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STEEL BUILDING SOLUTIONS

Everest Industries Limited : Genesis A-32 Mohan Co-operative Industrial Estate Mathura Road New Delhi - 110 044 (INDIA)
Tel.: +91-11-41731951/1952 Fax : +91-11-46566370 E-Mail: steelbuildings@everestind.com Website: www.everestind.com
EVEREST – TRUSTED FOR OVER 70 YEARS

Everest Industries Limited is one of India's fastest growing


building solutions company. A pioneer in the field of fibre
cement building products, its strategic investments in
technology over the last seven decades have allowed it to
continually introduce innovative and modern building products
with a promise of Strength, Speed and Safety in construction.

Founded in 1934, Everest is one of the most respected and


renowned business entities in India, and has dominated the
market ever since. The company has a pan India presence with
a large distribution network and state-of-the-art manufacturing
facilities at Kymore, Nashik, Coimbatore, Kolkata and
Roorkee.

Everest follows a solutions approach where various products


and services are integrated to meet customers' needs. Everest
offers a complete range of building solutions - Roofing,
Ceilings, Walls, Flooring, Cladding, Doors. And now, Pre-
Engineered Steel Buildings and Smart Steel Building for the
Industrial, Commercial and Residential sector.
STEEL BUILDING SOLUTIONS

Ordering Everest Building Systems Our Clients

Your order • Reliance Petroleum, Jamnagar • All Cargo Logestics, Indore

Give Everest a brief on your project requirements. • Vadafone, Punjab • Radico Khaitan Ltd., Bahadurgarh
Get a detailed proposal with drawings.
• Dangote Group, Nigeria • Acqua Infra Projects Ltd., Luxor, Uttarkhand
Finalise all technical and commercial matters to start the project.
• Rishi FIBC Solutions, Baroda • Rashtriya Chemicals Fertilizers Ltd., Mumbai
Week - 1
• KBK Polymers, Roorkee • City Corporation, Pune

• Nirlon Ltd., Mumbai and many more...


CHANDIGARH
• Balaji Shivran Carrier Ltd., Mumbai
RAJPURA
Your Approval KARNAL
BHAGWANPUR WORKS - ROORKEE
DELHI HEAD OFFICE
Get detailed designs and drawings for your (or your architect's)
FARIDABAD
approval.
KANPUR
Finalise and approve all building dimensions and accessories to PATNA GUWAHATI
VARANASI
start manufacturing your building. KOTA ALLAHABAD BURDWAN
RANCHI KHARAGPUR
JABALPUR
Week - 2 & 3
AHMEDABAD KYMORE WORKS JAMSHEDPUR
BHOPAL
KOLKATA WORKS
INDORE
SURAT BALASORE
BILASPUR
LAKHMAPUR WORKS-NASHIK CUTTACK
Detailing and Manufacturing Phase NASHIK
MUMBAI
Everest releases Anchor Bolt Plan with column reaction for
construction. Everest supplies the anchor bolts. KOLHAPUR

You start the foundation work. HUBLI HEAD OFFICE


FACTORY
NELLORE
Everest starts manufacturing your building. SALES OFFICE
Week - 4 to 8 MANGALORE BANGALORE RETAIL SPOTS
CHENNAI SALES DEPOTS

PALAKKAD
PODANUR WORKS - COIMBATORE
Shipment and Erection Phase
COCHIN MADURAI
Everest Erectors and Everest Project Engineer arrive at site.

Everest starts shipment and delivery of your building in erectable


sequence.

Erection of the building is supervised and completed as per the


Erection Drawing. Week - 9 to 12

The completed building is handed over to you.


SMART STEEL BUILDINGS

EVEREST STEEL BUILDING SOLUTIONS


Built Strong

Design Engineering erection plan clearly indicates the location of each wall
frame and truss by means of a code that corresponds with
Everest's highly advanced and customized software - Smart
the code printed on the member during roll forming. Hence
Cad Pro and Smart Cad, design and determine the exact
the erection is simple and quick. Smart Steel buildings
position of each part of your building. They combine
require a light foundation base which minimizes extensive
structural strength with the optimum use of steel to ensure
excavation and cost.
safety and long lasting strength.

Walls and Finishing


Manufacturing
Everest provides various external and internal building
The sophisticated computer-controlled roll forming
products that may be combined with wood, granite, ceramic
machine cuts, forms, pre-punches and identifies each
tiles, marble, plaster, paint and polish to give you the look
member of the building framework. An identification
that you desire. Everest Erectors work closely with your local
number on each roll-formed steel member allows rapid
contractors and interior designers to help you achieve the
erection on site using simple tools. All the factory-made
look that you desire.
buildings are provided with a simple assembly plan.

Building Erection

Assembled frames and trusses along with a simple computer


generated erection plan are delivered to your site. The
STEEL BUILDING SOLUTIONS

MADE TO ORDER. BUILT TO LAST.

Everest's State-of-the-art manufacturing plant for Smart Steel Buildings translates your drawing plans into a ready-to-erect 3D
steel framework within a few days. This revolutionary construction technique combines modern design and speed with
structural strength.

Complete Solutions

Everest Steel Building Solutions

Pre-Engineered Steel Buildings Smart Steel Buildings


Everest Pre-Engineered Steel Buildings are the fastest systems Everest Smart Steel Buildings are 100% customised
of industrial construction today. Everest promises to erect steel buildings. Their innovative state-of-the-art
your factory building in only 33% of time that it normally takes technology is the fastest for manufacturing and
to construct a conventional building. That means, 200% erecting buildings. Everest Smart Steel buildings are
faster! Everest Steel Buildings are strong and can withstand resistant to moisture, adverse weather conditions,
unfavorable weather conditions like cyclones, high velocity earthquakes, termites and fire. These high quality
winds, heavy snow and, most importantly, earthquakes. They buildings can be relocated easily and your architect /
provide you with lifelong durability, safety and very low cost- interior designer can choose from a large variety of
maintenance. external and internal finishes.

Applications : Applications :
• Factory Buildings • Institutional Buildings • Recreational • Commercial and Office Buildings • Industrial
Facilities • Agricultural Storage • Commercial Spaces Utility Buildings • Site offices and residences
• Warehouses • Military Buildings and Aviation Hangers • Farm houses • Restaurants • Automobile
Showrooms
SMART STEEL BUILDINGS

EVEREST PRE-ENGINEERED
STEEL BUILDINGS
Robust. Revolutionary.

SAG ROD

STRONGEST PURLIN (Zee and Cee shape in high tensile - 345MPa/steel)


Commercial Building Automobile Showroom Cafeteria

HI-TECH RAFTER (Automatically welded)

Roof Top Extension

STYLISED WINDOW
(In variety of finishes)
Designer Residence

CANOPY

ROLLING SHUTTER

ENDPOST

ROD BRACING
PRE-ENGINEERED STEEL BUILDINGS

BUILD YOUR IMAGINATION


Everest Pre-engineered Steel Buildings are 100% custom-built buildings designed as per your exact
requirement using computer-aided designing and optimum use of steel. These high-quality steel frame
structures and metal claddings are completely manufactured in our factory and transported to your site for
quick erection, thus saving considerable on-site work.

STRONGEST ROOF PANEL


(High tensile - 550MPa)

GUTTER

DOWNSPOUT
(Colour coated square shaped)

WALL PANEL
(Coloured galvalume)

PERSONNEL DOOR

SLIDING DOOR

STRONGEST COLUMN (High tensile 345 MPa steel)

FRAMED OPENING

GIRT

Accessories
Everest provides the following building accessories:
• Roof Curbs • Adjustable/Fixed Louvers • Translucent Panels • Gravity Ventilators
• Daylighting Panels • Turbo Ventilators
SMART STEEL BUILDINGS

DELIVERING STRENGTH WITH SAFETY

Everest brings you the World's fastest construction system. Everest


Smart Steel Buildings. 100% customized and designed for your
needs. Resistant to earthquakes, termites and fire, these buildings
are very strong, durable and they can be relocated easily. If speed
and ease of construction is your primary concern, Everest Smart
Steel Buildings are the ideal solution.

Advantages

• Durable

• Quick Erection

• Design Flexibility

• Great Seismic Resistance

• Better Build Quality

• Predictability of Build Time and Cost

• Fixed Cost - No Escalation

• Single Source Responsibility

• Relocatable

• Very Light Foundation Required


PRE-ENGINEERED STEEL BUILDINGS

EVEREST SMART STEEL BUILDINGS


Custom-made
Design and Engineering Manufacturing

• Everest's Design and Engineering Department has over The Everest plant at Roorkee (Uttarakhand) is equipped with
50 highly qualified engineers, checkers, detailers, the most sophisticated manufacturing equipment:
designers and architects. • Automatic cutting, welding, painting and roll forming
machines
• Everest uses an ultra-modern and highly sophisticated
• Automatic welding lines using PTW (Pull through welder)
design software, Everest-MBS to design your building
technology with LINCOLNTM welders from USA
with the highest precision and optimum use of steel
• OXYGEN shield air plasma for error-free and ready-to-
• Software like Stadd Pro, X Steel and Strucad are used for weld edges
detailing and structure analysis • Nesting softwares for most accurate and optimized
sections out of steel plate
• Electrodes and other consumables from ESABTM,
ArctecTM and ADORTM welding
PRE-ENGINEERED STEEL BUILDINGS

ON TIME. EVERY TIME. Panels

ER - SS-2000 ER - SS-2500

50

83
450 - 475
375 - 400

Wall Panels
EW - 25-205 EW - 25-250

25 [±0.5]

15 [±0.5]
25 [±0.5]

1025 40 [±1]
250 [±1]
1000 [±5]
205

25
20
INSTALLATION TYPE

EW - 30-250 EW - 32-251

80 20 44 2038.75 90
8/28
38.75

2
30
°
25 24 24 24 24 24 25 1.5 30

4
23

32 [±1.5]
18
250 10 10 26 4
251.5 251.5 251.5 251.5
1006 [±10mm.]
PRE-ENGINEERED STEEL BUILDINGS

Roof and Wall Cladding Panels


Metal Panels are one of the most attractive features of a Everest colour coated steel panels have a 5 microns primer
Metal Building System. "Panel" refers to the metal skin used paint and a 20 microns silicon modified polyester paint
as roof and wall panels, interior roof and wall liners, applied at the mill on the weather (exterior) face. Everest
partition panels, facia panels, soffit panels, etc. also offers Pvf 2 (Fluro Polymer) using minimum 70%
Kynar/Hylar - 500 Resin, which ensures that your building
Everest Steel Panels
continues to look beautiful for a life-time.
The base metal is high tensile steel with a high grade
Roof and Wall Profiles
aluminium zinc alloy coating, comprising of 55%
Everest offers a wide variety of modern profiles to suit all
Aluminium and 45% Zinc, weighing 150 grams/m2 spread
applications.
over both sides. This coating offers four times higher
resistance to corrosion as compared to galvanized coating.
Logistics and Project Management using computerized vehicle tracking management systems.
Our project management team already posted at your site
Everest's dedicated logistics and project management team
comprises a team of dedicated Everest Erectors and our full
works relentlessly to ensure that your building reaches the
time Everest Project Engineer. This ensures best coordination
Roof Panels site on time. Every time.
with your team and delivers highest levels of Strength,
To ensure speed, each consignment dispatched is tracked Speed and Safety.
ER - 25-205 ER - 30-250

1000
250
23
1.5

3 0°
30

1025
B/2B
205 20 25 24 24 24 24 24 25 80
25

ER - 32-251 ER - SS-1750

1006[±10mm.]
251.5 251.5 251.5 251.5
32[±1.5]

44

10 10 26 4
1B

425 - 450
2

20 44 20 38.75 90
PRE-ENGINEERED STEEL BUILDINGS

ADVANTAGE EVEREST Building with Mezzanines


Everest Standard Mezzanine floor systems consist of The primary mezzanine beams usually run across the width
Galvanized Steel Decking supported by joists connected to of the building and the joists usually run lengthwise (parallel
Everest Pre-Engineered main mezzanine beams. A reinforced concrete slab (not to the roof purlins).
Feature Conventional Buildings
Steel Buildings supplied by Everest) is cast in situ on top of the steel decking.

Highly sophisticated software design


Substantial engineering and detailing work
package Everest-MBS used for designing
Design is required on every project, resulting in time REINFORCED 1 2 3 4 5 6
which reduces design time significantly and CONCRETE SLAB MAIN FRAME BEARING FRAME
overruns (BY OTHERS) SIDEWALL STEEL LINE MEZZANINE DECK PANEL
eliminates errors A

STEEL LINE

300
ENDWALL
ENDWALL
COLUMN
MEZZANINE
COLUMNS
Delivery Average 20 to 26 weeks Average 6 to 8 weeks MEZZ.
B
DECK PANEL

STEEL LINE
ENDWALL
MEZZANINE FRAMED
OPENING
BEAMS

Foundations Heavy foundations Simple design, light foundations

300
MEZZ. JOIST MEZZ. JOIST
C
380 SIDEWALL MEZZANINE MAIN FRAME
MEZZ. BEAM STEEL LINE FLOOR JOISTS COLUMN

Connections are complicated and differ


Standard components connections, short Joist connection at Intermediate Beam Mezzanine Plan
Erection Simplicity from project to project, resulting in long
learning curves
learning curves of erection teams

200mm MEZZANINE
DECK PANEL
REINFORCED
Erection Time Long, highly variable and unpredictable Fast and standardised erection process CONCRETE SLAB
MEZZANINE (BY OTHERS)
EDGE TRIM

Rigid heavy weight structures do not Low-weight flexible frames offer higher
Seismic Resistance
perform well in seismic zones resistance to seismic forces SIDEWALL
PANEL
MEZZ. JOIST
MEZZ. BEAM

SIDEWALL
GIRT RIGID FRAME COLUMN

Mezz. Beam Connection to Rigid Frame Column

REINFORCED
CONCRETE SLAB
(BY OTHERS)

ENDWALL
PANEL

MEZZ.
EDGE TRIM

ENDWALL
COLUMN

MEZZ. JOIST MEZZ. BEAM

ENDWALL

Joist to beam Connection at End Wall


PRE-ENGINEERED STEEL BUILDINGS

Building with Cranes


Everest Pre-Engineered Steel Building Systems are ideal for Buildings can be designed to support various crane systems
factory buildings and manufacturing facilities which require upto 150 MT capacity.
installation of cranes for material handling. Everest Everest Pre-Engineered
Feature Conventional Buildings
Steel Buildings

Overall Price High Cost efficient

Outstanding architectural design can be


Special architectural design and features achieved at low cost using standard
CRANE BRIDGE MAIN FRAME
must be developed for each project, which architectural features and interface details.

CLEAR
(BY OTHERS) RAFTER
Architecture
often require research and thus resulting in Traditional wall and fascia materials, such
EAVE HEIGHT

much higher costs as concrete, masonry and wood, can be

HEIGHT OF CRANE
2

MAXIMUM HOOK
HOIST
utilized

BEAM
(BY OTHER)

HEIGHT
MAIN FRAME
COLUMN
FINISHED FLOOR LEVEL

Many sources of supply hence considerable Building is supplied complete with cladding
VARIES CRANE SPAN - CENTER TO CENTER OF RAILS VARIES Sourcing and
BUILDING SPAN project management time is required to co- and all accessories, including erection, from
Co-ordination ordinate with suppliers and sub-contractos a single "one stop" source
Underhung Crane

Future expansion would be more difficult Future expansion is simple, easy and cost
Future Expansions
and more likely, costlier effective

Multiple responsibilities can result in


Safety and Single source of supply results in total
questions of who is responsible when
Responsibility responsibility
components do not fit properly

CRANE BRIDGE
Primary steel members are selected from
(BY OTHERS) SEMI GANTRY CRANE
MAIN FRAME RAFTER (BY OTHERS) standard hot rolled "I" sections, which are, in 30% lighter because of efficient use of
Structure Weight
EAVE HEIGHT

many segments of the members, heavier steel


EAVE HEIGHT

HEIGHT OF CRANE
HEIGHT OF CRANE

CRANE BEAM CRANE BEAM


HOIST
than what is actually required by design
MAXIMUM HOOK

MAXIMUM HOOK

(BY OTHERS) MAIN


BEAM
BEAM

BEAM BRACKET
HEIGHT

CRANE BEAM FRAME


HEIGHT

BRACKET COLUMN

STIFFENERS CRANE
FINISHED FLOOR RAIL (BY
LEVEL OTHERS)

VARIES CRANE SPAN - CENTER TO CENTER OF RAILS VARIES


VARIES CRANE SPAN - CENTER TO CENTER OF RAILS VARIES
BUILDING SPAN BUILDING SPAN

Top running Crane in a Clear Span Building Semi - Gantry Crane

MAIN FRAME GANTRY CRANE


MAIN FRAME RAFTER (BY OTHERS)
RAFTER
EAVE HEIGHT

EAVE HEIGHT

MONO RAIL BEAM


MAIN
FRAME
MAXIMUM HOOK

HOIST COLUMN
HOIST (BY OTHERS)
HEIGHT

(BY OTHERS)
MAX. HOOK
HEIGHT

CRANE
MAIN FRAME
FINISHED FLOOR LEVEL RAIL (BY
COLUMN
JIB CRANE OTHERS)
FINISHED FLOOR LEVEL

VARIES CRANE SPAN - CENTER TO CENTER OF RAILS VARIES


VARIES
BUILDING SPAN
BUILDING SPAN

Jib Crane and Monorail Crane Gantry Crane


PRE-ENGINEERED STEEL BUILDINGS

Framing Systems
RIDGE LINE C
L

1500mm. 300mm.
(TYPICAL)
PURLIN ROOF SHEETING

EAVE STRUT EAVE STRUT MAX. PRACTICAL WIDTH = 75m WIDTH MODULE WIDTH MODULE
MAX. 70m MAX. 70m
BUILDING WIDTH

Everest Clear Span (ECS) Everest Multispan (EMS-1)


EAVE HEIGHT

RAFTER
GIRT

WALL COLUMN
SHEETING
FINISHED FLOOR
LEVEL

200mm. 200mm.
C
L
BUILDING WIDTH

Frame Cross Section

WIDTH MODULE WIDTH MODULE WIDTH MODULE


MAX. 70m MAX. 70m MAX. 70m WIDTH MODULE WIDTH MODULE WIDTH MODULE WIDTH MODULE
BUILDING WIDTH MAX. 70m
Everest Pre-Engineered Steel Buildings are
100% custom designed keeping in mind your Everest Multispan (EMS-2) Everest Multispan (EMS-3)
POST & BEAM

requirements of maximum space utilization,


ENDWALL
BUILDING WIDTH

excellent strength and safety.

Our basic architectural measures include:


ENDWALL
COLUMN

Building Width is the distance from the outside


C
L
of eave strut of one sidewall to the outside of

200mm
eave strut of the facing sidewall. STRUCTURE SUPPORT BY CUSTOMER
WIDTH MODULE WIDTH MODULE
SIDEWALL MAX. 70m MAX. 70m
200mm 380 mm
Building Length is the distance between the MAX. PRACTICAL WIDTH
END BAY INTERIOR BAY INTERIOR BAY END BAY MAX. PRACTICAL WIDTH = 20m
outside flanges of endwall columns in facing BUILDING LENGTH

endwall. Everest Roof System (ERS) Everest Multigable (EMG)


Anchor Bolt Plan
The End Bay Length forms the distance from
the outside of the outer flange of endwall from finished floor, the eave height is the distance from
columns to the center line of the first interior frame columns. finished floor to top of the eave strut.

The Interior Bay Length is measured as the distance The Roof Slope is the angle which the roof forms with
between the center lines of two adjacent interior main frame respect to the horizontal and is commonly 1/10.
column which usually range from 6m, 7.5m and 9 m to
Everest buildings are designed to meet the most stringent
15m.
local & international codes like IS (Indian Standard) /AISC
The Building Height is the eave height, which is the length (American Institute of Steel Construction) /AISI (American
from the foot of the main frame column base plate to the top Iron & Steel Institute) /MBMA (Metal Building Manufacturers
outer point of the eave strut and can measure up to a height Association) / AWS (American Welding Society) etc.
of 30m. In the case of columns that are recessed or elevated
MAX. PRACTICAL WIDTH = 40m
MAX. PRACTICAL WIDTH = 20m

Everest Mono Slope (EMS) Everest Lean - TO (ELT)


PRE-ENGINEERED STEEL BUILDINGS

Framing Systems
RIDGE LINE C
L

1500mm. 300mm.
(TYPICAL)
PURLIN ROOF SHEETING

EAVE STRUT EAVE STRUT MAX. PRACTICAL WIDTH = 75m WIDTH MODULE WIDTH MODULE
MAX. 70m MAX. 70m
BUILDING WIDTH

Everest Clear Span (ECS) Everest Multispan (EMS-1)


EAVE HEIGHT

RAFTER
GIRT

WALL COLUMN
SHEETING
FINISHED FLOOR
LEVEL

200mm. 200mm.
C
L
BUILDING WIDTH

Frame Cross Section

WIDTH MODULE WIDTH MODULE WIDTH MODULE


MAX. 70m MAX. 70m MAX. 70m WIDTH MODULE WIDTH MODULE WIDTH MODULE WIDTH MODULE
BUILDING WIDTH MAX. 70m
Everest Pre-Engineered Steel Buildings are
100% custom designed keeping in mind your Everest Multispan (EMS-2) Everest Multispan (EMS-3)
POST & BEAM

requirements of maximum space utilization,


ENDWALL
BUILDING WIDTH

excellent strength and safety.

Our basic architectural measures include:


ENDWALL
COLUMN

Building Width is the distance from the outside


C
L
of eave strut of one sidewall to the outside of

200mm
eave strut of the facing sidewall. STRUCTURE SUPPORT BY CUSTOMER
WIDTH MODULE WIDTH MODULE
SIDEWALL MAX. 70m MAX. 70m
200mm 380 mm
Building Length is the distance between the MAX. PRACTICAL WIDTH
END BAY INTERIOR BAY INTERIOR BAY END BAY MAX. PRACTICAL WIDTH = 20m
outside flanges of endwall columns in facing BUILDING LENGTH

endwall. Everest Roof System (ERS) Everest Multigable (EMG)


Anchor Bolt Plan
The End Bay Length forms the distance from
the outside of the outer flange of endwall from finished floor, the eave height is the distance from
columns to the center line of the first interior frame columns. finished floor to top of the eave strut.

The Interior Bay Length is measured as the distance The Roof Slope is the angle which the roof forms with
between the center lines of two adjacent interior main frame respect to the horizontal and is commonly 1/10.
column which usually range from 6m, 7.5m and 9 m to
Everest buildings are designed to meet the most stringent
15m.
local & international codes like IS (Indian Standard) /AISC
The Building Height is the eave height, which is the length (American Institute of Steel Construction) /AISI (American
from the foot of the main frame column base plate to the top Iron & Steel Institute) /MBMA (Metal Building Manufacturers
outer point of the eave strut and can measure up to a height Association) / AWS (American Welding Society) etc.
of 30m. In the case of columns that are recessed or elevated
MAX. PRACTICAL WIDTH = 40m
MAX. PRACTICAL WIDTH = 20m

Everest Mono Slope (EMS) Everest Lean - TO (ELT)


PRE-ENGINEERED STEEL BUILDINGS

Building with Cranes


Everest Pre-Engineered Steel Building Systems are ideal for Buildings can be designed to support various crane systems
factory buildings and manufacturing facilities which require upto 150 MT capacity.
installation of cranes for material handling. Everest Everest Pre-Engineered
Feature Conventional Buildings
Steel Buildings

Overall Price High Cost efficient

Outstanding architectural design can be


Special architectural design and features achieved at low cost using standard
CRANE BRIDGE MAIN FRAME
must be developed for each project, which architectural features and interface details.

CLEAR
(BY OTHERS) RAFTER
Architecture
often require research and thus resulting in Traditional wall and fascia materials, such
EAVE HEIGHT

much higher costs as concrete, masonry and wood, can be

HEIGHT OF CRANE
2

MAXIMUM HOOK
HOIST
utilized

BEAM
(BY OTHER)

HEIGHT
MAIN FRAME
COLUMN
FINISHED FLOOR LEVEL

Many sources of supply hence considerable Building is supplied complete with cladding
VARIES CRANE SPAN - CENTER TO CENTER OF RAILS VARIES Sourcing and
BUILDING SPAN project management time is required to co- and all accessories, including erection, from
Co-ordination ordinate with suppliers and sub-contractos a single "one stop" source
Underhung Crane

Future expansion would be more difficult Future expansion is simple, easy and cost
Future Expansions
and more likely, costlier effective

Multiple responsibilities can result in


Safety and Single source of supply results in total
questions of who is responsible when
Responsibility responsibility
components do not fit properly

CRANE BRIDGE
Primary steel members are selected from
(BY OTHERS) SEMI GANTRY CRANE
MAIN FRAME RAFTER (BY OTHERS) standard hot rolled "I" sections, which are, in 30% lighter because of efficient use of
Structure Weight
EAVE HEIGHT

many segments of the members, heavier steel


EAVE HEIGHT

HEIGHT OF CRANE
HEIGHT OF CRANE

CRANE BEAM CRANE BEAM


HOIST
than what is actually required by design
MAXIMUM HOOK

MAXIMUM HOOK

(BY OTHERS) MAIN


BEAM
BEAM

BEAM BRACKET
HEIGHT

CRANE BEAM FRAME


HEIGHT

BRACKET COLUMN

STIFFENERS CRANE
FINISHED FLOOR RAIL (BY
LEVEL OTHERS)

VARIES CRANE SPAN - CENTER TO CENTER OF RAILS VARIES


VARIES CRANE SPAN - CENTER TO CENTER OF RAILS VARIES
BUILDING SPAN BUILDING SPAN

Top running Crane in a Clear Span Building Semi - Gantry Crane

MAIN FRAME GANTRY CRANE


MAIN FRAME RAFTER (BY OTHERS)
RAFTER
EAVE HEIGHT

EAVE HEIGHT

MONO RAIL BEAM


MAIN
FRAME
MAXIMUM HOOK

HOIST COLUMN
HOIST (BY OTHERS)
HEIGHT

(BY OTHERS)
MAX. HOOK
HEIGHT

CRANE
MAIN FRAME
FINISHED FLOOR LEVEL RAIL (BY
COLUMN
JIB CRANE OTHERS)
FINISHED FLOOR LEVEL

VARIES CRANE SPAN - CENTER TO CENTER OF RAILS VARIES


VARIES
BUILDING SPAN
BUILDING SPAN

Jib Crane and Monorail Crane Gantry Crane


PRE-ENGINEERED STEEL BUILDINGS

ADVANTAGE EVEREST Building with Mezzanines


Everest Standard Mezzanine floor systems consist of The primary mezzanine beams usually run across the width
Galvanized Steel Decking supported by joists connected to of the building and the joists usually run lengthwise (parallel
Everest Pre-Engineered main mezzanine beams. A reinforced concrete slab (not to the roof purlins).
Feature Conventional Buildings
Steel Buildings supplied by Everest) is cast in situ on top of the steel decking.

Highly sophisticated software design


Substantial engineering and detailing work
package Everest-MBS used for designing
Design is required on every project, resulting in time REINFORCED 1 2 3 4 5 6
which reduces design time significantly and CONCRETE SLAB MAIN FRAME BEARING FRAME
overruns (BY OTHERS) SIDEWALL STEEL LINE MEZZANINE DECK PANEL
eliminates errors A

STEEL LINE

300
ENDWALL
ENDWALL
COLUMN
MEZZANINE
COLUMNS
Delivery Average 20 to 26 weeks Average 6 to 8 weeks MEZZ.
B
DECK PANEL

STEEL LINE
ENDWALL
MEZZANINE FRAMED
OPENING
BEAMS

Foundations Heavy foundations Simple design, light foundations

300
MEZZ. JOIST MEZZ. JOIST
C
380 SIDEWALL MEZZANINE MAIN FRAME
MEZZ. BEAM STEEL LINE FLOOR JOISTS COLUMN

Connections are complicated and differ


Standard components connections, short Joist connection at Intermediate Beam Mezzanine Plan
Erection Simplicity from project to project, resulting in long
learning curves
learning curves of erection teams

200mm MEZZANINE
DECK PANEL
REINFORCED
Erection Time Long, highly variable and unpredictable Fast and standardised erection process CONCRETE SLAB
MEZZANINE (BY OTHERS)
EDGE TRIM

Rigid heavy weight structures do not Low-weight flexible frames offer higher
Seismic Resistance
perform well in seismic zones resistance to seismic forces SIDEWALL
PANEL
MEZZ. JOIST
MEZZ. BEAM

SIDEWALL
GIRT RIGID FRAME COLUMN

Mezz. Beam Connection to Rigid Frame Column

REINFORCED
CONCRETE SLAB
(BY OTHERS)

ENDWALL
PANEL

MEZZ.
EDGE TRIM

ENDWALL
COLUMN

MEZZ. JOIST MEZZ. BEAM

ENDWALL

Joist to beam Connection at End Wall


PRE-ENGINEERED STEEL BUILDINGS

Roof and Wall Cladding Panels


Metal Panels are one of the most attractive features of a Everest colour coated steel panels have a 5 microns primer
Metal Building System. "Panel" refers to the metal skin used paint and a 20 microns silicon modified polyester paint
as roof and wall panels, interior roof and wall liners, applied at the mill on the weather (exterior) face. Everest
partition panels, facia panels, soffit panels, etc. also offers Pvf 2 (Fluro Polymer) using minimum 70%
Kynar/Hylar - 500 Resin, which ensures that your building
Everest Steel Panels
continues to look beautiful for a life-time.
The base metal is high tensile steel with a high grade
Roof and Wall Profiles
aluminium zinc alloy coating, comprising of 55%
Everest offers a wide variety of modern profiles to suit all
Aluminium and 45% Zinc, weighing 150 grams/m2 spread
applications.
over both sides. This coating offers four times higher
resistance to corrosion as compared to galvanized coating.
Logistics and Project Management using computerized vehicle tracking management systems.
Our project management team already posted at your site
Everest's dedicated logistics and project management team
comprises a team of dedicated Everest Erectors and our full
works relentlessly to ensure that your building reaches the
time Everest Project Engineer. This ensures best coordination
Roof Panels site on time. Every time.
with your team and delivers highest levels of Strength,
To ensure speed, each consignment dispatched is tracked Speed and Safety.
ER - 25-205 ER - 30-250

1000
250
23
1.5

3 0°
30

1025
B/2B
205 20 25 24 24 24 24 24 25 80
25

ER - 32-251 ER - SS-1750

1006[±10mm.]
251.5 251.5 251.5 251.5
32[±1.5]

44

10 10 26 4
1B

425 - 450
2

20 44 20 38.75 90
PRE-ENGINEERED STEEL BUILDINGS

ON TIME. EVERY TIME. Panels

ER - SS-2000 ER - SS-2500

50

83
450 - 475
375 - 400

Wall Panels
EW - 25-205 EW - 25-250

25 [±0.5]

15 [±0.5]
25 [±0.5]

1025 40 [±1]
250 [±1]
1000 [±5]
205

25
20
INSTALLATION TYPE

EW - 30-250 EW - 32-251

80 20 44 2038.75 90
8/28
38.75

2
30
°
25 24 24 24 24 24 25 1.5 30

4
23

32 [±1.5]
18
250 10 10 26 4
251.5 251.5 251.5 251.5
1006 [±10mm.]
PRE-ENGINEERED STEEL BUILDINGS

EVEREST SMART STEEL BUILDINGS


Custom-made
Design and Engineering Manufacturing

• Everest's Design and Engineering Department has over The Everest plant at Roorkee (Uttarakhand) is equipped with
50 highly qualified engineers, checkers, detailers, the most sophisticated manufacturing equipment:
designers and architects. • Automatic cutting, welding, painting and roll forming
machines
• Everest uses an ultra-modern and highly sophisticated
• Automatic welding lines using PTW (Pull through welder)
design software, Everest-MBS to design your building
technology with LINCOLNTM welders from USA
with the highest precision and optimum use of steel
• OXYGEN shield air plasma for error-free and ready-to-
• Software like Stadd Pro, X Steel and Strucad are used for weld edges
detailing and structure analysis • Nesting softwares for most accurate and optimized
sections out of steel plate
• Electrodes and other consumables from ESABTM,
ArctecTM and ADORTM welding
SMART STEEL BUILDINGS

DELIVERING STRENGTH WITH SAFETY

Everest brings you the World's fastest construction system. Everest


Smart Steel Buildings. 100% customized and designed for your
needs. Resistant to earthquakes, termites and fire, these buildings
are very strong, durable and they can be relocated easily. If speed
and ease of construction is your primary concern, Everest Smart
Steel Buildings are the ideal solution.

Advantages

• Durable

• Quick Erection

• Design Flexibility

• Great Seismic Resistance

• Better Build Quality

• Predictability of Build Time and Cost

• Fixed Cost - No Escalation

• Single Source Responsibility

• Relocatable

• Very Light Foundation Required


PRE-ENGINEERED STEEL BUILDINGS

BUILD YOUR IMAGINATION


Everest Pre-engineered Steel Buildings are 100% custom-built buildings designed as per your exact
requirement using computer-aided designing and optimum use of steel. These high-quality steel frame
structures and metal claddings are completely manufactured in our factory and transported to your site for
quick erection, thus saving considerable on-site work.

STRONGEST ROOF PANEL


(High tensile - 550MPa)

GUTTER

DOWNSPOUT
(Colour coated square shaped)

WALL PANEL
(Coloured galvalume)

PERSONNEL DOOR

SLIDING DOOR

STRONGEST COLUMN (High tensile 345 MPa steel)

FRAMED OPENING

GIRT

Accessories
Everest provides the following building accessories:
• Roof Curbs • Adjustable/Fixed Louvers • Translucent Panels • Gravity Ventilators
• Daylighting Panels • Turbo Ventilators
SMART STEEL BUILDINGS

EVEREST PRE-ENGINEERED
STEEL BUILDINGS
Robust. Revolutionary.

SAG ROD

STRONGEST PURLIN (Zee and Cee shape in high tensile - 345MPa/steel)


Commercial Building Automobile Showroom Cafeteria

HI-TECH RAFTER (Automatically welded)

Roof Top Extension

STYLISED WINDOW
(In variety of finishes)
Designer Residence

CANOPY

ROLLING SHUTTER

ENDPOST

ROD BRACING
STEEL BUILDING SOLUTIONS

MADE TO ORDER. BUILT TO LAST.

Everest's State-of-the-art manufacturing plant for Smart Steel Buildings translates your drawing plans into a ready-to-erect 3D
steel framework within a few days. This revolutionary construction technique combines modern design and speed with
structural strength.

Complete Solutions

Everest Steel Building Solutions

Pre-Engineered Steel Buildings Smart Steel Buildings


Everest Pre-Engineered Steel Buildings are the fastest systems Everest Smart Steel Buildings are 100% customised
of industrial construction today. Everest promises to erect steel buildings. Their innovative state-of-the-art
your factory building in only 33% of time that it normally takes technology is the fastest for manufacturing and
to construct a conventional building. That means, 200% erecting buildings. Everest Smart Steel buildings are
faster! Everest Steel Buildings are strong and can withstand resistant to moisture, adverse weather conditions,
unfavorable weather conditions like cyclones, high velocity earthquakes, termites and fire. These high quality
winds, heavy snow and, most importantly, earthquakes. They buildings can be relocated easily and your architect /
provide you with lifelong durability, safety and very low cost- interior designer can choose from a large variety of
maintenance. external and internal finishes.

Applications : Applications :
• Factory Buildings • Institutional Buildings • Recreational • Commercial and Office Buildings • Industrial
Facilities • Agricultural Storage • Commercial Spaces Utility Buildings • Site offices and residences
• Warehouses • Military Buildings and Aviation Hangers • Farm houses • Restaurants • Automobile
Showrooms
SMART STEEL BUILDINGS

EVEREST STEEL BUILDING SOLUTIONS


Built Strong

Design Engineering erection plan clearly indicates the location of each wall
frame and truss by means of a code that corresponds with
Everest's highly advanced and customized software - Smart
the code printed on the member during roll forming. Hence
Cad Pro and Smart Cad, design and determine the exact
the erection is simple and quick. Smart Steel buildings
position of each part of your building. They combine
require a light foundation base which minimizes extensive
structural strength with the optimum use of steel to ensure
excavation and cost.
safety and long lasting strength.

Walls and Finishing


Manufacturing
Everest provides various external and internal building
The sophisticated computer-controlled roll forming
products that may be combined with wood, granite, ceramic
machine cuts, forms, pre-punches and identifies each
tiles, marble, plaster, paint and polish to give you the look
member of the building framework. An identification
that you desire. Everest Erectors work closely with your local
number on each roll-formed steel member allows rapid
contractors and interior designers to help you achieve the
erection on site using simple tools. All the factory-made
look that you desire.
buildings are provided with a simple assembly plan.

Building Erection

Assembled frames and trusses along with a simple computer


generated erection plan are delivered to your site. The
STEEL BUILDING SOLUTIONS

Ordering Everest Building Systems Our Clients

Your order • Reliance Petroleum, Jamnagar • All Cargo Logestics, Indore

Give Everest a brief on your project requirements. • Vadafone, Punjab • Radico Khaitan Ltd., Bahadurgarh
Get a detailed proposal with drawings.
• Dangote Group, Nigeria • Acqua Infra Projects Ltd., Luxor, Uttarkhand
Finalise all technical and commercial matters to start the project.
• Rishi FIBC Solutions, Baroda • Rashtriya Chemicals Fertilizers Ltd., Mumbai
Week - 1
• KBK Polymers, Roorkee • City Corporation, Pune

• Nirlon Ltd., Mumbai and many more...


CHANDIGARH
• Balaji Shivran Carrier Ltd., Mumbai
RAJPURA
Your Approval KARNAL
BHAGWANPUR WORKS - ROORKEE
DELHI HEAD OFFICE
Get detailed designs and drawings for your (or your architect's)
FARIDABAD
approval.
KANPUR
Finalise and approve all building dimensions and accessories to PATNA GUWAHATI
VARANASI
start manufacturing your building. KOTA ALLAHABAD BURDWAN
RANCHI KHARAGPUR
JABALPUR
Week - 2 & 3
AHMEDABAD KYMORE WORKS JAMSHEDPUR
BHOPAL
KOLKATA WORKS
INDORE
SURAT BALASORE
BILASPUR
LAKHMAPUR WORKS-NASHIK CUTTACK
Detailing and Manufacturing Phase NASHIK
MUMBAI
Everest releases Anchor Bolt Plan with column reaction for
construction. Everest supplies the anchor bolts. KOLHAPUR

You start the foundation work. HUBLI HEAD OFFICE


FACTORY
NELLORE
Everest starts manufacturing your building. SALES OFFICE
Week - 4 to 8 MANGALORE BANGALORE RETAIL SPOTS
CHENNAI SALES DEPOTS

PALAKKAD
PODANUR WORKS - COIMBATORE
Shipment and Erection Phase
COCHIN MADURAI
Everest Erectors and Everest Project Engineer arrive at site.

Everest starts shipment and delivery of your building in erectable


sequence.

Erection of the building is supervised and completed as per the


Erection Drawing. Week - 9 to 12

The completed building is handed over to you.


EVEREST – TRUSTED FOR OVER 70 YEARS

Everest Industries Limited is one of India's fastest growing


building solutions company. A pioneer in the field of fibre
cement building products, its strategic investments in
technology over the last seven decades have allowed it to
continually introduce innovative and modern building products
with a promise of Strength, Speed and Safety in construction.

Founded in 1934, Everest is one of the most respected and


renowned business entities in India, and has dominated the
market ever since. The company has a pan India presence with
a large distribution network and state-of-the-art manufacturing
facilities at Kymore, Nashik, Coimbatore, Kolkata and
Roorkee.

Everest follows a solutions approach where various products


and services are integrated to meet customers' needs. Everest
offers a complete range of building solutions - Roofing,
Ceilings, Walls, Flooring, Cladding, Doors. And now, Pre-
Engineered Steel Buildings and Smart Steel Building for the
Industrial, Commercial and Residential sector.
STEEL BUILDING SOLUTIONS

Everest Industries Limited : Genesis A-32 Mohan Co-operative Industrial Estate Mathura Road New Delhi - 110 044 (INDIA)
Tel.: +91-11-41731951/1952 Fax : +91-11-46566370 E-Mail: steelbuildings@everestind.com Website: www.everestind.com