STEEL MILLS RE-ROLLING MILLS SUGAR MILLS CEMENT MILLS PAPER MILLS
APPLICATION
Steel Industry, Plastic Extruders, Pumps, Paper Industry, Printing Machines, Conveyars, Cement Industry, Textile Machines, Apron Feeders, Sugar Industry, Wire Drawing, Machine Tools-Spindle Drives, Rubber Industry, Cable Making Machine & Test Rigs
STANDARDS
The range meets BS 5000 part 99-1973. Customized versions that meet standards such as NEMA, International Electrotechnical Commission etc are also available.
DESIGN
Computer controlled optimizing techniques have been employed to derive a compact, highly efficient design. Features such as ease of serviceability, low maintenance, long working life and continuous duty operation have been fully achieved.
ARMATURE
Armature core is built up from low loss, high grade cold rolled silicon steel stampings. The slots are skewed suitably to minimize noise and vibration. Armature conductors are soldered to the commutator risers using a special tinsilver alloy to withstand high temperatures. The overhangs are banded with a high tensile resin fibre glass tape on automatic banding machine with progressive tensioning facility. The completely wound armatures undergo vacuum pressure impregnation to ensure complete filling of all voids thus enhancing the life of the motor. The finished armature is treated with epoxy thixotropic gel coating as a surface seal.
SPECIAL FEATURES
Completely laminated magnetic circuit for high di/dt Fully compensated machine to enhance the overload and field weakening capability Vacuum pressure impregnation for completely wound armatures for enhanced reliability Three plane dynamic balancing to ensure accurate balancing. Automatic coil winding and stretching machine. In-house fully equipped commutator manufacturing facility. Sturdy mechanical construction. Computer aided designs for optimal efficiency & design parameters.
COMMUTATOR
The commutator, which is the heart of any DC machine, is built in-house to ensure quality, accuracy and reliability. The arch-bound construction uses high conductivity, hard drawn silver bearing copper segments.
MAGNET FRAME
The stator stack is built up with steel laminations employing sturdy end plates to give required strength, stability and rigidity of the frame. The main pole and commutating pole breaks are also built from steel laminations, and located accurately in recesses provided in the stator stack to ensure perfect symmetry essential for grade I commutation.
INSULATION SCHEME
As a standard class 'F' insulation using class 'H' material is provided which results in an automatic and generous reserve over the ratings declared. This also ensures that the motor can take higher momentary loads.
CALIBRATION
To ensure strict monitoring of quality and compliance, Kirloskar Electric has established a full fledged calibration set up where all mechanical and electrical measuring instruments and meters are traceable to national/international standards.
8. Space heater
DIMENSIONAL DETAILS
T.BOX, C.E,-RHS (STANDARD) FOR FRAMES KLDC 160X TO KLDC 250X
AD
AC AD1 TOP-T.BOX FOR FRAMES KLDC 100X TO KLDC 132X T.BOX, C.E.-LHS (OPTIONAL)
L1
AIR INLET
GA GD
HD
OD
F
+O.O - 0.5 H HA AA K. 4 HOLES HC2
HC3
GE KEY & KEY AS PER IS: 2048 SHAFT EXTIN DETAIL AT NICE
BA A AB E C
S.NO. 1 2 3 4 5 6 7
TACHO GENERATOR DIG 4000 REO 444 BD 2510 SEM TDP 0.2T POG 9D TBA 400
42
DIMENSIONAL DETAILS
AC AE
AIR INLET
AD
G GD
HD TERMINAL BOX
(NCE) H
HC +O.0 -1.0
(CE)
BA
C BE
L L1
NOTE :- FILTER IS OPTIONAL T.BOX CAN BE FITTED ON L.H.S. OR R.H.S. VIEWED FROM DRIVE END
OPTIONAL FEATURES
Speed ramp rate control through analog signal. Current reference control through analog signal. Current limit control through analog signal (4 to 20 mA or 0-10 V) Auxiliary speed reference setting with adjustable gain and ramp time. Raise / Lower operation ; Inch/Crawl operation. Local / Remote reference selection ; Master follower operation. Automatic feedback changeover. From Encoder to Tacho feedback From encoder to Armature feedback From Tacho to Armature feedback From Encoder to Tacho to Armature feedback. Adjustable rate of rise of current reference signal. Ratio control ; Stretch control RS 232/485 Serial Communication.
BASIC HARDWARE
Control PCB containing 16 bit microprocessors, interface and firing logic. Signal interface circuit containing signal conditioning, conversion circuits and status Indication LEOS for digital I/o. Display board containing 32 character LCD display and 4 character, seven segment display with keypad. I/O termination PCB ; Switch mode power supply PCB. Power board with pulse transformers and other interface components.
ELECTRICAL SPECIFICATIONS
AC Input Voltage Frequency DC OUTPUT Armature Voltage Current Field Voltage : : : 400 / 440 / 460V Upto 3200A 220 V or 180 V typical : : 415, +/- 10% ; 3 Phase, 3 wire 47 Hz to 63 Hz.
ENVIRONMENTAL SPECIFICATIONS
Ambient temp. Humidity Altitude Storage Temperature : : : : 0 to 50 Deg. C. 0 to 85% RH ; Non-condensing Upto 1000m above MSL -10 to + 65 Deg. C
Tel : +91 80 42434343, 22235434 Fax : +91 80 22226666 Mail : National : sales@newindiaelectricals.com International : export@newindiaelectricals.com Site : www.nielgroup.com / www.newindiaelectricals.com
NIE/EXP/0408