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Project Title Qatar Petroleum Offshore Engineering Department Project Technical Services Civil Structures and Pipelines Local

Buckling Analysis based on DNV-OS-F101 2000 Edition Case Study 6" Oil Pipeline from Platform-A to Platform-B

"Offshore Pipelines Premise" software by Jassim Alhor Prepared: Jassim Alhor Date: 12/01/06 Rev: 1

Green fields are user input, while red fields are calculated values & gray fields need not to be entered User Input Description Material Nominal outer diameter Selected wall thickness Corrosion coating thickness Insulation coating thickness Concrete coating thickness Marine growth thickness Corrosion allowance Water absorption allowance Design pressure Internal/Design temperature Ambient temperature Ovality Absolute minimum water depth Density of content (maximum) Minimum laying radius (minimum 800) Umbilical submerged unit weight Residual laying tension Minimum governing span (dynamic or static) Wave Data (using PlusOne program) Inertia Force Drag Force Factors Description Functional load factor Load combination 'a' Load combination 'b' Environmental load factor Load combination 'a' Load combination 'b' Accidental load factor Load combination 'a' Load combination 'b' Condition load effect factor Material resistance factor Pressure load factor Safety class factor (pipeline) Incidental to design pressure ratio Material strength factor Anisotropy factor Fabrication factor Bending moment factor Poisson's ratio Thermal expansion coefficient Symbol Installation 1.2 1.1 0.7 1.3 0.0 0.0 1.07 1.15 1.05 1.040 1.0 0.96 1.00 1.00 10.0 0.3 0.0000117 Hydrotest 1.2 1.1 0.7 1.3 0.0 0.0 1.00 1.15 1.05 1.040 1.0 1.00 1.00 1.00 10.0 0.3 0.0000117 Operation (UC) Operation (C) 1.2 1.1 0.7 1.3 0.0 0.0 1.07 1.15 1.05 1.140 1.1 0.96 1.00 1.00 10.0 0.3 0.0000117 1.2 1.1 0.7 1.3 0.0 0.0 1.07 1.15 1.05 1.140 1.1 0.96 1.00 1.00 10.0 0.3 0.0000117 Units 1/oC Fi FD 0.300 2.300 0.300 2.300 1.800 20.000 1.800 20.000 kgf/m kgf/m Symbol Installation X60 6 12.7 5 0 30 0 0 5 0.0 15.0 15.0 2 0.000 0 800 0 0.0 15.00 Hydrotest X60 6 12.7 5 0 30 0 0 5 175.0 35.0 15.0 2 30.000 1027 800 0 0.0 7.00 Operation (UC) Operation (C) X60 6 12.7 5 0 30 0 0 5 140.0 60.0 15.0 2 30.000 500 800 0 0.0 7.00 X60 6 12.7 5 0 30 0 3 5 140.0 60.0 15.0 2 30.000 500 800 0 0.0 7.00 in mm mm mm mm mm mm % bar o C
o

Units

Do t tC t ins t con t mg t corr


a

Pi T Tw fo h min

% m kg/m3 m kg/m N m

content
R

We SR L

F F E E A A C m p SC inc u A FAB
b v

Design Calculations Description Density of steel Density of corrosion coating Density of insulation coating Equivelant density of corr.+ins. Density of concrete coating Density of marine growth Density of water Modulus of elasticity Gravity constant Thickness of corrosion + insulation Outer diameter Calculated wall thickness Inner diameter Diameter to wall thickness ratio Inside pipe cross sectional area Pipe steel cross sectional area SMYS at design temperature SMTS at design temperature De-rating value Characteristic yield strength Characteristic tensile strength Mass of steel Mass of corrosion + insulation Mass of concrete coating Mass of marine growth Mass of content Pipe overall diameter Dry mass Buoyancy force Total submerged mass Moment of inertia Environmental load on the pipeline Temperature difference External pressure Pressure difference Design differential overpressure Elastic collapse pressure Plastic collapse pressure Yielding limit Bursting limit Pressure containment resistance Pressure capacity coefficients Symbol Installation 7850 1400 800 1400 3192 1027 1027 207000 9.807 5 168.3 12.7 142.9 13.3 16038.2 6208.2 414 517 0 397 496 48.734 3.811 62.665 0.000 0.000 0.2383 115.210 45.805 680.658 18913676 2.6 0.0 0.0 0.0 0.0 195.49 57.58 74.91 81.35 74.91 -195.49 -6299.24 648190.38 -6345.87 -157828.69 1.25 -16.83 48.33 0.00 0.40 1.10 1.10 Hydrotest 7850 1400 800 1400 3192 1027 1027 207000 9.807 5 168.3 12.7 142.9 13.3 16038.2 6208.2 414 517 0 414 517 48.734 3.811 62.665 0.000 16.471 0.2383 131.681 45.805 842.191 18913676 2.6 20.0 3.0 172.0 18.1 195.49 62.48 78.04 84.74 78.04 -195.49 -7141.17 763163.60 -6626.52 -127773.43 1.33 -12.96 52.20 0.25 0.65 1.16 1.16 Operation (UC) Operation (C) 7850 1400 800 1400 3192 1027 1027 207000 9.807 5 168.3 12.7 142.9 13.3 16038.2 6208.2 414 517 6 392 491 48.734 3.811 62.665 0.000 8.019 0.2383 123.229 45.805 759.302 18913676 21.8 45.0 3.0 137.0 14.4 195.49 56.75 73.83 80.41 73.83 -195.49 -6160.58 629538.40 -6299.66 -162637.25 1.24 -17.49 47.67 0.21 0.61 1.16 1.16 7850 1400 800 1400 3192 1027 1027 207000 9.807 5 168.3 9.7 148.9 17.4 17413.2 4833.1 414 517 6 392 491 37.940 3.811 62.665 0.000 8.707 0.2383 113.122 45.805 660.184 15253259 21.8 45.0 3.0 137.0 14.4 87.10 43.34 55.32 60.25 55.32 -87.10 -3188.67 163629.76 -1905.84 11051.87 1.70 3.88 32.91 0.29 0.65 1.16 1.16 -

S corr ins eq con mg w


E g t eq Do t Di D o /t Ai As SMYS SMTS f fy fu
MS M eq M con M mg M content D eff M F W sub I FH

Units kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 N/mm2 m/s2 mm mm mm mm mm mm2 mm2 MPa MPa MPa MPa kgf/m kgf/m kgf/m kgf/m kgf/m m kgf/m kgf/m N/m mm4 kgf/m o C bar bar MPa MPa MPa MPa MPa MPa MPa -

T P Pd
P el PP P b,s P b,u Pb b c d u v Pe

Characteristic collapse pressure Combined loading factors

y PC qh

Flow stress factor (Maximum acceptable c=1.20)

Moments Calculations Description Functional bending moment Environmental bending moment Accidental bending moment Design bending moment Load combination 'a' Load combination 'b' Plastic moment resistance Forces Calculations Description Effective environmental force Effective accidental force Axial loads Axial load due to temperature Axial load due to pressure Effective functional force Design effective axial force Load combination 'a' Load combination 'b' Plastic axial force resistance Allowable Stress Design (ASD Format) Description Allowable stress usage factor Hoop stress based on DNV2000 Bending stress due laying radius Longitudinal stress Unrestrained section Restrained section Bending stress due laying radius Bending stress due vertical load Bending stress due hydrodynamics Total bending stress Total longitudinal stress Unrestrained section Tensile side Compressive side Restrained section Tensile side Compressive side Equivalent stress Unrestrained section Tensile side Compressive side Restrained section Tensile side Compressive side Maximum equivalent stress Unrestrained section Restrained section Allowable equivalent stress Symbol Installation 0.90 0.00 21.77 0.00
NOT APPLICABLE

Symbol

Installation 15314.8 573.7 0.0 20065.8 18771.4 122206.5 Installation 0.0 0.0 0.0 0.0 0.0 0.0 0.0 2467372.7

Hydrotest 4126.7 124.9 0.0 5015.3 4679.6 127298.5 Hydrotest 0.0 0.0 300711.1 110328.7 411039.7 490830.8 449928.2 2570179.9 Hydrotest 0.90 110.62 21.77 52.68 -16.83 21.77 18.36 0.56 28.91

Operation (UC) Operation (C) 3720.6 1047.6 0.0 5510.5 5741.0 120435.4 3234.9 1047.6 0.0 4886.9 5169.3 95567.3

Units Nm Nm Nm Nm Nm Nm Units N N N N N N N N Units N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2

MF ME MA Md Md Mp
Symbol

Operation (UC) Operation (C) 0.0 0.0 676599.9 87875.3 764475.1 981586.1 899787.2 2431613.7 0.0 0.0 526736.6 95409.5 622146.1 798835.6 732266.0 1893024.3

SE SA ST SP SF Sd Sd Sp

Operation (UC) Operation (C) 1.00 88.11 21.77 41.96 -83.81 21.77 16.55 4.66 31.19 1.00 117.58 21.77 55.99 -75.39 21.77 17.85 5.78 32.83

h BL L L BL BV BH B

21.77 68.14 2.55 72.35

L1 L2 L1 L2

72.35 -72.35
NOT APPLICABLE NOT APPLICABLE

81.59 23.77 12.08 -45.74

73.15 10.77 -52.62 -115.00

88.82 23.16 -42.56 -108.22

N/mm2 N/mm2 N/mm2 N/mm2

E1 E2 E1 E2 E E e

72.35 72.35
NOT APPLICABLE NOT APPLICABLE

95.71 95.71 99.86 134.20 95.71 134.20 372.60

79.08 79.08 119.27 172.96 79.08 172.96 391.68

102.39 102.39 138.27 190.71 102.39 190.71 391.68

N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2

72.35
NOT APPLICABLE

357.70

Stress Check Installation Allowable Stresses Check Unrestrained section: e > E Restrained section: e > E Combined Loading Criteria Description Interaction parameters Load combination 'a' Load combination 'b' Parameters check Load combination a parameter (must be <1) Load combination b parameter (must be <1) Pressure Containment (ASD Format) Description Safety factors for pressure containment Yielding limit Bursting limit Hoop stress h (equivalent format) Stress check Yielding limit ( h < f y ) Bursting limit ( h < f u ) Satisfied Satisfied Satisfied Satisfied Satisfied Satisfied Satisfied Satisfied 0.927 0.831 0.0 0.965 0.866 105.4 0.769 0.689 83.9 0.769 0.689 112.0 MPa Installation Hydrotest Operation (UC) Operation (C) Units 0.0319 0.0279 0.11 0.10 0.24 0.22 0.28 0.25 Installation Hydrotest Operation (UC) Operation (C) Units Satisfied
NOT APPLICABLE

Hydrotest

Operation (Uncorroded)

Operation (Corroded) Satisfied Satisfied

Satisfied Satisfied

Satisfied Satisfied

Satisfied Satisfied

Satisfied Satisfied

Satisfied Satisfied

Satisfied Satisfied