Beer Brewing Pfmea

FMEA Process
Type/Model/Fabrication/Load: Beer making (based on Indian Pale Ale
Item Code: !" IPA #e$ision %tate: Item Code: #e$ision %tate:
FMEA/Process %tep: Complete beer bre&ing process
E''ects % C Fail(re Mode Ca(ses Process Element: %terilisation F(nction: %terilise all o' t1e e*(ipment and t1en rinse &it1 clean &ater and allo& to dry +!" Indian Pale ) E*(ipment is +Instr(ctions, Ale Beer, 23 pints o' beer is not sterilised Ambig(o(s scapped met1odolo4 +!" Indian Pale Ale Beer, Beer makes t1e party goers (n&ell +!" Indian Pale Ale Beer, Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Beer is too gaseo(s (bad +!" Indian Pale Ale Beer, Beer aroma is poor (e0g0 $inegary +Instr(ctions, Metric / imperial &eig1ts and $ol(mes not speci'ied (incl(ding /0%0 imperial . gy
+!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y
+Bre&er, Fails to sterilise container (sed to carry &ater
+Bre&er, :oes not &as1 1ands be'ore1and +Instr(ctions, Ins(''icient detail abo(t alternati$e ingredients (does 5 don6ts
+%teriliser, ins(''icent concentra4 tion / ratios
+7ome,
Poor air *(ality (micro organisms present +Bre&er, ;as1es o(t sterilising 'l(4 id too early
+;ater, :omestic s(pply *(ality is contaminated (micro organisms present
+!" Indian Pale Ale Beer, Beer tastes o' detergent +!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, 23 pints o' beer is scapped
%teriliser not +Bre&er, '(l4 ly rinsed 'rom :oes not rinse e*(ip4
e*(ipment
ment properly
+Bre&er, Forgets to rinse e*(ip4 ment properly
Process Element: Preparing t1e ;ort C1aracteristics: Place Malt 5 7ops container into &arm &ater 'or a time o' >? ! mins @! +!" Indian Pale < Malt 5 7ops +Instr(ctions, Ale Beer, Bre&ing process takes longer t1an re*(ired +!" Indian Pale Ale Beer, Beer is &atery +!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description +=ettle, T1ermostat 'ail(re +Bre&er, Impatientience / care4 lessness or ineAperience . not &armed s(''iciently Ambig(o(s met1odolo4 gy
<
C1aracteristics: Add boiling &ater to t1e 'ermentation b(cket ? ! litres @B +!" Indian Pale < EAcessi$e +Instr(ctions, Ale Beer, boil4 Bre&ing process takes ing &ater Metric / imperial
<
longer t1an re*(ired
added
&eig1ts and $ol(mes not speci'ied (incl(ding /0%0 imperial
+Fermentation B(cket 5 lid, Col(me meas(rements are illegible +!" Indian Pale Ale Beer, Bre&ing process takes longer t1an re*(ired < Ins(''icient boil4 ing &ater added +Instr(ctions, Metric / imperial &eig1ts and $ol(mes not speci'ied (incl(ding /0%0 imperial
+Fermentation B(cket 5 lid, Col(me meas(rements are illegible +Bre&er, Impatientience / care4 lessness or ineAperience
+!" Indian Pale Ale Beer, Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Beer aroma is poor (e0g0 $inegary +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y
;ater added
+Bre&er,
is not at boil4 Impatientience / care4 ing point lessness or ineAperience
+!" Indian Pale ) Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Beer makes t1e party goers (n&ell +!" Indian Pale Ale Beer, Beer is too gaseo(s (bad -
+!" Indian Pale Ale Beer, 23 pints o' beer is scapped
+Bre&er, Dmits a stage
C1aracteristics: Add t1e ingredients to t1e 'ermentation b(cket ? B kg beer en1ancer (s(gar B0)kg Malt 5 7ops +!" Indian Pale ! EAcessi$e +%cales, Ale Beer, Beer is too *(antity o' Batteries are 'lat gaseo(s s(g4 +!" Indian Pale Ale Beer, Beer tastes yeasty +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description +!" Indian Pale Ale Beer, Beer is too s&eet +!" Indian Pale Ale Beer, Party goers are inebriat4 ed to early in t1e nig1t < +Bre&er, Adds more s(gar t1an re*(ired 2 < . +Instr(ctions, Ambig(o(s met1odolo4 gy . ar
+Instr(ctions,
Ins(''icient detail abo(t alternati$e ingredients (does 5 don6ts
+Bre&er, Incorrect type o' s(gar (sed (e0g0 bro&n s(gar / M(sco$ado
+%cales, D(t o' calibration
+Instr(ctions, Metric / imperial &eig1ts and $ol(mes not speci'ied (incl(ding /0%0 imperial
+Bre&er,
Impatientience / care4 lessness or ineAperience
+!" Indian Pale Ale Beer, Beer tastes caramelly/ malty +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Beer is too gaseo(s +!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description +!" Indian Pale Ale Beer, Beer is too s&eet +!" Indian Pale Ale Beer,
<
Incorrect ingre4
+Bre&er,
dients added Incorrect type o' s(gar (sed (e0g0 bro&n s(gar / . M(sco$ado
<
+Instr(ctions, Ins(''icient detail abo(t
<
alternati$e ingredients
< Bre&ing process takes longer t1an re*(ired +!" Indian Pale Ale Beer, 23 pints o' beer is scapped +!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party ) +Bre&er, Impatientience / care4 lessness or ineAperience ) (does 5 don6ts
+Bre&er, EAperimentation &it1 process (Bre&er 1as a 6good6 ideaE
+!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description +!" Indian Pale Ale Beer, Beer is &atery
<
Ins(''icient *(antity o' Malt 5 7ops
+Instr(ctions, Ambig(o(s met1odolo4 gy
+Bre&er, Fails to rinse o(t Malt 5 7ops container
+Bre&er, Impatientience / care4 lessness or ineAperience
+!" Indian Pale Ale Beer, Beer is 'lat +!" Indian Pale Ale Beer, Beer is &atery
<
Ins(''icient *(antity o' s(g4
ar
+!" Indian Pale Ale Beer, Ins(''icient alco1olic be$4 erages 'or t1e party goers
<
+%cales, Batteries are 'lat
+Bre&er, Incorrect type o' s(gar (sed (e0g0 bro&n s(gar / M(sco$ado
+!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party
%(gar omitted +Bre&er, Dmits a stage
+!" Indian Pale Ale Beer, Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Beer aroma is poor (e0g0 $inegary +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Beer is not ready 'or
;ort is contami4 nation
+Bre&er, Fails to co$er t1e &ort
+Instr(ctions, Ambig(o(s met1odolo4
gy
8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Beer makes t1e party goers (n&ell +!" Indian Pale Ale Beer, Beer is too gaseo(s (bad +Fermentation B(cket 5 lid, Bacterial contamination +!" Indian Pale Ale Beer, 23 pints o' beer is scapped +Malt 5 7ops, Bacterial contamination present ) present -
+%cales, Bacterial contamination present +Bre&er, :oes not &as1 1ands be'ore1and +7ome, Poor air *(ality (micro organisms present +%(gar,
Bacterial contamination present
+Bre&er, ;as1es o(t sterilising 'l(4 id too early
+%poon, Bacterial contamination present +Malt 5 7ops, Poor *(ality prod(ct / batc1
F(nction: MiA contents (ntil ingredients are dissol$ed +!" Indian Pale < Ingredients +Bre&er, Ale Beer, Beer is 'lat +!" Indian Pale < Ale Beer, Bre&ing process takes longer t1an re*(ired +!" Indian Pale Ale Beer, Beer is &atery . miAing not miAed to a sol(4 ble state Impatientience / care4 lessness or ineAperience
+%poon, Ins(''icient lengt1
+!" Indian Pale Ale Beer, Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Beer aroma is poor (e0g0
+Bre&er, :oes not &as1 1ands be'ore1and
$inegary +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Beer makes t1e party goers (n&ell +!" Indian Pale Ale Beer, Beer is too gaseo(s (bad +!" Indian Pale Ale Beer, 23 pints o' beer is scapped
gy
+7ome, Poor air *(ality (micro
organisms present +%poon,
Bacterial contamination present C1aracteristics: Fill t1e 'ermentation b(cket to t1e correct $ol(me ? 23 pints +!" Indian Pale < Ins(''icient +Bre&er, Ale Beer, Ins(''icient alco1olic be$4 erages 'or t1e party goers +!" Indian Pale Ale Beer, Beer is too gaseo(s +!" Indian Pale Ale Beer, < ! &ater added EAperimentation &it1 process (Bre&er 1as a 6good6 ideaE
< Party goers are inebriat4 ed to early in t1e nig1t +!" Indian Pale Ale Beer, Beer is too s&eet +!" Indian Pale Ale Beer, Beer tastes caramelly/ malty < 2
+Fermentation B(cket 5 lid, Col(me meas(rements are illegible +Instr(ctions, Metric / imperial &eig1ts and $ol(mes not speci'ied (incl(ding /0%0 imperial
+Fermentation B(cket 5 lid, Ins(''icient capacity
+!" Indian Pale Ale Beer, Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Beer aroma is poor (e0g0 $inegary +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer,
+Bre&er, Fails to sterilise container (sed to carry &ater
Beer makes t1e party goers (n&ell +!" Indian Pale Ale Beer, Beer is too gaseo(s (bad +!" Indian Pale Ale Beer, 23 pints o' beer is scapped ) +Bre&er, :oes not &as1 1ands be'ore1and +7ome,
Poor air *(ality (micro organisms present +;ater, :omestic s(pply *(ality is contaminated (micro organisms present
F(nction: Co$er 'ermentation b(cket and insert airlock &1ilst temperat(re settles +!" Indian Pale . ;ort is +Fermentation Ale Beer, contami4 B(cket 5 Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Beer aroma is poor (e0g0 $inegary +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale ) Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Beer makes t1e party goers (n&ell +!" Indian Pale Ale Beer, Beer is too gaseo(s (bad +!" Indian Pale Ale Beer, 23 pints o' beer is scapped ) +Bre&er, Impatientience / care4 lessness or ineAperience . +Airlock, Airlock or 'l(id content is contaminated nation lid, Bacterial contamination present
+Fermentation B(cket 5 lid, Plastic 'atig(e (cracks / orange peel +Bre&er, Dmits a stage
+T1ermometer, Bacterial contamination present Process Element: Add yeast C1aracteristics: MiA t1e yeast into t1e &ort at a speci'ied temperat(re ? GG Centigrade H !C +!" Indian Pale ) Feast omitted +Bre&er, Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Bre&ing process takes longer t1an re*(ired < Impatientience / care4 lessness or ineAperience
+!" Indian Pale Ale Beer, Beer is &atery +!" Indian Pale Ale Beer, Beer is 'lat +!" Indian Pale Ale Beer, Bre&ing process takes longer t1an re*(ired +!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description +!" Indian Pale Ale Beer, 23 pints o' beer is scapped +!" Indian Pale Ale Beer, Airlock does not b(bble d(ring t1e 'ermentation
Feast added
+Instr(ctions,
&1en &ort is Ambig(o(s met1odolo4 < too 1ot gy
<
<
+Instr(ctions, Metric / imperial &eig1ts and $ol(mes
not speci'ied (incl(ding /0%0 imperial
+!" Indian Pale Ale Beer, yeast is killed
+T1ermometer, D(t o' calibration +!" Indian Pale Ale Beer, Bre&ing process takes longer t1an re*(ired < Feat not miAed to a sol(4 ble state +Instr(ctions, Ambig(o(s met1odolo4 gy
+Bre&er, Impatientience / care4
lessness or ineAperience
+!" Indian Pale Ale Beer, Bre&ing process takes longer t1an re*(ired
<
Feast added
+Bre&er,
&1en &ort is Impatientience / care4 too cold lessness or ineAperience
+!" Indian Pale Ale Beer, Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Beer aroma is poor (e0g0 $inegary +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y
+%poon, Bacterial contamination present
+!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Beer makes t1e party goers (n&ell +!" Indian Pale Ale Beer, Beer is too gaseo(s (bad +!" Indian Pale Ale Beer, 23 pints o' beer is scapped
organisms present
+T1ermometer, Bacterial contamination present
+Bre&er, :oes not &as1 1ands
be'ore1and F(nction: Co$er 'ermentation b(cket and insert airlock +!" Indian Pale . Airlock is not +Bre&er, Ale Beer, Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Beer aroma is poor (e0g0 $inegary +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y . inserted into lid Impatientience / care4 lessness or ineAperience
+!" Indian Pale Ale Beer, Beer is not ready 'or
8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Beer makes t1e party goers (n&ell +!" Indian Pale Ale Beer, Beer is too gaseo(s (bad +!" Indian Pale Ale Beer, 23 pints o' beer is scapped +!" Indian Pale Ale Beer, Airlock does not b(bble d(ring t1e 'ermentation +!" Indian Pale Ale Beer, Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Beer aroma is poor (e0g0 $inegary +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y . +Fermentation B(cket 5 lid, Bacterial contamination +!" Indian Pale Ale Beer, Beer is not ready 'or ) present . Beer is contami4 nated +Airlock, Airlock or 'l(id content is contaminated ) ) +Bre&er, Dmits a stage -
8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Beer makes t1e party goers (n&ell +!" Indian Pale Ale Beer, Beer is too gaseo(s (bad +!" Indian Pale Ale Beer, 23 pints o' beer is scapped +!" Indian Pale Ale Beer, Airlock does not b(bble d(ring t1e 'ermentation ) Lid is not '(lly sealed / +Bre&er, ) +Bre&er, :oes not &as1 1ands be'ore1and
Impatientience / care4 p(s1ed 1ome lessness or ineAperience
Process Element: Primary Fermentation C1aracteristics: Beer is allo&ed to 'erment 'or ? < days HG +!" Indian Pale . Beer is +Fermentation Ale Beer, contami4 B(cket 5 Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, nated lid, Plastic 'atig(e (cracks / orange peel
Beer aroma is poor (e0g0 $inegary +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Beer makes t1e party goers (n&ell +!" Indian Pale Ale Beer, Beer is too gaseo(s (bad +!" Indian Pale Ale Beer, 23 pints o' beer is scapped +!" Indian Pale Ale Beer, Ins(''icient alco1olic be$4 erages 'or t1e party goers +!" Indian Pale Ale Beer, 23 pints o' beer is scapped +7ome, %1el' strengt1 in airing c(pboard is inade*(ate ) < Beer leakage +Fermentation B(cket 5 lid, Plastic 'atig(e (cracks / orange peel ) ) . +Airlock, Airlock or 'l(id content is contaminated
+!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, 23 pints o' beer is scapped
Fermentation +Bre&er, does not occ(r (no b(b4 /ses only boiling &ater &1en preparing t1e &ort
bles eAit air4 lock
+;ater, :omestic s(pply *(ality is contaminated (micro organisms present
+;ater, :omestic s(pply *(ality is contaminated (c1lo4 rine content
+7ome, Ambient temperat(re is
too lo& / incorrect proA4 imity to 1eat so(rce
+7ome, Ambient temperat(re is too 1ig1 / incorrect proA4 imity to 1eat so(rce
+Feast, Past best be'ore date
+!" Indian Pale Ale Beer,
<
Fermentation +Instr(ctions,
< Alco1ol content is not as per prod(ct description +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Beer tastes caramelly/ malty +!" Indian Pale Ale Beer, Beer tastes yeasty +!" Indian Pale Ale Beer, Beer is too s&eet 2 . +Bre&er, Impatientience / care4 lessness or ineAperience < . process stopped too early Ambig(o(s met1odolo4 gy
+!" Indian Pale Ale Beer, Beer is too gaseo(s
C1aracteristics: Beer is allo&ed to 'erment in constistent temperat(re o' ? G34G!C +!" Indian Pale < Temperat(re +7ome, Ale Beer, Beer is 'lat 'l(ct(ations Location is close to +!" Indian Pale Ale Beer, Beer is too s&eet 2 dra(g1ts / /C lig1t so(rce
+!" Indian Pale Ale Beer, Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description +!" Indian Pale Ale Beer, 23 pints o' beer is scapped +!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, yeast is killed +!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, 23 pints o' beer is scapped +!" Indian Pale Ale Beer, yeast is killed
<
gy
Temperat(re is too 1ig1
+7ome, Ambient temperat(re is too 1ig1 / incorrect proA4
imity to 1eat so(rce
+!" Indian Pale Ale Beer, Bre&ing process takes longer t1an re*(ired +!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Airlock does not b(bble d(ring t1e 'ermentation
<
Temperat(re is too lo&
+7ome, Ambient temperat(re is too lo& / incorrect proA4
imity to 1eat so(rce
Process Element: =eg Fermentation F(nction: %yp1on t1e 'ermenting beer into a keg a$oiding t1e sediment
+!" Indian Pale Ale Beer, Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Beer aroma is poor (e0g0 $inegary +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Beer makes t1e party goers (n&ell +!" Indian Pale Ale Beer, Beer is too gaseo(s (bad +!" Indian Pale Ale Beer, 23 pints o' beer is scapped
Beer is contami4 nated
+%yp1on, Bacterial contamination present
organisms present
+Bre&er, :oes not &as1 1ands be'ore1and
+=eg, Plastic 'atig(e (cracks / orange peel +=eg, Bacterial contamination present
+!" Indian Pale Ale Beer,
<
Beer spillage +Bre&er,
< Ins(''icient alco1olic be$4 erages 'or t1e party goers +!" Indian Pale Ale Beer, 23 pints o' beer is scapped )
Beer spillage Impatientience / care4 lessness or ineAperience
+%yp1on, Ins(''icient lengt1
+%yp1on, M(lti4section prod(ct +=eg, Ins(''icient capacity
+!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Party goers 1a$e 6&ind6
EAcess sedi4 +Bre&er, ment decanted Impatientience / care4 lessness or ineAperience
t1e neAt day
C1aracteristics: Add additional ingredients ? B!3 g HI3g +!" Indian Pale . Beer is +=eg, Ale Beer, contami4 Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Beer aroma is poor (e0g0 $inegary +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Beer makes t1e party +%(gar, Bacterial contamination ) . +%cales, Bacterial contamination present nated Bacterial contamination present
goers (n&ell +!" Indian Pale Ale Beer, Beer is too gaseo(s (bad +!" Indian Pale Ale Beer, 23 pints o' beer is scapped
present -
+%poon, Bacterial contamination present +Bre&er, :oes not &as1 1ands +!" Indian Pale Ale Beer, Beer is too gaseo(s +!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description +!" Indian Pale Ale Beer, Beer is too s&eet +!" Indian Pale Ale Beer, Party goers are inebriat4 ed to early in t1e nig1t < 2 < ! EAcessi$e *(antity o' s(g4 ar be'ore1and +Instr(ctions, Metric / imperial &eig1ts and $ol(mes not speci'ied (incl(ding /0%0 imperial
+!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Bre&ing process takes longer t1an re*(ired
+Bre&er, Impatientience / care4
<
+Bre&er, Adds more s(gar t1an re*(ired
+%cales,
Batteries are 'lat
+!" Indian Pale Ale Beer, Beer is too gaseo(s +!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description +!" Indian Pale Ale Beer, Beer is too s&eet
Incorrect ingre4
+Bre&er,
dients added Incorrect type o' s(gar < (sed (e0g0 bro&n s(gar / M(sco$ado
+!" Indian Pale Ale Beer, Beer tastes caramelly/ malty +!" Indian Pale Ale Beer, Party goers are inebriat4 ed to early in t1e nig1t +!" Indian Pale Ale Beer, Beer is 'lat +!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description +!" Indian Pale Ale Beer, Beer is &atery
<
<
<
Ins(''icient *(antity o' s(g4
+Bre&er, EAperimentation &it1 process (Bre&er 1as a 6good6 ideaE
<
ar
+Instr(ctions, Ins(''icient detail abo(t alternati$e ingredients (does 5 don6ts
+!" Indian Pale Ale Beer, Beer is 'lat +!" Indian Pale Ale Beer, Beer is &atery +!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description
<
%(gar omitted +Bre&er, Impatientience / care4
<
C1aracteristics: Beer is allo&ed to 'erment 'or ? . days @< +!" Indian Pale . Beer is +=eg, Ale Beer, contami4
. Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Beer aroma is poor (e0g0 $inegary +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer, Beer makes t1e party goers (n&ell +!" Indian Pale Ale Beer, Beer is too gaseo(s (bad +!" Indian Pale Ale Beer, 23 pints o' beer is scapped +!" Indian Pale Ale Beer, Ins(''icient alco1olic be$4 erages 'or t1e party goers +!" Indian Pale Ale Beer, 23 pints o' beer is scapped ) < Beer leakage +=eg, Plastic 'atig(e (cracks / orange peel ) ) . nated Bacterial contamination present
+=eg, Ins(''icient capacity
+!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description +!" Indian Pale Ale Beer, Beer is too s&eet
Fermentation +Bre&er, process Impatientience / care4 lessness or ineAperience
<
stopped too early
+!" Indian Pale Ale Beer, Beer tastes yeasty +!" Indian Pale Ale Beer, Party goers 1a$e 6&ind6 t1e neAt day
+Bre&er, EAperimentation &it1
process (Bre&er 1as a 6good6 ideaE
+Feast, Ins(''icient resistance to 1ig1 alco1ol content
C1aracteristics: Beer is allo&ed to 'erment in constistent temperat(re o' ? G34G!C +!" Indian Pale . Temperat(re +7ome, Ale Beer, is Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description +!" Indian Pale Ale Beer, Beer is too s&eet < too lo& Ambient temperat(re is too lo& / incorrect proA4 imity to 1eat so(rce
+!" Indian Pale Ale Beer, Beer tastes yeasty +!" Indian Pale Ale Beer, Party goers 1a$e 6&ind6 t1e neAt day +!" Indian Pale Ale Beer, Beer is too s&eet +!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description +!" Indian Pale Ale Beer, 23 pints o' beer is scapped +!" Indian Pale Ale Beer, Beer is clo(dy/1a9y +!" Indian Pale Ale Beer, yeast is killed
Temperat(re is too 1ig1
<
+7ome, Ambient temperat(re is too 1ig1 / incorrect proA4 imity to 1eat so(rce
+!" Indian Pale Ale Beer, Beer is 'lat +!" Indian Pale Ale Beer, Beer is too s&eet
<
Temperat(re 'l(ct(ations
+!" Indian Pale Ale Beer, Beer taste 1as a bitterness to it +!" Indian Pale Ale Beer, Alco1ol content is not as per prod(ct description +!" Indian Pale Ale Beer, 23 pints o' beer is scapped +!" Indian Pale Ale Beer, Beer is not ready 'or 8a$in6s 23t1 birt1day party +!" Indian Pale Ale Beer,
<
+7ome,
) yeast is killed EAcessi$e $ariations in t1e ambient temperat(re
FMEA Process
J(
#esponsible: Company: #esponsible: Company: Pre$enti$e Action D :etection Action : #PJ
Created: B
Created: B
Modi'ied: B
e &it1 clean &ater and allo& to dry Initial %tate: BI/3I/G3BI
/se o' good *(ality bre& kit ingredients
G Instr(ctions are read t1oro(g1ly be'ore commenc4 ing bre&ing
!2
%1op o&ner / s(pplier ad$ice
Initial %tate: BI/3I/G3BI
G :irections are read and re4read at eac1 stage o' t1e
I<
I<
bre&ing process
Meas(ring de$ices at 8a$in6s 1ome display bot1 imperial 5 metric (nits Initial %tate: BI/3I/G3BI
Instr(ctions clearly eApress t1at all e*(ipment needs to be sterilised Initial %tate: BI/3I/G3BI
I none
B3 G.3
Common sense / 1ygiene Initial %tate: BI/3I/G3BI
I none
B3 G.3
-3
%1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI K(antity is speci'ied in t1e instr(ctions Instr(ctions speci'y imperial and metric &eig1ts and $ol4 (mes Initial %tate: BI/3I/G3BI
I %terilising sol(tion 1as a strong smell
B3)
Controlled en$ironment Initial %tate: BI/3I/G3BI
I none
B3 G.3
Instr(ctions clearly eApress t1at all e*(ipment needs to be sterilised Initial %tate: BI/3I/G3BI ;ater *(ality is ass(red by &ater board
!2
G none
B3 B)3
#e$ision %tate: G3/3I/G3BI G Beer clarity and smell are c1ecked d(ring t1e sec4 onadary 'ermenta4 tion stage Initial %tate: BI/3I/G3BI ) LB22M
Instr(ctions clearly eApress t1at all e*(ipment needs to be sterilised Initial %tate: BI/3I/G3BI Instr(ctions clearly eApress
2)
G %terilising sol(tion
IG
t1at all e*(ipment needs to be sterilised Past eAperiences &it1 simi4
1as a strong smell
lar bre& kits t1at are being drank &it1 g(stoE
rm &ater 'or a time o' >? ! mins @! Initial %tate: BI/3I/G3BI
/se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI TPM on all de$ices Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI
2G
G Cis(al inspection
B2
I none
B3 GB3
I #eg(lar re'eral to t1e instr(ctions
! LB3!M
n b(cket ? ! litres @B Initial %tate: BI/3I/G3BI
/se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice Meas(ring de$ices at 8a$in6s 1ome display bot1 imperial 5 metric (nits Initial %tate: BI/3I/G3BI
G :irections are read and re4read at eac1 stage o' t1e bre&ing process
G2
Prod(cts recently p(r4 c1ased (NIT Initial %tate: BI/3I/G3BI
B Cis(al inspection
BG
G2
Prod(cts recently p(r4 c1ased (NIT Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being
B Cis(al inspection
BG
I none
B3 B)3
I none
B3 B)3
drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI I #eg(lar re'eral to t1e instr(ctions Initial %tate: BI/3I/G3BI ! L-3M
Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI
I none
B3 G.3
! LBI!M
Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 I s(bse*(ent stages . B)-
lar bre& kits t1at are being drank &it1 g(stoE
&ill be a''ected (detection post process
ion b(cket ? B kg beer en1ancer (s(gar Initial %tate: BI/3I/G3BI
Alternati$e scales a$ailable
2 %cales clearly dis4 play a battery le$4 el symbol
G)
G Instr(ctions are read t1oro(g1ly be'ore commenc4
2G
%1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI
ing bre&ing
Ingredients and *(antities are speci'ied in t1e instr(c4 tions Initial %tate: BI/3I/G3BI
! Electronic scales &it1in acc(rate to 30G!g
I!
.3
%1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI Ingredients and *(antities are speci'ied in t1e instr(c4 tions Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI TPM on all de$ices
G %(gar packaging is clearly labelled
B2
I B standard bag o' &1ite cane s(gar s1o(ld &eig1 approA0 Bkg (8old sample
<I
:igital scales (sed Initial %tate: BI/3I/G3BI
G)
I none
B3 GB3
I #eg(lar re'eral to t1e instr(ctions Initial %tate: BI/3I/G3BI
! LB3!M
Ingredients and *(antities are speci'ied in t1e instr(c4 tions Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE %1op o&ner / s(pplier ad$ice
B<
/se o' good *(ality bre& kit
G Instr(ctions are
)3
G ingredients read t1oro(g1ly be'ore commenc4 %1op o&ner / s(pplier ad$ice ing bre&ing
)3
Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI I #eg(lar re'eral to t1e instr(ctions Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI ! %mell 5 clarity c1ecks 4 small glass po(red be'ore < days into 'inal 'ermentation < LG23M ! LBG3M I none B3 G23
! none
B3 233
process Initial %tate: BI/3I/G3BI
/se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI
2G
Instr(ctions incl(de special care points Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI
G Cis(al inspection
G)
I none
B3 GB3
! LB3!M
G Instr(ctions are read t1oro(g1ly
2G
2G
%1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI Alternati$e scales a$ailable
be'ore commenc4 ing bre&ing
G)
Initial %tate: BI/3I/G3BI Ingredients and *(antities are speci'ied in t1e instr(c4 tions Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI TPM on all de$ices
B2
<I
/se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice Meas(ring de$ices at 8a$in6s 1ome display bot1 imperial 5 metric (nits
G)
Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI
I none
B3 GB3
! LB3!M
Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Initial %tate: BI/3I/G3BI
I s(bse*(ent stages &ill be a''ected (detection post process
B<)
Common sense / 1ygiene
I none
B3 G.3
G Instr(ctions are read t1oro(g1ly
!2
!2
be'ore commenc4 %1op o&ner / s(pplier ad$ice ing bre&ing
Instr(ctions incl(de special care points
G none
B3 B)3
Initial %tate: BI/3I/G3BI %1op o&ner / s(pplier ad$ice /se o' good *(ality bre& kit ingredients Basic 1ygiene practice MiAed &it1 boiling &ater to ens(re sterility Initial %tate: BI/3I/G3BI
G none
B3 B)3
Instr(ctions incl(de special care points Initial %tate: BI/3I/G3BI
G none
B3 B)3
I none
B3 G.3
I none
B3 G.3
%1op o&ner / s(pplier ad$ice /se o' good *(ality bre& kit ingredients MiAed &it1 boiling &ater to ens(re sterility Basic 1ygiene practice Initial %tate: BI/3I/G3BI
G none
B3 B)3
Instr(ctions clearly eApress t1at all e*(ipment needs to be sterilised Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI
!2
I none
B3 G.3
! LBI!M
Instr(ctions incl(de special care points Initial %tate: BI/3I/G3BI %1op o&ner / s(pplier ad$ice /se o' good *(ality bre& kit ingredients Past eAperiences &it1 simi4
G none
B3 B)3
G none
B3 B)3
lar bre& kits t1at are being drank &it1 g(stoE Initial %tate: BI/3I/G3BI
I none
B3 GB3
I #eg(lar re'eral to t1e instr(ctions Initial %tate: BI/3I/G3BI %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Initial %tate: BI/3I/G3BI
! LB3!M
B Cannot complete and mo$e on to neAt operation I s(bse*(ent stages &ill be a''ected (detection post process
B2.
I none
B3 G.3
I none
B3 G.3
!2
ing bre&ing
I none
B3 G.3
Instr(ctions incl(de special care points orrect $ol(me ? 23 pints Initial %tate: BI/3I/G3BI
G none
B3 B)3
Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1
! none
B3 I33
eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI
! %mell 5 clarity c1ecks 4 small glass po(red be'ore < days into 'inal 'ermentation process Initial %tate: BI/3I/G3BI
< LB)3M
B Cis(al inspection
BG
/se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice Meas(ring de$ices at 8a$in6s 1ome display bot1 imperial 5 metric (nits Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being
G2
I none
B3 B)3
I none
B3 B)3
drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI I #eg(lar re'eral to t1e instr(ctions Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI G Cis(al inspection B BG ! L-3M
!2
Instr(ctions clearly eApress
I none
B3 G.3
I none t1at all e*(ipment needs to be sterilised Initial %tate: BI/3I/G3BI
B3 G.3
I none
B3 G.3
Controlled en$ironment Initial %tate: BI/3I/G3BI ;ater *(ality is ass(red by &ater board
I none
B3 G.3
G none
B3 B)3
#e$ision %tate: G3/3I/G3BI G Beer clarity and smell are c1ecked d(ring t1e sec4 onadary 'ermenta4 tion stage Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI ) LB22M
I none
B3 G.3
! LBI!M
ck &1ilst temperat(re settles Initial %tate: BI/3I/G3BI
G none
B3 B)3
G Cis(al inspection
-3
Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be
I none
B3 G.3
do&nbloaded 'rom t1e
internet #e$ision %tate: G3/3I/G3BI I #eg(lar re'eral to t1e instr(ctions Initial %tate: BI/3I/G3BI ! LBI!M
Prod(cts recently p(r4 c1ased (NIT Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Initial %tate: BI/3I/G3BI
B Cis(al inspection
2!
B)-
G none
B3 B)3
i'ied temperat(re ? GG Centigrade H !C Initial %tate: BI/3I/G3BI
Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet
I none
B3 G23
#e$ision %tate: G3/3I/G3BI I #eg(lar re'eral to t1e instr(ctions Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Initial %tate: BI/3I/G3BI ! LBG3M
B<)
/se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice
2)
G :irections are read and re4read at
IG
eac1 stage o' t1e bre&ing process
Meas(ring de$ices at 8a$in6s 1ome display bot1 imperial 5 metric (nits Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI I #eg(lar re'eral to t1e instr(ctions Initial %tate: BI/3I/G3BI Mec1anical t1ermometer (sed Initial %tate: BI/3I/G3BI /se o' good *(ality bre& kit ingredients G Instr(ctions are read t1oro(g1ly be'ore commenc4 ing bre&ing I I< ! LBG3M
I none
B3 G23
G Cis(al inspection
2)
%1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4
I s(bse*(ent stages &ill be a''ected (detection post process I none
BG<
B3 B)3
I none lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI I #eg(lar re'eral to t1e instr(ctions Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI I #eg(lar re'eral to t1e instr(ctions Initial %tate: BI/3I/G3BI I none
B3 B)3
L-3M
B3 B)3
L-3M
G none
B3 B)3
Controlled en$ironment
I none
B3 G.3
G none
B3 B)3
I none
B3 G.3
ck
I none
B3 G.3
#e$ision %tate: G3/3I/G3BI
! LBI!M
Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE
B)-
G Cis(al inspection
-3
G none
B3 B)3
G none
B3 B)3
I none
B3 G.3
Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI I #eg(lar re'eral to t1e instr(ctions ! LBG3M I none B3 G23
ys HG Initial %tate: BI/3I/G3BI
Prod(cts recently p(r4
B Cis(al inspection
2!
B Cis(al inspection c1ased (NIT
2!
G Cis(al inspection
-3
Prod(cts recently p(r4 c1ased (NIT
B Cis(al inspection
23
D''ice 'loor (sed instead
B none
Cost and time limitations
B Primary 'ermenta4 tion &ill be imped4
!<
ed / airlock does not b(bble Initial %tate: BI/3I/G3BI ;ater *(ality is ass(red by &ater board G none B3 B<3
#e$ision %tate: G3/3I/G3BI G Beer clarity and smell are c1ecked d(ring t1e sec4 onadary 'ermenta4 tion stage Initial %tate: BI/3I/G3BI ) LBG)M
;ater *(ality is ass(red by &ater board
G ;ater C1lorination can be smelt 'rom t1e tap (/% tap?'a(cet G Climate s(per$isor
IG
Initial %tate: BI/3I/G3BI 7ome is in a temperate cli4
2)
G mate and centrally 1eated Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE 7ome is in t1e /=O &1ic1 is (nlikely to lead to eAcessi$e4 ly 1ig1 temperat(res Initial %tate: BI/3I/G3BI 7ome is in a temperate cli4 mate and centrally 1eated Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE ;arm 'loor space in o''ice 1as been assigned (loca4 tion &1ere t1e cat (s(ally sleepsE Initial %tate: BI/3I/G3BI /se o' good *(ality bre& kit ingredients Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE #e$ision %tate: G3/3I/G3BI G Cis(al inspection A(dible so(nds o' b(bbles eAiting t1e airlock eApected &it1in G2 1o(rs Initial %tate: BI/3I/G3BI (&i'e Lack o' 1ot domes4 tic &ater s(pply (dis4 co$ered &1en teenage son &ant to s1o&er
2)
G Climate s(per$isor (&i'e Lack o' 1ot domes4 tic &ater s(pply (dis4 co$ered &1en teenage son &ant to s1o&er
2)
G none
B3 B<3
IG
2G
I none
B3 GB3
! LB3!M
stent temperat(re o' ? G34G!C Initial %tate: BI/3I/G3BI
7ome is do(ble gla9ed
B Climate s(per$isor (&i'e
G2
G2
'ermentation b(cket is co$4 ered
2)
ing bre&ing
7ome is in a temperate cli4 mate and centrally 1eated
G Climate s(per$isor (&i'e
2)
Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE ;arm 'loor space in o''ice 1as been assigned (loca4
Lack o' 1ot domes4 tic &ater s(pply (dis4 co$ered &1en teenage son &ant to s1o&er
tion &1ere t1e cat (s(ally sleepsE Initial %tate: BI/3I/G3BI /se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI
2)
2)
Lack o' 1ot domes4 tic &ater s(pply (dis4 co$ered &1en teenage son &ant to s1o&er
7ome is in t1e /=O &1ic1 is (nlikely to lead to eAcessi$e4 ly 1ig1 temperat(res Initial %tate: BI/3I/G3BI /se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice
2)
iding t1e sediment
G none
B3 B)3
I none
B3 G.3
I none
B3 G.3
B Cis(al inspection
2!
G none
B3 B)3
Past eAperiences &it1 simi4 lar bre& kits t1at are being
I none
B3 G23
drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI I #eg(lar re'eral to t1e instr(ctions Initial %tate: BI/3I/G3BI %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI Compression 'it at Point Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI ! LBG3M
B Cannot complete and mo$e on to neAt operation I Cis(al inspection
2)
G Cis(al inspection
B<
Past eAperiences &it1 simi4 lar bre& kits t1at are being
I none
B3 GB3
I none
B3 GB3
drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI I #eg(lar re'eral to t1e instr(ctions Initial %tate: BI/3I/G3BI /se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI ! LB3!M
2G
I3g
G none
B3 B)3
G none
B3 B)3
%1op o&ner / s(pplier ad$ice /se o' good *(ality bre& kit ingredients
G none
B3 B)3
MiAed &it1 boiling &ater to ens(re sterility Basic 1ygiene practice Initial %tate: BI/3I/G3BI
G none
B3 B)3
I none
B3 G.3
G)
%1op o&ner / s(pplier ad$ice Meas(ring de$ices at 8a$in6s 1ome display bot1 imperial 5 metric (nits
bre&ing process
I none
B3 GB3
! LB3!M
Ingredients and *(antities are speci'ied in t1e instr(c4 tions Initial %tate: BI/3I/G3BI /se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI TPM on all de$ices
! Electronic scales &it1in acc(rate to 30G!g G Instr(ctions are read t1oro(g1ly be'ore commenc4 ing bre&ing
I!
2G
<I
Alternati$e scales a$ailable
G)
Ingredients and *(antities are speci'ied in t1e instr(c4 tions Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE %1op o&ner / s(pplier ad$ice
BG
Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be
! none
B3 I!3
do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI ! %mell 5 clarity c1ecks 4 small glass po(red be'ore < days into 'inal 'ermentation process Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Initial %tate: BI/3I/G3BI < LGB3M
B2.
/se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice Meas(ring de$ices at 8a$in6s 1ome display bot1 imperial 5 metric (nits Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI
G)
I none
B3 GB3
! LB3!M
! LB3!M
.3
%1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI /se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI
2G
I none
B3 GB3
! LB3!M
ys @< Initial %tate: BI/3I/G3BI
G none
B3 B)3
Prod(cts recently p(r4 c1ased (NIT
B Cis(al inspection
23
Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI
G Cis(al inspection
B<
I none
B3 GB3
! LB3!M
Initial %tate: BI/3I/G3BI /se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI Past eAperiences &it1 simi4
2G
! none
B3 I!3
! none lar bre& kits t1at are being drank &it1 g(stoE Instr(ctions s(pplied &it1 eac1 bre&ing kit 5 can be do&nbloaded 'rom t1e internet #e$ision %tate: G3/3I/G3BI ! %mell 5 clarity c1ecks 4 small glass po(red be'ore < days into 'inal 'ermentation process Initial %tate: BI/3I/G3BI %1op o&ner / s(pplier ad$ice
B3 I!3
< LGB3M
I none
B3 GB3
/se o' good *(ality bre& kit ingredients Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE stent temperat(re o' ? G34G!C Initial %tate: BI/3I/G3BI
2G
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7ome is in t1e /=O &1ic1 is (nlikely to lead to eAcessi$e4 ly 1ig1 temperat(res
teenage son &ant to s1o&er
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bre&ing process
Meas(ring de$ices at 8a$in6s 1ome display bot1 imperial 5 metric (nits Initial %tate: BI/3I/G3BI 7ome is in a temperate cli4 mate and centrally 1eated Past eAperiences &it1 simi4 lar bre& kits t1at are being drank &it1 g(stoE ;arm 'loor space in o''ice 1as been assigned (loca4 tion &1ere t1e cat (s(ally G Climate s(per$isor (&i'e Lack o' 1ot domes4 tic &ater s(pply (dis4 co$ered &1en teenage son &ant to s1o&er I 2)
sleepsE Initial %tate: BI/3I/G3BI /se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice Initial %tate: BI/3I/G3BI
2)
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B3 G23
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G Climate s(per$isor (&i'e Lack o' 1ot domes4 tic &ater s(pply (dis4 co$ered &1en teenage son &ant to s1o&er
2)
Initial %tate: BI/3I/G3BI /se o' good *(ality bre& kit ingredients %1op o&ner / s(pplier ad$ice
2)
J(mber: B0B Page:
Created: BI/3I/G3BI
Created: BI/3I/G3BI Modi'ied: BI/3I/G3BI #/:
#obbinsO 8a$inO PenkridgeO FMEA Facilitator / Trainer
I/GG/G3BI in re$ision
#obbinsO 8a$inO PenkridgeO FMEA Facilitator / Trainer 2/I/G3BI in re$ision
2/I/G3BI in re$ision
I/G./G3BI in re$ision
#obbinsO 8a$inO PenkridgeO FMEA Facilitator / Trainer I/B!/G3BI completed
#obbinsO 8a$inO PenkridgeO FMEA Facilitator / Trainer 2/I/G3BI
in re$ision

Beer Brewing Pfmea

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Beer Brewing Pfmea

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FMEA Process

Type/Model/Fabrication/Load: Beer making (based on Indian Pale Ale

FMEA/Process %tep: Complete beer bre&ing process

+Bre&er, Fails to sterilise container (sed to carry &ater

+%teriliser, ins(''icent concentra4 tion / ratios

+;ater, :omestic s(pply *(ality is contaminated (micro organisms present

+Bre&er, Forgets to rinse e*(ip4 ment properly

longer t1an re*(ired

&eig1ts and $ol(mes not speci'ied (incl(ding /0%0 imperial

is not at boil4 Impatientience / care4 ing point lessness or ineAperience

+!" Indian Pale Ale Beer, 23 pints o' beer is scapped

+Bre&er, Dmits a stage

Ins(''icient detail abo(t alternati$e ingredients (does 5 don6ts

+%cales, D(t o' calibration

Impatientience / care4 lessness or ineAperience

+Instr(ctions, Ins(''icient detail abo(t

+Bre&er, EAperimentation &it1 process (Bre&er 1as a 6good6 ideaE

Ins(''icient *(antity o' Malt 5 7ops

+Instr(ctions, Ambig(o(s met1odolo4 gy

+Bre&er, Fails to rinse o(t Malt 5 7ops container

+Bre&er, Impatientience / care4 lessness or ineAperience

Ins(''icient *(antity o' s(g4

+Instr(ctions, Ambig(o(s met1odolo4 gy

+%cales, Batteries are 'lat

+%cales, D(t o' calibration

+Bre&er, Impatientience / care4 lessness or ineAperience

%(gar omitted +Bre&er, Dmits a stage

;ort is contami4 nation

+Bre&er, Fails to co$er t1e &ort

+Instr(ctions, Ambig(o(s met1odolo4

Bacterial contamination present

+Bre&er, ;as1es o(t sterilising 'l(4 id too early

+Bre&er, Impatientience / care4 lessness or ineAperience

+%poon, Ins(''icient lengt1

+Bre&er, Dmits a stage

;ort is contami4 nation

+Bre&er, :oes not &as1 1ands be'ore1and

+Instr(ctions, Ambig(o(s met1odolo4

+7ome, Poor air *(ality (micro

organisms present +%poon,

+Bre&er, Impatientience / care4 lessness or ineAperience

+Fermentation B(cket 5 lid, Ins(''icient capacity

;ort is contami4 nation

+Instr(ctions, Ambig(o(s met1odolo4 gy

+Bre&er, Fails to sterilise container (sed to carry &ater

+Bre&er, Impatientience / care4 lessness or ineAperience

+Bre&er, Dmits a stage

&1en &ort is Ambig(o(s met1odolo4 < too 1ot gy

+Instr(ctions, Metric / imperial &eig1ts and $ol(mes

not speci'ied (incl(ding /0%0 imperial

+!" Indian Pale Ale Beer, yeast is killed

+Bre&er, Impatientience / care4 lessness or ineAperience

+Bre&er, Dmits a stage

+Bre&er, Impatientience / care4

&1en &ort is Impatientience / care4 too cold lessness or ineAperience

;ort is contami4 nation

+%poon, Bacterial contamination present

+7ome, Poor air *(ality (micro

+T1ermometer, Bacterial contamination present

+Bre&er, :oes not &as1 1ands

+!" Indian Pale Ale Beer, Beer is not ready 'or

Impatientience / care4 p(s1ed 1ome lessness or ineAperience

bles eAit air4 lock