Chapter 14
Predicting Pressure Losses
A. A Primer on Energy and Pressure Losses
B. Energy Losses from Hood or Duct Entry
C. Selecting a Duct Velocity
D. Selecting the Duct Size and Material
E. Energy Losses from Friction in Straight Ducts
F. An Example of Hood Entry and Duct Friction Losses
G. Turbulence in Duct Fittings
H. Losses from Elbows
I. Losses from Duct Contractions
J. Losses from Duct Expansions
K. Comparing Contraction and Expansion Losses
L. Energy Losses in Branched Duct Systems
M. Using an LEV Design Worksheet
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The learning goals of Chapter 14:
G Know that moving air causes friction. Expanding air flow causes turbulence. Both
cause pressure losses.
G Know that most pressure losses are proportional to Velocity Pressure (and
therefore to V and Q).
G Know that individual losses add cumulatively to the resulting total losses on either
side of the fan.
N Understand what a vena contracta is and how it relates to pressure losses.
G Know how to find the recommended V
transport
in a VS diagram and to pick a generic
value. Be familiar with the ranges of generic values.
N Be able to find a hood entry loss factor (esp. in a VS diagram and for a generic
hood or duct adaptor) and to use it to calculate a hood entry loss.
Be able to calculate straight duct friction losses using either a tabular method or
a formula method.
N Be able to find and use loss factors for elbows, contractions, and expansions.
N Be broadly familiar with the blast gate and design methods to balance a branched
duct system (calculating such a balance is too time-consuming for in-class exams).
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A Primer on Energy and Pressure Losses
1. In ventilation, pressure is energy, and pressure losses are energy losses.
Flow results from a difference in static pressures [SP]. Principles #5,6&8
If there are no losses ("ideal flow"), then Total P and TP are constant.
Total P
before the fan
= P
before the fan
+ VP
before the fan
TP
before the fan
= SP
before the fan
+ VP
before the fan
N And Ideal VP
before the fan
= !SP
before the fan
(reworded Eqn. 11.15)
2. Friction and turbulence in flowing air cause energy losses. Principle #9
!SP
before the fan
= Real VP
before the fan
+ GLosses
since entry
(Eqn. 11.15)
used in design as Eqn. 14.6
or
Real VP
before the fan
= !SP
before the fan
! G Losses
since entry
Eqn. 14.1a
or
N Real VP
before the fan
= Ideal VP
before the fan
! G Losses
since entry
Eqn. 14.1b
However, during design we know our desired "Real VP" but not the "Ideal VP."
14: Pressure Losses 5 printed 29May08
A Primer on Energy and Pressure Losses
1. In ventilation, pressure is energy, and pressure losses are energy losses.
Flow results from a difference in static pressures [SP]. Principles #5,6&8
If there are no losses ("ideal flow"), then Total P and TP are constant.
Total P
before the fan
= P
before the fan
+ VP
before the fan
TP
before the fan
= SP
before the fan
+ VP
before the fan
N And Ideal VP
before the fan
= !SP
before the fan
(reworded Eqn. 11.15)
2. Friction and turbulence in flowing air cause energy losses. Principle #9
!SP
before the fan
= Real VP
before the fan
+ GLosses
since entry
(Eqn. 11.15)
used in design as Eqn. 14.6
or
Real VP
before the fan
= !SP
before the fan
! G Losses
since entry
Eqn. 14.1a
or
N Real VP
before the fan
= Ideal VP
before the fan
! G Losses
since entry
Eqn. 14.1b
However, during design we know our desired "Real VP" but not the "Ideal VP."
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Imagine real flow through a "soda straw" or "garden hose"
How fast you can drink soda through a straw depends upon
how hard you suck [!SP],
how long the straw is,
how wide the straw is, and
if the straw is bent or pinched.
! SP
VP % ))))))))))))))))
1 + resistance to flow
Eqn. 14.2a
How fast water will flow through a garden hose depends upon
the water pressure [+SP],
how long the hose is,
how narrow the hose is, and
if the hose is bent or pinched.
+ SP
VP % )))))))))))))
resistance to flow
Eqn. 14.2b
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Equation 14.2 is conceptually important but useless in ventilation design.
V ! SP + SP
VP = )))) % ))))))))))) or ))))))))
4005 1 + resistance resistance
Eqn. 14.2
In design, Q, V, and VP are known, but initially resistance to flow (losses)
and SP are unknown.
Losses need to be predicted at the desired Q, V, and VP in order to be able
to chose a fan that can create the necessary SP to protect employees.
3. Equation 14.4 is the predictive relationship for that is used in design.
energy or pressure loss = LossFactor (VP or )VP)
Eqn. 10.1 & 14.4
Each energy loss is proportional to the local VP (not subtracted from it).
each energy or pressure loss % VP % V % Q
Eqn. 14.5
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4. In ventilation, energy losses (per Eqn. 14.4) are caused by two mechanisms
that occur predictably at certain points
a. Turbulence at duct entry and at some hood faces.
b. Wall friction in straight ducts (both before and after the fan).
c. Turbulence (and a little friction) in elbows, transitions (expansions and
contractions), branch junctions, and air cleaners.
5. Each of the above losses are additive.
Cumulative losses are subtracted from P
inside
and thus add to SP.
P
ambient
! P
inside
= !SP
before fan
= VP
before fan
+ G Losses
since entry
Eqn. 14.6a
sucking summed losses
P
inside
! P
ambient
= SP
after fan
= G Losses
until exit
Eqn. 14.6c
blowing summed losses
6. All the lost energy is made up by the fan ("FanSP" = G Losses
, Eqn. 16.6)
and Chapter 17 will show that fan power (energy/time) = Q "FanTP".
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Energy Losses from Hood and Duct Entry
1. Turbulence losses always occur downstream from a "vena contracta."
A vena contracta is a region of excessive convergence of air flow due
to its inward inertia upon entering a hood, a duct, or a contraction.
Within a hood's vena contracta, the flow area < A
face
and V > Q/A
face
.
A virtual vena contracta occurs when a duct wall diverges from the air's
flow faster than its inertia allows it to follow, e.g., within a duct
expansion (sec. 14.IX) and on the inner wall of an elbow (sec. 14.VII).
The unconstrained recovery of excess VP back into P always has losses
due to turbulence.
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2. An entry loss always occurs where air enters into a duct ("duct entry").
simple hood entry loss = h
entry loss
= LossFactor
duct entry
VP
duct
Eqn. 14.7
Plain duct LossFactor
hood
= 0.93 Flanged duct LossFactor
hood
= 0.49.
45 taper LossFactor
hood
= 0.15 for a round
taper & 0.25 for a rectangular taper.
Bell-mouth
LossFactor
hood
= 0.03
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3. Loss factors for a (See also the Manual's Fig. 5-15
tapered hood or duct entry which is also on the
will vary with the taper angle. ABIH exam sheet.)
major
angle
taper
angle hood type
Loss
Factor
hood
C
e
!
45
90
120
180
360
!
22.5
45
60
90
0
rounded lip (bell mouth)
tapered lip hood
tapered lip hood
tapered lip hood
flanged hood or duct end
unflanged duct end
0.03
0.15
0.25
0.35
0.50
0.93
0.98
0.93
0.89
0.86
0.82
0.72
cf., the loss factor in a slotted hood = 1.8 VP
slot
.
Obsolete C
e
= "coefficient of entry."
LossFactor
hood
= (1/C
e
) ! 1 = (1 ! C
e
)/C
e