DAM ALLIED WORKS

RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 Perticulars Unit kg kg LS Quantity

UNIT :

8.70 Rm Rate in Rs. 425.00 36.20 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 32725.00 235.30 300.00 33260.30 332.60 3326.03 1663.02 38581.95

Copper sheet 16 SWG Reinforcement steel 8 mm dia Soldering materials Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

77.00 6.50 10.00

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1

Description

Unit LS LS

Quantity 3.00 5.00

Sundries such as soldering gun etc., Fuel charges ( gas )

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5

Rate in Rs. 30.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 90.00 150.00 240.00 2.40 15.00 12.00 269.40

Description

Unit Day Day Day Day Day

Quantity 0.50 0.50 0.25 0.50 0.50

Welder Tinsmith Bar bender Mason Class-I Heavy mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 5% 5% Total cost of Labour :

Rate in Rs. 157.50 141.50 159.00 159.00 132.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 78.75 70.75 39.75 79.50 66.00 334.75 3.35 33.48 50.21 16.74 16.74 455.26

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour TOTAL Add for enabling works @ Total cost for 1.40% 8.70 Rm Rate per Rm Rate approved per Rm

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

38581.95 269.40 455.26 39306.61 550.29 39856.90 4581.00 4581.00

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DAM ALLIED WORKS

SECTION: DAM AND ALLIED WORKS.

YEAR : 2010-11

ITEM No: 40

ITEM: Providing and constructing contraction joints by fixing 230 mm wide central bulb type PVC water stop in single line supported by 10 mm dia steel dowel rods on either side at 1 metre interval including cost of all materials, machinery, labour, valcunising joints etc., complete with all leads and lifts. DATA: Consider 1.5 x 2.1 m size gallery contraction joint for analysis. Length of contraction joint at water seal location Lapping and vulcanizing considered for joining PVC water stoppers. Consider 8.7 m length of contraction joint for rate analysis. 1. Requirement of materials : PVC water seal 230 mm wide 10 mm dia ribbed steel rods 2. Requirement of machinery : No machinery is required. 3. Requirement of workforce ( other than machinery crew ) : Barbender for preparing dowel bars Welder for vulconizing PVC water stoppers. Mason Class-I Heavy mazdoor for handling materials RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 Perticulars Unit Rm kg LS Quantity 9.00 10.00 2.00 UNIT :

: 8.70 m

: 9.00 m : 10 kg

: : : :

0.25 No 0.5 No 0.5 No 0.5 No.

8.70 Rm Rate in Rs. 168.00 36.20 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 1512.00 362.00 60.00 1934.00 19.34 193.40 96.70 2243.44

PVC water seal 230 mm wide Reinforcement steel 10 mm dia Vulcanising materials Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1

Description

Unit LS LS

Quantity 0.50 0.50

Sundries such as heater etc., Fuel charges for heating

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery :

Rate in Rs. 30.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 15.00 15.00 30.00 0.30 1.50 1.50 33.30

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DAM ALLIED WORKS

C. LABOUR: Sl No 1 2 3 4

Description

Unit Day Day Day Day

Quantity 0.50 0.25 0.50 0.50

Welder Bar bender Mason Class-I Heavy mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 5% 5% Total cost of Labour :

Rate in Rs. 157.50 159.00 159.00 132.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 78.75 39.75 79.50 66.00 264.00 2.64 26.40 39.60 13.20 13.20 359.04

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour TOTAL Add for enabling works @ Total cost for 1.40% 8.70 Rm Rate per Rm Rate approved per Rm YEAR : 2010-11

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

2243.44 33.30 359.04 2635.78 36.90 2672.68 307.00 307.00 ITEM No: 41

SECTION: DAM AND ALLIED WORKS.

ITEM: Providing hearting embankment using selected impervious soil from approved borrow areas in layers of 250 to 300 mm before compaction including cost of all materials, machinery, labour, all other operations such as excavation, sorting out, transportation, spreading soil in layer of specified thickness, breaking clods, sectioning, watering, compacting to density control of not less than 95 percent using power roller etc., complete with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket : Capacity of shovel bucket under heaped condition : Capacity of tipper : Lead for conveyance of soil : Speed for loaded tipper under haul road condition : Speed for empty tipper under haul road condition : Turning and unloading time : Shovel digging and loading cycle per bucket : 1. Quantity of embankment : In-situ quantity per bucket for 15 % bulkage of soil ( 1 / 1.15 ) : In-situ quantity per load for 20 % bulkage of soil ( 5.00 / 1.2 ) : Number of buckets per load ( 4.17 / 0.86 ) say : Quantity of in-situ soil per load ( 5 x 0.86 ) say : Ideal cycle time for loading 5 buckets ( 5 x 20 / 60 ) say : The ideal cycle time for shovel requires spotting of tipper within 1.67 minutes near 0.85 cum 0.98 cum 5.00 cum Upto 1 km 20 km / hr 25 km / hr 2.00 min 20 sec 0.86 cum 4.17 cum 5 buckets 4.30 cum 1.67 min the shovel.

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DAM ALLIED WORKS

2.

3.

4.

5.

6.

However, in practice, the space available on either side of the shovel may not permit free movement of the tippers quickly. Some times one loaded tipper has to move after loading to position next tipper for loading. Assuming one extra cycle for shovel the corrected cycle time for the shovel will be 2.00 minutes. Round trip cycle time for tipper: Cycle time of shovel for digging & loading : 2.00 minutes Time for 1km haulage under load ( 60 / 20 ) : 3.00 minutes Time for turning and un-loading : 2.00 minutes Time for 1 km return trip ( 60 / 25 ) : 2.40 minutes Time for turning and spotting : 0.50 minutes Total : 9.90 minutes No. of tippers to match corrected cycle time of shovel ( 9.90 / 2 ) : 5 Nos Output of tipper / hr with 50 min working / hr ( 50 x 4.30 / 9.90 ) say : 21.70 cum Output for 5 tippers per day ( 5 x 21.70 x 8 ) say : 870 cum The in-situ dry density of soil in borrow area will be generally less than dry density of compacted embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction. For 95 % density control of embankment a shrinkage factor of 5 % may be assumed. Quantity of embankment considering 5 %shrinkage ( 870 x 0.95 ) say : 825 cum Qty of soil for computing royalty charges @ 1.6 t / cum ( 825x1.6 ) : 1320 tonnes Consider 825 cum rolled hearting embankment for rate analysis. Stripping of borrow area : Generally borrow area is stripped once in a week for 6 days requirement of soil. Area to be stripped assuming 2.0 m depth of cut ( 870 x 6 / 2.0 ) : 2610 sqm Depth of stripping : 0.25 m Qty of stripping considering 5 % extra area ( 2610 x 1.05 x 0.25 ) : 685 cum Output of dozer per hr with 50 min / hr working for stripping : 100 cum Time required for stripping 685 cum ( 685 / 100 ) : 6.85 hours Consider 8 hours including time for levelling stripped siol / shifting time. For stripping borrow area for 1 day requirement of soil (8/6) : 1.30 hours Deploy dozer for 1.3 hours for stripping borrow area for 825 cum embankment work. Collection of soil for embankment: Deploy one 0.85 cum capacity shovel for 8 hours for digging and loading soil. Deploy 5 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area. Spreading soil in 250 to 300 mm layer: Quantity of loose soil to be spread ( 870 x 1.20 ) : 1044 cum Output of dozer for levelling per hour : 250 cum Time required for levelling 1044 cum ( 1044 / 250 ) say : 4.20 hours Deploy dozer for 4.2 hours for spreading and levelling soil for 825 cum embankment work. Watering; Generally soil in borrow area will be in moist condition. In the beginning of the season no watering may be necessary and in summer months about 8 to 10 percent watering may be needed to maintain the soil moisture within OMC plus or minus 3 percent limit. Assuming seasonal average of 4 to 5 percent watering by weight, daily requirement of water for 825 cum of embankment will be about 8 tanker loads of 8000 ltrs each. Deploy 8000 ltr capacity water tanker for 8 hours daily for watering before rolling. Deploy 5 hp pump for 4 hours. Compaction: Soil collected for embankment layer gets compacted to some extent during levelling by dozer.

Generally 8 to 10 passes of vibratory pad foot roller may be necessary to achieve density

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DAM ALLIED WORKS

control of over 95 percent. Effective length of roller drum : 1.90 m Speed of roller per hour : 4.0 km Thickness of layer : 0.3 m Average number of roller passes to achieve specified density control : 9 Nos Output of roller / hr with 50 min /hr working and 75 % effenciancy ( 1.9 x 4000 x 0.3 x 0.75 / 9 ) x 50 / 60 say : 160 cum Time for rolling 1044 cum soil in embankment layer ( 1044 / 160 ) say : 6.50 hours Deploy vibratory padfoot roller for 6.5 hours for compacting soil for 825 cum embankment work. 7. Sorting out / sectioning / labour for testing etc : Deploy 2 heavy and 2 light mazdoors. Deploy 1 maistry at borrow area and 1 maistry at embankment area. RATE ANALYSIS A. MATERIALS: Sl No 1 Perticulars NIL Unit Quantity 0.00 0.00 1% 10% 5% 10.00 / tonne Total cost of Materials : UNIT : 825.00 cum Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 0.00 0.00 0.00 0.00 0.00 0.00 13200.00 13200.00

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges for 1320 t soil @ Rs:

B. MACHINERY: Sl No 1 2 3 4 5 6 7

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 5.50 5.50 8.00 8.00 40.00 40.00 4.00 4.00 8.00 8.00 6.50 6.50 2.00

Angle dozer 90 hp Fuel / Energy charges Shovel 0.85 cum capacity Fuel / Energy charges Tippers 5.00 cum capacity 5 Nos. Fuel / Energy charges Pump 5 hp ( ele ) Fuel / Energy charges Water tanker 8000 ltr Fuel / Energy charges Vibratory pad foot roller 8 tonne Fuel / Energy charges Sundries

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery :

Rate in Rs. 1154.00 423.00 1199.00 605.00 271.00 208.00 3.00 25.00 268.00 208.00 1130.00 715.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 6347.00 2326.50 9592.00 4840.00 10840.00 8320.00 12.00 100.00 2144.00 1664.00 7345.00 4647.50 60.00 58238.00 582.38 2195.80 2911.90 63928.08

C. LABOUR: Sl No

Description

Unit

Quantity

Rate

Amount

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DAM ALLIED WORKS

1 2 3 4 5 6 7 8 9

Crew for Dozer Crew for Shovel Crew for Tipper Crew for Pump Crew for Water tanker Crew for Roller Maistry Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Hour Hour Hour Hour Hour Hour Day Day Day

5.50 8.00 40.00 4.00 8.00 6.50 2.00 2.00 2.00

1% 10% 15% 5% 5% Total cost of Labour :

in Rs. 77.50 77.50 56.70 26.90 56.70 90.60 141.50 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

in Rs. 426.25 620.00 2268.00 107.60 453.60 588.90 283.00 264.00 261.00 5272.35 52.72 527.24 790.85 263.62 263.62 7170.40

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour TOTAL Add for enabling works @ Total cost for 1.40% 825.00 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

13200.00 63928.08 7170.40 84298.48 1180.18 85478.65 104.00 104.00 ITEM No: 42

SECTION: DAM AND ALLIED WORKS.

ITEM: Providing cut-off trench filling using selected impervious soil from approved borrow areas in layers of 250 to 300 mm before compaction including cost of all materials, machinery, labour, all other operations such as excavation, sorting out, transportation, spreading soil to specified thickness, breaking clods, sectioning, watering, compacting to density control of not less than 95 percent using power roller etc., complete with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket Capacity of shovel bucket under heaped condition Capacity of tipper Lead for conveyance of soil Speed for loaded tipper under haul road condition Speed for empty tipper under haul road condition Turning and unloading time Shovel digging and loading cycle per bucket 1. Quantity of embankment : In-situ quantity per bucket for 15 % bulkage of soil In-situ quantity per load for 20 % bulkage of soil Number of buckets per load : : : : : : : : ( 1 / 1.15 ) ( 5.00 / 1.2 ) ( 4.17 / 0.86 ) 0.85 cum 0.98 cum 5.00 cum Upto 1 km 20 km / hr 25 km / hr 2.00 min 20 sec

: 0.86 cum : 4.17 cum say : 5 buckets

Quantity of in-situ soil per load ( 5 x 0.86 ) say : 4.30 cum Ideal cycle time for loading 5 buckets ( 5 x 20 / 60 ) say : 1.67 min The ideal cycle time for shovel requires spotting of tipper within 1.67 minutes near the shovel.

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DAM ALLIED WORKS

2.

3.

4.

5.

6.

7.

However, in practice, the space available on either side of the shovel may not permit free movement of the tippers quickly. Some times one loaded tipper has to move after loading to position next tipper for loading. Assuming one extra cycle for shovel the corrected cycle time for the shovel will be 2.00 minutes. Round trip cycle time for tipper: Cycle time of shovel for digging & loading : 2.00 minutes Time for 1km haulage under load ( 60 / 20 ) : 3.00 minutes Time for turning and un-loading : 2.00 minutes Time for 1 km return trip ( 60 / 25 ) : 2.40 minutes Time for turning and spotting : 0.50 minutes Total : 9.90 minutes In view of restricted width of cut-off trench limiting free movement of tippers and also due to movement of tippers for longer distance in reverse direction compared to open area, time required for collection of soil will be more. For collection of soil in cut-off trench about 20 percent may be assumed per trip of tipper. Corrected cycle time of tipper per trip ( 9.90 x 1.20 ) say : 11.90 minutes No. of tippers to match corrected cycle time of shovel ( 11.90 / 2 ) say : 6 Nos Output of tipper / hr with 50 min working / hr ( 50 x 4.30 / 11.90 ) say : 18.10 cum Output for 6 tippers per day ( 6 x 18.10 x 8 ) say : 869 cum The in-situ dry density of soil in borrow area will be generally less than dry density of compacted embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction. For 95 % density control of embankment a shrinkage factor of 5 % may be assumed. Quantity of embankment considering 5 %shrinkage ( 869 x 0.95 ) say : 825 cum Qty of soil for computing royalty charges @ 1.6 t / cum ( 825x1.6 ) : 1320 tonnes Consider 825 cum cut-off trench filling for rate analysis. Stripping of borrow area : Data same as in item No. 41 since the quantity of embankment is same. Deploy dozer for 1.3 hours for stripping borrow area for 825 cum embankment work. Collection of soil for embankment: Deploy one 0.85 cum capacity shovel for 8 hours for digging and loading soil. Deploy 6 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area. Spreading soil in 250 to 300 mm layer: Data same as in item No. 41 since the quantity of embankment is same. Deploy dozer for 4.2 hours for spreading and levelling soil for 825 cum embankment work. Watering; Data same as in item No. 41 since the quantity of embankment is same. Deploy 8000 ltr capacity water tanker for 8 hours daily for watering before rolling. Deploy 5 hp pump for 4 hours. Compaction: Data same as in item No. 41 since the quantity of embankment is same. Deploy vibratory padfoot roller for 6.5 hours for compacting soil for 825 cum embankment work. Sorting out / sectioning / labour for testing etc : Deploy 2 heavy and 2 light mazdoors. Deploy 1 maistry at borrow area and 1 maistry at embankment area.

RATE ANALYSIS A. MATERIALS: Sl No Perticulars Unit Quantity

UNIT :

825.00 cum Rate in Rs. Amount in Rs.

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NIL

0.00 0.00 1% 10% 5% 10.00 / tonne Total cost of Materials :

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges for 1320 t soil @ Rs:

0.00 0.00 Total Rs: Rs: Rs: Rs: Rs: Rs:

0.00 0.00 0.00 0.00 0.00 0.00 13200.00 13200.00

B. MACHINERY: Sl No 1 2 3 4 5 6 7

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 5.50 5.50 8.00 8.00 48.00 48.00 4.00 4.00 8.00 8.00 6.50 6.50 2.00

Angle dozer 90 hp Fuel / Energy charges Shovel 0.85 cum capacity Fuel / Energy charges Tippers 5.00 cum capacity 6 Nos. Fuel / Energy charges Pump 5 hp ( ele ) Fuel / Energy charges Water tanker 8000 ltr Fuel / Energy charges Vibratory pad foot roller 8 tonne Fuel / Energy charges Sundries

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9

Rate in Rs. 1154.00 423.00 1199.00 605.00 271.00 208.00 3.00 25.00 268.00 208.00 1130.00 715.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 6347.00 2326.50 9592.00 4840.00 13008.00 9984.00 12.00 100.00 2144.00 1664.00 7345.00 4647.50 60.00 62070.00 620.70 2362.20 3103.50 68156.40

Description

Unit Hour Hour Hour Hour Hour Hour Day Day Day

Quantity 5.50 8.00 48.00 4.00 8.00 6.50 2.00 2.00 2.00 1%

Crew for Dozer Crew for Shovel Crew for Tipper Crew for Pump Crew for Water tanker Crew for Roller Maistry Heavy mazdoor Light mazdoor Add for small Tools and Plants @

Rate in Rs. 77.50 77.50 56.70 26.90 56.70 90.60 141.50 132.00 130.50 Total Rs: Rs: Contd

Amount in Rs. 426.25 620.00 2721.60 107.60 453.60 588.90 283.00 264.00 261.00 5725.95 57.26

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

Add for Contractor's Profit @

10%

Rate in Rs. Contd Rs:

Amount in Rs. 572.60

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DAM ALLIED WORKS

Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

15% 5% 5% Total cost of Labour :

Rs: Rs: Rs: Rs:

858.89 286.30 286.30 7787.29

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour TOTAL Add for enabling works @ Total cost for 1.40% 825.00 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

13200.00 68156.40 7787.29 89143.69 1248.01 90391.70 110.00 110.00 ITEM No: 43

SECTION: DAM AND ALLIED WORKS.

ITEM: Providing casing embankment using semi-pervious soil from approved borrow areas in layers of 250 to 300 mm before compaction including cost of all materials, machinery, labour, all other operations such as excavation, sorting out, transportation, spreading soil in layers of specified thickness, breaking clods, sectioning, watering, compacting to density control of not less than 95 percent using power roller etc., complete with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 0.98 cum Capacity of tipper : 5.00 cum Lead for conveyance of soil : Upto 1 km Speed for loaded tipper under haul road condition : 20 km / hr Speed for empty tipper under haul road condition : 25 km / hr Turning and unloading time : 2.00 min Shovel digging and loading cycle per bucket : 25 sec 1. Quantity of embankment : In-situ quantity per bucket for 15 % bulkage of soil ( 1 / 1.15 ) : 0.86 cum In-situ quantity per load for 20 % bulkage of soil ( 5.00 / 1.2 ) : 4.17 cum Number of buckets per load ( 4.17 / 0.86 ) say : 5 buckets Quantity of in-situ soil per load ( 5 x 0.86 ) say : 4.30 cum Ideal cycle time for loading 5 buckets ( 5 x 25 / 60 ) say : 2.08 min The ideal cycle time for shovel requires spotting of a tipper within 2.08 minutes near the shovel. However, in practice, the space available on either side of the shovel may not permit free movement of the tippers quickly. Some times one loaded tipper has to move after loading to position next tipper for loading. Assuming one extra cycle for shovel the corrected cycle time for the shovel will be 2.50 minutes. Round trip cycle time for tipper: Cycle time of shovel for digging & loading : 2.50 min

Time for 1km haulage under load Time for turning and un-loading Time for 1 km return trip Time for turning and spotting No.of tippers to match corrected cycle time of shovel

( 60 / 20 ) ( 60 / 25 )

( 10.4 / 2.5 )

: : : : Total : say :

3.00 min 2.00 min 2.40 min 0.50 min 10.40 min 4 Nos

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DAM ALLIED WORKS

2.

3.

4.

5.

6.

Output of tipper / hr with 50 min working / hr ( 50 x 4.30 / 10.40 ) say : 20.70 cum Output for 4 tippers per day ( 4 x 20.70 x 8 ) say : 662 cum The in-situ dry density of soil in borrow area will be generally less than dry density of compacted embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction. For 95 % density control of embankment a shrinkage factor of 5 % may be assumed. Quantity of embankment considering 5 %shrinkage ( 662 x 0.95 ) say : 630 cum Qty of soil for computing royalty charges @ 1.6 t / cum ( 630x1.6 ) : 1008 tonnes Consider 630 cum rolled casing embankment for rate analysis. Stripping of borrow area : Generally borrow area is stripped once in a week for 6 days requirement of soil. Area to be stripped assuming 2.0 m depth of cut ( 662 x 6 / 2.0 ) : 1986 sqm Depth of stripping : 0.25 m Qty of stripping considering 5 % extra area ( 1986 x 1.05 x 0.25 ) : 521 cum Output of dozer per hr with 50 min / hr working for stripping : 100 cum Time required for stripping 521 cum ( 521 / 100 ) : 5.2 hours Consider 6 hours including time for levelling stripped siol / shifting time. For stripping borrow area for 1 day requirement of soil (6/6) : 1.00 hours Deploy dozer for 1.0 hours for stripping borrow area for 630 cum embankment work. Collection of soil for embankment: Deploy one 0.85 cum capacity shovel for 8 hours for digging and loading soil. Deploy 4 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area. Spreading soil in 250 to 300 mm layer: Quantity of loose soil to be spread ( 662 x 1.20 ) : 795 cum Output of dozer for levelling per hour : 250 cum Time required for levelling 795 cum ( 795 / 250 ) say : 3.20 hours Deploy dozer for 3.2 hours for spreading and levelling soil for 630 cum embankment work. Watering; Generally soil in borrow area will be in moist condition. In the beginning of the season no watering may be necessary and in summer months about 8 to 10 percent watering may be needed to maintain soil moisture within OMC plus or minus 3 percent limit. Assuming seasonal average of 4 to 5 percent watering by weight, daily requirement of water for 630 cum of embankment will be about 6 tanker loads of 8000 ltrs each. Deploy 8000 ltr capacity water tanker for 6 hours daily for watering before rolling. Deploy 5 hp pump for 3 hours. Compaction: Soil collected for embankment layer gets compacted to some extent during levelling. Generally 8 to 10 passes of vibratory pad foot roller may be necessary to achieve density control of over 95 percent. Effective length of roller drum : 1.90 m Speed of roller per hour : 4.0 km Thickness of layer : 0.3 m Average number of roller passes to achieve specified density control : 9 Nos

Output of roller / hr with 50 min / hr working and 75 % effenciancy ( 1.9 x 4000 x 0.3 x 0.75 / 9 ) x 50 / 60 say : 160 cum Time for rolling 795 cum soil in embankment layer ( 795 / 160 ) say : 5.00 hours Deploy vibratory padfoot roller for 5.0 hours for compacting soil for 630 cum embankment work. 7. Sorting out / sectioning / labour for testing etc : Deploy 2 heavy and 2 light mazdoors. Deploy 1 maistry at borrow area and 1 maistry at embankment area.

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RATE ANALYSIS A. MATERIALS: Sl No 1 Perticulars NIL Unit Quantity

UNIT :

630.00 cum Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 0.00 0.00 0.00 0.00 0.00 0.00 10080.00 10080.00

0.00 0.00 1% 10% 5% 10.00 / tonne Total cost of Materials :

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges for 1008 t soil @ Rs:

B. MACHINERY: Sl No 1 2 3 4 5 6 7

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 4.20 4.20 8.00 8.00 32.00 32.00 3.00 3.00 6.00 6.00 5.00 5.00 2.00

Angle dozer 90 hp Fuel / Energy charges Shovel 0.85 cum Fuel / Energy charges Tipper 5 cum Fuel / Energy charges Pump 5 hp ( ele ) Fuel / Energy charges Water tanker 8000 ltr Fuel / Energy charges Vibratory pad foot roller 8 tonne Fuel / Energy charges Sundries

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3

Rate in Rs. 1154.00 423.00 1199.00 605.00 271.00 208.00 3.00 25.00 268.00 208.00 1130.00 715.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 4846.80 1776.60 9592.00 4840.00 8672.00 6656.00 9.00 75.00 1608.00 1248.00 5650.00 3575.00 60.00 48608.40 486.08 1823.06 2430.42 53347.96

Description

Unit Hour Hour Hour

Quantity 4.20 8.00 32.00

Crew for Dozer Crew for Shovel Crew for Tipper

Rate in Rs. 77.50 77.50 56.70 Contd

Amount in Rs. 325.50 620.00 1814.40

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

4 5 6 7

Crew for Pump Crew for Water tanker Crew for Roller Maistry

Hour Hour Hour Day

3.00 6.00 5.00 2.00

Rate in Rs. Contd 26.90 56.70 90.60 141.50

Amount in Rs. 80.70 340.20 453.00 283.00

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DAM ALLIED WORKS

8 9

Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Day Day

2.00 2.00

1% 10% 15% 5% 5% Total cost of Labour :

132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

264.00 261.00 4441.80 44.42 444.18 666.27 222.09 222.09 6040.85

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour TOTAL Add for enabling works @ Total cost for 1.40% 630.00 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

10080.00 53347.96 6040.85 69468.81 972.56 70441.38 112.00 112.00 ITEM No: 44

SECTION: DAM AND ALLIED WORKS.

ITEM: Providing casing embankment using semi-pervious soil available from excavation in layers of 250 to 300 mm before compaction including cost of all materials, machinery, labour, all other operations such as re-excavation, sorting out, transportation, spreading in layers of specified thickness, breaking clods, sectioning, watering, compacting to density control of not less than 95 percent using power roller etc., complete with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 0.98 cum Capacity of tipper : 5.00 cum Lead for conveyance of soil : Upto 1 km Speed for loaded tipper under haul road condition : 20 km / hr Speed for empty tipper under haul road condition : 25 km / hr Turning and unloading time : 2.00 min Digging soil in dump area will be relatively faster compared to digging in borrow area in view of loose condition of soil. However, the loading cycle time remains same whether the soil is from borrow area or from dump area. Therefore, for use of dump area soil for embankment a combined digging and loading cycle time at 65 percent of borrow area may be considered. Shovel digging and loading cycle per bucket for soil in borrow area : 25 sec Shovel digging and loading cycle/ bucket in dump area ( 25 x 0.65 ) : 16 sec

1. Quantity of embankment : In-situ quantity / bucket for 10 % bulkage of soil ( 1 / 1.10 ) : 0.90 cum In-situ quantity / load for 10 % bulkage of soil ( 5.00 / 1.10 ) : 4.50 cum Number of buckets per load ( 4.50 / 0.90 ) say : 5 buckets Quantity of in-situ ( dumped )soil per load ( 5 x 0.90 ) say : 4.50 cum Ideal cycle time for loading 5 buckets ( 5 x 16 / 60 ) say : 1.33 min The ideal cycle time for shovel requires spotting of tipper within 1.33 minutes near the shovel. However, in practice, the space available on either side of the shovel may not permit free movement of the tippers quickly. Some times one loaded tipper has to move after loading to

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2. 3.

4.

5.

position next tipper for loading. Assuming one extra cycle for shovel the corrected cycle time for the shovel will be 1.60 minutes. Round trip cycle time for tipper: Cycle time of shovel for digging & loading : 1.60 minutes Time for 1km haulage under load ( 60 / 20 ) : 3.00 minutes Time for turning and un-loading : 2.00 minutes Time for 1 km return trip ( 60 / 25 ) : 2.40 minutes Time for turning and spotting : 0.50 minutes Total : 9.50 minutes No.of tippers to match corrected cycle time of shovel ( 9.50 / 1.60 ) say : 6 Nos Output of tipper / hr with 50 min working / hr ( 50 x 4.50 / 9.50 ) say : 23.70 cum Output for 6 tippers per day ( 6 x 23.70 x 8 ) say : 1137 cum The output worked out above is the insitu quantity in dump area with 10 % bulkage factor. The in-situ dry density of soil in borrow area will be generally less than dry density of compacted embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction of embankment. For 95 % density control of embankment a shrinkage factor of 5 % is assumed for use of borrow area soil. Further, as the insitu density of soil in dump area will be less compared to natural ground due to bulkage of soil in dump area, for applying the shrinkage foctor the insitu dump area quantity may be converted to equivalent insitu borrow area quantity by applying the bulkage factor. Equivalent borrow area quantity for 10% bulkage ( 1137 / 1.1 ) : 1034 cum Qty of compacted embankment for 5 % shrinkage ( 1034 x 0.95 ) : 982 cum Qty of soil for computing royalty charges @ 1.6 t /cum ( 982 x 1.6 ) : 1571 tonnes Consider 982 cum rolled casing embankment for rate analysis. Stripping of borrow area : As the soil is from dump area no stripping of top soil involved. Collection of soil for embankment: Deploy one 0.85 cum capacity shovel for 8 hours for digging and loading soil. Deploy 6 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area. Spreading soil in 250 to 300 mm layer: Quantity of loose soil to be spread ( 1137 x 1.1 ) : 1250 cum Output of dozer for levelling per hour : 250 cum Time required for levelling 1250 cum ( 1250 / 250 ) say : 5.00 hours Deploy dozer for 5.0 hours for spreading and levelling soil for 982 cum embankment work. Watering; Generally soil in borrow area will be in moist condition. In the beginning of the season no watering may be necessary and in summer months about 8 to 10 percent watering may be needed to maintain soil moisture within OMC plus or minus 3 percent limit. Assuming seasonal average of 4 to 5 percent watering by weight, daily requirement of water for 982 cum of embankment will be about 9 tanker loads of 8000 ltrs each.

Deploy 8000 ltr capacity water tanker for 9 hours daily for watering before rolling. Deploy 5 hp pump for 4.5 hours. 6. Compaction: Soil collected for embankment layer gets compacted to some extent during levelling. Generally 8 to 10 passes of vibratory pad foot roller may be necessary to achieve density control of over 95 percent. Effective length of roller drum : 1.90 m Speed of roller per hour : 4.0 km Thickness of layer : 0.3 m Average number of roller passes to achieve specified density control : 9 Nos

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Output of roller / hr with 50 min / hr working and 75 % effenciancy ( 1.9 x 4000 x 0.3 x 0.75 / 9 ) x 50 / 60 say : 160 cum Time for rolling 1250 cum soil in embankment layer ( 1250 / 160 ) say : 7.80 hours Deploy vibratory padfoot roller for 7.8 hours for compacting soil for 982 cum embankment work. 7. Sorting out / sectioning / labour for testing etc : Deploy 2 heavy and 2 light mazdoors. Deploy 1 maistry at embankment area. RATE ANALYSIS A. MATERIALS: Sl No 1 Perticulars NIL Unit Quantity 0.00 0.00 1% 10% 5% 10.00 / tonne Total cost of Materials : UNIT : 982.00 cum Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 0.00 0.00 0.00 0.00 0.00 0.00 15710.00 15710.00

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges for 1571 t soil @ Rs:

B. MACHINERY: Sl No 1 2 3 4 5 6 7

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 5.00 5.00 8.00 8.00 48.00 48.00 4.50 4.50 9.00 9.00 7.80 7.80 2.00

Angle dozer 90 hp Fuel / Energy charges Shovel 0.85 cum Fuel / Energy charges Tipper 5 cum Fuel / Energy charges Pump 5 hp ( ele ) Fuel / Energy charges Water tanker 8000 ltr Fuel / Energy charges Vibratory pad foot roller 8 tonne Fuel / Energy charges Sundries

Rate in Rs. 1154.00 423.00 1199.00 605.00 271.00 208.00 3.00 25.00 268.00 208.00 1130.00 715.00 30.00 Total Rs: Contd

Amount in Rs. 5770.00 2115.00 9592.00 4840.00 13008.00 9984.00 13.50 112.50 2412.00 1872.00 8814.00 5577.00 60.00 64170.00

B. MACHINERY ( Contd ) : Sl No Description

Unit

Quantity

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No

Rate in Rs. Contd Rs: Rs: Rs: Rs:

Amount in Rs. 641.70 2456.05 3208.50 70476.25

Description

Unit

Quantity

Rate

Amount

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DAM ALLIED WORKS

1 2 3 4 5 6 7 8 9

Crew for Dozer Crew for Shovel Crew for Tipper Crew for Pump Crew for Water tanker Crew for Roller Maistry Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Hour Hour Hour Hour Hour Hour Day Day Day

5.00 8.00 48.00 4.50 9.00 7.80 1.00 2.00 2.00

1% 10% 15% 5% 5% Total cost of Labour :

in Rs. 77.50 77.50 56.70 26.90 56.70 90.60 141.50 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

in Rs. 387.50 620.00 2721.60 121.05 510.30 706.68 141.50 264.00 261.00 5733.63 57.34 573.36 860.04 286.68 286.68 7797.74

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour TOTAL Add for enabling works @ Total cost for 1.40% 982.00 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

15710.00 70476.25 7797.74 93983.99 1315.78 95299.76 97.00 97.00 ITEM No: 45

SECTION: DAM AND ALLIED WORKS.

ITEM: Providing homogeneous embankment using soil from approved borrow area in layers of 250 to 300 mm before compaction including cost of all materials, machinery, labour, all other operations such as excavation, sorting out, transportation, spreading soil in layer of specified thickness, breaking clods, sectioning, watering, compacting to density control of not less than 95 percent or as stipulated by power roller etc., complete with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket Capacity of shovel bucket under heaped condition : 0.85 cum : 0.98 cum

Capacity of tipper Lead for conveyance of soil Speed for loaded tipper under haul road condition Speed for empty tipper under haul road condition Turning and unloading time Shovel digging and loading cycle per bucket 1. Quantity of embankment : In-situ quantity per bucket for 15 % bulkage of soil In-situ quantity per load for 20 % bulkage of soil Number of buckets per load Quantity of in-situ soil per load Ideal cycle time for loading 5 buckets

: : : : : : ( 1 / 1.15 ) ( 5.00 / 1.2 ) ( 4.17 / 0.86 ) ( 5 x 0.86 ) ( 5 x 22 / 60 ) : : say : say : say :

5.00 cum Upto 1 km 20 km / hr 25 km / hr 2.00 min 22 sec 0.86 cum 4.17 cum 5 buckets 4.30 cum 1.83 min

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DAM ALLIED WORKS

The ideal cycle time for shovel requires spotting of tipper within 1.83 minutes near the shovel. However, in practice, the space available on either side of the shovel may not permit free movement of the tippers quickly. Some times one loaded tipper has to move after loading to position next tipper for loading. Assuming one extra cycle for shovel the corrected cycle time for the shovel will be 2.20 minutes. Round trip cycle time for tipper: Cycle time of shovel for digging & loading : 2.20 minutes Time for 1km haulage under load ( 60 / 20 ) : 3.00 minutes Time for turning and un-loading : 2.00 minutes Time for 1 km return trip ( 60 / 25 ) : 2.40 minutes Time for turning and spotting : 0.50 minutes Total : 10.10 minutes No. of tippers to match corrected cycle time of shovel ( 10.10 / 2 ) say : 5 Nos Output of tipper / hr with 50 min working / hr ( 50 x 4.30 / 10.10 ) say : 21.30 cum Output for 5 tippers per day ( 5 x 21.30 x 8 ) say : 852 cum The in-situ dry density of soil in borrow area will be generally less than dry density of compacted embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction. For 95 % density control of embankment a shrinkage factor of 5 % may be assumed. Quantity of embankment considering 5 %shrinkage ( 852 x 0.95 ) say : 810 cum Qty of soil for computing royalty charges @ 1.6 t / cum ( 810x1.6 ) : 1296 tonnes Consider 810 cum rolled homogeneous embankment for rate analysis. 2. Stripping of borrow area : Generally borrow area is stripped once in a week for 6 days requirement of soil. Area to be stripped assuming 2.0 m depth of cut ( 852 x 6 / 2.0 ) : 2556 sqm Depth of stripping : 0.25 m Qty of stripping considering 5 % extra area ( 2556 x 1.05 x 0.25 ) : 671 cum Output of dozer per hr with 50 min / hr working for stripping : 100 cum Time required for stripping 671 cum ( 671 / 100 ) : 6.70 hours Consider 8 hours including time for levelling stripped soil / shifting time. For stripping borrow area for 1 day requirement of soil (8/6) : 1.30 hours Deploy dozer for 1.3 hours for stripping borrow area for 810 cum embankment work. 3. Collection of soil for embankment: Deploy one 0.85 cum capacity shovel for 8 hours for digging and loading soil. Deploy 5 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area. 4. Spreading soil in 250 to 300 mm layer: Quantity of loose soil to be spread ( 852 x 1.20 ) : 1022 cum Output of dozer for levelling per hour : 250 cum

Time required for levelling 1022 cum ( 1022 / 250 ) say : 4.10 hours Deploy dozer for 4.1 hours for spreading and levelling soil for 810 cum embankment work. 5. Watering; Generally soil in borrow area will be in moist condition. In the beginning of the season no watering may be necessary and in summer months about 8 to 10 percent watering may be needed to maintain the soil moisture within OMC plus or minus 3 percent limit. Assuming seasonal average of 4 to 5 percent watering by weight, daily requirement of water for 810 cum of embankment will be about 7 tanker loads of 8000 ltrs each. Deploy 8000 ltr capacity water tanker for 7 hours daily for watering before rolling. Deploy 5 hp pump for 3.5 hours. 6. Compaction: Soil collected for embankment layer gets compacted to some extent during levelling. Generally 8 to 10 passes of vibratory pad foot roller may be necessary to achieve density

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DAM ALLIED WORKS

control of over 95 percent. Effective length of roller drum : 1.90 m Speed of roller per hour : 4.0 km Thickness of layer : 0.3 m Average number of roller passes to achieve specified density control : 9 Nos Output of roller / hr with 50 min /hr working and 75 % effenciancy ( 1.9 x 4000 x 0.3 x 0.75 / 9 ) x 50 / 60 say : 160 cum Time for rolling 1022 cum soil in embankment layer ( 1022 / 160 ) say : 6.40 hours Deploy vibratory padfoot roller for 6.4 hours for compacting soil for 810 cum embankment work. 7. Sorting out / sectioning / labour for testing etc : Deploy 2 heavy and 2 light mazdoors. Deploy 1 maistry at borrow area and 1 maistry at embankment area. RATE ANALYSIS A. MATERIALS: Sl No 1 Perticulars NIL Unit Quantity 0.00 0.00 1% 10% 5% 10.00 / tonne Total cost of Materials : UNIT : 810.00 cum Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 0.00 0.00 0.00 0.00 0.00 0.00 12960.00 12960.00

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges for 1296 t soil @ Rs:

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour Hour

Quantity 5.40 5.40 8.00 8.00 40.00 40.00

Angle dozer 90 hp Fuel / Energy charges Shovel 0.85 cum capacity Fuel / Energy charges Tippers 5.00 cum capacity 5 Nos. Fuel / Energy charges

Rate in Rs. 1154.00 423.00 1199.00 605.00 271.00 208.00 Contd

Amount in Rs. 6231.60 2284.20 9592.00 4840.00 10840.00 8320.00

B. MACHINERY ( Contd ) : Sl No Description

Unit

Quantity

4 5 6 7

Pump 5 hp ( ele ) Fuel / Energy charges Water tanker 8000 ltr Fuel / Energy charges Vibratory pad foot roller 8 tonne Fuel / Energy charges Sundries

Hour Hour Hour Hour Hour Hour LS

3.50 3.50 7.00 7.00 6.40 6.40 2.00 1% 10%

Add for small Tools and Plants @ Add for Contractor's Profit on DPOL / Energy @

Rate in Rs. Contd 3.00 25.00 268.00 208.00 1130.00 715.00 30.00 Total Rs: Rs: Rs:

Amount in Rs. 10.50 87.50 1876.00 1456.00 7232.00 4576.00 60.00 57405.80 574.06 2162.37

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DAM ALLIED WORKS

Add for Contractor's Overheads @

5% Total hire charges of Machinery :

Rs: Rs:

2870.29 63012.52

C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9

Description

Unit Hour Hour Hour Hour Hour Hour Day Day Day

Quantity 5.40 8.00 40.00 3.50 7.00 6.40 2.00 2.00 2.00

Crew for Dozer Crew for Shovel Crew for Tipper Crew for Pump Crew for Water tanker Crew for Roller Maistry Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 5% 5% Total cost of Labour :

Rate in Rs. 77.50 77.50 56.70 26.90 56.70 90.60 141.50 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 418.50 620.00 2268.00 94.15 396.90 579.84 283.00 264.00 261.00 5185.39 51.85 518.54 777.81 259.27 259.27 7052.13

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour TOTAL Add for enabling works @ Total cost for 1.40% 810.00 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

12960.00 63012.52 7052.13 83024.65 1162.35 84186.99 104.00 104.00 ITEM No: 46

SECTION: DAM AND ALLIED WORKS.

ITEM: Providing embankment adjacent to masonry / concrete structures and filling trial pits

using impervious soil from approved borrow areas in layers of 100 to 150 mm and compacting each layer to density control of not less than 95 percent using vibrating plate compactors or by pnuematic tampers including cost of all materials, machinery, labour, picking previous layer, spreading soil in layer, breaking clods, watering etc., complete with initial lead upto 1 km and all lifts. DATA: For woks like back filling trial pits in embankment area and around key blocks where it may not be possible to use dozer and roller for spreading and compaction of soil. Similarly, dozer and roller are, generally, not permitted for spreading and rolling soil adjacent to masonry / concrete structures to avoid possible damage to structures. In such locations, spreading soil by manual labour and compaction by pnuematic tamper or vibrating plate compactor is adopted. For purpose of rate analysis manual spreading and compaction by vibrating plate compactor is considered. Thickness of loose layer : 15 cm Specified density control of compacted fill : 95 percent

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DAM ALLIED WORKS

Rated output of vibrating plate compactor per hour : 100 -110 sqm Consider average rated output of 105 sqm / hour for analysis. Practical output of vibrating plate compactor per day with 50 min / hour working and 70 percent job / management efficiency ( 105 x 8 x 0.70 x 50 / 60 ) : 490 sqm Approximate thickness of layer after compaction : 12 cm Quantity of compacted fill per day ( 490 x 0.12 ) : 59.00 cum Qty of soil for computing royalty charges @ 1.6 t / cum ( 59 x1.6 ) : 94 tonnes Consider 50 cum compacted fill for rate analysis. In-situ dry density of soil in borrow area will be generally less than dry density of embankment compacted to more than 95 percent density control. Considering shrinkage factor of 5 percent and bulkage of 20 percent the quantity of loose soil for conveyance will be : Insitu quantity of soil in borrow area ( 59 / 0.95 ) say : 62.10 cum Quantity of loose soil for spreading ( 62.1 x 1.20 ) : 74.50 cum Requirement of machinery based on data in item-41: Dozer for stripping borrow area ( 59 x 1.30 / 825 ) say : 0.10 hour Shovel for digging & loading ( 59 x 8 / 825 ) say : 0.60 hour Tippers for conveyance of soil ( 59 x 40 / 825 ) say : 3.00 hours Water tanker for watering ( 59 x 8 / 825 ) say : 0.60 hour Pump 5 hp for pumping water ( 59 x 4 / 825 ) say : 0.30 hour Deploy diesel engine operated vibrating plate compactor : 8.00 hours Requirement of labour for spreading 74.5 cum soil in about 150 mm thick loose layers: Heavy mazdoor for spreading soil in 150 mm layers. : 4 Nos Light mazdoor for watering and other miscellaneous works : 1 No. Maistry : 0.5 No. RATE ANALYSIS A. MATERIALS: Sl No 1 Perticulars NIL Unit Hour Quantity 0.00 0.00 1% 10% UNIT : 59.00 cum Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Contd Amount in Rs. 0.00 0.00 0.00 0.00 0.00

Add for small Tools and Plants @ Add for Contractor's Profit @

A. MATERIALS ( Contd ) : Sl No Perticulars

Unit

Quantity

Add for Contractor's Overheads @ Add royalty charges for 94 t soil @

Rs:

5% 10.00 / tonne Total cost of Materials :

Rate in Rs. Contd Rs: Rs: Rs:

Amount in Rs. 0.00 940.00 940.00

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour

Quantity 0.10 0.10 0.60 0.60 3.00

Angle dozer 90 hp Fuel / Energy charges Shovel 0.85 cum Fuel / Energy charges Tipper 5 cum

Rate in Rs. 1154.00 423.00 1199.00 605.00 271.00

Amount in Rs. 115.40 42.30 719.40 363.00 813.00

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DAM ALLIED WORKS

4 5 6 7

Fuel / Energy charges Pump 5 hp ( ele ) Fuel / Energy charges Water tanker 8000 ltr Fuel / Energy charges Vibrating plate compactor Fuel / Energy charges Sundries

Hour Hour Hour Hour Hour Hour Hour LS

3.00 0.30 0.30 0.60 0.60 8.00 8.00 0.50

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9

208.00 3.00 25.00 268.00 208.00 55.00 55.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

624.00 0.90 7.50 160.80 124.80 440.00 440.00 15.00 3866.10 38.66 161.66 193.31 4259.73

Description

Unit Hour Hour Hour Hour Hour Hour Day Day Day

Quantity 0.10 0.60 3.00 0.30 0.60 8.00 0.50 4.00 1.00

Crew for Dozer Crew for Shovel Crew for Tipper Crew for Pump Crew for Water tanker Crew for Compactor Maistry Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 5% 5% Total cost of Labour :

Rate in Rs. 77.50 77.50 56.70 26.90 56.70 89.50 141.50 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 7.75 46.50 170.10 8.07 34.02 716.00 70.75 528.00 130.50 1711.69 17.12 171.17 256.75 85.58 85.58 2327.90

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour TOTAL Add for enabling works @ Total cost for 1.40% 59.00 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

940.00 4259.73 2327.90 7527.62 105.39 7633.01 129.00 129.00 ITEM No: 47

SECTION: DAM AND ALLIED WORKS.

ITEM: Providing and constructing rockfill embankment with 300 mm down graded stones and quarry spalls from approved source including cost of all materials, machinery, labour, spreading stones and spalls in layers, hand packing, wedging, finishing the surface to required slopes etc., complete with initial lead upto 1 km and all lifts.

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DATA: Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 1.00 cum Capacity of dumper : 5.00 cum initial lead considered for analysis : 1.00 km Speed for loaded tipper under haul road condition : 15 km / hr Speed for empty tipper under haul road condition : 20 km / hr Turning and unloading time : 2.00 min Shovel digging and loading cycle per bucket : 50 sec Number of buckets per load ( 5.00 / 1.00 ) say : 5 buckets Ideal cycle time for loading 5 buckets ( 5 x 50 / 60 ) : 4.17 min The ideal cycle time for shovel requires spotting of a dumper within 4.17 minutes near the shovel. However, in practice the space available at quarry may not permit positioning of tipper for loading on either side of shovel. Generally one tipper has to move after loading to position the next tipper for loading. Assuming one extra cycle for shovel, the corrected cycle time for the shovel will be : ( 4.17 + 50 / 60 ) : 5.00 min Round trip cycle time for tipper: Ideal cycle time of shovel for digging & loading : 5.00 min Time for 1km haulage under load ( 60 / 15 ) : 4.00 min Time for turning and un-loading( considering slow movement on rockfill ) : 2.50 min Time for 1 km return trip ( 60 / 20 ) : 3.00 min Time for turning and spotting : 0.50 min Total : 15.00 min No.of tippers to match corrected cycle time of shovel ( 15.0 / 5 ) : 3 Nos Output of tipper / hr with 50 min working / hr ( 50 x 5.00 / 15.00 ) : 16.67 cum Output for 3 tippers per day ( 3 x 16.67 x 8 ) say : 400 cum The bulkage of graded rockfill material for conveyance is assumed at about 40 to 45 percent. Considering av. 42.5 % bulkage, insitu qty will be ( 400 / 1.425 ) say : 281 cum Consider 2 % wastage of rock in handling. Insitu quantity of rock available for rock fill layer ( 281 x 0.98 ) say : 276 cum Assume 30 % voids in graded dozer levelled and hand packed rockfill. Quantity of rockfill in layer ( 276 / 0.70 ) say : 394 cum Quantity of rock for royalty charges @ 1.85 t / cum ( 394 x 1.85 ) : 729 tonnes

Consider 394 cum rock fill embankment for rate analysis. 1. Removal of overburden : Consider average 1 m depth of overburden material consisting of soil and soft rock Consider 9 m depth of cut on hard rock in benches of 2.25 m. Area of overburden for 281 cum insitu rock ( 281 / 9 ) say : 32 sqm Quantity of overburden soil / soft rock for 32 sqm ( 32 x 1 ) : 32 cum Consider removal of overburden by manual labour. Consider output of 1 heavy and 1 light mazdoor @ 4 cum / day. 2. Drilling and Blasting : As the density of rockfill is dependant on gradation the drilling and blasting operations at quarry shall be planned properly to produce graded material. For 300 mm down size rockfill consider 32 mm dia jack hammer drilling. For good fragmentation consider burden at 25 times dia of hole say : 0.80 m Consider spacing at 1.25 times burden : 1.00 m Grid spacing of holes in m : 0.80 x 1.00 m Depth of hole ( generally not less than twice the burden ) : 2.40 m Effective depth of hole ( 2.40 - 0.15 ) : 2.25 m Area of excavation for 281 cum ( 281 / 2.25 ) : 125.00 sqm

140