DAM ALLIED WORKS

NIL

0.00 0.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3

in Rs. 0.00 0.00 Total Rs: Rs: Rs: Rs: Rs:

in Rs. 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Description

Unit Day Day Day

Quantity 3.00 8.00 8.00

Cartman with double bullock cart Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 5% 5% Total cost of Labour :

Rate in Rs. 178.50 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 535.50 1056.00 1044.00 2635.50 26.36 263.55 395.33 131.78 131.78 3584.28

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour TOTAL Add for enabling works @ Total cost for 1.40% 100.00 sqm Rate per sqm Rate approved per sqm

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

2097.28 0.00 3584.28 5681.56 79.54 5761.10 58.00 58.00

180

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181

DAM ALLIED WORKS

ANNEXURES

DATA FOR PERCENTAGE PROVISIONS

FOR

ENABLING WORKS

182

DAM ALLIED WORKS

183

DAM ALLIED WORKS

SECTION: DAM AND ALLIED WORKS.

YEAR : 2010-11

Annexure-1

ITEM: Provision for belt conveyor system for loading aggregates to batching plant bins.

80 - 40 mm CA Stock pile CA unloading hopper ( 80 & 40 mm sizes ) 40 - 20 mm CA Stock pile RCC duct below Aggregate stock piles 20 - 10 mm CA Stock pile CA unloading hopper ( 20 & 10 mm sizes ) 10 - 4.75 mm CA Stock pile

Sand unloading hopper

RCC sand stock pile duct Cement unloading hopper

Conveyors

Sand stock pile Cement silo Batching plant Str steel duct CA cooling bins

10 Shuttle conveyor Ice plant SCHEMATIC ARRANGEMENT FOR B.P CONVEYOR SYSTEM DATA: Generally, batching plant mixer platform will be at a convenient height above general gruond level to facilitate loading of mixed concrete to trolley / tipper mounted concrete buckets. As such, the material / weighing hoppers and aggregate storage bins will be sufficiently above ground level requiring some mechanical arrangement for conveyance of aggregates from aggregate stock piles to batching plant material bins. Further, for mass concrete works generally the specifications provide for cooling of aggregates by spraying / circulation of normal

184

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a.
C

b. C
10

a. b. c. d. e. f. g. h. i.

a. b. c. d. e. f. g. h. i.

/ chilled water in addition to use of ice to maintain the placement temperature of concrete at specified level. In view of multiple handling of aggregates from stock piles to cooling bins & from there to batching plant bins belt conveyor system is generally used for handling aggregates. 600 mm wide belt conveyor : : Length Motor hp Unloading hopper to stock pile ( 20 & 10 mm ) : 30 m 5 hp Sand unloading hopper to Stock pile : 25 m 5 hp Sand Stock pile to Transfer point : 20 m 5 hp Transfer point to BP sand bin : 30 m 5 hp 80 40 Total : 20 105 m 10 20 hp S mm wide belt conveyor : 1000 80 Unloading hopper to stock pile ( 80 & 40 mm ) : 30 m 10 hp Common belt in CA stock pile duct : 50 m 15 hp 20 Stock 40 pile duct to cooling bins CA : 30 m 10 hp Shuttle conveyor on cooling bins : 5m 3 hp Cooling bins to Transfer point ( 2 CA size ) : 25 m 10 hp Cooling bins to Transfer point ( 2 CA size ) : 30 m 10 hp Transfer point to BP material bins ( 2 CA size ) : 25 m 10 hp Transfer point to BP material bins ( 2 CA size ) : 30 m 10 hp Total : 225 m 78 hp Cost of 600 mm wide belt conveyor per Rm : 30 m length of conveyor assumed. Str steel frame 6.75 t @ 0.225 t/m @ Rs: 47950 / tonne Rs: 323662.50 Bolts and nuts for structural steel frame @ 5 % Rs: 16183.13 Idler rollers @ 30 kg / m @ Rs: 125000 / tonne Rs: 112500.00 Return rollers @ 10 kg / m @ Rs: 125000 / tonne Rs: 37500.00 Bearings for rollers 72 Nos @ Rs: 900 / Each Rs: 64800.00 Drums 4 Nos @ Rs: 15000 / Each Rs: 60000.00 Bearings for drums 8 Nos @ Rs: 1200 / Each Rs: 9600.00 Plummer blocks 2 Nos @ Rs: 7500 / Each Rs: 15000.00 Sundries LS Rs: 3000.00 Total cost for 30 m Rs: 642245.63 Cost per Rm Rs: 21408.19 Cost of 1000 mm wide belt conveyor per Rm : 30 m length of conveyor assumed. Str steel frame 13.5 t @ 0.45 t/m @ Rs: 47950 / tonne Rs: 647325.00 Bolts and nuts for structural steel frame @ 5 % Rs: 32366.25 Idler rollers @ 45 kg / m @ Rs: 125000 / tonne Rs: 168750.00 Return rollers @ 15 kg / m @ Rs: 125000 / tonne Rs: 56250.00 Bearings for rollers 108 Nos @ Rs: 900 / Each Rs: 97200.00 Drums 4 Nos @ Rs: 18000 / Each Rs: 72000.00 Bearings for drums 8 Nos @ Rs: 1500 / Each Rs: 12000.00 Plummer blocks 2 Nos @ Rs: 7500 / Each Rs: 15000.00 Sundries LS Rs: 3000.00 Total cost for 30 m : Rs: 1103891.25 Cost per Rm Rs: 36796.38 Capital cost of Conveyor system ( excluding cost of belts ) : 600 mm wide conveyor 105 m @ Rs: 21408.19 / Rm Rs: 2247859.69 1000 mm wide conveyor 225 m @ Rs: 36796.38 / Rm Rs: 8279184.38 Electric motor 3 hp 1 No @ Rs: 12000.00 / Each Rs: 12000.00 Electric motors 5 hp 4 Nos @ Rs: 15000.00 / Each Rs: 60000.00

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Electric motors 10 hp 6 Nos @ Electric motors 15 hp 1 No @ Gear boxes 12 Nos @ Control panel and miscellaneous @

Rs: 22500.00 / Each Rs: Rs: 30000.00 / Each Rs: Rs: 22500.00 / Each Rs: LS Rs: Total cost of Conveyor system : Rs: Hire charges of Conveyor system per hour : ( excluding cost of belts / energy / crew ) Capital cost of plant Rs: Life of plant in hours : Life of plant in years : Maintenance & repair charges as % of capital cost : Miscllaneous charges as % of repair charges : Rate of interestper annum : Insurance charges per annum : Salvage value as % of capital cost : Av. Capital cost ( 20 + 1 ) x 11109044 / ( 2 x 20 ) Rs: Yearly usage in hours ( 30000 / 20 ) : Depreciation of plant / hour 11109044 x 0.9 / 30000 Rs: Interest on av. Capital cost / hour 5832248 x 0.11 / 1500 Rs: Maintenance & repair charges / hour 11109044 x 1.0 / 30000 Rs: Miscellaneous charges / hour 370.30 x 0.1 Rs: Ins. charges on av capital cost / hr 5832248 x 0.01 / 1500 Rs: Total hire charges / hour excluding energy & crew charges Rs: say Rs: Fuel / Energy charges per hour : Combined conveyor ( 1 x 15 hp ) ( 1 x 15 x 0.746 ) : Shuttle conveyor ( 1 x 3 hp ) ( 1 x 3 x 0.746 ) : Sand conveyor ( 4 x 5 hp ) ( 4 x 5 x 0.746 ) : CA conveyor ( 6 x 10 hp ) ( 6 x 10 x 0.746 ) : Controls & Miscellaneous : Total : say Rs: Energy charges / hour @ Rs: 5.60 / Kwhr Rs: Add for oil and lubricants @ 20% Rs: Total energy charges / hour Rs: say Rs: Crew charges per hour : Same as Batching plant. Rs: Use rate of Conveyor belts : Cost of 600 mm wide belt 220 m @ Rs: 1740.00 / Rm Rs: Cost of 1000 mm wide belt 465 m @ Rs: 2720.00 / Rm Rs: Life of belt in hours : Use rate of 600 mm wide belt / hour ( 382800 / 5000 ) Rs: Add repair charges @ 10% Rs: Less salvage value @ 10% ( - ) Rs: Use rate per hour Rs: Use rate of 1000 mm wide belt / hour ( 1264800 / 5000 ) Rs: Add repair charges @ 10% Rs: Less salvage value @ 10% ( - ) Rs: Use rate per hour Rs:

135000.00 30000.00 270000.00 75000.00 11109044.06

11109044.06 30000 Hours 20 Years 100% 10% 11% 1% 10% 5832248.13 1500 Hours 333.27 427.70 370.30 37.03 38.88 1207.18 1207.00 11.19 KWhr 2.24 KWhr 14.92 KWhr 44.76 KWhr 2.00 KWhr 75.11 KWhr 75 KWhr 420.00 84.00 504.00 504.00 108.20 382800.00 1264800.00 5000 76.56 7.66 -7.66 76.56 252.96 25.30 -25.30 252.96

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DAM ALLIED WORKS

The conveyor system will be used intermittently for loading aggregate cooling bins and batching plant bins. Generally 30 minutes running of conveyor system is considered adequate for loading CA / FA required for 1 hour concreting. Quantity of concreting / hour ( vide data under item : 13 ) : 30 cum RATE ANALYSIS A. MATERIALS: Sl No 1 2 Perticulars Unit Hour Hour Quantity 0.50 0.50 UNIT : 30.00 cum Rate in Rs. 76.56 252.96 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 38.28 126.48 164.76 1.65 16.48 8.24 191.12

Use rate of 600 mm belt Use rate of 1000 mm belt Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2

Description

Unit Hour Hour LS

Quantity 0.50 0.50 1.00

Conveyor system Fuel / Energy charges Sundries

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2

Rate in Rs. 1207.00 504.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 603.50 252.00 30.00 885.50 8.86 28.20 44.28 966.83

Description

Unit Hour Day

Quantity 1.00 0.25

Crew for Conveyor system Heavy mazdoor 2 Nos Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 5% 5% Total cost of Labour :

Rate in Rs. 108.20 132.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 108.20 33.00 141.20 1.41 14.12 21.18 7.06 7.06 192.03

D. ENABLING WORKS: 1 CA stock pile RCC duct 50 m @ Sand stock pile RCC duct 10 m @ 2 Str steel duct to BP 30 m@ 1t /m @ CA cooling bin 2.5 m dia(5 t)2 No.@ CA cooling bin 1.8m dia(3.5t)2 No.@ Sand unload hopper 5 cum( 2 t ) @ CA unload hoppers 5 cum (2x2 t ) @

Rs: Rs: Rs: Rs: Rs: Rs: Rs:

13500.00 13500.00 47950.00 50000.00 50000.00 50000.00 50000.00

/ Rm / Rm / tonne / tonne / tonne / tonne / tonne

Rs: Rs: Rs: Rs: Rs: Rs: Rs:

675000.00 135000.00 1438500.00 500000.00 350000.00 100000.00 200000.00

3 Civil works for foundation / pedastal / duct etc

LS

Rs:

150000.00

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DAM ALLIED WORKS

Add for transportation of conveyor @ Add for erection of conveyor @ Add for transportation of duct & bins @ Add for erection of duct & bins @ Add interest for 2.5 years @ Add for dismantling of conveyor @ Add for dismantling of duct & bins @ Add for re-transportation costs of conveyor @ Add for re-transportation costs of bins @ Deduct salvage value on bins @ Quantity of concrete considered for conveyor system Cost of enabling works for 30 cum concrete ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour D. Cost of enabling works Total cost for

1.50% 6.00% 1.50% 6.00% 11% 3.00% 3.00% 1.50% 1.50% 75%

Total Rs: 3548500.00 Rs: 166635.66 Rs: 752852.64 Rs: 38827.50 Rs: 155310.00 Total Rs: 4662125.80 Rs: 1282084.60 Rs: 376426.32 Rs: 77655.00 Rs: 166635.66 Rs: 38827.50 ( - ) Rs: -1941375.00 Total Rs: 4662379.88 : 300000 cum Rs: 466.24

Rs: 191.12 Rs: 966.83 Rs: 192.03 Rs: 466.24 30 cum TOTAL Rs: 1816.22 Cost per cum Rs: 60.54 As conveyor system and indundation bins also form part of concrete cooling arrangement the total cost of conveyor system is to be aportioned between concrete and cooling items. Consider aportionment of cost at 10 % for cooling and 90 % for concrete based on the cost of various arrangements for inundation of coarse aggregates. Aportioned cost of conveyor system for cooling @ 7.5 % Rs: 4.54 Aportioned cost of conveyor system for concrete @ 92.5 % Rs: 56.00 Quantity of concrete considered for aprortioning cost : 300000 cum Approx. basic cost of cooling / cum of concrete ( Item: 24 ) 28740.62 / 500 Rs: 57.48 Percentage cost of conveyor system for cooling 100 x 4.54 / 57.48 : 7.90 say : 7.90 Basic cost of concrete ( Item - 13 ) ( 481014.3 / 240 ) : Per cum Rs: 2004.23 Cost of Conveyor system as percentage of basic cost of CC 100 x 56.00 / 2004.23 : 2.79 say : 2.80 SECTION: DAM AND ALLIED WORKS. YEAR: 2010-11 Annexure-2

ITEM: Provision for Trestle bridge structure for movement of tower cranes for laying concrete : DATA: Combination of tower cranes and tippers is considered for transpotation and laying of concrete for dam in data rate. Structural steel trestle bridge is required for movement of tower cranes near down stream face of dam. For 300000 cum concrete the length of medium height dam is assumed at 600 m. The length of trestle bridge is assumed at 300 m with track extending for 150 m on either side on ground.

Quantity of steel for trestle bridge 300 m @ 1.5 t / m Quantity of steel for ground track 300 m @ 0.5 t / m

: 450.00 t : 150.00 t

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DAM ALLIED WORKS

Total Quantity of 30R rails for 600 m track @ 30 kg / m Quantity of M-20 CC for track on ground @ 0.25 cum / m Quantity of M-20 CC for trestle column pedastals @ 0.25 cum / m Reinforcement steel @ 60 kg / cum of concrete Cost of str steel @ 90% of 600 t @ Rs: 37950.00 / tonne Cost of plates @ 10% of 600 t @ Rs: 40000.00 / tonne Cost of rails 36 t @ Rs: 42000.00 / tonne Cost of bolts & nuts and fixtures @ 1% of steel and rails Cost of fabrication of bridge @ Rs: 10000.00 / tonne Total f. g. h. I. j. Cost of erection of bridge @ Cost of erection of track @ Cost of M-20 CC for ground track @ Cost of M-20 CC for pedastals @ Cost of providing reinforcement @ Cost of catwalk / railing etc 6% Rs: 2500.00 Rs: 3458.30 Rs: 3458.30 Rs: 48310.00 LS / tonne / cum ( Item-15 ) / cum ( Item-15 ) / tonne ( Item-12 ) Total Add interest for 2.5 years @ 11% Add for dismantling cost for steel bridge @ 3% Add for dismantling cost for track @ Rs: 1250.00 / tonne Add for overheads on (a) to (d) @ 5% Less salvage value of steel @ 75% Less salvage value of rails @ 75% Less cost of CC for pedastals ( embedded in dam and paid ) Approximate basic cost of concrete at the basic rate under item 13 : Concreting ( 300000 cum ) 2004.23 x 300000 Cost of trestle bridge and rail track as percentage of cost of concrete: 100 x 26375124 / 601267871

a. b. c. d. e.

(-) (-) (-)

: : : : : Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

600.00 t 36.00 t 50.00 cum 75.00 cum 7.50 t 20493000 2400000 1512000 244050 6000000 30649050 1838943 90000 172915 259373 362325 150000 33522606 9218717 919472 45000 1232453 -17169750 -1134000 -259373 26375124 601267871 4.39 4.40 Annexure-3

: say :

SECTION: DAM AND ALLIED WORKS.

YEAR: 2010-11

ITEM: Provision for Electric sub-station / Demand charges / Lighting plant & work areas : DATA: Generally, contracts provide for arranging HT / LT electric power line within about 1 km distance from work site by the department. From the departmental bulk supply point laying of further transmission lines, erection of sub-station, erection distribution lines and other arrangements for power supply to various installations will be the responsibility of the dam contractor. Estimation of electric power load for sub-station for concrete dam works: Batching & mixing plant 1 No. for concrete : 55 hp Conveyor system for batching aggregates : 98 hp Ice plant 30 t / day & water chilling plant 1500 ltr / hr for pre-cooling : 210 hp Vibrators 2 Nos. for concrete : 6 hp Air compressor 7 cmm 1 No. for BP : 60 hp Air compressor 8.5 cmm 2 No. for excavation & drilling holes : 150 hp Water supply / Dewatering pumps : 100 hp

Tower cranes 2 Nos. for concrete Grout pump 2 Nos. for grouting Fabrication / Repair / Maintenance units

: : :

52 hp 10 hp 10 hp

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Total Rs: 751 hp : 560.25 : 28.01 : 28.01 : 28.01 Total Rs: 644.28 Capacity of sub-station required ( 644.3 / 0.85 ) say Rs: 750 KVA Note: As separate provisions are considered for power supply arrangement to coarse aggregate crushing and processing works power required for aggregate crushing is not considered in this annexure for working out the capacity of electric sub-station. For working out demand charges sanctioned power nrequirement is assumed to vary from 750 KVA for 2 peak concreting seasons to about 400 KVA for other 3 seasons and 250 KVA during mansoon months during the construction period of 5 years. Average demand for electric power for 5 years is considered @. : 450 KVA Consider 3 Transformers of 250 KVA including 1 spare unit during low demand period. Capital cost of other sub-station equipments & distribution lines: HT / LT Circuit breaker 3 Nos @ Rs: 30000.00 / Each Rs: 90000.00 Poles with fixtures 50 Nos @ Rs: 4200.00 / Each Rs: 210000.00 HT / LT Line conductor 6 km @ Rs: 27000.00 / km Rs: 162000.00 Other accessories / controls / junctions LS Rs: 75000.00 Total Rs: 537000.00 Life of sub-station equipments : 15 years Salvage value : 10 percent Rate of Interest on av. Capital cost / annum : 11% Maintenance & repair charges as % of capital cost : 25% Miscellaneous charges as % of repair charges : 10% Insurance charges on av capital cost / annum : 1% Average capital cost 537000 x ( 15+1 ) / 30 Rs: 286400.00 Hire charges of sub-station equipments( excluding transformers ) / year : Depreciation per year 537000 x 0.9 / 15 Rs: 32220.00 Interest on av. Capital cost / year @ 286400 x 0.11 Rs: 31504.00 Maintenance & repairs / year 537000 x 0.25 / 15 Rs: 8950.00 Miscellaneous charges / year 8950.00 x 0.10 Rs: 895.00 Insurance charges on av capital cost @ 286400 x 0.01 Rs: 2864.00 Total hire charges / year Rs: Rs: 76433.00 Total cost of sub-station equipments : Transformers 3 Nos @ Rs: 297000 / Each Rs: 891000.00 Other equipments Rs: 537000.00 Total Rs: 1428000.00 Cables & Fittings: PVC cable 70 sqmm 600 m @ Rs: 250.00 / Rm Rs: 150000.00 PVC cable 25 sqmm 500 m @ Rs: 100.00 / Rm Rs: 50000.00 PVC cable 16 sqmm 1250 m @ Rs: 58.00 / Rm Rs: 72500.00 PVC cable 10 sqmm 2000 m @ Rs: 48.00 / Rm Rs: 96000.00 Miscellaneous fittings / switches etc LS Rs: 15000.00 Total Rs: 383500.00 Requirement of power in Kw Add for lighting plant area & miscellaneous @ Add for lighting & domestic use for camp @ Add for reserve capacity @ ( 751 x 0.746 ) 5% 5% 5%

Assume use of cables for 5 years with 25 percent salvage value. Use rate of cables per year ( 383500 x 0.75 / 5 ) Rs: Data for cost of Lighting : Lighting facilities are to be provided for plants and work areas during night time.

57525.00

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DAM ALLIED WORKS

Provision of flood lights near work areas and tube lights at other locations is assumed. No. of tube lights for plant area for lighting assumed: : 50 Nos. No. of hours of use and energy requirement for 5 years No. of hours of usage ( 50 x 12 x 300 x 5 ) : 900000 Energy requirement in Kwhr ( 50 x 12 x 300 x 5 x 40 / 1000 ) : 36000 No. of flood lights for plant / work area : : 25 Nos. No. of hours of use and energy requirement for 5 years No. of hours of usage ( 25 x 12 x 300 x 5 ) : 450000 Energy requirement in Kwhr ( 25 x 12 x 300 x 5 x 500 / 1000 ) : 225000 Flood / Tube light fittings: Flood light sets 25 Nos @ Rs: 1200.00 / set Rs: 30000.00 Tube light sets 50 Nos @ Rs: 190.00 / set Rs: 9500.00 Accessories for light fittings / repairs / replacements etc LS Rs: 4500.00 Total Rs: 44000.00 Assume use of light fittings for 5 years with 50 percent salvage value. Use rate of light fittings / year with 50 % salvage value Rs: 4400.00 ( 44000.00 x 0.5 / 5 ) Cost of flood lights 250 W Rs: 650.00 / Each Rs: 650.00 Life of flood light in hours : 1500.00 Use rate of flood lights per hour ( 650.00 / 1500 ) Rs: 0.43 Cost of tube lights 40 W Rs: 50.00 / Each Rs: 50.00 Life of fluorescent tube light in hours : 1500.00 Use rate of tube lights per hour ( 50.00 / 1500 ) Rs: 0.03 Running 30 KVA DG set for 1 hour daily with 50 percent utilisation for work area lighting is assumed to ensure lighting plant / work areas during break down of main power supply. RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 6 Perticulars Unit Year LS Year Hour Kwhr Hour Kwhr LS Quantity 5.00 150.00 5.00 450000.00 225000.00 900000.00 36000.00 100.00 UNIT : 1.00 No. Rate in Rs. 57525.00 30.00 4400.00 0.43 5.60 0.03 5.60 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 287625.00 4500.00 22000.00 195000.00 1260000.00 30000.00 201600.00 3000.00 2003725.00 20037.25 200372.50 100186.25 2324321.00

Use rate of cables Anchors / supports for cables / lights Use rate of flood / tube light sets Use rate of flood lights Energy charges Use rate of fluorescent tubes Energy charges Sundries ( tapes & consumeables ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2

Description

Unit Year Month

Quantity 5.00 180.00

Sub-station equipments Transformer 250 KVA 3 Nos.

Rate in Rs. 76433.00 3523.00

Amount in Rs. 382165.00 634140.00

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DAM ALLIED WORKS

3 4 5

Demand charges for 5 years: 450 KVA at 85 % PF ( 450x5x12x0.85 ) DG set 30 KVA @ 50 % for lighting Fuel / Energy charges Sundries

KVA Hour Hour LS

22950.00 1825.00 1825.00 250.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4

190.00 60.00 440.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

4360500.00 109500.00 803000.00 7500.00 6296805.00 62968.05 517100.00 314840.25 7191713.30

Description

Unit Hour Day Day Day

Quantity 1825.00 3120.00 6240.00 3120.00

Crew for DG set Lineman 2 Nos. x 5 x 12 x 26 days Electrician 4 Nos. x 5 x 12 x 26 days Heavy mazdoor 2 Nos x 5 x 12 x 26 days Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 5% 5% Total cost of Labour :

Rate in Rs. 45.10 141.50 143.00 132.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 82307.50 441480.00 892320.00 411840.00 1827947.50 18279.48 182794.75 274192.13 91397.38 91397.38 2486008.60

D. ENABLING WORKS: 1 Shed for DG set & office 50 sqm @ Rs: 4500.00 / sqm 2 Fensing for sub-station 100 Rm @ Rs: 750.00 / Rm 3 Civil works for foundations / pedastals / duct etc Add interest for 2.5 years @ Add for cost of transportation / erection / dismantling of sub-station @ 12 % of capital cost ( 1428000 Deduct salvage value on cost of shed & fensing @ ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour D. Cost of enabling works Total cost Less requirement for camp use @ Total cost for work

LS 11%

Rs: Rs: Rs: Total Rs: Rs: Rs: ( - ) Rs: Total Rs: Rs: Rs: Rs: Rs: Rs: ( - ) Rs: Rs:

225000.00 75000.00 37500.00 337500.00 92812.50 171360.00 -75000.00 526672.50 2324321.00 7191713.30 2486008.60 526672.50 12528715.40 -626435.77 11902279.63

x 0.12 ) 25%

5% 1.00 No.

As major power consuming items are concrete and pre-cooling of concrete the cost of electric sub-station and demand charges are aportioned for concrete and pre-cooling items in the data rates based on power requirement on percentage basis. Quantity of concrete considered for aportioning cost : 300000 cum Quantity of concrete considered for pre-cooling : 275000 cum Estimated power requirement for Ice plant including 10 hp for maintenance : 200 hp

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Estimated power requirement for concrete and other works Aportionment of sub-station / demand charges for pre-cooling item ( 200 x 100 / 740 ) Aportionment of sub-station / demand charges for concrete and other items Aportioned cost for pre-cooling 11902280 x 0.25 Aportioned cost for concrete 11902280 x 0.75 a. Approx. basic cost of cooling / cum of concrete ( Item: 24 ) 28740.62 / 500 Total basic cost of cooling 57.48 x 275000 Percentage cost of sub-station / demand charges for cooling: 100 x 2975570 / 15807343

: 540 hp say : 25% : 75% Rs: 2975570 Rs: 8926710

Rs: Rs: : say : Rs:

57.48 15807343 18.82 18.80 601267871

b. Approx basic cost of concrete: ( Item:13 ) 2004.23 x 300000 Cost of electric sub-station / distribution lines and demand charges including lighting plant area as percentage of basic cost for concrete: 100 x 8926709.72 / 601267871

say SECTION: DAM AND ALLIED WORKS. YEAR: 2010-11

: :

1.48 1.50 Annexure-4

ITEM: Provision for other Enabling works for dam and allied works : DATA: Stores / work shop / guarage / fuel depot / portable magazine / storage water tanks / water & air supply lines / trestle bridge / electric sub-station / power supply lines / haul roads / lighting / transportation,erection and dismantling of plant & equipments / sheds for plant and machinery / conveyor systems / river crossing etc., are enabling works for dam and allied works. In the data rate analysis provisions to be made for trestle bridge / electric sub-station / power lines / lighting / conveyor system are worked out saperately. This data rate is for enabling works other than trestle bridge / electric sub-station / power lines / lighting plant and dam work areas / conveyor systems. 1 2 3 4 5 6 7 8 9 Cement store 1 week qty 500sqm @ Rs: 4500.00 / sqm Rs: 2250000.00 General store 250 sqm @ Rs: 5250.00 / sqm Rs: 1312500.00 Work shop 50 sqm @ Rs: 5250.00 / sqm Rs: 262500.00 Guarage 150 sqm @ Rs: 3750.00 / sqm Rs: 562500.00 Sheds for machinery 200 sqm @ Rs: 3750.00 / sqm Rs: 750000.00 Fuel depot 25 sqm @ Rs: 4500.00 / sqm Rs: 112500.00 Water tanks 25 sqm ( 50000 ltr ) @ Rs: 3000.00 / sqm Rs: 75000.00 Civil works of BP and Ice plant LS Rs: 750000.00 Water & air supply lines with fittings 15% of cost of pipe is assumed as cost of laying and dismantling for air and water lines.

10 11

80 mm dia rising main 200 m @ Rs: 25 mm dia air line 600m for blocks @ Rs: 50 mm dia water line 800 m @ Rs: 25 mm dia water line 500 m @ Rs: Water & air line fixtures @ Site levelling / field offices / protective works etc Local haul roads and river crossing

265 115 230 115

/ Rm / Rm / Rm / Rm 10.00% LS LS

Rs: Rs: Rs: Rs: Rs: Rs: Rs:

52900.00 69000.00 184000.00 57500.00 36340.00 750000.00 750000.00

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Add interest for 2.5 years @ Add for maintenance for 4 years @ Less salvage value for ( 1 ) to ( 6 ) @ Less salvage value for ( 9 ) @

11% 4.00% 25% 50% Total ( A )

Total Rs: Rs: Rs: ( - ) Rs: ( - ) Rs: Rs:

6075000.00 1670625.00 243000.00 -1312500.00 -199870.00 6476255.00

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Transportation / Erection / Dismantling of plant & machinery: Aggregate crushing system / Batching plant / Cooling plant / Tower cranes / Conveyor system are the major plant & machinery requiring specialized erection and dismantling services. Transportation, erection and dismantling costs are not considered for aggregate crushing and processing system as market rates are considered for aggregates. For conveyor system cost of enabling works is worked out separately. Capital cost of equipments : Air compressors 8.5 cmm ( ele ) 2 Nos Rs: 1414000 Shovel 0.85 cum 1 No Rs: 4483000 Dozer 1 No. Rs: 3683000 Dumpers 6 Nos Rs: 6396000 Tippers 10 Nos ( exclusive transportation not considered ) Rs: 0 Water tanker 1 No Rs: 842500 Vibratory pad foot roller 1 No Rs: 2483000 Jack hammers 6 Nos Rs: 278400 Waggon drills 2 Nos Rs: 1493000 Grouting machine 2 No Rs: 158800 Pumps of various capacity LS Rs: 750000 Concrete mixers 300 / 200 ltr 2 Nos Rs: 215000 Concrete buckets 7 Nos Rs: 277200 Concrete vibrators 60 mm 4 Nos Rs: 81600 Concrete vibrators 40 mm 2 Nos Rs: 36000 Mobile cranes / Portable magazine / Misc equipments LS Rs: 3000000 Batching plant with accessories 50 cum / hr Rs: 5268000 Compressor 5 cmm for BP Rs: 451800 Ice plant with accessories 30 t day Rs: 1838000 Tower cranes 2 Nos Rs: 17140000 Work shop equipments / fuel pump / Misc LS Rs: 1500000 Total Rs: 51789300 Transportation to site for ( 1 ) to ( 21 ) @ 1.50% Rs: 776839.50 Erection cost for ( 17 ) to ( 21 ) @ 6.00% Rs: 1571868.00 Total Rs: 2348707.50 Add interest for 2.5 years @ 11% Rs: 645894.56 Add dismantling cost for ( 17 ) to ( 21 ) @ 3.00% Rs: 785934.00 Add transportation from site for ( 1 ) to ( 21 ) 1.50% Rs: 776839.50 Total ( B ) Rs: 4557375.56

Total cost of other enabling works Approximate basic cost of concrete: Concreting ( 300000 cum ) Cost of other items @ 30 % of concrete

(A+B) 2004.23 x 300000

Rs: Rs: Rs: Rs: : say :

11033630.56 601267871 180380361 781648232 1.41 1.40

Cost of other enabling works as percentage of total cost of dam 100 x 11033631 / 781648232

194

DAM ALLIED WORKS

195