are essential in being successful in any field. Art is a very good way in engaging kids early and teaching them some of these skills because it is fun and interactive.
3. Alternative Solutions
3.1 Introduction
The Alternative Solutions section includes information both on both our brainstorming process and the alternative solutions that were generated in those brainstorming sessions.
3.2 Brainstorming
Team C.R.A.M. had one 45 minute brainstorming session. The meeting was structured in the way that we had Aaron Hu as our diligent notetaker, but for the majority of the meeting we kept the session unstructured in the way we approached our ideas. Our notes are detailed in Appendix B. Overall we generated about 15 ideas, and in the post brainstorming session we threw out four immediately as they were too ludicrous to work, but they served to inspire our other ideas. Our post brainstorming portion also involved merging ideas and concepts, force fitting, and finally fleshing ideas more fully in order to get a better sense of what we would present to our client. In addition, we made a list of pros and cons of each idea according to our criteria and constraints in order to get an idea of what each idea best dealt with.
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] more planning to do so. The machine also creates a lot of unique art designs. Though it does fit the criteria of being engaging, the biggest drawback of this design is that is takes a bit of time, which could lower how engaging it is for little kids. A detailed drawing of the Two Pendulum Harmonograph is presented in Figure 3-1.
21
22
23
24
25
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] serve to catch the marbles in a way to prevent them from grouping together as shown in Figure 3-11. The base and stand are sturdy and collapsible to make the machine more portable. In addition, the base would spin in some variation so that there wasnt friction between the washing machine and the base.
27
4. Decision Process
4.1 Introduction
The Decision Process is a discussion of how the alternate solutions were narrowed down and the final design was chosen. The design process utilized a Delphi Matrix with weighted criteria, and values assigned to each Alternative Solution on how well they met the criteria. The matrix, considerations, and criteria were the deciding factors in our ultimate decision of which design would be the ideal solution.
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] The Jackson Pollock Machine The Whirlpool
Project Criteria Importance out of 10 Safety 10 Engaging 9 Repairability 8 Durability 7 Unique Art 7 Ease of Use 6 Portability 5 Cost 4
Each alternative solution was given a value between one and fifty, according to how well it fulfilled each criterion. A low score meant a solution did not fulfill the defined criterion well. A group consensus was also used to assign scores for the solutions. The score was then multiplied by the weight of the criterion. This final Delphi matrix is presented in Table 4-2. The solutions that scored the best were the Two Pendulum Harmonograph, Hangmans Last Harmony, and the Hurricane Splatter. They were all within 100 points of each other.
29
List
Criteria Solutions List Weight The Spirograph Spinner The Tumblr Artistic Explosion 1-10 Value x Weight Value x Weight Value x Weight Durability 7 45 315 45 315 20 140 Repairability 8 43 344 35 280 15 120 Cost 4 44 176 40 160 15 60 Engaging 9 30 270 15 135 45 405 Unique Art 7 25 175 5 35 35 245 Portability 5 47 235 5 25 20 100 Safety 10 25 250 20 200 30 300 Ease of Use 6 49 294 40 240 25 150 Total 2059 1390 1520 Criteria Solutions List Weight Shake and Paint Topsy Turvy The Gravitron 1-10 Value x Weight Value x Weight Value x Weight Durability 7 45 315 20 140 40 280 Repairability 8 45 360 20 160 40 320 Cost 4 45 180 20 80 40 160 Engaging 9 10 90 35 315 35 315 Unique Art 7 5 35 20 140 25 175 Portability 5 45 225 40 200 35 175 Safety 10 40 400 30 300 35 350 Ease of Use 6 40 240 30 180 40 240 Total 1845 1515 2015
30
List
Now that we narrowed the solution to three designs we looked over our criteria and considerations again. Upon doing so, we discovered that one of our considerations had been to make an Art Machine that was unlike the paint spinner that SCRAP Humboldt currently has (refer to Section 2.1.3). With this, we were able to eliminate the Hurricane Splatter because it very closely relates to the paint spinner in form, function, and artistic expression. With two designs left we decided to prototype the two harmonographs. After testing the Hangmans Last Harmony prototype (picture in Appendix C) we decided that this design would work well on a larger scale in a more permanent setting and this did not fit our criteria and considerations.
31
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] The Two Pendulum Harmonograph was chosen as the final solution. Figure 4-1 is a visual matrix of the decision process.
Initial Weighting
Delphi Matrix
5. Solution Specification
5.1 Introduction
The Solution Specification describes the solution chosen in Section 4.4, the Two Pendulum Harmonograph. This section details the structure of the Two Pendulum Harmonograph, provides a cost analysis of construction and maintenance, and includes instructions for assembly and maintenance.
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] harmonic motion in Figure 5-1. The Two Pendulum Harmonograph can be broken up into five distinct parts: the table, the gimbals, the brick weights, the pen arm pendulum, and the writing platform pendulum as shown in Figure 5-2.
Figure 5-1 A Lissajous Figure, which is a visual of harmonic motion between the two pendulum frequencies Created by Team C.R.A.M. Two Pendulum Harmonograph
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] provides portability while remaining sturdy. The exact dimensions of the table are in a diagram in Appendix C.
Figure 5-3 AutoCad design of the card table used Created by Alejandro Saldivar
34
Figure 5-5 The Harmonograph at rest with brick weights attached (Group Photo)
The paper platform weight uses a two bolt clamping mechanism to attach itself to the pendulum as shown in Figure 5-6. This allows this weight to move up and down and change the drawing by altering the frequency of the pendulums.
The pen-arm weight uses a one bolt clamping mechanism to attach itself to the pendulum as shown in Figure 5-7. This keeps the weight in one place so at least one pendulum has a fixed frequency. While variability is good, too much and the drawings look too chaotic so by fixing one pendulum we allow a baseline frequency to work with. 35
36
Both the pendulum and the pen arm are made of upcycled wood trim and the pen arm weight is a marble trophy base. The weight at the bottom of the pendulum consists of two bricks that sandwich the pendulum with a single bolt. This bolt goes into one hole and the brick weights on this pendulum do not move.
37
The pendulum is made of upcycled wood trim and the writing platform is made out of scrap wood from a remodeling project. The weight at the bottom of the paper platform pendulum consists of two bricks that sandwich the pendulum with two bolts so the weight can be lifted up and down.
38
Figure 5-10 Design cost pie chart in Hours for Team C.R.A.M for a total of 114 hours
39
5.4 Maintenance
In order to ensure proper use of the machine, minor maintenance will need to be performed. First, the pen must be replaced when the ink runs out. Next, every time the machine is set up, lubricate the joints where the pen arm connects to the pendulum. To mitigate mold and wood warping within the wooden parts the Harmonograph should be stored in a dry area. Finally, the surface underneath the paper may become rough from use, so it may need replacement if this occurs, though this is unlikely.
40
Step 2: The next step is to take the pendulums and insert them through the slots in the table as shown in Figure 5-12. The pen arm pendulum goes in the slot that orients the pen right above the other slot. This other slot is for the paper platform. If you put the pendulums in the wrong slots the pen arm will be pointed the wrong direction. Figure 5-13 tells which slot the respective pendulums are inserted.
Figure 5-12 Insert Pendulums through the table slots (Group Photo)
41
Step 3: To insure the pendulums are properly aligned, the gimbals (the pointed bolts that are coming out of the block of wood) must go into the dimple on the gimbal stand. This keeps the pendulums from shifting around as shown in Figure 5-14.
Figure 5-14 Insure the Gimbal goes into the Gimbal dimple (Group Photo)
Step 4: The paper platform weight clamps down on the pendulum with two bolts cinched together by wing nuts. This clamping mechanism allows for quick weight height adjustments and is demonstrated in Figure 5-15.
42
Step 5: The pen arm weight has a long bolt that must be fed through a hole in the pendulum as shown in Figure 5-16. This weight is not meant to be adjusted.
Figure 5-16 Pen Arm weight single bolt mechanism (Group Photo)
5.5.2 Use
Normal operation of the harmonograph is quite simple: Step 1: Make sure that the weight on the pen arm pendulum is the height that you want. You do this by clamping the weights together with the two bolts with wing nuts.
43
Step 2: Place a writing utensil in the pen arm and a piece of paper on the paper platform. The paper is attached with a clothes pin and the writing utensil is clamped down between the two pieces of wood that constitute the pen arm. Tighten the bolt with a wing nut.
Step 3: Put the pendulums into motion by rocking them back and forth to the desired amplitude. It is easiest to stand over the paper platform and hold the pen arm and paper at the same time.
44
45
1) The position of the pen arm weights on the bottom of the pendulum.
Figure 5-22 First Graders at Morris Elementary School in Mckinleyville testing the Harmonograph (Group Photo)
46
Team C.R.A.M. [TWO PENDULUM HARMONOGRAPH] We were able to make a product that is very portable, though we have not been able to see if it fits in a 1998 Volkswagen Beetle, we expect it to fit fine, as it fit quite easily into the trunk of a Honda Civic with plenty of room to spare. As far as durability we expect it to meet our goals but we have not been able to observe how it lasts over an appreciable amount of time. The machine also produced drawings that were both highly variable and very skilled as shown in Figure 5-19. Both the children and Engineering students we demonstrated for were highly engaged with the machine and impressed with the drawings.
Figure 5-23 Drawings made by our Two Pendulum Harmonograph (Group Photo)
6. Appendices:
6.1 Appendix A: Bibliography
Alejandro Infanzon-Marin: "Barkpaper." Blick. Blick Art Supplies, 15 Apr. 2010. Web. 23 Feb. 2013. <http://www.dickblick.com/products/barkpaper/>. "Paper Works!." Southwest Art 36.1 (2006): 116-135. OmniFile Full Text Mega (H.W. Wilson). Web. 23 Feb. 2013. "Black Ink Egyptian Papyrus Paper." Blick. Blick Art Supplies, 28 Dec. 2011. Web. 23 Feb. 2013. <http://www.dickblick.com/products/black-ink-egyptian-papyrus-paper>. McArdle, Thaneeya. "Drawing Papers for Pen and Ink Artwork." Art Is Fun. N.p., 5 Mar. 2012. Web. 24 Feb. 2013. <http://www.art-is-fun.com/drawing-papers.html>. 47
Rossol, Monona. "Using Artist Paints." Paints. N.p., 10 Oct. 1995. Web. 24 Feb. 2013. <http://www.trueart.info/paints.htm>. McArdle, Thaneeya. "Acrylic Paint." Art Is Fun. N.p., 12 Jan. 2004. Web. 24 Feb. 2013. <http://www.art-is-fun.com/acrylic-paint.html>. Pellegrini, Nicole. "Information on Different Types of Oil Painting." EHow. Demand Media, 16 Apr. 2011. Web. 24 Feb. 2013. <http://www.ehow.com/info_8236340_information-different-types-oil-painting.html>. Shirley, Rachel. "What Defines Oil Paint." Science of Colour. N.p., 30 July 2001. Web. 24 Feb. 2013. <https://sites.google.com/site/scienceofcolour/what-defines-oil-paint>. David, Isaiah. "How Does a Fountain Pen Work?" EHow. Demand Media, 12 Dec. 2008. Web. 24 Feb. 2013. <http://www.ehow.com/how-does_4673190_fountain-penwork.html>. JetPens. "Graphic Drawing Pens." JetPens. N.p., 21 Jan. 2013. Web. 24 Feb. 2013. <http://www.jetpens.com/blog/graphic-drawing-pens/pt/423>. McArdle, Thaneeya. "Pen and Ink Drawings." Art Is Fun. N.p., 1 Feb. 2009. Web. 24 Feb. 2013. <http://www.art-is-fun.com/pen-and-ink-drawings.html>. Cult Pens. "The Cult Pens Guide to Technical Drawing Pens." Pencyclopedia. N.p., 7 Apr. 2001. Web. 24 Feb. 2013. <http://www.cultpens.com/acatalog/Technical_Pens.html>. Elgan, Mike. "Recycle Your Electronics ... Into Furniture!" Houzz. N.p., 9 Apr. 2007. Web. 25 Feb. 2013. <http://www.houzz.com/ideabooks/4098430/list/Recycle-YourElectronics-----Into-Furniture->. Construction Initiative: Supporting Green Design in Construction Through Industrial Materials Recycling. [Washington, DC]: U.S. Environmental Protection Agency, Office of Solid Waste and Emergency Response, 2008. Cool Gizmo Toys. "10 Awesome Eco Gadgets Made From Recycled Car Parts." Cool Gizmo Toys. N.p., 6 Aug. 2012. Web. 25 Feb. 2013. <http://www.coolgizmotoys.com/2012/06/eco-gadgets-of-recycled-car-parts.html>. Brooks, Nancy E. J. "Recycling Kandinsky." Arts & Activities 141.5 (2007): 19-58. Academic Search Elite. Web. 25 Feb. 2013.
Alejandro Saldivar: BBC GSCE Bitesize (2013). Systems and Control: Mechanisms Design and Technology, <http://www.bbc.co.uk/schools/gcsebitesize/design/systemscontrol/mechanismsrev8.shtml> (Feb. 24, 2013). Pichtel, John (2010). Waste Management Practices: Municipal, Hazardous, and Industrial, Chapter 6, CRC Press, Kentucky. Humboldt County Planning Commission (2010). Humboldt County General Plan, Section 10.5. Waste Management, 2nd Draft, Eureka, CA. Farrant, L. Olsen, S. I. Wangel, A. (2010) Environmental benefits from reusing clothes The Int. J. of Life Cycle Assess. August 2010, 15(7), 726-736 48
Mark Attarian: Ashton, A. (2001). Harmonograph: A Visual Guide to the Mathematics of Music. Bloomsbury Publishing, USA. Koller, J. (2000). Spirograph. <http://www.mathematische-basteleien.de/spirographs.htm> (March, 7, 2013) Aaron Hu: Rossol, 2001 "The Artist's Complete health and Safety Guide" Abdalla, M., (2005). Natural house paintsgood enough to eat. Ecologist Online, 1/5/2005 http://www.theecologist.org/archive_detail.asp?content_id=562 [accessed 5/7/2013]. Occupational Safety & Health Administration, U.S. Department of Labor. " Guidance for the Identification and Control of Safety and Health Hazards in Metal Scrap Recycling" Princeton University. "SECTION 10: Painting and Drawing" <http://web.princeton.edu/sites/ehs/artsafety/sec10.htm> March 2, 2013. Muse Art. "How dangerous is oil paint?" <http://museartanddesign.com/2011/03/howdangerous-is-oil-paint/> March 2, 2013. Family Education. "Homemade Paint Recipes" <http://fun.familyeducation.com/painting/recipes/37039.html> March 2, 2013. Rossol, (2001) "The Artist's Complete health and Safety Guide" Allworth Press; 1 edition (November 1, 2001).
49
50
51